Transcript
Mk2
DOCUMENT CREASING MACHINE ILLUSTRATED PARTS MANUAL Morgana Systems Limited Snowdon Drive Winterhill Milton Keynes Buckinghamshire MK6 1AP United Kingdom Telephone: (01908) 608888 Facsimile: (01908) 692399
ISSUE 5
JANUARY 2005 70-034
INTRODUCTION
ILLUSTRATED PARTS MANUAL The Illustrated Parts Manual has been designed to assist when selecting a part or assembly which may be required to service or repair your machine. The index on page five lists all of the major assemblies in the order in which the machine is constructed. The following page demonstrates how to recognise a part from a sub-assembly and shows the quantity contained within the major assembly. The major assembly number and description is listed at the top of the page and should always be quoted when ordering parts or when seeking technical advice. Before ordering parts confirm that the model number of the machine (listed at the top of page four and five) is identical to the number stamped on the specification plate fixed as shown in section four (starting page 16). Whilst checking this, make a note of the serial number also stamped on the plate. Some components will not be made available individually as they form part of sub-assembly which may require specialist tools and knowledge to dismantle. The machine may not perform correctly if attempts are made to repair sub-assemblies of this type. Accessories (section eight) are available to help make the best possible use from the machine such as the narrow blade set for creasing lighter stocks. Section nine lists the recommended spares and the relevant sub-assemblies that they belong to in the event of worn or damaged parts.
NOTE.... ALWAYS READ THE OPERATORS MANUAL BEFORE MAKING ANY ADJUSTMENTS TO YOUR MACHINE AND ALWAYS DISCONNECT THE POWER SUPPLY BEFORE REMOVING ANY COVERS.
PAGE 2 INTRO.......
PAPER
USING THIS MANUAL..... CIRCLED ITEM NUMBERS IN LISTS & ON ILLUSTRATIONS INDICATE SUB ASSEMBLIES. ITEMS LISTED ARE AVAILABLE INDIVIDUALLY AS SPARE PARTS.
10 11 12 13 14 15 16 17 18 19 30
92 - 039 95-046 95-047 95-049 95-058 95-059 95-060 95-064
1 1 1 1 1 1 1 1
SLIDE FRAME ASSEMBLY - Low SWITCH ASSEMBLY - Set-up SWITCH ASSEMBLY - Feed SWITCH ASSEMBLY - Rotary Setting Dial SWITCH ASSEMBLY - Push Button 1 SWITCH ASSEMBLY - Push Button 2 SWITCH ASSEMBLY - Push Button 3 SWITCH ASSEMBLY - Push Button 4
QUANTITY PER ASSEMBLY
NOTE.... Some sections have footnotes to explain various aspects of the parts lists and accompanying illustrations. They may also include warnings about the fitting of parts, their removal, or the need to use special tools.
TIP.... Some sections have tips to assist you in choosing spare parts for your machine or advice about keeping certain parts readily available to minimise downtime.
WARNING...... SOME SECTIONS HAVE WARNING NOTICES TO ADVISE YOU ABOUT ACTIONS WHICH MAY IMPAIR YOUR MACHINES PERFORMANCE OR CAUSE UNNECESSARY DAMAGE.
CREASER
PAGE 3
708202
AUTOCREASER
AUTOMATIC DOCUMENT CREASING MACHINE PAGE 4
PAPER
CONTENTS SECTION
ASSEMBLY
1
7-01-03
MAIN ASSEMBLY
6
2
7-03-03
FEED BED ASSEMBLY
10
3
7-04-02
PAPER CONTROL ASSEMBLY
15
4
7-05-04
SERVICES 50Hz
16
5
125-01-08
BLACK BOX ASSEMBLY
22
6
7-06-04
CREASER UNIT
24
7
7-08-01
STACKER ASSEMBLY
32
8
7-95-05
DISPATCH KIT
34
9
-
ACCESSORIES AND OPTIONS
35
10
-
RECOMMENDED SPARES
36
NOTE....
CREASER
DESCRIPTION
708202 PAGE
TIP.... To assist you in quickly finding the section you require, there are numbered tabs positioned down the outside edges of each page.
