70-165 Autocreaser Pro 33 (cb) Parts Manual Issue 4

Transcript

70-165 Issue 4 FEBRUARY 2013 AutoCreaser Pro 33 (CB/UL) PARTS MANUAL Document Creasing Machine Morgana Systems Limited United Kingdom www.morgana.co.uk Telephone: ( 01908 ) 608888 Facsimile: ( 01908 ) 692399 INTRODUCTION AutoCreaser Pro 33 ILLUSTRATED PARTS MANUAL The Illustrated Parts Manual has been designed to assist when selecting a part or assembly which may be required to service or repair your machine. The index on page four lists all of the major assemblies in the order in which the machine is constructed. The following page demonstrates how to recognise a part from a sub-assembly and shows the quantity contained within the major assembly. The major assembly number and description is listed at the top of the page and should always be quoted when ordering parts or when seeking technical advice. Before ordering parts confirm that the model number of the machine (listed at the top of page four) is identical to the number stamped on the specification plate. Whilst checking this, make a note of the serial number also stamped on the plate. Some components will not be made available individually as they form part of a sub-assembly which may require specialist tools and knowledge to dismantle. The machine may not perform correctly if attempts are made to repair sub-assemblies of this type. NOTE.... ALWAYS READ THE OPERATORS MANUAL BEFORE MAKING ANY ADJUSTMENTS TO YOUR MACHINE AND ALWAYS DISCONNECT THE POWER SUPPLY BEFORE REMOVING ANY COVERS. Page 2 PAPER AutoCreaser Pro 33 CREASER Page 3 740820S CONTENTS SECTION ASSEMBLY 1 7-01-24 MAIN ASSEMBLY 6 2 7-03-17 FEED BED ASSEMBLY 10 3 740820S FINAL ASSEMBLY 12 PAGE 4 7-06-15 CREASER UNIT 20 5 7-08-14 STACKER ASSEMBLY 28 NOTE.... Page 4 DESCRIPTION TIP.... To assist you in quickly finding the section you require, there are numbered tabs positioned down the outside edges of each page. PAPER AutoCreaser Pro 33 DOCUMENT CREASING MACHINE CREASER Page 5 7-01-24 MAIN ASSEMBLY in 4 Posns. 31 39 2 off In 4 Posns. 2 3 7 33 29 12 29 2 off 29 5 46 46 In 2 Posns. 6 42 4 off 41 4 In 2 Posns. 32 39 18 50 2 off 2 off 2 off 8 39 35 45 57 2 off 2 off 22 40 56 In 4 Posns. 1 23 59 52 38 16 SEE PAGE 8 26 43 21 27 26 2 off 4 off 26 2 off 38 17 14 48 44 4 off 19 43 20 2 off 43 51 13 43 15 28 47 59 37 4 off 36 34 In 3 Posns. 47 25 10 30 55 58 49 24 59 34 53 51 Page 6 59 28 11 54 9 PAPER AutoCreaser Pro 33 ITEM No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 PART No. 71-01-01 71-002-05 71-005 71-010 71-013-02 71-015 71-016 71-018-02 71-052-05 71-052-06 71-055-01 71-071-01 71-072-01 71-073-01 71-079-01 75-208-01 75-208-03 75-229-02 75-254-02 75-415-01 75-424-06 75-530-01 91-024-03 91-006-05 91-006-06 91-025 91-025-06 62-006 601-015 601-161 603-041 613-339 615-014 617-008 621-025 621-037 