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Electronic Service Manuals This electronic document is provided as a service to our customers. We do not create the contents of the information contained in this document. Should you have detailed questions pertaining to the information contained in this document, you may contact Michco, or the manufacturer which provided the original information in this electronic deliverable. Michco’s only part in this electronic deliverable was the electronic assembly process. By providing this manual on line we are not guaranteeing parts availability. You may contact Michco through the following methods: Phone (517) 484-9312 or (800) 331-3339 2011 N. High St. -- Lansing, Michigan -- 48906 Fax: (517) 484-9836 Email: [email protected] Web site: www.Michco.Com Parts Web site: www.FloorMachineParts.Com Order Parts on Line at: www.FloorMachineParts.Com Directly to Parts & Service: By Email: [email protected] By Fax: (517) 702-2041 By Voice: Use numbers above. Serving the Cleaning Industry Since 1922 Notice: All copyrighted material remains property of original owners, all trademarks are property of respective owners. Manuals are subject to Manufacturer’s reproduction limitations. Originals or reproductions were provided by manufacturers through a request. We make no warranty as to the correctness of information provided in this document and you assume all risk. By placing these manuals on line we are not declaring our corporation to be an manufacturer authorized dealer or provider, please check our web site for authorized manufacturers we represent. 5300 Automatic Scrubber Operator and Parts Manual Model No.: 300000PAC 300000 603053 TENNANT COMPANY Commercial Products 12875 RANSOM STREET HOLLAND MI 49424 U.S.A. 173420 Rev. 03 (04-99) FAX: 1–800–678–4240 CUSTOMER SERVICE: 1–800-982-7658 Home Find... Go To.. STANDARD PARTS Fig. 1 – Replacement Brushes 5 4 1 3 2 8 6 9 7 6 09139/09129 Fig. 1 – Replacement Brushes Ref. Part No. 1 2 3 1 2 222301 630214 140193 222300 630214 Brush Asm, 20” Nylon Plas Back Stud, 20” Brush/Pad Driver Screw, M6 X 1.0 X 40 FLHDCP Brush Asm, 20” Poly Plas Back Stud, 20” Brush/Pad Driver 1 3 3 1 3 3 1 2 3 140193 222302 630214 140193 222303 Screw, M6 X 1.0 X 40 FLHDCP Brush Asm, 20” Grit Plas Back Stud, 20” Brush/Pad Driver Scr–Flt M 6X1.0 40 4.8 Pltd Brush Asm, 20” Plas Back 3 1 3 3 1  4 5 6 7 8 630214 140193 630473 630472 140007 Stud, 20” Brush/Pad Driver Screw, M6 X 1.0 X 40 FLHDCP Center Lock, Pad Retainer Washer Brush Pad Retainer Washer, #8 Flat SAE 3 3 1 1 3  9 200 070 351 Screw, PANPHL M4 X 25 3 ∇   ∇   ∇   ∇     Description Qty. 59 Tennant 5300 (03–98) Home Find... Go To.. STANDARD PARTS Fig. 2 – Scrub Brush Drive Group 1 19 9 16 3 9 2 9 5 12 22 21 33 17 34 20 30 18 14 31 17 32 32 15 11 6,7 24 25 23 4 10 8 26 13 28 29 60 27 Tennant 5300 (03–98) Home Find... Go To.. STANDARD PARTS 09143/09116 Fig. 2 – Scrub Brush Drive Group ∇  ∇  Ref. Part No. Description Qty. 1 2 3 4 5 630035 630454 603012 630308 630310 Motor, Ele, 24Vdc .75Hp 270Rpm (for breakdown see page 101) Key, Square .25 X 1.12 LG Knob, Hub Lock Pin, Head Stop Spring, Head Stop 6 7 8 630027 630506 630049 602 045 000 602 044 000 Skirt, Scrbr Head Std. Skirt, Scrbr Head, Heavy Duty Band Assy, Skirt Std. Band, Skirt Heavy Duty Clasp, Band Heavy Duty 9 10 11 12 13 140012 630613 630603 578769 630039 Washer, 3/16 Flat Skid Strip,1.524M/60” Standard Skirt Kit, Brush Door w/Decal Decal, Moving Parts Textless Hub, Drive, Brush, 20”,Machnd 4 1 1 1 1 14 15 16 17 18 200 101 017 200 160 017 630475 579184 630430 Nut, M8 X 1.25 HexJam Nut, M8 HexLck Gasket, Water Deflector, 450Mm Wheel, Rubber, Dia51 X 22W Screw, M8 X 1.25 X 50Mm HxHdCp 2 2 1 2 2 19 20 21 22 23 579028 630213 578 208 000 630272 059 650 308 Nut Hxlocnyln M 6X1.0 Deflector, Water Screw, M6 X 1.0 X 55Mm HxHdCp Spacer, .28 X .38 X 1.3 Nylon Screw, Hex .38–16X1.00 1 1 1 1 4 24 25 26 27 28 140028 140017 069 760 023 140015 069 764 631 Washer, Flat 3/8 USS Washer, Split Lock 3/8” Washer, Flat, .77”, 1.26, .03 Washer, Split