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Hotwire 6020 MVL POTS Splitter Central Office Installation Instructions Document Number 6020-A2-GZ40-00 March 1998
About the Hotwire MVL POTS Splitter The Hotwire MVL (Multiple Virtual Lines) System enables simultaneous high-speed digital data access and analog voice service over the same twisted-pair telephone line. The simultaneous access to MVL and POTS (Plain Old Telephone Service) requires the installation of a POTS splitter at the central office (CO). A CO POTS splitter is not necessary when the MVL line is not used with analog voice for POTS. The POTS splitter filters out the MVL signal and allows the POTS frequencies to pass through. Each central office POTS splitter card contains 12 filters to serve 12 local loops with MVL-based service and POTS. The POTS splitter card is a passive device and requires no power. The POTS splitter chassis is shipped separately from the POTS splitter card(s). Two chassis are available:
1-slot chassis which can be placed on a tabletop or installed in a rack.
6-slot chassis which must be installed in a commercial EIA-standard 19″ or 23″ rack or cabinet.
Before You Begin Consider the following before installing the POTS splitter:
Installation Site The location should be well-ventilated, clean, and free of environmental extremes. Allow clearance at the front of the POTS splitter chassis to provide access to the cables.
Cabling Three Telco 50-conductor cables are used to connect to the three interfaces on the POTS splitter card. The location of the system hardware affects the length of the three cables.
Cables and Hardware You Need For each POTS splitter card, obtain three Telco 50-conductor cables with 50-position amphenol-type connectors at the appropriate length based on cabling requirements in your environment. Refer to Cabling Overview, page 11, and Connector Pin Numbers, page 17.
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POTS Splitter Card Package Checklist Verify that your POTS splitter card package contains the following: POTS splitter card Plastic bag with three of each item: — Plastic tie-wrap anchors — #4-40 x 1/4″ screws — #4-40 x 1/4″ jack screws — 8″ cable tie wraps Warranty card
1-Slot POTS Splitter Chassis Package Checklist Verify that your 1-slot POTS splitter chassis package contains the following: 1-slot POTS splitter chassis Two brackets for 19″ racks and two brackets for 23″ racks Small plastic bag with: — Six #10-32 x 1/4″ Phillips flat-head mounting screws — Four #10-32 x 1/2″ Phillips-head mounting screws — Four #12-24 x 1/2″ Phillips-head mounting screws — Four #12-24 speed nuts — Four black rubber feet Warranty card Placement of Rubber Feet
CO POTS Splitter 1-Slot Chassis
98-15497-01
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6-Slot POTS Splitter Chassis Package Checklist Verify that your 6-slot POTS splitter chassis package contains the following: - 6-slot POTS splitter chassis with five filler panels. Each filler panel is attached to the chassis with two 1/4-turn fasteners. Keep filler panels installed in all unused slots. - Two brackets for 19″ racks and two brackets for 23″ racks - Small plastic bag with: — Six #10-32 x 1/4″ Phillips flat-head mounting screws — Four #10-32 x 1/2″ Phillips-head mounting screws — Four #12-24 x 1/2″ Phillips-head mounting screws — Four #12-24 speed nuts — Four black rubber feet (discard) - Warranty card
CO POTS Splitter 6-Slot Chassis
Filler Panels
98-15430-01
Tools Required
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H
A small #1 or #2 Phillips screwdriver to tighten the POTS splitter card fasteners.
H
A large #3 or #4 Phillips screwdriver to install the chassis into a rack.
H
A flat-blade screwdriver to install the ground wire.
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Product-Related Documents The CO POTS splitter works in conjunction with the:
Hotwire 8600 or 8800 DSLAM in the central office, and
MVL modem at the customer premises.
Refer to the following documents for product-specific information.