650-028 401-02-040-006 401-02-040-008 401-02-040-010 401-02-040-012 402-02-040-006 402-02-040-008 402-02-040-010 403-01-060-010 403-01-060-020 403-01-100-016 404-01-060-012 405-01-060-012 405-01-080-010 405-01-080-016 405-01-080-080 409-01-040-006 461-01-060 481-040 481-050 481-060 481-080 CREASER QTY. 1 2 4 1 1 2 4 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 3 1 2 4 3 4 2 8 2 1 1 4 4 15 2 4 2 5 1 5 2 3 2 1 2 4 2 1 5 2 2 5 8 MAIN ASSEMBLY 7-01-24 DESCRIPTION ADAPTOR ASSY - Ø22 / Ø10 - SV130 - AutoCreaser 33. TIE BAR - AutoCreaser Mk4. SUPPORT SPOOL. PIVOT BUSH - Stepped. TILT LEVER - MK2. PAD - Stacker. SHOCK SLEEVE. PLATE - Blanking - AutoCreaser. AXLE - AutoCreaser 33 Mk4. AXLE - AutoCreaser 33. WHEEL COLLAR MAIN FRAME - AutoCreaser 33 Mk4. PLINTH - AutoCreaser 33 Mk4. SUPPORT - Wheel Axle. SPACER. Tower Blank - Op Side Tower Blank - Lay Side - Cable Route Fan Guard Assy - AutoCreaser 33. HEX PILLAR - Fan Spacer - M4 BAFFLE PLATE - AutoCreaser 33 Mk4. CONTROL LEG ASSEMBLY - Autocreaser Pro 33 (UL) TOROIDAL TRANSFORMER ASSY. FAN ADAPTER - Compressor - SV130. WHEEL TUBE - Op. Side - AutoCreaser 50. WHEEL TUBE - Lay Side - AutoCreaser 50. BUNG - Compressor Ports. BUNG - Compressor Ports - AC33 NYLON WHEEL. Snap Bushing Ø33.3 x Ø38 VIBRATION MOUNT - Stud. SPIROL SPACER - Ø4 x Ø5.65 x 4 Lg. CABLE TIE MOUNTING CIRCLIP - EXTERNAL - Ø15 Wheel - Ø100 FAN - PLASTIC 5 BLADE 6" CCW BLOWER - SV130 (UL). CABLE TIE MTG. - Push Fit. Screw - Pan Pozi Taptite - M4 x 6 Lg. Screw - Pan Pozi Taptite - M4 x 8 Lg. Screw - Pan Pozi Taptite - M4 x 10 Lg. Screw - Pan Pozi Taptite - M4 x 12 Lg. Screw - Csk Hd. Taptite - M4 x 6 Lg. Screw - Csk Hd. Taptite - M4 x 8 Lg. Screw - Csk Hd. Taptite - M4 x 10 Lg. SCREW - Socket Cap Head - M6 x 10 Lg. SCREW - Socket Cap Head - M6 x 20 Lg. SCREW - Socket Cap Head - M10 x 16 Lg. SCREW - Socket Countersunk Head - M6 x 12 Lg. SCREW - Socket Button Head - M6 x 12 Lg. SCREW - Socket Button Head - M8 x 12 Lg. SCREW - Skt. Button Hd - M8 x 16 Lg. SCREW - Socket Button Head - M8 x 50 Lg. Screw - Skt Set Screw - Flat Pt. - M4 x 6 Lg. NUT - Full - M6 WASHER - Plain - M4 WASHER - Plain - M5 WASHER - Plain - M6 WASHER - Plain - M8 Page 7 Page 8 PAPER 1 1 1 1 1 3 2 1 1 1 2 1 1 3 4 11 6 1 1 1 1 QTY. Description LEAD - PSU MAINS Label-Fuse Ratings (UL) CONTROL LEG Mains Cover FUSE - 500mA - 20mm x 5mm - ANTI-SURGE CABLE TIE MOUNTING FUSE HOLDER - Ø5 x 20 EMERGENCY STOP SWITCH - Double Pole. Mains Inlet - 20A Tab Terminal Block - 4 way SWITCH - System. Mains Filter FUSE - 4.0A - 20mm X 5mm - ANTI-SURGE Screw - Csk Hd. Taptite - M4 x 16 Lg. Screw - Csk Hd. Taptite - M4 x 8 Lg. NUT - Full - M4 WASHER - Plain - M4 Washer - Shakeproof - M4 FUSE HOLDER - PANEL MTD.