Transcript
61D INSTRUCTION MANUAL
ANALOG I/O MODULE (DeviceNet)
MODEL
61D
CONTENTS 1. GENERAL DESCRIPTION ..................................................................................................... 2 2. HARDWARE SPECIFICATIONS ............................................................................................ 3 2.1 61D-❑1 (suffix codes 04, 08, or 16 in ❑) ................................................................................................. 3 2.2 61D-❑2 (suffix codes 04, 08, or 16 in ❑) ................................................................................................. 3
3. COMPONENT IDENTIFICATIONS & HARDWARE ADJUSTMENTS ................................... 4 4. EXTERNAL DIMENSIONS mm (inch).................................................................................. 5 5. CONNECTING DATA LINK WIRES ........................................................................................ 5 5.1 COMMUNICATION WIRE ........................................................................................................................ 5 5.2 POINTS OF CAUTION IN HANDLING WIRES ........................................................................................ 6 5.3 WIRE IDENTIFICATION ........................................................................................................................... 6
6. POINTS OF CAUTION IN CONNECTING WIRES ................................................................. 6 7. DATA CONVERSION ............................................................................................................. 7 8. DEVICE PROFILE & OBJECT IMPLEMENTATION .............................................................. 8 8.1. SLAVE DEVICE PROFILE ........................................................................................................................ 8 8.2. OBJECT IMPLEMENTATION ................................................................................................................... 8
9. TROUBLESHOOTING ......................................................................................................... 12 9.1 MS & NS INDICATORS .......................................................................................................................... 12 9.2 TROUBLESHOOTING ........................................................................................................................... 12
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1. GENERAL DESCRIPTION The model 61D, Analog I/O Module, is used as remote device for DeviceNet. Model number and suffix codes are designated as follows:
61D–❑❑–❑ MODEL CAPACITY 04: 4 positions 08: 8 positions 16: 16 positions I/O TYPE 1 : Input 2 : Output POWER INPUT K : 85 – 132V AC R : 24V DC Various inputs and outputs are available by employing Mini-M series, Pico-M series or other signal conditioners. The 61D input module converts analog inputs (0 – 100%) proportionally into 16-bit binary signals. The one for output converts 16-bit binary signals proportionally into analog outputs (0 – 100%). This instruction manual explains hardware specifications, component identification, and wiring instructions, etc.
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2. HARDWARE SPECIFICATIONS 2.1 61D-❑1 (suffix codes 04, 08, or 16 in ❑) ITEM Analog input Digital output I/O characteristics Maximum resolution Accuracy No. of analog input channels
