Transcript
616 GSR Insert Owner's Manual Tested and Listed by
ANSI Z21.88 CSA 2.33
Direct Vent Fireplace Insert Masonry or Factory Built (Metal) WoodBurning Fireplace Residential or Mobile Home
WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life. - Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. WHAT TO DO IF YOU SMELL GAS • Do not try to light any appliance. • Do not touch any electrical switch; do not use any phone in your building. • Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's instructions. • If you cannot reach your gas supplier, call the fire department. - Installation and service must be performed by a qualified installer, service agency or the gas supplier. This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes. This appliance is only for use with the type(s) of gas indicated on the rating plate. A conversion kit is supplied with the appliance.
INSTALLER: CONSUMER:
Leave this manual with the appliance. Retain this manual for future reference.
Copyright 2012, T.I.
$10.00
100-01271_000
Travis Industries, Inc. www.travisproducts.com
4051112
4800 Harbour Pointe Blvd. SW Mukilteo, WA 98275
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Introduction
Introduction We welcome you as a new owner of a 616 GSR Insert. In purchasing this fireplace insert you have joined the growing ranks of concerned individuals whose selection of an energy system reflects both a concern for the environment and aesthetics. It is one of the finest home heaters the world over. This manual will explain the installation, operation, and maintenance of this heater. Please familiarize yourself with the Owner's Manual before operating your heater and save the manual for future reference. Included are helpful hints and suggestions that will make the operation and maintenance of your new heater an easier and more enjoyable experience. We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your heater.
Important Information No other 616 GSR Insert has the same serial number as yours. The serial number is below and to the left of the gas control valve. This serial number will be needed in case you require service of any type. Model:
Register your warranty online at: traviswarranty.com Or, mail your warranty card to: Travis Industries House of Fire 4800 Harbour Pointe Blvd. SW Mukilteo, WA 98275
616 GSR
Serial Number:
Save Your Bill of Sale.
Purchase Date:
To receive full warranty coverage, you will need to show evidence of the date you purchased your heater. Do not mail your Bill of Sale to us.
Purchased From:
We suggest that you attach your Bill of Sale to this page so that you will have all the information you need in one place should the need for service or information occur.
Listing Details This appliance was listed by Intertek. The listing label is attached to the appliance near the gas control valve. A copy is shown on page 46.
Massachusetts Approval This manual has been submitted to the Massachusetts Board of State Examiners of Plumbers and Gas Fitters.
National Fireplace Institute
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Table of Contents
Introduction ...................................................... 2 Important Information ...................................... 2 Listing Details ................................................... 2 Features ............................................................ 6 Installation Options.......................................... 6 Heating Specifications..................................... 6 Dimensions ....................................................... 6 Electrical Specifications (for blowers) ........... 6 Fuel .................................................................... 6 Installation Warnings ....................................... 7 Packing List ...................................................... 7 Additional Items Required............................... 7 Order of Installation ......................................... 7 Fireplace Requirements .................................. 8
Remote Set-Up ............................................... 30 Verify the Fan Control Module Is On ................... 30 Synchronize the Transmitter to the Receiver ...... 30
Starting the Heater for the First Time .......... 31 Location of Controls ...................................... 31 Direct Operation ............................................. 32 Accent Lights ................................................. 33 Continuous/Intermittent Pilot Switch........... 34 Remote Operation .......................................... 34 Display Overview ................................................ 34 Listen for the “Beep” ........................................... 34 Manual On-Off / Smart Thermostat / Standard Thermostat .......................................................... 35 Mode Controls (Flame, Blower, Light, Comfort Control) ............................................................... 36 Flame Height ................................................. 36 Blower Speed ................................................ 36 Mode Controls (continued) .................................. 37 Accent lights (Aux) ........................................ 37 Comfort Control (Rear Burner) ...................... 37
Fireplace Clearances to Gas Insert ....................... 8 Factory-Built (Metal) Wood-Burning Fireplace Requirements........................................................ 9
Hearth Requirements ....................................... 9 Leveling Bolts ................................................. 10 Electrical Requirements ................................ 11 Clearances ...................................................... 11 Mantel Clearances .............................................. 11
Gas Line Requirements ................................. 12 Gas Inlet Pressure .............................................. 12 Directions for Connecting a Gas Pressure Test Gauge ................................................................. 12
Gas Line Installation ...................................... 13 Vent Requirements ........................................ 14
Low Battery Indicator .................................... 38 Transmitter Batteries ........................................... 38 Receiver Batteries ............................................... 38
Child-Proof Feature ....................................... 38 Power Outages ............................................... 39 Display Fahrenheit or Celsius ...................... 39 Normal Operating Sounds ............................ 39 Normal Operating Odors ............................... 39 Battery Replacement ..................................... 40
Altitude Considerations.................................... 14
Receiver Battery Installation ............................... 40 Transmitter Battery Installation ........................... 40
Exhaust Restrictor ......................................... 15
Accent Light Replacement ............................ 41
Adjusting the Exhaust Restrictor ......................... 16
Accent Light Installation ...................................... 41 Lower Accent Lights ...................................... 41 Upper Accent Lights ...................................... 41
Diffuser Adjustment ....................................... 17 Adjusting the Diffuser .......................................... 17
Vent Installation ............................................. 18 Vent Location ...................................................... 19 Vent Configurations ............................................ 19 Vent Attachment – Tight Installations .................. 20 Vent Connector Attachment ................................ 21
Glass Frame Removal and Installation ........ 24 Steps for Finalizing the Installation ............. 25 Air Shutter Adjustment ........................................ 26 Burner Removal .................................................. 27
Yearly Service Procedure ............................. 43 Replacement Parts ........................................ 44 Troubleshooting Table .................................. 44 Wiring Diagram .............................................. 45 Safety Label ........................................................ 46
CONDITIONS & EXCLUSIONS ...................... 47 IF WARRANTY SERVICE IS NEEDED: ......... 47 LP Conversion Instructions .......................... 48
Before You Begin ........................................... 30
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Safety Precautions IF YOU SMELL GAS: * Do not light any appliance * Extinguish any open flame * Do not touch any electrical switch or plug or unplug anything * Open windows and vacate building * Call gas supplier from neighbor's house, if not reached, call fire department
This unit must be installed by a qualified installer to prevent the possibility of an explosion. Your dealer will know the requirements in your area and can inform you of those people considered qualified. The room heater should be inspected and cleaned before use and at least annually by a qualified service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. The instructions in this manual must be strictly adhered to. Do not use makeshift methods or compromise in the installation. Improper installation will void the warranty and safety listing.
This heater is either approved for natural gas (NG) or for propane (LP). Burning the incorrect fuel will void the warranty and safety listing and may cause an extreme safety hazard. Direct questions about the type of fuel used to your dealer. Check for a label on the flame adjust knob on the gas control valve (this is the best place to check). You may also check for a label on the gas control valve body.
Ok
Contact your local building officials to obtain a permit and information on any installation restrictions or inspection requirements in your area. Notify your insurance company of this heater as well.
If the flame becomes sooty, dark orange in color, or extremely tall, do not operate the heater. Call your dealer and arrange for proper servicing.
It is imperative that control compartments, screens, or circulating air passageways of the heater be kept clean and free of obstructions. These areas provide the air necessary for safe operation.
Do not operate the heater if it is not operating properly in any fashion or if you are uncertain. Call your dealer for a full explanation of your heater and what to expect.
Do not store or use gasoline or other flammable liquids in the vicinity of this heater.
Gas
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Do not operate if any portion of the heater was submerged in water or if any corrosion occurs. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system that has been under water.
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Safety Precautions • Do not place clothing or other flammable items on or near the heater. Because this heater can be controlled by a thermostat there is a possibility of the heater turning on and igniting any items placed on or near it.
• Light the heater using the built-in igniter. Do not use matches or any other external device to light your heater. • Allow the heater to cool before carrying out any maintenance or cleaning.