Document Number
Document Title
5038-A2-GN11
Hotwire 5038 MVL POTS Filter Customer Premises Installation Instructions
6310-A2-GN10
Hotwire 6310 MVL Modem Customer Premises Installation Instructions
8310-A2-GZ40
Hotwire 8310 MVL Card Installation Instructions
8600-A2-GN20
Hotwire 8600 Digital Subscriber Line Access Multiplexer (DSLAM) Installation Guide
8800-A2-GN21
Hotwire 8800 Digital Subscriber Line Access Multiplexer (DSLAM) Installation Guide
Contact your sales or service representative to order additional product documentation. Paradyne documents are also available on the World Wide Web at: http://www.paradyne.com Select Service & Support → Technical Manuals
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POTS Splitter Chassis Installation The following figure provides an example of two POTS splitter chassis center mounted in a 19″ rack with two 8800 DSLAMs in a 19″ cabinet. 19" Cabinet
19" Rack
POWER ALARMS A
8800 DSLAM Chassis
A
B
Fan Major Minor
POTS Splitter 6-Slot Chassis
B
POWER ALARMS A
A
B
Fan Major Minor
B
98-15426a-01
Planning the POTS Splitter Chassis Installation The POTS splitter chassis is shipped with mounting brackets to allow installation in a rack that is either 19″ or 23″ wide. To plan the bracket and chassis installation, determine:
Width of the rack: 19″ or 23″.
Chassis position in the rack: center mounted or front mounted. Center mounted is recommended for convenient access to cables.
Whether the rack has mounting rails with threaded or non-threaded screw holes.
If a 1-slot chassis is being placed on a tabletop. If so, plan to install the rubber feet as shown on page 2. Discard rubber feet for any rack-mounted chassis.
NOTE: In order to reduce the risk of accidental tip over, it is strongly recommended that the chassis be installed into the rack from the bottom up.
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Installing the Brackets The brackets can be installed in the chassis in a center-mounting or front-mounting configuration. Mounting holes are provided in the chassis for either configuration. Install the appropriate 19″ or 23″ brackets on the 1-slot or 6-slot chassis. 1-Slot Chassis
19-Inch Rack 23-Inch Rack 98-15486-01
6-Slot Chassis
Center Mount
23-Inch Rack
Front Mount
19-Inch Rack
98-15434-01
Select one of the next two procedures for chassis installation in a rack.
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Installation into a Rack with Threaded Screw Holes Procedure After installing the appropriate brackets on the chassis: 1. Determine the preferred placement of the chassis in the rack. 2. Use the four Phillips-head mounting screws provided and a Phillips screwdriver to install the chassis. Front Rail
Screw
97-15435
3. Tighten all four screws. To install the next chassis in the same manner, follow Steps 1 through 3. For a standard rack installation, chassis can be mounted directly on top of each other.
Installation into a Rack without Threaded Screw Holes Procedure After installing the appropriate brackets on the chassis: 1. Determine the preferred placement of the chassis in the rack. 2. Insert a speed nut onto each mounting rail hole selected and align the hole of the speed nut with the hole in the rail.
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3. Use a Phillips screwdriver to install the: — 1-slot chassis in 19″ or 23″ rack, or a 6-slot chassis in a 19″ rack. — 6-slot chassis in a 23″ rack. Install the top two screws loosely enough to allow the bracket’s upper keyholes to drop under the screw heads during installation. 4. Line up the chassis-mounting bracket with the speed nut and start to rotate the speed nut screw into the chassis mounting bracket and the speed nut. 5. Loosely install the bottom screws first and then the top screws. Tighten each screw until the head is flush with the chassis and securely mounted in the rack. To install the next chassis in the same manner, follow Steps 1 through 5. For a standard rack installation, chassis can be mounted directly on top of each other.
Installing the Ground Wire To comply with Network Equipment-Building Standards (NEBS) requirements, the ground wire must be installed.
Procedure 1. There is a ground lug on each chassis. Locate the ground lug. If you have a . . .
Then the ground lug is . . .
1-slot chassis
On the rear of the chassis on the left.
6-slot chassis
On the front of the chassis on the top right.
CO POTS Splitter 1-Slot Chassis
98-15876
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CO POTS Splitter 6-Slot Chassis
98-15877
2. Strip back the copper wire insulation approximately 1/4″ to 3/8″. If you have a . . .
Then the ground wire gauge must be . . .
1-slot chassis
10 — 14 AWG
6-slot chassis
6 — 14 AWG
3. Loosen the screw on the GND lug.
98-15879
4. Insert the stripped end of the wire into the open end of the GND lug and tighten the lug’s screw. Make sure that the wire is making contact with the stripped portion of the wire.
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Installing the POTS Splitter Card in the Chassis Procedure 1. Insert the POTS splitter card into the chassis. 2. Tighten the two 1/4-turn fasteners in the faceplate for each installed POTS splitter card. CO POTS Splitter 1-Slot Chassis
1/4-Turn Fastener
DSLAM Interface Loop Interface PSTN Interface 1/4-Turn Fastener
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98-15850
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In the 6-slot chassis, each filler panel is attached to the chassis with two 1/4-turn fasteners. Remove a filler panel and replace with a POTS splitter card, as needed. Keep filler panels in all unused slots.