PAGE 5
7 - 01 - 03
MAIN ASSEMBLY
32 2
11
3, 26
16
18
19, 29
22 9
25, 30 6 1 18
10 21 24 4
12 17 13
PAGE 6
8
15
20 27 30
23
14 28, 31
5
12
PAPER
MAIN ASSEMBLY ITEM
PART NUMBER
QTY
7 - 01 - 03
DESCRIPTION
1
71-017
1
MAIN FRAME
2
71-002-02
2
TIE BAR - Support
3
71-015
2
PAD - Stacker
4
91-002
1
PLINTH
5
91-003
1
COMPRESSOR SUPPORT
6
91-004
1
COMPRESSOR STRAP
7
91-005
1
AXLE - Wheels
8
91-006-02
1
WHEEL TUBE
9
91-024
1
CORD PULLEY - Compressor
10
91-025
4
BUNG - Compressor
11
96-060
1
LABEL - Roller Unlock
12
606-028
2
FOOT - Black
13
613-022
1
CABLE GLAND - Plastic
14
615-031
4
FLEX-LOC BUSH - M8
15
617-008
2
WHEEL - Ø100
16
621-025
1
FAN - Plastic
17
621-029
1
SIDE CHANNEL BLOWER
18
401-02-040-008
10
19
403-01-050-025
2
Screw Socket Cap Head M5 x 25 Long
20
404-01-060-010
2
Screw Socket Countersunk M6 x 10 Long
21
405-01-060-010
2
Screw Socket Cap Head M6 x 10 Long
22
405-01-080-016
4
Screw Socket Button Head M8 x 16 Long
23
405-01-080-030
4
Screw Socket Button Head M8 x 30 Long
24
405-01-080-080
2
Screw Socket Button Head M8 x 80 Long
25
414-01-060-010
4
Screw Hexagon Head M6 x 10 Long
26
404-01-040-006
2
Screw Pozi Countersunk M4 x 6 Long
27
461-01-060
2
Nut Full M6
28
461-01-080
4
Nut Full M8
29
481-050
2
Washer Plain M5
30
481-060
6
Washer Plain M6
31
481-080
4
Washer Plain M8
32
71-005
4
SUPPORT SPOOL - Autocreaser
Screw Pan Pozi Taptite M4 x 8 Long
THIS SECTION IS CONTINUED ON THE FOLLOWING PAGES
CREASER
PAGE 7
7 - 01 - 03
MAIN ASSEMBLY
33, 34
35
36
PAGE 8
PAPER
MAIN ASSEMBLY
7 - 01 - 03
THIS SECTION IS CONTINUED FROM THE PREVIOUS PAGE ITEM
PART NUMBER
QTY
DESCRIPTION
33
71-016
4
SHOCK SLEEVE - Autocreaser
34
615-014
8
Circlip External
35
71-019
1
FOAM
36
71-018-02
4
BRACKET
37
91-006
1
WHEEL TUBE
38 39
CREASER
PAGE 9
7 - 03 - 03
PAGE 10
FEED BED ASSEMBLY
PAPER
FEED BED ASSEMBLY ITEM
PART NUMBER
QTY
7 - 03 - 03
DESCRIPTION
1
73-011
1
FRAME FEED SYSTEM - Autocreaser
2
73-004
2
KEY HOLE LATCH - Autocreaser
3
73-009
1
FEED BED SPACER
4
76-041
1
FEED PULLEY - Driven
5
93-002
1
MANIFOLD PLATE
6
93-004
1
AIR DISTRIBUTION TUBE
7
93-005
1
KNOB - Air Distribution
8
93-007
1
BELT SUPPORT
9
93-010
1
CENTRE SUPPORT PLATE
10
93-014
1
CHOKE SHAFT
11
93-015
1
LOCKING SPOOL -Choke Shaft
12
93-021
1
FEED BELT
13
93-022
1
DRIVE BELT - Vacuum Roller
14
93-023
4
SHIELD - Self Aligning Ball Race
15
93-033
1
SUPPORT BRACKET - Bed
16
93-037
1
LOADING EXTENSION TABLE
17
93-029
1
MANIFOLD TUBE ASSEMBLY
18
93-030
1
VACUUM ROLLER ASSEMBLY
19
93-031
1
FEED DRUM ASSEMBLY - Idler
20
93-032
1
FEED DRUM ASSEMBLY - Drive
21
01-119
1
UNIVERSAL KNOB SILVER M6
22
401-02-040-008
8
