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Data sheet H-2000-2205-01-A OMI-2 - optical machine interface The OMI-2 is a combined optical receiver/interface, which conveys and processes signals between an inspection probe and the CNC machine control 1 2 3 4 5 OMI-2 with mounting bracket OMP60 6 CNC machine control 7 8 OMI-2 STATUS LEDs FEATURES ● ● Modulation transmission for improved rejection of optical interference. Compatible with Renishaw machine probes that use modulated transmission. ● Toughened glass window. ● Sealed to IPX8 for machine tool environment. ● Internal range selection: Reception (RX) 50% or 100% Transmission (TX) 50% or 100% Both factory set to 100% ● ● User configurable inputs: Machine start Machine control M code command (level / pulsed). Auto start Start signal at one second intervals. User configurable outputs: Probe status 1. SSR. N/O / N/C (level / pulsed). Probe status 2a. 5 V isolated driven skip (level / pulsed). Probe status 2b. Driven at power supply voltage (level / pulsed). Error SSR. N/O / N/C. Low battery SSR. N/O / N/C. OMI-2 OPTIMUM POSITION SETTING To assist finding the optimum position for the OMI-2 during system installation, signal condition received is indicated on the red / yellow / green LED (item 5). WARNING If two systems are operating in close proximity, take care to ensure that signals transmitted from the OMP on one machine, are not received by the OMI-2 on the other machine, and vice versa. The OMI-2 may have to be shielded from direct light sources. Visual indication of system status is provided by LEDs. 1. LED (Yellow) - START signal status. Lit when a start signal is transmitted to the probe. 2. LED (Red) - Low battery life. Lit when probe battery voltage falls below a set level. 3. LED (red, green) - Probe status. Lit when OMI-2 is powered. Green - Probe seated. Red - Probe triggered or an error has occurred. 4. LED (red, blue, violet, yellow) - Error. Indicates transmission error condition e.g. optical beam obstructed / probe out of optical range / probe switched off / battery exhausted. Red - Signal from probe has either failed or has stopped. Blue - A second modulated signal is being received. Yellow - Interference or weak probe signal is being received. Violet - Interference or a weak probe signal has caused the trigger instant to be delayed. 5. LED (red, yellow, green) - Signal condition. Signal condition received from probe. Red - There is no signal from probe. Yellow - Signal received from probe is either too weak or interference is present. Green - The condition of signal received from probe is good. 6. Sealing gland. 7. Conduit. 8. Cable. Renishaw plc T +44 (0)1453 524524 F +44 (0)1453 524901 E [email protected] New Mills, Wotton-under-Edge, Gloucestershire GL12 8JR United Kingdom www.renishaw.com Installation dimensions mm (ins) 84 (3.30) 40 (1.57) Wiring diagram (with the output groupings shown) 46.7 (1.84) Turquoise 40 (1.57) Turquoise/black OMI-2 Violet/black Green Green/black White 63 (2.48) 45 (1.77) 40 (1.57) Violet Yellow Grey Driver 16 (0.63) Mounting bracket 12 to 30 V allows OMI-2 directional setting 19 (0.75) 0V Screen 25 30 45 (1.77) (0.98) (1.18) 3 grip protrusions 100.5 (3.95) 2.0 (0.08) 45 (1.77) 2.0 (0.08) Error (SSR) Machine start input 45° 6 x paired holes Ø5.3 (Ø0.20) permit OMI-2 mounting in alternative orientation Signal Return Probe status 2a (5 V isolated driven skip) Orange Probe status 2b (driven at power supply voltage) Red Power supply Black (12 to 30 V) Green/yellow Machine ground (star point) 38 (1.50) 25 25 (0.98) (0.98) Adjustable setting –ve Low battery (SSR) 5V Driver 3 holes Ø6.4 (0.25) +ve Brown Probe status 1 (SSR) Cable installation ● Install OMI-2 with cable exiting from lower side for good coolant run off. ● Cable entry to the OMI-2 is sealed with a gland. ● Cable protection against physical damage should be provided by flexible conduit. ● Route the cable away from potential sources of electro magnetic interference. ● Maintain screen through cable joins. ● Cable specification Polyurethane Ø7.5 (Ø0.29) 13 core screened cable, each core 18 x 0.1 Standard lengths 8 m (26 ft) or 15 m (49 ft). 90 (3.54) Parts list - Please quote the Part No. when ordering equipment Type Part No. Description OMI-2 A-5191-0049 OMI-2 with 8 m (26 ft) cable, magnetic label, tool kit and User’s guide. OMI-2 A-5191-0050 OMI-2 with 15 m (49 ft) cable, magnetic label, tool kit and User’s guide. Mounting bracket A-2033-0830 Mounting bracket complete with fixing screws, washers and nuts. Conduit kit A-4113-0306 Conduit kit with 1 m (3.28 ft) of polyurethane conduit and bulkhead connector (a clearance hole for M 16 thread is required). Window A-5191-0019 replacement kit Tool kit Comprising window assembly with ‘O’ ring, 3 x stainless steel M3 x 14 mm long screws, 3 x stainless steel M3 x 5 mm long screws and 2.5 mm hexagon wrench. A-5191-0300 2.5mm hex wrench, 4 mm hex wrench, 14 x ferrules, 2 x M5 screws, 2 x M5 washers and 2 x M5 nuts. User’s guide H-2000-5233 OMI-2 Installation and user’s guide. *H-2000-2205-01* For worldwide contact details please visit our web site at www.renishaw.com/contact © 2005 Renishaw plc Renishaw reserves the right to change specifications without notice Issued 03.05 Part no. H-2000-2205-01-A