• Viewing glass should only be removed for service. Any safety screen or guard removed for servicing must be replaced prior to operating the heater. Do not operate with the glass removed or damaged. Replacement of the glass should be done by a licensed or qualified service person.
• Never remove, replace, modify or substitute any part of the heater unless instructions are given in this manual. All other work must be done by a trained technician. Don't modify or replace orifices. Replace glass with Travis glass only.
• Operate the heater according to the instructions included in this manual. • If the main burners do not start correctly turn the gas off at the gas control valve and call your dealer for service.
• Instruct everyone in the house how to shut gas off to the appliance and at the gas main shutoff valve. The gas main shutoff valve is usually next to the gas meter or propane tank and requires a wrench to shut off.
• This unit is not for use with solid fuel • Do not place anything inside the firebox (except the media). • If the media becomes damaged, replace with Travis Industries media set.
• Do not throw this manual away. This manual has important operating and maintenance instructions that you will need at a later time. Always follow the instructions in this manual.
This Manual
Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to a fireplace or stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.
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• Plug the heater into a 120V grounded electrical outlet. Do not remove the grounding plug. • Don’t route the electrical cord in front of, over, or under the heater
Travis Industries, Inc. grants no warranty, implied or stated, for the installation or maintenance of your heater, and assumes no responsibility of any consequential damage(s).
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Features and Specifications
Features -
Installation Options
Works During Power Outages (battery backup system) Blowers and Remote Control Included Continuous or Intermittent (GreenSmart) Pilot Convenient Operating Controls Variable-Rate Heat Output Accent Lights
Residential or Mobile Home Fireplace Insert Masonry or Factory Built (Metal) WoodBurning Fireplace
Heating Specifications Natural Gas Approximate Heating Capacity (in square feet)* 600 to 2,000 Maximum BTU Input Per Hour 39,000 Heating capacity will vary with floor plan, insulation, and outside temperature.
*
Propane 600 to 2,000 39,000
Dimensions
24" * (610mm) *
Small 30-1/2" (775mm) Large 34" (864mm)
23-5/16" * (593mm) *
34" * (864mm) *
Small 42" (1067mm) Large 44" (1118mm)
16" * (407mm) *
* See "Fireplace Requirements" for minimum fireplace sizing.
Electrical Specifications (for blowers) Electrical Rating ............................................................. 120 Volts, 1.8 Amps, 60 Hz (205 watt)
Fuel This heater is shipped in natural gas (NG) configuration but may be converted to propane (LP) using the LP Conversion Kit (included) and the LP stepper motor (SKU 94400999, sold separately). The sticker on top of the gas control valve will verify the correct fuel.
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Installation (for qualified installers only) Installation Warnings
Failure to follow all of the requirements may result in property damage, bodily injury, or even death. This heater must be installed by a qualified installer who has gone through a training program for the installation of direct vent gas appliances. The installation must conform with local codes or, in the absence of local codes, the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or the National Gas and Propane Installation Code, CSA B149.1. In Manufactured or Mobile Homes must conform with Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, or, when such a standard is not applicable, the Standard for Manufactured Home Installations, ANSI/NCSBCS A225.1. This appliance may be installed in Manufactured Housing only after the home is site located. The heater is designed to operate on natural gas, or propane (LP). All exhaust gases must be vented outside the structure of the living-area. Combustion air is drawn from outside the living-area structure. Notify your insurance company before hooking up this heater. The requirements listed below are divided into sections. All requirements must be met simultaneously. The order of installation is not rigid – the qualified installer should follow the procedure best suited for the installation.
Packing List
Propane (LP) Conversion Kit
"Fireplace Altered" tag (attach to the fireplace)
Additional Items Required
Faceplate 3" and 4” Diameter Gas Liner with Termination (Kit – SKU 96200331) Gas Line Equipment (shutoff valve, pipe, etc.) Panel Kit Fireback Kit Media Faceplate LP only: LP Stepper Motor (SKU 94400999)
Order of Installation 1. Run gas line to the fireplace 2. Remove the glass frame. 3. Run vent through fireplace chimney. On larger fireplaces, the vent connector may be left in place. For smaller fireplaces, remove the vent connector. See “Vent Connector Removal and Installation” for details. INSTALLATION WARNING: If using a tall vent (over 25’) – you must open the diffuser before attaching the vent. See “Diffuser Adjustment” for details. INSTALL THE LIGHT SHIELD (ALL FACES EXCEPT SHADOWBOX). The light shield (shipped with the face) prevents light from exiting the upper grill area. Install this prior to placing the insert. 4. Place insert into position and attach the gas line and vent. 5. Remove the burner. NOTE: If using propane (LP), convert the appliance at this time. 6. Install the firebacks. 7. Replace the burner. 8. Install the media (logs, stones - see instructions included with the media). 9. Install the surround panel (see instructions included with surround panel). 10. Replace the glass. 11. Install the face (see instructions included with the face). 12. Follow the instructions under “Finalizing the Installation.” © Travis Industries
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Installation (for qualified installers only)
Fireplace Requirements
Insert must be placed within a code-conforming masonry fireplace or tested and listed factory-built (metal) wood-burning fireplace. Repair any fireplace damage prior to installation.
Because the insert uses a circulation blower, clean the fireplace, smoke shelf, and chimney prior to installation.
This heater may be placed in a bedroom. Please be aware of the large amount of heat this appliance produces when determining a location.
Do not place insulation or any other material on top of the insert. This may block the upper accent light ventilation, leading to premature bulb failure. Fireplace Sizing
b f
a
h
a Minimum Height b Minimum Width
24-1/4” (616mm)
c Minimum Depth
16-1/2” (420mm)
d Hearth Depth (see “Hearth Requirements” on the following page for full details)
e
g e
c
35” (889mm)
12” (305mm)
The gas and electrical line should be installed prior to installing the heater.
f
For tight fits (under 28”) see the section “Removing the Vent Connector”
d
g See “Leveling Bolts” for details on leveling the heater.
h
Attach the “This fireplace has been altered…” plate to the fireplace (use two screws or other
suitable method). You may wish to place it in a location where it will be covered by the surround panels.
Fireplace Clearances to Gas Insert Side of Insert to Inside of Fireplace Back of Insert to Inside of Fireplace Top of Insert to Inside of Fireplace
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½” (13mm) ½” (13mm) 5/8” (18mm)
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Installation (for qualified installers only) Factory-Built (Metal) Wood-Burning Fireplace Requirements NOTE: Any parts that are removed must be removed in a way that would allow them to be re-installed if the insert is ever removed (removal of rivets or screws is acceptable). The damper ("A") and grate (with log set) ("B") must be removed (see the illustration below) The smoke shelf ("C"), internal baffles ("D"), screen ("E"), masonry lining or refractory ("G" & "I"), and metal or glass doors ("F") may be removed (if applicable) The fireplace must be permanently marked to indicate that it has been altered and is no longer suitable for burning solid fuel (wood), unless the removed parts are re-installed. Cutting of any sheet metal parts is prohibited.
H
F
A
C
The metal floor (“J”) of the firebox may be removed in certain cases*. The insulation ("H"), and any structured rigid frame members must not be removed or altered (side and top of door frame, side and top of the face of the fireplace, metal sides, etc.). The surround panels should not seal ventilation openings on the fireplace.
D
I
E B
G
J
*CAUTION: Firebox floor removal is not covered under the appliance safety standard (ANSI Z21.88 CSA 2.33) used in the safety certification of this appliance. The Intertek safety certification does not apply to this method of installation. Before installing the appliance using this method, contact the Authority Having Jurisdiction to determine if this installation is acceptable in your area. The sheet metal base of the fireplace must be left in place and a minimum ½” cement board sheet placed under the entire length and width of the appliance. If the factory-built fireplace has no gas access hole(s) provided, an access hole of 1.5 inch (37.5 mm) or less may be drilled through the lower sides or bottom of the firebox in a proper workmanship like manner. This access hole must be plugged with non-combustible insulation after the gas supply line has been installed.