Screw Pan Pozi Taptite M4 x 8 Long
23
401-02-040-016
2
Screw Pan Pozi Taptite M4 x 16 Long
24
402-02-040-016
3
Screw Countersunk Pozi Taptite M4 x 16 Long
25
403-01-040-008
3
Screw Socket Cap Head M6 x 8 Long
26
403-01-060-010
1
Screw Socket Cap Head M6 x 10 Long
27
403-01-060-012
2
Screw Socket Cap Head M6 x 12 Long
28
405-01-060-010
2
Screw Socket Button Head M6 x 10 Long
29
405-01-060-012
2
Screw Socket Button Head M6 x 12 Long
30
408-01-050-030
1
Screw Socket Cone Point M5 x 30 Long
31
409-01-060-035
3
Screw Socket Flat Point M6 x 35 Long
THIS SECTION IS CONTINUED ON THE FOLLOWING PAGES
CREASER
PAGE 11
7 - 03 - 03
FEED BED ASSEMBLY
46
46
PAGE 12
PAPER
FEED BED ASSEMBLY
7 - 03 - 03
THIS SECTION IS CONTINUED FROM THE PREVIOUS PAGE ITEM
PART NUMBER
QTY
DESCRIPTION
32
409-01-040-006
1
Screw Socket Flat Point M4 x 6 Long
33
409-01-040-012
1
Screw Socket Flat Point M4 x 12 Long
34
414-01-080-012
1
Screw Hexagon Head M8 x 12 Long
35
461-01-060
2
NUT - Full M6
36
481-040
5
WASHER - Plain M4
37
481-060
2
WASHER - Plain M6
38
481-080
3
WASHER - Plain M8
39
601-088
1
SPRING PLUNGER
40
604-060
1
WAVED WASHER Ø27.5
41
604-062
1
WAVED WASHER Ø43.5
42
605-004
2
NYLON WASHER
43
609-011
1
‘O’ RING Ø20
44
609-014
1
‘O’ RING Ø15
45
615-035
2
METRIC PUSH - IN FIX
46
615-040
1
BRG. RETAINING RING Ø25
47
51-095
1
CLAMP WASHER
CREASER
PAGE 13
7 - 04 - 02
PAPER CONTROL ASSEMBLY
5
6
17
18
8
14
11
21 28
30 31
9
6 18
7
29 16
15
13
22
26 23 23 19 10 3
1 2
20
12
PAGE 14
PAPER
PAPER CONTROL ASSEMBLY 7 - 04 - 02 ITEM
PART NUMBER
QTY
DESCRIPTION
1
74-001
1
FEED BED - Autocreaser
2
74-002
1
CONTROL BED
3
74-003
1
BALL HOLDER
4
94-020
1
KNOB - Paper Gate
5
94-021
1
LABEL - Up Graphics for Paper Gate
6
94-026
2
CLAMP KNOB - Side Lay
7
94-028
2
LOCK PIN ASSEMBLY - Side Lay
8
74-010
1
CHASSIS - Paper Gate
9
48-005
1
PAPER GATE (DISK)
10
74-009
1
LOADING TABLE
11
94-053
1
SIDELAY - Solid
12
94-058
1
BACKSTOP ASSEMBLY
13
94-059
1
SUPPORT POST
14
603-050
1
DOWEL PIN
15
604-037
1
DISC SPRING
16
604-061
1
COMPRESSION SPRING
17
605-041
1
SPHERICAL SEATING WASHER
18
605-043
2
NYLON WASHER M5
19
617-003
5
DIA. 20 STEEL BALL
20
401-02-050-020
2
Screw Pan Pozi Taptite M5 x 20 Long
21
403-01-050-010
1
Screw Socket Csk Head M5 x 8 Long
22
409-01-040-006
1
Screw Socket Set Flat Point M4 x 6 Long
23
417-04-006-312
19
Screw Truncated C sunk 6-32 UNC x 5/16 Long
24
461-01-100
1
NUT - Full M10
25
481-100
1
WASHER M10
26
94-075
1
MEMBRANE - Moving Sidelay
27
616-016
28
405-01-05-020
1
Screw Socket Button Head M5 x 20 Long
29
604-078
1
Spring
30
74-011
1
SPINDLE - Paper Gate
31
602-057
1
Bush
A/R
ADHESIVE