(Ø6.3 x32) 20A FUSE - ANTI-SURGE 15A (6.3x32) PUMP OVERLOAD ASSY. 75-424-06 75-184 75-536 75-417-02 75-507-01 681-020 613-339 613-352 613-365 651-101 651-109 652-011 680-009 681-015 402-02-040-016 402-02-040-008 461-01-040 481-040 485-040 652-046 652-047 75-546-01 PART NUMBER (Control Leg Assembly) 1 3 4 5 6 7 8 9 10 11 12 14 15 16 17 18 19 20 21 22 23 ITEM NO. 9 1 15 8 6 10 In 2 Posns. 16 18 19 3 21 22 8 16 4 18 19 In 2 Posns. 11 20 18 18 SEE PAGE 9 23 18 19 In 2 Posns. 4 off 5 17 14 7 18 In 3 Posns. 12 12 7-01-24 MAIN ASSEMBLY CREASER 6 5 1 2 3 4 5 6 7 ITEM NO. SECTION A-A (Pump Overload Assembly) 75-546-01 7 PART NUMBER 75-542 75-545-01 601-084 401-02-040-010 461-01-040 481-040 485-040 1 1 2 4 1 1 1 QTY. Description Pump Overload PCB Assy. Enclosure - Pump Overload Grommet - Ø12.7 x Ø15 x Ø20 x 1.6 Screw - Pan Pozi Taptite - M4 x 10 Lg. Nut - Full - M4 Washer - Plain - M4 Washer - Shakeproof - M4 3 A A 2 4 off 1 4 3 AutoCreaser Pro 33 Page 9 7-03-17 FEED BED ASSEMBLY 2 off in 2 Posns. 14 26 5 7 21 11 22 28 16 10 31 in 2 Posns. 28 24 9 15 20 30 37 25 in 3 Posns. 35 6 12 18 19 29 in 2 Posns. 37 30 27 in 2 Posns. 4 3 33 34 in 2 Posns. 13 32 36 17 8 1 TO PURCHASE SENSOR LEAD ONLY, ORDER PART NUMBER 76-255 TO PURCHASE MOTOR ONLY, ORDER PART NUMBER 75-425 2 TO PURCHASE SENSOR LEAD ONLY, ORDER PART NUMBER 75-427 TO PURCHASE MOTOR ONLY, ORDER PART NUMBER 75-426 Page 10 28 in 2 Posns. 27 in 5 Posns. PAPER AutoCreaser Pro 33 ITEM NO. PART NUMBER 1 73-06-02 2 175-28-01 3 73-004 FEED BED ASSY 7-03-17 QTY. DESCRIPTION 1 VACUUM DRUM DRIVE ASSY/ - AutoCreaser Pro 1 Butterfly Valve - Stepper 2 Key Hole Latch - Creaser 4 5 6 7 8 9 10 11 12 13 73-009 73-012-02 73-054-01 73-07-01 73-071-02 73-075-01 73-077-01 73-080-02 93-014-04 93-015 1 1 1 1 1 1 1 1 1 1 FOAM BED SPACER - AutoCreaser. BELT SUPPORT - AutoCreaser 50. SUPPORT PLATE - AutoCreaser 50 VACUUM ROLLER ASSY. - AutoCreaser 50 Mk4. FEED FRAME - AutoCreaser 33 Mk4. 73-075-01 - FEED DRUM ASSEMBLY - Idler VACUUM DRUM MOUNTING - AUTOCREASER PRO MANIFOLD PLATE - AutoCreaser 33 Mk4. CHOKE SHAFT - AutoCreaser 33 Locking Spool 14 15 16 17 18 19 93-021 93-032 93-033-02 51-095 28-003 601-015 1 1 1 1 1 1 Feed Belt Feed Drum Assy - Drive Support Bracket - Control Bed - M3 Clamp Washer UNIVERSAL KNOB ASSY - M6 x 25 Lg. - Black - Ø16 Snap Bushing Ø33.3 x Ø38 20 21 22 23 24 604-062 607-017 609-008 609-011 609-030 1 1 1 1 1 Waved Washer TIMING BELT - 120 xl - 037 'O' Ring. 'O' Ring Ø20 x Ø3 'O' Ring. 25 26 27 28 29 30 31 32 33 34 35 615-035 401-02-040-006 401-02-040-008 401-02-040-016 402-02-040-008 403-01-040-008 403-01-050-020 403-01-060-012 405-01-060-006 405-01-060-010 408-01-050-030 2 1 6 6 2 5 2 1 2 1 1 Metric Push-in Fix Screw - Pan Pozi Taptite - M4 x 6 Lg. Screw - Pan Pozi Taptite - M4 x 8 Lg. Screw - Pan Pozi Taptite - M4 x 16 Lg. Screw - Csk Hd. Taptite - M4 x 8 Lg. SCREW - Socket Cap Head - M4 x 8 Lg. SCREW - Socket Cap Head - M5 x 20 Lg. Screw - Socket