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6005 Servo Tank Gauge

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October 2018
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Dispatch and Fuels Accounting IOM007NVAE5311 6005 Servo Tank Gauge Installation and Operations Manual Intelligent tank gauge for high accuracy liquid level measurement in storage and process applications Software Version 4.27F Automation Solutions for oil & gas, defense and aviation applications Copyright All rights reserved. Printed in the United States of America. Except as permitted under the United States Copyright Act of 1976, no part of this publication may be reproduced, stored in a retrieval system or transmitted in any form or by any means electronic, mechanical, photocopying, recording, or otherwise - without the prior written permission of the Publisher: Varec, Inc. 5834 Peachtree Corners East Norcross (Atlanta), Georgia 30092 Phone: (770) 447-9202 Fax: (770) 662-8939 Trademarks Acknowledged Varec, Inc. recognizes all other trademarks. Trademarks of other products mentioned in this manual are held by the companies producing them. FuelsManager®, TankView®, TacFuels®, Varec®, and FuelsManager IntoPlane® are registered trademarks of Varec, Inc. HART® Registered trademark of HART Communication Foundation, Austin, USA ToF® Registered trademark of the company Endress+Hauser GmbH+Co. KG, Maulburg, Germany FieldCare® Registered trademark of the company Endress+Hauser Flowtec AG, Rheinach, CH All other product and service names mentioned are the trademarks of their respective companies. Product Approvals This document and the information provided within are controlled by the approvals agency(s) listed below. All changes to this document must be submitted to and approved by the agency(s) before public release. • FM Approvals (FM) • Canadian Standards Association (CSA) • DERKA (ATEX) Varec, Inc. iii Disclaimer of Warranties The contract between the Seller and the Buyer states the entire obligation of the Seller. The contents of this instruction manual shall not become part of or modify any prior or existing agreement, commitment, or relationship between the Seller and Buyer. There are no express or implied warranties set out in this instruction manual. The only warranties that apply are those in the existing contract between the Seller and Buyer. The 6005 Servo Tank Gauge (RTG) has not been tested by Varec under all possible operational conditions, and Varec may not have all the data relative to your application. The information in this instruction manual is not all inclusive and does not and cannot take into account all unique situations. Consequently, the user should review this product literature in view of his or her application. If you have any further questions, please contact Varec for assistance. Limitations of Seller's Liability In the event that a court holds that this instruction manual created some new warranties, Seller's liability shall be limited to repair or replacement under the standard warranty clause. In no case shall the Seller's liability exceed that stated as Limitations of Remedy in the contract between the Seller and Buyer. Use of parts that are not manufactured or supplied by Varec voids any warranty and relieves Varec of any obligation to service the product under warranty. Varec recommends the use of only Varec manufactured or supplied parts to maintain or service Varec 6005 6005 Servo Tank Gauges. Terms of Use The information provided in this document is provided "as is" without warranty of any kind. Varec, Inc. disclaim all warranties, either express or implied, including the warranties of merchantability and fitness for a particular purpose. In no event shall Varec, Inc. or its suppliers be liable for any damages whatsoever including direct, indirect, incidental, consequential, loss of business profits or special damages, even if Varec, Inc. or its suppliers have been advised of the possibility of such damages. This manual is solely intended to describe product installation and functions and should not be used for any other purpose. It is subject to change without prior notice. This manual was prepared with the highest degree of care. However, should you find any errors or have any questions, contact one of our service offices or your local sales agent. iv Installation and Operations Manual Safety Precaution Definitions Caution! Damage to equipment may result if this precaution is disregarded. Warning! Direct injury to personnel or damage to equipment which can cause injury to personnel may result if this precaution is not followed. Safety Precautions Read this manual carefully and make sure you understand its contents before using this product. Follow all instructions and safety guidelines presented in this manual when using this product. If the user does not follow these instructions properly, Varec cannot guarantee the safety of the system. Note Comply with all applicable regulations, codes, and standards. For safety precautions, the user should refer to the appropriate industry or military standards. Caution! Electrical Hazard! Read and understand static and lightning electrical protection and grounding described in API 2003. Make certain that the tank installation, operation, and maintenance conforms with the practice set forth therein. Varec, Inc. v vi Installation and Operations Manual Contents 1 Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.1 Designated Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.2 Installation, Commissioning, and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.3 Product Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.3.1 Power source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.3.2 Use in hazardous areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.3.3 External connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.4 Operational Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1.4.1 Hazardous area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1.4.2 Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1.5 Electrostatic Charge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1.6 Notes on Safety Conventions and Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 2 Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 2.1 Device Designation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 2.1.1 Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 2.2 Scope of Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 2.3 Certificates and Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 2.3.1 CE mark, Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 3.1 Incoming Acceptance, Transport, and Storage. . . . . . . . . . . . . . . . . . . . . . . . . . 9 3.1.1 Incoming acceptance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 3.1.2 Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 3.1.3 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 3.2 Terms Related to the Tank Measurements. . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 3.3 Product Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 3.4 Necessary Tools for Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 4 Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 4.1 Application Drawing for Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 4.2 Mounting without Guide System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 4.3 Mounting with Stilling Well . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 4.3.1 Pipe diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 4.3.2 Recommendations for mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 4.4 Mounting with Guide Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 4.4.1 Guide wire installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 4.4.2 Weight calibration method for guide wire installation . . . . . . . . . . . . . . . . . . 20 Varec, Inc. vii Contents 4.4.3 Tank type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 4.4.4 Floating roof tank and /or covered floating roof Tank . . . . . . . . . . . . . . . . . . 23 4.5 Mounting Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 4.5.1 Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 4.6 Electrostatic Charge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 4.7 Installation for Wire Drum and Displacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 4.7.1 All-in-one . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 4.7.2 Displacer shipped separately . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 4.7.3 Displacer shipped separately (diameter 50mm displacer) . . . . . . . . . . . . . . . 30 5 Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 5.1 Wiring Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 5.2 Terminal Assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 5.2.1 Ex d IIB, Output 1: V1, RS485, HART, Enraf BPM, MODBUS . . . . . . . . . . . . 34 5.2.2 Ex d[ia] IIB, Output 1: V1, RS485, HART, Enraf BPM, MODBUS . . . . . . . . . 35 5.2.3 Whessoe Matic 550 (WM550) protocol with non-intrinsic safety certificates . . 36 5.2.4 Whessoe Matic 550 (WM550) protocol with intrinsic safety certificates . . . . . 37 5.2.5 Mark/Space (M/S) protocol with non-intrinsic safety certificates . . . . . . . . . . 38 5.2.6 Mark/Space (M/S) protocol with intrinsic safety certificates . . . . . . . . . . . . . . 39 5.2.7 Input and output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 5.2.8 Cable gland . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 5.3 Temperature Input System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 5.3.1 Ex d HART input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 5.3.2 Ex d Pt100 spot temperature input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 5.3.3 Ex ia HART input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 5.3.4 Ex ia Pt100 Spot temperature input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 6 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 6.1 Touch Control and Programming Matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 6.1.1 Display and operating elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 6.1.2 Functions of the operating elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 6.2 HOME Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 6.3 Access Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 6.3.1 Setting an access code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 6.4 Operation Command and New Operation Status . . . . . . . . . . . . . . . . . . . . . . . 51 6.4.1 Operation commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 6.4.2 New operation status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 6.5 Operation of the Displacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 6.6 Calculation of Level and Densities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 6.6.1 Surface and interface levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 6.6.2 Tank bottom level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 6.6.3 Densities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 viii Installation and Operations Manual 6005 Servo Tank Gauge 6.6.4 Draft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 7 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 7.1 Initial Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 7.1.1 System calendar/clock (GVH193 to 197) . . . . . . . . . . . . . . . . . . . . . . . . . . 57 7.1.2 Density values (GVH005 to 007) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 7.1.3 Tank Height (GVH140) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 7.1.4 Upper/lower stop (GVH161/162) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 7.1.5 Communications address (GVH285) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 7.1.6 Proactive safety function (GVH157/158/159) . . . . . . . . . . . . . . . . . . . . . . . 59 7.1.7 Analog output (GVH250 to 256) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 7.1.8 Contact relay alarm output (GVH240 to 247) . . . . . . . . . . . . . . . . . . . . . . . 60 7.2 Settings for the 453x Temperature Device Connections . . . . . . . . . . . . . . . . . 61 7.3 Settings for the 4560 Servo Monitor Connections . . . . . . . . . . . . . . . . . . . . . . 62 7.4 Liquid Level Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 7.4.1 Opened tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 7.4.2 Closed tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 7.5 Remote Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 7.5.1 Digital output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 7.5.2 Whessoe Matic 550 (WM550) communication board setting . . . . . . . . . . . . . 67 7.5.3 Mark/Space (M/S) communication board setting . . . . . . . . . . . . . . . . . . . . . 69 7.5.4 ENRAF Bi Phase communication board (COM-3) setting . . . . . . . . . . . . . . . 71 7.5.5 Analog output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 7.5.6 Contact relay alarm output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 7.5.7 Relay logic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 7.6 Density Measurement and Density Profile Measurement . . . . . . . . . . . . . . . . . 76 7.6.2 Density profile measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 7.7 Interface Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 7.8 Sealing of the 6005 STG. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 8 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 8.1 Exterior Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 8.2 Replacing Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 8.3 Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 8.4 Repairs to Ex-approved Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 8.5 Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 9 Diagnosis and Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 9.1 Selection of Diagnostic Code and History. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 9.2 Error and Status Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 9.3 Diagnostics and Troubleshooting: Flowcharts . . . . . . . . . . . . . . . . . . . . . . . . . 92 9.4 Setting after Parts Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 Varec, Inc. ix Contents 9.5 Intelligent Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 9.5.1 Maintenance prediction function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 9.6 Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 9.6.1 6005 STG spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 9.6.2 6005 STG spare parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 9.7 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105 9.8 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105 9.9 Gauge Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 9.10 Contact Addresses of Varec . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 10 Displacer and Measuring Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107 10.1 Shape, Diameter, and Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107 10.1.1 Displacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107 10.1.2 Measuring wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107 10.2 Alarm History Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108 10.3 List of Alarm Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109 10.4 Hall Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 10.5 Initial Weight Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112 10.5.1 Displacer weight calibration — level measurement function only . . . . . . . . 112 10.5.2 Displacer weight calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114 11 Matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117 11.1 Programming Matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117 12 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163 12.1 Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163 13 Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165 13.1 Order Codes for the 6005 STG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165 A Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167 A.1 RS-485 MODBUS (COM- 5) Terminator . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167 A.1.1 How to set terminator switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167 A.2 Changing Measurement Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169 A.2.1 Winding wire onto wire drum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169 A.3 Displacer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172 A.3.1 Displacer installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172 A.3.2 Displacers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173 x Installation and Operations Manual 6005 Servo Tank Gauge 1 Safety Instructions 1.1 Designated Use The 6005 Servo Tank Gauge (STG) of intelligent tank gauges are designed for high accuracy liquid level measurement in storage and process applications. They fulfill the exact demands of tank inventory management, loss control, total cost saving and safe operation. Tank mounted intelligence makes the 6005 STG ideal for single or multi-task installation, converting a wide range of measurement functions. 1.2 Installation, Commissioning, and Operation • Mounting, electrical installation, start-up and maintenance of the instrument may only be carried out by trained personnel authorized by the operator of the facility. • Personnel must absolutely and without fail read and understand this Operating Manual before carrying out its instructions. • The instrument may only be operated by personnel who are authorized and trained by the operator of the facility. All instructions in this manual are to be observed without fail. • The installer must make sure that the measuring system is correctly wired according to the wiring diagrams. The measuring system is to be grounded. • Please observe all provisions valid for your country and pertaining to the opening and repairing of electrical devices. 1.3 Product Requirements 1.3.1 Power source Check the voltage of the power supply before connecting it to the product. It should be the exact voltage required for proper operation of the product. 1.3.2 Use in hazardous areas When using the product in the first or second-class hazard location (Zone 1 or Zone 2) be sure to use an intrinsically safe or pressure and explosion-proof apparatus. Take the utmost care during the installation, wiring, and piping of such apparatus to ensure the safety of the system. For safety reasons, maintenance or repairs on the product while it is being used with such apparatus should only be performed by qualified personnel. 1.3.3 External connection When an external connection is required, the product should be protectively grounded before it is connected to a measurement object or an external control circuit. Caution! To avoid injury or damage to the device: Release pressure in the device before removing plugs, drum housing cover or calibration windows. Varec, Inc. 1 Safety Instructions 1.4 Operational Safety 1.4.1 Hazardous area Measuring systems for use in hazardous environments are accompanied by separate “Ex documentation”, which is an integral part of this Operating Manual. Strict compliance with the installation instructions and ratings as stated in this supplementary documentation is mandatory. • Please use the explosion-proof type for measurement in explosion-hazardous areas. • Instruments used in explosion hazardous areas should be mounted and wired according to the explosion-proof regulations. • Instruments mounted in explosion hazardous areas must not be opened when the power is on. Tighten the cable gland firmly. • The maintenance and repair of the instrument is limited to fulfill the explosion proof regulations. • Ensure that all personnel are suitably qualified. • Observe the specifications in the certificate as well as national and local regulations. 1.4.2 Power supply Check that voltage and frequency of the local power supply are in the range of the technical data of the instrument before turning on the power. Please refer to Section 12.1, "Technical Specifications" on page 163. 1.4.2.1 Power cable • Use the power supply cable attached to the instrument when it is ordered from the manufacturer, or the cable specified in the instruction. • The power source should have a ground terminal, and the power supply cable should have a ground line. Please refer to Section 5, "Wiring" on page 33. 1.4.2.2 Grounding • Do not remove the grounding of the instrument when the power supply is turned on. This may set the instrument in a dangerous condition. 1.4.2.3 Wiring Make sure of the grounding of the instrument before connecting input and output to another system. 1.4.2.4 Use of the instrument The 6005 STG is designed for level measurement of a liquid in a storage tank or similar facilities. It is possible to connect auxiliary instruments in the specification described in this manual. However, the performance of the connected instruments is not guaranteed. Please refer to the instructions attached to the individual instruments when they are connected. A hazardous situation may occur if the instrument is used for a purpose that is not designed for or any other improper ways. The instrument has an IEC class 1 (ground terminal). Caution! Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment. 2 Installation and Operations Manual 6005 Servo Tank Gauge 1.5 Electrostatic Charge Mounting with a stilling well (stilling pipe) is recommended for use in a tank containing flammable liquid with conductivity less than or equal to 10-8 S/m. In case of installation without pipe, allow enough stilling time according to the table below before lowering the level gauge down to the liquid surface. When a stilling pipe is used, the stilling time is shown as in column “≤10” in Table 1-1. Reference: Stilling time (min.) conductivity (S/cm) ≥10 10 10 -14 ≤10 10~50 50~100 ≥5000 ≥1 ≥1 ≥1 ≥2 ≥2 ≥3 ≥10 ≥30 -12 ≥4 ≥5 ≥60 ≥120 ≥10 ≥10 ≥120 ≥240 ~10 ~10 ≤10 -8 -8 -12 Liquid volume in a tank (m3) -14 (Japan National Institute of Occupational Safety and Health 2007) Table 1-1: Varec, Inc. Stilling Time for a Stilling Pipe 3 Safety Instructions 1.6 Notes on Safety Conventions and Symbols In order to highlight safety-relevant or alternative operating procedures in the manual, the following conventions have been used, each indicated by a corresponding symbol in the margin. Safety Conventions Warning! A warning highlights actions or procedures which, if not performed correctly, will lead to personal injury, a safety hazard or destruction of the instrument Caution! Caution highlights actions or procedures which, if not performed correctly, may lead to personal injury or incorrect functioning of the instrument Note A note highlights actions or procedures which, if not performed correctly, may indirectly affect operation or may lead to an instrument response which is not planned Explosion Protection Device certified for use in explosion hazardous area If the device has this symbol embossed on its name plate, it can be installed in an explosion hazardous area Explosion hazardous areas Symbol used in drawings to indicate explosion hazardous areas. EX • Devices located in and wiring entering areas with the designation “explosion hazardous areas” must conform with the stated type of protection Safe area (non-explosion hazardous area) EX Symbol used in drawings to indicate, if necessary, non-explosion hazardous areas. • Devices located in safe areas still require a certificate if their outputs run into explosion hazardous areas Explosion Protection Direct voltage A terminal to which or from which a direct current or voltage may be applied or supplied Alternating voltage A terminal to which or from which an alternating (sine-wave) current or voltage may be applied or supplied Grounded terminal A grounded terminal, which as far as the operator is concerned, is already grounded by means of an earth grounding system Protective grounding (earth) terminal A terminal which must be connected to earth ground prior to making any other connection to the equipment Equipotential connection (earth bonding) A connection made to the plant grounding system which may be of type e.g. neutral star or equipotential line according to national or company practice Table 1-2: 4 Notes on Safety Conventions and Symbols Installation and Operations Manual 6005 Servo Tank Gauge 2 Identification 2.1 Device Designation 2.1.1 Nameplate The following technical data are given on the instrument nameplate: 6000 Series Servo Tank Gauge 6000 Series Servo Tank Gauge Order Code Order Code Serial Number Serial Number Manufacturing Date Manufacturing Date Measuring Range Measuring Range Density Range Density Range Input Rated Input Rated Input Input Output Output Certification No. Certification No. Tank ID Tank ID Zero point of level gauge is mm below reference point. Zero point of level gauge is mm below reference point. Exd IIB T4, T3 ATEX II 1/2 G KEMA 08ATEX0013 Ex d IIC T4, T3 ATEX II 1/2 G KEMA 08ATEX0013 Ambient Temperature IP 67 Ambient Temperature -20 °C to +60 °C IP 67 °C to +60 °C 1725 1725 Note: Only read level when indication “BAL” is present Note: For display symbols refer to document IOM007 Warning: Keep cover tight while circuits are live Caution: Use supply wires suitable for 70 °C minimum Caution: A seal shall be installed within 50 mm of the enclosure Varec, Inc. 5834 Peachtree Corners East Norcross (Atlanta) Georgia 30092 USA EX16-06000ATC Rev A Made in Japan ATEX Approval Type Ex d IIC Varec, Inc. Note: Only read level when indication “BAL” is present Note: For display symbols refer to document IOM007 Warning: Keep cover tight while circuits are live Caution: Use supply wires suitable for 70 °C minimum Caution: A seal shall be installed within 50 mm of the enclosure Varec, Inc. 5834 Peachtree Corners East Norcross (Atlanta) Georgia 30092 USA EX16-06000AT Rev E Made in Japan ATEX Approval Type Ex d IIB 5 Identification 6000 Series Servo Tank Gauge 6000 Series Servo Tank Gauge Order Code Order Code Serial Number Serial Number Manufacturing Date Manufacturing Date Measuring Range Measuring Range Input Rated Input Rated Input Input Output Output Relay contact rated: 30 Vac, 2 A; 42 Vdc, 2 A, 60 W. Ambient Temperature -20 °C to +60 °C NEMA 4X XP Class I, Div. 1 Gp. C, D XP Class I, Zone 1, Gp. IIB DIP Class II, III, Div. 1, Gp. E, F, G Temperature Class T4 APPROVED Warning: Keep cover tight while circuits are live Caution: Use supply wires suitable for 70 °C minimum Caution: A seal shall be installed within 50 mm of the enclosure Pat. UK 2195182 2192461 Made in Japan Pat. US 4786846 16-06005XP Rev C Varec, Inc. 5834 Peachtree Corners East Norcross (Atlanta) Georgia 30092 USA Relay contact rated: 30 Vac, 2 A; 42 Vdc, 2 A, 60 W. Ambient Temperature -20 °C to +60 °C NEMA 4X APPROVED Warning: Keep cover tight while circuits are live Caution: Use supply wires suitable for 70 °C minimum Caution: A seal shall be installed within 50 mm of the enclosure Install per drawing Ex421-691 Pat. UK 2195182 2192461 Pat. US 4786846 Varec, Inc. 5834 Peachtree Corners East Norcross (Atlanta) Georgia 30092 USA Made in Japan FM Approval Type XP 6 XP-AIS Class I, Div. 1, Gp. C, D XP-AIS Class I, Zone 1, Gp. IIB DIP Class II, III, Div. 1, Gp. E, F, G XP-ANI Class I, Div. 2, Gp. C, D Temperature Class T4 16-06000 Rev F FM Approval Type XP-AIS Installation and Operations Manual 6005 Servo Tank Gauge 6000 Series Servo Tank Gauge 6000 Series Servo Tank Gauge Order Code Order Code Serial Number Serial Number Manufacturing Date Manufacturing Date Measuring Range Measuring Range Input Rated Input Rated Input Input Output Output Relay contact rated: 30 Vac, 2 A; 42 Vdc, 2 A, 60 W. NEMA 4X Ambient Temperature -20 °C to +60 ° 216422 Exd IIB T4 Class I, Div. 1 Gp. C,D Class II, Div. 1 Gp. E,F,G; Class III Warning: Keep cover tight while circuits are live Caution: Use supply wires suitable for 70 °C minimum Caution: A seal shall be installed within 50 mm of the enclosure Install per drawing Ex540-853 Pat. UK 2195182 2192461 Pat. US 4786846 Varec, Inc. 5834 Peachtree Corners East Norcross (Atlanta) Georgia 30092 USA Made in Japan Varec, Inc. Warning: Keep cover tight while circuits are live Caution: Use supply wires suitable for 70 °C minimum Pat. UK 2195182 2192461 Made in Japan Pat. US 4786846 16-06000NA Rev A Varec, Inc. 5834 Peachtree Corners East Norcross (Atlanta) Georgia 30092 USA EX16-06000CSA Rev B CSA Approval Type Ex d Figure 2-1: Relay contact rated: 30 Vac, 2 A; 42 Vdc, 2 A, 60 W. Ambient Temperature -20 °C to +60 °C NEMA 4X IP67 Weatherproof NMEA 4X / IP67 only Approval 6005 STG Product Labels 7 Identification 2.2 Scope of Delivery Caution! It is essential to follow the instructions concerning the unpacking, transport and storage of measuring instruments given in Section 3.1, "Incoming Acceptance, Transport, and Storage" on page 9. The scope of delivery consists of: • Assembled instrument Accompanying documentation: • Installation and Operations (this manual) • Safety Instructions (APT092GVAExxxx) • Functional Safety Manual (APT221GVAExxxx), supplied with 4-20mA and overspill prevention relay output 2.3 Certificates and Approvals 2.3.1 CE mark, Declaration of Conformity The device is designed to meet state-of-the-art safety requirements, has been tested and left the factory in a condition in which it is safe to operate. The device complies with the applicable standards and regulations as listed in the EC declaration of conformity and thus complies with the statutory requirements of the EC directives. Varec, Inc. confirms the successful testing of the device by affixing to it the CE mark. 8 Installation and Operations Manual 6005 Servo Tank Gauge 3 Installation 3.1 Incoming Acceptance, Transport, and Storage 3.1.1 Incoming acceptance Check the packing and contents for any signs of damage. Check the shipment, make sure nothing is missing and that the scope of supply matches your order. 