Lock 5/16” Washer, Flat, 08.4MM, 25.4, 4.8 4 4 2 1 1 29 30 31 32 33 140219 14880.5 200 370 019 630446 630309 Screw, 5/16–18 X 1 HxHdCp Washer, Flat 5/16 Washer, Lock, Int., 08.4ID Washer, Nylon, .31” Screw, Head Stop Pin 1 2 2 4 1 34 630026 Head, Scrubber 20” 1 1 1 1 1 1 1 1 1 1.6m 1 61 Tennant 5300 (03–98) Home Find... Go To.. STANDARD PARTS Fig. 3 – Scrub Head Lift Group 30 25 17 24 17 18 26 36 29 31 31 32 3 32 2 3 17 21 19 28 33 27 10 22 16 15 12 12 9 10 8 15 19 34 6 10 14 7 13 23 15 12 13 1 11 35 37 15 8 4 5 20 15 8 8 12 12 13 13 8 15 10 9 12 15 13 8 62 Tennant 5300 (03–98) Home Find... Go To.. STANDARD PARTS 09175/09118 Fig. 3 – Scrub Head Lift Group Ref. Part No. Description Qty. 1 2 3 4 5 200 031 444 579029 578 244 000 140154 630050 Screw, Hex M6 X 1.0 X 30, Zp Nut, Hx Std M6 X 1.0 Washer, 6.4 X 10.0 Lck Spacer, .26 X .375 X .312 Band, Motor Spring Mnt 1 1 1 1 1 6 7 8 9 10 630377 630208 630447 200 031 496 200 160 017 Bracket, Scrub Head, Level Spring, Counter Torque, Motor Washer, Nylon, 12.7, 25.4, .8 Screw, Hex M8 X 1.25 X 35 Nut, Hex, Lock M8, Zp 1 1 12 4 9 11 12 13 14 15 630177 630188 630189 630176 14880.5 Bracket, Pivot, Motor Bearing, Journal .50”Id .25”Lg Sleeve, Brg 12.7Mm Od 8.7Id 08 Lift, Head Traction Drive Washer, Flat 5/16” 1 6 6 1 11 16 17 18 19 20 600372 578421 600721 630182 600720 Boot, Limit Switch Pin, Cotter .12” X 1.00” Lg Pad, Non–Slip Arm, Link, Head Lift Pin, Clevis 1/2 X 1–19/64 Lg 1 3 1 2 1 21 22 23 24 25 630258 630259 630181 630448 630206 Pin, Clevis .38”D X 1.0Lg, Zp Bearing 9.5Id 12.7Od 6.4Lg,Brz Pedal, Foot, Head Lift Pin, Clevis, .50”Dia X 2.25”LG Bracket, Head Lift Assy 1 1 1 1 1 26 27 28 29 30 200 032 503 200 031 488 200 370 019 630384 200 607 491 Screw, Hex M 8X1.25 X 60 Screw, Hex M 8X1.25 X 20 Washer Loc Int M 8, .4ID Cable, Head Level Screw, M8X1.25X25 HxHdCp 1 1 1 1 2 31 32 33 34 35 140012 200 031 436 600719 579211 579213 Washer, Flat 3/16” USS, Zinc Screw, Hex Hd, M6 X 1.0 X16Mm Latch, Head Release Nut, Hex Lock, M3, SS Screw, Hex Hd, M3 X 20Mm 2 2 1 2 2 36 37 579028 600438 Nut, Hex Lock, M6, Zp Kit, Switch Replacement 1 1 63 Tennant 5300 (03–98) Home Find... Go To.. STANDARD PARTS Fig. 4 – Solution Tank and Vacuum Fan Group 46 18 19 41 40 12 13 33 17 48 3 27 4 2 26 23 51 49 16 5 24 25 7 20 34 6 14 21 28 15 42 1 32 36 30 31 50 22 35 38 10 29 37 44 45 47 43 39 9 8 64 11 Tennant 5300 (03–98) Home Find... Go To.. STANDARD PARTS 09140/09115 Fig. 4 – Solution Tank and Vacuum Fan Group Ref. Part No. Description Qty. 1 2 3 4 5 602698 14880.5 200 031 488 200 370 019 630024 Tank, Solution (Teal) Washer, Flat 5/16” USS Screw, Hex M 8X1.25X20 Washer Loc Int M 8 Filter, Solution Feed, 60 Mesh 1 2 2 2 1 6 7 8 9 10 630371 601105 612 146 000 630018 630019 Fitting, Elbow 9.63” Hose .50NPT Sleeve, Strainer Ftg, Str .75 Hose, .75 NPT Hose, 3/4 x 33” Plug, Expansion, .75Id 1 1 1 1 1 11 630369 630606 578424 603015 190163 Clamp, Hose .50–1.1 Vacuum Fan Assembly Gasket, Foam Motor, Ele 24Vdc 2–Stage, Vac Brush, Carbon 2/Pk 1 1 1 1 2  630013 140340 630014 630456 630443 Gasket, Brkt–Vac Motor Scr, Pn Phl, #10 X 5/8” Bracket, Vac Motor, 20” Scrbr Connector, Wire Male Terminal, Male 1 4 1 1 2 18 19 20 ∇ 21  22 578 321 000 630015 630006 630602 630338 Screw, M6 X 1.0 X 16 PanPhl Cover, Vac Motor, 20” Scrbr Screen, Solution Fill Cover Assy, Solution Tank Cover, Sol Fill, Neoprne 4 1 1 1 1 23 24 25 26 27 630341 140018 578 201 000 578301 630007 Stiffener, Sol Fill Cover Washer Loc Int #10 SS Screw, Pan Hd, Phil, #10 –32 X 1/2”, Ss Knob, Fill Cover Door, Access, Sol Tank, Abs 1 1 1 1 1 28 29 30 31 32 140826 140012 578 244 000 200 609 438 630012 Screw, #6 X 3/4 PanPhl Washer, 3/16 Flat Washer–Loc Int M 6 .4ID 10MM Screw, Hex Hd, M6 X 20, ZP Bracket, Mtg, Vac Trans 2 7 7 1 1 33 34 35 36 37 630011 630016 630267 200 031 436 630146 Tube, Vac Trans, Flng & Brb Ring, Retaining, Ext 1.82”Dia Spring, Comp 50.8Free, 54.0Dia Screw, Hex Hd, M6 X 16,ZP Plug, Nylon, .38Npt 1 1 1 2 1 38 39 40 41 42 630021 601991 630380 630381 200 070 340 Cable Assy, Tank Sppt, 20.5” Tray, Battery Gasket, Vac