800 Rozmc Model: Standard Features

Transcript

Model: 800ROZMC Diesel 380--600 V Standard Features Ratings Range Standby: Prime: kW kVA kW kVA 60 Hz 725--810 906--1013 680--730 850--913 D Kohler Co. provides one-source responsibility for the generating system and accessories. D The generator set and its components are prototype-tested, factory-built, and production-tested. D The 60 Hz generator set offers a UL 2200 listing. D At 60 Hz, the generator set accepts rated load in one step. D The 60 Hz generator set meets NFPA 110, Level 1, when equipped with the necessary accessories and installed per NFPA standards. D A standard one-year limited warranty covers all systems and components. Two-, five-, and ten-year extended warranties are also available. D Alternator features: d The pilot-excited, permanent magnet (PM) alternator provides superior short-circuit capability. d The brushless, rotating-field alternator has broadrange reconnectability. D Other features: d Kohler designed controllers for guaranteed system integration and remote communication. See Controllers on page 3. d The low coolant level shutdown prevents overheating (standard on radiator models only). d Integral vibration isolation eliminates the need for under-unit vibration spring isolators. d An electronic, isochronous governor delivers precise frequency regulation. d Multiple circuit breaker configurations. 50 Hz 584--720 730--900 528--656 660--820 Generator Set Ratings 150_C Rise Standby Rating Alternator 5M4034 5M4036 5M4038 5M4166 5M4168 5M4278 5M4280 Voltage 240/416 277/480 220/380 230/400 240/416 240/416 277/480 220/380 230/400 240/416 240/416 277/480 220/380 230/400 240/416 220/380 220/380 347/600 347/600 Ph 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 Hz 60 60 50 50 50 60 60 50 50 50 60 60 50 50 50 60 60 60 60 kW/kVA 725/906 810/1013 648/810 632/790 600/750 810/1013 810/1013 704/880 712/890 664/830 810/1013 810/1013 720/900 720/900 720/900 810/1013 810/1013 810/1013 810/1013 Amps 1258 1218 1231 1140 1041 1405 1218 1337 1285 1152 1405 1218 1367 1299 1249 1538 1538 974 974 130_C Rise Standby Rating kW/kVA 725/906 750/938 640/800 608/760 584/730 785/981 810/1013 648/810 688/860 640/800 810/1013 810/1013 720/900 720/900 720/900 810/1013 810/1013 810/1013 810/1013 Amps 1258 1128 1215 1097 1013 1362 1218 1231 1241 1110 1405 1218 1367 1299 1249 1538 1538 974 974 125_C Rise Prime Rating kW/kVA 720/900 730/913 624/780 600/750 568/710 730/913 730/913 656/820 656/820 624/780 730/913 730/913 656/820 656/820 656/820 730/913 730/913 730/913 730/913 Amps 1249 1098 1185 1083 985 1266 1098 1246 1184 1083 1266 1098 1246 1184 1138 1386 1386 878 878 105_C Rise Prime Rating kW/kVA 680/850 710/888 584/730 560/700 528/660 725/906 730/913 608/760 632/790 584/730 730/913 730/913 656/820 656/820 656/820 730/913 730/913 730/913 730/913 Amps 1180 1067 1109 1010 916 1258 1098 1155 1140 1013 1266 1098 1246 1184 1138 1386 1386 878 878 RATINGS: All three-phase units are rated at 0.8 power factor. Standby Ratings: The standby rating is applicable to varying loads for the duration of a power outage. There is no overload capability for this rating. Prime Power Ratings: At varying load, the number of generator set operating hours is unlimited. A 10% overload capacity is available for one hour in twelve. Ratings are in accordance with ISO-8528-1 and ISO-3046-1. For limited running time and continuous ratings, consult the factory. Obtain technical information bulletin (TIB-101) for ratings