3.1.2 Transport Caution! Follow the safety instructions and transport conditions for instruments of more than 18 kg. Caution! Do not lift the measuring instrument by its housing in order to transport it. 3.1.3 Storage Pack the measuring instrument so that is protected against impacts for storage and transport. The original packing material provides the optimum protection for this. The permissible storage temperature is -40 °C…+60 °C(-40°F...+140°F). Varec, Inc. 9 Installation 3.2 Terms Related to the Tank Measurements 6000 STG Reference line Dip-point offset Nozzle Liquid level Measurement hatch (Dipping reference) Upper limit stop level Upper limit alarm Ullage level Gauge reference length Tank height Liquid depth (innage level) Upper layer Upper interface Middle layer Upper interface level Lower interface Lower interface level Lower limit alarm Lower layer Lower limit stop level Dipping reference point (dipping data place) Tank bottom Figure 3-1: 10 Terms Related to the Tank Measurements Installation and Operations Manual 6005 Servo Tank Gauge 3.3 Product Dimensions 6005-1 STG, 6005-4 STG 40 6005-2 STG, 6005-5 STG, 6005-6 STG 1.Electrical compartment 2.Terminal box 3. LCD 4.Cable entry (A,B,C,D) 5.Wire drum housing 6.Flange 7.Measuring wire 8.Displacer 9.Calibration window 10.Window cover 11.Touch control 40 Figure 3-2: Varec, Inc. 6005 STG Product Dimensions 11 Installation 3.4 Necessary Tools for Installation The following tools are needed when installing the 6005 STG. 24,26,30,32 Box end wrench Crescent wrench mm 350 mm Allen wrench (hex key) 3mm and 5mm Screw driver • flat head • Philips Wire terminal B Wire Cutters / Terminal pliers 3 sq 1.25 , 2.0 mm sq Water pump pliers Density calibration test weight Figure 3-3: 12 Necessary Tools for Installation Installation and Operations Manual 6005 Servo Tank Gauge 4 Mounting The following installation procedures are available for the 6005 STG. • Mounting without guide system. • Mounting with stilling well (also called pipe) • Mounting with guide wire 4.1 Application Drawing for Tank Mounting with stilling well or guide wire is required for the following applications: • Floating roof tank • Covered floating roof tank • Tank with strong agitator or heavy turbulence Mounting without any guide system covers all cases that are not listed above. Varec, Inc. 13 Mounting Figure 4-1 shows examples of applications (with and without stilling well mounting, with guide wire mounting) Without stilling well Fixed roof tank Floating roof tank Stilling well is required in Floating Roof Tank With stilling well Floating roof tank Fixed roof tank Covered floating roof tank Spherical or bullet tank With guide wire Covered floating roof tank Fixed roof tank Figure 4-1: 14 Spherical or bullet tank Application for each Tank Installation and Operations Manual 6005 Servo Tank Gauge 4.2 Mounting without Guide System In this case, the 6005 STG is mounted on a nozzle of the tank roof without any guide system (see Figure 4-2). The mounting preparations require the observance of some recommendations for setting the nozzle and the minimum measuring level. 6005 STG D1 d Figure 4-2: Varec, Inc. Displacer Mounting Without Guide System 15 Mounting 4.3 Mounting with Stilling Well 4.3.1 Pipe diameter The pipe diameter that is required to protect the measuring wire without disturbing its operation depends on the tank height. The pipe could either be constant diameter, or thinner at its upper part and thicker at its lower part. Figure 4-3 shows two examples of the latter case, namely an asymmetric pipe and a concentric pipe. Asymmetric pipe (side view) Concentric pipe (Front View) 6005 Maintenace chamber Valve Asymmetric pipe Concentric pipe Displacer Figure 4-3: Mounting with Stilling Well: Asymmetric Pipe and Connection Pipe Note This valve is necessary when mounting the 6005 STG onto pressurized liquid tanks. The 6005 STG must be mounted on the asymmetric pipe in the direction shown above. 16 Installation and Operations Manual 6005 Servo Tank Gauge To calculate the required pipe diameters, the formula below should be used. The variables and constants have the following meanings: Variable/Constant Meaning D1 Inner diameter of the upper part of the pipe D2 Inner diameter of the lower part of the pipe L Length of the pipe (from the flange of the 6005 STG to bottom of the stilling well) ...meters v Deviation of the pipe from the vertical per length (mm/m) d Diameter of the displacer e Table 4-1: Lateral shift of the displacer per length due to the groove of the wire drum (max.33 mm) Meaning of Variables and Constants Used in Formula to Calculate Pipe Diameters • Upper diameter D1 > d + 10 mm where D1 > 3" should be fulfilled. • Lower diameter - Asymmetric pipe D2 > d+ eL + 2vL+ 10mm - Concentric pipe D2 > d + 2eL + 2vL + 10mm Varec, Inc. 17 Mounting 4.3.2 Recommendations for mounting Note Observe the following recommendations for mounting with stilling well: • Keep the pipe connection welds smooth. • While drilling holes into the pipe, keep the interior surface of the holes clear of metal chips and burrs. • Coat or paint the interior surface of the pipe to avoid rust. • Keep the pipe as perfectly vertical as possible. Check this by a plumb. • Install the asymmetric pipe under the valve and fit the centers of the 6005 STG and the valve. • Set the center of the lower part of the asymmetric pipe to the direction of the displacer motion. • Observe recommendations as per API MPMS chapter 3.1B. • Confirm grounding between 6005 STG and tank nozzle. 18 Installation and Operations Manual 6005 Servo Tank Gauge 4.4 Mounting with Guide Wire It is also possible to guide the displacer by a guide wire to prevent lateral motion. 4.4.1 Guide wire installation • Secure guide wire to wire hook. • Secure springs to reducer plate (see Figure 4-4). • Temporarily fix the STG as springs are located on the outside of reducer plate and execute weight calibration. • Fix the STG to reducer plate. • Put displacer ring through guide wire and set displacer as marking ring is located on the reference position. CALIBRATION CHAMBER (for Low pressure) Flange 172 6005 STG Reference position Marking ring Reducer plate*1 300 Spring Sleeve Flange Chamber for maintenance Calibration Chamber Flange 6” Ø150 *1 Spring Tank Sleeve Reducer plate : for low pressure, 6mm Reducer flange : for high pressure, (depending on standard) Measuring wire Guide wire Ø50 mm Displacer (or Ø70mm, Ø110mm) Guide wire Sleeve 100mm Anchor hook plate Crimp tool Welding Tank Bottom Figure 4-4: Varec, Inc. Mounting with Guide Wire 19 Mounting 4.4.2 Weight calibration method for guide wire installation Reference position 70mm Figure 4-5: 20 Weight Calibration for the 6005 STG with Guide Wire 1. Temporarily fix the 6005 STG outside of the reducer plate in order to perform weight calibration. 2. Replace the measuring wire to an appropriate length. During standard weight calibration, the displacer moves up until it touches the mechanical stop in the housing. After weight calibration is finished the displacer will stop 70mm (configurable, GVH378) below the mechanical stop. This is the Reference Position. 3. During this special weight calibration procedure the guide rings of the displacer will touch the bottom face of the flange. 4. The displacer will then go down 70mm and stop. The STG remembers this as the Reference Position, and weight table calibration resumes. 5. When weight calibration is complete, return the STG back to its normal mounting position on the tank nozzle. Installation and Operations Manual 6005 Servo Tank Gauge 4.4.3 Tank type Fixed roof tank with stilling well 6005 STG E - + 453x ATC Measuring wire Displacer Still well B Figure 4-6: Varec, Inc. Fixed Roof Tank with Stilling Well 21 Mounting High pressure tank with stilling well and ball valve 6005 STG E - + 453x ATC Ball Valve Reducer Meas. Wire Displacer Still well Figure 4-7: 22 High Pressure Tank with Stilling Well and Ball Valve Installation and Operations Manual 6005 Servo Tank Gauge 4.4.4 Floating roof tank and /or covered floating roof Tank 6005 STG E - + 453x ATC Measuring wire Displacer Still well Figure 4-8: Note Varec, Inc. Floating Roof Tank and/or Covered Floating Roof Tank When the STG is installed on a floating roof tank, be sure to use a stilling well. 23 Mounting 6005 STG E - + Measuring wire Displacer Figure 4-9: 24 Floating Roof Tank use with Stilling Well Installation and Operations Manual 6005 Servo Tank Gauge 4.5 Mounting Preparations 4.5.1 Flange The mounting flange should be prepared before mounting the 6005 STG to the tank. The flange size and the rating of the 6005 STG depend on the customer’s specifications. Note Check the flange size which is on the surface of the 6005 STG. Note Install the flange on the top of the tank. Its deviation from the horizontal plane should not exceed +/- 1 deg. Note For mounting the 6005 STG onto a longer nozzle, make sure that the displacer does not touch the interior surface because of the vertical inclination of the nozzle. Mounting nozzle max. +1° max. -1° Figure 4-10: Allowable Inclination of the Mounting Flange Note If the STG is installed without a guide system, then consider the following recommendations: • Set the mounting nozzle in the sector between 45 and 90 deg (or -45 and -90 deg.) apart from the inlet pipe of the tank. This will prevent heavy swing of the displacer caused by wave or turbulence of the inlet liquid. • Set the mounting nozzle at least 500mm away from the tank wall. This will ensure that the measurement is not influenced by changes of the ambient temperature. • Set the minimum measuring level at least 500mm above the top of the inlet pipe. This will protect the displacer from direct flow of the inlet liquid. If it is not possible to install the 6005 STG in such place, then we recommend mounting with a guide system. Consult Varec Service for further information. Varec, Inc. 25 Mounting 90° -90° -45° Mounting nozzle Inlet pipe 45° 0° Mounting nozzle ≥500 mm Minimum measuring level Inlet pipe ≥500 mm Figure 4-11: Recommended Setting of Mounting Nozzle and Minimum Measuring Level Warning! Before pouring liquid into the tank, make sure that the flow from the inlet pipe cannot hit the displacer directly. During discharging the tank, avoid suction of the displacer to the outlet pipe. 4.6 Electrostatic Charge Note If the liquid measured by the 6005 STG has a conductivity of less than 10-8 s/cm, it is quasi-nonconductive. In that case, we recommend to use a stilling well or guide wire made of conductive material. This will release the electrostatic charge on the liquid surface. 26 Installation and Operations Manual 6005 Servo Tank Gauge 4.7 Installation for Wire Drum and Displacer The 6005 STG is delivered with 2 options for displacer mounting: 1. “All-in-one” with displacer mounted on the measuring wire. In this case, follow the instructions for removing the packing, which are attached to the 6005 STG. 2. Displacer shipped separately. In this case, it is necessary to install the displacer on the measuring wire inside the 6005 STG. In either case, follow the instructions below. 4.7.1 All-in-one They are protected by some packaging materials, so please remove them before mounting the 6005 STG. Packaging material desinstallation procedure Step Working 1 • Hold the gauge with the flange horizontal • Cut a fixing bands. • Remove displacer holder • Mount the 6005 STG on the nozzle. 2 3 • Remove a cover for drum housing. • Loosen two screws on wire drum holder, remove the holder. (see Figure 4-12 on page 28) • Remove tape on wire drum slowly. 4 5 6 • Install the cover for drum housing • Turn on the 6005 STG main power and confirm “STOP” condition and level is “16050 ~16060 mm”. • Put command of “LEVEL” and then “STOP” until level is lower than 16000 mm, i.e.) around 15950 mm. • Set “UP” command and displacer will stop automatically at 16000 mm. • Set “STOP” command. Table 4-2: Varec, Inc. Notes • Do not tilt the gauge after removing displacer holder. • Check that the measuring wire hangs vertically. • Check that there are no kinks or any abnormality from calibration window. • Be careful not to lose O-ring and fixed bolts for cover for drum housing. • Remove the tape using your hands not to cause damage to wire drum • Check that measuring wire is wrapped in the grooves. • If not, rewind the wire correctly in the groove. • Check that the O-ring is fitted in groove. Packaging Material Deinstallation Procedure 27 Mounting Cover for Drum Housing Tape Set screw Wire drum holder Fixing band Remove a wire drum holder using a straight slot screwdriver Displacer holder Figure 4-12: Packaging Material Deinstallation 28 Installation and Operations Manual 6005 Servo Tank Gauge 4.7.2 Displacer shipped separately It is necessary to install the displacer on the measuring wire inside the 6005 STG. Procedure A: Install a displacer before installing the 6005 STG on the tank Drawing Working Put the 6005 STG on blocks or a pedestal (see drawing). • Be careful not to drop the 6005 STG. • Check that there is enough space under the 6005 STG. • • Remove M8 bolts on cover for wire drum (see drawing). Please handle the measuring wire with care. • Remove cover and bracket from wire drum. • Remove wire drum from drum housing. • Remove the tape that secures measuring wire. • Insert the wire drum back into drum housing and set bracket. • • Rotate the wire drum in a clockwise direction until the measuring wire ring appears • out side the flange. 200mm 200mm Ø70 • 130mm 130mm M6 bolt Wire drum bracket Wire drum Tape • • Measuring wire ring See Appendix 14.3.1 Displacer Installation Hole Tie wire Pass securing wire through hole and tie the wire • Table 4-3: Varec, Inc. Notes Hook the displacer into ring on the measuring wire. Wire drum rotates every one-fifth revolution. Displacer moves over 300mm each one revolution. Secure the displacer to the measuring wire with securing wire (see drawing). Install the displacer ground wire (see Section A.3.1, "Displacer installation" on page 172). Rotate the wire drum in a counterclockwise direction until the measuring wire ring appears in the calibration window. • Install the 6005 STG on the nozzle of the tank top. • Check that the displacer does not touch a nozzle inside. • Close the drum housing. • Check that the measuring wire is wrapped in the grooves. • If not, rewind the wire correctly in the grooves. Procedure A: Install a Displacer Before Installing the 6005 STG on the Tank 29 Mounting 4.7.3 Displacer shipped separately (diameter 50mm displacer) In case of dia. 50mm displacer, it is possible to install the displacer from the calibration window. Note It is not possible to install the displacer from the calibration window in the following cases. • except Ø50mm, SUS and alloyC, cylindrical displacer • except 0.15mm, SUS measuring wire Procedure B: Install a displacer after installing the 6005 STG on a tank Drawing Working Notes • Remove the cover from the calibration window. • Be careful not to kink and damage measuring wire. • Remove M6 bolts on cover from the wire drum (see drawing). • Please handle the measuring wire with care. • Remove the cover and bracket from wire drum. • Remove the wire drum from drum housing. • Remove the tape that secures the measuring wire. • Hold wire drum in one hand and drop measuring wire down about 50 cm. • Please handle the measuring wire with care. • Secure wire on wire drum with tape, temporarily. • Insert ring on measuring wire into wire drum housing and pull the ring and measuring wire ring out from calibration window. • Insert wire drum back into drum housing temporarily. • • Hook displacer into ring on measuring wire. Please handle the measuring wire with care. It may cause damage by kink • Secure displacer to measuring wire with securing wire (see drawing). • Install displacer ground wire on displacer (see Section A.3.1, "Displacer installation" on page 172). Calibration window bolt Wire drum bracket Wire drum Tape See Appendix 14.3.1 Displacer Installation 30 Installation and Operations Manual 6005 Servo Tank Gauge Drawing Table 4-4: Varec, Inc. Working Notes • • Hold wire drum and displacer in hands. • • Remove wire drum from wire drum housing and drop measuring wire down about 50 cm. • Hold wire drum up and place displacer into calibration window • Hold one hand (displacer) at center of calibration window. • Hold other hand (wire drum) up and add tension to measuring wire not to drop displacer down rapidly. • Release your hand from displacer. • Remove tape on wire drum and insert wire drum into drum housing. • Set wire drum bracket. • Rotate wire drum with your hand couple of times and check that displacer does not touch nozzle inside by hoisting displacer. • Pull ring on measuring wire up to calibration window. • Close wire drum housing and calibration window. Wire drum rotates every one-fifth revolution. Displacer move over 300mm each one revolution. • Check that measuring wire is wrapped along a groove rightly before turning on power. • If not, rewind the wire correctly in the grooves. Procedure B: Install a Displacer after Installing the 6005 STG on a Tank 31 Mounting 32 Installation and Operations Manual 5 Wiring 5.1 Wiring Connection The electrical connections of the 6005 STG are shown in Figure 5-1 on page 34 through Figure 5-6 on page 39. Note The power supply cable should have the following specifications: • PVC, PE, or equivalently isolated • 600 V insulation voltage or equivalent. Note The size of the core will be defined by core resistance, voltage drop, and required power consumption. The maximum power consumption of the 6005 STG is 50 VA / 50 W. Caution! Connect the ground line to the ground terminal inside or outside the terminal box. Use cable and wire of sufficient and appropriate size and length, to make a solid connection at each required terminal. Warning! Do not stretch cable or wires. Doing so may lead to failure, loss of function, and/ or damage to the device and facility. Warning! Trim cable and wire to appropriate length. Do not leave excess cable and wire in the electrical compartment. Doing so may lead to failure, loss of function, and /or damage to the device and facility. Varec, Inc. 33 Wiring Terminal Assignment Ex d IIB, Output 1: V1, RS485, HART, Enraf BPM, MODBUS 1 L 2 N RC B/7 NRF5 3 GND 4 NRF+ 6 RC A/+ AL2 11 AL1 9 10 AL2 8 AL1 5.2.1 ARS ARS ARS G N L 5.2 AL3 13 12 AL3 14 16 18 20 22 AL4 COM CTR2 OT1+ OT2+ 25 24 NMT+ NMTB A AL4 CTR1 N.C. OT1- OT215 19 17 21 23 1 2 3 L AC power supply Ground Lightning arrester G N 4560 SGM or Non IS HART Devices V1,RS485, HART, Enraf BPM,Modbus + + - Alarm Contact (option) Alarm Contact (option) Alarm Contact (option) Alarm Contact (option) Common Hoist Spot External contact input (option) DC4...20mA output (option) + + - 453x Temperature or HART Devices (NonIS) + - DC4...20mA output (option) or Pt100 ohm input N6005- Order code example Figure 5-1: 34 X X 1 2 3 5 6 G Q S X X X 4 5 6 7 8 9 26 b fuse POWL F1 POWN POWG L ARSL ARSG G ARSN N NRF+ NRFRCA/+ RCB/ALM1/OSP ALM1/OSP ALM2/OSP 10 ALM2/OSP 11 ALM3 12 ALM3 13 ALM4 14 ALM4 15 COM 16 CTR1 17 CTR2 18 19 OUT1+ 20 OUT121 OUT2+ 22 OUT223 TMPA /NMT+ 24 TMPB/NMT25 TMPb 26 X X X X X X N P F A J B C D E G Electrical Connection of the 6005 STG Installation and Operations Manual 6005 Servo Tank Gauge Ex d[ia] IIB, Output 1: V1, RS485, HART, Enraf BPM, MODBUS ARS ARS ARS L G N 3 GND 4 P_B+ 6 20 B+ AL1 9 AL2 11 10 AL2 8 AL1 AL3 13 12 AL3 AL4 CTR1 N.C. 15 19 17 22 MK B21 25 24 P_A+ P_AB A SP 23 1 AC power supply 2 Ground 3 L Lightning arrester G N + - 4560 SGM or Non-IS HART Devices + - Alarm Contact (option) 4 5 7 8 10 11 12 Alarm Contact (option) 13 14 15 Alarm Contact (option) External contact input (option) Common Hoist 17 Stop 18 16 19 + - Mark / Space 20 21 22 23 + - 453x Temperature or HART Devices(IS) or Pt100 ohm (IS) input X J N Order code example Figure 5-2: Varec, Inc. 24 25 26 X X X POWL POWN 26 b fuse F1 POWG L ARSL ARSG G ARSN N P_B+ P_B- 6 9 Alarm Contact (option) N6005- X 2 N 7 14 16 18 AL4 COM CTR2 1 L P_B5 5.2.2 ALM1 / OSP ALM1 / OSP ALM2 / OSP ALM2 / OSP ALM3 ALM3 ALM4 ALM4 COM CTR1 CTR2 B+ BMK SP TMP A /P_A+ TMP B/P_ATMP b X X X X X X N P F A J B C D E G Electrical Connection the 6005 STG with IS HART Connection 35 Wiring Whessoe Matic 550 (WM550) protocol with non-intrinsic safety certificates ARS ARS ARS L G N 1 L 2 N NRF5 3 GND 4 NRF+ 6 7 AL1 9 8 AL1 AL2 11 10 AL2 5.2.3 AL3 13 12 AL3 14 16 18 20 22 AL4 COM CTR2 Ch1+ Oh2+ 25 24 NMT+ NMTB A AL4 CTR1 N.C. Ch1- Oh215 19 17 21 23 26 b fuse 1 2 3 AC power supply Ground L Lightning arrester G N + 4560 SGM or Non IS HART Devices + - Alarm Contact (option) 10 11 12 13 14 15 External contact input (option) Common 16 Hoist Stop 17 + Whessoe Matic 550 Channel 2 453x Temperature or HART Devices (Non IS) or Pt100 ohm input N6005- Order code example 18 19 + Whessoe Matic 550 Channel 1 36 7 8 9 Alarm Contact (option) + - X X F1 ARSL L ARSG ARSN G N P_B+ P_B- 6 Alarm Contact (option) Alarm Contact (option) Figure 5-3: 4 5 POWL POWN POWG 20 21 22 23 24 25 26 ALM1/OSP ALM1/OSP ALM2/OSP ALM2/OSP ALM3 ALM3 ALM4 ALM4 COM CTR1 CTR2 Ch1+ Ch1Ch2+ Ch2TMPA /NMT+ TMPB/NMTTMP b L X X X X X X X X X 1 2 3 5 6 G Q S Electrical Connection of the 6005 STG with WM550 Protocol with Non-IS HART Connection Installation and Operations Manual 6005 Servo Tank Gauge Whessoe Matic 550 (WM550) protocol with intrinsic safety certificates ARS ARS ARS G N L 1 L 2 N P_B5 3 GND 4 P_B+ 7 AL1 9 8 AL1 6 AL2 11 10 AL2 5.2.4 AL3 13 12 AL3 14 16 18 20 22 AL4 COM CTR2 Ch1+ Oh2+ 25 24 P_A+ P_AB A AL4 CTR1 N.C. Ch1- Oh215 19 17 21 23 26 b fuse POWL POWN POWG 1 2 3 AC power supply Ground ARSL L Lightning arrester 4560 SGM or Non-IS HARTDevices + - 13 14 15 Common 16 Hoist 17 Spot 18 19 Whessoe Matic 550 Channel 2 453x Temperature or HART Devices(IS) or Pt100 ohm (IS) input N6005- Varec, Inc. X X ALM1/OSP 12 + L X X + + - 20 21 22 23 24 25 26 X N ALM1/OSP Alarm Contact (option) Whessoe Matic 550 Channel 1 Figure 5-4: 7 10 11 External contact input (option) G P_B- 8 9 Alarm Contact (option) L P_B+ 4 5 6 Alarm Contact (option) Alarm Contact (option) Order code example ARSG ARSN G N + - F1 ALM2/OSP ALM2/OSP ALM3 ALM3 ALM4 ALM4 COM CTR1 CTR2 Ch1+ Ch1Ch2+ Ch2TMPA /P_A+ TMPB/P_ATMP b X X X X X X J N Electrical connection of the 6005 STG with WM550 Protocol with IS HART Connection 37 Wiring Mark/Space (M/S) protocol with non-intrinsic safety certificates ARS ARS ARS G L N 4 NRF+ 6 8 AL1 AL2 11 10 AL2 AL3 13 12 AL3 AL4 CTR1 N.C. 15 19 17 3 GND 20 B+ 2 N AL1 9 7 14 18 16 AL4 COM CTR2 1 L NRF5 5.2.5 24 25 26 22 MK SP 23 B21 NMT+ NMT- POWL POWN 1 AC power supply 2 Ground G N + + - Alarm Contact (option) P_B- 7 8 ALM1 / OSP ALM1 / OSP 13 14 15 Common Hoist External contact input (option) Stop 16 17 18 19 + - Mark / Space 20 21 22 23 + - 453x Temperature or HART Devices (Non IS) or Pt100 ohm input N6005- Order code example Figure 5-5: 38 X X M X 24 25 26 X N 6 12 Alarm Contact (option) G P_B+ 4 5 10 11 Alarm Contact (option) L ARSN 9 Alarm Contact (option) fuse F1 ARSL ARSG L Lightning arrester b POWG 3 4560 SGM or Non IS HART Devices B A X ALM2 / OSP ALM2 / OSP ALM3 ALM3 ALM4 ALM4 COM CTR1 CTR2 B+ BMK SP TMP A /NMT+ TMP B/NMTTMP b X X X X X X 1 2 3 5 6 G Q S Electrical connection of the 6005 STG with M/S Protocol with Non-IS HART Connection Installation and Operations Manual 6005 Servo Tank Gauge Mark/Space (M/S) protocol with intrinsic safety certificates ARS ARS ARS L G N 3 GND 4 P_B+ AL1 9 8 AL1 6 20 B+ AL2 11 10 AL2 AL3 13 12 AL3 AL4 CTR1 N.C. 15 19 17 2 N 7 14 16 18 AL4 COM CTR2 1 L P_B5 5.2.6 22 MK B21 25 24 P_A+ P_AB A SP 23 26 b fuse 1 AC power supply 2 Ground 3 L Lightning arrester G N + 4560 SGM or Non-IS HART Devices + - Alarm Contact (option) 5 6 7 8 9 10 11 Alarm Contact (option) 12 Alarm Contact (option) 13 14 15 Alarm Contact (option) External contact input (option) 4 Common 16 Hoist Stop 17 18 19 + - Mark / Space 20 21 22 23 + - 453x Temperature or HART Devices(IS) or Pt100 ohm (IS) input 24 25 26 POWL F1 POWN POWG L ARSL ARSG ARSN G N P_B+ P_B- ALM1 / OSP ALM1 / OSP ALM2 / OSP ALM2 / OSP ALM3 ALM3 ALM4 ALM4 COM CTR1 CTR2 B+ BMK SP TMP A /P_A+ TMP B/P_ATMP b Order code example N6005- X X M X X X X X X X X X J N Figure 5-6: Varec, Inc. Electrical connection of the 6005 STG with M/S Protocol with IS HART connection 39 Wiring Table 5-1 contains the logic for use with the external contact input (Hoist-CTR1)(Stop-CTR2). Table 5-1: 5.2.7 CTR 1 CTR 2 OPERATION OFF OFF LEVEL ON OFF HOIST OFF ON STOP ON ON INTERFACE Logic for use with the External Contact Input (Hoist-CTR1)(Stop-CTR2) Input and output Input • Contact Switch • HART • Pt 100 Output • V1 • WM550 • M/S • ENRAF BPM • MODBUS • HART • ANALOG 4-20mA • Overspill prevention (OSP) Warning! The cable used for input and/or output must be more than 24 AWG screened or steel armored. A twisted pair is required for the HART and/or RS 485 signal. Warning! Two or three cores for mains, two cores for digital output, and two cores for HART input are normally used for the cabling of the 6005 STG. The instrument has maximum of four cable entries. Warning! Before placing an order for the 6005 STG, please check the cable size and the number of cables. 5.2.8 Cable gland If all the cable entries are not used, then take out unnecessary glands and install a threaded plug to prevent intrusion of water. Unused cable entries must be sealed. Refer to Safety Instruction APT092GVAExxxx. 40 Installation and Operations Manual 6005 Servo Tank Gauge 5.3 Temperature Input System There are two types of temperature input method and two types of Ex protection system as Ex d or Ex [ia] in the 6005 STG. 5.3.1 Ex d HART input These 6005 STGs have Ex d HART input to communicate with Ex d 453x series temperature sensor or auxiliary Ex d HART sensor. HART Sensor Ex d Terminal module 4 5 4560 24 25 26 453x Ex d TCB CPU module 1A J1 1B Ex d HART 1 J3 3 5 Power Module POW Ex d HART Sensor Ex d Figure 5-7: 5.3.2 Ex d HART Input Ex d Pt100 spot temperature input These 6005 STGs have Ex d Pt100 temperature input connected directly from Ex d Pt100 sensor and Ex d HART input to communicate with auxiliary Ex d HART sensor. HART Sensor Ex d HART Sensor Ex d TCB CPU module 4 5 1A J1 1B HART+ HART- Ex d HART 4560 Ex d Pt100 Figure 5-8: Varec, Inc. 24 25 26 1 J3 3 5 A B b Spot Temp. Module Power Module POW Ex d Ex d Pt100 Spot Temperature Input 41 Wiring 5.3.3 Ex ia HART input These 6005 STGs have Ex ia HART input to communicate to Ex ia 453x series temperature sensor or auxiliary Ex ia HART sensor and Ex d input to communicate with auxiliary Ex d HART sensor. HART Sensor Ex d Terminal module 1A J1 4 1B 5 4560 TCB CPU module Ex d HART Separation Wall Ex d Power feed 24 25 26 453x Ex ia 1 3 5 J3 COM-4 module Ex ia HART Ex d Ex ia Ex ia Power feed Figure 5-9: 5.3.4 Power Module POW Ex ia Ex ia HART Input Ex ia Pt100 Spot temperature input These 6005 STGs have Ex ia Pt100 temperature input connected directly from Ex ia Pt100 sensor and Ex d HART input to communicate with auxiliary Ex d HART sensor. HART Sensor Ex d HART Sensor Ex d TCB -4 CPU module 4560 4 5 1A J1 1B HART+ HART- Ex d HART Separation Wall Ex ia Pt 100 24 25 26 1 J3 3 5 A B b Ex ia Spot Temp. Module Ex d Power feed Ex ia HART Plastic case Ex d Ex ia Power Module POW Ex ia Ex ia Power feed Figure 5-10: Ex ia Pt100 Spot Temperature Input 42 Installation and Operations Manual 6005 6 Operation Operation 6.1 Touch Control and Programming Matrix 6.1.1 Display and operating elements 6.1.1.1 Display During normal operation, the 6005 STG has an illuminated LCD that shows the level, the temperature, and the status of the device on the “HOME” position. For the display of the other data and the programming of the parameters for operation, the 6005 STG uses a convenient programming matrix. 