Cover, 191Mm Gasket, Vac Cover, 233Mm Screw, Pan Hd, Phil, M4 X .7 X 8,ZP 1 1 2 2 2 43 44 45 46 47 140023 200 301 014 630343 630017 140032 Washer, Lock, Int, #8 Washer, Flat, 4.3, 10.0, 1.0, Zp Clamp, Wire, 7/8”ID Screen, Cover–Vac Fan,20”Scrbr Washer, Flat, #6 SS 2 2 2 1 2 48 49 50 51 140308 575537 575536 140826 Clamp, Hose 1–5/16 To 2–1/4 Chain, Ball #10 Chain Coupling End Screw, Sht Mtl #6 X 3/4” Pn Phl ∇   12 13          14 15 16 17 1 .12m 2 1 65 Tennant 5300 (04–99) Home Find... Go To.. STANDARD PARTS Fig. 5 – Solution Control Group 26 6 27 3 5 4 1 2 5 7 8 9 28 23 13 14 29 22 20 28 28 15 12 24 25 11 10 18 19 17 21 16 66 Tennant 5300 (03–98) Home Find... Go To.. STANDARD PARTS 09144/09124 Fig. 5 – Solution Control Group Ref. Part No. Description Qty. ∇ 1  2 3 4 5 630057 630604 578729 630452 630233 630117 Bracket, Solution Adj Knob Kit, Solution Adj Bracket w/Decal Decal, Read Manual Textless Spacer, 4.3MM, 8.0MM Nylon Decal, Flow Control 5300 Cable, Cont, Water Flow, 44”Lg 1 1 1 1 1 1 6 7 8 9 10 630116 200 315 016 140018 575 569 000 578 321 000 Knob, Adj, Valve Washer, Flat, 5.3MM, 15.0, 1.6 Washer Loc Int #10 Screw, Pan Hd, Phil, M5 X 16 Screw, Pan Hd, Phil, M6 X 16,Zp 1 2 2 2 2 11 12 13 14 15 578 244 000 140012 579029 630022 630059 Washer, Loc Int M6 .4ID 10MM Washer, Plain, 3/16” Nut–Hx Std M 6X1.0 Valve, Solenoid, 24Vdc Bracket, Valve 2 2 2 1 1 16 17 18 19 20 140328 200 301 014 579259 140023 630164 Clamp, 3/8” Nylon Washer, Flat 4.3MM, 10.1, 1.0 Screw, Pan Hd, Phil, M4 X 12MM Washer, #8 INT Fitting, Str, .50Hose X .25Hose 1 1 1 1 1 21 22 23 24 25 630366 630370 630379 200 031 488 200 370 019 Hose, .25Id X .345MM Hose, 40MM Solenoid/Reducer Hose, 210MM Tank/Solenoid Screw, Hex M8 X 1.25 X 20 Washer Loc Int M 8, .4ID 1 1 1 1 1 26 27 28 29 069 764 140 200 001 343 140310 601 104 000 Screw, Flat Hd, Phil, M5 X 16MM Screw, Soc Hd, M4 X 12MM Clamp, Hose 5/16 – 7/8 Ftg–E90, .50” Hose, .50” NPT 2 1 4 1 67 Tennant 5300 (03–98) Home Find... Go To.. STANDARD PARTS Fig. 6 – Recovery Tank Group 17 20 16 15 37 18 21 19 14 23 12 10 6 26 4 11 3 22 24 8 2 1 25 33 13 36 9 27 39 38 34 5 7 28 29 31 30 35 6 32 68 Tennant 5300 (03–98) Home Find... Go To.. STANDARD PARTS 09176/09171 Fig. 6 – Recovery Tank Group Ref. Part No. 1 2 3 4 5 602699 630134 630139 630147 140012 Tank, Recovery (Teal) Seal, O–Ring, 16Mm OD X 3.5Mm Tk Ftg–Plg, Hex .38–19Rsp Plug, .75Npt Washer, Flat 3/16” USS 1 1 1 1 8 6 7 ∇ 8  9  10  11 578 244 000 578 321 000 603217 140308 578441 630394 Washer, Lock, Int, M06, .4ID 10MM Screw, Pan Phil M 6 X 16Mm, ZP Drain Hose Asm Clamp, Hose 1–5/16 To 2–1/4 Strap, Drain Hose Sleeve, Drain Hose 1.5” ID 9 8 1 1 1 1 12 13 14 15 621324 630068 630052 059 650 283 Plug, Expansion, 1.5 Dia Nylon Hose, Drain 38.1Mm Id,20” Scrbr Cage, Float W/Ball, 12X12 Scrn Washer, Flat, 6.4MM ,18.0,1.6, SS 1 1 1 2 16 17 18 ∇ 19  20 578 187 000 578 244 000 630053 630601 630420 Screw, Pan Phil M6 X 12Mm, SS Washer, Lock, Int,6.4ID ,10MM,SS Mount, Float Cage, 20” Scrbr Kit, Rec. Tank Cover Label, Flammable Matl Textless 2 2 1 1 1 21 22 23 24 25 630367 630390 630056 140872 630229 Gasket, Rec Tank Cover Washer, Flat, .15”, .56”,.04”, Zp Strap, Cover, Sol Tank 5300 Screw, #6 Hilo, .38”,Pn Phl Zp Decal, Tennant Logo 1 4 1 4 1 26 27 28 29 200 031 436 621 277 000 630074 630075 Screw, Hex Hd, M06 X 16Mm Fitting, Str, 1.5 Hose X 1.25 NPT Leg, Sppt, Tank (Teal) Spacer, 8.5Mm Id 12.7Od 5.3Lg 1 1 1 1 30 31 32 33 34 575 029 000 14880.5 630368 608139 630231 Screw, Pan Phil M 8 X 20MM, Ss Washer, Flat 5/16” Gasket, 650MM Decal, 5300 Decal, Wiring W/Options 1 1 1 2 1 35 36 37 38 39 630420 630010 630255 630048 602952 Decal, Flammable Matl Textless Gasket, 70Mm Od, 43Mm Id, 12.7 Tk Gasket, Float Mount Hinge, .25Pin 17.9Lg 1.9 Open Spacer, Drain Hose Fitting 1 1 1 1 1       Description Qty. 69 Tennant 5300 (04–99) Home Find... Go To.. STANDARD PARTS Fig. 7 – Main Frame Group 19 1 18 38 37 36 20 17 32 10 12 14 15 35 8 9 7 41 2 27 4 21 16 22 6 32 3 33 44 4 5 24,25,26 29 31 12 14 39 40 11 13 12 14 34 15 30 28 21 23 43 14 34 15 21 42 45 14 