Cap Head - M6 x 10 Lg. Screw - Button Hd. - M6 x 6 Lg. Screw - Button Hd. - M6 x 10 Lg. Screw Skt Cone Pt - M5 x 30 Lg. 36 37 461-01-060 481-040 1 5 Nut - Full - M6 WASHER - Plain - M4 CREASER Page 11 740820S FINAL ASSEMBLY 37 69 39 45 69 52 36 69 52 49 43 2 off 8 SEE PAGE 20 to 27 3 57 4 SEE PAGE 28 2 off 67 19 57 32 33 27 31 7 68 2 off 51 2 off 54 28 64 2 off 73 2 off 74 2 off 35 34 70 2 off 66 57 20 12 off Page 12 5 SEE PAGE 17 77 48 80 58 18 6 off 29 57 4 off SEE PAGE 16 PAPER AutoCreaser Pro 33 ITEM No. 3 4 5 7 8 18 19 20 27 28 29 31 32 33 34 35 36 37 39 43 45 48 49 51 52 54 57 58 64 66 67 68 69 70 73 74 77 80 PART No. 7-06-15 7-08-14 73-08-02 71-011 71-012-02 75-01-08 75-06-02 75-411-03 75-356 75-536 75-413-01 75-333-01 75-414-02 75-428-01 76-041 76-042 76-050-07 76-049-06 76-051 96-053 123-059 601-080 601-111 605-055 605-056 613-351 401-02-040-008 401-02-040-010 403-01-030-020 403-01-100-012 405-01-060-012 405-01-080-016 406-01-040-006 409-01-050-005 464-01-030 481-030 75-477-01 75-480-01 CREASER QTY. 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 30 6 2 1 4 2 6 2 2 2 1 1 FINAL ASSEMBLY DESCRIPTION CREASING UNIT ASSEMBLY - Autocreaser Pro 33 Slotted Stacker Assy - AC33 MANIFOLD TUBE ASSEMBLY - AutoCreaser 33 Mk4. HINGE PLATE - AutoCreaser. COVER BRACKET - Mk2. CONTROL SYSTEM - AutoCreaser 33 Mk4. Touch Screen Assembly - 7” - (New Controller). COMPRESSOR PANEL - Autocreaser Pro 33 DIN Socket Assy. Label - Fuse Ratings (UL) SERVICE PANEL - AutoCreaser Mk4. EMC BLANKING PLUG - Eng. Socket. TOP COVER - Touch Screen Ethernet Bracket CORD PULLEY - Driven. DRIVE BELT - Feed Bed. ENTRY GUARD - AC33 Mk4. HINGE SHAFT - AutoCreaser 33 Mk4. EXIT GUARD - AutoCreaser. Label - Roller Tilt Label - Safety Warnings Grommet Ø28.6 X Ø22 X Ø34.9 X 3.2 PVC Tapered Ferrule WASHER - Self Aligning THRUST WASHER - Ø12.7 x Ø8.00 x 0.81 MICROSWITCH Screw - Pan Pozi Taptite - M4 x 8 Lg. Screw - Pan Pozi Taptite - M4 x 10 Lg. SCREW - Socket Cap Head - M3 x 20 Lg. Screw - Socket Cap Head - M10 x 12 Lg. SCREW - Socket Button Head - M6 x 12 Lg. SCREW - Socket Button Head - M8 x 16 Lg. SCREW - Tamperproof - M4 x 6 Lg Screw - Skt Set Screw - Flat Pt. - M5 x 5 Lg. NUT - NYLOC - M3 WASHER - Plain - M3 HOSE - EXHAUST (25MM I/D) HOSE - MANIFOLD TUBE Page 13 Page 14 62 57 46 38 53 9 10 44 63 14 2 off 63 17 83 1 61 15 2 off 56 26 2 off 13 2 off 42 3 off 2 off 3 off 2 67 75 72 71 76 6 SEE PAGE 18 11 off 4 off 30 12 11 59 41 16 63 50 40 79 77 78 PIPE RUNS 81 80 740820S FINAL ASSEMBLY PAPER AutoCreaser Pro 33 ITEM No. 1 2 6 9 10 11 12 13 14 15 16 17 26 30 38 40 41 42 44 46 50 53 56 57 59 61 62 63 67 71 72 75 76 77 78 79 80 81 83 PART No. 7-01-24 7-03-17 172-05-02 71-020 71-025 73-072-02 73-078-02 74-01-13 74-001-03 74-003 74-050-05 74-002-02 173-020 75-461-01 76-272 94-026 94-028 94-058 96-060 173-020-01 