Transcript
Installation Guide Contents 1. 2. 3. 4. 5. 6. 7. 8. 9. 10.
Prior to installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Symbols used in the installation guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Installation instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Components in the installation kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Connection schematic for the Rear Seat Entertainment system . . . . . . . . . . . . . . . . . . . . . . . 32 Installation of the DVD player . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Installation of the connection box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 General information on installation of the screen in the vehicle . . . . . . . . . . . . . . . . . . . . . . 36 Installation guide for the screen unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
1. Prior to installation Before starting installation, please read this installation guide carefully. In particular, please pay attention to the safety and installation instructions.
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Copyright by Becker GmbH, D-76303 Karlsbad
Installation Guide 2. Symbols used in the installation guide
G
denotes instructions which are important for your safety and the safety of others.
!
denotes instructions which are important for the installation and function of the unit.
3. Safety instructions
G G G G
Incorrect installation Incorrect installation may result in damage to the unit or to the vehicle. Specialist knowledge and skills are required to install the unit and its components. We strongly recommend that you have the unit installed by a specialist workshop. Risk of injury Installing the components incorrectly may lead to injuries in the event of a road traffic accident or render safety devices ineffective. Please refer to the instructions provided by the vehicle manufacturer. Damage to the airbag Installing the components in the wrong location may damage the airbag or impair its operation. Do not install the components within the operating range of the airbag. Risk of injury due to inadequate fastening Fix the components in place so that they cannot be loosened in the event of a collision or sudden braking.
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Installation Guide 4. Installation instructions
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Damage due to reverse polarity or short-circuit Incorrect cable connections and short-circuits can seriously damage the unit. Disconnect the vehicle battery before installing the unit. In order to avoid short-circuits and malfunctions, install the cables so that they cannot be pinched, kinked, chafed or detached. Before installation, park the vehicle in a safe and level place and remove the ignition key. In order to avoid malfunctions, it is absolutely essential to observe the relevant cable cross-section when using branch connections/cable connectors. In order to avoid short-circuits and any associated risk of fire, cables which have to be cut must be properly insulated.
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Copyright by Becker GmbH, D-76303 Karlsbad
Installation Guide 5. Components in the installation kit A. B. C. D. E. F. G. H. I. J. K. L. M. N. O. P.
Screen unit Side covers of screen unit Mounting plate Installation parts for attaching purposes - adhesive tape / Velcro strip / screws / nuts / washers / plastic clips / plastic threaded rod Extension plate Plates for creating the connection to the vehicle roof Magnet for locating the cutting points Cutting template for small cut-outs in the vehicle headlining (bracket, template and associated screws) Cutting template for a large cut-out in the vehicle headlining DVD player Connection box Connecting cable for connection box / screen unit Connecting cable for power supply / connection box Connecting cable for DVD player / connection box Connecting cable for car radio AUX input / connection box Cover panel, if unit is disassembled
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Installation Guide
A B
J P
K Q E G D
C
H
F
L
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M
N
31
O
Copyright by Becker GmbH, D-76303 Karlsbad
Installation Guide 6. Connection schematic for the Rear Seat Entertainment system DVD player
Car radio with AUX input
Connection box
Screen unit
Power supply
All components of the Rear Seat Entertainment system are connected to the connection box. It is only necessary to connect the connection box to the line-in or AUX inputs of a car radio if the sound of the Rear Seat Entertainment system is to be output over the vehicle speakers.
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When selecting the installation locations of the individual components, pay attention to the length of the cables provided in the installation kit.
The length of the cables provided in the installation kit is: connection box / DVD player approx. 1 m connection box / screen unit approx. 4 m connection box / power supply approx. 1.5 m connection box / car radio (AUX) approx. 1 m
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Copyright by Becker GmbH, D-76303 Karlsbad
Installation Guide 7. Installation of the DVD player •
Installation: A universal bracket for DIN installation slots is integrated into this DVD player. An installation frame is not required. The unit is inserted into the installation slot and secured with the slides supplied. To install, complete all electrical connections. Then push the unit into the installation slot. Subsequently, insert slides into the openings on the front of the unit until the first detent position (Fig. A). Now lock the radio in by pulling on both slides as shown in Fig. B. Subsequently, remove the slides.
! •
The installation angle of the DVD player must not exceed 0° - 90° (vertical).