15 70 Tennant 5300 (03–98) Home Find... Go To.. STANDARD PARTS 09177/09158 Fig. 7 – Main Frame Group Ref. 1 2 3 4 5 Part No. Description Qty. 630131 200 160 017 630045 630095 578421 Frame, 20” Traction Nut, Hxlocnyln M8 Bracket, Lift, Squeegee Bearing, Flng .38” .50” .25”Lg Pin, Cotter, .12” X 1.00” Lg 1 1 1 4 1 6 7 8 9 10 630044 630043 630046 630292 630042 Arm, Pivot, Squeegee Bracket, Spring Slide Knob, .38–24 X 2” Lg Stud, Ss Bearing, Knob, Sqge Arm Spring, Ext 2.3Mm Wire 63.5 Lg 1 1 1 1 2 11 12 13 14 15 630003 14880.5 200 031 486 200 370 019 200 031 488 Frame, Mtg, Caster Washer, Flat 5/16” Screw, Hex M 8 X 1.25 X16 HxHdCp Washer, Loc Int M8 Screw, Hex M8 X 20MM 1 13 8 19 11 16 17 18 19 20 630307 590137 578 329 000 140032 200 031 541 Bracket, Safety & Limit Screw, Truss Hd, Phil, #6–32X.38”, Zp Screw, Anchor, #6, Nylon Washer, Flat, #6 Screw, Hex Hd M10 X 25 1 2 2 2 1 21 22 23 640013 600351 604357 200 160 018 630126 Wheel, 8”D 2”W, Neoprene Kit, Tires Foam (Optional) Kit, Tires Air (Optional) Nut, Hxlocnyln M10 X 1.5 Transaxle, 20”, .50 Hp 2 1 1 1 1 24 25 26 27 28 630504 630503 600606 200 651 019 630002 Brush, Carbon Motor Transaxle Cap, Transaxle Brush Asm, End Bell, Transaxle Motor FR Washer, Flat 8.4MM, 17.0, 1.6 SS Caster, 4”D 1.38W, 400Lb Cap 2 2 1 1 1 29 30 31 32 33 630047 630345 630132 578 244 000 578 187 000 Pin, Clevis .38 X 2.75 Screw, Shoulder Bolt, .375 X 2.00 Harness, Wire Main Washer, Loc Int M 6, .4ID 10MM Screw, Pan Hd, Phil, M6 X 12Mm, Zp 1 1 1 2 1 34 35 36 37 38 601163 200 031 436 630428 578 244 000 579029 Guard, Motor Cap Screw, M06 X 1.0 X 16 PanPhl Clamp, Cable, 1.0” Id Washer, 6.4 X 10.0 Lock Nut, Hex Std, M6, Zp 1 1 1 1 1 39 40 41 42 43 630477 630478 601 108 000 630268 630127 Wheel, 2” OD, Squeegee Support Screw, Shoulder Bolt, 3/8”Dia X 1.0 Nut, Hex Lock, .31”–18, Zp Nut, Hex Lock, .25”–28, Zp Bracket, Transaxle Mount 1 1 1 8 2 44 45 200 031 488 14880.5 Screw, Hex Hd, M8 X 20MM Washer, Flat 5/16 Zinc 4 2 71 Tennant 5300 (03–98) Home Find... Go To.. STANDARD PARTS Fig. 8 – Rear Squeegee Group 22 20 16 1 35 25 4 2 36 5 3 16 24 7 34 21 5 21 23 14 30 29 15 31 28 34 13 4 23 18 31 19 31 23 24 26 27 32 11 33 37 17 12 10 6 9 8 72 Tennant 5300 (04–99) Home Find... Go To.. STANDARD PARTS 09178/09734 Fig. 8 – Rear Squeegee Group Ref. Part No. 1 2 3 4 5 630806 630339 630333 630311 630450 579184 Assy, Squeegee Hose Assy, Sqge Strap, Sqge Hose Squeegee, Curved Wheel, Rubber, Dia 76 X 22 WD Wheel, Head, Brush 51 X 22 WD 1 1 1 1 2 2 630291 600207 200 640 017 603012 630313 Blade, Squeegee, Semi Front 3.2Tk Blade, Squeegee, Urethane Front Nut, Hex, M8, Ss Knob, Front Squeegee Blade Asm Squeegee, Band, Front Curved 1 1 2 6 1 11 12 13 630344 603511 630481 630350 630279 Blade, Squeegee, Curved Rear 4.8T Blade, Squeegee, Urethane Rear Clip, Squeegee Band Squeegee, Band Assy, Curved Bracket, Pivot, Tip Adjust 1 1 1 1 1 14 15 16 17 18 630281 140119 630314 630340 630277 Knob, Tip Adjust, Sqge Joint, Ball, Lift Rod Bracket, Sqge Backup Wheel Back Up Strip, Semi–Curve Bracket, Sqge Attachment 1 1 2 1 1 19 20 21 22 23 630278 200 370 019 200 303 019 200 031 494 200 160 017 Bracket, Tip Adjust Washer Lck Int M8 Washer, Flat, 8.4Mm, 18.0, 1.6 Screw, Hex Hd, M8 X 30Mm, Zp Nut Hxlocnyln M 8X1.25 1 2 5 2 5 24 25 26 27 28 200 031 488 630480 140015 069 762 144 630388 Screw, Hex M8 X1.25 X 20 Screw, Shld., 5/16”, 1–1/4” Shld, Zp Washer, Lock, 5/16” Nut, Hex, .31–24 UNF, Zp Nut, Hex Lock, 5/16–24, Nylon 3 2 1 1 1 29 30 31 32 33 630393 630424 630303 630389 140283 Screw, Thumb & Washer Asm Screw, Hx Head, M8 X 70Mm, Zp Washer, Flt 8.4 25.4 2.0, Zp Screw, Pan Hd, Phl M5 X .8 X 45mm Nut, M5 X .8 Nylock 2 2 6 1 1 34 35 36 37 630446 140501 200 651 019 140297 Washer, Nylon, .31” Nut, Hex Lock, .25–20 UNC Washer, Flt, 8.4MM, 17.0, 1.6, Ss Nut, M5 X .8 Hex 2 2 2 1 6 7 8 9 10 Description Qty. 73 Tennant 5300 (04–99) Home Find... Go To.. STANDARD PARTS Fig. 9 – Rear Squeegee Lift Group 16 1 3 13 4 14 12 27 11 10 20 17 5 2 26 30 21 15 29 26 21 19 19 22 18 8 7 25 6 9 24 9 19 23 21 20 25 28 74 Tennant 5300 (03–98) Home Find... Go To.. STANDARD PARTS 09147/09121 Fig. 9 – Rear Squeegee Lift Group Ref. Part No. Description Qty. 1 2 3 4 5 630151 630427 630426 630470 630150 Arm, Lift, Squeegee Bracket, Sqge Sheave Pulley, Cable 2” X 3/16” Screw, Shld .375Dx1.00L .31–18 Bracket, Arm, Sqge Lift 1 1 1 1 1 6 7 8 9 10 579211 579213 601 127 000 600437 630207 Nut, Hex Lock, M3, SS Screw, Hex Hd, M3 X 20MM Washer, Flt 3.7Mm 8.0 .5 Zp Switch, Roller 15A Wheel, Brkt, Sqge Lift 4 4 8 2 1 11 12 13 14 15 630262 069 760 082 200 031 496 200 370 019 630160 Pin, Roll .09D X .75Lg, Zinc Washer Flt .25 Hard Screw, Hex M8 X 1.25 X 35 Washer Lck Int M8 Bushing, Arm, Pivot 1 1 1 1 1 16 17 18 19 20 630209 630155 630158 578 321 000 630156 Grip, Sqge Lift Bracket, Cable, Sqge 11GA Spring, Ext .36 3.00 .45 Screw, Pan Hd, Phil, M6 X 16,ZP Cable, Lift, Sqge, 28” Lg 1 1 1 5 1 21 22 23 24 25 578 244 000 621235 621 236 000 630157 140012 Washer–Loc Int M 6, .4ID 10MM Bushing, Cable Ring, Retaining .810 Dia Bracket, Guide, Cable Washer, Flat 3/16” 5 1 1 1 2 26 27 28 29 30 140510 069 762 098 573268 600372 200 640 017 Nut, Hex, Jam, .25–20UNC Screw, Flat Hd, Phil M6 X 16MM, Screw, Pan Hd, Phil, .25 20 X .75”, Ss Boot, Limit Switch Nut, M8 Hex 2 1 1 1 1 75 Tennant 5300 (03–98) Home Find... Go To.. STANDARD PARTS Fig. 10 – Scrub Brush Down Pressure Group 7 8 1 3 2 5 6 4 9 16 13 10 14 15 18 12 17 19 11 20 76 19 Tennant 5300 (03–98) Home Find... Go To.. STANDARD PARTS 09145/09122 Fig. 10 – Scrub Brush Down Pressure Group Ref. Part No. Description Qty. 1 2 3 4 5 069 764 140 630197 630234 630482 578 187 000 Screw, Flat Hd, Phil M5 X 16Mm Bracket, Down Pressure Decal, Down Pressure Bearing, Flange Screw, Pan Hd, Phil M06 X 12Mm, SS 2 1 1 1 1 6 7 8 9 10 578 244 000 630195 630358 630355 630382 Washer, Lck Int M6 .4ID 10MM Knob, Tee, .50–13, 2–1/8”Lg Washer, Nylon .75” 1.0” .03Tk Collar, 19.0Id 31.8Od 9.5W Pin, Spring, .16” X 1.25”, Zp 1 1 1 1 1 11 12 13 14 15 630353 630357 200 315 016 140018 575 569 000 Rod–End, Shock Pin, Clevis, 5.9Mm Dia X 20.2Mm Lg Washer, Flat, 5.3Mm, 15.0, 1.6 Washer Lck Int #10 Scr, Pan Hd, Phil, M5 X 16 1 1 2 2 2 16 17 18 19 20 630354 603664 578420 200 160 017 200 032 503 Coupler, Down–Pressure Shock Shock, Head Down Pressure Pin, Cotter, .09”Dia X .75”Lg Nut, M8 Hxlck Screw, M8 X 1.25 X 60 1 1 1 3 1 77 Tennant 5300 (03–98) Home Find... Go To.. STANDARD PARTS Fig. 11 – Console Group 12 20 4 17 11 18 9 6 16 17 5 7 6 8 19 34 33 14 30 39 13 2 29 25 15 10 41 2 49 32 35 31 22 26 12 21 24 25 3 50 28 46 45 1 23 6 27 7 44 43 36 37 40 47 38 48 42 78 Tennant 5300 (03–98) Home Find... Go To.. STANDARD PARTS 09179/09172 Fig. 11 – Console Group Ref. Part No. Description Qty. 1 2 3 4 5 602700 200 160 014 630304 630093 579029 Console (Teal) Nut, Hex Lock, M4 Screw, Flthd, Phil, M4 35Mm, Zp Handlebar, .88Od 15.5Lg, Zp Nut–Hx Std M 6X1.0 1 4 2 1 1 6 7 8 9 10 579210 578 244 000 630109 630431 630088 Washer, Flat, 6.4MM, 18.0, 1.5 Washer, Loc Int M 6 .4ID 10MM Gear & Hub Assy, 22.4Id,20”Scr Screw, Hx Head, M 6 X 40Mm Spring, Centering .072”Mw, Zp 4 3 1 1 1 11 12 13 14 15 630217 200823 200 070 340 140023 630087 Collar, .88”Id 1.38Od .63 Lg Grip, Handle Tube Screw, Pan Hd, Phil M4 X 8MM Washer, Lock, Int #8 Plate,Retainer–Latch 1 2 2 2 1 16 17 18 19 20 630081 630083 630082 630084 630094 Lever, Latch, Console Adjust Bushing, Latch Spring, Comp .42” 1.75 .035 Ring, Retaining, Ext Grip, Lever–Console Adjust 1 2 1 1 1 21 22 23 24 25 578 321 000 630086 630108 200 031 486 200 370 019 Screw, Pan Hd, Phil M6 X 16MM, Zp Plate, Strainrelief Bracket, Mtg, Conduit Screw, Hex Hd M08 X 16MM Washer Loc Int M 8 2 1 1 4 6 26 27 28 29 30 582078 630447 630095 200 031 488 630079 Plate, Console Slide,20” Scrub Washer, Nylon, 12.7, 25.4, 0.8 Bearing, Flng .38” .50” .25”Lg Screw, Hex Hd M08 20Mm, Zp Bracket, Mtg, Limit Switch 1 4 4 2 1 31 32 33 34 35 630128 630261 603372 630099 630104 Plate, PMC, Heat Sink Spacer, .19”ID, .31”OD, .50”, Alum Asm, Pot. w/Decal Gear, 28T, 24P Speed Control, PMC Board, 55 Amp 1 2 1 1 1 36 37 38 39 40 630113 140322 578 403 000 630114 