32 33
CREASER
PAGE 15
7 - 05 - 04
SERVICES - 50Hz
20
23 5 21
15 18 22
13 8
7
4
14 11
19
17
29 6 3 24
16
24
25,27 28
30
10 9 1
PAGE 16
24
12
2
PAPER
SERVICES - 50Hz ITEM
PART NUMBER
QTY
7 - 05 - 04
DESCRIPTION
1
75-092
1
COMPRESSOR SERVICE PANEL
2
75-091
1
SERVICE PANEL
3
75-041-02
1
FOAM - Internal Baffle
4
95-011
1
VALVE SEAT - Vacuum Port
5
95-012
1
VALVE BLOCK - Solenoid
6
75-005
1
INTERNAL BAFFLE - Autocreaser
7
95-030
1
LABEL - Air Separation
8
95-038
1
LABEL - Manifold Numbers
9
95-017
1
HOSE - Vacuum
10
95-018
1
HOSE - Separation Air
11
95-031
1
HOSE - Evacuation
12
95-032
1
HOSE - Exhaust
13
95-039
1
AIR CONTROL BLOCK ASSEMBLY
14
95-040
1
AIR SPOOL ASSEMBLY
15
95-063
1
CROSS TUBES - Valves
16
65-104
1
SPECIFICATION PLATE
17
601-036
2
GROMMET
18
609-011
1
‘O’ RING
19
609-013
2
‘O’ RING
20
613-258
1
CONNECTOR - Solenoid Valve
21
613-136
1
TUBE AND NUT ASSEMBLY
22
613-137
1
PLUNGER AND SPRING
23
613-255
1
SOLENOID COIL
24
401-02-040-008
26
Screw Pan Pozi Taptite M4 x 8 Long
25
481-040
1
Washer Plain M4
26
401-02-040-012
1
Screw Pan Pozi Taptite M4 x 12 Long
27
461-01-040
1
Nut Full M4
28
402-02-040-008
1
Screw Countersunk Pozi Taptite M4 x 8 Long
29
74-005
1
QUICKSTART LABEL - Autocreaser
30
75-131
1
LABEL - AUTOCREASER
31
THIS SECTION IS CONTINUED ON THE FOLLOWING PAGES
CREASER
PAGE 17
SERVICES - 50Hz
7 - 05 - 04
THIS SECTION IS CONTINUED FROM THE PREVIOUS PAGE ITEM
PART NUMBER
QTY
DESCRIPTION
1
75-076
1
CONTROL PCB ASSEMBLY - Autocreaser
2
75-082
1
DISPLAY PCB
3
75-090
1
BRACKET - Bed Support
4
75-003
1
CONTROL PANEL - Autocreaser
5
75-006
1
WIRING LOOM - Autocreaser
6
75-015
1
SWITCH ASSEMBLY - Vacuum Pulse
7
75-125
1
LEAD - Comp Switch Link Live
8
75-126
1
LEAD - Comp Switch Link Neutral
9
95-020
1
LENS - Display
10
75-100
1
SWITCH ASSEMBLY - Set-up
11
75-098
1
SWITCH ASSEMBLY - Feed
12
75-101
1
SWITCH ASSEMBLY - Rotary Setting Dial
13
75-094
1
SWITCH ASSEMBLY - Push Button 1
14
75-095
1
SWITCH ASSEMBLY - Push Button 2
15
75-096
1
SWITCH ASSEMBLY - Push Button 3
16
75-097
1
SWITCH ASSEMBLY - Push Button 4
17
656-003
5
PILLAR PCB reverse locking
18
605-002
1
NYLYLON WASHER
19
613-237
1
CAP - Ø15
20
613-365
1
EMERGENCY STOP SWITCH
21
652-011
1
SYSTEM SWITCH
22
613-385
1
KNOB - Ø15
23
613-027
8
CABLE TIE
24
613-396
2
SWITCH SHROUD
25
652-009
1
COMPRESSOR SWITCH - Thermal O/Load
26
401-02-040-006
5
Screw Pan Pozi Taptite M4 x6 Long
27
401-02-040-010
2
Screw Pan Pozi Taptite M4 x10 Long
28
613-386
1
NUT COVER
29
THIS SECTION IS CONTINUED ON THE FOLLOWING PAGES
CREASER
PAGE 19
SERVICES - 50Hz
7 - 05 - 04
THIS SECTION IS CONTINUED FROM THE PREVIOUS PAGE ITEM
