71818 Fp Ddfp-t6fa.

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CLARKE FIRE PUMP DRIVERS MODELS DDFP-T6FA DDFP-06FA DDFP-06FH DDFP-L8FA DDFP-08FA DDFP-08FH DDFP-12FH APPROVED RATINGS BHP/kw FM-UL-ULC* MODEL DDFPT6FA DDFP06FA DDFP06FH DDFPL8FA DDFP08FA DDFP08FH DDFP-08FA OVERALL WIDTH 41.02 (1041.86) DDFP12FH 1470 254 189 315 235 350 260 380 283 420 313 468 349 686 511 SPEED (RPM) 1760 2100 2350 348 341 302 225 259 254 443 412 368 275 331 307 465 460 425 316 346 343 515 500 460 384 343 373 570 552 509 380 425 412 708 669 575 429 528 499 1000 940 830 619 745 700 *Engines are rated at standard SAE conditions of 29.61 in. (7521 mm) Hg barometer and 77˚F (25˚C) inlet air temperature [approximates 300 ft. (91.4 m) above sea level] by the testing laboratory (see SAE Standard J 1349). A deduction of 3 percent from engine horsepower rating at standard SAE conditions shall be made for diesel engines for each 1000 ft. (305 m) altitude above 300 ft. (91.4 m). A deduction of 1 percent from engine horsepower rating as corrected to standard SAE conditions shall be made for diesel engines for every 10˚F (5.6˚C) above 77˚F (25˚C) ambient temperature. Note: Engines certified at any speed between 1470 & 2600. See details on reverse side for linear BHP interpolation. STANDARD EQUIPMENT Air Cleaner — Direct Mounted, Washable, For Junction Box — Integral With Instrument Panel. Indoor Service Only For Customer Wiring (DC) To Alternator — Integral Regulator, 24V-DC, Match NFPA Controller 40 Ampere, with Belt Guard Lube Oil Cooler — Engine Water Cooled, Cooling Water Control — Automatic At Plate Type Local Control Panel Lube Oil Filter — Full Flow W/By-Pass Valve Exhaust Blankets — For Manifolds & Turbo Lube Pump — Gear Driven, Gear Type Charger Manual Start Controls — Per NFPA-20 Flywheel Housing — SAE #1 Power Take Off — Includes Engine Half of Fuel Check Valve — Per NFPA-20 Falk T10 Coupling Fuel Pump — Gear Driven, Gear Type Run-Stop Control — On Instrument Panel With Fuel Filters — Primary & Secondary Control Position Warning Light. Engine Heater — 230 Voltage (AC), w/Thermostat Overspeed Control — Electronic w/Reset 2500 W (6 & 8 Cyl.); 4000 W (12 Cyl.) Starter 24 VDC — High Torque, Prewired To Governor — Mechanical 10% Manual Contactors Heat Exchanger — NPTF Connections, Tube & Throttle Control — Tamper Proof Shell Type, Rated 60 PSI Water Pump — Gear Driven, Centrifugal Type Instrument Panel — English & Metric, Tachometer, Hourmeter, Water Temperature, Oil Pressure, Voltmeter (2) LISTED 513Y meets NFPA-20 Requirements FM approved 1333 listed C448A SPECIFICATIONS DDFP-T6FA DDFP-06FA DDFP-06FH DDFP-L8FA DDFP-08FA DDFP-08FH DDFP-12FH DDC Engine Series .................. V-92 V-92 V-92 V-92 V-92 No. Cylinders ........................... 6 6 8 8 12 Aspiration ................................ TA TA TA TA TA Rotation** ................................. CLOCKWISE (CW) Displacement (cu. in.)* ............ 552 552 736 736 1104 Net Wt. (lbs.) ............................ 2217 2217 2560 2605 4690 Bore (in.) .................................. 4.84 4.84 4.84 4.84 4.84 Stroke (in.) ............................... 5.0 5.0 5.0 5.0 5.0 Compression Ratio ................. 17:1 15:1 17:1 15:1 15:1 Installation Drawing ................ D-433 D-433 D-433 D-433 D-445 DDC - DETROIT DIESEL CORP. TA - TURBOCHARGED AND AFTERCOOLED *V-92 UNITS ARE 2 STROKE CYCLE **VIEW FROM FRONT DESIGN FEATURES • • • • • • • Direct Mounted Drive Coupling Hub Direct Attachment For Driveshaft Available 24 Volt DC Starting System Low Watt Density Coolant Heater Compact Size High Horsepower To Weight Ratio Jacket Water Cooled Aftercooler • • • • • • Direct Injection Individual Cylinder Fuel Injectors Roller Camshaft Lifters By-Pass Type Blower Replaceable Cylinder Liners Crosshead Pistons To Eliminate Side Load Wear CERTIFIED POWER AT ANY SPEED Although specific FM-UL Certified BHP ratings are shown at four (4) specific speeds, these Clarke engines can be applied to fire pumps at any intermediate speed between 1470 to 2350 RPM. To determine the applicable intermediate certified power, make a linear interpolation of the Clarke FM-UL certified power curve. Contact Clarke or your Pump OEM representative to obtain details. CLARKE Fire Protection Products 3133 East Kemper Rd., Cincinnati, Ohio 45241-1565 USA ~ Phone 513-771-2200 Fax 513-771-0726 (3/99) Specifications and information contained in this brochure subject to change without notice. Printed in U.S.A. 3133 EAST KEMPER ROAD CINCINNATI, OH 45241 DDFP-06FH INSTALLATION & DDFP-06FH OPERATION DATA INSTALLATION & OPERATION DATA Basic Engine Description Engine Manufacturer .................................................................................................... Ignition Type................................................................................................................. Number of Cylinders ..................................................................................................... Bore and Stroke - in. (mm) ........................................................................................... Displacement - in.3 (L) .................................................................................................. Compression