900w Paint Sprayer And Station

Transcript

INSTRUCTION MANUAL 909450P 900W PA IN T SPR AY ER A ND STATION Specifications Voltage: General safety rules General safety instructions for handling power tools WARNING: Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. This unit may not be used by people (including children) with reduced physical, sensory or mental capacities, with a lack of experience and without the appropriate knowledge, unless they are supervised by someone who is responsible for their safety or have been instructed by such a person with regard to how the unit is to be operated. Children should be supervised to ensure that they do not play with the device. 230 – 240V~50Hz Rated Power: 900W Reservoir Capacity: 700 ml Operating Pressure: 0.1-0.2 Bar Flow Rate: 800 ml/min Viscosity: 90 DIN-sec Nozzle: 2.6mm Weight: 3.5Kg Save all warnings and instructions for future reference Description of symbols The rating plate on your tool may show symbols. These represent important information about the product or instructions on its use. Wear hearing protection. Wear eye protection. Wear breathing protection. Double insulated for additional protection. For safe operation read instruction manual. Conforms to relevant standards for electromagnetic compatibility. Contents of carton • 1 x additional 700ml Paint Pot+Lid • 2 x additional Nozzles • 1 x 1.8m Flexible Hose • 1 x Viscosity Cup • 1 x Nozzle Cleaner • 1 x Instruction Manual 2 1). WORK AREA SAFETY • Keep work area clean and well lit. Cluttered or dark areas invite accidents. Rags, cloths, cord, string and similar items should never be left around the work area • Do not operate power tools in explosive environments, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks, which may ignite the dust or fumes. • Keep children and bystanders away while operating a power tool. Distractions can cause the operator to lose control. 2). ELECTRICAL SAFETY • Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with grounded power tools. Unmodified plugs and matching outlets will reduce risk of electric shock. • Avoid body contact with grounded surfaces such as pipes, radiators, ranges and refrigerators. There is increased risk of electric shock if your body is grounded. • Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock. • Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Replace damaged cords immediately. Damaged or entangled cords increase the risk of electric shock. • When operating a power tool outdoors,use an extension cord suitanbe for outdoor use.Use of a cord suitable for outdoor reduces the risk of electric shock. • To reduce the risk of electric shock, the manufacturer recommends the use of a residual current of 30mA or less at all times. 3). PERSONAL SAFETY • Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury. • Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection will reduce personal injures. • Prevent unintentional starting. Ensure the switch is in the “off” position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents. • Remove any adjusting key or wrench before turning the power tool on. A wrench or key left attached to a rotating part of the power tool may result in personal injury. • Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations. • Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts. • If devices are provided for the connection of dust extraction and collection facilities , ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards. 4). POWER TOOL USE AND CARE • Do not force the power tools. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed. • Do not use the power tool if the switch does not turn it “on” and “off”. Any power tool that cannot be controlled with the switch is dangerous and must be repaired. • Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally. • Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users. • Maintain power tools with care. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools. • Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control. • Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation. 