6.1.1.2 Operating elements The 6005 STG is operated by three visual operating elements, namely the keys “E”, “+”, and “-”. They are actuated when the appropriate field on the protective glass of the front is touched with the finger (“touch control”). The corresponding transmitting and receiving diodes are not affected by external influences, e.g. direct sunlight. The software and hardware installed in the 6005 STG rule out any malfunction that may be caused in this way. Even in explosive hazardous areas, the explosion-proof housing of the touch control ensures a safe access to the data. Illuminated LCD 0.0°C U-D LEVEL Infrared transmitting diaode Infrared receiving diaode 3 optical operating elements "Touch control" Figure 6-1: Varec, Inc. Display 43 Operation 6005 Servo Tank Gauge 6.1.2 Functions of the operating elements The programming matrix consists of matrix groups, namely one “static” matrix and additional “dynamic” matrices. They are described in detail in the “Appendix” on page 167. The individual matrix groups, function groups, and functions within the programming matrix can be selected by alternately touching the operating elements. HOME Display Function Group Display 0.0°C U-D LEVEL LEVEL data Temp. data Displacer Status Symbol Gauge Status / Error G:0 VH:3* MORE FUNCTION > GROUP SELECT < E Key Guide Back Enter Matrix VH:39 Figure 6-2: 44 G:0 Input Number 3 ACCESS CODE E Go Matrix Display Matrix Display G:0 GVH:position Group Message + 15955 LEVEL OPERATION VH:20 Measurement data Key Guide Displays Installation and Operations Manual 6005 Operation Matrix Construction Measured Value 1 Measured Value 2 Operation More Function 0 0 1 2 3 Calibration Level Data Calibration Adjustment Auto Wire Calib. Auto Calib. Displ. Display 4 5 6 7 8 9 Measured Value 1 Measured Value 2 Operation More Function 0 0 1 2 3 Service 5 6 7 8 9 Measured Value 1 Measured Value 2 Operation More Function 0 0 1 2 3 HART Dev (1) Measured Value P.V. Setting Sensor Specific Alarm Self Diagnostic Device Data 4 5 6 7 8 9 Measured Value 1 Measured Value 2 Operation More Function 0 0 1 2 3 Adjust Sensor 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 0 1 0 1 2 3 Interface Profile Status/Data Density 1-10 Density 11-16 Position 1-10 Position 11-16 4 5 6 7 8 9 2 3 4 5 6 7 8 0 0 1 2 3 Device Data Contact Output Analog Out parts Data Input Signal Communication Status 4 5 6 7 8 9 Measured Value 1 Measured Value 2 Operation More Function 0 0 1 2 3 Temperature Temperature Data Element Temp. Element Position NMT Adjustment Set Data NMT Device Data 5 6 7 8 9 Measured Value 1 Measured Value 2 Operation More Function 0 0 1 2 3 HART Dev (2) Measured Value P.V. Setting Sensor Specific Alarm Self Diagnostic Device Data 4 5 6 7 8 9 Measured Value 1 Measured Value 2 Operation More Function 0 0 1 2 3 Tank Profile Profile Operation Status/Data Density 1-10 Density 11-16 Position 1-10 Position 11-16 4 5 6 7 8 9 9 9 4 5 6 7 8 9 Measured Value 1 Measured Value 2 Operation More Function Measured Value 1 Measured Value 2 Operation More Function 9 4 Figure 6-3: Varec, Inc. 1 Meas. Wire & Drum Gauge data System Data Service Sensor Value Sensor Data Adjust Sensor HART Error Rate Unit HART Line Interface Adjust 1 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 4 9 Static Matrix Dynamic Matrix Matrix Construction 45 Operation 6005 Servo Tank Gauge Key + Functions - Table 6-1: • Access to the programming matrix (touching the key for more than 3 sec.) • Return to the HOME position (touching the key for more than 3 sec.) • Moving horizontally within a function group to select functions. • Saving parameters or access code. • Moving vertically to select function groups • Selecting or setting parameters • Setting access code Matrix Construction Keys and Functions The LCD will return to the HOME position if no key is touched for more than 10 min. Digits are incremented or decremented by + or -, respectively. If the user touches + or - continuously, then the minimum digit will change first. After one cycle of the minimum, the second minimum will change. After one cycle of the second follows the third minimum, and so on. If the user removes their finger from the touch control, then the procedure will start again from the minimum digit (Analogy of mechanical counter). If you touch any LCD ( HOME position) "E" on the matrix for 3 seconds or longer, you will >3s move to position V0 on the matrix. 0 1 on the matrix for 3 sec. or longer, If you touch you will return to the HOME position. H 2 4 3 6 5 0 1 CALIBRATION 2 DEVICE DATA 3 SERVICE 4 TEMPERATURE 5 HART DEVICE (1) 6 HART DEVICE (2) 7 ADJ. SENSOR 8 TANK PROFILE 9 INTERFACE PROFILE 2 3 4 9 MATRIX OF G0 V3H0 1 V 8 7 9 INTERFACE PROFILE 8 TANK PROFILE 5 4 6 5 4 7 6 5 4 8 7 6 5 4 8 7 6 5 4 9 8 7 6 5 4 9 8 7 6 5 4 2 DEVICE DATA 9 8 7 6 5 4 9 9 8 7 6 5 9 8 7 6 9 8 7 9 8 7 ADJ. SENSER 6 HART DEVICE(2) 5 HART DEVICE(1) 4 TEMPERATURE 3 SERVICE 1 CALIBRATION 9 Figure 6-4: 46 Selection Matrix Groups, Function Groups, and Functions with Programming Matrix Installation and Operations Manual 6005 Operation 6.2 HOME Position After turning on the power supply, the LCD first shows the current data on the HOME position. Figure 6-5: HOME Position The letters A, B, C and D stand for the areas where information on measured values and status of the device are displayed: Table 6-2: Area Information A Current level B Current temperature C Gauge status D Displacer status Areas Where Information on Measured Values and Status of the Device are Displayed The meanings of gauge status and displacer status are explained in the following tables. Gauge Status G - RE The displacer is resting at the reference position. UP The UP command has been given. STOP The STOP command has been given. LIQU The 6005 STG is measuring the surface level. U - IF The 6005 STG is measuring the upper interface level. LIF The 6005 STG is measuring the lower interface level. BOTM The 6005 STG is measuring the tank bottom level. U - DE The 6005 STG is measuring the upper liquid density. M - DE The 6005 STG is measuring the middle liquid density. B - DE The 6005 STG is measuring the bottom liquid density. CAN The RELE.OVER TENS command has been given. TEAC The 6005 STG is carrying out calibration. blank The 6005 STG cannot detect any level. Table 6-3: Varec, Inc. Meaning Meanings Gauge and Displacer Status 47 Operation 6005 Servo Tank Gauge Displacer Status BAL Symbol Meaning Balance The displacer is resting on the liquid surface or interface and in balanced status. T-B Temporary Balance Automatic weight calibration is being carried out. U-U Unbalance Up The displacer is being hoisted and in unbalanced status. U-D Unbalance Down The displacer is being lowered and in unbalanced status. R-U Balance Up The displacer is being hoisted and in correction of balance. R-D Balance Down The displacer is being lowered and in correction of balance. LOW The displacer is resting at the lower stop. Table 6-4: Displacer Status, Symbol, and Meaning Note If no LCD operation, the 6005 STG will turn off the backlighting of the LCD 12 hour later. Touching LCD again after this time will turn on the backlighting. Note 48 *The above symbols are available depending on the ordered specification. Installation and Operations Manual 6005 Operation 6.3 Access Code The access code is to ensure the confidentiality of the setup data. Three security levels are available, along with access codes. Security Level Access Code 0 None Table 6-5: 1 For Operator 50 2 For Engineer 51/530/777 Security Levels with Access Codes The higher levels include the lower ones. e.g. If access code 50 is specified for a function, then code 51 also enables editing. A function that requires access code 51, on the contrary, cannot be edited by code 50. However, 777 is only used to change the I.S. terminal configuration. N6005- X X J N Figure 6-6: Varec, Inc. X X X X X X X X X N P F A J B C D E G Order Code which Require Access Code 777 49 Operation 6005 Servo Tank Gauge 6.3.1 Setting an access code Item Procedure 1. Static Matrix 039 The default value is “0”. Touch the “+” key. 3. The first digit increases to 9, then the second • digit increases. Stop touching “+” once “50” is reached. 4. 5. 50 • 2. MORE FUNCTION ACCESS CODE At the static matrix “MORE FUNCTION”, select GVH=039 “ACCESS CODE” Remarks “50” is blinking. Gently touch “+” key again to change the first digit • from 0 to 1. Now “51” is reached. Here touch “E”; “EDITING ENABLE” will be displayed. When “E” is touched while displaying an access code except 0, 50, or 51 “EDITING LOCKED” will appear. If an access code has not been selected before performing any settings, the screen will automatically change to show “ACCESS CODE” Operation Commands can be sent, and displayed data read, by remote systems, depending on your 6005 STG specification. Installation and Operations Manual 6005 Operation 6.4 Operation Command and New Operation Status 6.4.1 Operation commands Operation Commands can be sent the 6005 STG from a host system. Table 6-6 explains the command codes. Code Command 0 LEVEL 1 UP 2 STOP 3 BOTTOM LEVEL 4 UPPER INTERF. LEVEL 5 MIDD.INTERF.LEVEL 6 UPPER DENSITY 7 MIDDLE DENSITY 8 DENSITY BOTTOM 9 REPEATABILITY 10 After weight calibration, STOP is set as a default operation command WATER DIP Table 6-6: Varec, Inc. Remarks Operation Commands 51 Operation 6005 Servo Tank Gauge 6.4.2 New operation status The following table shows the new operation status, which is available when “NEW 6005 STG STATUS”, matrix position GVH=272, is selected to “ENABLED”. Code 6005 STG Display 0 No definition - 1 Displacer at reference position REFERENCE 2 Displacer hoisting up UP 3 Displacer going down DOWN 4 Displacer stop STOP 5 Level measurement, balanced LEVEL 6 Upper I/F level, balanced UPPER INTERF. LEV. 7 Middle I/F level, balanced MIDD. INTERF. LEV. 8 Bottom meas. Balanced BOTTOM LEVEL 9 Upper density finished UPPER DENSITY 10 Middle density finished MIDDLE DENSITY 11 Bottom density finished DENSITY BOTTOM 12 Release over tension RELE. OVER TENS. 13 Calibration activated CAL. ACTIVE 14 Seeking level LEVEL SEEKING 15 Following level LEVEL FOLLOWING 16 Seeking upper density UPP.DEN.SEEKING 17 Seeking middle density MID.DEN.SEEKING 18 Seeking bottom density BOT. DEN. SEEKING 19 Seeking upper I/F level UPP. INT. SEEKING 20 Following upper I/F level UPP. INT. FOLLOWING 21 Seeking middle I/F level MID.INT.SEEKING 22 Following middle I/F level MID.INT.FOLLOWING 23 Seeking bottom level BOTTOM SEEKING 24 Not initialized NO INITIALIZE 25 Stopped at upper pos. UPPER STOP 26 Stopped at lower pos. LOWER STOP 27 Repeatability testing REPEATABILITY 28 Seeking water level WATER SEEKING 29 Water level, balanced WATER LEVEL 30 Following water level WATER FOLLOWING 31 Over-/under tension, Z-phase, ADC error EMERGENCY ERROR 32 GVH157 SERVICE MODE = ON MAINTENACE Table 6-7: 52 Meaning New Operation Status Installation and Operations Manual 6005 Operation 6.5 Operation of the Displacer The operation of the displacer for level, bottom level, interface level, and density measurement is possible by touch control. Item Procedure Static Matrix 1) Select function group Remarks • Set access code to 50. • If editing has previously been enabled by a valid access code, then the request for the code will not appear. • The optional operation commands are available when such options are set. GVH=020 OPERATION 2) Select item OPERATION. OPERATION The LCD shows the command given to the 6005 STG and the displacer position. OPERATION Touch Control The following commands are available at this position: LEVEL UP STOP BOTTOM LEVEL UPPER INTERF. LEV* MIDD.INTERF.LEV* UPPER DENSITY* MIDDLE DENSITY* Level Water Dip Density Bottom Upper Interface Level Middle Interface Level * Interface and density measurements are not available unless specifically requested. * Density profile measurement is explained in Chapter 7 on page 57. Bottom Level Table 6-8: Varec, Inc. WATER DIP* REPEATABILITY TEST Upper Density Middle Density DENSITY BOTTOM* Operation of the Displacer 53 Operation 6.6 6005 Servo Tank Gauge Calculation of Level and Densities This section specifies the formula used by the 6005 STG to calculate levels and densities. Gas Density negligible Measured displacer weight W Upper liquid Density ρu Measured displacer weight Wu Middle liquid Density ρm Measured displacer weight Wm Measuring wire Tension T Displacer Volume V Balance volume VB Bottom liquid Density ρb Measured displacer weight Wb Figure 6-7: 54 Calculation of Levels and Densities Installation and Operations Manual 6005 Operation 6.6.1 Surface and interface levels While the measured surface or interface level is constant, the displacer rests at the balancing position. The tension on the measuring wire is proportional to the displacer weight diminished by the buoyancy forces in both layers: Level Formula Surface Upper interface Middle interface Figure 6-8: Surface and Interface Levels A rise or fall of the level will increase or decrease the submerged volume. If this change exceeds the volume tolerance set at matrix position GVH=345 “VOLUME TOLERANCE”, then the corresponding change will actuate the motor of the 6005 STG till the balancing condition is fulfilled again. 6.6.2 Tank bottom level For bottom level measurement, the balancing condition is defined as 6.6.3 Densities The upper, middle, and bottom densities are calculated by the following formula. • Upper density (pu) and Density profile ρ • m= Wu - W m V + ρ u Bottom density (pb) ρ Varec, Inc. W - Wu V Middle density (pm) ρ • u = b= W m - Wb V + ρ m 55 Operation 6005 Servo Tank Gauge 6.6.4 Draft The draft depends on the shape of the displacer. For cylindrical shape, the draft is D = (V2 - V1) / A x 10 + h where the variables and constants have the following meanings; = (V1 - V2 - V3) / A x 10 + h + h1 V1 Displacer Balance volume 69cm3) V2 Displacer lower hemisphere volume V3 Displacer bottom stub volume A Cross-section of the displacer h Height of the lower cone h 1 Height of the end of cone For example:standard displacer Ø50.8 mm Cylindrical shape V1 V2 V3 A h1 Balance volume (69 cm3) Volume of the lower cone (24.46 cm3) Volume of the end of cone (0.12 cm3) Cross-section of the displacer (20.26 cm2) Liquid level or Interface D V2 V3 Displacer bottom stub height (20 mm) d h h1 D = (69 - 24.46 - 0.12) / 20.26 x 10 + 20 + 3 = 44.92 Table 6-9: Draft The surface or interface level should be within the cylindrical part of the displacer and approximately in the middle of its total height. 56 Installation and Operations Manual 7 Commissioning 7.1 Initial Settings This section explains initial settings required at commissioning. Some, or all, of these settings may be required, depending on the 6005 STG specification. Set Access code 51 at GVH039 before making these initial settings. 7.1.1 System calendar/clock (GVH193 to 197) Calendar/Clock values are set at factory (Japan Standard Time) prior to delivery. Change the data to reflect local time. 7.1.2 Density values (GVH005 to 007) Caution! Always set GVH=005 Upper Density for actual density data, in LPG and any application where the actual density is less than 0.7000 g/ml. failure to set this data may result in level gauge malfunction. Density values for 3 liquid phases are set to 1.000 g/ml prior to delivery. Change the data to reflect actual density values. For tanks with only one liquid phase, set Upper Density. For tanks with 2 or 3 clear phases, set Middle and Bottom densities too. Note Minimum difference between phase settings should be at least 0.100 g/ml. *GVH005≤GVH006≤GVH007 Example: Varec, Inc. • GVH005 Upper Density: 0.758 • GVH006 Middle Density: 0.880 • GVH007 Density Bottom: 1.000 57 Commissioning 7.1.3 Tank Height (GVH140) Tank height value is set to default value at factory prior to delivery. Tank height is the reference height, usually a gauging hatch on the tank that is used during manual level measurements. Change GVH140 to equal the reference height. Note: GVH141 “Dip Point Offset” will automatically change to reflect the difference in height between the reference height and the 6005 STG reference position. DIP POINT OFFSET (Difference between the dipping hole height and the reference line of the calibration window) TANK HEIGHT Figure 7-1: 7.1.4 Tank Height Upper/lower stop (GVH161/162) Upper and Lower Stop determine the highest and lowest point of displacer movement. These data are set to 16000mm and 0mm respectively at factory prior to delivery. Change these data to the desired actual Upper and Lower limit values. 7.1.5 Communications address (GVH285) Several types of digital output communication protocols are available when ordered from Varec. The 6005 STG is delivered with communications hardware and/or software installed. Only minimal matrix parameter setting, Access code 51, is required. Communications protocol is displayed and selected at G2V8H6 Protocol. The 6005 STG has been preset at factory, it is not necessary to change the setting. At GVH285, select the desired device address for 6005 STG. Address range: 0-9, 00-FF, or 1247 for MODBUS. Note FF is fixed for MIC protocol. WM550 and M/S address setting is done via dip switches on the communications module inside 6005 STG. For Rackbus, termination resistors should be set on 6005 STG at end of loop. Enraf BPM address range is 00-99. Refer to Section 7.5, "Remote Communications" on page 67 for Address Setting details. 58 Installation and Operations Manual 6005 Servo Tank Gauge 7.1.6 Proactive safety function (GVH157/158/159) Matrix G1V5H7 Setting Service Mode: default = OFF. Select OFF if GVH158 Prosafety = ON. Select ON only when performing maintenance on the 6005 STG. Warning! Selecting ON disables the Proactive Safety function! Access code 530 G1V5H8 Prosafety: default = ON. Select OFF only if the Proactive Safety function will not be used. Warning! Failure to confirm ON disables the Proactive Safety function! Access code 530 G1V5H9 Safety Level: default = 65000.0mm (WM550.), or = 99999.0 mm (other protocols) Possible data values depend on receiver specification (see Table 7-2) Access code 530 Table 7-1: Proactive Safety Function (GVH157/158/159) 7.1.6.1 Safety level default, by output protocol Protocol Data range Data format MODBUS 0.0...99999.0mm Float V1 0...99999.9mm ASCII / 6 digit MDP 0...99999mm BCD / 5digit WM550 0...65000mm 16bit Mark/Space 19.999m/32.699m 20bit BCD / 5 digit Enraf BPM 0...99999.9mm 6 or 7 byte Rackbus 0...99999.9mm Float HART 0...99999.9mm Float Table 7-2: Varec, Inc. Safety Level Default, by Output Protocol 59 Commissioning 7.1.7 Analog output (GVH250 to 256) When specified and ordered from Varec, the 6005 STG is equipped with analog output hardware installed. Function settings may be changed as follows: Function Assign Output 1 Assign level or temperature to channel 1 output. Adjust 4mA set desired value at which level or temperature outputs 4 mA. Adjust 20mA set desired value at which level or temperature outputs 20 mA Assign Output 2 Assign level or temperature to channel 2 output. Adjust 4mA set desired value at which level or temperature outputs 4 mA Adjust 20mA set desired value at which level or temperature outputs 20 mA. Device at Alarm select type of output for alarm Table 7-3: 7.1.8 Setting Analog Output (GVH250 to 256) — Function Settings Contact relay alarm output (GVH240 to 247) When specified and ordered from Varec, the 6005 STG is equipped with contact relay alarm output hardware installed. Function settings may be changed as follows: Function Setting Select Relay select from Relay 1, 2, 3 or 4 Assign Relay Select output definition from range of choices: None, Level, Liquid Temperature, Caution, Warning, Emergency Error, Balance Signal Relay Function select High or Low Switching Point: set value at which relay is activated Hysteresis set hysteresis value for selected relay Relay on Alarm select from Normal Open or Normal Closed On Delay Time set time delay value for alarm output start Off Delay Time set delay value for alarm output stop Table 7-4: 60 Contact Relay Alarm Output (GVH240 to 247) — Function Settings Installation and Operations Manual 6005 Servo Tank Gauge 7.2 Settings for the 453x Temperature Device Connections The following settings are required to display 4539 Average Temperature Sensor/Water Bottom Sensor and Converter (ATC) data on 6005 STG screens. Item Matrix Group: SERVICE 030 MATRIX OF MORE FUNCTION Procedure 1) In Static Matrix “MORE FUNCTION”, invoke GVH=030 “MATRIX OF” and select “SERVICE”. 2) Invoke the Dynamic Matrix GVH=362 “CONNECTION 453x” screen. Remarks • Set access code 51. • 6005 STG HART connection (terminal 24 & 25) must have corresponding IS input in order to configure 453x IS version. • The Static Matrix GVH=010 “LIQUID TEMP.” screen also displays the average temperature. 3) Use the “+” and “-” keys to display “AVERAGE” and press “E” to set data. SYSTEM DATA CONNECTION 453x Temperature Devices 362 Static Matrix 4) Press “E” to return to “SYSTEM DATA” and press the “-” key to return to “MORE FUNCTION”. 5) Invoke Static Matrix “GVH=030 MATRIX OF”. The 6005 STG matrix is divided into matrix groups. Select “TEMPERATURE” from these groups. 6) “EDITING ENABLED” is displayed on the LCD. 7) The average liquid temperature is displayed on Dynamic Matrix screen GVH=440. 030 MATRIX OF MORE FUNCTION Table 7-5: 8) The temperature of each contact is displayed on Dynamic Matrix screens GVH=450 to GVH=459. Settings for the 453x Temperature Device Connections Caution! For the 4535, 4539, and 4532 temperature device connections, refer to the appropriate operating manual for your device. Varec, Inc. 61 Commissioning 7.3 Settings for the 4560 Servo Monitor Connections To connect a 4560 Servo Monitor, the 6005 STG requires the following settings. Caution! Turn on the power to 6005 STG first. Item Matrix Group: SERVICE Procedure Remarks 1. • In Static Matrix “MORE FUNCTION”, invoke GVH=030 “MATRIX OF” and select “SERVICE”. 2. Invoke the Dynamic Matrix GVH=361 “CONNECTION 4560" screen. 3. Use the “+” and “-” keys to select either “CONTACT 1" or “CONTACT 2". 030 MATRIX OF MORE FUNCTION SYSTEM DATA • CONTACT 1... 4560 Servo Monitor software version 1.6x and earlier (those 4560 Servo Monitors that indicate no software version correspond to connection type 1). • CONTACT 2... 4560 Servo Monitor software version 1.8x and later. CONNECTION 4560 SGM 361 4. Table 7-6: 62 The setting is complete. Set access code 51. Settings for the 4560 Servo Monitor Connections Installation and Operations Manual 6005 Servo Tank Gauge 7.4 Liquid Level Calibration 7.4.1 Opened tank 7.4.1.1 Preparation Select LEVEL at GVH020 Operation. The displacer will descend to the liquid surface and balance. When “BAL” is displayed, the displacer has stopped moving. Manually measure the liquid level using an approved method. 7.4.1.2 Set level (GVH150) for opening tank At the GVH150 input, the liquid level obtained from manual measurement (above). Manual dipping level Figure 7-2: Varec, Inc. Calibration Level (manual dipping level) 63 Commissioning When there is not liquid in the tank: A= Depend on tank design B=45mm note: Ø50mm (standard displacer) 140ml (displacer volume) 70ml (Balance Volume) B A Figure 7-3: draft Calibration level Calibration Level (empty tank) Note When there is not liquid in the tank, level calibration is not 0mm on measurement principle. Note In case of need 0mm level calibration, please refer to GVH004(BOTTOM LEVEL) or GVH142(DISPLAC. DRAFT). 64 Installation and Operations Manual 6005 Servo Tank Gauge 7.4.2 Closed tank 7.4.2.1 Level calibration for closed tank Closed tanks, such as LPG cannot be hand-dipped. In this case follow the procedure below. Figure 7-4: 1. Check the 6005 STG parameter Table 7-7: Varec, Inc. Level Calibration for a Closed Tank GVH ITEM 005 UPPER DENSITY 340 WIRE DRUM CIRC. 342 DISPLACER WEIGHT 343 DISPLACER VOLUME 344 BALANCE VOLUME 6005 Servo Tank Gauge Parameter List 65 Commissioning 2. Set the Level gauge to GVH020 (BOTTOM) BALANCE position for displacer BOTTOM plate (datum plate) Figure 7-5: Level Gauge Setting (GVH020 (BOTTOM) 3. Check the Balance Check that the displacer is balanced. 4. Calculate the displacer balance position. In case of Ø50 standard displacer, when balance volume(GVH343) is reference value (a half of displace volume), the balance point is 45mm from bottom. Note Please refer to Section A.3, "Displacer" on page 172. 45mm 45mm 0mm Figure 7-6: 5. Level Calibration Level Calibration Set Level Calibration to 45mm at GVH150 (SET LEVEL) in G1 MATRIX (Calibration). The bottom is ZERO. If the bottom plate is not Zero (ex; X mm), please adjust the level value by adding to the value. LEVEL = X + 45(mm) 66 Installation and Operations Manual 6005 Servo Tank Gauge 7.5 Remote Communications 7.5.1 Digital output At G2V8H5 Address, set the desired loop address for most digital protocols. Depending on the protocol installed in the 6005 STG, the range of possible addresses differs. Range is 0-9, 00-FF (FF is fixed for MIC protocol), or 1-247 for MODBUS. • WM550 and Mark Space protocols addresses must be set by switches on the communications module inside the 6005 STG. • MODBUS: Termination resistors should be set on MODBUS modules (see Section A.1, "RS-485 MODBUS (COM- 5) Terminator" on page 167. • Enraf BPM: Address range is 00-99. A-F are not available. 7.5.2 Whessoe Matic 550 (WM550) communication board setting 7.5.2.1 Jumper setting Jumper settings for WM550 communication board. Jumper Function Default condition J3 (Mode) Use EPROM [IC4]->short Short J4 (Test) Software testing Short J6 (Reset) Reset Open J7 (Watch dog) Watch dog setting Short Table 7-8: Varec, Inc. Jumper Settings for the WM550 Communication Board • To loaded software into processor [IC1] J3 has to be open. • If software testing is required; J4 has to be open. • If software reset is required; J6 has to be short. 67 Commissioning 7.5.2.2 Polling address setting Caution! Polling addresses are set mechanically at SW1 on WM550 communication board (not by accessing the 6005 STG programming matrix). Check all polling addresses before setting. Table 7-9 lists the address settings at SW1 on the WM550 communication board. Switch Position Value 1 1 2 2 3 4 4 8 5 16 6 COMPATIBILITY MODE Table 7-9: Note Polling address = 1 Polling address = 5 ON 1 2 3 4 5 6 Polling address = 3 1 ON 2 3 4 5 6 4 5 6 1 2 3 4 5 6 Polling address = 7 ON 1 Polling address = 9 ON ON 2 3 4 5 6 1 2 3 Setting Example SW1 Address Settings on the WM550 Communication Board For current loop setting, please refer the Whessoe 1098 Operating Manual or the RTU 8130 Operating Manual. 68 Installation and Operations Manual 6005 Servo Tank Gauge 7.5.3 Mark/Space (M/S) communication board setting 7.5.3.1 Jumper setting Jumper settings for M/S communication board. Jumper Function Default condition J3 (Mode) Use EPROM [IC4]->short Short J3 (Reset) Reset Open J3 (WD) Watch dog setting Short Table 7-10: Jumper Setting for the Mark/Space Communication Board 7.5.3.2 Polling address setting Caution! Polling addresses are set mechanically at SW1 (1-8) and SW2(1-2) on the Mark Space communication board (not by accessing 6005 STG programming matrix). Check all polling addresses before setting. Table 7-9 lists the polling address settings on the Mark/Space communication board. Switch Position Value SW1-1 1 SW1-2 2 SW1-3 4 SW1-4 8 SW1-5 16 SW1-6 32 SW1-7 64 SW1-8 128 SW2-1 256 SW2-2 512 SW - 2 SW - 1 ON 1 ON 2 3 4 5 6 7 8 1 2 3 4 Address setting 5 6 7 8 Function setting Setting Example (above example:267) Table 7-11: Polling Address Settings on the Mark/Space Communication Board Varec, Inc. 69 Commissioning Function setting Each function is set with SW-2 as shown in Table 7-12. Switch Function Default condition SW2-3 ON: Data transmission under unbalanced condition ON SW2-4 ON: low baud rate setting OFF SW2-5 ON: Feet data OR 0-20m, OFF: 0-30m OFF SW2-6 ON: Measured data converted to feet OFF SW2-7 ON: Temperature data (57 bits) ON SW2-8 ON: Deg. F measured temperature unit, OFF: Deg. C OFF Table 7-12: SW2 — Function Setting 70 Installation and Operations Manual 6005 Servo Tank Gauge 7.5.4 ENRAF Bi Phase communication board (COM-3) setting 7.5.4.1 Jumper setting COM-3 Communication board jumper setting. Jumper Function Default condition JP1 (Mode) ROM type setting 1-2 short: 27C4096 2-3 short: 27C1024 2-3 short JP2 (Reset) J3 (WD) CPU mode setting (Fixed) Baud rate setting 1-2 short: 1200 bps 1-2 open: 2400 bps 1-2 open 3-4 short 5-6 short 1-2 open Table 7-13: ENRAF BI-Phase Communication (COM-3) Jumper Settings 7.5.4.2 Communication setting At the matrix position GVH=286, select “V1/ENRAF BPM”. 