Ratio ....................................................................................................... Valves per Cylinder Intake .................................................................................................................... Exhaust ................................................................................................................. Combustion System ..................................................................................................... Engine Type .................................................................................................................. Aspiration ..................................................................................................................... Firing Order (CW Rotation) ........................................................................................... Turbocharger ................................................................................................................ Charge Air Cooling Type ............................................................................................... Blower Type .................................................................................................................. Blower Drive Ratio ........................................................................................................ Rotation (Viewed from Front) Clockwise ............................................................................................................. Counter-Clockwise ................................................................................................ Engine Crankcase Vent System .................................................................................... Dimensions and Weight Length - in. (mm) (From Drive Flange) ................................................................. Width - in. (mm) ................................................................................................... Height - in. (mm) (Above Crankshaft Center Line) ............................................... Weight, Dry - lb. (kg) ............................................................................................ Wet - lb. (kg) ........................................................................................... Installation Drawing ...................................................................................................... Cooling System 1470 Heat Exchanger Minimum Flow 60˚F Raw H2O - gal./min. (L/min.)................................................. 14 (53) 95˚F Raw H2O - gal./min. (L/min.)................................................. 22 (83) Engine H2O Heat - Btu/sec. (kw/sec.) .................................................... 188 (3.3) Engine Radiated Heat - Btu/sec. (kw/sec.) .................................................................... Thermostat, Start to Open - ˚F (˚C) ............................................................................... Fully Open - ˚F (˚C) .................................................................................... Engine Coolant Capacity - qt. (L) .................................................................................. Coolant Pressure Cap - lb./in.2 (kPa) ............................................................................ Maximum Engine H2O Temperature - ˚F (C) .................................................................. Minimum Engine H2O Temperature - ˚F (˚C) ................................................................. Heat Exchanger Maximum Raw H2O Inlet Pressure - lb./in.2 (kPa) ................................................................................ Electric System - DC System Voltage (Nominal) ............................................................................................ Battery Capacity for Ambients Above 32˚F - CCA @ 0˚F ................................................ Voltage (Nominal) ................................................................................................. Qty. per Battery Bank ............................................................................................ SAE size per J537 ................................................................................................. Battery Cable Circuit*, Max Resistance - ohm .............................................................. Battery Cable Minimum Size 0-225 in. Circuit* Length .................................................................................. 225-300 in. Circuit* Length .................................................................................. 