Transcript
Installation 5TMAR–8TMAR Recess-Mounted Cabinet with Mixing Valve and 5-8 Solenoids (Illinois Box) 5TMAR 6TMAR 7TMAR 8TMAR
(Part (Part (Part (Part
No. No. No. No.
S86-081) S86-082) S86-083) S86-084)
For Service Only Table of Contents Install Cabinet . . . . . . . . . . . . . . . . . .2 Connect Tubing and Wiring . . . . . . . .3 Solenoid Fittings . . . . . . . . . . . . . . . . 4 Vernatherm™ Valve Service . . . . . . .5
IMPORTANT! Installation
Read this entire installation manual to ensure proper installation, then file this manual with the owner or maintenance department. Compliance and conformity to local codes and ordinances is the responsibility of the installer. Pressurized plumbing fixtures must be installed in accordance with manufacturer’s recommendations. The supply piping to these devices must be securely anchored to the building structure to prevent unnecessary movement of the installed device when operated by the user. Use extreme caution when installing the device to prevent damage to the exposed significant surface. When drilling into masonry or other hard materials to install wall and floor anchors, be sure to wear safety goggles. Packing List
IS TH SIDE UP
Separate parts from packaging and make sure all parts are accounted for before discarding any packaging material. If any parts are missing, do not begin installation until you obtain the missing parts. To avoid personal injury and/or damage to the unit, turn OFF electrical power to the outlet before beginning installation. An optional transformer may be used in conjunction with the 900 Series Futura faucets. Refer to the installation manual for remote transformer mounting instructions. One transformer operates up to four faucets at one time. Additional transformer(s) are required for installations with more than four faucets. Flush water supply lines, then turn the water supply OFF before beginning installation. DO NOT use pipe dope on any faucet or supply connections. Possible solenoid contamination could occur which will void any warranty. Teflon tape is the recommended sealant. The installation requires a water flowing pressure of at least 20 PSI but no greater than 80 PSI. Product warranties may be found under "Product Information" on our web site at www.bradleycorp.com.
215-1335 Rev. C; EN 06-200 © 2006 Bradley Corporation Page 1 of 5 4/10/06
P.O. Box 309, Menomonee Falls, WI 53052-0309 Phone: 1-800-BRADLEY Fax: (262) 251-5817 http:\\www.bradleycorp.com
5FTMAR–8FTMAR
Installation - For Service Only
Installation Instructions Supplies required for installation: • • • •
1/2" NPT hot and cold water supply piping and fittings 100-120 VAC power source and electrical connectors 100-120 VAC/24 VAC transformer (supplied by installer or available from Bradley as an option) 1/4" copper or plastic tubing and 18-gage two-conductor lamp cord
Step 1: Install Cabinet 1. Mount each faucet to your deck following the installation instructions provided with the faucets. 2. Rough-in hot and cold 1/2" NPT water supply to the cabinet’s thermostatic mixing valve location (see Figure 1 for dimensions). 3. Rough-in a 20-3/4" W x 20-3/4" H x 4-1/4" D hole in the wall for the cabinet (see Figure 1). 4. Insert the cabinet into the wall opening using the four #10 x 1" Phillips pan head screws provided (wall anchors, if required, supplied by installer). 5. Make 1/2" NPT supply connections to the thermostatic mixing valve (piping and fittings supplied by installer) (see Figure 1).
RED BLU BLK
RED BLU BLK
Cabinet
20-3/4" (527mm) Thermostatic Mixing Valve
1" (25mm) 2-3/8" (60mm)
Wall Opening
Cabinet
1/2" NPT HOT water supply inlet
1/2" NPT COLD water supply inlet
HOT water inlet
COLD water inlet 2-1/4" (57mm)
4-1/4" (108mm)
Wall Opening
20-3/4" (527mm)
Figure 1 2
4/10/06
7-3/8" (187mm)
2-3/8" (60mm)
Bradley Corporation • 215-1335 Rev. C; EN 06-200
Installation - For Service Only
5FTMAR–8FTMAR
Installation Instructions Step 2: Connect Tubing and Wiring from Faucets NOTE: Refer to Figure 2 for 900 Series Futura faucets when replacing tubing and wiring connections. Figure 1 on page 2 illustrates components that are pre-wired and provided with the cabinet. Additional wire and tubing supplied by installer.. WARNING: Your Bradley faucet must be connected with a 24 VAC transformer. Connection to 100-120 VAC can result in personal injury and will result in damage to the sensor. Connection to leads other than shown may also cause damage to the sensor. IMPORTANT: When making electrical connections, ensure each faucet is wired to the terminal block connected to the matching solenoid valve as shown in Figure 2.