guidelines, complete ratings definitions, and site condition derates. The generator set manufacturer reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever. G5-378 (800ROZMC) 10/13a Alternator Specifications Specifications Type Exciter type Leads: quantity, type Voltage regulator Insulation: Material Temperature rise Bearing: quantity, type Coupling Amortisseur windings Voltage regulation, no-load to full-load One-step load acceptance Unbalanced load capability Peak motor starting kVA: 480 V, 416 V 5M4034 (10 lead) 480 V, 416 V 5M4036 (10 lead) 480 V, 416 V 5M4038 (4 lead) 380 V 5M4166 (4 lead) 380 V 5M4168 (4 bus bar) 600 V 5M4280 (4 lead) Alternator 4-Pole, Rotating-Field Brushless, PermanentMagnet Pilot Exciter 10, Reconnectable Solid State, Volts/Hz NEMA MG1 Class H, Synthetic, Nonhygroscopic 130_C, 150_C Standby 1, Sealed Flexible Disc Full Controller Dependent 100% of Rating 100% of Rated Standby Current (35% dip for voltages below) 2600 (60 Hz), 2000 (50 Hz) 3200 (60 Hz), 2400 (50 Hz) 3050 (60 Hz), 2350 (50 Hz) 2800 (60 Hz) 2700 (60 Hz) 3450 (60 Hz) D NEMA MG1, IEEE, and ANSI standards compliance for temperature rise and motor starting. D Sustained short-circuit current of up to 300% of the rated current for up to 10 seconds. D Sustained short-circuit current enabling downstream circuit breakers to trip without collapsing the alternator field. D Self-ventilated and dripproof construction. D Superior voltage waveform from two-thirds pitch windings and skewed stator. D Digital solid-state, volts-per-hertz voltage regulator with 0.25% no-load to full-load regulation. D Brushless alternator with brushless pilot exciter for excellent load response. Application Data Engine Engine Specifications Engine manufacturer, model Engine type Cylinder arrangement Displacement, L (cu. in.) Bore and stroke, mm (in.) Compression ratio Piston speed, m/min. (ft./min.) Main bearings: quantity, type Rated rpm Max. power at rated rpm, kWm (BHP) Cylinder head material Crankshaft material Governor type Frequency regulation, no-load to full-load Frequency regulation, steady state Frequency Air cleaner type, all models Engine Electrical 60 Hz 50 Hz Mitsubishi S12A2S12A2-PTA-1 Y1PTA-1 4-Cycle, Turbocharged 12 V 33.93 (2071) 150 x 160 (5.91 x 6.30) 15.3:1 576 (1890) 480 (1575) 7, Precision Half-Shell 1800 1500 900 (1207) 800 (1072) Cast Iron Forged Steel Electronic Isochronous 0.25% Fixed Dry Maximum allowable back pressure, kPa (in. Hg) Exhaust outlet size at engine hookup, mm (in.) Quantity, CCA rating each Battery voltage (DC) 60 Hz 50 Hz Negative 24 30 Dual, 24 Two, 1150 12 Fuel Fuel System Fuel supply line, min. ID, mm (in.) Fuel return line, min. ID, mm (in.) Max. lift, engine-driven fuel pump, m (ft.) Max. fuel flow, Lph (gph) Max. fuel pump restriction, kPa (in. Hg) Fuel filter: quantity, type Recommended fuel 60 Hz 50 Hz 16 (0.625) 16 (0.625) 1 (3) 630 (166) 570 (151) 10 (3.0) 3, Cartridge #2 Diesel Lubrication Exhaust Exhaust System Exhaust manifold type Exhaust flow at rated kW, m3/min. (cfm) Exhaust temperature at rated kW, dry exhaust, _C (_F) Engine Electrical System Battery charging alternator: Ground (negative/positive) Volts (DC) Ampere rating Starter motor rated voltage (DC) Battery, recommended cold cranking amps (CCA): 60 Hz 50 Hz Dry 219 (7733) 180 (6356) 512 (954) 510 (950) Lubricating System Type Oil pan capacity, L (qt.) Oil pan capacity with filter, L (qt.) Oil filter: quantity, type Oil cooler 5.9 (1.7) See ADV drawing G5-378 (800ROZMC) 10/13a 60 Hz 50 Hz Full Pressure 100 (106) 120 (127) 3, Cartridge Water-Cooled Application Data Controllers Cooling Radiator System Ambient temperature, _C (_F)* Engine jacket water capacity, L (gal.) Radiator system capacity, including engine, L (gal.) 60 Hz 50 Hz 50 (122) 100 (26.4) 227 (60) 1100 (291) 1000 (264) Engine jacket water flow, Lpm (gpm) Heat rejected to cooling water at rated kW, dry exhaust, kW (Btu/min.) 605 (34402) 496 (28204) Centrifugal 1372 (54) 39 (52) 22 (29) Water pump type Fan diameter, including blades, mm (in.) Fan kWm (HP) Max. restriction of cooling air, intake and discharge side of radiator, kPa (in. H2O) 0.125 (0.5) * Enclosure with enclosed silencer reduces ambient temperature capability by 5C (9F). 50 Hz Dry Class 150 ANSI Flange 191 (7.5) Bolt Circle 191 (7.5) Bolt Circle 60 Hz Remote Radiator System[ Exhaust manifold type Connection sizes: Water inlet, mm (in.) Water outlet, mm (in.) Static head allowable above engine, kPa (ft. H2O) 98 (32.8) [ Contact your local distributor for cooling system options and specifications based on your specific requirements. Operation Requirements Air Requirements Radiator-cooled cooling air, m3/min. (scfm)] 60 Hz ] Air density = 1.20 Fuel Consumption Diesel, Lph (gph) at % load 100% 75% 50% 25% Diesel, Lph (gph) at % load 100% 75% 50% 25% 50 Hz 1036 (36600) 810 (28600) Cooling air required for generator set when equipped with city cooling water or remote radiator, based on 14_C (25_F) rise, m3/min. (scfm)] Combustion air, m3/min. (cfm) Heat rejected to ambient air: Engine, kW (Btu/min.) Alternator, kW (Btu/min.) kg/m3 (0.075 Decision-Makerr 3000 Controller Provides advanced control, system monitoring, and system diagnostics for optimum performance and compatibility. D Digital display and menu control provide easy local data access D Measurements are selectable in metric or English units D Remote communication thru a PC via network or serial configuration D Controller supports Modbusr protocol D Integrated hybrid voltage regulator with 0.5% regulation D Built-in alternator thermal overload protection D NFPA 110 Level 1 capability Refer to G6-100 for additional controller features and accessories. lbm/ft3 439 (15500) 83 (2931) 394 (13900) 68 (2401) 73 (4128) 59 (3385) 50 (2843) ) 60 Hz 50 Hz Standby Rating 235.5 (62.2) 177.2 (46.8) 122.3 (32.3) 81.4 (21.5) 192.3 (50.8) 143.8 (38.0) 98.8 (26.1) 59.1 (15.6) Prime Rating 213.5 (56.4) 162.0 (42.8) 116.6 (30.8) 76.1 (20.1) Decision-Makerr 550 Controller Provides advanced control, system monitoring, and system diagnostics with remote monitoring capabilities. D Digital display and keypad provide easy local data access D Measurements are selectable in metric or English units D Remote communication thru a PC via network or modem configuration D Controller supports Modbusr protocol D Integrated voltage regulator with 0.25% regulation D Built-in alternator thermal overload protection D NFPA 110 Level 1 capability Refer to G6-46 for additional controller features and accessories. 