Removal: To remove the unit, it must first be released. To do this, push in both slides to the second detent position as shown in Figure A. Subsequently, withdraw the unit with both slides (Fig. C). Then remove the slides by pressing the springs on the right and left sides of the unit. If the unit was previously installed in another vehicle, the unit’s springs may have to be adjusted before installation. To adjust the springs, insert slide as shown in Fig. D and subsequently adjust as shown in Fig. E (Gently press slide in the direction of 1 while at the same time moving the slide in the direction of 2).
A
B
C
D
2 E 1
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Copyright by Becker GmbH, D-76303 Karlsbad
Installation Guide If the DVD player cannot be installed in a DIN installation slot, the DVD player can be installed using commercially available brackets.
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When selecting the installation location, pay attention to the length of the cables provided in the installation kit. The installation angle of the DVD player must not exceed 0° - 90° (vertical).
8. Installation of the connection box
Power supply Car radio with AUX input
DVD player Screen unit
•
! •
Securing tab
Decide on the installation location for the connection box (K). When selecting the installation location, pay attention to the length of the cables provided in the installation kit. In order to avoid short-circuits and malfunctions, install the cables so that they cannot be pinched, kinked, chafed or detached. Fasten the connection box at the securing tab using a screw.
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Installation Guide •
G
! •
!
Connect the power supply cable (M). Connect the black lead to terminal 31 (ground) Connect the orange lead to terminal 15 (switched voltage) Connect the red lead to terminal 30 (permanent positive)
Risk of fire by removing the fuses The fuses incorporated into the cable harness must be used. Without fuses, there is a risk of fire or damage to the components. In order to avoid malfunctions, it is absolutely essential to observe the relevant cable cross-section when using branch connections/cable connectors. If desired, create the connection to the AUX inputs of the car radio using the car radio AUX (O) connecting cable. Once you have created this connection, the sound of the Rear Seat Entertainment system can be output via the existing vehicle speakers. The Rear Seat Entertainment system can also be operated without AUX connection by using the headphones supplied.
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Connect the DVD player to the connection box using the corresponding connecting cable (N).
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Connect the connecting cable (L) to the screen unit (A).
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Copyright by Becker GmbH, D-76303 Karlsbad
Installation Guide 9. General information on installation of the screen in the vehicle Ideal installation position •
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The screen should be secured in the centre of the vehicle just behind the front seats to provide the vehicle occupants in the rear with the best possible view of the screen. When deciding on the best installation position, ensure that the screen is not a nuisance to the driver or does not obstruct his view either when open or closed. Check all applicable national regulations and laws.
Requirements for attachment in the vehicle Dead weight / vibrations / shocks •
The weight of the screen unit (A) including the mounting plate (C) is 1,5 kg. To prevent severe vibrations affecting the screen under normal driving conditions and at the same time to ensure an unimpaired view, the screen must be secured to a frame part of the vehicle.
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Most vehicles have struts in the roof structure that usually run across the width of the vehicle. The roof structure is attached to these struts, which extend across the entire vehicle. These struts offer the most stable attachment for the screen unit (A).
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The mounting plate (C) supplied permits the screen to be attached to the struts in the roof structure.
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Copyright by Becker GmbH, D-76303 Karlsbad
Installation Guide •
If the struts are too far from the ideal installation location, an extension plate must be used to attach the mounting plate.
Attachment points (at least 3 stable attachment points) •
The mounting plate or the extension plate must be secured to at least two points of the vehicle’s strut structure. This prevents longitudinal movements or lateral rotational movements of the screen when using the screen or folding it down.
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The third attachment secures the mounting plate when folding down the screen. This attachment can be made directly to the roof panel by installing the plates included in the installation kit as well as the double-sided adhesive tape. The plastic threaded rod included in the installation kit makes it easier to align the plate.
Vehicles with sunroof •
In vehicles equipped with a sunroof, the screen’s mounting plate can usually be mounted directly on the struts to which the frame of the sunroof is also attached.
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In this case, an extension plate is only likely to be necessary for the third attachment to extend the mounting plate over the sunroof panel.
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It must be ensured that the attaching parts do not impair the movement of the sunroof or the sunroof panel.
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Installation Guide Preparing the vehicle headlining Removing the vehicle headlining or installing the RSE system with suspended vehicle headlining There are two possibilities for installing the screen unit (A): •
Pulling down the vehicle headlining and cutting out two small holes for attachment and the necessary cables
or •
Leaving the vehicle headlining in the vehicle and cutting out a large hole for the installation of the mounting plate.