SPECIFICATIONS 1 – 5V DC (input resistance ≥1MΩ) 16-bit binary Analog input range 0 – 100% proportional to hexadecimal 0000 – 1770 (0 – 6000) 1mV for 1 – 5V DC range ≤±0.1% 61D-041 4 61D-081 8 61D-161 16 Isolation Field input to communication section to power (isolated between channels) Required nodes* 61D-041 4 (RX/RY 32 points each, RWr/RWw each 4 points) 61D-081 8 (RX/RY 32 points each, RWr/RWw each 8 points) 61D-161 16 (RX/RY 32 points each, RWr/RWw each 16 points) Field I/O connection via Installation Base (models: M❑BS2) Noise immunity 500V p-p, 1µsec. Dielectric strength 1500V AC @ 1 minute (power to I/O module to communication) Insulation resistance ≥100MΩ with 500V DC (power to I/O module to communication) Weight approx. 250 g (0.55 lbs) 85 – 132V AC Power input 61D-❑1-K 24V DC ±10% 61D-❑1-R approx. 4VA Power consumption 61D-❑1-K approx. 160mA Current consumption 61D-❑1-R Power output 11 – 25V DC (supplied from the communication terminals); 60mA max. at 24V *Applicable to OMRON CompoBus/D
2.2 61D-❑2 (suffix codes 04, 08, or 16 in ❑) ITEM Analog output Digital input I/O characteristics Maximum resolution Accuracy No. of analog input channels
SPECIFICATIONS 1 – 5V DC 16-bit binary Analog output range 0 – 100% proportional to hexadecimal 0000 – 1770 (0 – 6000) 1mV for 1 – 5V DC range ≤±0.1% excluding the accuracy of I/O modules 61D-042 4 61D-082 8 61D-162 16 Isolation Field input to communication section to power (isolated between channels) Required nodes* 61D-042 4 (RX/RY 32 points each, RWr/RWw each 4 points) 61D-082 8 (RX/RY 32 points each, RWr/RWw each 8 points) 61D-162 16 (RX/RY 32 points each, RWr/RWw each 16 points) Field I/O connection via Installation Base (models: M❑BS2) Noise immunity 500V p-p, 1µsec. Dielectric strength 1500V AC @ 1 minute (power to I/O module to communication) Insulation resistance ≥100MΩ with 500V DC (power to I/O module to communication) Weight approx. 250 g (0.55 lbs) 85 – 132V AC Power input 61D-❑2-K 24V DC ±10% 61D-❑2-R approx. 4VA Power consumption 61D-❑2-K approx. 160mA Current consumption 61D-❑2-R Power output 11 – 25V DC (supplied from the communication terminals); 60mA max. at 24V *Applicable to OMRON CompoBus/D
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3. COMPONENT IDENTIFICATIONS & HARDWARE ADJUSTMENTS Modular Jack Power LED MS Indicator LED NS Indicator LED PWR MS NS
NA0 NA1 NA2 NA3 NA4 NA5 DR0 DR1
Node Address Setting Baud Rate Setting
Terminal Block
ON
■DIP SWITCHES •NA0 – NA5 (Node Address) NA0
NA1
NA2
NA3
NA4
NA5
20
21
22
23
24
25
A node address is defined in 6-digit binary code. NA0 to NA5 correspond to the least to most significant digits. DIP SW
■INDICATORS The following table defines the LED states of the PWR, MS, and NS indicators. LED
STATE
TO INDICATE
PWR
Green
Power supplied
MS
Green
OFF
No power supplied Operating in a normal condition
Flashing Green Standby (needs commissioning)
NODE
Red
Critical failure
NA5
NA4
NA3
NA2
NA2
NA0
ADDRESS
0
0
0
0
0
0
0
0
0
0
0
0
1
1
0
0
0
0
1
0
2
0
0
0
0
1
1
3
:
:
:
:
:
:
:
1
1
1
1
0
0
60
Red
1
1
1
1
0
1
61
Flashing Red
Minor link failure
1
1
1
1
1
0
62
OFF
No power supplied
1
1
1
1
1
1
63
0 = OFF, 1 = ON
•DR0, DR1 (*Factory defaut) BAUD RATE
Flashing Red OFF NS
Green
Critical link failure
■CABLE IDENTIFICATION The following table defines wire insulation colors and designations. The 61D terminal block is labeled also in the same colors so that the correct assignment can be confirmed.
DR0
DR1
OFF*
OFF*
250 kbps
ON
OFF
COLOR
500 kbps
OFF
ON ON
ON
Link on-line and connections in the established state
Flashing Green Link on-line but no connections in the established state
125 kbps
N/A
Minor failure No power supplied
DESIG.
DESCRIPTION
black
V–
Power (–)
blue
CAN_L
Signal Low
bare
Drain
Shield
white
CAN_H
Signal High
V+
Power (+)
red
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4. EXTERNAL DIMENSIONS mm (inch)
80 (3.15)
100 (3.94)
2–M3 SCREWS
12 (.47) 50 (1.97)
38 min. (1.50)
103 (4.06)