PART NUMBER
QTY
DESCRIPTION
30
401-02-040-020
1
Screw Pan Pozi Taptite M4 x 20 Long
31
402-02-030-008
4
Screw Countersunk Pozi Taptite M3 x 8 Long
32
461-01-030
4
NUT - Full M3
33
461-01-040
6
NUT - Full M4
34
481-040
4
WASHER - Plain M4
35
481-030
4
WASHER - Plain M3
36
75-084
2
SUPPORT PILLAR - Display PCB
37
601 015
1
GROMMET - Snap Bush
38
613-377
1
MAINS INLET SOCKET
39
651-055
1
TERMINAL BLOCK MAINS POWER
40 41
THIS SECTION IS CONTINUED ON THE FOLLOWING PAGES
CREASER
PAGE 21
BLACK BOX ASSEMBLY
5
125-01-08
14
10, 11, 12, 13
4, 5
BLACK BOX ASSEMBLY
125 - 01 - 08
THIS SECTION IS CONTINUED FROM THE PREVIOUS PAGE ITEM
PART NUMBER
QTY
DESCRIPTION
1
125-005-08
1
COVER-PSU & Daughter Board (No Fan)
2
125-10-01
1
TRANSFORMER ASSEMBLY
3
125-10-02
1
TRANSFORMER ASSY-Extended
4
613-059
2
FUSE HOLDER - Removeable Draw
5
613-023
1
FUSE - 3.15A - Fast Blow (20 x Ø5)
6
651-047
1
IEC PLUG FILTER (CEE22)
7
651-048
1
IEC INLET - CEE22 Chassis Plug
8
681-007
1
FUSE - 3.15A - Time Delay (20 x Ø5)
9
125-004-06
1
BASE - PSU with Fan
10
125-07-01
1
AXIAL FAN ASSEMBLY
11
402-02-040-012
4
Screw - Countersunk Pozi Taptite - M4 x 12
12
418-040
8
Washer - Plain
13
461-01-040
8
Nut - Full
14
125-04-06
2
STEPPER DRIVER + Daughter Board - Complete
15
125-003-01
1
PSU CHASSIS - Black Box
16
655-011
1
POWER SUPPLY UNIT - Switched Mode
17
656-003
4
PCB MTG Pillar - Reverse Locking
18
401-02-040-006
8
Screw - Pan Pozi Taptite M4 x 6
19
613-221
1
TERMINAL BLOCK
20
651-031
4
TERMINAL STRIP - 45°
21
613-217
4
TERMINAL STRIP - 90°
22
613-219
1
STRAIN RELIEF BUSH
23
401-02-040-016
2
Screw - Pan Pozi Taptite M4 x 16
24 25 26
CREASER
PAGE 23
6
CREASING UNIT ITEM
PART NUMBER
QTY
DESCRIPTION
1
76-002-03
1
SIDEPLATE - Autocreaser Mk2
2
76-002-04
1
SIDEPLATE - Autocreaser Mk2
3
76-003
4
TIE BAR - Autocreaser
4
76-004
2
FEMAIL TIE BAR
5
76-011
2
BLADE ADJUSTMENT CAM
6
76-012
2
ADJUSTMENT LINK
7
76-076
2
POWER LINK
8
76-078
2
LINK PLATE - Plain
9
76-077
2
LINK PLATE - Tapped
10
76-015-02
1
CRANK SHAFT - Stepper - Autocreaser Mk2
11
76-016
2
SPACER - CRANK SHAFT
12
76-123-01
1
TIMING PULLEY - 20 x L
13
76-042
1
DRIVE BELT - FEED BED - Ø4 POLYCORD
14
76-047
2
LOCK NUT - Blade Adjustment
15
76-052-02
1
SPLASH GUARD - Autocreaser Mk2
16
76-053
2
HINGE PILLAR
17
76-054
1
TILT PILLAR
18
76-131
1
MOUNT BRKT -Safety Micro Switch
19
602-054
1
EP BUSH Ø8 x Ø10 x 5.5 Long
20
76-101
1
LABEL - Blade Adjustment
21
76-129
1
STEPPER
22
76-062-02
1
STEPPER PINION
23
76-063-02
1
STEPPER IDLER
24
76-064
1
IDLER STUD
25
76-065
1
STEPPER SHIM
26
76-122-01
2
FEMAIL TIE BAR
27
76-126
2
TORSION HUB
28
76-125