Cutting small cut-outs in the vehicle headlining •
The Rear Seat Entertainment system has been designed as an accessory that requires few conversion measures in the vehicle. If the vehicle headlining can be removed without damage and without great effort, only two small cut-outs need be cut in the vehicle headlining. If the Rear Seat Entertainment system is later removed from the vehicle, the covers (P) included in the installation kit can be used to hide the cut-outs.
Cutting a large cut-out in the vehicle headlining •
If the vehicle headlining cannot be removed, a larger cut-out can also be cut in the headlining as an alternative. This may also be necessary if an interior light is located at the point at which you want to fit the screen unit (A).
•
In this case, a cover is secured to the mounting plate (C) using plastic clips before the screen unit is fitted.
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Copyright by Becker GmbH, D-76303 Karlsbad
Installation Guide •
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If the Rear Seat Entertainment system is to be removed, this large cover must not be removed. Only the attachment openings need be hidden using the small covers (P). The option for installation without removing the vehicle headlining will not be discussed in detail below. The mounting plate (C) is attached in the same way as described below.
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Copyright by Becker GmbH, D-76303 Karlsbad
Installation Guide 10. Installation guide for the screen unit
G
Incorrect installation Incorrect installation may result in damage to the unit or to the vehicle. Specialist knowledge and skills are required to install the unit and its components. We strongly recommend that you have the unit installed by a specialist workshop.
10.1 Determining the ideal / best installation location •
First determine the best / ideal position for the installation of the screen based on your personal preference and the criteria described under General information on installation of the screen in the vehicle on page 36.
10.2 Locating support struts of the roof structure •
! •
Before removing the vehicle headlining, try to determine whether a support strut is located at the desired installation position (or nearby). If the position of the support strut results in small changes to the viewing angle of the screen unit (A), you should check the effects before removing the vehicle headlining. Approximately measure the distance of the desired installation position from the A-pillars and from a sunroof, if fitted, etc.
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Copyright by Becker GmbH, D-76303 Karlsbad
Installation Guide 10.3 Measuring distance of the vehicle headlining from the support struts / roof •
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At the desired installation position, measure the distances between the vehicle headlining and the support strut as well as between the vehicle headlining and the roof panel. A fine needle may be used as an aid when measuring these distances. Insert the needle through the vehicle headlining and push it as far as the support strut or the roof panel and then measure the distance.
10.4 Removing the vehicle headlining •
If possible, remove the vehicle headlining completely and put it in a safe place.
•
If it is not possible to remove the vehicle headlining completely because of wiring, for example, lower it far enough so that you can access the roof structure.
!
Do not damage the vehicle headlining when installing the screen.
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Copyright by Becker GmbH, D-76303 Karlsbad
Installation Guide 10.5 Determining the central axis of the vehicle •
Determine the central axis by measuring the width of the vehicle and mark its location so that the mounting plate (C) can be attached correctly.
10.6 Aligning mounting plate to the support struts of the vehicle •
The central axis of the mounting plate (C) is marked by a small notch. This notch must be aligned with the central axis marking in the vehicle (read the labels on the mounting plate).
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Determine the desired installation position of the screen unit on the central axis.
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The two elevated recesses are used (elevated part against the support strut) for subsequently screwing on the mounting plate
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Mark the position of the drill holes on the support strut.
10.7 Determining the distance between the mounting plate and the struts/roof •
Decide whether and, if so, which spacers are needed to maintain the distance measured as under 10.3 on page 41 from the vehicle’s support strut to the vehicle headlining.
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Copyright by Becker GmbH, D-76303 Karlsbad
Installation Guide 10.8 Determining the third attachment point (deciding whether an extension plate is needed) •
In vehicles without a sunroof, it is usually possible to attach the mounting plate (C) to a third point on the roof panel.
•
If a sunroof or a sunroof panel requires a distance greater than the mounting plate, then the extension plate (E) should be fitted to the mounting plate in order to maintain the necessary length for the third attachment point.
•
The third attachment point of the mounting plate (C) can be connected to the roof by using the double-sided adhesive tape included in the installation kit.
!
Once affixed, the supplied double-sided adhesive tape can no longer be removed.
10.9 Specifying the cable routing to the connection box.
! •
In order to avoid short-circuits and malfunctions, install the cables so that they cannot be pinched, kinked, chafed or detached. Ensure that there is enough cable length to route the connection plug of the connecting cable through the vehicle headlining in order to connect it to the connection on the side of the screen housing.