Hearth Requirements
½” of non-combustible material is required underneath the insert ½” of non-combustible material must extend 12” in front of the insert for the full width of the unit (34”). RAISED INSERTS: If the insert is raised a minimum of 16” above the flooring (or other combustible material), a non-combustible hearth is not required in front of the insert.
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Installation (for qualified installers only)
Leveling Bolts This heater includes front and rear leveling bolts to accommodate fireplaces with a step-down firebox. NOTE: To access the rear leveling bolts, remove the burner (see page 48). The leveling bolt holes are shown below.
1. Remove the cover and gasket to access the rear leveling bolt.
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Installation (for qualified installers only) Electrical Requirements
Plug the power cord into a grounded 120 Volt outlet (do not remove the grounding pin).
The appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1.
Clearances Due to the high temperature of the heater, it should be located out of traffic and away from furniture and draperies. Minimum Clearances Co
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k Sidewall to Insert
6" 153mm
l Side Facing (non-combustible)
5" 127mm
m Top Facing* (non-combustible)
35.5" 902mm
n 12” Mantel* (combustible or non-combustible)
36.5" 928mm
n 4” Mantel* (combustible or non-combustible)
33" 839mm
p Hearth Extension to the Front
12" 305mm
x Extension onto Hearth
0" 0mm
* Measured from the base of the insert. NOTE: the non-combustible top facing must extend 35.5” (902mm) above the base of the insert or to the bottom of the mantel (whichever is less).
x
Mantel Clearances The maximum mantel depth is 12” (305mm). NOTE: The combustible area above the facing must not protrude more than 3/4" (20mm) from the facing. If it does, it is considered a mantel and must meet the mantel requirements listed in this manual.
0" 1" (26 2" mm ) (5 3" 1mm (77 ) m 4" (10 m) 2m 5" m) (1 6" 27m (15 m) 7" 3mm (1 ) 8" 78m (20 m) 4 9" (22 mm) 9 10 m " (2 m) 11 54m m " 12 (280 ) " (3 mm 05 ) mm )
Maximum Mantel Depth
37"+(940mm+) 36"(915mm) Mantel Height Above Base of Insert (n)
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35"(889mm) 34"(864mm) 33"(839mm) 32"(813mm) 31"(788mm)
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Installation (for qualified installers only)
Gas Line Requirements MASSACHUSETTS INSTALLATIONS - WARNING: THIS PRODUCT MUST BE INSTALLED BY A LICENSED PLUMBER OR GAS FITTER WHEN INSTALLED WITHIN THE COMMONWEALTH OF MASSACHUSETTS. OTHER MASSACHUSETTS CODE REQUIREMENTS:
Flexible connector must not be longer than 36 inches.
Shutoff valve must be a “T” handle gas cock.
Only direct vent sealed combustion products are approved for bedrooms or bathrooms.
Fireplace dampers must be removed or welded in the open position prior to the installation of a fireplace insert or gas log.
A carbon monoxide (CO) detector is required in the same room as the appliance.
The gas line must be installed in accordance with all local codes, if any; if not, follow ANSI 223.1 and the requirements listed below.
A manual shutoff valve is required within 3’ of the heater. It should be placed upstream of the flex line (if used) and may be installed behind the access door inside the heater. ).
The heater and gas control valve must be disconnected from the gas supply piping during any pressure testing of that system at test pressures in excess of 1/2 psig. For pressures under 1/2 psig, isolate the gas supply piping by closing the manual shutoff valve.
Leak test all gas line joints and the gas control valve prior to and after starting the heater.
This heater is designed either for natural gas or for propane (but not for both). Check the sticker on the top of the gas control valve to make sure the correct fuel is used (see illustration on page 4).
Installation must be performed by a qualified installer, service agency or the gas supplier (In Massachusetts a licensed plumber/gas-fitter). Standard Input Pressure
Gas Inlet Pressure Natural Gas Propane
7" W.C. (1.74 kPA) 13" W.C. (2.73 kPA)
If the pressure is not sufficient, make sure the piping used is large enough, the supply regulator is adequately adjusted, and the total gas load for the residence does not exceed the amount supplied. The supply regulator (the regulator that attaches directly to the residence inlet or to the propane tank) should supply gas at the suggested input pressure listed above. Contact the local gas supplier if the regulator is at an improper pressure.
Directions for Connecting a Gas Pressure Test Gauge The gas control valve (shown to the left) has two accessible ports for testing line pressure and output pressure. Loosen the brass screw on either test port and place a 5/16” i.d. rubber or plastic tubing over the tapered test port. Connect the tubing to the test gauge. WARNING: The brass screw must be tightened after testing to prevent gas leakage.
Output pressure Input pressure
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Installation (for qualified installers only) Gas Line Installation Route the included flex tube through the hole in the left side of the insert and out the front as shown below.
Bend the flex tube up as shown below.
Attach the included gas shutoff valve to the end of the flex tube and gas inlet as shown below. Position so the valve is on the right as shown.
Leak-test all gas line connections.
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Installation (for qualified installers only)
Vent Requirements Travis Industries manufactures a vent kit specifically for this insert (sku 96200331). It includes 30’ (10M) of vent, hose clamps, and a prairie cap. The flashing on the cap is 18” (458mm) by 18” (458mm).
The gas appliance and vent system must be vented directly to the outside of the building, and never be attached to a chimney serving a separate solid fuel or gas-burning appliance. Each direct vent gas appliance must use its own separate vent system.
Make sure the exhaust pipe on the heater connects to the exhaust portion of the cap. The illustrations below show how the flex liners should be attached.
The exhaust vent must reline the entire length of the chimney and terminate above the chimney top
Be careful not to crimp or rupture the liner when bending it into chimney offsets
When installed, the vent must meet all of the vent manufacturer's requirements
Use the following vent: 4” UL 441 or 1777 Gas Liner for Exhaust, 3” UL 441 or 1777 Gas Liner for Air Inlet Simpson Duravent 6-5/8” to 3” & 4” Co-Linear Adapter and Flashing (Travis Part # 98900124). Simpson Duravent High-Wind Vertical Termination Cap (46DVA-VCH) or Prairie Cap
Exhaust Exhaust (4” dia.)
Inlet Inlet (3” dia.)
Max. Ht. 40' (12.2M) Min. Ht. 8' (2.5M)
Max. 2' (610mm) offset
Altitude Considerations
This heater has been tested at altitudes ranging from sea level to 6,000 feet (1,800 M). In this testing we have found that the heater, with its standard orifice, burns correctly with just an air shutter adjustment.
Failure to adjust the air shutter properly may lead to improper combustion which can create a safety hazard. Consult your dealer or installer if you suspect an improperly adjusted air shutter.
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Installation (for qualified installers only) Exhaust Restrictor Set the exhaust restrictor to the required position as shown in the table below. NOTE: The exhaust restrictor position is determined by laboratory testing, optimum position may vary slightly. Restrictor Settings Traditional Logs
Restrictor Settings Driftwood Logs
Restrictor Settings Stones
Natural Gas Short Vent (25’ or less)
#3 (stock)
#1
#2
Natural Gas Tall Vent (25’ or more)
#3 (stock)
#3 (stock)
#3 (stock)
Propane Short Vent (25’ or less)
#1
#1
#2
Propane Tall Vent (25’ or more)
#3 (stock)
#3 (stock)
#4
Restrictor adjustment should only be done by a qualified installer.
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Installation (for qualified installers only)
Adjusting the Exhaust Restrictor Loosen the 4 screws holding the exhaust restrictor in place using a ¼” nutdriver.
Slide the exhaust restrictor to the desired position. The photo below shows the exhaust restrictor in position #1.
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Diffuser Adjustment Adjusting the Diffuser Adjust the restrictor to the setting described in the table below.