7.5.4.3 Communication setting Polling address setting is configured by accessing the 6005 STG matrix, GVH=285 “ADDRESS”. Valid polling addresses are 00–99. Caution! A-F are not valid polling addresses for ENRAF BPM communications. 7.5.4.4 Communication setting Varec, Inc. • Switch S1: Reset switch • Connector J3: Communication port for debugging 71 Commissioning 7.5.5 Analog output Analog output 4-20 mA is available when ordered from Varec. The 6005 STG is delivered with analog output hardware installed. For the following matrix parameter settings, Access code 51, is required. Matrix Item Setting G2V5H0 Assign Output Assign analog output (Level or Temperature) for channel 1. G2V5H1 Adjust 4 mA Set level or temperature value for 4 mA output on channel 1. Available only when G2V5H0= “Level” or “Liquid Temp” Level: 0...99999mm Temperature: -999...999°C Default: 0mm / 0°C G2V5H2 Adjust 20 mA Set level or temperature value for 20mA output on channel 1. Available only when G2V5H0 = “Level” or “Liquid Temp.” Level: 0...99999mm Temperature: -999...999°C Default: 0mm / 0°C G2V5H3 Assign Output 2 Assign analog output (Level or Temperature) for channel 2. G2V5H4 Adjust 4mA Set level or temperature value for 4mA output on channel 2. Available only when G2V5H3 = “Level” or “Liquid Temp.” Level: 0...99999mm Temperature: -999...999°C Default: 0mm / 0°C G2V5H5 Adjust 20mA: Set level or temperature value for 20mA output on channel 2. Available only when G2V5H3 = “Level” or “Liquid Temp.” Level: 0...99999mm Temperature: -999...999°C Default: 0mm / 0°C G2V5H6 Device at Alarm Select type of output for alarm. Select from OFF, HOLD current output, Maximum value or Minimum value. Default: OFF Table 7-14: 6005 STG Matrix Parameter Settings via Access Code 51 Note 72 If “LEVEL”, please confirm GVH158 (Prosafety) is “NO”. Installation and Operations Manual 6005 Servo Tank Gauge 7.5.6 Contact relay alarm output Contact relay alarm output is available when ordered from Varec. The 6005 STG is delivered with analog output hardware installed. Maximum 4 contact relay alarm settings are available. The following matrix parameter settings, Access code 51, are required. Matrix Item Setting G2V4H0 Select Relay Use +/- and E keys to select to activate Contact Output Relays 1 to 4. Default value = 1. G2V4H1 Assign Relay Select output definition from range of choices: None, Level, Liquid Temp, Caution, Warning, Emergency Error, and Balance Signal. Default value = NONE. G2V4H2 Relay Function Select High or Low function, available only when G2V4H1 = “Level” or “Liquid Temp.” Default value = HIGH. G2V4H3 Switching Point Set level (0-99999 mm) at which relay is activated, available only when G2V4H1 = “Level” or “Liquid Temp.” Default value = 0 mm. G2V4H4 Hysteresis Set hysteresis value (0-99999 mm) for selected relay, available only when G2V4H1 = “Level” or “Liquid Temp.” Default value = 0 mm. G2V4H5 Relay on Alarm Select from Normal Open or Normal Closed, available only when G2V4H1 = “Level” or “Liquid Temp.” Default value = NORMAL OPENED. G2V4H6 On Delay time Set delay time (0-999 seconds) for alarm output start, available only when G2V4H1 = “Level” or “Liquid Temp.” Default value = 0 seconds. G2V4H7 Off Delay Time Set delay time (0-999 seconds) for alarm stop, available only when G2V4H1 = “Level” or “Liquid Temp.” Default value = 0 seconds. Table 7-15: Matrix Parameter Settings via Access Code 51 Table 7-16 lists the possible error types and their meanings. Error type Meaning LEVEL Upper or Lower limit exceeded LIQUID TEMPERATURE Upper or Lower limit exceeded CAUTION Auto wire calibration error; Auto displacer calibration error WARNING Upper weight limit exceeded (GVH162); Lower weight limit exceeded (GVH163); Local communication error; 453x error; LCD error; communication error; EEROM data error EMERGENCY ERROR Z-phase no input error; ADC sensor error; communication IC error; A-phase no input error, Driver error, power failure Table 7-16: Error Type and Meaning Varec, Inc. 73 Commissioning 7.5.7 Relay logic Module name I/O - 3 Alarm output, Standard 4 relays with potential-free change-over contacts, freely assignable to measured value (Order Code position 050= 1,2,3 or 5) Hysteresis, Alarm output Switch points and switching hysteresis freely adjustable, residual current fail-safe mode: minimum or maximum, selectable Operation output logic Relay Condition Initial Configuration (normal status) On alarm On device Error On abnormal power supply (5% lower than, or 5% higher than specified power supply) Open Closed Closed Open Closed Open Custody Transfer Closed Custody Transfer Open Power outage Switching capacity, Alarm output Hold last condition AC max. 250V, 2A / 62.5VA DC max. 220V, 2A / 60 W * FM and CSA approvals: AC 30V, 2A/DC 42V, 2A, 60W Alarm output, Overspill prevention (Order Code position 050=4) 2 relays with potential- free changeover contacts, assignable to Level Hysteresis, Alarm output Switch points and switching hysteresis freely adjustable, residual current fail-safe mode: minimum or maximum, selectable Operation output logic Relay Condition Initial Configuration (normal status) Switching capacity Closed On alarm Open On device Error Open On abnormal power supply (5% lower than, or 5% higher than specified power supply) Open Power outage Open Umax. DC200V/AC200Vpp, 0.5A Imax. 0.5AC or peak AC Pmax. 15W/VA 74 Installation and Operations Manual 6005 Servo Tank Gauge Operation Input 2 photocouplers, for external input from controller (tumbler switch, DCS, and so on) Operation output logic CTR1 CTR2 LEVEL 0 (OFF) 0 (OFF) UP 1 (ON) 0 (OFF) STOP 0 (OFF) 1 (ON) INTERFACE LEVEL 1 (ON) 1 (ON) Gauge Status Input voltage 15VDC, active circuit (supplied by 6005 STG) Input current Approximately 5mA Table 7-17: Relay Logic Varec, Inc. 75 Commissioning 7.6 Density Measurement and Density Profile Measurement Two different types of density measurement are available when ordered from Varec. • • 7.6.1 Spot density measurement for up to 3 liquid phases Density profile measurement a. Tank profile for up to 16 points for total liquid height. b. Tank profile for upper phase liquid only. c. Tank profile based on a manually entered profile parameter. Spot density measurement Spot measurement for up to 3 liquid phases is an option that is available when ordered from Varec. The following preconditions are required in order to assure safe and accurate operation. • 6005 STG must be configured for Spot density measurement as ordered from Varec. For information regarding upgrading the 6005 STG, please contact Varec. • Density values: e.g. 0.760 g/cm3 - Upper Density < Middle Density < Bottom Density Middle Density - Upper Density 0.100 g/ cm3 Bottom Density - Middle Density 0.100 g/ cm3 e.g. 0.880 g/cm3 e.g. 0.1000 g/cm3 (Example) Figure 7-7: Density Values - Density values can be viewed and changed at the following matrix positions: • 76 • G0V0H5 Upper Density • G0V0H6 Middle Density • G0V0H7 Density Bottom The displacer is balanced at liquid level and the liquid surface is not moving. Installation and Operations Manual 6005 Servo Tank Gauge For spot density measurement, set or select the following parameters. Alternatively, accepting the factory default settings is also an option: Matrix Item Setting G1V4H3 Displacer Raise Dens Set distance (0-300mm) for displacer to rise above level position during Density operations. Default setting = 150 mm. Observe the rule: G1V4H3 + G1V4H4 = 300 n, where n = integer. G1V4H4 Displacer Subm. Dens Set distance (0-300mm) for displacer to sink below level position during Density operations. Default setting = 150 mm. Observe the rule: G1V4H3 + G1V4H4 = 300 n, where n = integer. Table 7-18: Spot Density Measurement 7.6.1.1 Operation At G0V2H0 “OPERATION”, select the desired density operation: UPPER DENSITY, MIDDLE DENSITY, or DENSITY BOTTOM. The 6005 STG raises the displacer up out of the liquid, measures its weight, and sends the displacer down to measure density. After density is measured the displacer remains at that position until UP or LEVEL command are selected at G0V2H0 “Operation.” Upper Layer (Gas or Liquid) A B Lower Layer (Liquid) Figure 7-8: Varec, Inc. Density Profile Measurement 77 Commissioning 7.6.2 Density profile measurement 7.6.2.1 Tank profile density measurement In addition to the preconditions, the following additional preconditions are required in order to assure safe and accurate operation for tank profile density measurement. Access Code 51 is required to edit parameters. • 6005 STG must be configured for Spot & Profile density measurement as ordered from Varec. For information regarding upgrading the 6005 STG, please contact Varec. • Tank Bottom Level GVH004 must = 0 If not, (e.g. actual bottom = 884mm) 6005 STG will try to calculate profile intervals based on Measured Level divided by OPE. Point (GVH000 / GVH841). But the displacer will hit bottom before being able to measure points below e.g. 884mm. • If Bottom Level is not 0 mm, select Manual I/F Profile at GVH840. Set GVH843 I/F Manual Level = actual bottom level e.g. 884mm. In this case the intervals will be calculated based on (GVH000 - GVH843)/GVH841. • There must be no movement or transfer of product, into or out of the tank, during density profile operation. Note that, depending on the height of liquid in the tank, density profile operation may take 1 hour or more. Matrix Item Setting G1V5H4 Safe Density Select the desired resultant condition when density profile measurement fails due to displacer reaching the low-limit for density profile operation (set in G1V5H5). Selecting “ON” will result in STOP operation. Selecting “IGNOR” will result in “LEVEL” operation, displacer will return to liquid level. Selecting “OFF” will leave the displacer at the position where density profile measurement failed, and in “DENSITY” operation. G1V5H5 Den Ope Level Set the lower limit for displacer movement during density profile operation. Default setting = 300 mm. Table 7-19: Tank Profile Density Measurement Note Additional matrix parameter settings are required for remote communications via WM550 communications protocol. Refer to Section 11, "Matrix" on page 117, (Dynamic Matrix, Device Data: G2), WM550 DENS. SEL.). A. Tank profile for up to 16 points for total liquid height G8V4H0 Ope Select: Select 1: Tank Profile. B. Tank profile for upper phase liquid only G8V4H0 Ope Select: Select 2: I/F Profile. C. Tank profile for based on a manually entered profile parameter. G8V4H0 Ope Select: Select 3: MANU.I/F Profile. 78 Installation and Operations Manual 6005 Servo Tank Gauge For choices A, B, and C above, set or select the following parameters. Alternatively, accepting the factory default settings is also an option: Matrix Item Setting G8V4H1 Ope Point Set the number of measurement points (2-16) for Tank Profile measurement. Default setting = 2. G8V4H3 I/F Manu. Level Manually set the water interface level (0-99999.9mm) to be referenced during Tank Profile measurement. Default setting = 0 mm. Only used with C, tank profile for based on a manually entered profile parameter. G8V4H4 Bal. Level Set the allowance for level movement (1.0 -99.9 mm) prior to Tank Profile operation. If level movement exceeds this value, Profile operation is canceled. Setting 99.9mm allows Profile measurement to proceed, regardless of level movement. Default setting = 2.0 mm. G8V4H5 Up Wait Time Set waiting time (1-31 minutes) for displacer weight to be measured in air, when making the weight table at start of Profile operation. Default setting = 1 minute. G8V4H6 Liq Wait Time Set the time (1-31 minutes) for displacer to stop at each measurement position during profile operation. Default setting = 1 minute. G8V4H7 Ope Wait Time Set maximum waiting time (1-31 minutes) for conditions in G8V4H4 (Bal Level) to be satisfied before profile operation begins. E.g. if level movement exceeds setting at G8V4H4, 6005 STG is in “standby” for the time set in this matrix. After the maximum time elapses, profile operation is canceled. Default setting = 1 minute. Table 7-20: Factory Default Settings 7.6.2.2 Initial setting of tank profile (density profile) measurement All of the necessary set up can be done at the “G8 Tank Profile” matrix as explained earlier. There are six factors to be configured prior to the actual operation. Item Procedure • Select G0V3H0 “MATRIX OF” in the row “MORE FUNCTION” on Static Matrix, then select “Tank profile”. Set access code to 50 • Select function group “PROFILE OPE” and G8V4H0 “OPE SELECT”. The row of PROFILE OPE is the only function group that needs configuration for the density profile operation. • Select 1: “TANK PROFILE” by pressing + or - key. • Then press E to configure. Selection of “0:SPOT” enables Upper Density measurement instead of Density Profile measurement. Matrix Group : TANK PROFILE Static Matrix Remarks GVH=030 MORE FUNCTION Matrix of Dynamic Matrix GVH=840 TANK PROFILE OPE. PROFILE OPE. SELECT STATUS DATA Function Group DENSITY 1-10 DENSITY 11-16 Position 1-10 Position 10-16 Table 7-21: G8V4H0 OPE. SELECT Varec, Inc. 79 Commissioning Item Matrix Group: TANK PROFILE Procedure • Select G8V4H1 “OPE POINT” to determine number of density measuring points. • Set access code to 51. Default value is 2 points and selectable up to 16 points. • Enter required number by pressing + or - key, and E to confirm. • Whatever the number of measuring point is selected, the measuring interval & point between each point are automatically calculated within the liquid level. Function Group PROFILE OPE. Remarks OPE. POINT Table 7-22: G8V4H1 OPE. POINT Item Procedure • Select G8V4H4 “BAL LEVEL” to determine the liquid stability range in order to start the operation. • Set access code to 51. 6005 STG software has a function to scan & record the liquid level every 5 minutes. • Enter desired value by pressing + or - key and E to confirm. Input value of 99.9mm represents that activation of measuring procedure regardless of level condition. • 6005 STG only starts the actual measurement when the liquid level is within the entered value compared to the recorded level data 5 minutes ago. This function ensures the safe operating condition to avoid filling or draining liquid from the tank. Matrix Group : TANK PROFILE Function Group TANK PROFILE Remarks GVH=844 BAL. LEVEL Table 7-23: G8V4H4 BAL. LEVEL 80 Installation and Operations Manual 6005 Servo Tank Gauge Item Procedure • Select G8V4H4 “UP WAIT TIME” to determine the displacer weight calibration interval in air. • Set access code to 51. The displacer raises approximately 500mm above liquid surface after confirming the stability of liquid level within “BAL LEVEL” function. • Enter desired waiting time by pressing + or key, and E to confirm. • The displacer weight is calibrated at 8 different positions in air and the interval between those positions is adjustable within this function to allow excess liquid to drip off the displacer to achieve higher accuracy. Matrix Group : TANK PROFILE Function Group TANK PROFILE Remarks GVH=845 UP.WAIT TIME Table 7-24: G8V4H5 UP WAIT TIME Item Procedure • Select G8V4H6 “LIQ. WAIT • TIME” to determine the displacer weight calibration interval between each measuring point in the liquid. Set access code to 51. A small turbulence made by the movement of displacer itself may cause the liquid surrounding displacer to be unstable for the precise measurement. • Enter desired waiting time by pressing + or key, and E to confirm. • This function allows displacer to hold in each calculated position before actual measurement is proceeded based on the entered value. Matrix Group : TANK PROFILE Function Group TANK PROFILE Remarks GVH=846 LIQ. WAIT TIME Table 7-25: G8V4H6 LIQ. WAIT TIME Varec, Inc. 81 Commissioning Item Procedure • Select G8V4H7 “OPE. WAIT TIME” to determine the operation holding time limit to accept “BAL. LEVEL” before the actual operation starts. • Set access code to 51. Entire operation begins only when the condition described in “BAL. LEVEL” is achieved. • Enter desired waiting time by pressing + or key, and E to confirm. • This function determines how long for the 6005 STG to wait if “BAL. LEVEL” can not be established before quitting entire operation. Matrix Group : TANK PROFILE Function Group GVH=847 TANK PROFILE Remarks OPE. WAIT TIME Table 7-26: G8V4H7 OPE. WAIT TIME 7.6.2.3 Operation of tank profile (density profile) measurement After all of initial settings are completed, the actual operation can be proceeded by one simple command. The operation status regarding this function is displayed on G8V5H0 and the liquid level condition is also displayed on G8V5H1. Terms of status display and descriptions are listed below. Status Content 0: Accepting Accepting density profile command 1: Standby Ready to execute density profile command 2: In operation Executing density profile command 3: OPR. END Density profile operation completed successfully 4: UN_BALANCE ERR Fail: Required conditions for density profile operation not satisfied 5: IPR. ERR. STOP Fail: Abnormal conditions occurred during density profile operation Table 7-27: Operations Status (G8V5H0, OPE. STATUS) Status Content 0: Off Level Meas. Active operation is not LEVEL (Profile cannot start) 1: Stable Liquid level/surface is stable (Profile can start) 2: Unstable Liquid level/surface is unstable (Profile cannot start) 3: Ignore condition Ignores liquid level/surface condition (profile cannot start) Table 7-28: Level Condition Status (G8V5H1, LEVEL CONDITION) 82 Installation and Operations Manual 6005 Servo Tank Gauge Item Procedure Remarks Select G0V2H0 “OPERATION” in the Static Matrix, then select “UPPER DENSITY”. • Set access code to 50. • The operation command “UPPER DENSITY” is shared between spot and Tank Profile density measurement depends on G8V4H0 configuration. • Press E to start the operation. • The operation must start when the 6005 STG is in Level measuring mode. • Unless there are any incompatible circumstances during the operation, the displacer automatically returns to the level measurement after the last measuring point. • To minimize the risk of safe operation, the displacer immediately returns to the Level measurement regardless of completing various data processes. • Static Matrix GVH=020 OPERATION OPERATION LEVEL UP STOP BOTTOM LEVEL MIDDLE INTER LEVEL UPPER DENSITY MIDDLE DENSITY DENSITY BOTTOM REPEATABLITY WATER DIP Table 7-29: Static Matrix 6005 STG Nozzle 8 points of air weight measurement (within 300mm circumference of wire drum) The first displacer weight calculation line (Approximately 500mm from liquid level) Liquid level No. 1 measuring point No. 2 measuring point Interface profile (upper layer) Max.16 point No. 3 measuring point No. 4 measuring point No. 5 measuring point No. 6 measuring point Tank profile (liquid level to tank bottom) Max.16 point No. 7 measuring point If required density measuring points are 7, the method to calculate each point from liquid level in the Servo Tank Gauge with ver 4.25 software is: Liquid level x measuring point number (7 points +1) Ex. if the liquid level is 4,000 mm and needs to determine the position of No. 5 measuring point from the liquid surface; 4,000 (7 +1) Figure 7-9: Varec, Inc. x 5 = 2,500 mm Density profile Operation Diagram 83 Commissioning Operation procedure 1. Operation status with level measurement 2. Displacer raises & weights in the air at 8 points 3. Density measurement at programmed position in the liquid 4. Returns to level measurement 5. Data stored in G8 matrix accordingly Caution! The average density & temperature data regarding density profile function (G8 Matrix) are completely different from the data on G0 static matrix, which displays the conventional upper density (spot) & temperature (continuously scanned) data. 84 Installation and Operations Manual 6005 Servo Tank Gauge 7.7 Interface Measurement The 6005 STG can measure interface levels via the following operations: • Upper Interface Level: returns the level data for the interface between top 2 liquid phases. Displacer remains at interface level in UPPER INTERFACE operation. • Middle Interface Level: returns the level data for the interface between bottom 2 liquid phases. Displacer remains at interface level in MIDDLE INTERFACE operation. • Water Dip: returns the level data for the interface between top 2 liquid phases. Displacer returns to liquid level in LEVEL operation. The following preconditions are required in order to assure safe and accurate operation. • Density values: e.g. 0.760 g/cm3 - Upper Density < Middle Density < Bottom Density Middle Density - Upper Density 0.100 g/ cm3 Bottom Density - Middle Density 0.100 g/ cm3 e.g. 0.880 g/cm3 e.g. 0.1000 g/cm3 (Example) Figure 7-10: Density Values Density values can be viewed and changed at the following matrix positions: • G0V0H5 Upper Density • G0V0H6 Middle Density • G0V0H7 Density Bottom Note Additional matrix parameter settings are required for remote communications via WM550 communications protocol. Refer to Section 11, "Matrix" on page 117, (Dynamic Matrix, Device Data: G2), WM550 ALM. SELECT). Operation: After confirming the above pre-conditions, use the “+” or “-” keys to select the desired operation at matrix position G0V2H0 OPERATION. When the desired operation is displayed, press the “E” key. Varec, Inc. 85 Commissioning 7.8 Sealing of the 6005 STG The 6005 STG can be sealed, and data can be made unchangeable for custody transfer purposes as follows. Set OPE. DENSITY at position GVH=278 as the density of the liquid. (If the density is expected to change during operation, then set the average value.) Turn off the power supply, open the 6005 STG. CN9 ON C38 2 Turn the micro switch to “on position” on the printed circuit board TCB (see Figure 7-11). The 6005 STG will then set “write-protect” mode and not accept any change of level, weight, and density data. OFF TCB CD_L423 SW1 CN14 U3 CN2 U1 CN6 9 20 CN3 U4 C35 1 14 15 U2 CN7 U21 6 U7 C7 7 C8 1 8 1 13 U10 1 U9 U13 1 16 4 5 5 9 5 U15 U14 U11 C16 1 CNB 16 8 CN5 5 14 8 1 U19 4 1 U20 1 9 8 1 4 4 U12 U24 DC-DC Converter 1 7 1 8 1 8 8 28 U6 Figure 7-11: The Printed Circuit Board TCB 86 Installation and Operations Manual 8 Maintenance The 6005 STG measuring instrument requires no special maintenance. 8.1 Exterior Cleaning When cleaning the exterior of measuring devices, always use cleaning agents that do not attack the surface of the housing and the seals. 8.2 Replacing Seals O-rings on the 6005 STG may need to be replaced periodically, especially in extreme environments. The period between changes depends on the severity of the environment, and on the temperature of the ambient and process. 8.3 Repairs The Varec repair concept assumes that the measuring devices have a modular design and that customers are able to undertake repairs themselves (see Section 9.6, "Spare Parts" on page 101). Please contact Varec for further information on service and spare parts. 8.4 Repairs to Ex-approved Devices When carrying out repairs to Ex-approved devices, please note the following: 8.5 • Repairs to Ex-approved devices may only be carried out by trained personnel or by the Varec Service. • Comply with the prevailing standards, national Ex-area regulations, safety instructions and certificates. • Only use original spare parts from Varec. • When ordering a spare part, please note the device designation on the nameplate. Only replace parts with identical parts. • Carry out repairs according to the instructions. On completion of repairs, carry out the specified routine test on the device. • Only Varec Service can convert a certified device into a different certified variant. • Document all repair work and conversions. Replacement After a complete 6005 STG or electronic module has been replaced, a new sensor adjustment is required. Varec, Inc. 87 Maintenance 88 Installation and Operations Manual 9 Diagnosis and Troubleshooting The 6005 STG has a superb self-diagnosis function that monitors its operation. If an error has occurred, the corresponding message is displayed on the LCD. The selected matrix position and the error message are displayed every few seconds alternatively. Data can be accessed while the selected matrix position is displayed. The error messages are stored in the memory of the 6005 STG. Matrix position GVH=037 provides the diagnostic history. 9.1 Selection of Diagnostic Code and History Item Static Matrix: G0 037 (Erroneous Message) 036 DIAGNOSTIC CO MORE FUNCTION Touch Control Table 9-1: Varec, Inc. Procedure Remarks 1. On “MORE FUNCTION”, select item GVH=036 “DIAGNOSTIC CO.” 2. Previous static matrix records are sequentially displayed in Static Matrix screen GVH=037, starting with the latest record. Up to 100 alarm records can be saved. If the number of records exceeds 100, it is sequentially overwritten starting with the oldest record. For example, 973192238 2402 means that an error occurred at 22:38 on March 19, 1997, when the instrument temperature was 24 oC and this is the second error since 6005 STG was installed. Display includes the year, month, day, hour, minute, instrument temperature, and an error sequential number in this order. • Item GVH=037 only shows error message, calendar, and pointer, but no label on the LCD. Selection of Diagnostic Code and History 89 Diagnosis and Troubleshooting 9.2 Error and Status Messages Message Cause Remedy Error code -49.5 ºC Indication of shorted element in 453x temperature sensor. Check GVH=450 thru GVH=459 to see element. 358.0 ºC Element is not enabled, or not installed in 453x Temperature Sensor. Check GVH=482 Total number of elements 359.0 ºC Indication of open element in 453x temperature sensor. Check GVH=450 thru GVH=459 to see element. ADC/SENSOR ERROR The signal from the A/D converter is out of range. Consult Varec Service. ADJ. XXXCOUNTER Error of level data check by A, I, and/or Z phase encoder. If the message appears frequently, then consult Varec Service. A PHASE NO INPUT The input of the A phase signal from the encoder is not available. Replace the detector unit. Consult Varec Service. BELOWBOT. POINT Indicates 6005 STG displacer position is below the lowest N453x temperature sensor element. DEVICE ERROR: DEV 1 (or 2) The HARTdevice 1 (or 2) gives an error signal. Check the HARTdevice 1 (or 2) . DEVICE ERROR: Temperature Devices The N453x Temperature Devices give an error signal. Check the connection of the N453x Temperature Device. Check the register of the temperature sensor at position GVH=362 “CONNECTION NMT.” 250 DEVICE ERROR: Temperature Devices The N453x temperature sensor is not available. Check the N453x Temperature Devices. Error messages are available in the N453x manual. 233 DEVICE ERROR: Servo Gauge Monitor The 4560 Servo Gauge Monitor gives Check the 4560 SGM. Error messages are available in an error signal. the N4560 Servo Gauge Monitor manual. 240 DISPL CALIB ERROR The deviation of automatic weight calibration exceeds its set limit. Check build-up or deposit on the displacer. 120 ELEM 0 RANGE OVER Indicates the reference resistance element (ºC) on the temperature sensor electronics is out- of- tolerance. IMPOSSIBILITY Operation is impossible because there is no weight table. LOCAL ERROR: DEV1 (or 2) The 6005 STG cannot access the local HART device 1 (or 2) Check the connection of the HARTdevice to the 6005 STG. Check the registration of the device(s) in matrix group G5/6. 232 LOCAL ERROR: Temperature Devices The signal from the N453x temperature sensor is not available. Check the connection of the N453x Temperature Device. Check the register of the Temperature Sensor at position GVH=362 “CONNECTION NMT.” 111 LOCAL ERROR: Servo Gauge Monitor The 6005 STG cannot access the N4560 Servo Gauge Monitor. Check the connection of the 4560 Servo Monitor and register of the Tank Side Monitor at position GVH=361 “CONNECTION NRF.” 113 MAINTENANCE GVH157 Service Mode = ON Set GVH157 = OFF 199 MEM. ERROR Defect in the memory that is specially used for custody transfer sealing. Replace the CPU board. Consult Varec Service. 201 MPU RESET Power to the CPU module fell below minimum value. (X=A, I, Z or combination) 90 107 122 130, 131 Installation and Operations Manual 6005 Servo Tank Gauge Message Cause Remedy Error code MPU: START ACT* Power to the 6005 STG was turned OFF/ON. If the message occurs frequently, then consult Varec Service. OVERTENSION The tension on the measuring wire exceeds the upper limit set at position GVH=162 “OVER TENS. SET.” Check if the displacer motion is blocked by clogging or sticking. To release overtensioning, access position GVH=371 “RELE. OVER TENS.” 101 POWER FAILURE The supply voltage falls below the allowed value. Check the power source. 124 RAM FAILURE CPU RAM failure ROM ERROR EEPROM Consult Varec Service. 132 SIFA ERROR Error between communication board and CPU board for digital output. Replace the CPU board. Consult Varec service. 