5). Servicing •  Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tools is maintained. Additional Safety Instructions for Spray Guns 3 •  Spray materials emerge from nozzle tips under high pressure. Attention! Danger of injection - Never point the spray stream towards human beings or animals. •  The spray gun is to be used only for paints and solvents with a 21° C flashpoint or higher. • The spray gun is not to be used in work places covered by Ex-protection regulations. • To avoid the hazard of explosion when spraying, provide for effective natural or artificial ventilation. • No sources of ignition are to be in the immediate area when spraying, e.g. open flame, cigarettes, sparks, glowing wires and hot surfaces. • Before carrying out any work on the spray gun, unplug the lead from the power socket. • Do not use spray guns to spray flammable liquids. • The spray guns are not to be cleaned with flammable solvents which have a flashpoint under 21°C. • Take precautionary measures against potential hazards from the spray liquid and follow any instructions given on containers or laid down by the manufacturer of the liquid. • Do not spray any liquid of unknown hazard potential. •  Wear a breathing mask and ear protection. • When working with the device inside and outside care must be taken that no solvent vapors are sucked into the device. Know your product 11. Paint Pot Lid (additional pot only) 1. On/Off Switch 12. Viscosity Cup 2. Carry Handle 13. Nozzle Cleaner/ 3. Spray Gun Cleaning Needle 4. Spray Gun trigger 14. Suction Tube 5. Paint Volume Control Collar 15. Hose 6. Air Filter Cover 16. Spray Gun Hose Inlet port 7. Air Cap 17. Paint Sprayer Hose outlet port 8. Nozzle 18. Spray Gun Hanging Hook 9. Air Cap Nut 19. Air Cap ears 10. Paint Pot • W  hen outdoors observe wind direction. When working indoors ensure that there is sufficient ventilation. • Do not spray at the device. • The device only splash-proof when the air hose is correctly connected. • Do not let children play with the device. Keep out of reach of children. • Care must be taken that the mains cable is not damaged. If damage is observed bake immediately to an authorized customer service centre to be changed. • Remove mains plug from socket when not in use • Repairs to electrical parts should only be carried out at an authorized customer service centre. • Do not use spray guns to spray flammable liquids. • Do not clean spray guns with flammable solvents. • Take precautionary measures against potential hazards from spray liquid and follow any instructions given on containers or laid down by the manufacturer of liquid. • Do not spray any liquids of unknown hazard potential. • Keep work area clean and will lit. • Forbidden to spray to the hatch of the motor and etc. • When spraying normally, the motor should not be under the head of the gun and the container. 17 7 19 2 11 8 9 3 18 5 16 15 4 1 10 10 12 8 13 8 6 14 4 Assembly Viscosity Table Fitting the Flexible Hose 1. The hose (15) needs to be connected to both the ports on the paint sprayer and the spray gun (3). Note: This hose has identical fittings on both ends so can be connected using either end. 2. Insert one end of the hose (15) into the paint sprayer outlet port (17) by pushing it into the port until firm. (Ref Fig A) 3. Repeat this step connecting the other end of the hose (15) to the spray gun inlet port (16). What substances can this Paint Sprayer be used with? Spray material Thinner-soluble primers Thinner-soluble varnishes Water-soluble primers Water-soluble varnishes Wood preservatives, strippers, oils Disinfectants, plant protectants Automobile spray paint Run out Time in Seconds 25-40 15-40 25-40 20-35 undiluted undiluted 20-35 Measuring the Viscosity To measure the viscosity of the spray material follow these instructions (refer Fig B): 1. Dip the viscosity test cup completely into the spray material to be used. 2. Hold the test cup up and measure the time (in seconds) until the liquid empties out of the viscosity cup. 3. Compare the measured “runout time” with the Viscosity Table to establish the required viscosity Fig. B Fig. A The following substances are suitable for use with this Paint Sprayer: • Water- and solvent-based paints, finishes, primers, 2-component paints, clear finishes, automotive finishes, staining sealers and wood sealer-preservatives. DO NOT use the following: • Dispersion and latex paints • Materials containing strong abrasives, • Glazes with coarse particles, • Strippers and caustic solutions, • Silicate paints. • Wall paints (emulsions) • Lyes and acid containing coating materials. Note: The use of these spray materials can lead to increased wear or corrosion damage in the nozzle of the sprayer, which is not covered by warranty. Preparing for Operation Ensure you check and follow the below recommended steps before using your Paint Sprayer 1. Before connecting your paint sprayer to the mains supply, ensure that the supply voltage is identical with the value given on the rating label (on the side of the Paint sprayer). Note: To reduce the risk of electric shock, the manufacturer recommends the use of a residual current of 30mA or less at all times. 2. Dilute the spray material according to the viscosity table. 