Diffuser
Natural Gas Short Vent (25’ or less)
Closed (stock)
Natural Gas Tall Vent (25’ or more)
Open
Propane Short Vent (25’ or less)
Closed (stock)
Propane Tall Vent (25’ or more)
Open
The diffuser must be adjusted before attaching the vent (it is attached to the vent connector and is concealed once the vent is installed). Use a screwdriver or pliers to bend the diffuser to a vertical position.
Diffuser Open
Diffuser Closed (stock)
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Installation (for qualified installers only)
Vent Installation Secure the vent to the insert and termination kit using screws.
3" (76mm) dia. 4" (102mm) dia.
Duravent Chimney Liner Termination Kit
Inlet Exhaust
NOTE: The appliance will slow down within 5 to 10 minutes due to the bi-metallic closing time. The restrictor position is based on laboratory testing. The optimum position may vary slightly.
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Finalizing the Installation Vent Location
An Exhaust Restrictor is built into the appliance to adjust the flow rate of exhaust gases. This ensures proper combustion for all vent configurations. Depending upon the vent configuration, you may be required to adjust the restrictor position. See “Exhaust Restrictor” on page 15.
Vent Configurations Inlet & Exhaust Re-Line (recommended)
Exhaust Only Re-Line (not recommended) Direct Vent Cap
Exhaust
6-5/8" to 3" & 4" Colinear Adapter & Flashing Exhaust Any cracks or damage inside the chimney must be repaired.
Inlet
A block-off plate must seal the intake to the chimney space. This way air is drawn down the chimney for combustion air.
Recommended Block-Off Plate (non-combustible metal and/or insulation). Prevents odors from chimney entering room.
Block-Off Plate (non-combustible materials) Inlet
Masonry Fireplace
Z.C. (Metal) Wood-Burning Fireplace
NOTE: You may use either re-line configuration with a masonry or zero-clearance fireplace.
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Finalizing the Installation
Vent Attachment – Tight Installations The vent connector is shipped attached to the insert, but must be removed to facilitate tight installations. See the directions below for installation. 1. Route the flex vent through the chimney from above (leave an extra 3' at the top). Make sure the flex is thoroughly stretched. 2. Remove the vent connector from the unit and attach it to the flex vent (see the instructions on the following page). 3. Pull on the flex vent until the vent connector is at the same height as the insert. Temporarily attach the flex vent to the top of the chimney (leave extra slack). 4. Slide the insert into place, guiding the vent connector into the guides on top of the insert. 5. Attach the vent connector to the appliance (see the following page for details). 6. Remove any excess slack in the flex line and attach the vent termination. 1 3 6
5 4
2 2
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Finalizing the Installation
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Vent Connector Attachment 1. Remove the exhaust restrictor to access the vent connector.
2. Remove these 2 nuts using a 3/8” nutdriver.
3. Tilt and remove the vent connector.
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Finalizing the Installation
4. Make sure the gasket remains in place. Use silicone, if necessary, to secure the gasket.
5. Attach the 4” exhaust vent to the connector and secure with at least 3 screws.
6. Attach the 3” intake vent to the connector and secure with at least 3 screws.
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Finalizing the Installation 7. Slide the insert into position. Reach up through the exhaust opening to guide the connector into place. Make sure the gasket remains in place.
8. Slide the vent connector into place, making sure it fits underneath the tab on top of the insert (see step 3 above for additional photos). Continue to pull down on the connector until it is fully seated.
9. Re-attach the nuts removed in step 2 to secure the vent connector. 10. Replace the exhaust restrictor. Make sure it is in the correct position (see “Exhaust Restrictor” on page 15 for details).
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Glass Frame Removal and Installation The appliance must be completely cool before removing the glass. Do not strike or slam the glass. 1. The glass removal tool is located to the right of the glass frame and may be removed with a ¼” nutdriver. Glass removal tool
Remove and discard this shipping screw
NOTE: Replace the tool in this location after removing the glass frame. 2. Remove the glass frame as shown below. The glass frame is held in place with three tabs inserted into three slots at the bottom of the insert.
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Finalizing the Installation Steps for Finalizing the Installation 1. Remove the glass (see page 21). NOTE:
If using propane (LP) convert the appliance prior to installing the media.
2. We recommend you purge the gas line at this time (with the glass removed). This allows gas to be detected once it enters the firebox, ensuring gas does not build up. 3. Make sure the accent light bulbs are in place and work correctly. NOTE: Take care to not touch the bulb with your fingers – use a cloth or paper towel). 4. Install the four AA batteries in the remote receiver (included in the owner’s pack - see illustration below). The AA batteries act as a power backup in case the household (AC) power goes out and are required for operation. Install three AAA batteries into the remote (see illustration below). Synchronize the transmitter to the receiver (see page 30).
T he remote receiver us es 4 AA batteries . °F
AA Ba
ry tte
ry tte
ry tte
ry tte
Ba
Ba
Ba
A
B AA
AA
AA
AA
T he remote us es 3 AAA batteries .
e ry a tt
A AA
Ba
ry tte
A AA
Ba
ry tte
5. Install the media (see the instructions included with the media kit). 6. Replace the glass. 7. Start the heater. 8. Leak test all gas joints. 9. Adjust the air shutter following the directions on the next page. 10. Attach the face following the directions included with the face. 11. Adjust the flame to its highest position - the flames should not contact the top of the firebox. Check the flame on low position. The flames should burn off of each burner hole. If the heater does not work correctly, contact your Travis dealer for a remedy. © Travis Industries
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Finalizing the Installation
12. Give this manual to the home owner for future reference and fully explain operation of this heater.
Air Shutter Adjustment
Front air shutter (red)
Rear air shutter (gold)
Left = More Air
Let the heater burn for fifteen minutes (make sure the media and glass are in place). The flames should be yellow with no sooting. Adjust the air shutter, if necessary, to achieve the correct looking flame.
Correct Flames should be blue at the base, yellow-orange on the top.
© Travis Industries
Not Enough Air If the flames are too tall or sooty on the ends, open the air shutter.
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27
Burner Removal 1. Remove the burner attachment screws (there are 2 in the front and 1 in the rear) using a ¼” nutdriver.
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Finalizing the Installation
2. Remove the rear burner.
3. Remove the front burner as shown below.
4. Install the firebacks. See the firebacks installation instructions for details. 5. Replace the front burner as shown.
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29
6. Replace the rear burner as shown.
7. Re-attach the burner attachment screws (see step 1 above).
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Operation
Before You Begin
Read this entire manual before you use your new heater (especially the section "Safety Precautions" on pages 4 & 5). Failure to follow the instructions may result in property damage, bodily injury, or even death.
Remote Set-Up Verify the Fan Control Module Is On The fan control module has a power switch. Make sure it is in the ON (“-“) position (see Figure 1). This switch must remain in the ON position for the AC components to operate (Accent lights and Optional Blower). The module also supplies low-voltage for the fireplace controller. By leaving it in the OFF position, the fireplace will operate off the receiver batteries, greatly diminishing battery life.
” Figure 1
Synchronize the Transmitter to the Receiver The transmitter will need to be synchronized to the receiver before the remote will work correctly. Synchronizing is done in the following two steps below (see Figure 2): a) Press the PRG (Program) button on the receiver using a paperclip or equivalent device (receiver will beep 3 times). b) Press the “ON” button on the transmitter (receiver will beep 4 times). "B eep"
°F
"B eep"
"B eep"
"B eep"
"B eep"
“B eep”
"B eep"
Figure 2
NOTE: If power is cut off to the receiver for an extended period of time, you may need to re-synchronize the remote.
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Starting the Heater for the First Time
Burn the heater at a high setting with the blower off for an extended period (up to 48 hours). This will cure the painted surfaces. Fumes from the paint curing and oil burning off the steel will occur. This is normal. We recommend opening a window to vent the room.
Condensation may appear on the glass each time you start the heater - this is normal.
Blue Flames will occur on the heater when it first comes on. After fifteen minutes the flames will turn a more realistic yellow and orange color.