114 TEMP BELOW RANGE Indicates the measured temperature data is below the fixed range of the N453x ATC temperature sensor. TEMP COM OPEN Indicates an open common line in the N453x ATC Temperature Sensor. TEMP COM SHORT Indicates a shorted common line in the N453x temperature sensor. TEMP OVER RANGE Indicates the measured temperature data is higher than the fixed range of the 453x ATC Temperature Sensor. UNDERTENSION The tension on the measuring wire falls below the lower limit set at position GVH=163 “UNDER TENS. SET.” Check if the measuring wire is cut or the displacer is lost. In this case, check the installation of the 6005 STG. 102 WIRE CALIB ERROR The deviation of automatic wire calibration exceeds its set limit. Check wire and wire drum. 115 Z PHASE NO INPUT The input of the Z phase signal from the encoder is not available. Replace the detector unit. Consult Varec Service. MPU:XXXX* CPU error The error might happen occasionally and might be registered in GVH=037 (Erroneous Message). However, it is normally negligible. If it occurs frequently, then consult Varec Service. OPE.CODE ERROR An illegal operation command is accessed. If the message occurs frequently, then consult Varec Service. LCD CHECK Error between LCD (touch control) unit and CPU board for digital output. Replace the touch control. GAUGE TEMP. The temperature inside the gauge exceeds the limit. Check if the ambient temperature stays within the limit. If the application is a high temperature tank, then take measures to avoid heat transfer from the tank to the 6005 STG. DRIVER ERROR A motor driver error has occurred (XXXX=text) 106, 112 121 Consult Varec Service *These error histories are available (Erroneous Message) at position GVH=037. Varec, Inc. 91 Diagnosis and Troubleshooting 9.3 Diagnostics and Troubleshooting: Flowcharts Diagnostic : -49.5 C Diagnostic : ADJ A, I or Z COUNTER Meaning: Shorted element in 453x ATC temperature (Level display) -49.5 C YYMMDDhhmm TT ## For up to 10 elements, check G4V5H0 thru H9 to find shorted element. For more than 10 elements, select element at G4V7H0, view temperature at G4V7H3. May require complete 453x exchange. Send all Temperature matrix (G4) data to Varec Diagnostic : 358.0 C (at G4V5_or G4V7H3) Meaning: Element not enabled, or not installed in 453x ATC 359.0 C TEMP. NO. n Raise displacer to red line in calibration window, or into maintenance chamber. Yes Wire ring at normal position ? 3V5H0 = G3V5H1 = 0? Yes No Noise interface to internal G3V5H0 = G3V5H1 = 0? This is an indicator, not an error code. Verify total number of elements at G4V8H2. Yes software counters. Eliminate noise, adjust Hall sensors, recalibrate. No Displacer stopped at Upper Stop, G1V6H0? Diagnostic : 359.5 C No Raise displacer manually (G3V7H6) until red line in window. Yes Meaning: Open element in 453x ATC (Level display) 359.5 C For or up to 10 elements, check G4V5H0 thru H9 to find open element. For more than 10 elements, select element at G4V7H0, view temperature at G4V7H3. May require complete 453x exchange. Send all Temperature matrix (G4) data to Varec. Automatic software adjustment working normally. Sometimes seen in turbulent applications. Diagnostic : A PHASE NO INPUT YYMMDDhhmm TT ## Meaning: The A/D signal output from the detector unit, or input to CPU, is abnormal. ADC SENSOR ERROR YYMMDDhhmm TT ## Meaning: The A-phase signal output from the encoder, or input to CPU is abnormal. 20 outputs = 360 degrees. A PHASE NO INPUT Diagnostic : ADC SENSOR ERROR Yes TCB CN5, CN7 loose? Make connections firm. No Exchange detector unit, adjust Hall sensors, recalibrate. Yes TCB CN5, CN7 loose? Meaning: Automatic software adjustment working normally. Sometimes seen in turbulent applications. ADJ(A, I, Z) COUNTER No OK? Make connections firm. No Exchange detector unit, adjust Hall sensors, recalibrate. Figure 9-1: 92 Diagnostics and Troubleshooting: Flowcharts Installation and Operations Manual 6005 Servo Tank Gauge Diagnostic : BELOW BOT. POINT Meaning: Shorted element in 453x ATC (FLASHING ON ANY DISPLAY) SW v 4.20 or Later ? Yes Set G4V9H8 = ON Diagnostic : DISPL CALIB ERROR (FLASHING ON ANY DISPLAY) Buildup on displacer ? No Meaning: Measured weight of the displacer exceeds allowable limit: G1V8H4 >=G1V8H5 Yes Clean displacer, wire, wire drum, adjust Hall sensors, recalibrate No Adjust G4V8H6 from 0 -500 mm. This will create an offset for temperature elements. Note!: If displacer position goes lower than (Elem 0 position + G4V8H6), BELOW BOT. POINT will display. Diagnostic : DEVICE ERROR: DEV1 (2) (FLASHING ON ANY DISPLAY) Meaning: An error has occurred at the HART device. Refer to HART device Operating Manual Increase G1V8H5, or adjust Hall sensors and recalibrate. Diagnostic : ELEM 0 RANGE OVER G4V4H7 = 0.0 C ? Meaning: An error has occurred at the 453x temperature sensor. Yes Loose connector J3 behind 6005 terminal block. Check connector. No Diagnostic : DEVICE ERROR: NMT (FLASHING ON ANY DISPLAY) Meaning: The A-phase signal output from the encoder, or input to CPU. is abnormal. 20 outputs = 360 degrees. (FLASHING ON ANY DISPLAY) G4V4H7 <+/-9.9 C ? Yes At G4V7H1 select element 0, then at G4V4H7. Repeat for all elements. No Check G4V8H0 for 453x Diagnostics codes, refer to 453x Operating Manual. Record Temperature matrix data, exchange temperature electronics. Diagnostic : DEVICE ERROR : NRF Diagnostic : IMPOSSIBILITY (FLASHING ON ANY DISPLAY) Refer to 4590 Operating Manual. Figure 9-1: Varec, Inc. Meaning: An error has occurred at the 4590 TSM. IMPOSSIBILITY OPERATION Meaning: Operation impossible because a valid weight table does not exist. Adjust Hall sensors and make weight table. Diagnostics and Troubleshooting: Flowcharts 93 Diagnosis and Troubleshooting Diagnostic : LOCAL ERROR NRF Diagnostic : LOCAL ERROR DEV1(2) Meaning: An error has occurred at the HART device. (FLASHING ON ANY DISPLAY) G5V4H9 = ON ? Yes No Set G5(6)V4H9 = ON Check HART device address with hand-held. HART DEV1 = 4 (fixed) HART DEV2 = 5 (fixed) Check HART bus wiring: DEV to 6005 cut or short ? DEV (+)(-) to 6005 (+)(-) ? Voltage = DC16.5 - 25.5V ? G5V4H9 = ON ? Check G3V6H1: 4560 >=v 1.82, CONTACT2 4560 < v 1.82, CONTACT1 Yes G3V6H1 correct ? No Refer to HART device operating manual. Check HART bus wiring: 4560 to 6005 cut or short ? 6005 (+)(-) to 4560 (+)(-) ? 453x to 6005 cut or short ? Voltage = DC16.5 - 25.5V ? No Make correct setting at G3V6H1. No OK ? Exchange FCB module in Diagnostic : LOCAL Error NMT (FLASHING ON ANY DISPLAY) Meaning: An error has occurred at the 4560 SGM. (FLASHING ON ANY DISPLAY) No 4560. OK ? Exchange POW module in 4560. Meaning: An error has occurred at the 453x temperature sensor. Diagnostic : MEM ERROR Check G4V8H0 for 453x Diagnostics codes, refer to 453x Operating Manual. Check HART bus wiring: 4560 to 6005 cut or short ? 6005 (+)(-) to 453x (+)(-) ? 453x to 6005 cut or short ? Voltage = DC16.5 - 25.5V ? MEM. ERROR YYMMDDhhmm TT ## OK ? No Exchange electronics module in 453x. Exchange TCB module, adjust Hall sensors, recalibrate. Diagnostic : MPU : RESET MEM. ERROR YYMMDDhhmm TT ## Frequent ? Meaning: Power to the CPU module fell below minimum value. Exchange TCB module, adjust Hall sensors, recalibrate. No OK ? No Noise, Isolate and eliminate source of noise. Figure 9-1: 94 Diagnostics and Troubleshooting: Flowcharts Installation and Operations Manual 6005 Servo Tank Gauge D i agnosti c : M PU : ST A R T A C T Meaning: Power supply has been turned (off and) on. Indicates normal operation. MPU: START ACT YYMMDDhhmm TT ## Check local power supply if frequent. D i agnosti c : R O M E R R O R Meaning: CPU ROM failure. ROM ERROR Exchange TCB module, adjust Hall sensor, recalibrate YYMMDDhhmm TT ## Diagnostic : SIFA ERROR Meaning: CPU SIFA failure. SIFA ERROR Diagnostic : OVERTENSION Meaning: Tension on measuring wire is more than value in G1V6H3. (FLASHING ON ANY DISPLAY) Diagnostic : TEMP. BELOW RANGE Meaning: Measured temperature data for one or more elements is below fixed range of 453x specifcation (FLASHING ON ANY DISPLAY) Set Operation = STOP Set G3V7H1 = ON Find and fix cause of cut Measuring wire cut ? Exchange TCB module, adjust Hall sensor, recalibrate YYMMDDhhmm TT ## Yes wire. Replace displacer, Check 6005 specification. Check G4V5H0 thru H9. Check temperature in tank. adjust Hall sensor, recalibrate. Normal operation. Error Data below range ? No Check measuring wire, displacer, stilling pipe for cause of overtension. Yes will clear when actual temperature is within speciification. No Record Temperature matrix data, exchange temperature electronics. Diagnostic : POWER FAILURE POWER FAILURE YYMMDDhhmm TT ## Meaning: Supply voltage has fallen below about 95VAC. Diagnostic : TEMP. COM. OPEN (FLASHING ON ANY DISPLAY) Meaning: Open element in 453x ATC temperature sensor. Check local power supply. G4V8H2 data correct ? Diagnostic : RAM FAILURE RAM FAILURE YYMMDDhhmm TT ## Meaning: CPU RAM failure. Exchange TCB module, adjust Hall sensors, recalibrate. Yes Record Temperature matrix data, exchange temp. electronics. No Enter correct number of temperature elements at G4V8H2. OK ? No May require complete 453x exchange. Send all Temperature matrix (G4) data to Varec. Figure 9-1: Varec, Inc. Diagnostics and Troubleshooting: Flowcharts 95 Diagnosis and Troubleshooting Diagnostic : TEMP. COM. SHORT Meaning: Shorted element in 453x ATC temperature sensor. (FLASHING ON ANY DISPLAY) G4V8H2 data correct ? Diagnostic : UNDERTENTION Yes Record Temperature Meaning: Tension on measuring wire is more less value in G1V6H3. (FLASHING ON ANY DISPLAY) Set Operation = STOP Set G3V7H1 = ON matrix data, exchange temperature electronics. Find and fix cause of cut No Measuring wire cut ? Enter correct number of temperature elements at G4V8H2. Yes wire. Replace displacer, adjust Hall sensors, recalibrate. OK ? No No May require complete 453x exchange. Send all Temperature matrix (G4) data to Varec Diagnostic : TEMP. OVER RANGE Meaning: Measured temperature data for or more elements is over fixed range of 453x ATC specification. (FLASHING ON ANY DISPLAY) Check measuring wire, displacer, stilling pipe for cause of undertension. Diagnostic : WIRE CALIB ERROR Buildup on measuring wire ? Check 453x ATC spec. Check G4V5H0 thru H9. Check temperature in tank. Meaning: Measured length of the measuring wire exceeds allowable limit: G1V7H4 >= G1V7H5 (FLASHING ON ANY DISPLAY) Yes Clean displacer, wire, wire drum, adjust Hall sensors, recalibrate. No Increase G1V8H5, or adjust Hall sensors and recalibrate. Normal operation. Error Data over range ? Yes will clear when actual temperature is within specification. Diagnostic : Z PHASE NO INPUT Meaning: The Z-phase signal output from the encoder, or input to CPU, is abnormal. 1 output = 360 degrees. No Record Temperature matrix data, exchange temperature electronics. Z PHASE NO INPUT YYMMDDhhmm TT ## TCB CN5, CN7 loose ? Yes Make connections firm. No Exchange detector unit, adjust Hall sensors, recalibrate. Figure 9-1: 96 No OK ? Diagnostics and Troubleshooting: Flowcharts Installation and Operations Manual 6005 Servo Tank Gauge Diagnostic : Calibration unsuccessful Diagnostic : No response to OPERATION After calibration G3V7H0 Measured Weight = 0.0 minus value. G0V2H0 = LEVEL, G0V2H1 0 = (not LEVEL) LEVEL 0.0g OPERATION MEASURED WEIGHT (not LEVEL) OPERATION STATUS G0V2H0 Input correct values for G3V4H0, H1, H2 correct ? No circumference, wire and G0V2H4 = LEVEL ? displacer weight, adjust Hall sensors, recalibrate. G0V2H0 No At 4560 SGM set OPERATION = LEVEL Yes Yes Hall sensor adjustment OK ? No Adjust Hall sensors, recalibrate. If G7V4H0 thru H4(any) = 0, and does not respond to adjustment, G0V2H5 = LEVEL ? No At host CPU and /or interface set OPERATION = LEVEL exchange detector unit. Yes Yes G3V9H7 a = b = 65000 ? Yes Forgot to pick up displacer at step 3 of Weight Table Recalibration. Do again. G3V7H0 G3V4H2 (+/- 2g)? No No Adjust Hall sensors and recalibrate. Yes Exchange TCB module, adjust Hall sensors and recalibrate. EPROM OK in TCB module No Exchange detector unit, Calibration OK ? adjust Hall sensors and recalibrate. Inspect EPROM U2 in TCB module. Straighten any No bent legs. EPROM should be inserted firm and level in socket. Exchange TCB module, adjust Hall sensors and recalibrate. No Exchange detector unit, Operation OK ? Figure 9-1: Varec, Inc. adjust Hall sensors and recalibrate. Diagnostics and Troubleshooting: Flowcharts 97 Diagnosis and Troubleshooting 9.4 Setting after Parts Replacement After any part of the 6005 STG has been replaced, and before starting the 6005 STG calibration, specify the data on the following equipment. 98 • Circumferential length of the wire drum (indicated on face of wire drum) • Weight of the displacer (indicated on the body of the displacer) • Volume of the displacer (indicated on the body of the displacer) • Balance volume (indicated on the body of the displacer or 50% of volume) • Density of measured liquid (up to three phases) • Height of the tank with the 6005 STG mounted on it (refer to Section 7.1.3, "Tank Height (GVH140)" on page 58). Installation and Operations Manual 6005 Servo Tank Gauge Item Procedure Matrix Group: SERVICE 1. In Static Matrix “MORE FUNCTION” bring up GVH=030 “MATRIX OF” and select “SERVICE” Remarks • Set the access code at 51. 2. Select Dynamic Matrix GVH=340 “WIRE DRUM CIRC.” Check whether the displayed value is equal to the value marked on the wire drum. If not, adjust the displayed value. • 1. Select the Dynamic Matrix screen GVH=341. 2. Set Dynamic Matrix GVH=342 “DISPLACER WEIGHT” at the value marked on the displacer. 030 MATRIX OF MORE FUNCTION MEAS. WIRE & DRUM BALANCE VOLUME DISPLACER VOLUME 3 DISPLACER WEIGHT 344 43 342 Note! The weight and volume of the displacer are marked on its bottom. For calculation methods of the draft position. 3. Set Dynamic Matrix GVH=343 “DISPLACER VOLUME” to the value marked on the displacer. 4. Set Dynamic Matrix GVH=344 “BALANCE VOLUME” at half the value set in “DISPLACER VOLUME.” “This setting is provided to approximate the position of the displacer when it becomes stationary in the liquid. The balance volume is the volume of that part of the displacer that is immersed in the liquid when the displacer is balanced in the liquid. Table 9-2: Varec, Inc. Procedure for Matrix Group: Service 99 Diagnosis and Troubleshooting 9.5 Intelligent Function 9.5.1 Maintenance prediction function The history of maintenance is displayed on the Matrix screen GVH=265 “(Parts Overused Date).” The LCD screen displays the following contents. • Total operation time for parts managed according to this value • Total number of rotations of the wire drum for parts managed according to this value Reference Part Management Value Display 1) POWER UNIT Power supply unit 43,800 hours (about 5 years) 2) DISPLAY UNIT LCD indicator 61,300 hours (about 7 years) 3) MOTOR UNIT Motor/driver unit 43,800 hours (about 5 years) 4) WIRE UNIT Measuring wire 240,000 rotations 5) BEARINGS UNIT Drum bearing metal 145,000 rotations 6) SHAFT UNIT Drum shaft 240,000 rotations Table 9-3: 100 Part Reference (conducting time/ number of rotations) Reference Part Management Value Installation and Operations Manual 6005 Servo Tank Gauge 9.6 Spare Parts Spare parts are contained in kits. Spare parts that can be ordered from Varec for the 6005 STG are shown with their order numbers in Section 9.6.2, "6005 STG spare parts list" on page 102 (see Table 9-4). For more information on service and spare parts, contact Varec. 9.6.1 6005 STG spare parts 6005 STG 6005 STG 6005 STG Cable between terminal and module 6005 STG Figure 9-2: Varec, Inc. 6005 STG Spare Parts 101 Diagnosis and Troubleshooting 9.6.2 6005 STG spare parts list Item # Part Number Quantity Description 11 O-Rings 1 017803-0034 1 O-ring, cover drum housing Alu, NBR 2 70106019 1 O-ring D120-d3 CR 3 70106020 1 O-ring D120-d3 FPM 4 70106021 1 O-ring D120-d3 Silicone 5 56004345 1 Cover drum housing, O-ring, Teflon 6 017803-0066 1 O-ring, SS cover drum hous. Fluor rubber 7 017803-0035 1 O-ring, SS cover drum hous.,Sil. Rubber 8 017803-0033 1 O-ring, window glass G60, NBR 9 70106018 1 O-ring D60-d3 CR 10 017803-0041 1 O-ring, window glass G60, Silicon rubber 11 017803-0036 1 O-ring, window glass G60, Fluor rubber 12 56004518 1 WINDOW GLASS (G60), ORING, TEFLON 13 017803-0030 1 O-ring, display cover, NBR 14 017803-0040 1 O-ring, terminal cover, NBR 15 71070894 1 PTFE packing+ring, calibr. window Zone0 16 017800-0111 1 Cover display module, Alu 17 017800-0112 1 Cover terminal compartment, Alu, N6005 18 017800-0113 1 Cover drum housing, Alu, N6005-1 / -4 19 56004307 1 Cover drum housing, SS, N6005-5 / -6 20 56004308 1 Cover drum housing, SS, N6005-2 21 56004295 1 Calibration window Alu, N6005-1 / -4 22 56004296 1 Calibration window SS, N6005-2 / -5 23 56004297 1 Calibration window SS, N6005-6 24 71070909 1 Calibr. window SS Zone0 N6005-2 / -5 / -6 21 Covers 31 Electronic modules, power module 25 70103940 1 POW-6 HV non Ex i 26 70103942 1 POW-6 HV Ex i 27 70103941 1 POW-6 LV non Ex i 28 70103943 1 POW-6 LV Ex i 1 TCB-6 CPU module (upgrade of TCB-4) 32 Electronic module, main CPU 29 70103937 33 Electronic modules, remote communication 102 30 017800-0005 1 Communication module V1, COM-1 31 70103939 1 Modbus module RS485, COM-5 32 56004484 1 Remote HART module/passive 33 56004485 1 Remote HART module/active 34 56004534 1 Communication module WM550, arrestor Installation and Operations Manual 6005 Servo Tank Gauge Item # Part Number Quantity Description 35 56004409 1 Communication module Mark Space 36 56004355 1 Communication module ENRAF BPM, COM-3 34 Electronic modules, contact output 37 017800-0007 1 Alarm output, 4x contact, I/O 3 38 70109108 1 Alarm output, 2x contact, I/O 3, TUV OSP 1 Output 4...20mA, I/O 5, TCB4 35 Electronic module, A/O 39 017800-0017 36 Electronic module, Ex ia HART communication 40 56004356 1 Communication module, EXI HART, COM-4 37 Electronic modules, I/O, spot temperature input 41 56004442 1 Oper. I./C.O., spot temperature 42 70106035 1 Upgrade kit oper. I./C.O., Ex d temp. 43 56004491 1 Spot temperature with Chassis 44 56004441 1 Operation input / contact out, carrier 45 70106027 1 Spot temperature Ex ia, carrier 46 70106498 1 Fuse 250VAC T2A50, N6005, 10 pcs. 47 70106499 1 Fuse 20-62VDC T3A15, N6005, 10 pcs. 48 70106500 1 Fuse cover 10set, N6005 40 Fuses 41 Connector, cables 49 52013660 1 Wiring harness, Ter.-COM-1/RS485/BPM mod. 50 52013650 1 Wiring harness, Term.-HART passive mod. 51 70106037 1 Wiring harness, Term.-HART active mod. 52 52013657 1 Wiring harness, Terminal-Mark Space mod. 53 52013648 1 Wiring harness, Terminal-ENRAF BPM mod. 54 52013653 1 Wiring harness, Terminal-I/O-3 module 55 52013652 1 Wiring harness I/O-3-TCB 56 52013655 1 Wiring harness, Terminal-I/O-5 module. 57 70106036 1 Wiring harness, Terminal-COM-4 module 58 70106033 1 CPU, T-AMP Ex d module cable 59 70106034 1 Wiring harness, Terminal-T-AMP Ex d mod. 60 70105996 1 Wiring harness, Terminal-T-AMP Ex ia mod. 61 56004508 1 TERMINAL & NOISE FILTER EXD 62 56004509 1 TERMINAL & NOISE FILTER EXD[ia] 42 Terminals 44 Display modules 63 017800-0021 1 Display module, 3x key optical (2-line) 64 70103938 1 Display + Operation module type II (4-line graphical) 51 Detectors, servo unit Varec, Inc. 65 017800-0043 1 Detector unit N6005, TCC-3 66 70103944 1 Detector unit N6005, TCC-3 v1 103 Diagnosis and Troubleshooting Item # Part Number Quantity Description 52 Wiring Drums 67 56004521 1 Wire drum + wire Mes., 10m 68 56004522 1 Wire drum + wire Mes., 16m 69 56004523 1 Wire drum + wire Mes., 28m 70 56004524 1 Wire drum + Teflon wire, 10/16m 71 56004519 1 Wire drum + wire Alloy, 10m 72 56004520 1 Wire drum + wire Alloy, 16m 73 56004257 1 Set 5x 28m measuring wire 0.15mm 316 74 56004255 1 Set 5x 16m measuring wire 0.4mm AlloyC 75 017800-0221 1 Medal, drum housing, PTFE 76 56004256 1 Set 5x 16m measuring wire 0.4mm PTFE 77 017800-0241 1 Wire ring, 316 78 017800-0242 1 Wire ring, PTFE coated 79 017800-0243 1 Wire ring, AlloyC 80 56004525 1 Wire drum bracket Alu 81 56004527 1 Wire drum bracket SS 82 56004526 1 Wire drum bracket SS, Teflon coated 53 Measuring wire displacers 83 017800-0259 1 Displacer, cylindrical, d=30mm, 316 84 017800-0255 1 Displacer, cylindrical, d=40mm, 316 85 017800-0252 1 Displacer, cylindrical, d=50mm, 316 86 56004339 1 Displacer, ring d=50mm 87 017800-0253 1 88 70105994 1 Displacer, cylindrical, d=50mm, PTFE 89 017800-0271 1 Displacer, cylindrical, d=50mm, AlloyC 90 017800-0263 1 Displacer, conical, d=70mm, 316 91 017800-0267 1 Displacer, conical, d=110mm, 316, low 92 70104684 1 Displacer, conical, d=110mm, 316, high 1 Calibration weight 50gr, N6005 Displacer, conical, d=50mm, PTFE 75 Accessories 93 Table 9-4: 104 71067825 6005 STG Spare Parts List Installation and Operations Manual 6005 Servo Tank Gauge 9.7 Return The following procedures must be carried out before the instruments is sent to Varec for repair: • Always enclose a duly completed “Declaration of Contamination” form. Only then can Varec transport, examine, and repair a returned device. • Enclose special handling instructions if necessary, for example, safety data sheet as per EN 91/155/EEC. • Remove all residue which may be present. Pay special attention to the gasket grooves and crevices where fluid may be present. This is especially important if the fluid is dangerous to health, e.g. corrosive, poisonous, carcinogenic, radioactive, etc. A copy of the “Declaration of Contamination” is included at the end of this operating manual. Caution! No instrument should be sent back for repair without all dangerous material being completely removed first, e.g. in scratches or diffused through plastic. Caution! Incomplete cleaning of the instrument may result in waste disposal or cause harm to personnel (burns, etc.). Any costs arising from this will be charged to the operator of the instrument. 9.8 Disposal In case of disposal, please separate the different components according to their material consistency. Varec, Inc. 105 Diagnosis and Troubleshooting 9.9 Gauge Software Software version / Date Documentation changes V2.13, from 9.96 Original Release BA001N/08/en/09.98 V2.20, from 10.97 T2:TCB-2, Modified V1: R&S command BA001N/08/en/11.97 V4.06, from 04.98 HART master, T4:TCB-4 V4.06, from 04.98 HART master T&W, T4:TCB-4 V4.08X, from 08.98 upper stop speed reduction 3-step V4.20, from 08.98 WM550, Commuwin II display, elem. Error fix BA001N/08/en/12.99 V4.20, from 09.98 T&W BA001N/08/en/12.99 V4.22, from 05.00 HART line selection add to static matrix: gas temp. minus data remote communication level 6 digit data processing memory clear volume calculation matrix deleted V4.23B, from 09.00 standard release, alarm output modify, 453x ATC level selection V4.24, from 04.01 standard release V4.24 OSP, from 06.01 Over Spill protection V4.24T&W, from 07.01 T&W spec. V4.24 T2, from 02.02 TCB-2 CPU, 453x ATC, V1 level measurement V4.25, from 09.02 Density profile function V4.27, from 09.04 Level hold matrix, Error display on Home screen only V4.27 T6/T&O, from11.05 W&M and Overspill prevention V4.27 A, from 05.07 standard release V4.27 B, from 09.08 standard release BA1001N/08/en/12.08 V4.27 C, from 04.09 Proactive Safety function IOM007NVAE0210 V4.27 F, from 05.11 SIL IOM007NVAE5011 Table 9-5: 9.10 Software changes IOM007NVAE1103 BA001N/08/en/02.02 IOM007NVAE0908 Gauge Software Contact Addresses of Varec The address of Varec is displayed on the back cover of this operating manual. If you have any questions, please do not hesitate to contact your Varec representative. 106 Installation and Operations Manual 10 Displacer and Measuring Wire 10.1 Shape, Diameter, and Material 10.1.1 Displacer There are several types of displacers available for the 6005 STG: • The standard type has cylindrical shape and a diameter of 50 mm. Diameters from 30 to 50 mm are optional. • The cylindrical shape is used for viscous liquids. It is also effective if the stilling well is not smooth on its interior surface. Displacer weight and volume depend on the application. Thin displacers are suited for level measurement, thicker ones for bottom level, interface level, and density measurement. A counterweight is optional for heavy turbulence (please inquire). Displacers of three different materials are provided: • The standard material is stainless steel SUS316. • Alloy C and PFA are optional for corrosive liquids. • Solid PFA, however, is not applied for flammable liquids. The following size of displacer will be supplied, when custody transfer approval is ordered. • NMi (Netherlands).................70mm 10.1.2 Measuring wire • The standard material of the measuring wire is stainless steel SUS316 (0.15 mm). • AlloyC (0.20 mm) and PFA coated stainless steel SUS316 (0.4 mm) are for corrosive liquids. The following specification of measuring will be supplied when the custody transfer approval is ordered. • SUS316 (0.15 mm) for NMi Refer to Section A.3, "Displacer" on page 172 of this manual. Varec, Inc. 107 Displacer and Measuring Wire 10.2 Alarm History Display Item Matrix Group: DEVICE DATA Procedure 1. 1. Bring up Static Matrix GVH=034 *ALARM CONTACT.” 2. Previous static matrix records are sequentially displayed in Static Matrix screen GVH=035, starting with the latest record. Up to 100 alarm records can be saved. If the number of records exceeds 100, it is sequentially overwritten starting with the oldest record. The display includes the year, month, day, hour, minute, instrument temperature, and an error sequential number, in this order. For example, 97 3192238 2402 means that an error occurred at 22:38 on March 19, 1997, when the instrument temperature was 24 oC and this is the second error since 6005 STG was installed. Remarks MORE FUNCTION (Alarm Message) 035 Touch Control Static Matrix MORE FUNCTION (Alarm Message) 035 Table 10-1: Alarm Display History 108 Installation and Operations Manual 6005 Servo Tank Gauge 10.3 List of Alarm Messages MESSAGE Cause of Alarm UPPER LIMIT LEVEL The level has risen above the set alarm operation value. LOWER LIMIT LEVEL The level has fallen below the set alarm operation value. UPPER LIMIT TEMP. The temperature has risen above the set alarm operation value. LOWER LIMIT TEMP. The temperature has fallen below the set alarm operation value. Table 10-2: List of Alarm Messages Varec, Inc. 109 Displacer and Measuring Wire 10.4 Hall Sensors After exchanging CPU module, detector unit, wire drum, measuring wire (all or part), it is necessary to adjust the Hall sensors and make new weight table calibration. 1. 1. Displacer in calibration window or maintenance chamber window (tank-top), or accessible by hand (workbench). 530 ACCESS CODE STOP 6005 STG is level, no vibration or other disturbance. OPERATION ADJ. SENSOR MATRIX OF Figure 10-1: Hall Sensors Access Code 530 Set Operation = STOP Set GVH030 = Adj. Sensor 2. .At. GVH741 A Span, record Sensor Count (Wa2). 2. index count sensor count (Ex. Wa2= 25000) 29XX 25000 ADJ. A SPAN Caution! Do not let wire fall off drum. (Ex. Wa1= 15000) 29XX 15000 ADJ. A SPAN Figure 10-2: Record Sensor Count Lift displacer until Sensor Count is stable. Record Sensor Count (Wa1). |Wa2 - Wa1 | = 10000 (+/-100)? If Yes, go to 3. GVH740 A Zero. 110 Installation and Operations Manual 6005 Servo Tank Gauge If No, release displacer. At GVH741 If |Wa2 - Wa1 |<10,000, increase Index Count. If |Wa2 - Wa1 |>10,000, decrease Index Count. Repeat until |Wa2 - Wa1 | = 10000 (+/-100). 3. Adjust GVH740 A Zero Sensor Count 3. = 21000 (+/-100) (Ex Wa2=2100) Recode Sensor counter (Wa2) 29XX 21000 ADJ. A ZERO Lift displacer until Sensor Count is stable. Record Sensor Count (Wa2). (Ex Wa1=1100) 29XX 11000 ADJ. A ZERO |Wa1 - Wa2 | = 10000 (+/-100)? Figure 10-3: Adjust GVH740 A at Zero Sensor Count If yes, go to 4. GVH743 If no, repeat 2 and 3. 4. At GVH743 B Span, repeat steps above. 4. (Ex Wa1=1100) 31XX 11000 ADJ. B SPAN 31XX 21000 ADJ. B SPAN 5. Adjust GVH742 B Zero Sensor Count 5. = 11000 (+/- 100) 31XX 11000 ADJ. B ZERO Figure 10-4: Adjust GVH742 B at Zero Sensor Count Varec, Inc. 111 Displacer and Measuring Wire 10.5 Initial Weight Calibration 10.5.1 Displacer weight calibration — level measurement function only Weight table calibration must be done after Hall sensor adjustment. Use this procedure for STGs with level measurement function only. Note Wind and vibration affect weight table calibration. Not necessary to make Initial Calibration for Startup “All-in-one” (displacer attached) shipments. Item Procedure Weight table calibration, Basic. 1) 1. Enter Access Code 51 confirm the following data. G3V4H0 wire Drum Circum.(engraved on wire drum) G3V4H1 Wire Weight Standard SUS = 1.40 PFA=4.55 Hastelloy=2.8 G3V4H2 Displacer Weight (engraved on displacer) 2. Displacer is in calibration window or maintenance chamber. Set Operation = STOP Set G3V7H9=0.0 Set G3V7H3=ON Displacer Wire Drum e.g. 300.110 e.g. 250.2 g Service Matrix: G3 H 51 ACCESS CODE 0 V 4 xxx.xxx 1 2 x.xx xxx.x 2) e.g. - At “Displacer Down? +/-" enter NO(-). However. for maintenance chamber enter Yes (+). STOP OPERATION ON WEIGHT CALIB. + Displacer down? 3. 