1
PULLEY ASSEMBLY
29
411-01-080-0
2
SCREW Socket Dog Point M8 x 20 Long
30RR 409-01-080-016
2
SCREW Socket Flat Point M8 x 16 Long
31
1
ADJUSTER - V3
76-132
THIS SECTION IS CONTINUED ON THE FOLLOWING PAGES
CREASER
PAGE 25
CREASING UNIT
7 - 06 - 04
THIS SECTION IS CONTINUED FROM THE PREVIOUS PAGE ITEM
PART NUMBER
QTY
DESCRIPTION
32
56-003
2
TIMING PULLEY 16XL FLANGED
33
56-004
2
TIMING PULLEY 16XL UNFLANGED
34
76-082
4
PERFORATOR - DRIVE HUB ASSEMBLY
35
76-083
4
PERFORATOR - DRIVE WHEEL
36
76-086-03
1
SHOULDERED PAD
37
76-109
2
POWER LINK BEARING
38
76-203-01
1
INPUT ROLLER ASSY - Upper
39
76-203-02
1
INPUT ROLLER ASSY - Lower
40
76-204
2
OUTPUT SHAFT ASSEMBLY
41
76-210
1
CORD PULLEY ASSEMBLY
42
76-213-01
1
BLADE SET - 320 Wide
43
78-013
2
PERFORATOR STRIPPER ASSEMBLY
44
403-01-050-025
4
Screw Socket Cap Head M5 x 20 Long
45
481-050
8
WASHER - Plain M5
46
461-01-050
4
NUT - Full M5
47
608-001
1
SHOULDER BOLT - Infeed Pulley
48
615-010
1
EXTERNAL CIRCLIP - Ø10
49
602-082
2
BALL RACE 6300ZZ
50
602-085
2
DRAWN CUP NEEDLE ROLLER - HK1010
51
602-086
2
BALL RACE 6202-ZZ
52
604-071
4
WAVED WASHER Ø21
53
605-004
2
NYLON WASHER Ø15.88
54
605-052
12
SUPPORT WASHER - Ø20
55
607-042
1
TIMING BELT 160 x L
56
607-038
1
TWIN GRIP TIMING BELT - 200 DXL
57
608-019
2
SHOULDER BOLT - Adjustment Cams
58
609-022
8
'0' RING Ø32
59
415-01-080-020
4
Screw Hex Head
60
THIS SECTION IS CONTINUED ON THE FOLLOWING PAGES
CREASER
PAGE 27
84
CREASING UNIT
7 - 06 - 04
THIS SECTION IS CONTINUED FROM THE PREVIOUS PAGE ITEM
PART NUMBER
QTY
DESCRIPTION
61
481-080
15
WASHER - Plain M8
62
76-079
2
LINK BEARING PLATE
63
651-031
1
TERM STRIP- 45°
64
401-02-040-006
1
Screw Pan Head Taptite M4 x 6 Long
65
409-01-040-008
4
Screw Socket Set Flat Point M4 x 8 Long
66
401-02-040-016
12
Screw Pan Pozi Taptite M4 x 16 Long
67
403-01-060-016
2
Screw Socket Cap Head M6 x 16 Long
68
461-01-080
4
NUT - Full M8
69
401-02-040-008
4
Screw Pan Pozi Taptite M4 x 8 Long
70
403-01-030-016
2
Screw Socket Cap Head M3 X 16 Long
71
405-01-080-020
4
Screw Socket Button Head M3 X 20 Long
72
461-01-030
2
NUT - Full M3
73
481-030
4
WASHER - Plain M3
74
481-060
4
WASHER - Plain M6
75
76-105
2
BUFFER - Exit Guard
76
601-124
2
SPLIT BUSH - Side Plate
77
76-133
1
BRACKET - Slot Detector
78
401-02-040-006
30
Screw Pan Pozi Taptite M4 x 6 Long
79
76-134
1
DISK - Slot Detector
80
401-02-040-016
3
Screw Pan Pozi Taptite M4 x 6 Long
81
76-127
1
TORSION BUSH
82
603-071
1
DOWEL PIN - Ø6 x 40 Long
83
609-024
2
'O' RING - Ø6 x 2.5
84
76-233
1
BLADE POSITION SENSOR
85 86 87 88 89
CREASER
PAGE 29
6
CREASING UNIT
7 - 06 - 04