1. Install a 100-120 VAC/24 VAC transformer per local code. 2. Insert 1/2" O.D. plastic tubing from each faucet into the female connector [6" (152 mm) of tubing provided with faucet—additional tubing supplied by installer]. Cut tubing squarely as required. DO NOT crush end of tubing. Tube end must be square to obtain a good seal with the tailpiece fitting. Make sure the tube is inserted completely. 3. Make electrical connections from the 24 VAC transformer and each faucet to the terminal block following the appropriate wiring diagram. NOTE: Twenty inches (508 mm) of wire is provided with each faucet. If additional wire is required, use 18-gage two-conductor lamp cord (supplied by installer). 4. Complete installation and testing following the installation instructions provided with faucet.
Faucet #5 Faucet #6 Faucet #7 Faucet #8 Faucet #1 Faucet #2 Faucet #3 Faucet #4
BLACK wires BLUE wires BLACK wires
BROWN wires
BLUE wires
BROWN wires To 24 VAC Transformer
RED terminal blocks Solenoid Bank Female Connector
RED terminal blocks BLACK terminal blocks
BLACK terminal blocks
BLUE terminal blocks
BLUE terminal blocks
Faucet #5 Faucet #6 Faucet #7 Faucet #8 Faucet #1 Faucet #2 Faucet #3 Faucet #4
1/2" O.D. Tubing
Figure 2 Bradley Corporation • 215-1335 Rev. C; EN 06-200
4/10/06
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5FTMAR–8FTMAR
Installation - For Service Only
FAUCET FITTINGS
4
4/10/06
Bradley Corporation • 215-1335 Rev. C; EN 06-200
Installation - For Service Only
5FTMAR–8FTMAR
Vernatherm™ Mixing Valve Maintenance and Service *Repair kit S45-049 is pre-packaged and includes O-Ring, Flip Ring, Power Element and Spring.
Maintenance Instructions 1. Disassemble the Vernatherm™ Valve as shown, being careful not to damage the power element. Replace the element, if necessary. 2. If necessary, remove the old flip ring and replace with a new ring. NOTE: An old or worn flip ring may cause temperature fluctuation and/or water chatter. 3. Reassemble the power element and valve body. Apply grease to the main valve slide and gently ease into position, rotating so that grease is applied to the flip ring. Do not force the slide as this may push the flip ring from its position. To test, rotate the slide; a slight drag should be felt when correctly installed. 4. Reassemble the valve.
Body S73-027 Body (chrome) S73-028
Power Element* S27-019
Flip Ring* 125-015 Valve Slide S01-039 Spring* 135-008 O-Ring* 125-001CH
Cover 107-261B
Screw 160-175
Service Suggestions When servicing the valve, make sure it is installed in the correct position. The most common error occurs when the valve is installed in the reversed position, that is, the hot line is connected to the cold line and the cold is connected to the hot. NOTE: A red marking indicates the hot side of the valve. IF Valve Position is
THEN
Hot Supply
Cold Supply
Valve Delivers
Correct
Hot
Cold
Mixed 107°
Correct
Hot
No Water
Valve shuts off or drips
Correct
No Water
Cold
Valve shuts off or drips
Correct
Hot
Hot
Hot
Correct
Cold
Cold
Cold
Reversed
Hot
Cold
Cold/below 107° Hot/above 107°
Reversed
Hot
No Water
Hot
Reversed
No Water
Cold
Cold
Reversed
Hot
Hot
Hot
Reversed
Cold
Cold
Cold
The table below lists conditions that occur when the valve is installed correctly, and when it is in the reversed position.
Bradley Corporation • 215-1335 Rev. C; EN 06-200
4/10/06
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