5. CONNECTING DATA LINK WIRES The following explanations apply to the wires connecting the 61D to the Master Unit.
5.1 COMMUNICATION WIRE The following types of wire are recommended for connecting the 61D to the Master Unit. OMRON
DCA1-5C10 (THIN) DCA2-5C10 (THICK)
KURAMO ELECTRIC
KND-SB (THIN) KND-SB (THICK)
SHOWA ELECTRIC WIRE & CABLE
TDN24U-100G (THIN) TDN18U-100G (THICK)
SUMITOMO WIRING SYSTEMS
DN-24P1+20P1 SBS (THIN) DN-18P1+15P1 SBS (THICK) Paired Wires for Transmission
Paired Wires for Power Output
Grounding Wire red black
blue
white
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61D 5.2 POINTS OF CAUTION IN HANDLING WIRES DO NOT apply extraordinary forces to the wires as explained in the following: (1) DO NOT SQUEEZE the wires with a sharp-edged tool. (2) DO NOT TWIST the wires extraordinarily. (3) DO NOT PULL the wires extraordinarily tight. (4) DO NOT TRAMPLE on the wires. (5) DO NOT PUT objects onto the wires. (6) DO NOT DAMAGE the insulation tube of wires.
5.3 WIRE IDENTIFICATION The following table defines wire insulation colors and designations. The 61D terminal block is labeled also in the same colors so that the correct assignment can be confirmed. COLOR
DESIG.
DESCRIPTION
black
V–
Power (–) Signal Low
blue
CAN_L
bare
Drain
Shield
white
CAN_H
Signal High
V+
Power (+)
red
6. POINTS OF CAUTION IN CONNECTING WIRES Appropriate precautions are required such as follows for protecting the system from external noise interference: (1) Separate analog I/O and communication wires from others in order to prevent surge or induction noises. (2) Separate power input wires (AC) from those for driving motors. (3) Do not install these wires next to main supply circuits or high voltage cables. Never bind them to these circuits. (4) Ground the shield of communication wires at one point. Consideration about locations of the ground may be necessary according to external noise interference.
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7. DATA CONVERSION (1) 61D-❑1 Analog signal range 0 – 100% is converted into hexadecimal and provided to the Master Unit. CONVERTED DATA Hexadecimal (Decimal) 1AF4 (6900) 1770 (6000)
-15 FC7C (-900)
100
115
INPUT (%)
(2) 61D-❑2 Hexadecimal from the Master Unit is converted into analog signal range 0 – 100%. OUTPUT (%)
115 100
FC7C (-900) -15
1770 (6000) 1AF4 (6900) DIGITAL INPUT DATA Hexadecimal (Decimal)
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8. DEVICE PROFILE & OBJECT IMPLEMENTATION 8.1. SLAVE DEVICE PROFILE General Device Data
Physical Conformance Data
Conform to DeviceNet Specification Vendor Name Device Profile Name Device Type Network Power Consumption Connector Style Isolated Physical Layer LEDs Supported MAC ID Setting Default MAC ID Communication Rate Setting Communication Rates Supported Predefined Master/Slave Connection Set Dynamic Connections Supported (UCMM) Fragmented Explicit Message Implemented
Communication Data
Volume I - Release 2.0 Volume II - Release 2.0 M-SYSTEM CO., LTD. Vendor ID = 184 Slave: Generic Profile No. = 0 0 60mA Open-Pluggable Yes Module Network DIP Switch 0 DIP Switch 125k bit/s, 250k bit/s, 500k bit/s Group Only 2 Server No Yes
8.2. OBJECT IMPLEMENTATION (1) Identity Object (01H) Object Class
Attributes Services
Object Instance
Attributes
Services
None Supported None Supported ID 1 2 3 4 5 6 7 8 9 10
Description Vendor Device type Product code Revision Status (bits supported) Serial number Product name State Configuration consistency value Heartbeat interval DiviceNet Services 05H Reset 0EH Get_Attribute_Single
*Depending upon model numbers as in the table below. Model Product Code 13 61D-161-❑ 14 61D-162-❑ 61D-081-❑ 15 16 61D-082-❑ 17 61D-041-❑ 61D-042-❑ 18
Get Set Value Limit Yes No 184 Yes No 0 Yes No * Yes No 1.5 Yes No bit 0, bit 10 Yes No Each unit Yes No * No No No No No No Parameter Options No No
