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Installation Instructions BED-108/2 3020-00041 Simplex RS485 Distribution Amplifier Installation Instructions BED-108/2 Introduction The BED-108/2 is a distribution unit made for use with simplex RS485 or RS422 signals. The BED-108/2 can be used in connection with all Ernitec Telemetry Receivers series BDR-5XX and BDR-9XX. Using the BED-108/2 it is possible to change a Daisy chain configuration to a Star configuration or a combination of both. BED-108/2 can also be used as a repeater or as a booster for the Telemetry Receivers BDR-51X or BDR-91X which are normally working up to 1200 m. Using the BED-108/2 transmission distance up to 5000 m can be achieved. BDR-51X = 1200 m BDR-55X = 5000 m 5000 m 500 series 500 series 500 series 500 series 5000 m BED-108 5000 m 1200 m POWER Installation Box Installation The BED-108/2 should be mounted at a suitable location where mains is available. The box should be mounted on a plane surface to avoid twisting of the box, resulting in possible leakage. PWR ON DATA H2 TP3 ERNITEC +10V H1 0498-00053 V.0.1 TP2 TP1 F6 Ih 1100 DANGER ACHTUNG XA1 115 230 Ih 140 265VAC X3 X2 F5 N L MAINS IN XB1 XC1 XD1 XE1 XF1 XG1 XH1 S1 X1 MAINS SELECT -+ 1 CC NC NO Power Fail Detect - + ERNA IN -+ 2 -+ 3 -+ 4 -+ 5 -+ 6 -+ 7 -+ 8 ERNA OUT BED-108/2 RS-485 Distribution If the box is mounted on a concrete or similar surface, use rawlplugs and galvanised roundhead 1" screws such as no. 8 (ø4.1 x 25 mm). If the box is mounted on a wooden surface, use galvanised roundhead 3/4" screws no. 8 (ø4.1 x 19mm) or similar. When mounted outside, the box should be fixed with the cable glands pointing down. Page 2 3020-00041 Installation Instructions BED-108/2 Mains Installation The BED-108/2 must be used with a 3-wire mains connection (2W+PE @ min. 0,75mm 2). Terminals marked with hazardous live symbol requires installation by an instructed person. Details on the mains supply can also be found on a label fitted inside the lid of the BED-108/2. If permanently connected to mains, a readily accessible disconnect device shall be incorporated in the building installation wiring. If pluggable connection to mains, the socket-outlet shall be installed near the equipment and shall be easily accessible. Cable connections It is of utmost importance that all cable connections are carried out, exactly as described in order to avoid malfunction or damage to the BED-108/2, or the connected equipment. All cables to and from the BED-108/2 are fed through the cable glands. Choose an appropriate size gland for the actual cable and tighten the glands when all cables are connected. The choice of cable is important to the optimal function of the BED-108/2. 02 03 04 05 01 06 07 08 09 10 11 Cable glands layout The following table shows how the cable glands are intended to be used: No. Size Description 1 PG 16 Mains input cable 2 PG 9 Power failure cable 3 PG 9 RS485 input cable 4 PG 9 RS485 output cable 1 5 PG 9 RS485 output cable 2 6 PG 9 RS485 output cable 3 7 PG 9 RS485 output cable 4 8 PG 9 RS485 output cable 5 9 PG 9 RS485 output cable 6 10 PG 9 RS485 output cable 7 11 PG 9 RS485 output cable 8 3020-00041 Page 3 Installation Instructions BED-108/2 CE/Safety All electronic equipment can emit or be sensitive to induced electromagnetic noise, which can be conducted by the connected wires or transmitted as electromagnetic fields. Electromagnetic noise can cause malfunction or damage to the equipment. The BED-108/2 are tested to, and fulfils, the following EMC standards: EN 50081-1 (Emission) EN 50130-4 (Immunity) These standards covers equipment installed in an industrial environment. The BED-108/2 fulfil the following safety standard: IEC 60950 BED-108/2 Layout The BED-108/2 has been designed for easy installation and set-up. The below figure shows the layout of the Simplex RS485 Distribution Unit. PWR ON DATA H2 TP3 ERNITEC +10V H1 0498-00053 V.0.1 TP2 TP1 F6 Ih 1100 DANGER ACHTUNG XA1 115 230 Ih 140 265VAC X3 X2 F5 1 2 3 XC1 