200 301 012 Conduit, Convoluted Clamp, Vac Hose Screw, Pan Hd, Phil, M3 X 20Mm Screw, Flat Hd, Phil M4 X 8Mm, Zp Washer, Flat, 3.2Mm, 7.0, .5 1 1 2 2 2 41 42 43 44 45 069 760 582 579211 603008 140552 069 762 056 Washer, Nylon, 23 ID, 34 OD Nut, Hex Lock, M03, SS Contactor, 24VDC, 100A Nut, 10–24 Nylock Washer, Plain Ansi–A #10 2 2 1 2 2 46 47 48 49 50 15858.12 601 085 000 611440 140027 630306 Screw, Mch 10–24 x 3/4 Flt Phl Decal, PMC Connection Decal, Fuse Spec Washer, 5/16 Flat Screw, Flat Hd Phil, M8 X 16Mm, Zp 2 1 1 2 2 79 Tennant 5300 (04–99) Home Find... Go To.. STANDARD PARTS Fig. 12 – Instrument Panel Group 20 17 19 28 18 12 21 27 26 30 22 25 1 24 16 31 11 9 23 2 10 13 14 4 7 6 8 15 29 4 3 8 5 80 Tennant 5300 (04–99) Home Find... Go To.. STANDARD PARTS 09180/09170 Fig. 12 – Instrument Panel Group Ref. ∇  Part No. Description Qty. 1 2 3 4 5 630605 630422 140012 578 244 000 130423 Kit, Switch Plate w/Decal Decal, Batt Chrge, Textless Washer, Flat 3/16” Washer, Loc Int M6 .4ID 10MM Diode, 400V/6.0A Silicone 1 1 2 3 1 6 7 8 9 10 069 762 126 578427 605905 601091 578418 Screw, Hex .25–20 X 0.62 Standoff, Terminal Solenoid, 24V Fuse, 2Amp 3AG Fast Blow Holder, Fuse 1 1 1 1 1 11 12 13 14 15 630241 630243 20361 20796 130756 Decal, Circuit Breakers Decal, Gauge/Switch Panel Circuit Breaker, 15A Circuit Breaker, 17A Circuit Breaker, 35A Dc 1 1 1 1 1 16 17 18 19 20 630102 630090 630091 630419 578720 Circuit Breaker, 7A Gauge, Br Pressure, 10–35 Amp Meter, Battery, 24Vdc Switch, Rckr, Spst, 24Vdc, Green Splash Guard, Rocker Switch 1 1 1 2 2 21 22 23 24 25 607002 140901 28990 630453 630119 Plate, Cover Screw, 8–32 x 3/8 Nut, 8–32 Nylock Gasket, Console 143MM Gasket, Console 3.1 X 8.0 X 420 1 2 2 2 2 26 27 28 29 30 140023 200 070 340 630265 059 650 595 200 301 014 Washer, #8 INT Screw, Pan Hd, M4 X 8, Zp Knob, Speed Limit Nut Hx Std .25–20 UNC Washer, Flat, 4.3,10.0, 1.0, Zp 8 8 1 2 8 31 630133 Resistor, 0–20K, Speed Control 1 81 Tennant 5300 (04–99) Home Find... Go To.. STANDARD PARTS Fig. 13 – Battery Cable Group 6 8 4 9 7 3 7 6 1 2 11 9 10 5 5 09150/09126 Fig. 13 – Battery Cable Group Ref. Part No. 1 2 3 4 5 630118 630110 630111 603061 611223 Cable, Battery, W/Charge Plug Red Cable, Battery, 4Ga 813Mm, Red Cable, Battery, 4Ga 864Mm, Blk Cable, Battery 6Ga Red, 305Mm Cover, Terminal 1 1 1 1 4 611221 611222 200 051 274 601 127 000 579211 140019 Boot, Cable, Batt Terminal, Black Boot, Cable, Batt Terminal, Red Screw, Fill Hd Slot M3 X 30mm, Zp Washer, Flat, 3.7 8.0, .5, Zp Nut, Hex, Lock, M3, Zp Washer, Ext Lck Tooth #6, Zinc 2 2 2 4 2 2 6 7 8 9 10 11 Description 82 Qty. Tennant 5300 (03–98) Home Find... Go To.. STANDARD PARTS Fig. 14 – Electrical Schematic –20– RED –32– GRN –32– –46– GRN –41– BLK –44– GRN G R N –43– BLK –20– R E D –48– RED –62– –40– G R N –45– BLK –42– G G R – YEL + R N N –47– –42– GRN M PUR –50– BLK –55– –15– B L K B L K –54– B –52– YEL –49– BLK –63– BLK –51– BLK A M –60– ORG –41– BLK – + –BLK– –RED– –15– 24VDC –RED– –BLK– –21– GRN B L K –19– BLK –23– BLK –10– –30– BLU W –72– T R E D –20– H L K –19– BLK –9– –18– GRN –12– –24– –22– RED R E D GRN TAN –28– GRN –2– G –65– R N B L K M –26– YEL –13– BLK –32– GRN –20– RED –72– B L –11– K B L K –38– BLK –34– GRN R E D –32– –80– GRN –17– –36– R E D –57– BLK –23– BLK G R N –2– R E B D M –56– RED –8– RED –16– –14– BLK –1– BLK –3– RED T1+ T2– –69– BLK O R G –71– BLK –67– BLK –4– T3 T4 M –6– –68– BLK ORG WHT –75– –70– BLK –5– B L U B L U 09166 83 Tennant 5300 (04–99) Home Find... Go To.. OPTIONS Fig. 1 – Power Wand Assembly 1 2 22 2 21 5 2 3 4 6 20 18 2 19 5 17 14 12 9 11 13 10 13 7 8 12 15 16 84 Tennant 5300 (03–98) Home Find... Go To.. OPTIONS 09151/09155 Fig. 1 – Power Wand Assembly Ref. ∇                       Part No. Description Qty. 1 2 3 4 579908 578 091 000 578 160 000 579168 579107 Wand Assy, E150, Sngl Bn No Hose Plug, Quick Connect, 1/4” MPT Clamp, Hose, 11–13Mm Od, Crimp Hose, Relief, .25, .44”, .110 M Valve, Water Cont. Hanger And 1 1 4 1 1 5 6 7 8 9 150525 579146 579112 579198 579137 Hose Barb, 1/8”M X 1/4”H Hose, Wand Water