Verify the receiver and batteries are installed (see page 40).
Location of Controls Most features will be controlled by the included remote control.
°F
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Operation
Direct Operation The fireplace may be operated directly from the receiver. To access the receiver, remove the face. The three positions are shown below: ON – Burner turns on (regardless of transmitter settings). OFF – Burner turns off (regardless of transmitter settings) REMOTE – Burner is controlled by the transmitter.
ON Remote OFF
NOTE: When the receiver switch is turned to ON or OFF, the mode settings (Lights, Blower, Flame Height, Comfort Control) will remain in the same state as before the switch was moved (i.e. the receiver “remembers” the previous settings). If you wish to adjust the mode settings use the transmitter mode button to adjust the settings (see “Mode Controls” on page 27). The thermostat and burner ON/OFF operating functions will not work on the transmitter.
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Accent Lights
This heater has built-in accent lights that may be turned on and off and dimmed to your preference. Turn the knob to achieve the desired light output.
Rheostat location
OFF
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LOW
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Operation
Continuous/Intermittent Pilot Switch This heater may run with the pilot continuously running or in intermittent mode. For most homeowners, the intermittent mode is preferred (this saves fuel, doesn’t give off unneeded heat). However, in some situations the homeowner may prefer to switch the heater to continuous pilot. The most typical reasons for switching to continuous pilot are:
Very Cold Conditions – in very cold conditions you may notice that the burner does not light quickly, and the flames lift off the burner. If this is situation, we recommend you switch to continuous pilot. This will create a slight draft in the vent, allowing for the burner to light quickly and draft correctly.
Excessive Condensation on Glass After Startup – certain installations may encounter excessive fogging on the window after startup (not just the first time the heater was started). This is an aesthetic condition that may be remedied by switching the heater to continuous pilot.
Cold Glass or Heater Front – in very cold conditions you may notice that the heater front and glass become very cold. To remedy this, switch the heater to continuous pilot.
Frequent On / Off Operation – if you are frequently turning the heater on and off, you may wish to leave it in continuous pilot. This allows the burner to turn on more quickly, without pilot ignition delay.
Remote Operation Once the receiver is switched to “REMOTE” the transmitter operates the fireplace. Once you understand how the transmitter works, you will be able to operate your fireplace quickly and easily.
Display Overview The transmitter display has four main sections (see Figure 3). Thermostat Display Room Temperature Display F
ON Read-Out (Thermostat Setting, Function, etc.)
Mode Display (Flame Height, Blower, Light, Comfort Control)
MAX
MAX
AUX
Figure 3
Listen for the “Beep” Each time you press a button on the transmitter that controls the fireplace, a “beep” will come from the fireplace. When you change thermostat target settings the fireplace will not beep. NOTE: When the receiver batteries start to get low, the receiver will beep intermittently. When the batteries are nearly depleted, the receiver will no longer beep. See “Receiver Batteries” on page 38).
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Manual On-Off / Smart Thermostat / Standard Thermostat Use the thermostat button to cycle through the three thermostat settings (see Figure 4). Look here for the
Press the thermostat button to cycle
thermostat setting.
through the thermostat settings.
F
OFF
ON
ON
MAX
SMART
AUX
Figure 4
MANUAL ON/OFF – The burner will turn on and off using the remote (see Figure 5). Press the On/Off button to control the burner. When off, the display will only show the current temperature. F OFF
When in manual setting, the word “OFF” will appear here.
MAX
MAX
AUX
Figure 5
SMART THERMOSTAT – While in Smart Thermostat mode, the transmitter will control the flame height to achieve the target temperature (“smart modulation”). If the temperature exceeds the target temperature the heater will shut off. This allows the heater to stay on longer and provide a more consistent temperature. To adjust the target temperature, press the Up and Down buttons until a suitable temperature is achieved. (See Figure 6 below.) F
When in smart thermostat
SMART
This is the target temperature
setting, the word “SMART”
on the read-out. Use the up
will appear here.
or down buttons to adjust the target temperature. MAX
AUX
Figure 6
STANDARD THERMOSTAT - While in standard thermostat setting, the transmitter will turn the burner on and off to achieve the target temperature (see Figure 7 below). To adjust the target temperature, press the up and down buttons until a suitable temperature is achieved. F
When in standard thermostat
ON
This is the target temperature
setting, the word “ON” will
on the read-out. Use the up
appear here.
or down buttons to adjust the target temperature. MAX
AUX
Figure 7
NOTE: If the transmitter batteries go dead while in thermostat setting (standard or smart), the appliance will shut off after approximately 24 hours.
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Operation
Mode Controls (Flame, Blower, Light, Comfort Control) Use the mode button to cycle through the four mode controls (see Figure 8 below). Press the mode button to cycle through the mode settings. F OFF
Flame Height
Comfort Control
Optional Blower
Accent Light
Look here for mode controls.
AUX MAX
AUX
Figure 8
Flame Height Flame height may be controlled using the up and down buttons when in Flame Height Mode (see Figure 9 below). The center display will display the 7 settings, from “OFF” to “HI” for full on. NOTE: Flame height may not be adjusted if operating in Smart Thermostat setting. F
High
OFF
When in flame height
This is the flame height read-
mode, this icon will
out. Use the up or down
appear darkened.
Medium
buttons to adjust the flame height (7 settings). MAX
MAX
Off
AUX
Figure 9
Blower Speed The blower may be controlled using the up and down buttons when in Blower Speed Mode (see Figure 10). The center display will display the 7 settings, from “OFF” to “HI” for full on. F
High
OFF
This is the blower speed read-
When in blower
out. Use the up or down
mode, this icon will
Medium
buttons to adjust the blower
appear darkened.
speed (7 settings). MAX
Off
AUX
Figure 10
MANUAL MODE When in Manual Mode the blower will remain on, even if the burner is turned off and the heater cools. Either manually turn the blower off, or turn off the heater by pressing the On/Off button.
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Mode Controls (continued) Accent lights (Aux) The Accent Light (night light) inside the heater may be turned on and off using the up and down buttons when in Accent Light (Aux) Mode (see Figure 11). The center display will display either “ON” or “OFF”. F
On
OFF
This is the accent light readout. Use the up button to turn When in accent light
on, down button to turn off (2
mode, this icon will
Off
settings).
appear darkened. AUX
Figure 11
HINT: The rheostat on the heater must be turned on for remote operation to work correctly. You may wish to adjust the rheostat to a desirable light output prior to operating. HINT: If you wish to leave the accent lights on while turning the burner off, adjust the Flame Height to “OFF” (see the previous page). Comfort Control (Rear Burner) The comfort control (rear burner) may be turned on and off using the up and down buttons when in Comfort Control Mode (see Figure 12). The center display will display either “ON” or “OFF”. F
On
OFF
This is the comfort control read-out. Use the up button
When in comfort
to turn on, down button to turn
control mode, this icon will appear darkened.
Off
off (2 settings). AUX
Figure 12
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Operation
Low Battery Indicator Transmitter Batteries The transmitter has a battery-level indicator. When it indicates low battery voltage (see Figure 13 below), install three new AAA alkaline batteries into the transmitter (see “Transmitter Battery Installation” on page 40). Low Battery Indicator
F
ON
MAX
AUX
Figure 13
Receiver Batteries The receiver will “beep” periodically when the receiver batteries go low. Install four new AA alkaline batteries into the receiver when this occurs (see “Receiver Battery Installation” on page 40). In applications where the appliance is required to provide heat, we recommend replacing the batteries before each heating season.
Child-Proof Feature The child-proof feature disables the control buttons, preventing unwanted use of the remote. Press both the MODE and UP buttons simultaneously to turn this feature on and off (see Figure 14 below). HINT: This feature is especially useful while using the thermostat setting. Child Proof Indicator
F
ON
MAX
AUX
Figure 14
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Power Outages The remote will work if household current (AC power) is disconnected. The batteries inside the receiver will continue to power the heater but the accent lights and blower will not operate.