3) 2xxxx 1xxxx 0.0 Low on: E& - 112 Remarks E - Left displacer until Sa and Sb are stable. Press “E” and (-) keys together. Release displacer. Installation and Operations Manual 6005 Servo Tank Gauge Item Procedure 4. 4) Displacer set: ok? E Displacer on? E & + E + Remarks At “Displacer set ok?” enter “E”. At “Displacer on: E & “+”, Press (E) and (+) keys together. Automatic calibration begins (about 10 minutes). 2xxxx 1xxxx 0.0 Low on: E & - 5. 5) At “2 Table make?” enter No. (-). 2 Table Make? Yes = +, No = - - At “Weight Calibration OFF” enter “E”. OFF WEIGHT CALIB. E Check: Does G3V7H0=G3V4H2+/- 2.0 grams? *Always enter No(-). If yes, calibration is done. If no... -make sure there is no vibration during calibration -repeat Hall sensor adjustment and calibration. Table 10-3: Displacer Weight Calibration Procedure Varec, Inc. 113 Displacer and Measuring Wire 10.5.2 Displacer weight calibration Weight table calibration must be done after Hall sensor adjustment. Use this procedure for STGs with level, density, and/or interface measurement function. Note Wind and vibration affect weight table calibration. Not necessary to make Initial Calibration for Startup “All-in-one” (displacer attached) shipments. Item Procedure Weight table calibration, Density. 1) 50.x g weight 1. Enter Access Code 51 confirm the following data. G3V4H0 wire Drum Circum.(engraved on wire drum) G3V4H1 Wire Weight Standard SUS = 1.40 PFA=4.55 Hastelloy=2.48 G3V4H2 Displacer Weight (engraved on displacer) G3V7H9 Zero Adjust Weght=50 x g 2. Displacer is in calibration window or maintenance chamber. Set Operation = STOP Set G3V7H9=e.g. 50.2g (test weight, in grams) Set G3V7H3 Weight Calib. =ON Displacer Wire Drum e.g. 300.110 e.g. 250.2 g Service Matrix: G3 H V 4 0 xxx.xxx H 2 xxx.x 9 V 51 ACCESS CODE 1 x.xx 7 50.x 2) e.g. STOP OPERATION ON WEIGHT CALIB. Displacer down? 114 + Remarks At “Low weight set?”... enter No (-), however, for maintenance chamber, enter Yes (+). Installation and Operations Manual 6005 Servo Tank Gauge Item Procedure 3. 3) Remarks Replace displacer with 50 x g weight, stabilize weight. Press “E” and (-) key together. e.g. 2xxxx 1xxxx 50. x Low on: E & 51 ACCESS CODE E 4. 4) Replace displacer on wire. At “Displacer on: E & “+”, press “E” and (+) keys together. e.g. Displacer set: ok? E Displacer on: E & + E Automatic calibration begins (about 10 minutes). - Sa 21000 A 21000 Sb 11000 B 11000 5. 5) 5) Check: Does G3V7H2 +/- 2.0 grams? If yes, calibration is done. 2 Table Make? Yes = +, No = - - OFF WEIGHT CALIB. E If no... -make sure there is no vibration during calibration - repeat Hall sensor adjustment and calibration. Table 10-3: Displacer Weight Calibration Procedure Varec, Inc. 115 Displacer and Measuring Wire 116 Installation and Operations Manual Varec, Inc. 1 2 3 MEASURED VALUE 2 OPERATION MORE FUNCTION H 0 Display UNBALANCED Display STOP OPERATING STATUS BALANCING STATUS See status table below Display Display STOP OPERATION 16000 See operation commands below Select (50) Code 0 1 2 3 4 5 6 7 8 9 10 11 Meaning Servo Display No definition REFERENCE Displacer at reference UP Displacer hoisting up DOWN Displacer going down STOP Displacer stop Level measurement, balanced LEVEL UPPER.INTERF.LEV. Upp. I/F level, balanced MIDD.INTERF.LEV. Midd. I/F level, balanced BOTTOM LEVEL Bottom meas. balanced UPPER DENSITY Upper Dens, finished MIDDLE DENSITY Middle Dens, finished Bottom Dens, finished DENSITY BOTTOM Code 12 13 14 15 16 17 18 19 20 21 22 23 Meaning Release over tension Calibration activated Seek level Follow level Seek Upper Density Seek Middle Density Seek Density Bottom Seek Upper I/F level Follow up. I/F level Seek Mid. I/F level Follow Mid. I/F level Seek Bottom level Servo Display RELE. OVER TENS. CAL. ACTIVE LEVEL SEEKING LEVEL FOLLOWING UPP. DEN. SEEKING MID. DEN SEEKING BOT. DEN. SEEKING UPP. INT. SEEKING UPP. INT. FOLLOWING MID.INT.SEEKING MID. INT. FOLLOWING BOTTOM SEEKING GVH157 Service Mode = ON, 32 Display Meaning Not initialised Stopped at High Stop Stopped at Low Stop Repeatability testing Seeking water level Water level, balanced Follow water level Over-/Under tension, Z-Phase, ADC error Display Display Select Currect data Code 24 25 26 27 28 29 30 31 Display Currect data Currect data 0-8 7 8 OFF MAINTENANCE (Modbus / HART only) + Key 2. STOP 3. BOTTOM LEVEL 4. UPPER INTERF. LEVEL 5. MIDD. INTERF. LEVEL 6. UPPER DENSITY 7. MIDDLE DENSITY 8. DENSITY BOTTOM 9. REPEATABILITY 10.WATER DIP 0. LEVEL 1. UP Operating commands Set Display ACCESS CODE 0 0, 50, 51, 777 RESET ALM. DIAGNO. Currect data 98 627 752 0 0 MPU:START ACT 8424 SOFTWARE VERSION DEVICE ID Display LENGTH UNIT mm 9 Mode (Code) 0 Display SPAN ZERO POINT Display 16000.0 mm Display LEVEL DATA 0.0 mm 0 mm Display/Set (50) DENSITY BOTTOM 0.000 - 3.000 1.000 g/ml Servo Display NO INITIALIZE UPPER STOP LOWER STOP REPEATABILITY WATER SEEKING WATER LEVEL WATER FOLLOWING EMERGENCY ERROR DIAGNOSTIC CO 0 Currect data ALARM CONTACT 0 CALENDER NO ERROR Display/Set (50) MIDDLE DENSITY 0.000 - 3.000 LA 0 0 0 0 Display 6 1.000 g/ml NO ALARM MATRIX OF Display OPERAT. BY HOST OPERAT.BY NRF NO ALARM Display LEVEL Display/Set (50) UPPER DENSITY 0.000 - 3.000 LEVEL Display 5 1.000 g/ml 98 627 8:21:00 CALIBRATION GAS TEMPERATURE DEV(1) LIQUID TEMP. Display 0.0 mm WATER BOTTOM Display DEV(2) 4 BOTTOM LEVEL 0.0 mm 0.0°C Display 3 MIDD. INTERF. LEV 0.0 mm Display Display 2 UPPER INTERF. LEV. 0.0 mm 0.0°C Display 1 ULLAGE LEVEL 0.0 mm MEASURED LEVEL 16000.00mm When New NMS status is selected at GVH=272, new status codes are showed at matrix position GVH=021 as follows; 0 V MEASURED VALUE 1 GROUP MESSAGE N6005 Programming Matrix (Static Matrix) 11.1 Display Text Parameters, unit, etc Default Data 11 Matrix Programming Matrix 117 118 9 DISPLAY 7 AUTO WIRE CALIB. 8 6 ADJUSTMENT AUTO CALIB. DISPL 5 CALIBRATION H 4 V LEVEL DATA GROUP MESSAGE 150 mm Set (51) Set (51) 0.0 mm Set (51) 0.0 mm Set (51) Select (51) 0 - 15 set (51) JAPANESE CHINESE Select (51) Select (51) LCD CONTRAST 0 - 12 Current month Set (51) Current day Set (51) 0 - 99 Current year Set (51) 0 - 31 DAY SETTING 15 1 MONTH SETTING Set (51) Set (51) 2 Select (51) YEAR SETTING 0 - 99.9 Set (51) 0.0 g COMPENS. LIMIT 0 - 999.9 ON AUTO COMPENSAT. DEVIATION 0 - 9999 hour INTERVAL TIME ULLAGE LEVEL MEASURED LEVEL SELECT DISP. MODE LANGUAGE MEASURED LEVEL ENGLISH 0 - 999999 0-2 CALIBR. AUTO/MAN START TIME Set (51) 0.0 g set (51) Select (51) 99123123 OFF Set (51) Set (51) Set (51) NONE O hour 0 - 99999.9 0 - 99999.9 ON AUTO COMPENSAT. ZERO CORRECTION COMPENS. LIMIT OFF Set (51) 10 - 99 mm DISPL. RAIS. REP. 0 - 9999 hour O hour 60 - 1800 mm SLOW HOIST INTERVAL TIME 99123123 NONE 0 - 999 g UNDER TENS. SET 0 - 999999 Set (50) Set (50) 0 - 999 g OVER TENS. SET 10 mm Set (51) 0 - 99999.9 mm DEN.OPE LEVEL MANUAL AUTOMATIC 0 - 99999.9 mm 60 mm Select (51) ON IGNOR 5 300.0 mm CALIBR. AUTO/MAN START TIME LOWER STOP UPPER STOP 0 - 99999.9 mm 50 g Set (51) Set (51) 16000.0 mm 350 g 0 - 99999.9 mm 0 - 99999.9 mm Set (50) 0 - 59.999 mm/m TANK CORRECT LEV SAFE DENSITY OFF 0.0 mm TANK CORRE. COEF Set (51) 0.000 mm/m 0 - 1500 mm Set (51) 0 - 300 mm 150 mm 4 DISPL. SUBM DENS Set (50) 0 - 999.9 mm DISPL. RAISE DENS 10.0 mm DISPLAC. DRAFT 3 2 SET LEVEL 0 mm Set (50) Set (50) 16000.0 mm 0 - 99999.9 mm 0 - 99999.9 mm 0.0 mm DIP POINT OFFSET 1 TANK HEIGHT 16000.0 mm 0 N6005 Programming Matrix (dynamic Matrix, Calibration: G1) Current hour Set (51) 0 - 23 HOUR SETTING 13 Set (51) 10 - 999 sec. DISPL. WAIT REP. 10 s 6 8 , SELECT DECIMAL [ .] Set (530) OFF PROSAFETY ON Current minute Set (51) Select (51) 0 - 59 MINUTE SETTING 59 Set (51) 10 - 999 sec. DISPL. WAIT DIP 10 s Set (530) ON SERVICE MODE OFF 7 Select (51) ON LCD CHECK OFF Set (530) 0 - 99999.0 mm SAFETY LEVEL Select (51) 99999.0 mm 0 mm LEVEL BELOW 0 99999 mm 9 Matrix Installation and Operations Manual Varec, Inc. 7 INPUT SIGNAL STATUS COMMUNICATION 6 PARTS DATA 9 8 5 ANALOG OUT. ADJUST H 4 V CONTACT OUTPUT GROUP MESSAGE Select (50) OFF Set (51) Select (51) 1-3 NORMAL OPENED NORMAL CLOSED (ALARM =OPEN) (ALARM=CLOSE) Select (51) Select (51) 0-1 WM550 ALM. SELECT WM550 BSW. SELECT WM550 DENS. SEL. WM550 SW_ID_20xx SELECT CONTACT STATUS1 DELAY to 99 s Set (51) 0 NONE Os Select (51) 0-2 0 Set (51) Select (51) 1 Set (51) Select (51) Set (51) 0 - 99 37 Set (51) 0 - FF for MIC->FF fixed 1 - 247 Modbus Max. 99999.9 mm Max. 99999.9 mm LOW NONE Max. 99999.9 mm LOW NONE ADDRESS 0 SET LEVEL ALARM 2 HYSTERISYS 0.0 mm Display SOFT WARE VERSION 4.27 Display(51) SET LEVEL ALARM 1 LEVEL ALARM 2 HIGH 0.0 mm HIGH set (51) 999999 hour LEVEL ALARM 1 Select (51) Display ENABLED 0.0 mm Set (51) Select (51) DISABLED 999999 hour MAINTEN. VALUE DRUM REVOLT. MAINTEN. FACTOR PH 0 0 0 0 hour OPERATION TIME Set (51) POWER UNIT Set (51) Set (51) 1 hour Select (51) BBB, MDP, V1, ENRAF, RACK BUS, HART PROTOCOL WM550, M/S Display HARD WARE VERSION 6.00 Select (51) REPLACED PARTS NONE HOLD CURNT. OUT MAX MIN Select (51) DEVICE AT ALARM ADJUST 20mA OFF FOR LIQUID TEMP. Set (50) Set (50) 0 mm Set (50) 0 mm Max. 999 s NORMAL CLOSED Max. 9999 mm RELAY ON ALARM 6 ON DELAY TIME NORMAL OPENED 0 s 5 ADJUST 4mA ASSIGN OUTPUT 2 Set (51) OPERATION HOUR 0 mm HYSTERISIS 4 FOR LIQUID TEMP. NONE Max. 99999 mm LEVEL LIQUID TEMP. Select (51) ACTIVATED 0 mm SWITCHING POINT 3 FOR LIQUID TEMP. ADJUST 20mA CUSTODY TRANSFER NEW NMS STATUS Select (51) Select (51) NONE OPE. CONTACT PARTS TYPE POWER UNIT, DISPLAY, MOTOR, WIRE, BEARINGS, SHAFT 1 Max 10 Set (51) NONE Select (51) PARTS NUMBER ADJUST 4mA FOR LIQUID TEMP. 0 mm LEVEL LIQUID TEMP. Select (50) 0 mm ASSIGN OUTPUT 1 NONE Select (50) LOW LEVEL, LIQUID TEMP., CAUTION, WARNING, EMEAGENCY ERROR Max 4 HIGH RELAY FUNCTION NONE ASSIGN RELAY 2 1 1 SELECT. RELAY 0 N6005 Programming Matrix (Dynamic Matrix, Device Data : G2) 0s 0 Set (51) 0-F Display (51) Set (51) to 99 s BALANCE DELAY 0s Set (51) 0 - 14 MODBUS Config 0 Display (51) 2 - 256 Set (51) OPE. CONT, STATUS 0 - 3.000 0 9 OPE. DENSITY 1.00 g/ml 8 COMMU. LINE ADJ. COMMUNIC. STATUS F MH 0 0 0 NONE Set (50) Max. 999 s OFF DELAY TIME 7 6005 Servo Tank Gauge 119 120 SERVICE SENSOR DATA 7 9 6 SYSTEM DATA 8 5 GAUGE DATA SENSOR VALUE 4 V MEAS. WIRE & DRUM GROUP MESSAGE H OFF 0 Count 0.0 mm Display (51) Sb=11000 : B=11000 Sa=21000 : A=21000 Display MEASURED WEIGHT 0.0 g Select (51) ON ON Select (51) DRUM SETTING RELE. OVER TENS OFF Select (51) Select (51) OFF SPOT TEMP. AVERAGE TEMP. CONNECTION NMT OFF Select (51) Select (51) ON WEIGHT CALIBR. OFF Select (51) Display (51) 0 0..0 g Display (51) 0 WT. COUNT CAL B 0 0.0 g WT. COUNT CAL A 0 Set (51) Set (51) 0 - 300 0 - 600 HI. ACC. DISP. UP ON ON 50 mm Set (51) 0 - 99.9 VOLUME TOLERANCE 1.0 ml 5 NON HYSTER. MODE HI.ACCURACY MODE HI. ACCR. OPE. TIME CONTACT 1 CONTACT 2 CONNECTION NRF SENSOR DATA REMOTED COM. ON SOFTWARE =04.24 HARDWARE = TGB 04 GEAR 1:36 NOT OVERSPILL Display (530) OFF Display (530) LOCAL : MASTER ENCODER COUNT 0s Set (51) OFF Set (51) Set (51) Set (51) ACTUAL LEVEL Set (51) 0 - 999.9 0 - 999.9 0 - 999.9 DISPLACER WEIGH DISPLACER VOLUM BALANCE VOLUME 60 ml 0 - 999.9 145.0 ml 0 - 999.9 255.0 g 4 WIRE WEIGHT 3 1.4g / 10m 2 300.00 mm 1 WIRE DRUM CIRC. 0 N6005 Programming Matrix (Dynamic Matrix, Service: G3) Display (51) GAUGE TEMP. 999 °C 6 Set (51) 0 - 99 DELAY 20 X 100 mS 7 0 count 9 0.0 g Select (51) SOFT RESET OFF Set (51) 0 - 99 Set (51) Set (51) DISPL. REFERENCE ZERO ADJ. WEIGHT 70 mm Select (51) UP_IF_LEVEL WATER BOTTOM WATER BOTTOM 2 IF_LEVEL SELECT Set (51) 0 - 99.00 DRUM CORRECTION DISPL. HUNT.COUNT 0.00 mm/m 8 Matrix Installation and Operations Manual Varec, Inc. 5 6 7 8 9 TEMPERATURE DATA ELEMENT TEMP. ELEMENT POSITION NMT ADJUSTMENT SET DATA NMT DEVICE DATA NMT V 4 GROUP MESSAGE H x.x °C 0 Display (51) Display (51) LAST DIAGNOSTIC Display (51) INSTRUMENT CODE Display (51) xxxxxx TEMPERATURE UNIT °C 0 DIAGNOSTIC Set (51) Set (51) 0 - 15 Selectable SELECT POINT +1 = ELEMENT No. Select (51) OUTPUT AT ERROR Set (51) 2 Display (51) Display (51) CUSTODY TRANSFER POLLING ADDRESS ON OFF Set (51) Display (51) Set (51) SOFTWARE VERSION Display (51) Display (51) 6 MANUFACTURE ID 17 Select (51) 0.0 mm to 500.0 mm valuable UNEQUAL 1 - 16 2 - 16 500.0 mm TOTAL NO. ELEMENT PREAMBLE NUMBER LENGTH UNIT EQUAL Display (51) HARDWARE VERSION 2 Set (51) ELEMENT INTERVAL 200.0 mm Display (51) Display (51) ELEM. 8 POSITION xxx.x mm Display (51) Depending on a specification and measured value TEMP. NO.8 hh.h °C Display (51) Depending on a specification and measured value Depending on a specification and measured value BOTTOM POINT mm 5 0.0 °C REFERENCE ZERO 7 Depending on a specification and measured value ELEM. 7 POSITION xxx.x mm Display (51) Depending on a specification and measured value TEMP. NO.7 gg.g °C 6 KIND OF INTERVAL Display (51) Display (51) Current data ELEMENT POSITION xxx.x mm Display (51) Depending on a specification and measured value Depending on a specification and measured value Display (51) ELEM. 6 POSITION xxx.x mm Display (51) Depending on a specification and measured value TEMP. NO.6 ff.f °C 5 ELEM. 5 POSITION xx Current data ELEMENT TEMP. xx.x °C Display (51) Depending on a specification and measured value ELEM. 4 POSITION xxx.x mm Display (51) Depending on a specification and measured value TEMP. NO.5 ee.e °C Display (51) Display (51) GAIN ADJUST Display (51) 1.000 Display (51) Display (51) ZERO ADJUST Depending on a specification and measured value Depending on a specification and measured value Depending on a specification and measured value SELECT POINT ELEM. 3 POSITION ELEM. 2 POSITION ELEM. 1 POSITION xxx.x mm xxx.x mm Display (51) Display (51) xxx.x mm xxx.x mm Display (51) Display (51) TEMP. NO.4 Depending on a specification and measured value TEMP. NO.3 dd.d °C Select (51) Display (51) cc.c °C WATER BOTTOM Depending on a specification and measured value VH00 or VH08 0.0 mm 4 LEV. DATA SELECT VH00 3 Depending on a specification and measured value MEASURED LEVEL aaaa.a mm 2 Depending on a specification and measured value Depending on a specification and measured value bb.b °C aa.a °C Depending on a specification and measured value Display (51) Display (51) TEMP. NO.2 Depending on a specification and measured value TEMP. NO.1 GAS TEMPERATURE LIQUD TEMP. zz °C 1 Depending on a specification and measured value xx °C 0 N6005 Programming Matrix (Dynamic Matrix, Temperature : G4) Display (51) TEMP. ELEM. SHORT -49.5 °C Set (51) AVERAGE TIME 2 Display (51) Depending on a specification and measured value ELEM. 9 POSITION xxx.x mm Display (51) Depending on a specification and measured value TEMP. NO.9 ii.i °C 8 Display (51) DEVICE TYPE CODE DEVICE Display (51) TEMP. ELEM. OPEN 359.0 °C Display (51) ACCESS CODE 530 Display (51) Depending on a specification and measured value ELEM. 10 POSITION xxx.x mm Display (51) Depending on a specification and measured value TEMP. NO.10 jj.j °C Display (51) Depending on a specification and measured value REFERENCE 150 150.0°C 9 6005 Servo Tank Gauge 121 122 9 7 ALARM DEVICE DATA 6 SENSOR SPECIFIC 8 5 P.V. SETTING SELF DIAGNOSTIC 4 V MEASURED VALUE GROUP MESSAGE H Display Display Display ERROR CODE (3) Display Display (FIXED ADDRESS) Display POLLING ADDRESS MANUFACTURE ID 4 ERROR CODE (2) Display UPPER SENSOR LMT LOWER SENSOR LMT ERROR CODE (1) Display SENSOR SERIAL NO Display DEVICE TYPE CODE Display ERROR CODE (4) Set (51) Set (51) Set (51) Set (51) 3 DAMP VALUE 2 P. V. UPPER RANGE P. V. LOWER RANGE Display Display 1 P. V. RANGE UNIT SV DATA PV DATA 0 N6005 Programming Matrix (Dynamic Matrix, HART DEVICE (1) : G5) Set(51) PREAMBLES Display ERROR CODE (5) 4 Display SW VERSION 5 Display HW VERSION 6 Display DEVICE ID 7 8 OFF Select (51) ON LIQUID TEMP. GAS TEMPERATURE HART DEVICE (1) 9 Matrix Installation and Operations Manual Varec, Inc. 4 5 6 7 8 9 P.V. SETTING SENSOR SPECIFIC ALARM SELF DIAGNOSTIC DEVICE DATA V MEASURED VALUE GROUP MESSAGE H Display Display Display ERROR CODE (3) Display Display (FIXED ADDRESS) Display POLLING ADDRESS MANUFACTURE ID 5 ERROR CODE (2) Display UPPER SENSOR LMT LOWER SENSOR LMT ERROR CODE (1) Display SENSOR SERIAL NO Display DEVICE TYPE CODE Display ERROR CODE (4) Set (51) Set (51) Set (51) Set (51) 3 DAMP VALUE 2 P. V. UPPER RANGE P. V. LOWER RANGE Display Display 1 P. V. RANGE UNIT SV DATA PV DATA 0 N6005 Programming Matrix (Dynamic Matrix, HART DEVICE (2) : G6) Set(51) PREAMBLES Display ERROR CODE (5) 4 Display SW VERSION 5 Display HW VERSION 6 Display DEVICE ID 7 8 OFF Select (51) ON LIQUID TEMP. GAS TEMPERATURE HART DEVICE (2) 9 6005 Servo Tank Gauge 123 124 7 HART LINE LEVEL CORRECTION 9 8 6 UNIT INTERFACE ADJUST 5 HART ERROR RATE H 4 V ADJ. SENSOR GROUP MESSAGE XXXX YYYYY 0.00% YYYYY 0.0 mm Select (51) Select (51) Select (51) Set (51) Set (51) Set (51) Set (51) 0 - 9999.9 mm 0 - 9999.9 mm 0 - 255 0 - 255 Set (51) IF 2 OFFSET 0.0 mm IF 1 OFFSET 0 - 99.9 mL 15 BALANCE COUNT BRAKE RATE 150 0.3 mL VOL. TOL. FOR I/F Select (777) Select (777) Select (777) TERMINAL PORT A TERMINAL PORT A HART DEVICE (2) HART DEVICE (1) NMT TERMINAL PORT A °F °R °K Select (51) TERMINAL PORT B TERMINAL PORT B TERMINAL PORT B m inch cm ft Select (51) °F °R °K m inch cm ft Select (51) 3 LEV. UNIT DEN. UNIT (HOST) Kg/m 3, Ib/gl, SGU, Kg/gl/.l, lb/in,st/y TEMP. UNIT (HOST) LEV. UNIT (HOST) g/mL DEN. UNIT Kg/m , Ib/gl, SGU, Kg/gl/.l, lb/in,st/y °C TEMP. UNIT mm g/mL Display (530) Display (530) °C 7 Display (530) 6 mm 5 Display (530) 4 ERR. RATE NMT ERR. RATE DE(2) 0.00% Display (530) ADJ. B SPAN XXXX 3 ERR. RATE NRF ERR. RATE DE(1) Display (530) 0.00% 0.00% ADJ. B ZERO Display (530) YYYYY Display (530) XXXX 2 ADJ. A SPAN YYYYY 1 ADJ. A ZERO XXXX 0 N6005 Programming Matrix (Dynamic Matrix, ADJ. SENSOR : G7) 8 9 Matrix Installation and Operations Manual Varec, Inc. 4 5 6 7 8 9 STATUS/DATA DENSITY 1 - 10 DENSITY 11 - 16 POSITION 1 - 10 POSITION 11- 16 V PROFILE OPE. GROUP MESSAGE H 0 mm 0 mm 0 mm 0 mm 0 mm NO.13 POSITION 0 - 99999.9 mm Display NO.12 POSITION 0 - 99999.9 mm Display NO.11 POSITION 0 - 99999.9 mm Display 0 mm Display Display Display NO.1 6POSITION 0 - 99999.9 mm Display NO.15 POSITION 0 - 99999.9 mm Display NO.14 POSITION 0 - 99999.9 mm Display 0 - 99999.9 mm Display Display 0 - 99999.9 mm Display 0 - 99999.9 mm 0 - 99999.9 mm 0 - 99999.9 mm NO.6 POSITION 0 mm 0 - 99999.9 mm NO.2 POSITION NO.1 POSITION NO.4 POSITION NO.5 POSITION 0 mm 0 mm 0 mm 0 mm Display 0.000 - 9.999 g/ml NO. 16 DENSITY 0.000 g/ml Display 0.000 - 9.999 g/ml NO. 6 DENSITY 0.000 g/ml 0 - 369.5 °C AVERAGE TEMP. 0.0 °C Set (51) 1- 31 min 1 min NO.8 POSITION 0 - 99999.9 mm Display 0 - 99999.9 mm Display 0 mm Display 0.000 - 9.999 g/ml NO. 8 DENSITY 0.000 g/ml Set (51) 1- 31 min OPE. WAIT TIME 7 NO.7 POSITION 0 mm Display 0.000 - 9.999 g/ml NO. 7 DENSITY 0.000 g/ml Set (51) 1- 31 min 1 min LIQ. WAIT TIME 6 1 min 5 UP WAIT TIME NO.3 POSITION Display Display 0 mm 0.000 - 9.999 g/ml 0.000 - 9.999 g/ml 0.000 - 9.999 g/ml Display 0.000 g/ml 0.000 g/ml Display NO. 13 DENSITY NO. 12 DENSITY NO. 11 DENSITY Display 0.000 g/ml 0.000 g/ml 0.000 g/ml Display 0.000 - 9.999 g/ml 0.000 - 9.999 g/ml Display NO. 5 DENSITY NO. 4 DENSITY 0.000 - 9.999 g/ml Display Display Display 0.000 g/ml 0.000 g/ml 0.000 - 9.999 g/ml 0.000 - 9.999 g/ml 0.000 - 9.999 g/ml 0.000 - 9.999 g/ml AVERAGE DENSITY 0.000 - 9.999 g/mL NO. 15 DENSITY NO. 3 DENSITY Set (51) Set (51) 0.000 g/ml 1.0 - 99.9 mm 2.0 mm BAL. LEVEL 4 0 - 99999.9 mm 0 I/F MANU. LEVEL 3 NO. 14 DENSITY 0.000 g/ml NO. 2 DENSITY NO. 1 DENSITY OPE. TIME 000000 - 312359 Display 0-4 OPE. STATUS 0-6 0.000 g/ml LEVEL CONDITION 0 DDHHMM 0.000 g/ml 0 2 Display Set (51) 2 - 16 0 : spot 1 : tank profile 2 : I/F profile 3 : MANU.I/F profile Display/Set (51) 2 OPE. POINT OPE. SELECT 1 O : SPOT 0 N6005 Programming Matrix (Dynamic Matrix, Tank Profile : G8) Display 0 - 99999.9 mm NO.9 POSITION 0 mm Display 0 - 99999.9 mm NO.10 POSITION 0 mm Display NO. 10 DENSITY 0.000 - 9.999 g/ml 0.000 - 9.999 g/ml Display 0.000 g/ml NO. 9 DENSITY 9 0.000 g/ml 8 6005 Servo Tank Gauge 125 126 9 POSITION 1 - 10 POSITION 11- 16 7 DENSITY 11 - 16 8 6 DENSITY 1 - 10 4 5 V STATUS/DATA GROUP MESSAGE H 0 mm 0 mm 0 mm 0 mm 0 mm NO.13 POSITION 0 - 99999.9 mm Display NO.12 POSITION 0 - 99999.9 mm Display NO.11 POSITION 0 - 99999.9 mm Display 0 mm Display Display NO.1 6POSITION 0 - 99999.9 mm Display NO.15 POSITION 0 - 99999.9 mm Display NO.14 POSITION 0 - 99999.9 mm Display 0 - 99999.9 mm Display Display 0 - 99999.9 mm Display 0 - 99999.9 mm 0 - 99999.9 mm Display NO.2 POSITION NO.1 POSITION 0 - 99999.9 mm NO.6 POSITION 0 mm Display 0.000 - 9.999 g/ml NO. 16 DENSITY 0.000 g/ml Display 0.000 - 9.999 g/ml NO. 6 DENSITY 0.000 g/ml 0 - 369.5 °C NO.4 POSITION NO.5 POSITION 0 mm Display Display 0 mm 0.000 - 9.999 g/ml 0.000 - 9.999 g/ml 5 AVERAGE TEMP. 0.0 °C 0 - 99999.9 mm 0 mm NO. 15 DENSITY 0.000 g/ml NO. 14 DENSITY 0.000 g/ml 0.000 - 9.999 g/ml 0.000 - 9.999 g/ml Display NO. 5 DENSITY Display 0.000 g/ml NO. 4 DENSITY 0.000 - 9.999 g/ml AVERAGE DENSITY 0.000 g/ml 4 0.000 g/ml I/F LEVEL 0 - 99999.9 mm 0 mm 3 NO.3 POSITION 0 mm Display Display Display 0 mm 0.000 - 9.999 g/ml 0.000 - 9.999 g/ml 0.000 g/ml 0.000 g/ml 0.000 g/ml 0.000 - 9.999 g/ml Display Display Display NO. 13 DENSITY 0.000 - 9.999 g/ml 0.000 - 9.999 g/ml 0.000 - 9.999 g/ml NO. 12 DENSITY NO. 3 DENSITY NO. 2 DENSITY NO. 1 DENSITY NO. 11 DENSITY 0.000 g/ml Display OPE. TIME 000000 - 312359 0.000 g/ml 0-4 0.000 g/ml LEVEL CONDITION OPE. STATUS 0-6 DDHHMM 2 Display 0 1 0 0 N6005 Programming Matrix (Dynamic Matrix, Interface Profile : G9) NO.8 POSITION 0 - 99999.9 mm Display 0 - 99999.9 mm Display 0 mm Display 0.000 - 9.999 g/ml NO. 8 DENSITY 0.000 g/ml 7 NO.7 POSITION 0 mm Display 0.000 - 9.999 g/ml NO. 7 DENSITY 0.000 g/ml 6 Display 0 - 99999.9 mm NO.9 POSITION 0 mm Display 0 - 99999.9 mm NO.10 POSITION 0 mm Display NO. 10 DENSITY 0.000 - 9.999 g/ml 0.000 - 9.999 g/ml Display 0.000 g/ml NO. 9 DENSITY 9 0.000 g/ml 8 Matrix Installation and Operations Manual Varec, Inc. Function group MEASURED VALUE 1 STATIC MATRIX (This word is not shown) 51 51 MIDDLE DENSITY DENSITY BOTTOM 0 51 UPPER DENSITY STATUS 1 0 BOTTOM LEVEL 0 1.000 g/ml Displays last recorded Middle Density measurement OR manual setting. 0 MIDD. INTERF. LEV LEVEL DATA 1.000 g/ml Displays last recorded Upper Density measurement OR manual setting. 0 1.000 g/ml 0.0 mm 0.0 mm 0.0 mm Switches the Contact Relay Input Status 1 Output Function on or off, especially for Oil Leak Detector Input. When input relay signal is ON, signal is output as Status 1 Alarm, and recorded in G0V3H7 OFF Displays last recorded Measured Level measurement according to Balance Status. 16000.0 mm Displays last recorded Density Bottom measurement OR manual setting. Displays last recorded Bottom level measurement Refer to GVH004 Displays last recorded Middle Interface level measurement Displays last recorded Upper Interface level measurement 0.0 mm UPPER INTERF. LEV Displays difference between current displacer position and Tank Height. 0 16000.0 mm 0.0 ... 99999.9 mm 0.0 ... 99999.9 mm 0.0 ... 99999.9 mm 0.0 ... 99999.9 mm Possible settings, selection, or display Display Display OFF / ON 0.000...3.000 g/ml Display/ 0.000...3.000 g/ml Set Display/ 0.000...3.000 g/ml Set Display/ 0.000...3.000 g/ml Set Display 0.0 ... 99999.9 mm Display Display Display Display Display Set Default value Select ULLAGE LEVEL Displays displacer position in relation to Ullage (Outage) or Innage as Defined by GVH190 Display Mode. Short description 0 Access code MEASURED LEVEL Item 009 008 007 006 005 004 003 002 001 000 Index No, GVH 0.1 Matrix group 6005 Servo Tank Gauge Description of the Programming Matrix 127 128 Function group MEASURED VALUE 2 Matrix group STATIC MATRIX (This word is not shown) 0 DEV(1) 0 0 SPAN LENGTH UNIT 0 0 WATER BOTTOM ZERO POINT 0 GAS TEMPERATURE DEV(2) 0 Access code LIQUID TEMP. Item Set Displays unit of length (selected at G7V6H0) for Commuwin II bar graph Displays Span for Commuwin II bar graph Displays Zero Point for Commuwin II bar graph Displays water interface level data received from N4539 Water Bottom device. 16000.0 mm 0 mm 0.0 mm Display Display Display Display Display Displays Gas Temperature data reflected from G4V4H1, or from G5V4H0 if G5V4H9= Gas Temeperature, or from G6V4H0 if G6V4H9 = Gas Temperature Display Display Display 0.0 °C 0.0 °C Display Default value Select Displays Primary Variable data reflected from G6V4H0 (HART Dev 2)when G6V4H9 = ON or Gas Temperature. Gas temperature data is also copied to G0V1H3 Displays Primary Variable data reflected from G5V4H0 (HART Dev 1) when G5V4H0 = ON, Liquid Temperature or Gas Temperature. Liquid Temperature data is also copied to G0V1H0. Gas Temeperature data is also copied G0V1H0 unless G6V4H9 = Gas temperature Displays Liquid Temperature data reflected from G4V4H0 (NMT) or from G5V4H0 (HART Dev 1) if G5V4H9 = "Liquid Temperature" Short description mm 0.0 ... 99999.9 mm 0.0 ... 99999.9 mm -49.9 ... 249.9 °C 0.0 ... 99999.9 mm 0.0 ... 99999.9 mm -49.9 ... 249.9 °C Possible settings, selection, or display 019 018 017 014 013 012 011 010 Index No, GVH Matrix Installation and Operations Manual Varec, Inc. Function group OPERATION Matrix group STATIC MATRIX (This word is not shown) 50 0 OPERATING STATUS Access code OPERATION (from optical key) Item Displacer operation mode, or position status of the servo gauge. Select operation for movement of displacer Short description Set STOP STOP Display Select Display Default value Select 020 021 REFERENCE UP DOWN STOP LEVEL UPPER. INTERF. LEV. MIDD. INTERF. LEV. BOTTOM LEVEL UPPER DENSITY MIDDLE DENSITY DENSITY BOTTOM RELE. OVER TENS. CAL. ACTIVE LEVEL SEEKING LEVEL FOLLOWING UPP. DEN. SEEKING MID. DEN. SEEKING BOT. DEN. SEEKING UPP. INT. SEEKING UPP. INT. FOLLOWING MID. INT. SEEKING MID. INT. FOLLOWING BOTTOM SEEKING NO INITIALIZE UPPER STOP LOWER STOP REPEATABILITY WATER SEEKING WATER LEVEL WATER FOLLOWING EMERGENCY ERROR MAINTENANCE Index No, GVH Refer to G0 Static Matrix, Operation commands. Possible settings, selection, or display 6005 Servo Tank Gauge 129 130 STATIC MATRIX (This word is not shown) Matrix group OPERATION Function group Displays operation status of Host CPU. If no HOST connected, display will show asterisks *******. Displays the Device ID of the servo gauge. Displays the software version of the servo gauge. 0 0 0 DEVICE ID SOFTWARE VERSION Displays operation status of the N4560 SGM. If N4560 SGM is not connected, display will show asterisks *******. 0 OPERAT. BY NRF OPERAT. BY HOST Displays balance staus of displacer. 0 BALANCE STATUS Short description Access code Item Set Display Display 0 427 Display Display LEVEL LEVEL Display UNBALANCED Display Default value Select LEVEL UP STOP BOTTOM LEVEL MIDD. INTERF. LEVEL UPPER DENSITY MIDDLE DENSITY DENSITY BOTTOM REPEATABILITY WATER DIP LEVEL UP STOP BOTTOM LEVEL MIDD. INTERF. LEVEL UPPER DENSITY MIDDLE DENSITY DENSITY BOTTOM REPEATABILITY WATER DIP BALANCED UNBALANCED Possible settings, selection, or display 029 028 025 024 022 Index No, GVH Matrix Installation and Operations Manual Varec, Inc. STATIC MATRIX (This word is not shown) Matrix group MORE FUNCTION Function group Set Display Display NO ALARM NO ALARM NO ERROR Display alarm message depending on current status. Use (+) and (-) keys, scroll through history of alarms. Up to 99 alarms recorded, then oldest alarm is overwritten by new data. Displays current self-diagnostic code Use (+) and (-) keys, scroll through history of errors, in format MPU: yymmdd hhmm°° ##. Up to 99 alarms recorded, then oldest START ACT alarm is overwritten by new data. 0 0 0 0 0 0 ALARM CONTACT (Alarm History) DIAGNOSTIC CO (Error History) RESET ALM. DIAGNO ACCESS CODE OFF 0 Reset Error History by setting = ON. Set access code to view and change to matrix data. Higher access codes (except 777) give greater editing privileges. 50: Operator, 51: technician, 777: required to select EEx i HART line, Set Display Display Display Japanese local Display time Displays date, time as yymmdd __hh:mm:ss. Not transferred by Rackbus. 