Feed, 150E Adaptor, Spray Nozzle Rivet, Pop 04 Dia X 10 Spray Nozzle, .125 Npt, 100Deg 2 1 1 2 1 10 11 12 13 14 579113 579132 579135 579103 579239 Swivel, Wand Attachment Ring, Attachment Screw, Self TD United Retainer, Wand Blade, 150E Squeegee, Blade, Front Wand 1 1 10 2 1 15 16 17 18 19 579230 579147 579101 579102 579187 Squeegee, Blade, Rear Wand Screw, Self – Tap, #6, 1.5” Head, Wand, 150E Brush, Wand (Two Row) Clip, Spring 32Mm Dia. 1 2 1 1 1 20 21 22 150208 579109 150510 Plug, Sckt Hd 1/8” Wand, Single Bend 31.8 Fitting, 1/4F X 1/4H Barb 1 1 1 85 Tennant 5300 (03–98) Home Find... Go To.. OPTIONS Fig. 2 – Hard Floor Wand Assembly 21 26 23 24 25 2 19 22 20 16 17 18 10 14 1 13 12 15 4 11 3 5 27 7 6 9 8 86 Tennant 5300 (03–98) Home Find... Go To.. OPTIONS 07315/06459 Fig. 2 – Hard Floor Wand Assembly Ref. ∇                            Part No. Description Qty. 1 2 3 4 5 578 905 000 578 060 000 578 077 000 578 061 000 578 214 000 579112 Wand Assembly Double Bend Wand, Double Bend, Dia 38.1MM Bracket, Valve Mounting, Wand Adapter, Head/Wand Fitting, Elbow, 0.25”Hose, 0.12”NPT Adapter,Spray Nozzle 1 1 1 2 1 1 6 7 8 9 10 579198 578 066 000 578 073 000 578 063 000 578 078 000 Rivet, Pop, .156, .312, .384 Spray Nozzle, .125” NPT, 75 Deg. Brush, Deck, Polypro Block Head, Wand Retainer, Squeegee Wand 2 1 1 1 2 11 12 13 14 15 578 074 000 578 124 000 578439 578 228 000 578 143 000 Blade, Squeegee Wand Bracket, Axle, 1–Hole Nut, Thumb, MO6 X Dia 30MM Spring, Compression, .63”, .42”, .04 M6, 40mm Lg., Adjust. Stud 2 1 1 1 1 16 17 18 19 20 578 126 000 578 125 000 578 123 000 578 155 000 578 154 000 Axle, Wand Wheel, Guide, Wand Bracket, Axle, 3–Hole Handle, Wand Bracket, Handle, Wand 1 2 1 1 1 21 22 23 24 25 578 091 000 578 164 000 578 821 000 578 161 000 578 094 000 Plug, Male Quick–Conn., 1/4”NPT Grommet, .38”ID. .62”OD, .06”OW Hose, Solution, Wand Clamp, Hose, 8–11MM OD, Crimp 1/4 Hosebarb, 1/4NPT Male Pipe 1 1 1 1 1 26 27 578 064 000 150208 Valve, Water Control, Wand Plug, Sckt Hd 1/8” 1 1 87 Tennant 5300 (03–98) Home Find... Go To.. OPTIONS Fig. 3 – Non-Power Wand Assembly 12 10 11 1 3 9 2 4 5 4 5 6 8 88 7 Tennant 5300 (03–98) Home Find... Go To.. OPTIONS 09156/09134 Fig. 3 – Non-Power Wand Assembly Ref. Part No. 1 2 3 4 630732 630269 579113 579132 579135 Wand Assembly Bumper, Mushroom 4.8Dia Swivel, Wand Attachment Ring, Attachment Screw, Self TD United 1 2 1 1 10 5 6 7 8 9 579103 579239 579230 579147 579101 Retainer, Wand Blade Squeegee, Blade, Front Wand Squeegee, Blade, Rear Wand Screw, Self – Tap, #6, 1.5” Head, Wand 2 1 1 2 1 10 11 12 579102 579187 579109 Brush, Wand (Two Row) Clip, Spring 32Mm Dia. Wand, Single Bend 31.8 1 1 1 ∇             Description Qty. 89 Tennant 5300 (03–98) Home Find... Go To.. OPTIONS Fig. 4 – Power Wand Hose Assembly 6 2 3 4 4 7 5 1 3 2 09160/09161 Ref. ∇        Part No. Description Qty. 1 2 3 4 578 903 000 578 318 000 578 160 000 578 820 000 578 072 000 Power Wand Hose Assembly. Fitting, Quick Conct Male Clamp, Hose 11–13MM Hose, .25ID, .44OD, 4.0M LG Cuff, Swivel, 38.1Dia Blk 1 1 2 1 2 5 6 7 578 276 000 578 071 000 231031 Hose, Vacuum, 38.1Dia X 3.05M Gray Connector, Quick Conct Female Sleeve, 1–1/2”Dia X 5”LG 1 1 1 90 Tennant 5300 (03–98) Home Find... Go To.. OPTIONS Fig. 5 – Non-Power Wand Hose Assembly 2 3 1 2 09168/09167 Ref. ∇    1 2 3 Part No. 630739 578 276 000 630449 231031 Description Non–Power Wand Hose Assembly Hose, Vacuum 38.1Dia X 3.05M Gray Cuff, Hose Soft Dia 38.1M Sleeve, 1–1/2Dia X 5”LG Qty. 1 1 2 1 91 Tennant 5300 (03–98) Home Find... Go To.. OPTIONS Fig. 6 – Power Wand Pump and Fittings Group 14 15 9 22 16 23 17 11 1 9 13 9 2 9 12 20 19 18 6 10 3 8 4 5 7 92 Tennant 5300 (03–98) Home Find... Go To.. OPTIONS 09153/09136 Fig. 6 – Power Wand Pump and Fittings Group Ref. Part No. Description Qty. 1 2 3 4 5 630136 630335 200 315 016 140018 200 070 384 Pump, 24Vdc Bracket, Mtg, Pump Washer, 5.3 X 15.0 X 1.6 Flat Washer Loc Int #10 Screw, Pan Hd, Phil M5 X 14 1 1 2 2 2 6 7 8 9 10 630251 630252 150538 140310 630417 Fitting, E90, .75 Forged