Display Fahrenheit or Celsius
With the system in the “OFF” position, press both the MODE and THERMOSTAT buttons simultaneously to toggle between Fahrenheit (F) and Celsius (C) (see the illustration below).
F
F C Figure 15
Normal Operating Sounds
The appliance may creak with change of temperature -- THIS IS NORMAL.
Extinction Pops It is not unusual, especially on Propane (LP) appliances, to experience a "pop" when the burner is shut off.
Blower(s) The blower(s) push heated air into the room. You will hear the sound of air movement that increases as the speed is increased.
Pilot Assembly The pilot flame will make a clicking sound when starting up. If left on, it will make a slight whisper sound.
Gas Control Valve As the gas control valve is turned on and off you will hear a dull clicking sound. This is the valve opening up and shutting down.
Normal Operating Odors This appliance has several areas that reach high temperatures. Dust or other particles on these areas may burn and create an odor. This is normal during start-up. You may notice the smell is more acute if the appliance was left idle for a long period.
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Maintenance
Battery Replacement Receiver Battery Installation Install four AA batteries into the receiver (see illustration below). You can use the batteries from the battery backup tray on the appliance. See the installation instructions for details. These batteries control the comfort control and act as a power-backup in case the household (AC) current goes out.
Transmitter Battery Installation Install the three included AAA batteries into the remote (see illustration below).
T he remote receiver us es 4 AA batteries . °F
e ry a tt
B AA
e ry a tt
AA
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ry tte
A
ry tte
AB
Ba
Ba
ry tte ry tte
Ba
Ba
AA
AA
AA
AA
AA
T he remote us es 3 AAA batteries .
AB
e ry a tt
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Maintenance Accent Light Replacement Accent Light Installation Accent lights are included in your heater to provide additional lighting. These bulbs will burn out over time. To replace, follow the directions below: Shut off gas to the heater and let it cool for 15 minutes. Remove the glass (see page 21) and media. Replace the halogen bulbs with the following bulbs: NOTE: Take care to not touch the bulbs with your fingers – use foam packing or paper towel to hold the bulbs:
35 Watt 120 Volt T4 Halogen Bulb (G6.35 Base)
Lower Accent Lights The lower accent lights are located at the back of the firebox behind the hoods shown below. They can be removed by pulling them out vertically.
Upper Accent Lights The upper accent light can be accessed by removing the 4 screws with a ¼” nutdriver, as shown below.
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Maintenance
The upper accent light assembly drops down to expose the accent light. When replacing the assembly, carefully insert the wiring into this cavity to ensure the wiring is not pinched.
The upper accent light is secured with two small screws. Loosen the lower screws (NOT the upper screws) to disengage the accent light.
CAUTION: Do not over-tighten the screws when replacing the accent light.
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Maintenance Yearly Service Procedure 1. 2. 3.
4.
5.
6.
7.
8.
Failure to inspect and maintain the heater may lead to improper combustion and a potentially dangerous situation. We recommend the following procedures be done by a qualified technician. Turn the pilot flame to continuous. It should touch approximately 3/8" of the top of the flame sensor. If it does not, contact your dealer for service. Shut off gas to the heater and let it cool for 15 minutes. Remove the glass (see page 21). Glass may be cleaned with glass cleaner and a soft cloth (do not use abrasive cleaners). Remove the media (NOTE: The media may be fragile). If severely deteriorated, replace. Check the media for sooting. A small amount of soot along the bottom of the media is normal. If excessive sooting is found, the heater will require adjustment. Contact your dealer. Inspect the burner and remove any debris. Make sure the burner is not warped, cracked, or damaged. Check the firebox and area around the pilot to make sure there is no warping or damage. If any problem is found, discontinue use and contact your dealer for service. Replace the media. Clean and replace the glass. If the glass is damaged, replace. Make sure the gasket along the perimeter of the glass contacts the face of the firebox and forms an air-tight seal. If it does not, re-align or replace the gasket to insure an air-tight seal. Inspect the area behind the access door. Clean if necessary. Check the gas control valve and the gas lines. If damage is found, discontinue use and contact your dealer for service. Clean the air channels, ducts, and blower (if applicable). Start the main burner. Inspect the main burner and pilot flame. After 15 minutes the flames should be orange/yellow and not touch the top of the firebox. If the pilot or main burners do not burn correctly, contact your dealer for service. Monitor blower operation. Remove any debris or vegetation near the vent termination. Contact your dealer if any sooting or deterioration is found near the vent termination. Venting system should be examined by a qualified agency.
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Maintenance
Replacement Parts Caution:
Use only Travis Industries replacement parts. Do not use substitute materials.
Warning:
Do not operate appliance with the glass front removed, cracked, or broken. Replacement of the glass should be done by a licensed or qualified service person.
Contact your local Travis Industries Dealer for a Replacement Parts List
Troubleshooting Table Problem: Main Burners Will Not Start Fireplace Controller Beeps
Possible Cause:
Don't Call for Service Until You:
The ON/OFF switch is turned to "OFF" The remote control is not working correctly The thermostat is disconnected or set too low No propane in tank
Turn the ON/OFF switch to "ON". See the remote control instructions. See "Thermostat Operation". Check Tank Level.
The power backup batteries are dead (heater will beep once repeatedly)
Replace the batteries (see page 40).
The heater encountered an error when trying to start (heater beeps 3 times repeatedly)
Make sure gas is turned on. Turn heater off for 5 seconds (make sure standing pilot is off) – then turn back on.
The heater encountered a pilot error (heater beeps 2 times repeatedly)
Contact your dealer if this occurs.
Thermostat Does Not
The ON/OFF switch is turned to "OFF" The thermostat is set too low
Turn the ON/OFF switch to "ON". Check thermostat.
The fireplace is not getting electricity The fireplace is not up to temperature
Check the breaker switch. Let the fireplace burn for at least 15 minutes.
The fireplace has just been started
This is normal - see "Starting the Fireplace for the First Time". Adjust Air Shutter - contact your dealer.
Work Fireplace Will Not Distribute Heat Flames Are Too Blue
Improper air shutter adjustment
Rear Flames Are Too Short (Under 6") Thin Layer of Soot Covers the Glass
© Travis Industries
The flame height may be turned too low
Turn the flame height to "HI" See "Adjusting the Flame Height".
The media or coals are placed incorrectly Improper air shutter adjustment
See "Media Installation". Adjust air shutter - contact your dealer.
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Maintenance Wiring Diagram CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Spark Rod
Pilot Sensor
Pilot Ground
CN4
Comfort Control Valve
PILOT SENSOR
SPARK ROD
DIGITAL FIREPLACE BURNER CONTROL VALVE
CN0
DIAGNOSTIC
COMMAND
GROUND
POWER
CN1
CN2
STEPPER MOTOR
COMFORT CONTROL VALVE
CN3
Red Black Red POWER SUPPLY
Black
Green White
COMFORT CONTROL
VALVE
ON / OFF Green
Orange
RECEIVER
Yellow / Green
CONTINUOUS PILOT
IPI / CPI Blue
White
TOP
FAN CONTROL
INTERMITTENT PILOT
Fan Controller (4) AA Batteries
Remote Receiver
POWER
110V OUT
FAN
AUX OUT
COM
120 VAC Power In 4 Amp Fuse Optional Blower(s)
© Travis Industries
4 Amp Fuse
Accent Light (s)
Accent Light Rheostat
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6” (153mm) 12” (305mm) 5” (127mm)
Base of Insert to Mantel Base of Insert to Top Facing Flue Vent Enclosure Clearances
L.P. N.G. 39,000 39,000 11,872 14,835 #54 #44 1.25mm #45
Minimum Inlet Pressure (inches W.C.) Maximum Inlet Pressure (inches W.C.) Manifold Pressure on “HI” (inches W.C.)