0 (Calendar) Select Display Default value Select Use (+) and (-) keys, scroll through 9 Dynamic Matrix Group CALIBRATION selections. Press "E" key to select one for access to more data. Short description 0 Access code MATRIX OF Item 0, 50, 51, 530, 777 Error history Error message Alarm history Alarm message e.g. 5 410 19:10:41 Year Month Day HH:MM:SS CALIBRATION DEVICE DATA SERVICE TEMPERATURE HART DEVICE (1) HART DEVICE (2) ADJ. SENSOR Possible settings, selection, or display 039 038 037 036 035 034 033 030 Index No, GVH 6005 Servo Tank Gauge 131 132 CALIBRATION Matrix group LEVEL DATA Function group Set LEVEL BELOW 0 DISPL. SUBM. DENS DISPL. RAISE DENS 51 51 51 0 - 99999 mm 149 Select 99999 mm 0 - 1500 mm Select method for handling negative level data in V1 protocol communication. Select "99999 mm" to display negative level data backwards from 99999 mm. Select "0 mm" to display all negative level data as 0 mm. 0 - 300 mm 144 Set Set 13 mm 150 mm 8 mm Set distance for displacer to sink below level position during Density operations. Observe the rule: G1V4H3+ G1V4H4 = 300 n, where = integer 14 mm PTB, I/F 143 45 mm 35 mm PTB, Level 142 141 140 Index No, GVH 150 mm Varies NMi 0 - 999.9 mm 0 - 99999.9 mm 0 - 99999.9 mm Possible settings, selection, or display Set distance for displacer to rise above level position during Density operations. Observe the rule: G1V4H3+ G1V4H4 = 300 n, where = integer Draft Varies Conical Std Specification Special Special 40 mm 50 mm 50 mm 30 mm Diameter 70 mm 110 mm 110 mm Set Set the draft of displacer. This value is used to calculate G0V0H4 10.0 mm Bottom Level measurement. 50 DISPLAC. DRAFT Typical Displacer Draft settings Set Difference between Tank Height and Reference Position of 0.0 mm the servo gauge. This data is automatically adjusted by the servo gauge software when Set Level procedure is performed. Set 50 16000.0 mm Display Default value Select DIP POINT OFFSET Elevation level of manual dipping reference. Short description 50 Access code TANK HEIGHT Item Matrix Installation and Operations Manual Varec, Inc. Function group CALIBRATION Matrix group CALIBRATION 50 51 51 51 51 530 530 530 TANK CORRECT LEV. TANK CORRE. COEF. SAFE DENSITY DEN. OPE. LEVEL SERVICE MODE PROSAFETY SAFETY LEVEL Access code SET LEVEL Item 16000.0 mm Set Set Set OFF Deactivate Prosafety function during maintenance; level value not valid. Proactive safety function outputs maximum level value during ON specified error conditions Adjust maximum level output value, depending on receiver specification. 99999.0 / 65000.0 Set 300 mm Set the lower limit for displacer movement during density profile operation. 0...99999.0 ON / OFF ON / OFF 0 - 99999.9 mm OFF ON IGNOR 0 - 59.999 mm/m Set Set 0.000 mm/m 0 - 99999.9 mm 0 - 99999.9 mm Possible settings, selection, or display Set Set Display Select the desired resultant condition when density profile OFF measurement fails due to displacer reaching the low-limit for density profile operation (set in G1V5H5). Selecting "ON" will result in STOP operation. Selecting "IGNOR" will result in"LEVEL" operation, displacer will return to liquid level. Selecting "OFF" will leave the displacer at the position where density profile measurement failed. Linear coefficient for tank roof compensation by level. Set Default value Select Start level for tank roof compensation by level. This compensation 0.0 mm is used in case of tank roof distortion due to hydrostatic pressure on tank wall. Calibrate the servo gauge level display equal to manual dip level. With Operation = Level and the servo gauge in balance status use +/- and E keys to adjust / set the data. Short description 159 158 157 155 154 153 152 150 Index No, GVH 6005 Servo Tank Gauge 133 134 Function group ADJUSTMENT Matrix group CALIBRATION DISPL. WAIT DIP. DISPL. WAIT REP. 51 51 51 51 SLOW HOIST DISPL. RAIS. REP. 51 UNDER TENS. SET 51 50 LOWER STOP OVER TENS. SET 50 Access code UPPER STOP Item Set 10 s 10 s Set the waiting time after displacer rises above liquid surface during repeatability test. Used for Water Level command. Set the waiting time between displacer balance status and return to Level. 10 mm Set Set Set Set 60 mm Displacer will enter slow speed hoist according to this value, useful if displacer contacts with narrow valves. Set the distance to raise displacer above liquid surface during repeatability test. Set 50 g Set Set Set this value such that if G3V7H0 Measured Weight of displacer equals or is less than setting at G1V6H3, motor will freeze. Decrease this parameter if necessary in high viscosity liquids. Set this value such that if G3V7H0 Measured Weight of displacer 350 g equals or exceeds setting at G1V6H2, motor will freeze. Increase this parameter if necessary in high viscosity liquids. Caution!: Magnetic coupling disconnects above 800 grams tension. Set lower limit of displacer movement during normal operation. 0 mm Set Display Default value Select Set upper limit of displacer movement during normal operation. 16000 mm Short description 10 - 999 sec. 10 - 999 sec. 10 - 99 mm 60 - 1800 mm 0 - 999 g 0 - 999 g 0 - 99999.9 mm 0 - 99999.9 mm Possible settings, selection, or display 167 166 165 164 163 162 161 160 Index No, GVH Matrix Installation and Operations Manual Varec, Inc. Function group DISPLAY Matrix group CALIBRATION Set Current hour 51 51 HOUR SETTING MINUTE SETTING SELECT DECIMAL LCD CHECK Select [.] OFF Selection of decimal point indication by dot or comma. When set = ON, display becomes dark as all pixels display for 3 seconds if normal. When set = OFF display become blank for 3 seconds if normal. 51 51 Select Set Current minute Minute. Clock starts from 0 s when minuite is set. Hour. Set Current day Calender day. 51 OFF ON [.] ,[,] 0 - 59 0 - 23 0 - 31 199 198 197 196 195 194 193 DAY SETTING 0 - 12 0 - 99 Calender month. 51 MONTH SETTING Set Set Current year Current month Calender year. 51 YEAR SETTING 192 0 - 15 Set 190 Adjust LCD display module contrast. 51 LCD CONTRAST ULLAGE LEVEL MEASURED LEVEL 191 Select Index No, GVH ENGLISH JAPANESE CHINESE ENGLISH LEVEL Display Possible settings, selection, or display Select Select either "English" or "Japanese." [Chinese is also available by special order] 51 LANGUAGE Set Default value Select Select either "Ullage (Outage) Level" or "Measured (Innage) Level". MEASURED Short description 51 Access code SELECT DISP. MODE Item 6005 Servo Tank Gauge 135 136 Function group CONTACT OUTPUT Matrix group DEVICE DATA Set Select Set Select NORMAL OPENED 0s 0s Select from Normal Open or Normal close, available only when G2V4H1= "Level" or "Liquid Temp." Set delay time for alarm output start, available only when G2V4H1= "Level" or "Liquid Temp." Set delay time for alarm spot, available only when G2V4H1= "Level" or "Liquid Temp." 50 RELAY ON ALARM OFF DELAY TIME 50 50 Set 0 mm 50 HYSTERISIS ON DELAY TIME Set 0 mm Set level at which relay is activated, available only when G2V4H1= "Level" or "Liquid Temp." Set hysterisis value for selected relay, available only when G2V4H1= "Level" or "Liquid Temp." 51 SWITCHING POINT Max. 999 s Max. 999 s NORMAL OPEN NORMAL CLOSE Max. 9999 mm Max. 99999 mm 247 246 245 244 243 242 HIGH LOW Select HIGH Select High or Low function, available only when G2V4H1 = "Level"or "Liquid Temp." 51 RELAY FUNCTION 241 LEVEL, LIQUID TEMP, CAUTION, WARNING, EMERGENCY ERROR Select output definition from range of choices; None, Level, NONE Liquid Temp, Caution, Warning, Emergency Error, Balance Signal. Select Index No, GVH 240 Possible settings, selection, or display Max 4 Select Display 51 1 Default value Select ASSIGN RELAY Use +/- and E keys to select to activate Contact Output Relays 1 to 4. Short description 50 Access code SELECT. RELAY Item Matrix Installation and Operations Manual Varec, Inc. DEVICE DATA Matrix group Set 51 DEVICE AT ALARM Select type of output for alarm. Select from OFF, HOLD current OFF output, Maximum value or Minimum value Select Set Set level or temperature value for 20 mA output on channel 2. 0 mm /0°C Available only when G2V5H3 = "Level" or "Liquid Temp" 51 ADJUST 20mA Set 0 mm /0°C 51 ADJUST 4mA Set level or temperature value for 4 mA output on channel 2. Available only when G2V5H3 = "Level" or "Liquid Temp" Select NONE Assign analog output for channel 2. 51 ASSIGN OUTPUT 2 HOLD CURNT. OUT MAX MIN FOR LIQUID TEMP. 0.0 FOR LIQUID TEMP. 0.0 LEVEL LIQUID TEMP. FOR LIQUID TEMP. 0.0 Set Set level or temperature value for 20 mA output on channel 1. 0 mm /0°C Available only when G2V5H0 = "Level" or "Liquid Temp" 51 ADJUST 20mA FOR LIQUID TEMP. 0.0 Set Set level or temperature value for 4 mA output on channel 1. Available only when G2V5H0 = "Level" or "Liquid Temp" 51 ADJUST 4mA NONE 0 mm /0°C Possible settings, selection, or display LEVEL LIQUID TEMP. Display Default value Select Select Short description Assign analog output for channel 1. Access code 51 Item ANALOG OUT. ADJUST ASSIGN OUTPUT 1 Function group 256 255 254 253 252 251 250 Index No, GVH 6005 Servo Tank Gauge 137 138 DEVICE DATA Matrix group PARTS DATA Function group Display NONE Displays date when parts were replaced. Data format : yy mm dd hh mm. 51 (Parts Replaced Data) Select NONE Select part that has been replaced. 51 REPLACED PARTS Display 51 (Parts Overused Data) 999999 hour Display/ 999999 hour set POWER UNIT Displays date when parts reached target value set in G2V6H3. Data format : yy mm dd hh mm. 51 0 hour or 0 Round Displays the accumulated operation time or revolutions for selected part. Note : Reset this value to 0 after parts replacement. Set 1 hour or 0 Round Set the target maintenance (hours or revolutions) value for selected parts 267 266 265 264 263 262 Select OPERATION HOUR Select method of monitoring part, either Operation Hours or Drum Revolutions. OPERATION HOUR REVOLUTION DRUM 261 Select NONE OPERATION TIME MAINTEN. FACTOR 260 Max. 10 NONE, LEVEL, LIQUID TEMP,CUTION, WARNING, EMERGENCY ERROR Index No, GVH Select Display Possible settings, selection, or display 1 51 51 PARTS TYPE Set Default value Select Set number for control-target parts (inside the servo gauge) to monitor. Select type of part to monitor. Short description MAINTEN. VALUE 51 PARTS NUMBER Access code 51 Item Matrix Installation and Operations Manual Varec, Inc. DEVICE DATA Matrix group INPUT SIGNAL Function group 4.xx - Displays software version of the servo gauge. Displays hardware version of the servo gauge. "2.00" = TCB-2, "4.00" = TCB - 4, "6.00 = TCB - 6" 51 51 51 51 51 SW VERSION HW VERSION OPE. DENSITY OPE. CONT. STATUS Displays the terminal numbers in use (binary converted to decimal) 0 Displays liquid density setting used for computing buoyancy from 1.00g/mL a given balance volume in custody transfer mode. DISABLED Displacer indicates whether Custody Transfer software is installed OFF and activated or not (OFF or ON). NEW NMS STATUS NONE 51 Switches Status codes between old and new version, new version includes new operations and statuses. Note : For Rackbus communication, it is necessary to define "Operating Status"as On or OFF. Set Set Set 2 - 256 279 278 276 Display 272 271 270 Index No, GVH 275 0 - 3.000 DISABLED ENABLED OFF, ON NONE ACTIVATED Possible settings, selection, or display Display Select Display Select Display Default value Select CUSTODY TRANSFER Displacer operation by contact input. Available if Contact Input (I/O 3 card) function is installed. Display shows either "NONE" or "Activated" Short description 51 Access code OPE. CONTACT Item 6005 Servo Tank Gauge 139 140 DEVICE DATA Matrix group COMMUNICATION Function group Set 0.0 mm 0 Set hysteresis for Alarm 1 and 2 Set address. Range is 0-9, 00-FF (FF is fixed for MIC protocol or 1-247 Modbus) for remote/multi-drop communications. 51 51 51 HYSTERESIS ADDRESS PROTOCOL MODBUS Config COMMUNIC. STATUS 51 51 Set 0.0 mm Set alarm output level for Alarm 2 51 SET LEVEL ALARM 2 COMMU. LINE ADJ Select 51 0 Displays current communication status with Host. (See NMS Status Code) 2: 1200 bps 5: 2400 bps 8: 4800 bps 11: 9600 bps 14: 19200 bps /None /None /None /None /None 1: 1200 bps 4: 2400 bps 7: 4800 bps 10: 9600 bps 13: 19200 bps /Odd /Odd /Odd /Odd /Odd 0: 1200 bps 3: 2400 bps 6: 4800 bps 9: 9600 bps 12: 19200 bps /Even /Even /Even /Even /Even Modbus parameters for G2V8H9 0 F Adjust line resistance for serial pulse V1 communications. Set configuration of Modbus communication. WM550, M/S Select communications protocol for remote/multi-drop communication Set Display Set Select Set Set Set LEVEL ALARM 2 0.0 mm Select Upper or Lower limit on innage level relative to setting of HIGH Alarm 2 for bi-directional 2-wire communicatons. Set alarm output level for Alarm 1 51 SET LEVEL ALARM 1 Select Display Default value Select Select Upper or Lower limit on innage level relative to setting of HIGH Alarm 1 for bi-directional 2-wire communicatons. Short description 51 Access code LEVEL ALARM 1 Item 286 BBB, MDP, V1/ENRAF, RACk BUS, HART, MarkSpace, WM550, MODBUS 0 - 14 289 288 287 285 0-F 284 0 - FF for MIC.->FF Fixed 1 - 247 Modbus 283 282 281 280 Index No, GVH Max. 99999.9 mm Max. 99999.9 mm Max. 99999.9 mm HIGH LOW NONE HIGH LOW NONE Possible settings, selection, or display Matrix Installation and Operations Manual Varec, Inc. DEVICE DATA Matrix group STATUS Function group 51 WM550 ALM. SELECT 51 51 51 WM550 DENS. SEL. WM550 SW_ID_20xx BALANCE DELAY 51 51 SELECT CONTACT WM550 BSW SELECT 51 Access code STATUS 1 DELAY Item Set Set Set 0s Sets time between displacer balance and Balance Signal output. Select 37 0 Select Set the last 2 digits (xx) of the WM550 sensor address (20xx). (Available only with WM550 specification) Density data source Temp. data source G0V0H5 Upper Density G0V1H0 Liquid Temp. 1: Profile Ave. Dens. G8V5H4 Average Density G8V5H5 Average Temp. 2: IF Prof. Ave. Dens. G9V5H4 Average Density G9V5H5 Average Temp. Parameter 0: upper Density Select source of data transmit in response to task 17, Sub-task 11 query. (Available only with WM550 specification) Select source of BSW level data for WM550 communication. "0" = Upper I/F Level, "1" = (N4539) Water Bottom level. (Avaiable only WM550 specification) 0 1 Set the Alarm Bit for WM550 communication. (Available only with WM550 specification) 1: bit 0 Alarm No.1 2: bit 1 Alarm No.2 3: bit 2 Alarm No.3 4: bit 3 Alarm No.4 (Low-low) (High-high) (Low) (High) Select NONE Select normal relay condition for Status1: Normal Open or Normal Closed. Select Set 0s Display Default value Select Set delay time between activation of Status 1 ON input signal and Status 1 output signal. Short description 0 s - 99 s 0 - 99 0-2 0-1 1-3 NONE NORMAL OPENED NORMAL CLOSED (ALARM = OPEN) (ALARM = CLOSED) 0 s - 99 s Possible settings, selection, or display 299 295 294 293 292 291 290 Index No, GVH 6005 Servo Tank Gauge 141 142 SERVICE Matrix group MEAS. WIRE & DRUM Function group 51 51 DISPLACER WEIGHT DISPLACER VOLUME Set 0.00 mm/m 0 count Used only for SW V2.xx Defines the number of times displacer serches for balance condition.To balance on solid surface set = non-zero (e.g. 1) 51 51 DRUM CORRECTION DISPL. HUNT. COUNT Set Set Interval until displacer responds to change in liquid level. Increase 20 x 100 mS to counter small 0 - 99 0 - 99.00 0 - 99 x 100mS 0 - 99.9 349 348 347 345 Set 1.0 mL Displacer immunity to variation in liquid surface level during Balance condition. Based on density = 1.0, setting for standard 50 mm displacer is 1.0 mL (1 g). Increase to counter turbulence and waves. Level accuracy varies inversely as Volume Tolerance. 0 - 999.9 344 Set 60 mL Balance volume of displacer is measured at factory and inscribed on the wire drum, approximately one-half of Displacer Volume (G3V4H3). Used by CPU to calculate Measured and Interface Levels. 343 0 - 999.9 Set 145.0 mL Total volume of displacer is measured at factory and inscribed on the wire drum. Used by CPU to calculate Interface Levels and Densities. 342 0 - 999.9 Set 255.0 g Weight of displacer is measured at factory and inscribed on the wire drum. Used by CPU to calculate Measured and Interface Levels and densities. 0 - 999.9 341 Set 340 1.40 g/10 m 0 - 999.9 Index No, GVH Weight of measuring wire per 10 meters. Used by CPU to determine balance weight. Standard measuring wire is 1.40 g/10 m. PFA wire is 4.55 g/10 m. Hastelloy C wire is 2.8 g/10 m Set Display Possible settings, selection, or display 300.00 mm 51 51 Set Default value Select Circumference of wire drum is measured at factory and inscribed on the wire drum. Used by CPU to calculate Measured Level Short description DELAY VOLUME TOLERANCE 51 51 WIRE WEIGHT BALANCE VOLUME 51 Access code WIRE DRUM CIRC. Item Matrix Installation and Operations Manual Varec, Inc. Function group GAUGE DATA SYSTEM DATA Matrix group SERVICE SERVICE LOCAL: MASTER OFF Displays the servo gauge specifications: software and hardware versions, remote communication (On/Off), drive gear ratio. Selects switch for communicaton to the 4560 SGM . For SW v1.81 and before, select Contact 1. For SW v1.82 and later, select Contact 2. Select switch for communication to N453x ATC. Select Average or Spot. 51 51 51 51 CONNECTION NRF CONNECTION NMT IF_LEVEL_SELECT SOFT RESET SENSOR DATA Servo Gauge: Water Bottom level data is taken for HART FreeScan. If Upper interface command is received from host via Sakura V1 communication, Water Bottom level is returned. Other operations return data based on the servo gauge settings (Upper Interface or water Dip operation). Water Bottom data is taken via interrupt-scan in HART communication. N4539 WB: Water Bottom level data is taken for HART FreeScan. Upper interface command returns data based on the N4539 WB settings (Upper Interface or Water Dip operation). Water Bottom data is taken via interrupt-scan in HART communication. WATER BOTTOM WATER BOTTOM 2 Restarts the servo gauge software. Free scan data source N6005 STG: Upper Interface Level or Water Dip Operation Parameter UP_IF_LEVEL Select free scanning data source for water level (WM 550 only). 999 °C Displays temperature inside electronics housing of the servo gauge. 51 OFF OFF 0 - 300 Set Select UP_LEVEL_SELECT UP_IF_LEVEL WATER BOTTOM WATER BOTTOM 2 Display REMOTED COM. ON SOFTWARE = xxx HARDWARE= TCB0x GEAR 1:36 NOT OVERSPILL Select OFF CONTACT 1 CONTACT 2 Select OFF, SPOT TEMP. AVARAGE TEMP. Display Set GAUGE TEMP. 50 mm Distance displacer raised in High Accuracy Mode operation. 51 HI.ACC.DISP.UP 0 - 600 Set HI. ACCR. OPE TIME 0s 51 HI. ACCURACY MODE Interval of Temporary Balance condition until displacer is raised and weighed. 51 NON HYSTER. MODE 51 Display Select OFF ON 0 Encoder pulse count Display OFF 0 Level from Reference Position to displacer Display Possible settings, selection, or display When displacer reaches Temporary Balance condition, it is raised (G3V5H5) millimeters, weighed, and then seeks Balance condition again. 530 ENCODER COUNT Set Default value Select Select OFF ON 530 ACTUAL LEVEL Short description Non-Hysterisis Operation mode. When turned ON displacer is OFF raised approx. 2mm and then seeks Balance condition again. Access code Item 369 368 362 361 360 356 355 354 353 352 351 350 Index No, GVH 6005 Servo Tank Gauge 143 144 SERVICE SERVICE SERVICE DATA SERVICE VALUE Function group Matrix group Length for the starting position of weight calibration. 0 0.0 g 0 0..0 g 0 0 Displays A/D and displacer weight correction values for Sensor B Use the + and - key to scroll through 50 points. 51 WT. COUNT CAL. B Sa~21000: A ~21000 Sb~ 11000: B ~11000 Displays A/D and displacer weight correction values for Sensor A Use the + and - key to scroll through 50 points. Displays the A/D values from the encoder. 51 0.0 g 70 mm WT. COUNT CAL A Low weight for weight calibration. The displacer will stop at this position without regard to the high stop level when it is hoisted, if the high stop level is set higher than this point. 51 51 DISPL. REFERENCE Initiates Weight Table recalibration procedure. Overwrites existing OFF weight table with new weight table. Caution!: Once recalibration procedure begins it must be completed, i.e. it connot be stopped or reversed. SENSOR VALUE 51 WEIGHT CALIBR. OFF OFF Release displacer overtension condition. Note : First, set G0V2H0. Operation = STOP. Aligns wire drum with internal detector unit. When displacer is shipped separately, and wire drum is removed to install displacer, set this function prior to making new Weight Calibration. Not required for All-in-One shipments of the N6005 STG. 0.0 g 51 51 DRUM SETTING Set Display Display Display Set Set Select Select Select Display Display Default value Select Displays tension on measuring wire as calculated by the CPU module. Short description ZERO ADJ. WEIGHT 51 Access code RELE. OVER TENS MEASURED WEIGHT Item 0.0...999.9 g 10...999 mm OFF ON OFF ON OFF ON 0.0 - 999 g Possible settings, selection, or display 395 394 380 379 378 373 372 371 370 Index No, GVH Matrix Installation and Operations Manual Varec, Inc. Function group TEMPERATURE DATA Matrix group TEMPERATURE Set zz °C aaaa.a mm Displays current average gas temperature. Displays Measured Level data received from the servo gauge, depending on selection at G4V4H3 Level Data Select. 51 51 51 51 51 51 GAS TEMPERATURE MEASURED LEVEL LEV. DATA SELECT WATER BOTTOM DIAGNOSTIC REFERENCE 150 0.0 mm 0.0 °C 150.0 °C Displays water level data from the N4539 Water Bottom. G3V6H8 must be set to either "WATER BOTTOM" or "WATER BOTTOM2" Displays reference resistance on circuit board corresponding to 0°C. Displays reference resistance on circuit board corresponding to 150°C. Select level data to receive from the servo gauge, used for VH00 averaging calculations. Select "VH00" to receive Measured Level (actual displacer position). Select "VH08" to receive Level Data (last recorded level position). xx °C Possible settings, selection, or display VH00 or VH08 and measured value. Display Depending on a specification 449 447 Display Depending on a specification and measured value. 444 443 442 441 440 Index No, GVH and measured value. Display Depending on a specification Select and measured value. Display Depending on a specification and measured value. Display Depending on a specification and measured value. Display Depending on a specification Display Default value Select Displays current avarage liquid temperature. Short description 51 Access code LIQUD TEMP. Item 6005 Servo Tank Gauge 145 146 TEMPERATURE Matrix group Depending on a specification and measured value. ELEMENT TEMP. Function group Set Displays temperature of element 8. Displays temperature of element 9. Displays temperature of element 10. 51 51 51 TEMP. NO.8 TEMP. NO.9 TEMP. NO.10 Display -49.9 ... 249.9 °C Display -49.9 ... 249.9 °C Display -49.9 ... 249.9 °C hh.h °C ii.i °C jj.j °C Display -49.9 ... 249.9 °C gg.g °C Displays temperature of element 7. 51 TEMP. NO.7 Display -49.9 ... 249.9 °C ff.f °C Displays temperature of element 6. 51 TEMP. NO.6 Display -49.9 ... 249.9 °C ee.e °C Displays temperature of element 5. 51 TEMP. NO.5 Display -49.9 ... 249.9 °C dd.d°C Displays temperature of element 4. 51 TEMP. NO.4 Display -49.9 ... 249.9 °C Displays temperature of element 3. 51 TEMP. NO.3 cc.c °C Display -49.9 ... 249.9 °C Possible settings, selection, or display Display -49.9 ... 249.9 °C aa.a °C Display Default value Select bb.b °C Displays temperature of element 2. Displays temperature of element 1 (lowest element). Short description 51 51 Access code TEMP. NO.2 TEMP. NO.1 Item 459 458 457 456 455 454 453 452 451 450 Index No, GVH Matrix Installation and Operations Manual Varec, Inc. Displays temperature of element 3. Displays temperature of element 4. 51 51 51 51 51 51 51 51 51 ELEM.2 POSITION ELEM.3 POSITION ELEM.4 POSITION ELEM.5 POSITION ELEM.6 POSITION ELEM.7 POSITION ELEM.8 POSITION ELEM.9 POSITION ELEM.10 POSITION Set Display Display Display Display 0 ... 99999 mm Display xxx.x mm xxx.x mm xxx.x mm xxx.x mm xxx.x mm xxx.x mm Displays temperature of element 5. Displays temperature of element 6. Displays temperature of element 7. Displays temperature of element 8. Displays temperature of element 10. Displays temperature of element 9. Display 0 ... 99999 mm 0 ... 99999 mm Display xxx.x mm 0 ... 99999 mm 0 ... 99999 mm 0 ... 99999 mm 0 ... 99999 mm 0 ... 99999 mm Display xxx.x mm Display 0 ... 99999 mm Display Possible settings, selection, or display Display 0 ... 99999 mm xxx.x mm Default value Select xxx.x mm Displays temperature of element 2. Displays position of element 1, also called "Bottom (lowest) Element. Depending on a specification. 51 ELEM.1 POSITION Short description ELEMENT POSITION Access code TEMPERATURE Item Function group Matrix group 469 468 467 466 465 464 463 462 461 460 Index No, GVH 6005 Servo Tank Gauge 147 148 Function group NMT ADJUSTMENT Matrix group TEMPERATURE Set xxx.x mm Displays temperature for element number 11-15 (16 element modules only) when selected at G4V7H0 Select Point. 51 51 51 ELEMENT POSITION AVERAGING ACCESS CODE Displays current Access code. 2 Display xx.x °C Displays temperature for element number 11-15 (16 element modules only) 51 ELEMENT TEMP Set sampling coeffifient for averaging data. Increase to counter noise factor. Set 1.000 Set gain adjustment value for temperature measurment. Caution!: This setting is mode at factory before shipping and should not be adjusted in field. 51 GAIN ADJUST Set Set Display -20.0 ...20.0°C Set 0.0 °C Set zero adjustment value for element selected at G4V7H1. 51 ZERO ADJUST 1 ...10 0 ...99999 mm -49.9 ...249.9°C 0-15 Selectable 0(element No.1) 10(element No.11) Select Possible settings, selection, or display 0 Display Default value Select Select element number for zero adjustment procedure. Selection begins at 0, which is element 1. Select 1 for element 2, etc. Also used to select elements 11-16 (input 10-15) Short description 51 Access code SELECT. POINT Item 479 478 474 473 472 471 470 Index No, GVH Matrix Installation and Operations Manual Varec, Inc. TEMPERATURE Matrix group SET DATA NMT Function group 51 51 51 51 51 51 51 51 51 51 TEMPERATURE UNIT TOTAL NO. ELEMENT PREAMBLE NUMBER LENGTH UNIT KIND OF INTERVAL BOTTOM POINT ELEMENT INTERVAL TEMP. ELEM. SHORT TEMP. ELEM. OPEN Access code DIAGNOSTIC Item Set EQUAL mm 489 359.0 °C Set temperature indication sent to N6005 STG Home Position when element is open and G4V9H2 = ON. Default value = -359.0 °C Set 488 Set -49.5 °C 487 Set temperature indication sent to N6005 STG Home Position when element is shorted and G4V9H2 = ON. Default value = -49.5 °C 0.0 ... 99999.9 mm 486 485 Set 0.0 mm to 500.0 mm valuable EQUAL UNEQUAL 484 483 482 481 480 Index No, GVH 2000.0 mm Set Select Display 2 ... 14 HEX a ... A HEX 0 ... 255 Possible settings, selection, or display Set spacing between elements. Available only when G4V8H5 = Equal. Set position of element 1 (lowest element) above tank bottom. 500.0 mm Available only when G4V8H5 = Equal. Select type interval between temperature elements. If Unequal is selected, must set element poisitions at G4V6 H0 to 9, G4V7H4. Displays selected length unit. Display of preambles for HART protocol. Display Set XX 5 Display C Displays selected temperature unit. Set total number of elements in the temperature sensor. Display 0 Display Default value Select Displays current diagnostic code. Short description 6005 Servo Tank Gauge 149 150 51 51 530 51 SW VERSION HW VERSION BELOW BOT. POINT DEVICE TYPE CODE DEVICE Displays device type code for N453x ATC. 2 Displays hardware version of N453x ATC. ON 5 Displays software version of N453x ATC. Select ON to cancel "NMT Below Bottom Point" error message output to the servo gauge when displacer sinks below lowest temperature element. 17 51 POLLING ADDRESS Displays identification number for N453x ATC. 17=Endress+Hauser 2 Select polling address (1-F) for N453x ATC for use in multi-drop applications. Set address 2 for connection with the N6005 STG. 51 CUSTODY TRANSFER 51 Select OFF Display status of custody transfer function. 51 OUTPUT AT ERROR MANUFACTURE ID Select Select ON for output and indication in case of element short or ON element open condition. 1 ... F (Total 16 address can be set) OFF ON OFF ON Possible settings, selection, or display Display Select Display 1.4 or higher Display 4.0 or higher Display Select Display Display Displays last error message. 51 LAST DIAGNOSTIC Set Default value Select Display 51 INSTRUMENT CODE DEVICE DATA NMT TEMPERATURE Short description Displays hardware unit number. Access code Item Function group Matrix group 499 498 497 496 495 494 493 492 491 490 Index No, GVH Matrix Installation and Operations Manual Varec, Inc. HART DEVICE Matrix group SENSOR SPECIFIC P.V.SETTING MEASURED VALUE Function group Set Displays upper limit of the HART Device. Displays upper limit of the HART Device. UPPER SENSOR LMT LOWER SENSOR LMT Displays sensor serial number Setting of damping of primary variable. 51 DAMP VALUE SENSOR SERIAL NO Set Setting of lower range of primary variable. 51 P.V.LOWER RANGE Display Display Display Set Set Setting of upper range of primary variable. 