Fitting, Bushing, 3/4M X 3/8F Hose Barb, 3/8M X 3/8H Nylon Clamp, Hose 5/16–7/8 Hose, 165MM Wand Pump 1 1 1 6 1 11 12 13 14 15 630372 150516 630418 579029 630256 Fitting, Tee 1/2 X 1/2 X 3/8 Hose Fitting, 1/4M X 3/8H Barb Hose, .700MM Nut, M6 X 1.0 Bracket, Mtg Quick Connct 1 1 1 2 1 16 17 18 19 20 575 520 000 150300 578 321 000 578 244 000 579210 Fitting, Quick Disc Female 3/8 X 1/4 NPT Connector, Anchor 1/4 – Brass Screw, Pan Hd, Phil, M6 X 16MM, ZP Washer–Loc Int M6 .4ID 10MM Washer, Flat 6.l4, 18.0, 1.5, Zp 1 1 2 2 2 93 Tennant 5300 (03–98) Home Find... Go To.. OPTIONS Fig. 7 – Accessory Console Group 21 11, 12 10 21 10 8 7 4 13 5 1 26 6 23 2 25 19 22 3 5 17 15 18 19 27 14 24 9 20 16 94 Tennant 5300 (04–99) Home Find... Go To.. OPTIONS 09157/09128 Fig. 7 – Accessory Console Group Ref. 1 2 3 4 5 Part No. Description Qty. 630140 630331 200 070 354 140287 140023 Console, Options, 20” Scrubber Wire Assy, Key Switch Screw, Pan Hd, Phil, M4 X 30 Screw, M4 X .7 X 16MM PanPhl Washer, Loc Int #8 1 1 2 2 4 6 7 8 9 10 578852 630143 630142 630145 630419 Rivet, Snap 5.0MM Meter, Hour, 18–60Vdc Light, Pilot, 24V, Blue Timer, 24Vdc, Range: 30Sec Switch, Rckr, Spst, 24Vdc, Green 1 1 1 1 2 11 12 13 612462 069 762 236 630237 630236 630238 Switch, Keylock Illinois w/2 Keys Key, Replacement Universal F315, Illinois Switches Decal, Es/Key/Hr/Light/Wp (Option) Decal, Es/Key/Hr Mtr/Light (Option) Decal, Wand Pump (Option) 1 2 1 1 1 14 15 16 630239 630235 630334 606499 630342 Decal, Key/Hr/W. Pump (Option) Decal, Key/Hour Meter (Option) Screw, S–Tap, Pn Phl, #6 Harness, Wire ES Option Harness, Wire Es 1 1 1 1 1 17 18 19 20 21 606502 630097 630100 630266 578720 Harness, Accessory Switch, Contact Block Switch, Pushbutton Wire Assy, #14, 180Mm,Foc/Butt Splash Guard, Rocker Switch 1 1 1 1 2 22 23 24 25 26 27 601271 140023 140026 200 102 014 579178 140018 Stud, M4 X .7 X 1.00 Washer, #8 INT Washer, #6 Flat Nut, M4 X .7 Hex O–Ring, Sponge .125 (1.833ft) Washer, #10 INT 2 2 1 2 1 1 95 Tennant 5300 (04–99) Home Find... Go To.. OPTIONS Fig. 8 – Extended Scrub Group 11 7 2 10 9 1 4 12 3 8 6 4 5 96 Tennant 5300 (03–98) Home Find... Go To.. OPTIONS Fig. 8 – Extended Scrub Group Ref. Part No. Description Qty 1 2 3 4 5 630136 630137 25160 140310 210044 Pump, 24Vdc Sensor, Water Level Tubing, 5/8OD X 3/8ID X 21.75ft Lg Clamp, Hose 5/16 – 7/8 Valve, Check, 3/8 X 3/8 Barb, 3PSI 1 1 1 4 1 6 7 8 9 10 25160 630138 150412 630385 630479 Tubing, 5/8OD X 3/8ID X 5.25ft Lg Filter, Screen, 100Mesh, 5300 Fitting, 3/8M X 3/8H Elbow 90° Fitting, Nipple 3/4NPT, Nylon Washer, Nylon, 17.5ID, 25.4OD, 3.2 1 1 1 1 1 11 12 630440 140314 Decal, Do Not Remove Filter Clamp, Insulated 3/4”ID 1 1 97 Tennant 5300 (03–98) Home Find... Go To.. OPTIONS Fig. 9 – Sound Kit 6 1 2 3 4 6 5 2 6 5 6 2 09154/09138 Ref. Part No. Description Qty. 1 2 3 4 5 630735 600393 200 315 016 630441 630395 630397 Kit, Sound Low DB Screw, M5 X 40MM FLTHD Washer, Flat Sound Cover, Foam Sound Cover, Plate Sound Side, Foam 1 4 4 1 1 2 6 630398 Spacer 4 98 Tennant 5300 (03–98) Home Find... Go To.. OPTIONS Fig. 10 – Battery Group-130 Ah 1 3 1 2 09164/09131 Ref. Part No. 1 2 3 130869 130948 630375 Description Battery, 12V 130Ah Charger, 24VDC 15AMP 120AC/60Hz Stop, Battery Insert, 130Ah Qty. 2 1 1 99 Tennant 5300 (03–98) Home Find... Go To.. OPTIONS Fig. 11 – Battery Group-215 Ah 1 3 1 2 09165/09132 Ref. Part No. 1 600394 600595 603235 630375 2 3 Description Battery, 12V 215Ah Battery, 12V 215 Ah, Damp Charger, 24DC/20A/120AC Stop, Battery Insert 100 Qty. 2 2 1 1 Tennant 5300 (03–98) Home Find... Go To.. BREAKDOWNS Fig. 1 – Electric Motor Breakdown, 630035 3 4 9 4 1 5 2 6 8 7 09174/09173 Ref. ∇   ∇       Part No. Description Qty. 1 2 3 4 630035 630610 630611 630608 612 410 000 Electric Motor Lead Assembly (Positive) Lead Assembly (Negative) Commutator Bracket Assy (Including Brush Board Assy) Brush Assembly 1 1 1 1 4 5 6 7 8 9 602 131 000 602 088 000 630609 630607 630612 Brush Spring Bearing Gearbox Assembly Bearing Strain Relief 4 1 1 1 2 101 Tennant 5300 (03–98) Home Find... Go To..