605-043 606-035 617-003 401-02-040-008 401-02-040-016 401-02-050-020 401-04-006-312 402-02-030-008 405-01-060-012 415-01-080-012 461-01-060 481-060 481-080 75-477-01 75-478-01 75-479-01 75-480-01 75-481-01 71-083-01 CREASER QTY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 2 1 5 29 1 1 4 14 4 3 2 2 3 1 1 1 1 1 2 FINAL ASSEMBLY DESCRIPTION MAIN FRAME ASSEMBLY - AutoCreaser Pro 33 FEED BED ASSY - AutoCreaser Pro 33 PAPER GATE ASSY. - Indexing - AutoCreaser 50. LOCKING STUD - Clamp Tilt Washer SUPPORT BRACKET - Feed Bed - AC33 Mk4. EXTENSION - Loading Table - AutoCreaser 33 Mk4. Moving Sidelay - Autocreaser Pro 33 FEED BED - AutoCreaser 33. BALL HOLDER - AutoCreaser. Loading Table - AutoCreaser 33 Mk4. Control Bed LABEL - Air Seperation LABEL - Autocreaser 33. PSU - Switched Mode - ATX12V - 300W CLAMP KNOB - Sidelay. LOCK PIN ASSEMBLY. - Side Lay. BACKSTOP ASSEMBLY - Screw Clamped. LABEL - Lock PSU Mounting Bracket THRUST WASHER - Ø5.1 x Ø9.5 x 0.75 LOBE KNOB - Female - M8 STEEL BALL - Ø20 Screw - Pan Pozi Taptite - M4 x 8 Lg. Screw - Pan Pozi Taptite - M4 x 16 Lg. Screw - Pan Pozi Taptite - M5 x 20 Lg. Screw - Pan Pozi UNC Taptite #6-32 x 5/16” Lg. Screw - Csk Hd. Taptite - M3 x 8 Lg. Screw - Socket Button Head - M6 x 12 Lg. Screw - Hexagon Head - M8 x 12 Lg. NUT - Full - M6 WASHER - Plain - M6 WASHER - Plain - M8 HOSE - EXHAUST (25MM I/D) HOSE - VALVE - BLOW HOSE - VALVE - VACUUM HOSE - MANIFOLD TUBE HOSE - INLET OUTRIGGER Page 15 Page 16 5 6 7 8 9 10 11 12 13 16 17 18 19 20 21 1 2 3 4 ITEM NO. 655-016 75-500-05 401-02-040-006 401-02-040-008 402-02-040-006 461-01-040 483-040 173-54-01 655-015 601-139 650-028 650-096 650-097 75-217-01 75-416-01 75-455-01 125-21-02 174-06-01 174-19-01 PART NUMBER 4 off 13 17 6 21 5 off 3 17 1 2 1 86mm 1 A/R 6 1 1 1 4 22 4 2 2 1 1 1 1 QTY. 10 9 19 20 Nut - Full - M4 Washer - Spring - M4 Shorting Link PSU - 24v PSU - 48v Mini ITX Motherboard -Autocreaser Pro 33 Screw - Pan Pozi Taptite - M4 x 6Lg. Screw - Pan Pozi Taptite - M4 x 8Lg. Screw - Csk Pozi Taptite - M4 x 6Lg. Open Slot Trunking - 25mm x 37.5mm Snap Rivet - Ø4.2 Hole Chassis PSU Mounting Plate Controller PCB Assy. Dual Stepper Drive - PCB Assembly Small Stepper Driver Rs232 AdaptorBoard Grommet Strip Cable Tie Mounting - Push Fit Description 3 off Sw4 1 = ON Sw4 2 = OFF Sw4 3 = OFF Sw4 4 = OFF SW5 1 = OFF SW5 2 = OFF SW 5 3 = OFF SW 5 4 = OFF in 2 Posns. 4 off Sw4 1 = OFF Sw4 2 = ON Sw4 3 = OFF Sw4 4 = ON SW5 1 = OFF SW5 2 = OFF SW 5 3 = OFF SW 5 4 = OFF SW3 1 SW4 8 2 off 12 18 2 off 11 18 SET TO POSITION 1 CONTROL SYSTEM ASSEMBLY (75-01-08) 5 17 3 off 5 off 4 17 Sw3 1 ON Sw3 2 ON 9 10 SW2 4 off 7 SW1 Sw2 1 ON Sw2 2 ON 5 17 SET TO POSITION 1 4 off 2 16 740820S FINAL ASSEMBLY PAPER CREASER 1 73-079-02 601-162 609-017 5 6 7 1 1 1 409-01-040-020 411-01-050-016 461-01-050 10 11 12 9 1 1 609-026 409-01-040-010 8 1 1 1 1 1 172-011-01 175-061-01 2 3 4 1 QTY. 172-010-02 PARTNo. ITEM No. 172-009-02 1 11 12 5 1 6 MANIFOLD TUBE ASSEMBLY (73-08-02) NUT-Full-M5 Screw - Skt Set Dog Pt. - M5 x 16Lg. Screw -Skt Set Screw - Flat Pt. - M4 x 20Lg. Screw - Skt Set Screw - Flat Pt. - M4 x 10Lg. ‘O' Ring. 