L.P. 11” 13” 11”
N.G. 5.5” 7” 3.5”
See Owner’s Manual See Owner’s Manual See Owner’s Manual See Owner’s Manual
WARNING: Failure to install this appliance per the manufacturer’s instructions or failure to use only parts specifically approved with this appliance may result in property damage or personal injury.
www.travisproducts.com
Manufactured by:
This appliance is equipped for use only at altitudes 0-2,000 feet (0-610m) in the USA. In Canada, 0-4,500 feet (0-1370m). For altitudes above 2,000 feet, the vent configuration, orifice, or combination of both may need to be changed. See owner’s manual for information on making these changes.
Input Rate on “HI” (BTU/Hr) Input Rate on “LO” (BTU/Hr) Orifice Size - Front (DMS) Orifice Size - Rear (DMS)
FAN TYPE VENTED CIRCULATOR Blower Electrical Rating: 120 VAC, 1.8 Amps, 60 Hz, 205 Watts Part No. 228-10123 / 228-10124 fan or blower assembly may be used
Side of Insert to Adjacent Wall Hearth Depth Hearth to Sides of Insert
not operate this appliance with glass removed, cracked or broken. Replacement of the panel(s) should be done CAUTION: Do by a licensed or qualified service person.
Tested to: ANSI Z21.88-2009/CSA 2.33-2009 “Vented Gas Fireplace Heater”, CGA 2.17-M91 (R2009) “Gas Burning Heating Appliances for Manufactured Homes”, and CSA P.4.1-09 Testing method for measuring annual fireplace efficiency. This appliance must be installed in accordance with local codes, if any; if none, follow the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or Natural Gas and Propane Installation Codes, CSA B149.1. This appliance must be installed in accordance with the current Standard CAN/CSA Z240 MH, Mobile Housing, in Canada or with the Manufactured Home Constructions and Safety Standard, Title 24 CFR, Part 3280, in the United States, or when such a standard is not applicable, ANSI/NCSBCS A225.1/NFPA 501A, Manufactured Home Installation Standard. This vented gas fireplace heater is equipped at the factory for use with natural gas. If conversion to propane (LP) is desired, the optional factory conversion kit must be used. Part No. 225-20154 register kit may be used. This appliance is only for use with the type(s) of gas indicated on the rating plate and may be installed in an aftermarket, permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes. See owner’s manual for details. This appliance is not convertible for use with other gases, unless a certified kit is used. For OEM installation in a manufactured home (USA) only or mobile home only. This vented gas fireplace heater is not for use with air filters. Keep burner and control compartment clean. See installation and operating instructions accompanying appliance. This appliance must be properly connected to a venting system in accordance with the manufacturer’s installation instructions. Use only approved co-linear direct vent system to vent this appliance to the exterior. See owner’s manual for approved brands of venting. If the vent-air intake system is disconnected for servicing or any other reason, it must be resealed and / or reinstalled. WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appliance. For assistance or additional information consult a qualified installer, service agency or the gas supplier.
Report No. G100405040PRT-001 Control No. 4000515
Minimum Clearances to Combustibles
46 Safety Label
Safety Label The safety (listing) label is attached to the operating tag (chained to the heater near the gas control valve). A copy is shown below.
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Limited 7 Year Warranty
47
Register your TRAVIS INDUSTRIES, INC. Limited 7 Year Warranty online at traviswarranty.com, or complete the enclosed Warranty card and mail it within ten (10) days of the appliance purchase date to: TRAVIS INDUSTRIES, INC., 4800 Harbour Pointe Blvd. SW, Mukilteo, WA 98275. TRAVIS INDUSTRIES, INC. warrants this gas appliance (appliance is defined as the equipment manufactured by Travis Industries, Inc.) to be defect-free in material and workmanship to the original purchaser from the date of purchase as follows: Check with your dealer in advance for any costs to you when arranging a warranty call. Mileage or service charges are not covered by this warranty. This charge can vary from store to store.
Component
Years 1 & 2 Parts & Labor
Years 3 Through 5 Parts & Labor
Years 6 & 7 Parts Only
Burner Assembly Burner Pan Assembly, Air Shutter Assembly, Main Burner Orifice
Electrical Assembly (within heater structure): Wiring harness, snap discs, rheostat speed control
Gas Control Assembly ustable control valve, fireplace controller, pilot assembly and pilot wiring
Glass Glass (breakage from thermal shock)
Media Log Set, Stones, etc.
Gold, Nickel & Copper Plating Face & Door (see “Conditions and Exclusions” # 9)
Accessories Firebacks, Power Heat Ducts, Andirons, etc…
One-Way Freight Allowance One-way freight allowance on pre-authorized repair done at factory is covered.
Convection Heat Exchanger Convection heat exchanger assembly
Firebox Assembly Adjustable Air Restrictor, Pressure Relief Mechanisms, Glass Attachment Mechanism
EXCLUDED COMPONENTS: Paint, Gasketing, and Accent Light Bulbs
CONDITIONS & EXCLUSIONS 1. This new gas appliance must be installed by a qualified gas appliance technician. It must be installed, operated, and maintained at all times in accordance with the instructions in the Owner’s Manual. Any alteration, willful abuse, accident, neglect, or misuse of the product shall nullify this warranty. 2. This warranty is nontransferable, and is made to the ORIGINAL purchaser, provided that the purchase was made through an authorized TRAVIS dealer. 3. Discoloration and some minor expansion, contraction, or movement of certain parts and resulting noise, is normal and not a defect and, therefore, not covered under warranty. The installer must ensure the appliance is burning as per the rating tag at the time of installation. Over-firing (operation above the listed BTU rate) of this appliance can cause serious damage and will nullify this warranty. 4. The warranty, as outlined within this document, does not apply to the chimney components or other Non-Travis accessories used in conjunction with the installation of this product. If in doubt as to the extent of this warranty, contact your authorized TRAVIS retailer before installation. 5. Travis Industries will not be responsible for inadequate performance caused by environmental conditions such as nearby trees, buildings, roof tops, wind, hills or mountains or negative pressure or other influences from mechanical systems such as furnaces, fans, clothes dryers, etc. 6. This Warranty is void if: a. The unit has been operated in atmospheres contaminated by chlorine, fluorine or other damaging chemicals. b. The unit is subject to submersion in water or prolonged periods of dampness or condensation. c. Any damage to the unit, combustion chamber, heat exchanger or other components due to water, or weather damage which is the result of, but not limited to, improper chimney/venting installation. 7. Exclusions to this 7 Year Warranty include: injury, loss of use, damage, failure to function due to accident, negligence, misuse, improper installation, alteration or adjustment of the manufacturer's settings of components, lack of proper and regular maintenance, damage incurred while the appliance is in transit, alteration, or act of God. 8. This 7 Year warranty excludes damage caused by normal wear and tear, such as paint discoloration or chipping, worn or torn gasketing, corroded or cracked logs, embers, etc. Also excluded is damage to the unit caused by abuse, improper installation, modification of the unit, drilling of the orifices, or the use of fuel other than that for which the unit is configured. Units are shipped for natural gas and must be converted to propane using the included conversion kit. Confirm fuel configuration with your installer. 9. Damage to gold or nickel surfaces caused by fingerprints, scratches, melted items , or other external sources left on the gold or nickel from the use of cleaners other than denatured alcohol is not covered in this warranty. 10. TRAVIS INDUSTRIES, INC. is free of liability for any damages caused by the appliance, as well as inconvenience expenses and materials. Incidental or consequential damages are not covered by this warranty. In some states, the exclusion of incidental or consequential damage may not apply. 11. This warranty does not cover any loss or damage incurred by the use or removal of any component or apparatus to or from the gas appliance without the express written permission of TRAVIS INDUSTRIES, INC. and bearing a TRAVIS INDUSTRIES, INC. label of approval. 12. Any statement or representation of TRAVIS products and their performance contained in TRAVIS advertising, packaging literature, or printed material is not part of this 7 year warranty. 13. This warranty is automatically voided if the appliance’s serial number has been removed or altered in any way. If the appliance is used for commercial purposes, it is excluded from this warranty. 14. No dealer, distributor, or similar person has the authority to represent or warrant TRAVIS products beyond the terms contained within this warranty. TRAVIS INDUSTRIES, INC. assumes no liability for such warranties or representations. 15. Travis Industries will not cover the cost of the removal or re-installation of hearths, facing, mantels, venting or other components. 16. If for any reason any section of this warranty is declared invalid, the balance of the warranty remains in effect and all other clauses shall remain in effect. 17. THIS 7 YEAR WARRANTY IS THE ONLY WARRANTY SUPPLIED BY TRAVIS INDUSTRIES, INC., THE MANUFACTURER OF THE APPLIANCE. ALL OTHER WARRANTIES, WHETHER EXPRESS OR IMPLIED, ARE HEREBY EXPRESSLY DISCLAIMED AND PURCHASER’S RECOURSE IS EXPRESSLY LIMITED TO THE WARRANTIES SET FORTH HEREIN.