Product Name 61D-161 61D-162 61D-081 61D-082 61D-041 61D-042
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61D (2) Message Router Object (02H) Object Class
Attributes Services Object Instance Attributes Services Vendor Specific Additions
None Supported None Supported None Supported None Supported None
(3) DeviceNet Object (03H) Object Class
Attibutes Services
Object Instance
Attributes
Services
ID 1
Description Revision DiviceNet Services 0EH Get_Attribute_Single
Get Set Value Limit Yes No 02H Parameter Options No
ID 1 2 3 4 5 6 7 8 9
Get Set Value Limit Yes No Yes No Yes No 00H Yes No Yes No No No No No No No No No Paraqmeter Options No No No
Description MAC ID Baud rate BOI Bus-off counter Allocation information MAC ID switch changed Baud rate switch changed MAC ID switch value Baud rate switch value DiviceNet Services 0EH Get_Attribute_Single 4BH Allocate M/S connection set 4CH Release M/S connection set
(4) Assembly Object (04H) Object Class
Attributes Services
None Supported None Supported
Object Instance 1
Section Instance Type Attributes
Information Static I/O ID Description 1 Numbers of memebers in list 2 Member list 3 Data DiviceNet Services 0EH Get_Attribute_Single 10H Set_Attribute_Single
Services
Max Instance 1 Get Set Value Limit No No No No Yes Yes Parameter Options No No
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61D (5) Connection Object (05H) Object Class
Attributes Services Total Active Connections Possible
Object Instance 1
Section Instance Type Production Trigger Transport Type Transport Class Attributes
Services
Object Instance 2
Section Instance Type Production Trigger Transport Type Transport Class Attributes
None Supported None Supported 1
Information Explicit Message Cyclic Server 3 ID Description 1 State 2 Instance type 3 Transport class trigger 4 Produced connection ID 5 Consumed connection ID 6 Initial comm. characteristics 7 Produced connection size 8 Consumed connection size 9 Expected packet rate 12 Watchdog time-out action 13 Produced connection path length 14 Produced connection path 15 Consumed connection path length 16 Consumed connecion path DiviceNet Services 05H Reset 0EH Get_Attribute_Single 10H Set_Attribute_Single Information Polled I/O Cyclic Server 2 ID Description 1 State 2 Instance type 3 Transport class trigger 4 Produced connection ID 5 Consumed connection ID 6 Initial comm. characteristics 7 Produced connection size 8 Consumed connection size 9 Expected packet rate 12 Watchdog time-out action 13 Produced connection path length
Max Instance 1
Get Set Value Limit Yes No Yes No 00H Yes No 83H Yes No Yes No Yes No 21H Yes No FE00H Yes No FE00H Yes Yes Yes Yes One of 01, 03 Yes No 0000 Yes No Yes No 0000 Yes No Parameter Options No No No Max Instance 1
Get Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
Set No No No No No No No No Yes No No
Value Limit 01H 82H
01H ** ** 00 0000 (OUT) 0600 (IN)
14
15
Consumed connection path length
16
Consumed connecion path
17
Services
Produced connection path
Production inhibit time DiviceNet Services 05H Reset 0EH Get_Attribute_Single 10H Set_Attribute_Single
Yes
No
No data (OUT) 20_04_24_01_30_03 (IN) Yes No 0000 (IN) 0600 (OUT) Yes No No data (IN) 20_04_24_01_30_03 (OUT) Yes No 00 Parameter Options No No No
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61D **Depending upon model numbers as in the table below. The actual data is composed of two bites, of which the MSB (00H) and LSB (table below) are inverted. Model Produced Connection Size Consumed Connection Size 20H 00H 61D-161-❑ 10H 00H 61D-081-❑ 61D-041-❑ 08H 00H 00H 20H 61D-162-❑ 00H 10H 61D-082-❑ 61D-042-❑ 00H 08H
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9. TROUBLESHOOTING Basic troubleshooting methods using MS and NS indicator LEDs are explained in this section. For problems concerning the PLC CPU and Master Unit, consult users manuals for these units.