'O' Ring Ø26 x Ø3 M6 Ball Spring Plunger MANIFOLD TUBE - AutoCreaser 33 Mk4. Air Inlet Port - Digifold Mk2 Air Bleed Spool KNOB - 4 Position Air Distribution Slotted Distribution Tube - A/C 33 DESCRIPTION 4 3 7 10 8 9 2 AutoCreaser Pro 33 FINAL ASSEMBLY Page 17 740820S FINAL ASSEMBLY 4 2 10 6 11 5 7 12 1 8 3 9 ITEM No. 1 2 3 4 5 6 7 8 9 10 11 12 PART No. 172-06-01 172-025-02 172-028-02 172-029-01 48-005-04 601-162 604-068 615-006 404-01-050-010 409-01-030-010 411-01-040-005 172-031-01 QTY. 1 1 1 1 1 1 1 1 1 1 1 1 DESCRIPTION PIVOT ASSEMBLY - Papergate. POST - Indexing Papergate - AutoCreaser. COLLAR - indexing Papergate. LOCKING NUT - Paper Gate ROTARY PAPERGATE - Indexed. M6 Ball Spring Plunger WAVED WASHER. CIRCLIP - Internal - Ø22 SCREW - Socket Csk Head - M5 x 10 Lg. Screw - Skt Set Screw - Flat Pt. - M3 x 10 Lg. SCREW - Skt Set Dog Pt. - M4 x 5 Lg. Label - Papergate PAPER GATE ASSEMBLY (172-05-02) Page 18 PAPER AutoCreaser Pro 33 BLANK PAGE CREASER Page 19 Page 20 41 4 56 58 32 56 58 58 56 33 6 1 19 58 56 33 30 29 57 55 25 37 12 8 49 2off 13 3 1 5 20 2 27 43 1 22 65 17 2off 26 43 23 3 13 59 62 52 in4Posns. 2 24 37 12 21 61 16 9 16 28 8 49 36 2off 1 63 7 63 34 46 47 9 18 11 44 45 48 42 7-06-15 CREASER UNIT PAPER CREASER UNIT ITEM NO. PART NUMBER QTY. 1 76-003 4 DESCRIPTION TIE BAR - AutoCreaser. 2 76-011 2 BLADE ADJUSTMENT CAM. 3 76-012 2 ADJUSTMENT DISK - AutoCreaser 4 76-034-06 1 TIMING PULLEY - 16XL (Wide) - Flanged - Short Hub. 5 76-04-01 1 Splash Guard Assy 6 76-05-04 1 IDLER GEAR ASSEMBLY - AutoCreaser Pro. 7 76-040-02 1 Cord Pulley - Drive - F8 8 76-047 2 LOCK NUT - Blade Cam. 9 11 76-053-02 76-06-01 2 1 HINGE PILLAR CRANK SHAFT ASSEMBLY - AutoCreaser 33. 12 76-065 2 STEPPER SHIM. 13 16 76-101 76-122-01 1 2 LABEL - Blade Adjustment. TIE BAR - Female. 17 18 76-123-01 76-142-04 1 1 TIMING PULLEY - 20XL - Wide Flanged. SIDE PLATE - Lay Side - A/C 33. 19 20 76-142-05 76-155 1 1 SIDE PLATE - Op. Side - A/C 33. LEAD - Paper Jam Sensor. 21 22 23 24 25 26 27 28 29 30 32 33 34 35 36 37 41 76-154 76-230-03 76-175-01 76-177-01 76-182-01 76-213-01 76-240 76-241 76-250-01 76-251-01 56-003-02 56-004-02 601-124 602-003 603-041 603-046 607-048 1 1 1 1 1 1 1 1 1 1 1 2 2 2 4 2 1 LEAD - Dual Sensor Assy. LEAD - Paper Guide Sensor INPUT ROLLER ASSY. - Lower - A/C33 INPUT ROLLER ASSY. - Upper STEPPER PINION - 24T BLADE SET - 330 Wide Std. Groove - Mk2 & AC33. STEPPER DRIVE MOTOR & LEAD ASSY. STEPPER DRIVE MOTOR & LEAD ASSY. Upper Output Shaft Assy - AC33 Lower Output Shaft Assy TIMING PULLEY Wide - 16XL - Flanged. TIMING PULLEY - 16XL - Un-Flanged. HOLE BUSHING - Split - Ø19. BEARING-Deep Groove Ball - 6001-ZZ SPIROL SPACER - Ø4 x Ø5.65 x 4 Lg. Spirol Pin - Ø4 x 12 Lg. TIMING BELT 42 43 44 608-001 608-019 613-027 1 2 3 Shoulder Bolt - Ø8(M6) x 20 Lg. Shoulder Bolt - Ø12(M10) x 30 Lg. TIE WRAP - Small. 