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Copyright by Becker GmbH, D-76303 Karlsbad
Installation Guide 10.10 Attaching mounting plate to support struts •
!
Drill the holes marked in 10.6 on page 42 in the support struts and secure the mounting plate (C) using at least two sheet metal screws. Ensure that the correct spacers, as determined in 10.7 on page 42, are now provided above the elevated recesses of the mounting plate. When drilling and then tightening the mounting plate, ensure that no undesirable damage is caused to the roof (e.g. excessively long screws).
10.11 Attaching cutting template to the mounting plate and routing the connecting cable •
The connecting cable is connected on the passenger side of the screen unit (A).
•
Guide the connecting cable (L) through the "J”-shaped slot in the mounting plate. Allow the connecting cable to protrude through the cable duct in the bracket of the cutting template (H). Secure the bracket of the cutting template and the cable using two M6 hexagon socket screws (see figure).
•
Ensure that both the left and the right bracket are positioned correctly. In addition, the M5 bolt must be secured using a nut and must protrude downwards beyond the bracket. These bolts are later used for precisely determining the first cut-outs in the vehicle headlining.
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Copyright by Becker GmbH, D-76303 Karlsbad
Installation Guide 10.12 Securing mounting plate to the third attachment point (using extension plate if necessary) •
Secure the supplied extension plate, if necessary, using four M5 pan-head screws, washers and nuts.
•
Use the plates supplied and secure the 8 mm plastic threaded rod using the washers and nuts supplied, which mutually lock one another.
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Secure the plate (F) to the roof using the supplied double-sided adhesive tape.
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The excess part of the plastic threaded rod can be cut off using strong pliers or a saw.
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Once stuck in place, the supplied double-sided adhesive tape can no longer be removed.
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Copyright by Becker GmbH, D-76303 Karlsbad
Installation Guide 10.13 Routing cables and installing vehicle headlining
!
In order to avoid short-circuits and malfunctions, install the cables so that they cannot be pinched, kinked, chafed or detached.
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Secure the connecting cable (L) using adhesive tape. Ensure that no cables are in the area in which the vehicle headlining is secured, otherwise possibly-installed side airbags may be affected.
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Install the vehicle headlining.
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The vehicle headlining may bend slightly due to the protruding bolts, which are needed for positioning the cutting template.
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Copyright by Becker GmbH, D-76303 Karlsbad
Installation Guide 10.14 Locating mounting plate attachment points using the magnet •
Use the magnet (G) to locate the two M5 bolts if the vehicle headlining has already been installed in the vehicle again. Once you have found the bolts, transfer the outline of the magnet (approx. 17.5 mm) onto the vehicle headlining.
10.15 Cutting two small cut-outs in the vehicle headlining and securing cutting template •
Cut the vehicle headlining carefully at the two marked locations along the markings.
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Copyright by Becker GmbH, D-76303 Karlsbad
Installation Guide •
Secure the template (H) for the cut-out by pressing the cylindrical part of the cutting template through the vehicle headlining onto the small suspension attachments.
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Secure the templates using a threaded nut.
10.16 Cutting two cut-outs in the vehicle headlining •
Using the cutting template (H) cut out the larger cut-outs. Ensure that you remain in the area of the template.
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Remove the cutting template. To complete the cut-out, cut through the remaining segments. Remove the cut-out section of the vehicle headlining.
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Copyright by Becker GmbH, D-76303 Karlsbad
Installation Guide 10.17 Removing the cutting template from the mounting plate and pull the connecting cable through the cut-outs •
Release the two M6 hexagon socket screws for the cutting template bracket and remove the bracket through the cut-outs in the vehicle headlining.
•
Pull the connecting cable (L) through the cut-outs in the vehicle headlining.
10.18 Connecting the connecting cable plug to connection on screen and securing the screen unit to the mounting plate •
The screen unit (A) is suspended from the mounting plate by means of the securing tabs. The screen unit holds itself in place and your hands are free for securing the screen unit. Connect the bores in the screen unit to the mounting plate by pressing the securing tabs of the screen unit (A) through the slots in the mounting plate. Then push the screen unit forwards until the screen unit can be secured using four M4 screws.
•
Connect the plug of the connecting cable (L) to the connection of the screen unit (A).
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Copyright by Becker GmbH, D-76303 Karlsbad
Installation Guide 10.19 Attaching outer covers for the cut-outs •
Allow the side covers of the screen unit (B) to lock.
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