THIS SECTION IS CONTINUED FROM THE PREVIOUS PAGE ITEM
PART NUMBER
QTY
DESCRIPTION
1
96-053
1
LABEL - Roller Tilt
2
75-040
1
STACKER SWITCH ASSEMBLY
3
76-049-02
1
HINGE SHAFT - Exit Guard
4
76-050-02
1
ENTRY GUARD - Autocreaser
5
76-051
1
EXIT GUARD - Autocreaser
6
76-058
1
ANTI-STATIC BRUSH - Autocreaser
7
75-107
1
LEAD - Guard Switch
8
75-111
1
LEAD - Home Switch
9
71-010
1
PIVOT BUSH - Roller Tilt Mechanism
10
76-230
1
PAPER GUIDE ASSEMBLY - Bottom Sensor
11
76-229
1
PAPER JAM SENSOR ASSEMBLY
12
76-228
1
UPPER SENSOR ASSEMBLY
13
71-011-02
1
HINGE PLATE - Autocreaser
14
71-013-02
1
TILT LEVER THREADED
15
76-234
1
STEPPER W/O ENCODER
16
601-111
1
TAPERED FERRULE - Roller Tilt
17
606-035
1
KNOB - Roller Tilt
18
605-055
2
SELF ALIGNING WASHER - M8
19
613-027
10
CABLE TIE
20
613-351
1
MICRO SWITCH - Guard Circuit
21
613-191
1
MICRO SWITCH - Home Circuit
22
613-339
6
CABLE TIE MOUNTING
23
401-02-040-008
6
Screw Pan Pozi Head M4 x 8 Long Taptite
24
401-02-025-016
2
Screw Pan Pozi Head M2.5 x 16 Long Taptite
25
405-01-080-020
2
Screw Socket Button Head M8 x 20 Long
26
406-01-040-006
2
Screw Tamperproof Head M4 x 6 Long
27
71-020
1
LOCKING STUD
28
76-095
1
WARNING LABEL - Sharp Blades
29
605-056
2
THRUST WASHER
30
71-012
2
COVER BRACKET
31
71-022
1
LOCKING STUD WASHER
32
CREASER
PAGE 31
7 - 08 - 01
STACKER ASSEMBLY
5
2 6 11
8
3
2 11
7
9
4 10
5 1
PAGE 32
PA P E R
STACKER ASSEMBLY ITEM
PART NUMBER
QTY
7 - 08 - 01
DESCRIPTION
1
78-014
1
STACKER - Autocreaser
2
78-019
2
RELEASE CAM
3
78-005
1
STACKER GUIDE ASSEMBLY Left Hand
4
78-006
1
STACKER GUIDE ASSEMBLY Right Hand
5
78-007
2
BACK STOP ASSEMBLY
6
88-040
1
ACTUATOR MOUNTING ASSEMBLY
7
78-024
1
RULE SET - Metric and Imperial
8
603-028
1
SPIROL SPACER
9
604-073
2
WAVED WASHER
10
615-009
1
STARLOCK Uncapped
11
615-044
2
STARLOCK Capped
CREASER
PAGE 33
7 - 95 - 05 ITEM
PART NUMBER
DISPATCH KIT QTY
DESCRIPTION
1
70-034
1
ILLUSTRATED PARTS MANUAL - Autocreaser
2
70-027
1
OPERATORS MANUAL - Autocreaser
3
90-018
1
ROLLER CLEANING KIT
4
7-99-01
1
ANVIL SET - Perforator
5
1-99-12
1
BLADE SET - 28T Perforator
6
613-316
1
POWER CORD CE UK 3Pin
7
617-004
4
GLASS BALL - Ø20
8
620-007
1
HEXAGON BALL DRIVER 2mm
9
620-020
1
HEXAGON BALL DRIVER 2.5mm
10
620-026
1
BONDUS L WRENCH 4mm
11
620-028
1
BONDUS L WRENCH 3mm
12
620-033
1
BONDUS L WRENCH 6mm
13
70-055-01
1
BLADE EXTRACTOR TOOL - OP SIDE
1 14
70-055-02
1
BLADE EXTRACTOR TOOL - LAY SIDE S
15
624-018
1
DISPATC BOX DISPATCH
WARNING...... THE BLADES FOR ANVIL AND PERFORATING SETS ARE SUPPLIED AS MATCHING PAIRS AND SHOULD NOT BE MIXED OR LEFT UNPROTECTED OR SERIOUS DAMAGE MAY RESULT.