9.1 MS & NS INDICATORS LED
STATE
TO INDICATE
MS
Green
Operating in a normal condition
Flashing Green Standby (needs commissioning) Red Flashing Red OFF NS
Green
Critical failure Minor failure No power supplied Link on-line and connections in the established state
Flashing Green Link on-line but no connections in the established state Red
Critical link failure
Flashing Red
Minor link failure
OFF
No power supplied
9.2 TROUBLESHOOTING MS LED Green ON
NS LED Green ON
Green ON
OFF
Green ON
Green flash
Red ON Red flash
OFF OFF
Green ON
Red ON
Green ON
Red ON
Communicating
STATUS Communicating
NOTES & TROUBLESHOOTING The 61D is in communication with Master Unit.
Node address is already used. Waiting for the Master Unit Checking. to check node address. Standby for commissioning. Standby for the Master Unit to establish connection. Watch-dog timer error Watch-dog timer error Invalid switch setting Invalid DIP SW setting.
The 61D error. Check DIP SW setting and restart the 61D. Node address is already used. The same node address is Change the node address and used for the Master Unit. restart the 61D. Bussoff Bussoff Check the following points (abnormal data transmission) and restart the 61D. •Are the baud rate for both Master and Slave the same? •Is the wire length (main and sub) appropriate? •No breakdown or loosening of wires? •Are the terminators only at the both ends of transmission line? •No excessive noise?
Green ON
Red flashing Timeout
–––
Check the following points and restart the 61D. •Are the baud rate for both Master and Slave the same? •Is the wire length (main and sub) appropriate? •No breakdown or loosening of wires? •Are the terminators only at the both ends of transmission line? •No excessive noise?
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M-SYSTEM WARRANTY 1. What is covered. M-System Co., Ltd. (“M-System”) warrants, only to the original purchaser of new M-System products purchased directly from MSystem, or from M-System’s authorized distributors or resellers, for its own use not for resale, that the M-System products shall be free from defects in materials and workmanship and shall conform to the specifications set forth in the product catalogue applicable to the M-System products for the Warranty Period (see Paragraph 5 below for the Warranty Period of each product). THE ABOVE WARRANTY IS THE ONLY WARRANTY APPLICABLE TO THE M-SYSTEM PRODUCTS AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ALL IMPLIED WARRANTIES OF MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR PURPOSE.
4. Warranty Procedure. If the purchaser discovers a failure of the M-System products to conform to the terms of this warranty within the Warranty Period, the purchaser must promptly (and, in any event not more than 30 days after the discovery of such failure) notify the relevant party as described below either by telephone or in writing at the below address to obtain an Authorized Return (AR) number and return the defective product to the relevant party. The designated AR number should be marked on the outside of the return package and on all correspondence related to the defective product. The purchaser shall return, at purchaser’s expense, defective products only upon receiving an AR number. In order to avoid processing delays, the purchaser must include: copies of the original purchase order and sales invoice; the purchaser’s name, address and phone number; the model and serial numbers of the returned product; and a detailed description of the alleged defect.
2. What is not covered. This warranty does not cover any M-System product which has been: (1) modified, altered or subjected to abuse, misuse, negligence or accident; (2) improperly installed or installed in conjunction with any equipment for which it was not designed; or (3) damaged or destroyed by disasters such as fire, flood, lightning or earthquake. In no event shall M-System be liable for any special, incidental, consequential or other damages, costs or expenses (including, but not limited to, loss of time, loss of profits, inconvenience or loss of use of any equipment).
5. Warranty Period. Signal Conditioner: 36 months from the date of purchase. M-Rester: 12 months from the date of purchase. Valve Actuator: 18 months from the date of shipment from M-System or 12 months from the date of its installation, whichever comes first. Other Products: 36 months from the date of purchase.
3. Remedies. If a defective product is returned to M-System in accordance with the procedures described below, M-System will, at its sole option and expense, either: (1) repair the defective product; (2) replace the defective product; or (3) refund the purchase price for the defective product paid by the purchaser. Except as otherwise provided by applicable state law, these remedies constitute the purchaser’s sole and exclusive remedies and M-System’s sole and exclusive obligation under this warranty.
M-SYSTEM CO., LTD. 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN Phone: (06) 6659-8201 Fax: (06) 6659-8510 E-mail:
[email protected]
