Transcript
INSTALLATION INSTRUCTIONS
TITLE
DRIVE CLUTCH - 4-CYCLE INSTALLATION
DRAWING NO.
615846
REV
01
NOTICE Read all of the following safety and service instructions before attempting installation. Use safety glasses during installation.
To prevent battery explosion that could result in severe personal injury or death, keep all smoking materials, open flame or sparks away from the batteries. Be sure that the key switch is off and all electrical accessories are turned off before starting work on vehicles. Wrap wrenches with vinyl tape to prevent the possibility of a dropped wrench ‘shorting out’ a battery, which could result in an explosion and severe personal injury or death. Always wear a safety shield or approved safety goggles when working on the vehicle. Disable the electrical system by disconnecting the negative battery post wire, before attempting to remove the drive belt, to prevent the engine from inadvertently starting. Be sure that the engine and exhaust components have cooled before attempting any service. Do not allow fingers to become trapped between the belt and clutch sheave. Tool List
Qty.
Tool List
Qty.
Plastic faced Hammer.............................................. 1
Impact Socket, 1 1/8", 1/2" drive ............................... 1
Clutch Puller, (p/n 19779-G2)................................... 1
Impact Wrench, 1/2" drive (air or electric) ................. 1
Ratchet, 3/8" drive ................................................... 1
Thread Locking Sealant..........................................A/R
Torque Wrench, 1/2" drive, ft. lbs ............................ 1
Socket, 5/8", 3/8" drive .............................................. 1
When lifting the vehicle, position jack stands only in the areas indicated. To raise the vehicle, install chocks in front and behind each front wheel. Center jack under the rear frame crossmember. Raise vehicle and locate a jack stand under outer ends of rear axle (Ref. Fig. 1). Lower the jack and test the stability of the vehicle on the two jack stands. Lower the vehicle by reversing the lifting sequence.
Outside end of rear axle View from Underside of Vehicle Fig. 1
E-Z-GO Division of Textron Inc., 3010 Perkins Rd., Augusta, GA. 30906-3852 Parts & Accessories (Consumers): 1-877-394-6727 / www.shopezgo.com Parts & Accessories (Commercial Accounts): 1-888-438-3946 / www.ezgo.com/gpaonline
INSTALLATION INSTRUCTIONS
TITLE
DRIVE CLUTCH - 4-CYCLE INSTALLATION
DRAWING NO.
615846
REV
01
INSTALLATION INSTRUCTIONS 1. With the vehicle on level ground, remove the drive belt (2) by pulling the belt upwards which will cause the driven clutch (3) sheaves to open and loosen the belt tension (Ref. Fig. 2). The belt may then be rolled off the driven clutch. * (1) Drive Clutch. 2. To remove starter belt (4) Loosen the jam nut and the adjusting nut securing the starter/generator adjuster until the starter belt (4) can be removed from the drive clutch (1). 3. Remove the passenger side hub cap, if equipped and using a 3/4" lug wrench, remove the wheel and tire assembly. 4. Set park brake and place direction selector in ’Forward’ to place tension on clutches. 5. Remove the clutch bolt (5), lock washer (6) and pilot washer (7). 6. Insert a greased clutch puller and tighten (clockwise) using an impact wrench which will remove the clutch from the engine crankshaft. 7. Installation is in the reverse order of dissassembly.
1
4
5
6
1
2
3
2
7
Fig. 2
8. Clean both the engine crankshaft and the drive clutch bore.Slide the clutch onto the engine crankshaft and rotate the clutch while lightly pushing the moveable sheave in and out several times to seat the clutch with the tapered crankshaft. 9. Install the lock washer (6) and the large pilot washer (7) onto the clutch bolt (5). 10. Apply thread sealant to the threads of the clutch bolt and install and tighten to 40 - 44 ft. lbs. (54 - 60 Nm) torque.
E-Z-GO Division of Textron Inc., 3010 Perkins Rd., Augusta, GA. 30906-3852 Parts & Accessories (Consumers): 1-877-394-6727 / www.shopezgo.com Parts & Accessories (Commercial Accounts): 1-888-438-3946 / www.ezgo.com/gpaonline