PAGE 34
PAPER
ACCESSORIES AND OPTIONS ITEM
PART NUMBER
DESCRIPTION
1
76-213-03
EXTRA NARROW CREASING BLADE SET
2
1-99-12
PERFORATING BLADE SET 28T (Single sheets)
3
1-99-10
PERFORATING BLADE SET 20T (Card)
4
1-99-41
PERFORATING BLADE SET 56T (Fine perforation)
5
1-99-35
ANVIL SET USED WITH ABOVE BLADE SETS
ACCESSORIES.... ....May be obtained from your dealer and fitted to your machine using the instructions supplied, or by reading your operators manual.
CREASER
OPTIONS.... ....May also be obtained and fitted by your dealer. You should not attempt to fit options as specialist tools and knowledge are required.
PAGE 35
10
RECOMMENDED SPARES SECTION
ITEM
7-01-03
12
606-028
FOOT- Black
7-03-03
12
93-021
FEED BELT
13
93-022
DRIVE BELT - Vacuum Roller
43
609-011
Ø RING Ø2 0
44
609-014
Ø RING Ø1 5
7-04-02
7
94-028
LOCK PIN ASSEMBLY - Side Lay
7-05-04
9
95-017
HOSE - Vacuum
10
95-018
HOSE - Separation Air
11
95-031
HOSE - Evacuation
12
95-032
HOSE - Exhaust
22
613-137
PLUNGER AND SPRING
23
613-255
SOLENOID COIL
9
95-020
LENS - Display
10
75-100
SWITCH ASSEMBLY - Set-up
11
75-098
SWITCH ASSEMBLY - Feed
12
75-101
SWITCH ASSEMBLY - Rotary Setting Dial
19
609-013
‘O’ RING
19
613-237
CAP - Ø15
23
613-339
CABLE TIE MOUNTING
20
613-365
EMERGENCY STOP SWITCH
21
652-011
SYSTEM SWITCH
22
613-385
KNOB - Ø15
1
75-076
CONTROL PCB ASSEMBLY - Autocreaser
2
75-082
DISPLAY PCB
10
76-230
PAPER GUIDE ASSEMBLY - Bottom Sensor
11
76-229
PAPER JAM SENSOR ASSEMBLY
12
76-228
UPPER SENSOR ASSEMBLY
6
76-058
ANTI-STATIC BRUSH - Autocreaser
58
609-022
‘O’ RING Ø32
17
606-035
KNOB - Roller Tilt
37
76-109
POWER LINK BEARING
42
76-213-01
BLADE SET - 320 Wide
7-06-04
PAGE 36
PART NO. DESCRIPTION
PAPER
RECOMMENDED SPARES SECTION
ITEM
7-06-04
13
76-042
DRIVE BELT - FEED BED - Ø4 POLYCORD
55
607-042
TIMING BELT 160XL
56
607-038
TWIN GRIP TIMING BELT - 200 DXL
57
608-019
SHOULDER BOLT - Adjustment Cams
34
76-082
PERFORATOR - DRIVE HUB ASSEMBLY
35
76-083
PERFORATOR - DRIVE WHEEL
38
76-203-01
INPUT ROLLER ASSY - Upper
39
76-203-02
INPUT ROLLER ASSY - Lower
40
76-204
OUTPUT SHAFT ASSEMBLY
43
78-013
PERFORATOR STRIPPER ASSEMBLY
20
613-351
MICRO SWITCH - Guard Circuit
21
613-191
MICRO SWITCH - Home Circuit
2
75-040
STACKER SWITCH ASSEMBLY
1
125-01-08
BLACK BOX - STEPPER DRIVE
125-01-08
PART NO. DESCRIPTION
NOTE..... The items listed above represent parts which are subject to wear, loss, or accidental damage, and is included for your guidance only. Section and item numbers refer to the illustrations and tables in this manual. Replacement of parts fitted to your machine require specialist knowledge and should therefore be entrusted to your dealer.
CREASER
PAGE 37