173.8 (45.9) 130.6 (34.5) 90.5 (23.9) 55.3 (14.6) Decision-Makerr 6000 Paralleling Controller Provides advanced control, system monitoring, and system diagnostics with remote monitoring capabilities for paralleling multiple generator sets. D Paralleling capability with first-on logic, synchronizer, kW and kVAR load sharing, and protective relays D Digital display and keypad provide easy local data access D Measurements are selectable in metric or English units D Remote communication thru a PC via network or modem configuration D Controller supports Modbusr protocol D Integrated voltage regulator with 0.25% regulation D Built-in alternator thermal overload protection D NFPA 110 Level 1 capability Refer to G6-107 for additional controller features and accessories. G5-378 (800ROZMC) 10/13a KOHLER CO., Kohler, Wisconsin 53044 USA Phone 920-457-4441, Fax 920-459-1646 For the nearest sales and service outlet in the US and Canada, phone 1-800-544-2444 KOHLERPower.com Kohler Power Systems Asia Pacific Headquarters 7 Jurong Pier Road Singapore 619159 Phone (65) 6264-6422, Fax (65) 6264-6455 Standard Features D D D D D D - Line Circuit Breaker (NEMA type 1 enclosure) - Line Circuit Breaker with Shunt Trip (NEMA type 1 enclosure) Alternator Protection Customer Connection (Decision-Makerr 6000 controller only) Local Emergency Stop Switch Oil Drain Extension Operation and Installation Literature Radiator Core Guard Paralleling System - Manual Speed Adjustment (Decision-Makerr 550 and 6000 controllers only) - Remote Voltage Adjustment Control - Voltage Sensing (Decision-Makerr 6000 controller only) Available Options Approvals and Listings - CSA Approval - UL 2200 Listing Enclosed Unit - Sound Enclosure (with roof-mounted hospital silencer) - Weather Enclosure (with roof-mounted critical silencer) Open Unit - Exhaust Silencer, Hospital (kit: PA-354912) - Exhaust Silencer, Critical (kit: PA-354898) - Flexible Exhaust Connector, Stainless Steel Fuel System - Flexible Fuel Lines - Fuel Pressure Gauge - Fuel/Water Separator Controller - Common Failure Relay (Decision-Makerr 550 and 6000 controllers only) - Communication Products and PC Software - Customer Connection (Decision-Makerr 550 controller only) - Decision-Makerr Paralleling System (DPS) (Decision-Makerr 6000 controller only) - Dry Contact Kit (isolated alarm) (Decision-Makerr 550 and 6000 controllers only) - Literature General Maintenance NFPA 110 Overhaul Production - Warranty 2-Year Basic 2-Year Prime 5-Year Basic 5-Year Comprehensive 10-Year Major Components - Other Options _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________ Overall Size, L x W x H, max., mm (in.): 4634 x 1699 x 2191 (182.44 x 66.91 x 86.27) Weight (radiator model), wet, max., kg (lb.): 6577 (14500) - Remote Audiovisual Alarm Panel (Decision-Makerr 550 controller only) - Remote Emergency Stop Remote Mounting Cable Remote Serial Annunciator Panel Run Relay - Cooling System Block Heater; 9000 W, 208 V, 1 Ph Block Heater; 9000 W, 240 V, (Select 1 Ph or 3 Ph) Block Heater; 9000 W, 380 V, 3 Ph Block Heater; 9000 W, 480 V, (Select 1 Ph or 3 Ph) Recommended for Ambient Temperatures Below 20_C (68_F) - Miscellaneous Air Cleaner, Heavy Duty Air Cleaner Restriction Indicator Crankcase Emission Canister Engine Fluids (oil and coolant) Added Oil Temperature Gauge Rated Power Factor Testing Dimensions and Weights - Input/Output Module (Decision-Makerr 3000 controller only) - Prime Power Switch (Decision-Makerr 550 and 6000 controllers only) - Remote Radiator Cooling Setup - H W L Note: This drawing is provided for reference only and should not be used for planning the installation. Contact your local distributor for more detailed information. DISTRIBUTED BY: Electrical System Alternator Strip Heater Battery Battery Charger, Equalize/Float Type Battery Heater Battery Rack and Cables Bus Bar  2011, 2012, 2013 by Kohler Co. All rights reserved. G5-378 (800ROZMC) 10/13a