IF WARRANTY SERVICE IS NEEDED: 1. If you discover a problem that you believe is covered by this warranty, you MUST REPORT it to your TRAVIS dealer WITHIN 30 DAYS, giving them proof of purchase, the purchase date, and the model name and serial number. 2. Travis Industries has the option of either repairing or replacing the defective component. 3. If your dealer is unable to repair your appliance’s defect, he may process a warranty claim through TRAVIS INDUSTRIES, INC., including the name of the dealership where you purchased the appliance, a copy of your receipt showing the date of the appliance’s purchase, and the serial number on your appliance. At that time, you may be asked to ship your appliance, freight charges prepaid, to TRAVIS INDUSTRIES, INC. TRAVIS INDUSTRIES, INC., at its option, will repair or replace, free of charge, your TRAVIS appliance if it is found to be defective in material or workmanship within the time frame stated within this 7 year warranty. TRAVIS INDUSTRIES, INC. will return your appliance, freight charges (years 1 to 5) prepaid by TRAVIS INDUSTRIES, INC., to your regional distributor, or dealership. 4. Check with your dealer in advance for any costs to you when arranging a warranty call. Mileage or service charges are not covered by this warranty. This charge can vary from store to store.
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Optional Equipment
(for qualified installers only)
LP Conversion Instructions WARNING This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer’s instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life. The qualified service agency is responsible for the proper installation of this kit. The installation is not proper and complete until the operation of the converted appliance is checked as specified in the manufacturer’s instructions supplied with the kit. Packing List
LP Orifices
(2) LP Seal Plates
Convert the appliance prior to installing the gas line to ensure proper gas use.
Note: This change is only applicable for NG units. On LP, any orifice gaskets are removed and discarded. 1. 2. 3. 4.
Access the firebox. Remove the burners (see “Remove the Burner,” in the owners manual). Remove and discard the two existing orifice gaskets (see “a” below). Install the new 1”x1” gasket (see “b” below). NOTE: The hole in the shorter gasket is not in exact center. Make sure to install the shorter gasket with the longer end at the bottom. 5. Bend and install the new 2¾” gasket (see “c” below).
c b
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6. Remove and discard the stock seal plates. Install the LP seal plates.
Stock Seal Plate
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Optional Equipment
(for qualified installers only)
7. Install the LP (propane) orifices.
ORIFICE SIZE (ID) Front Burner Orifice Rear Burner Orifice
Natural Gas #44 DMS #45 DMS
LP (Propane) #54 DMS 1.25mm DMS
Rear Orifice Front Orifice
8. Remove the pilot orifice following the instructions below. Replace with the propane pilot orifice (included with stepper motor).
a
Lift the pilot hood
c
Remove the orifice and replace with the LP orifice. Screw the orifice all the way in and replace the pilot hood.
off the pilot assembly.
Orifice Identification: LP (Propane) Orifice
b
35
Use a hex wrench to
35
unscrew the orifice.
NG (Natural Gas) Orifice
62 5/32" Hex
NOTE: when re-attaching, this pin lines up with the notch in the pilot hood.
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Optional Equipment (for qualified installers only) 9. Replace the firebox components. Restore the fireplace to the correct configuration. Install the firebacks before re-installing the burner. 10. Access the stepper motor (shown below). The stepper motor (adjustable regulator) has an installation sheet included with it – make sure to follow all of the directions. Disconnect the wiring from the stepper motor. Remove the stock stepper motor and replace with the LP version. – MAKE SURE IT IS CORRECTLY ORIENTED. Secure using the screws included with the motor – tighten to 25 Lb-inches. Leak test this area after installation to verify proper installation. Re-attach the wiring.
11. Restore the appliance to the correct configuration. Make the gas line connection, bleed the gas line (if applicable), start the heater and thoroughly leak-test all gas connections and the gas control valve.
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Index Listen for the “Beep” ........................................ 34 Listing Details..................................................... 2 Location of Controls ......................................... 31 Low Battery Indicator ....................................... 38 Lower Accent Lights ........................................ 41 LP Conversion Instructions .............................. 49 Mantel Clearances ........................................... 11 Manual On-Off / Smart Thermostat / Standard Thermostat ................................................... 35 Mode Controls (Flame, Blower, Light, Comfort Control)......................................................... 36 Normal Operating Odors .................................. 39 Normal Operating Sounds ............................... 39 Order of Installation............................................ 7 Packing List........................................................ 7 Power Outages ................................................ 39 Receiver Batteries............................................ 38 Receiver Battery Installation ............................ 40 Remote Operation............................................ 34 Remote Set-Up ................................................ 30 Replacement Parts .......................................... 44 Safety Label ..................................................... 46 Starting the Heater for the First Time .............. 31 Steps for Finalizing the Installation .................. 25 Synchronize the Transmitter to the Receiver .. 30 Transmitter Batteries ....................................... 38 Transmitter Battery Installation ........................ 40 Troubleshooting Table ..................................... 44 Upper Accent Lights ........................................ 41 Vent Attachment – Tight Installations .............. 20 Vent Configurations ......................................... 19 Vent Connector Attachment............................. 21 Vent Installation ............................................... 18 Vent Location ................................................... 19 Vent Requirements .......................................... 14 Verify the Fan Control Module Is On ............... 30 Wiring Diagram ................................................ 45 Yearly Service Procedure ................................ 43
Accent Light Installation ................................... 41 Accent Light Replacement ............................... 41 Accent Lights .................................................... 33 Additional Items Required .................................. 7 Adjusting the Diffuser ....................................... 17 Adjusting the Exhaust Restrictor ...................... 16 Air Shutter Adjustment ..................................... 26 Altitude Considerations .................................... 14 Battery Replacement........................................ 40 Before You Begin ............................................. 30 Burner Removal ............................................... 27 Child-Proof Feature .......................................... 38 Clearances ....................................................... 11 Continuous/Intermittent Pilot Switch ................ 34 Diffuser Adjustment .......................................... 17 Dimensions ........................................................ 6 Direct Operation ............................................... 32 Display Overview ............................................. 34 Electrical Requirements ................................... 11 Electrical Specifications (for blowers) ................ 6 Exhaust Restrictor ............................................ 15 Factory-Built (Metal) Wood-Burning Fireplace Requirements ................................................. 9 Features ............................................................. 6 Fireplace Clearances to Gas Insert ................... 8 Fireplace Requirements ..................................... 8 Fuel .................................................................... 6 Gas Inlet Pressure ........................................... 12 Gas Line Installation......................................... 13 Gas Line Requirements ................................... 12 Glass Frame Removal and Installation ............ 24 Hearth Requirements ......................................... 9 Heating Specifications........................................ 6 Important Information ......................................... 2 Installation Options............................................. 6 Installation Warnings .......................................... 7 Introduction ........................................................ 2 Leveling Bolts ................................................... 10
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