CO POTS Splitter 6-Slot Chassis
Filler Panel
1/4-Turn Fastener
DSLAM Interface Loop Interface PSTN Interface 1/4-Turn Fastener
98-15851
Cabling Overview The interfaces to both the POTS splitter and the DSLAM use 50-position amphenol-type connectors. Each MVL line uses a pair of copper wires. There are 12 pairs used on each 50-position connector for each POTS splitter card. The 12 pairs can be connected directly to the DSLAM using a straight-through cable or connected directly to the MDF. In order to directly connect 24 pairs, use a Y-cable to combine 12 pairs from two POTS splitter cards.
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Cabling Examples The POTS splitter card supports 12 POTS lines, using only 12 pairs on the 50-position connector. The DSLAM 50-position amphenol-type connector feeds 24 MVL ports, comprised of six slots with four ports per MVL card slot. Interface connections:
DSLAM Interface connects to the 8800 DSLAM using a Y-cable. The Y-cable enables 24 POTS splitters to serve 24 DSL lines on the DSLAM.
LOOP Interface connects to the local loop via the main distribution frame.
PSTN Interface connects to the local PSTN switch.
In the next example, the first two POTS splitter cards are combined using a Y-cable.
Main Distribution Frame Cross-Connect Block
POTS Splitter 6-Slot Chassis To POWER ALARMS A
B
Fan Major Minor
Y-Cable A
B
PSTN Switch 8800 DSLAM Chassis
98-15804-01
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Cable Installation Using Cross-Connect Block Interface connections:
DSLAM Interface connects to a punchdown block and cross-connects with the 8800 DSLAM LINES 1–6 cable which is also connected to a punchdown block.
LOOP Interface connects to the local loop via the main distribution frame.
PSTN Interface connects to the local PSTN switch.
Main Distribution Frame Cross-Connect Block
POTS Splitter 6-Slot Chassis
Cross-Connect Block To
PSTN Switch
POWER ALARMS A
A
B
Fan Major Minor
8800 DSLAM Chassis
B
98-15550-02
Refer to Connector Pin Numbers, page 17.
Y-Cable Installation A Y-cable is available to combine two POTS splitter cards with 12 pairs to one DSLAM card with 24 pairs. The Y-cable part number is 8000-F1-001.
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Procedure To install the Y-cable: 1. Connect the cable head labeled P2 To 1–12 to the second POTS splitter card. P1
Y-Cable
To P1 Connector Pairs 1 to 12
Captive Screw
P2 1-12 To
P3 13-24 To
Captive Screw To P1 Connector Pairs 13 to 24
Captive Screw 98-15806-01
2. Connect the cable head labeled P3 To 13–24 to the first POTS splitter card. 3. Connect the cable head labeled P1 to the DSLAM SLOTS 1–6.
P2 To 1-12 P3 To 13-24
POTS Splitter 6-Slot Chassis
POWER ALARMS A
B
Fan Major Minor
8800 DSLAM Chassis
SLOTS 13-18 SLOTS 7-12
LINES
SLOTS 1-6 A
P1
B
98-15805-01
Refer to Installation of Cable Heads, page 15.
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Installation of the Cable Heads This section provides instructions to make the necessary cable connections to the POTS splitter. Each cable can have a right-angle or left-angle exit from the connector, depending on the wiring requirements. CO POTS Splitter Card
DSLAM Interface Loop Interface PSTN Interface 98-15849
The POTS splitter card has three interfaces: Use interface connector labeled . . .
To connect to the . . .
DSLAM Interface
MVL interface on the 8800 or 8600 chassis.
LOOP Interface
Local loop via MDF or distribution frame.
PSTN Interface
PSTN switch.
Procedure 1. Determine how the cables will be dressed. The cables can be dressed from either side based on the cable heads. Each cable head can have left-angle or right-angle heads. 2. Feed the cable head through the chassis’ front right or left opening. 3. Install the plastic tie-wrap anchor onto the faceplate on the cable exit side with the screws provided. 4. Slide the tie wrap through the anchor from the top.
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5. Attach the cable head to the POTS splitter connector. — If the connector on the cable has a long screw, tighten the screw directly into the connector located in the circuit card. Discard the jack screws provided.