301-380 in. Circuit* Length .................................................................................. Charging Alternator Output - Amp. ............................................................................... Starter Cranking Amps - @ 40˚ F .................................................................................. All Speeds Detroit Diesel Corp. Compression (Diesel) 6 4.84 x 5.00 (123 x 127) 552 (9.1) 15:1 None 4 Direct Injection 63.5˚ VEE - 2 Cycle Turbocharged 1R-1L-3R-3L-2R-2L 1.39 A/R Jacket Water Roots By-Pass 1.95:1 Standard Optional Open 45.60 (1158) 41.02 (1042) 43.75 (1111) 2217 (1005) 2355 (1069) D-433 1760 23 (87) 35 (132) 228 (4.0) 49 (0.9) 177 (81) 197 (92) 42 (40) 9 (62) 200 (93) 160 (71) 2100 28 (106) 42 (159) 247 (4.3) 2350 29 (110) 44 (167) 250 (4.4) 60 (414) All Speeds 24 900 12 2 8D-900 0.002 No. 00 No. 000 No. 0000 40 595 *Positive and Negative Cables Combined Length NOTE: This Engine Is Intended For Indoor Installation Or In A Weatherproof Enclosure. (Continued) Page 43-H-1 DDFP-06FH INSTALLATION & OPERATION DATA (Continued) Exhaust System Exhaust Flow - ft.3/min. (m3/min.) ........................................................ Exhaust Temperature - ˚F (˚C) ............................................................... Maximum Allowable Back Pressure in. H2O (kPa) ................................................................................. Minimum Exhaust Pipe Dia. - in. (mm)** Sch. 40 ............................... 1470 1760 2100 2350 2537 (72) 2966 (84) 3140 (89) 3177 (90) 752 (400) 768 (409) 791 (422) 779 (415) 19 (4.7) 6.0 (154) 20 (4.9) 6.0 (154) 23 (5.7) 8.0 (203) Fuel System Fuel Pressure - lb./in.2 (kPa) ................................................................. 58 (400) Fuel Consumption - gal./hr. (L/hr.) ....................................................... 19 (72) Fuel Return Rate - gal./hr. (L/hr.) ......................................................... 63 (239) Total Fuel Flow - gal./hr. (L/hr.) ............................................................ 82 (310) Minimum Line Size - Supply - in. (mm)** .................................................................... Minimum Line Size - Return - in. (mm)** .................................................................... Maximum Allowable Fuel Pump Suction Clean System - in. H2O (kPa) ................................................................................ Dirty System - in. H2O (kPa) ................................................................................. Fuel Filter Micron Size - Primary ................................................................................... Secondary .............................................................................. Fuel Injector/Timing ...................................................................................................... Fuel Modulator/Setting ................................................................................................. 82 (20) 164 (40) 30 12 7105/1.508; 145/1.508 None Heater System Jacket Water Heater ...................................................................................................... Wattage (Nominal) ............................................................................................... Voltage - VAC, 1P ................................................................................................. Optional Voltage - VAC, 1P ................................................................................... Lube Oil Heater (Required When Ambient Is Below 50˚F (10˚C) ................................... Wattage ................................................................................................................ All Speeds Standard 2500 230 115 Optional 125 25 (6.2) 8.0 (203) 62 (428) 64 (442) 65 (449) 23 (87) 25 (95) 26 (98) 71 (269) 80 (303) 83 (315) 94 (356) 105 (397) 109 (413) .75 (19) Sch. 40 - Black .50 (13) Sch. 40 - Black Induction Air System 1470 1760 2100 2350 Air Cleaner Type ................................................................................... Indoors Service Only - Washable Air Intake Restriction Maximum Limit Dirty Air Cleaner - in. H2O (kPa) .................................................... 6.5 (1.7) 7.0 (1.8) 8.0 (2.0) 9.0 (2.3) Clean Air Cleaner - in. H2O (kPa) ................................................... 4.5 (1.1) 5.0 (1.3) 6.0 (1.5) 7.0 (1.8) Engine Air Flow - ft.3/min. (m3/min.) .................................................. 1124 (32) 1297 (37) 1348 (38) 1377 (39) Maximum Allowable Temperature (Ambient Air To Engine Inlet) - ˚F (˚C) .................... 30 (17) Lubrication System Oil Pressure - normal - lb./in.2 (kPa) ............................................................................. In Pan Oil Temperature - ˚F (˚C) .................................................................................... Oil Pan Capacity - High - qt. (L) .................................................................................... Low - qt. (L) .................................................................................... Total Oil Capacity with Filters - qt. (L) .......................................................................... All Speeds 40-70 (276-433) 190-240 (88-116) 20 (19) 16 (15) 22 (21) Performance 1470 BMEP - lb./in.2 (kPa) ............................................................................. 171 (1179) Piston Speed - ft./min. (m/min.) ........................................................... 1225 (373) Noise - dB (A) @ 1m ............................................................................ 100 (EST) Power Curve ................................................................................................................. 