XD1 XE1 XF1 XG1 XH1 X1 MAINS SELECT N L MAINS IN XB1 S1 -+ 2 -+ 1 CC NC NO Power Fail - + ERNA Detect IN 4 5 -+ 3 -+ 4 -+ 5 -+ 6 -+ 7 -+ 8 ERNA OUT 6 BED-108/2 Layout Description No. Page 4 BED-108/2 1 Safety Earth connection 2 Mains terminal block 3 Mains selection switch 115/230VAC 4 Mains failure connection 5 RS485 input 6 8x RS485 outputs 3020-00041 Installation Instructions BED-108/2 Mains connection In order to fulfil the safety standard (IEC 60950), the mains cable must be routed via the provided cable clip inside the BDR-510/2 box. Cable clip Mains cable Mains cable Mains terminal block Mains cable clip Connect the mains lead to the terminal block X2. Make sure that the Mains Selection switch (S1) is set to match the local mains supply (115VAC or 230VAC). Mains selection switch DANGER ACHTUNG XA1 230 X3 X2 F5 N L MAINS IN XB1 XC1 XD1 XE1 XF1 XG1 XH1 S1 115 Ih 140 265VAC X1 MAINS SELECT -+ 1 CC NC NO Power Fail Detect -+ 2 -+ 3 - + ERNA IN -+ 4 -+ 5 -+ 6 -+ 7 -+ 8 ERNA OUT Mains - Live Mains - Neutral (Blue) Mains - Earth (Yellow/Green) Mains connection Make sure that each terminal is connected to the corresponding terminal of the mains outlet (i.e. Phase to Phase, Neutral to Neutral and Earth to Earth). Otherwise malfunction or even damage to the BED-108/2 will occur. For specification of mains, refer to Specifications, at the end of these instructions. RS485 (ERNA Camera control) input connection The RS485 signal is connected to terminal X1. It is important that the polarity of the connection is correct, otherwise it will not be possible to obtain control. Note, the RS485 input is galvanic separated from the rest of the circuit in order to avoid ground loop problems, therefore: DO NOT CONNECT THE SCREEN OF THE CABLE TO GROUND/EARTH!. RS485 (ERNA Camera control) output connection The RS485 output signal is connected to the terminals XA1 to XH1. Power failure connection If an alarm in connection with mains failure is necessary, the connection can be made to terminal X3. Potential free contacts are provided for a normally open or normally closed output. 3020-00041 Page 5 Installation Instructions BED-108/2 Specifications Specifications Description Parameter Min. Inputs ERNA, RS422 or simplex RS485 Impedance Outputs Max. Unit 2 108 Current consumption Typ 120 10 Vpp 132 Ohm 8 mA ERNA, RS-422 or simplex RS-485 (8x) 10 Vpp Load impedance 120 Ohm Power failure Relay Potential free contacts Transmission distance General 5 km using 0.6 mm solid copper twisted pair standard telephone cable @ 25 ºC Mains input 115VAC 104 115 126 VAC 115/230VAC selectable Mains input 230VAC 207 230 253 VAC 115/230VAC selectable Mains frequency 45 60 Hz Current consumption (115VAC) 60 mA Current consumption (230VAC) 30 mA 55 ºC 95 % Operating temperature range -20 Relative humidity Non-condensing EN 50081-1 EN 50130-4 EMC/EMI Safety IEC 60950 Enclosure IP 65 Dimensions Weight Page 6 Note 3020-00041 ABS box 240 x 160 x 90 mm 1,2 Kg Installation Instructions BED-108/2 Drilling pattern for box (not to scale) 130,0 mm 228,0 mm HEAD OFFICE: ERNITEC A/S, HØRKÆR 24, P.O. BOX 720, DK-2730 HERLEV, DENMARK TELEPHONE: +45 44 50 33 00, TELEFAX: +45 44 50 33 33 HOMEPAGE: http://www.ernitec.dk, E-MAIL: [email protected] UK OFFICE: ERNITEC UK, GERRARD HOUSE, WORTHING ROAD, EAST PRESTON, WEST SUSSEX BN16 1AW, ENGLAND TELEPHONE: 01903 77 27 27, TELEFAX: 01903 77 27 07 E-MAIL: [email protected] GERMAN OFFICE: ERNITEC GmbH., STORMARNRING 28, 22145 STAPELFELD, GERMANY TELEPHONE: (040) 6756 25 0, TELEFAX: (040) 67 56 25 25 E-MAIL: [email protected] FRENCH OFFICE: ERNITEC FRANCE, N° 29 PARC CLUB DU MILLENAIRE, 1025 RUE HENRI BECQUEREL, 34036 MONTPELLIER CEDEX 1, FRANCE TELEPHONE: (4) 67 15 10 15, TELEFAX: (4) 67 64 01 81 E-MAIL: [email protected] MIDDLE EAST OFFICE: ERNITEC ME, HAMRA-MAKDESI STR., YOUNIS CENTER-5th FLOOR, OFFICE NO. 503 P.O. BOX 113/5721, BEIRUT, LEBANON TELEPHONE: +961 1 751 796, TELEFAX: +961 1 751 795 HOMEPAGE: http://www.ernitecme.com, E-MAIL: [email protected] 3020-00041 Page 7