51 P.V.UPPER RANGE Set 51 P.V.RANGE UNIT Setting of range unit for primary variable in HART command code. Select Select HART Device 1 function: OFF, ON, Liquid Temperature, Gas Temperature. If "Liquid Temperature" is selected, value is reflected at G0V1H0 and G0V1H1 HART DEVICE (1) 51 Display OFF Display Displays secondary variable data of the HART Device. Display Default value Select SV DATA Short description Displays primary variable data of the HART Device. Access code PV DATA Item OFF LIQUID TEMP. GAS TEMPERATURE ON Possible settings, selection, or display 562 561 560 553 552 551 550 549 541 540 Index No, GVH 6005 Servo Tank Gauge 151 152 HART DEVICE Matrix group DEVICE DATA 4 Display Set number of preambles for the HART device. Displays the software version for the HART device. Displays the hardware version for the HART device. Displays the device ID for the HART device. PREAMBLES SW VERSION HW VERSION DEVICE ID Display Display Display Display Displays device type code of the HART Device. DEVICE TYPE CODE 597 596 595 594 593 592 Display Displays manufacturer ID number of the HART Device. MANUFACTURE ID 584 591 POLLING ADDRESS Display Displays of the error code (5) the HART device. Displays polling address of HART Device 1. Address (fixed) = 4. ERROR CODE (5) 583 Display Display Displays of the error code (4) the HART device. ERROR CODE (4) 582 580 Index No, GVH Display Displays of the error code (3) the HART device. Display Display Possible settings, selection, or display 581 ERROR CODE (3) Set Default value Select Display Displays of the error code (2) the HART device. Short description Consult HART device ERROR CODE (2) operation/service manual Access code SELF DIAGNOSTIC ERROR CODE (1) Item Displays of the error code (1) the HART device. Function group Matrix Installation and Operations Manual Varec, Inc. HART DEVICE Matrix group SENSOR SPECIFIC P.V.SETTING MEASURED VALUE Function group Set LOWER SENSOR LMT UPPER SENSOR LMT Displays lower limit of the HART Device. Displays upper limit of the HART Device. Displays sensor serial number Setting of damping of primary variable. 51 DAMP VALUE SENSOR SERIAL NO Set Setting of lower range of primary variable. 51 P.V.LOWER RANGE Display Display Display Set Set Setting of upper range of primary variable. 51 P.V.UPPER RANGE Set 51 P.V.RANGE UNIT Setting of range unit for primary variable in HART command code. HART DEVICE (2) OFF Select Displays secondary variable data of the HART Device. Select HART Device 2 function: OFF, ON, Gas Temperature. If "Gas Temperature" is selected, value is reflected at G0V1H0 and G0V1H1 SV DATA 51 Display Display Default value Select Display Short description Displays primary variable data of the HART Device. Access code PV DATA Item OFF LIQUID TEMP. GAS TEMPERATURE ON Possible settings, selection, or display 662 661 660 653 652 651 650 649 641 640 Index No, GVH 6005 Servo Tank Gauge 153 154 HART DEVICE Matrix group DEVICE DATA Display Displays the device ID for the HART device. DEVICE ID Display Display Displays the software version for the HART device. Set Set number of preambles for the HART device. PREAMBLES Displays the hardware version for the HART device. Display Displays device type code of the HART Device. DEVICE TYPE CODE HW VERSION 692 Display Displays manufacturer ID number of the HART Device. MANUFACTURE ID SW VERSION 691 Display Displays polling address of HART Device 2. Address (fixed) = 5. POLLING ADDRESS 5 683 Display Displays of the error code (5) the HART device. ERROR CODE (5) 697 696 695 694 693 684 Display Displays of the error code (4) the HART device. ERROR CODE (4) 680 Index No, GVH 681 Possible settings, selection, or display 682 Display Display Display Displays of the error code (3) the HART device. Set Default value Select Display ERROR CODE (3) SELF DIAGNOSTIC Displays of the error code (2) the HART device. Short description Displays of the error code (1) the HART device. Access code ERROR CODE (1) Item Consult HART device ERROR CODE (2) operation/service manual Function group Matrix Installation and Operations Manual Varec, Inc. ADJ. SENSOR Matrix group INTERFACE ADJUST HART LINE UNIT HART ERROR RATE ADJ. SENSOR Function group Set 51 LEV. UNIT (HOST) 51 51 LEV. UNIT TEMP. UNIT 0.0 mm 0.0 mm Change this setting to correct Interface 1 level deviation. Change this setting to correct Interface 2 level deviation. 51 51 IF 1 OFFSET IF 2 OFFSET BALANCE COUNT 15 150 51 Used for Interface Measurement. Increase Brake Rate to make the balance zone smaller and decrease interface measurement time. Used for Interface Measurement. Balance signal is generated after motor movement changes from fast to slow specified number of times. Coordinate this setting with G2V9H9 Balance Delay setting. 51 0.3 mL Set Volume Tolerance for Balance condition during Interface measurement 51 VOL. TOL. FOR I/F BRAKE RATE TERMINAL PORT B Select Terminal Port A (Ex ia) or Terminal Port B (Ex d) for the HART Device 2. 777 HART DEVICE (2) Display Display Display Display Set 0 - 9999.9 mm 0 - 9999.9 mm 0 - 255 0 - 255 0 - 99.9 mL TERMINAL PORT B TERMINAL PORT A TERMINAL PORT B TERMINAL PORT A Set TERMINAL PORT B Select Terminal Port A (Ex ia) or Terminal Port B (Ex d) for the HART Device 1. 777 HART DEVICE (1) Set TERMINAL PORT B TERMINAL PORT A Set TERMINAL PORT B Select Terminal Port A (Ex ia) or Terminal Port B (Ex d) for the N453x connection 777 Kg/m , lb/gl, SGU, Kg/l, g/l, lb/in, st/y NMT g/mL Select °C, °F, °R, °K Select °C m, inch, cm, ft Select 3 mm g/l, lb/in, st/y Select Kg/m 3, lb/gl, SGU, Kg/l, °C, °F, °R, °K g/mL Select Select units for density value data displayed locally at N6005/N4560. Select units for temperature data displayed locally at N6005/N4560. Select units for level value data displayed locally at N6005/N4560. Select display units for density value data to be sent to host CPU via remote communications °C Select Select display units for level value data to be sent to host CPU via remote communications Select units for temperature value data to be sent to host CPU via remote communications 753 Display Communication error rate 784 783 782 781 780 772 771 770 767 766 765 762 761 760 752 Display Communication error rate 51 DEN. UNIT 51 DEN. UNIT (HOST) 51 530 ERR. RATE DEV(2) TEMP UNIT (HOST) 530 ERR. RATE DEV(1) m, inch, cm, ft 530 ERR. RATE NMT mm 750 Display Communication error rate 530 ERR. RATE NRF 751 743 Display Hall Sensor B Full span signal 530 ADJ B SPAN Display 742 Display Hall Sensor B Zero signal 530 ADJ B ZERO Communication error rate 741 Display Hall Sensor A Full span signal 530 ADJ A SPAN Index No, GVH 740 Possible settings, selection, or display Display Display Default value Select Hall Sensor A Zero signal Short description 530 Access code ADJ A ZERO Item 6005 Servo Tank Gauge 155 156 PROFILE OPE. TANK PROFILE NOTE!: Data in G8V4H0 to G8V4H9 are used for both Tank and Interface Profile measurement Function group Matrix group Set Set Set 1 min. 1 min. Set waiting time for displacer weight to be measured in air, when making the weight table at start of Profile operation Set the time for displacer to stop at each measurement position during profile operation E.g. if level movement exceeds setting at G8V4H4, the servo gauge 1 min. in "stand by" for the time set in this matrix. After the maximum time elapses, profile operation is canceled. 51 51 51 UP WAIT TIME LIQ. WAIT TIME OPE. WAIT TIME 1 - 31 min 1 - 31 min 1 - 31 min 1.0 - 99.9 mm Set 2.0 mm Set the allowance for level movement prior to Tank Profile operation. If level movement exceeds this value, Profile operation is canceled. Setting 99.9 mm allows Profile measurement to proceed, regardless of level movement 51 BAL. LEVEL Set 0 - 99999.9 mm Set I/F MANU. LEVEL 0 mm 51 OPE. POINT Manually set the water interface level to be referenced during Tank Profile measurement. 0: stop 1:tank profile 2: I/F profile 3: MANU. I/F profile 51 Select Possible settings, selection, or display 2 - 16 O: stop Display Default value Select Set Select method for density measurement. 0: spot. 1: Tank Profile. 2: I/F Profile. 3: MANU. I/F Profile. Short description 2 51 Access code Set the number of measurement points for Tank Profile measurement. OPE. SELECT Item 847 846 845 844 843 841 840 Index No, GVH Matrix Installation and Operations Manual Varec, Inc. Function group STATUS/DATA Matrix group TANK PROFILE Fail: Required conditions for density profile operation not satisfied Fail: Abnormal conditions occurred during density profile operation 2: In operation 4: UN_BALANCE ERR 5: OPR. ERR. STOP Ignores liquid level/surface condition (profile cannot start) 3: Ignor Condition DIAG. CODE Displays average temperature value. AVERAGE TEMP. Displays time when Tank Profile operation finished (DD/HH/MM). Liquid level/surface is stable (profile can start) Liquid level/surface is unstable (profile cannot start) 2: Unstable Active operation is not LEVEL (profile cannot start) 1: Stable 0: Off Level Meas Displays status of liquid level/surface monitored prior to profile operation. 3: OPR.END Ready to execute density profile command Executing density profile command Density profile operation completed successfully 1: Standby Accepting density profile command 0: Accepting Displays profile operation status. Short description Displays average density value. Access code AVERAGE DENSITY OPE. TIME LEVEL CONDITION OPE. STATUS Item Display Display 0.000 g/ml 0.0 °C Display Display Display Set Select Display DDHHMM 0 0 Default value 0 -0359.5 °C 0.000 - 9.999 g/ml 0000000 - 312359 0-4 0-6 Possible settings, selection, or display 858 855 854 852 851 850 Index No, GVH 6005 Servo Tank Gauge 157 158 TANK PROFILE Matrix group DENSITY11 - 16 DENSITY1 - 10 Function group Set Display 0.000 - 9.999 g/ml 0.000 g/ml Displays density values for point No.11 in density profile 871 872 873 874 875 Display 0.000 - 9.999 g/ml Display 0.000 - 9.999 g/ml Display 0.000 - 9.999 g/ml Display 0.000 - 9.999 g/ml Display 0.000 - 9.999 g/ml 0.000 g/ml 0.000 g/ml 0.000 g/ml 0.000 g/ml 0.000 g/ml Displays density values for point No.12 in density profile Displays density values for point No.13 in density profile Displays density values for point No.14 in density profile Displays density values for point No.15 in density profile Displays density values for point No.16 in density profile NO. 13 DENSITY NO. 14 DENSITY NO. 15 DENSITY NO. 16 DENSITY 870 869 NO. 12 DENSITY NO. 11 DENSITY 0.000 - 9.999 g/ml Display 0.000 g/ml Displays density values for point No.10 in density profile NO. 10 DENSITY 868 0.000 - 9.999 g/ml Display 0.000 g/ml Displays density values for point No.9 in density profile NO. 9 DENSITY 867 0.000 - 9.999 g/ml Display 0.000 g/ml Displays density values for point No.8 in density profile NO. 8 DENSITY 866 Display 0.000 - 9.999 g/ml 0.000 g/ml Displays density values for point No.7 in density profile NO. 7 DENSITY 865 Display 0.000 - 9.999 g/ml 0.000 g/ml Displays density values for point No.6 in density profile NO. 6 DENSITY 864 Display 0.000 - 9.999 g/ml 0.000 g/ml Displays density values for point No.5 in density profile 863 NO. 5 DENSITY 862 Display 0.000 - 9.999 g/ml 0.000 g/ml Displays density values for point No.3 in density profile Displays density values for point No.4 in density profile NO. 4 DENSITY Display 0.000 - 9.999 g/ml 0.000 g/ml NO. 3 DENSITY 861 Display 0.000 - 9.999 g/ml 0.000 g/ml Displays density values for point No.2 in density profile NO. 2 DENSITY Index No, GVH 860 Possible settings, selection, or display Display 0.000 - 9.999 g/ml Display Default value Select 0.000 g/ml Short description Displays density values for point No.1 in density profile Access code NO. 1 DENSITY Item Matrix Installation and Operations Manual Varec, Inc. INTERFACE PROFILE Matrix group STATUS/DATA Function group Liquid level/surface is stable (profile can start) Liquid level/surface is unstable (profile cannot start) 1: Stable 2: Unstable 0.000 g/ml 0.0 °C Displays Interface level used for Interface Profile measurement. Displays average density value calculated from Interface Profile measurement. Displays avarage temperature value calculated from Interface Profile measurement. I/F LEVEL AVERAGE DENSITY AVERAGE TEMP. 0 0 Default value DDHHMM 3: Ignor Condition Ignores liquid level/surface condition (profile cannot start) Active operation is not LEVEL (profile cannot start) 0: Off Level Meas Displays status of liquid level/surface monitored prior to profile operation. 5: OPR. ERR. STOP Fail: Required conditions for density profile operation not satisfied Fail: Abnormal conditions occurred during density profile operation Density profile operation completed successfully Ready to execute density profile command Executing density profile command 1: Standby 2: In operation 3: OPR.END 4: UN_BALANCE ERR Accepting density profile command 0: Accepting Displays profile operation status. Short description Displays time when Interface Profile operation finished (DD/HH/MM). Access code OPE. TIME LEVEL CONDITION OPE. STATUS Item Display Display Display Display Display Set Select Display 955 954 953 0.000 - 9.999 g/ml 0 -359.5 °C 952 951 950 Index No, GVH 0000000 - 312359 0-4 0-6 Possible settings, selection, or display 6005 Servo Tank Gauge 159 160 TANK PROFILE Matrix group DENSITY11 - 16 DENSITY1 - 10 Function group Set Index No, GVH 966 967 968 Display 0.000 - 9.999 g/ml 0.000 - 9.999 g/ml 0.000 - 9.999 g/ml Display Display 0.000 g/ml 0.000 g/ml 0.000 g/ml 0.000 g/ml Displays density values for point No.5 in density profile Displays density values for point No.6 in density profile Displays density values for point No.7 in density profile NO. 5 DENSITY NO. 6 DENSITY NO. 7 DENSITY 975 Display 0.000 - 9.999 g/ml 0.000 g/ml Displays density values for point No.16 in density profile NO. 16 DENSITY 973 Displays density values for point No.15 in density profile 974 0.000 g/ml Displays density values for point No.14 in density profile NO. 15 DENSITY Display 0.000 - 9.999 g/ml 972 Display 0.000 - 9.999 g/ml 0.000 g/ml NO. 14 DENSITY Displays density values for point No.13 in density profile Display 0.000 - 9.999 g/ml NO. 13 DENSITY 971 Display 0.000 - 9.999 g/ml Displays density values for point No.12 in density profile NO. 12 DENSITY 0.000 g/ml Displays density values for point No.11 in density profile NO. 11 DENSITY 0.000 g/ml Displays density values for point No.10 in density profile NO. 10 DENSITY 970 0.000 g/ml Displays density values for point No.9 in density profile NO. 9 DENSITY Display 0.000 - 9.999 g/ml 0.000 g/ml Displays density values for point No.8 in density profile NO. 8 DENSITY 969 965 Display 0.000 - 9.999 g/ml 0.000 g/ml Displays density values for point No.4 in density profile NO. 4 DENSITY 0.000 - 9.999 g/ml 964 Display 0.000 - 9.999 g/ml Display 0.000 - 9.999 g/ml 0.000 g/ml NO. 3 DENSITY Display 963 Display 0.000 - 9.999 g/ml 0.000 g/ml Displays density values for point No.2 in density profile Displays density values for point No.3 in density profile NO. 2 DENSITY 0.000 g/ml 961 962 Display 0.000 - 9.999 g/ml 960 Possible settings, selection, or display Display 0.000 - 9.999 g/ml Display Default value Select 0.000 g/ml Short description Displays density values for point No.1 in density profile Access code NO. 1 DENSITY Item Matrix Installation and Operations Manual Varec, Inc. TANK PROFILE Matrix group DENSITY11 - 16 POSITION1 - 10 Function group NO. 16 POSITION NO. 15 POSITION NO. 14 POSITION NO. 13 POSITION NO. 12 POSITION NO. 11 POSITION NO. 10 POSITION NO. 9 POSITION NO. 8 POSITION NO. 7 POSITION NO. 6 POSITION NO. 5 POSITION NO. 4 POSITION NO. 3 POSITION NO. 2 POSITION NO. 1 POSITION Item Access code Displays position No.11 of measurement taken during density profile. Displays position No.12 of measurement taken during density profile. Displays position No.13 of measurement taken during density profile. Displays position No.14 of measurement taken during density profile. Displays position No.15 of measurement taken during density profile. Displays position No.16 of measurement taken during density profile. Displays position No.8 of measurement taken during density profile. Displays position No.9 of measurement taken during density profile. Displays position No.10 of measurement taken during density profile. Displays position No.1 of measurement taken during density profile. Displays position No.2 of measurement taken during density profile. Displays position No.3 of measurement taken during density profile. Displays position No.4 of measurement taken during density profile. Displays position No.5 of measurement taken during density profile. Displays position No.6 of measurement taken during density profile. Displays position No.7 of measurement taken during density profile. Short description Set 0 - 99999.9 mm 0 - 99999.9 mm 0 - 99999.9 mm Display Display Display Display Display 0 mm 0 mm 0 mm 0 mm 0 mm 0 - 99999.9 mm 0 - 99999.9 mm 0 - 99999.9 mm Display 0 - 99999.9 mm Display 0 mm 0 mm 0 - 99999.9 mm 0 - 99999.9 mm Display 0 mm Display 0 - 99999.9 mm Display 0 mm 0 mm 0 - 99999.9 mm Display 0 mm 0 - 99999.9 mm 0 - 99999.9 mm Display 0 mm Display 0 - 99999.9 mm Display 0 mm 0 mm 981 0 - 99999.9 mm Display 0 mm 995 994 993 992 991 990 989 988 987 986 985 984 983 982 980 Index No, GVH Display 0 - 99999.9 mm Possible settings, selection, or display 0 mm Display Default value Select 6005 Servo Tank Gauge 161 Matrix 162 Installation and Operations Manual 12 Technical Data 12.1 Technical Specifications Measuring range from 0 to 16, 28, or 36m depending on material specification (longer ranges available upon consultation) Density limits 0.5 to 2.0 g/cm3 (500 to 2000 kg/m3) Accuracy Level: +/- 0.7mm (0.027 inch) Interface: +/- 2.7mm (0.106 inch)*1 Density: +/- 0.005 g/cm3 *2 Sensitivity +/- 0.1mm (0.004 inch) Self-diagnostic function CPU system health, measuring wire tension, communication, gauge status, level data input, etc Input/Output See Section 13, "Ordering Information" on page 165. Motion delay Configurable in 20ms steps from 0 to 9.9 seconds Power 85 to 264 VAC, 50/60 Hz 20 to 62 VDC, or 20 to 55 VAC, 50/60Hz Max. current 50VA / 50W Surge protection Standard supply Temperature, process -40 to 60ºC (-40 to 140ºF) Displacer speed max. 2500mm/min Display Backlight LCD, level, temperature, status, diagnostics, menu-navigation, in English, Japanese and Chinese Operation Local operation by optical display keypad, external contact Calibration Optical display keypad for tank level and sensor adjustment by automated software routine Weight 12kg (Aluminum drum housing STG-1, 5-4) 27kg (Stainless steel drum housing STG-2, 5-5, 5-6) Protection Class IP67 / NEMA4X Ex approval ATEX II 1/2G Ex d IIB T4,T3 ATEX II 1/2G Ex d[ia] IIB T4,T3 ATEX II 1/2G Ex d IIC T4,T3 FM XP-AIS Cl.I Div.1 Gr.C-D FM XP Cl. I Div.1 Gr.C-D CSA Cl. I Div.1 Gr.C-D CSA Ex d[ia] Cl. I Div.1 Gr.C-D Additional Certificates Weights and Measures for custody transfer: NMi Color Body: Dupont Powder Coating Silver Star II; Covers: white Supplementary Documentation Technical Information (TEC022NVAE4111) Installation Instruction (IOM007NVAE5011_6005 - This manual) *1 *2 Difference of product densities at least 0.100 g/cm3 Optional when calibrated for density measurement Table 12-1: Technical Specifications Varec, Inc. 163 Technical Data 164 Installation and Operations Manual 6005 Servo Tank Gauge 13 Ordering Information 13.1 Order Codes for the 6005 STG 010 020 Pressure rating, Drum chamber material: 1 0...20 kPa/2.9 PSI; Aluminum casting 2 0...20 kPa/2.9 PSI; Stainless steel 4 0...5.88kPa/85.3kPa/85.3 PSI; Aluminum casting 5 0...5.88bar/588kPa/85.3 PSI; Stainless steel 6 0...24.5bar/2.45MPa/355.3 PSI; Stainless steel Protection class: 0 Weather proof, IP67/ NEMA 4X (only for the stainless steel Drum chamber) 5 FM - Explosion proof - Class l, Division 1, Groups C & D 6 CSA - Explosion proof - Class l, Division 1, Groups C & D O CSA - Class l, Division 1, Groups C & D (Ex d[ia]) G ATEX II 1/2G Ex d IIB T4, T3 (only with stainless steel drum chamber) J ATEX II 1/2G Ex d[ia] IIB T4, T3 Q ATEX II 1/2G Ex d IIC T4, T3 (only with stainless steel drum chamber) S ATEX II 1/2G Ex d IIB T4, T3, -40°C U ATEX II 1/2G Ex d[ia] IIB T4, T3, -40°C N FM - Explosion proof-AIS Class l, Division 1, Groups C & D Note - I.S. Safety Barrier required for all available options when a 4532/4539 Temperature Device is used. Note - NMi W&M approval only with 70 mm displacer (R). Note - Option “N” provides instrinsically safe power to a connected I.S. classified device and is recommended for use in the USA. Option 5 does not provide I.S. power to connected devices. 030 040 050 060 070 Varec, Inc. Application: A Level C *Tax + Weight NMi, Level D Multi measurement, Level, I/F Level, Bottom, Density F *Tax + Weight NMi, Level, I/F level, Bottom, Density G Density profile multi measurement, Level, I/F Level, Bottom, Density J *Tax + Weight NMi, Level, Density Profile Level, I/F Level, Bottom, Density 9 Special version Primary (Digital) output: A Serial Pulse (V1) N Enraf BPM P RS485 MODBUS F Digital output not selected L Whessoe matic 550 + overvoltage protection M Mark Space 9 Special version Secondary output: 0 Secondary output not selected 1 Alarm contact, 4 SPST 2 4-20mA, 2 channel selectable 3 4 SPST and 4 - 20mA, 2 channels 4 2 SPST, Overspill protection 5 4 SPST, 4 - 20mA, 1 channel 9 Special version Signal input from field units: 0 HART (e.g. N453x, N4560) 1 HART and Pt100 Spot temperature 2 HART and Operation contact, 3 digits 3 HART, Pt100 Spot temperature and Operation contact 4 HART and 1x Status, 5 HART, Pt100 Spot temperature and 1 x Status 6 HART, Pt100 Spot temperature, Operation contact and 1 x Status 9 Special version Measuring range; wire material: C 0 - 28m; AISI316 wire, 0.15mm, L 0 - 36m; AISI316 wire, 0.15mm, 165 Ordering Information 070 080 090 100 Measuring range; wire material: H 0 - 16m; AISI316 PTFE cov. wire, 0.4mm K 0 - 16m; Hastelloy C wire, 0.2mm Y Special version Cable entry: F Cable entry: Four H Cable entry: Four L Cable entry: Four M Cable entry: Four Y Special version G (PF) 3/4 thread NPT 3/4 thread M20 thread M25 thread Process connection: G ANSI B16.5 3" 150Ibs RF flange J ANSI B16.5 3" 300lbs RF flange (only for 25 bar Drum chamber) T ANSI B16.5 6" 150lbs RF flange L DN80 PN10 B1, flange EN1092-1 (DIN2527 B) N DN80 PN25 B1, flange EN1092-1 (DIN2527 B) (only for 25 bar Drum chamber) Y Special version Power supply: 3 85...264 VAC, 50/60 Hz, 50 VA 4 20...62 VDC, 50W/20...55 VAC, 50/60Hz, 50 VA Y Special version 110 Displacer shape diameter, material: B Conical 50mm, PTFE D Cylindrical 50mm; AISI316 (stand.) K Cylindrical 40mm; AISI316 N Cylindrical 30mm; AISI316 R 70 mm, W&M NMi S 110 mm, W&M PTB T Cylindrical 50mm, HasteIloy C U Cylindrical 50mm, PTFE V Cylindrical 40mm, PTFE W Cylindrical 30mm, PTFE Y Special version 120 O-ring; chamber finishing 0 NBR; Standard chamber 1 Silicon rubber; Standard chamber 2 FKM; Standard chamber 5 Silicon rubber; FEP coated chamber 6 Neoprene (ammonia); Standard chamber Y Special version 130 Options: A Additional options not selected C With cleaning nozzle D With gas purging nozzle E With guide wires (AISI316) G With relief valve H With relief valve and pressure gauge J Sunshade N6005 Complete product designation Table 13-1: Order Codes for the 6005 Radar Tank Gauge 166 Installation and Operations Manual A Appendix A.1 RS-485 MODBUS (COM- 5) Terminator A.1.1 How to set terminator switch A.1.1.1 RS- 485 communication module until 2008 Set all slide switch (four bits) turn to ON when termination is required. 4 Terminator switch OFF 3 2 1 O N 4 3 2 O N Varec, Inc. 1 Figure A-1: Terminator switch ON RS-485 Communication Module Until 2008 167 Appendix A.1.1.2 COM-5 RS- 485 communication module from 2009 Set all piano type switch 1 - 1 and switch 2 - 3, 2 - 4 turn to ON (UP) when termination is required. ON ON SW2 4 3 2 1 SW1 4 SW2 OFF OFF 3 2 1 SW1 Figure A-2: 168 COM-5 RS-485 Communication Module from 2009 Installation and Operations Manual 6005 Servo Tank Gauge A.2 Changing Measurement Wire A.2.1 Winding wire onto wire drum 1. Prepare a box with approx. 300mm(w) × 300mm(d) × 50mm(h) for wire storing. 2. Take out the measurement wire from the plastic bag. 3. Put the wire into the box without twisting. 4. Put one end of the wire into a hole on wire drum groove. 5. Fix the end of the wire by screw. 6. Sit down on a chair. 7. Grasp drum by left hand and hold wire by left thumb. 8. Hold wire by right thumb and index finger. 9. Make tension to secure the wire, so as not to come out of the groove. 10. Rotate the wire drum to wind the wire into groove with holding by left thumb. Varec, Inc. 169 Appendix Screw Hole Wire hole Figure A-3: 170 Winding Wire Onto Wire Drum Installation and Operations Manual 6005 Servo Tank Gauge A.2.1.1 Fixing wire ring 1. Put wire drum on desk and fix the wire by masking tape remaining 500mm wire. 2. Set wire ring according to following procedure. Masking tape mm 500 . x ro Ap gth n e L Figure A-4: Wire Drum on Desk um dr to 20 0m m 1 Wind two times around ring 2 Wind wire ten times Keep a space for triangle 3 Wind wire ten times again This wire is wound Keep ring to make a certain tention 4 Wind wire around ring again 5 Wind ten times 6 Wind ten times Leave 100 to 200mm for ground connection to displacer Figure A-5: Varec, Inc. Set Wire Ring Procedure 171 Appendix A.3 Displacer A.3.1 Displacer installation When installing ground wire to displacer, please refer to Table A-6. 1 Install displacer in wire ring 2 Pass securing wire through hole and tie the wire wire ring ground wire Securing wire 3 Wind ground wire between washers twice. displacer ground wire 4 Fix the nut tightly with wrench. washer nut Figure A-6: 172 Displacer Installation Installation and Operations Manual 6005 Servo Tank Gauge A.3.2 Displacers Actual draft position may change slightly with tank parameters. Ø30mm PTFE Cylindrical Ø30mm SUS Cylindrical 9.5mm Ø 11mm Weight 240g 108cm3 Volume Balance volume 53.7cm3 Draft point 79.5mm 172mm 140mm 165.5 mm Weight 261g 85cm3 Volume Balance volume 41.3cm3 Draft point 63.8mm Draft point Ø 30 mm Ø40mm SUS Cylindrical 9.5mm 3.6mm Ø 30 mm 79.5mm 63.8mm 121mm Draft point Ø40mm PTFE Cylindrical 254g 152cm3 71.1cm3 64.1mm 87mm Ø 40mm 11mm 54.5mm 64.1mm Varec, Inc. 280g 126cm3 62.6cm3 54.5mm Draft point Draft point 121mm Figure A-7: 3.6mm Ø 40mm Weight Volume Balance volume Draft point 122mm 165.5mm Weight Volume Balance volume Draft point 11mm Ø 11mm Displacers 173 Appendix Ø50mm SUS Cylindrical Ø50mm AlloyC Cylindrical 253g 138cm3 70.8cm3 45.0mm Weight Volume Balance volume Draft point Ø50mm PTFE Conical Ø 11mm Figure A-8: 174 290g 131cm3 62.2cm3 35.0mm Draft point Ø 50mm 5mm 35mm 38mm Draft point 11.5mm Ø 50.8mm Weight Volume Balance volume Draft point 12mm 16mm 290g 130cm3 64.7cm3 38.0mm 93mm 89mm 53mm 11.5mm Weight Volume Balance volume Draft point 60mm Ø50mm PTFE Cylindrical Ø 11mm 2.5mm Ø 50.8mm 45.0mm 85mm Draft point 45.0mm 85mm Draft point 2.5mm Ø 50.8mm 250g 138cm3 70.8cm3 45.0mm 116.6mm 128.8mm Weight Volume Balance volume Draft point Displacers, continued Installation and Operations Manual 6005 Servo Tank Gauge Ø70mm SUS Conical NMi-W&M 245g 122cm3 52.7cm3 16.9mm Draft point 5.4mm Ø 70mm 16.9mm 47.6mm 90mm Weight Volume Balance volume Draft point Ø 110 mm Figure A-9: Varec, Inc. 10.0mm 223g Weight 136cm3 Volume Balance volume 36.3cm3 Draft point 10.0mm Draft point 2mm 26mm 67mm Ø110mm SUS Conical PTB-W&M Displacers, continued 175 Appendix 176 Installation and Operations Manual Return Goods Decontamination Form For internal use only: Confidential & Proprietary FRM128GVAE0906 Page 1 of 1 An SAIC Company Because of legal regulations and for the safety of our employees and operating equipment, we require this document to be completed, with your signature, and faxed to us for review before your order can be handled. Please fax directly to 770-810-9456 attention Customer Service. Customer Information Company Name: Contact Name: Address: Tel: Fax: Email: Product Information RMA No.: No. of Pieces in RMA: Part Number: Serial Number: Assigned Technician: Medium and Warning Please select one, include safety data sheet and if necessary, special handling instructions. Medium Flammable Toxic Corrosive Harmful/irritant Other* Harmless Process Medium: Medium for cleaning: Returned part cleaned with: *Other: Explosive, oxidizing; dangerous for the environment; biological risk; radioactive. We hereby certify that this declaration is filled out truthfully and completely to the best of our knowledge. We further certify that the returned part(s) have been carefully cleaned. To the best of our knowledge they are free from and residues in dangerous quantities. Signature: ____________________________ Date: ______________________ Varec, Inc. • 5834 Peachtree Corners East • Norcross (Atlanta), Georgia 30092 Tel: (770) 447-9202 • Fax: (770) 662-8939 www.varec.com Document Code IOM007NVAE5311 Varec, Inc. • 5834 Peachtree Corners East, Norcross (Atlanta), GA 30092 USA Tel: +1 (770) 447-9202 • Fax: +1 (770) 662-8939 www.varec.com © 2006 Varec, Inc. All Rights Reserved. This document is for information purposes only. Varec, Inc. makes no warranties, express or implied, in this summary. The names of actual companies and products mentioned herein may be the trademarks of their respective owners.

6005 Servo Tank Gauge

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