Long Screw
Anchor Mount 50-Pin Connector
97-15551
— If the connector on the cable has a short screw, install the #4-40 jack screw provided into the threaded hole of the connector in the circuit card. Attach the short screw in the cable to the jack screw and tighten.
#4-40 Jack Screw
Anchor Mount
Short Screw 97-15552
6. Tighten the tie wrap and trim the excess.
97-15553
Repeat the procedure for all the interface cables.
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CO POTS Splitter 6-Slot Chassis
DSLAM Interface Loop Interface PSTN Interface 98-15848-01
Connector Pin Numbers Pin assignments are the same for all three connectors on the CO POTS splitter card. 50-Position Amphenol-type Connector Filter #
Pin # Tip*
Pin # Ring*
1
1
26
2
2
27
3
3
28
4
4
29
Pin 26
5
5
30
98-15482-01
6
6
31
7
7
32
8
8
33
9
9
34
10
10
35
11
11
36
12
12
37
Pin 1 Pin 25
Pin 50
*Pins 13—25 and 38—50 are not used.
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Technical Specifications POTS Splitter 6020 Card Technical Specifications* Item
Specification
Height x Width x Depth
1.07″ x 15.77″ x 6.5″ (2.72 cm x 40.06 cm x 16.51 cm)
Weight
1 lb. 3.7 oz. (0.56 kg)
Physical Environment Operating temperature
32° F to 122° F ( 0° C to 50° C )
Storage temperature
– 4° F to 158° F ( –20° C to 70° C )
Relative humidity
15% to 90% ( noncondensing )
Shock and vibration
Withstands normal shipping and handling
POTS Splitter 5011 (1-Slot) Chassis Technical Specifications* Item
Specification
Height x Width x Depth
1.75″ x 17.20″ x 11.85″ (4.45 cm x 43.69 cm x 30.10 cm)
Weight
2 lb. (0.71 kg)
Approvals Safety Certifications
Refer to the equipment’s label for approvals on product.
POTS Splitter 5016 (6-Slot) Chassis Technical Specifications* Item
Specification
Height x Width x Depth
8.72″ x 17.20″ x 11.85″ (22.15 cm x 43.69 cm x 30.10 cm)
Weight
6 lb. (2.13 kg)
Approvals Safety Certifications
Refer to the equipment’s label for approvals on product.
* Technical Specifications subject to change without notification.
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Important Safety Instructions 1. Read and follow all warning notices and instructions marked on the product and included in this manual. 2. Use a Listed/Certified minimum No. 24 AWG wire for connection to the interface connectors. 3. This equipment is to be connected behind the telephone line primary protector. 4. Do not attempt to install or service this product yourself, as opening or removing covers may expose you to dangerous high-voltage points or other risks. Refer all installation and servicing to qualified service personnel. 5. When installed in the final configuration, the product must comply with the applicable Safety Standards and regulatory requirements of the country in which it is installed. If necessary, consult with the appropriate regulatory agencies and inspection authorities to ensure compliance. 6. In addition, since the equipment is to be used with telecommunications circuits, take the following precautions: — Never install telephone wiring during a lightning storm. — Never install telephone jacks in wet locations unless the jack is specifically designed for wet locations. — Never touch uninsulated telephone wires or terminals unless the telephone line has been disconnected at the network interface. — Use caution when installing or modifying telephone lines. — Avoid using a telephone (other than a cordless type) during an electrical storm. There may be a remote risk of electric shock from lightning. — Do not use the telephone to report a gas leak in the vicinity of the leak.
Warranty, Sales, and Service Information Contact your local sales representative, service representative, or distributor directly for any help needed. For additional information concerning warranty, sales, service, repair, installation, documentation, training, distributor locations, or Paradyne worldwide office locations, use one of the following methods:
Via the Internet: Visit the Paradyne World Wide Web site at http://www.paradyne.com
Via Telephone: Call our automated call system to receive current information via fax or to speak with a company representative. — Within the U.S.A., call 1-800-870-2221 — Outside the U.S.A., call 1-727-530-2340
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Patent Notification Hotwire MVL products are protected by U.S. Patents: 4,637,035, 4,744,092, 4,669,090, 5,291,521 and 5,280,503. Other U.S. and foreign patents pending.
*6020–A2–GZ40–00*
Copyright 1998 Paradyne Corporation
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