1760 2100 2350 173 (1193) 157 (1083) 142 (979) 1467 (447) 1750 (533) 1958 (597) 102 (EST) 104 (EST) 106 (EST) CDDA - 8064 - 02 CDDA JAN 96 JTW Page 43-H-2 **Based On Nominal System. Flow Analysis Must Be Done To Assure Adherance To System Limitations. (Minimum Exhaust Pipe Diameter is based on 15 feet of pipe, one elbow, and a silencer pressure drop no greater than one half the max. allowable back pressure.) DDFP-06FA, -06FH, -L8FA, -08FA, -08FH ENGINE MATERIALS AND CONSTRUCTION Air Cleaner Type ...................................... Indoor Usage Only Oiled Fabric Pleats Material ................................ Surgical Cotton Aluminum Mesh Camshaft Material ................................ Steel (SAE 1513) Location ................................ In Block, 1 Per Bank Drive ..................................... Gear Type of Cam ......................... Ground Camshaft Bearing - End Journal Diameter .................. 1.50 in. (38.0 mm) Length .................................. 2.12 in. (53.8 mm) Material ................................ Steel Backed Bronze Camshaft Bearing Intermediate Journal Diameter .................. 1.50 in. (38.0 mm) Length .................................. 1.32 in. (33.5 mm) Materials ............................... Aluminum Connecting Rod Type ...................................... Forged I Section Material ................................ Forged Steel, (SAE 1141) Crank Pin Bearings Type ...................................... Precision Half Shell Number ................................ 1 Pair Per Cylinder Journal Diameter .................. 3.00 in. (76.2 mm) Length .................................. 1.20 in. (30.5 mm) Projected Area/Bearing ......... 3.60 in.2 (2323 mm2) Material ................................ Steel Backed Copper Lead Crankshaft Material ................................ Steel (SAE 1548) Heat Treat ............................. Induction Hardened Type of Balance .................... Dynamic Cylinder Block Type ...................................... One Piece Material ................................ Cast Iron Cylinder Head Type ...................................... Slab 4 Valve Material ................................ Cast Iron Exhaust Valve Type ...................................... Poppet Arrangement ......................... Overhead Valve Number/Cylinder .................. 4 Operating Mechanism ........... Mechanical Rocker Arm Type of Lifter ........................ Roller Valve Spring Number/Valve ................... 1 Valve Seat Insert Material ............................ GM3544M Heat Exchanger Type ...................................... Tube & Shell Materials Tubes & Headers .............. 90/10 CU/NI Shell ................................. Copper Electrode .......................... Zinc Liners Type ...................................... Wet Liner Material ................................ Cast Iron Ports Type .................................. Oval Number ............................ 18 Main Bearings Type ...................................... Precision Half Shells Journal Diameter .................. 4.50 in. (114.3 mm) Length .................................. 1.24 in. (31.5 mm) Projected Area/Bearing ......... 5.58 in.2 (3600 mm2) Material ................................ Steel Backed Copper Lead Piston Type and Material ................. Crosshead Malleable Iron Cooling ................................. Oil - Cocktail Shaker Piston Pin Bushing Material ................................ Steel Backed Bronze Piston Rings - Compression Type Top Ring ........................... Chrome Faced Keystone Remaining 2 ..................... Barrel And Chrome Faced Piston Rings - Oil Type ...................................... Double Scraper with Expander Number per Piston ............... 2 Sets Location ................................ Bottom of Skirt Piston Pin Type ...................................... Crosshead - Polished & Hardened CDDA OCT 96 JTW Page 43-Z-2 DDFP-06FH FIRE PUMP DRIVER EMISSION DATA To complete an application for a Permit to Operate, the following data is provided. 6 Cylinders Two Cycle Lean Burn Aftercooled Diesel Oil - Fuel No - Energy Recovery from Exhaust No - Emission Control Device HC 25.6 33.4 0.12 9.52 2.84 460 24.9 33.6 0.09 9.36 1900 444 24.5 33.6 0.07 1760 425 22.6 35.6 1470 350 18.9 36.9 BHP 2350 465 2100 FUEL GAL / HR GM / BHP / HR NOx CO SO2 AIR/FUEL RATIO RPM EXHAUST ˚F CFM TIMING DEGREES PART. % 02 0.67 0.18 12.0 779 3177 7.0 2.34 0.66 0.17 12.1 791 3140 7.0 9.38 2.05 0.67 0.16 12.1 777 3059 7.0 0.05 9.50 2.01 0.65 0.16 12.6 768 2966 7.0 0.07 10.50 2.70 0.66 0.15 12.9 752 2537 7.0 For specific102 RPM & BHP ratings, some of38.9 the above data may have extrapolated the best available test data. 1900 1.71from 0.49 0.21 7.23been 10.9 750 775 Degrees of timing RETARD for 'beginning of injection' based on comparison with pre-emission controlled engines from the same family. 1760 93 38.0 0.19 7.01 Sulfur Dioxide based on 0.2% sulfur content in fuel (by weight). 12.8 1.72 8064-7612 Base Model Engine Manufactured by Detroit Diesel Corp. 1.39 A/R Turbocharger 145/150MM Fuel Injectors @ 1.508 Timing Height CDDA OCT 94 JTW 3133 EAST KEMPER ROAD CINCINNATI, OH 45241 0.67 750 700