45 46 47 48 613-339 651-031 401-02-040-006 401-02-040-008 1 1 3 24 CABLE TIE MOUNTING TERMINAL STRIP - 45° - Single Screw - Pan Pozi Taptite - M4 x 6 Lg. Screw - Pan Pozi Taptite - M4 x 8 Lg. 49 52 55 56 401-02-040-010 403-01-050-025 407-01-050-006 409-01-040-004 4 7 1 4 Screw Screw Screw Screw 57 58 59 61 409-01-050-005 411-01-040-006 461-01-050 462-01-080 1 4 7 1 Screw - Socket Set - Flat Point - M5 x 5 Lg. Screw - Socket Set - Dog Point - M4 x 6 Lg. Nut - Full - M5 Half Nut - M8 62 481-050 15 Washer - Plain - M5 CREASER 7-06-15 - Pan Pozi Taptite - M4 x 10 Lg. Socket Cap Head - M5 x 25 Lg. Socket Set Knurled - M5 x 6 Lg. Socket Set - Flat Point - M4 x 4 Lg. Page 21 Page 22 34 35 35 44 44 39 39 50 50 54 39 39 39 10 64 48 38 in8Posns. in3Posns. 63 60 62 51 40 15 38 53 63 39 39 39 53 63 38 39 50 39 14 39 59 6252 31 50 6360 31 48 38 14 7-06-15 CREASER UNIT PAPER AutoCreaser Pro 33 ITEM NO. 10 14 15 31 CREASER UNIT PART NUMBER QTY. DESCRIPTION 76-054-04 1 TILT PILLAR - AutoCreaser 33 MK4. 76-105 2 BUFFER - Exit Guard. 76-121-01 1 MTG. PLATE - Stepper Motor. 78-013 2 PERFORATOR STRIPPER ASSEMBLY. 34 35 601-124 602-003 2 2 HOLE BUSHING - Split - Ø19. BEARING-Deep Groove Ball - 6001-ZZ 38 39 40 44 48 50 51 52 53 604-071 605-052 607-042 613-027 401-02-040-008 401-02-040-016 403-01-050-016 403-01-050-025 403-01-080-020 4 12 1 3 24 4 1 7 7 WAVED WASHER - Ø21.0 X Ø27.5 X 3.0 SUPPORT WASHER - Ø12 TIMING BELT - 160XL - 15. TIE WRAP - Small. Screw - Pan Pozi Taptite - M4 x 8 Lg. Screw - Pan Pozi Taptite - M4 x 16 Lg. Screw - Socket Cap Head - M5 x 16 Lg. Screw - Socket Cap Head - M5 x 25 Lg. Screw - Socket Cap Head - M8 x 20 Lg. 54 59 405-01-080-020 461-01-050 1 7 Screw - Button Hd. - M8 x 20 Lg. Nut - Full - M5 60 62 63 64 461-01-080 481-050 481-080 481-100 9 15 18 1 Nut - Full - M8 Washer - Plain - M5 Washer - Plain - M8 Washer - Plain - M10 CREASER 7-06-15 Page 23 Page 24 STACKER SWITCH ASSY. TIE BAR - AutoCreaser - Female. SPLASH GUARD - Autocreaser 33 SHOULDERED PAD - AutoCreaser- Mk2. BRACKET - Combined Switch. ADJUSTER PLATE - V3 MicroSwitch. Slot Detector Bracket - Wide SENSOR - Blade Position. EP Bush - Ø8 x Ø10 x Ø15 x 5.5 TIE WRAP - Small. MICROSWITCH CABLE TIE MOUNTING Screw - Pan Pozi Taptite - M3 x 6 Lg. Screw - Pan Pozi Taptite - M3 x 16 Lg. Screw - Pan Pozi Taptite - M4 x 6 Lg. Screw - Pan Pozi Taptite - M4 x 8 Lg. Screw - Socket Cap Head - M3 x 20 Lg. Screw - Button Hd. - M4 x 6 Lg. Nut - Full - M8 NUT - NYLOC - M3 Washer - Plain - M3 Washer - Plain - M4 1 2 1 1 1 1 1 1 1 3 1 3 2 1 2 7 1 1 2 1 3 1 461-01-080 464-01-030 481-030 481-040 19 20 21 22 Description 75-040 76-004 76-052-05 76-086-03 76-131 76-132 76-163-01 76-169 602-054 613-027 613-191 613-339 401-02-030-006 401-02-030-016 401-02-040-006 401-02-040-008 403-01-030-020 405-01-040-006 QTY. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 ITEM No. PART No. 16 2 2 10 12 16 in 3 Posns. 3 16 9 8 2 off 13 5 19 19 17 2 off 21 20 14 21 76-04-01 18 22 16 (Splash Guard Assembly) 1 16 15 2 off 7 11 6 4 7-06-15 CREASER UNIT PAPER CREASER 1 1 2 1 1 QTY. Description 1 NYLON WASHER - Ø10.69 X17.45 X 0.79 RETAINING RING - External - Ø10 IDLER STUD - AutoCreaser 50. BEARING - Drawn Cup Needle Roller - HK1010 STEPPER IDLER - 46T Gear / 16XL Pulley. 76-05-04 76-063-05 76-064-02 602-085 605-002 615-043 4 3 3 2 CREASER UNIT (Idler Gear Assembly) 1 2 3 4 5 ITEM No. PART No. 5 AutoCreaser Pro 33 7-06-15 Page 25 Page 26 14 8 1 2 3 4 5 6 7 8 9 10 11 12 13 14 3 76-03-01 76-015-02 76-016 76-125 76-126 76-127 76-134-02 602-082 603-071 609-024 401-02-040-006 411-01-080-020 461-01-080 481-080 ITEM No. PART No. 13 2 1 2 1 2 1 1 2 1 2 3 2 2 2 QTY. Description 4 2 10 Nut - Full - M8 Washer - Plain - M8 CRANK SHAFT - AutoCreaser SPACER - Crank Shaft. PULLEY ASSY. - Crankshaft. TORSION HUB - AutoCreaser. Torsion Bush Slot Detector Disk - Small BEARING-DEEP GROOVE BALL - 6300-ZZ DOWEL - Ø6 x 40 Lg. O'Ring. Screw - Pan Pozi Taptite - M4 x 6 Lg. Screw - Socket Set - Dog Point - M8 x 20 Lg. Power Link Assy SEE PAGE 27 1 12 5 6 9 12 10 1 76-06-01 SEE PAGE 27 7 3 3 off 11 8 (Crank Shaft Assembly) 5 14 13 7-06-15 CREASER UNIT PAPER CREASER 4 (Power Link Assembly) 7 3 6 5 1 1 2 3 4 5 6 7 8 76-076 76-077 76-078 76-079 76-109 602-086 609-022 401-02-040-016 ITEM No. PART No. 2 1 1 1 1 1 1 4 6 QTY. Description BEARING - Power Link. BEARING-Deep Groove Ball - 6202-ZZ O'Ring. Screw - Pan Pozi Taptite - M4 x 16 Lg. SHOCK RING PLATE. LINK - Bearing Plate. POWER LINK - Blade Crank Shaft. LINK PLATE - Tapped. CREASER UNIT 76-03-01 8 AutoCreaser Pro 33 7-06-15 Page 27 7-08-14 4 STACKER ASSEMBLY 5 1 3 2 6 7 In 2 Posns. 10 9 8 View On Rear Of Stacker Page 28 PAPER AutoCreaser Pro 33 ITEM NO. 1 2 3 4 5 6 7 8 9 10 PART No. 78-017-02 78-067-01 78-068-01 78-069-01 78-070-01 78-071-01 402-02-050-010 78-073-01 403-01-040-006 481-030 CREASER STACKER ASSY QTY. 1 1 1 1 1 1 2 1 1 1 7-08-14 Description Stacker Bed - Autocreaser 33 Stacker Side Guide - R/H - Slotted Stacker Side Guide - L/H - Slotted Stacker Back Stop - R/H - Slotted Stacker Back Stop - L/H - Slotted Actuator Assy. - Stacker Screw - Csk Hd. Taptite - M5 x 10 Lg. Guide Stop - Stacker Screw - Socket Cap Head - M4 x 6 Lg Washer - Plain - M3 Page 29 REVISION HISTORY Rev. Mod No. 4 ECO2815 Page 30 Mod Description New Format Front Sheet Introduced. Date 15/02/13 Mod By BAL PAPER