3. Place the paint pot on a sheet of paper and fill it with the prepared spray material. Preparation of Spray Material Most paints will require dilution before using with your Paint Sprayer. Refer to the guidelines in the viscosity table below for the recommended required dilution. The correct dilution can be achieved by using the viscosity test cup supplied with your paint sprayer. (Note: Viscosity = consistency of the paint). NOTE: It is strongly recommended to fill the paint pot through a fine strainer/gauze to filter the paint. WARNING: Do not operate the spray gun without spray material in the paint pot. 4. Carefully secure the filled paint pot to the lid on the spray gun by turning it in a clockwise direction until secure. 5 Adjusting the suction tube Starting the Paint Sprayer The suction tube positioning can be adjusted in order to optimise the paint flow during spraying sessions. The suction tube should be adjusted to a position that suits the angle the spray gun will be positioned during use. 1. Suction tube in the forward position: By rotating the suction tube into the forward position (Fig C), the sprayer is best used for spraying low areas, or tasks that require the sprayer to pointed in a downwards direction. 2. Suction tube in the backward position: By rotating the suction tube into the backward position (Fig D), the sprayer is best used for spraying overhead areas, or tasks that require the sprayer to pointed in an upwards direction. 1.To start the paint sprayer, press the on/off switch by pushing down on the “I”. 2.To stop the paint sprayer, press the on/off switch by pushing down on the “O”. NOTE: Before using the paint sprayer on your work piece make sure you undertake a test spray on a scrap piece of material. Using the Paint Volume Control Collar The paint Volume Control Collar is used to increase or decrease the flow of paint being sprayed from the Paint Sprayer. For Larger surface spraying, the maximum flow is recommended. For smaller surface spraying, the minimum flow is recommended. Note: Before using the paint sprayer on your work piece make sure you undertake a test spray on a scrap piece of material. 1.To increase the paint flow, turn the Paint Volume Control dial to the right in a clockwise direction. (refer Fig G). 2.To decrease the paint flow, turn the Paint Volume Control dial in an anti-clockwise direction. (refer Fig G). NOTE: It is strongly Fig. G recommended to fill the paint pot through a fine strainer/gauze to filter the paint. Operation Spray Technique Before using your paint sprayer, read the following tips for spraying Fig. C Fig. D techniques: • Cover areas that are not to be sprayed. When working keep in mind that wind, for example, may transport paint mist over great distances and cause damage. • Test the spray gun on cardboard or a similar surface to find the correct setting before you start spraying your work piece. • When spraying, hold the spray gun in a horizontal position. Always hold the spray gun at an even distance of approx. 10-30cm from the object to be sprayed. (ref Fig E). • The spray movement should come from the arm, not just from the wrist. This ensures that a uniform distance is maintained between the spray gun and the spray surface during the spray operation. • To achieve optimal spray results, spray back and forth over the surface (refer Fig F). Fig. E Adjusting the Spray Pattern Note: Never press the trigger when making adjustments on the air cap. There are 3 Spray Patterns to choose from to suit your painting task: A. Vertical flat jet for horizontal surfaces. B. Horizontal flat jet for vertical surfaces. C. Round jet for corners and edges and other unaccessible places Fig. H Note: The nozzle only has a variance of 90 degrees for adjusting the spray pattern. Do not force the nozzle or it will cause damage. Refer Fig H Fig. F 6 Cleaning and Maintenance 1. To select your spray pattern, first loosen the Air Cup Nut by turning it approximately 1 full turn in an anti clockwise direction or until the nozzle is loose enough to move. 2. To set the spray pattern to a Horizontal spray pattern, move the air cap and air cap ears to the position as shown in Fig I. Once the air cap is in position, hold the air cap in place whilst re-securing the air cap nut by turning it in a clockwise direction. Secure until tight. 3. To set the spray pattern to a Vertical spray pattern, move the air cap and air cap ears to the position as shown in Fig J. Once the air cap is in position, hold the air cap in place whilst re-securing the air cap nut by turning it in a clockwise direction. Secure until tight. 4. To set the spray pattern to a Round spray pattern, simply adjust the angle of the air cap ears so they are Fig. I Fig. J Fig. K flat as shown in Fig K. It is recommended to clean the Spray Gun after EVERY use. If the spray gun is not cleaned properly after each use, the gun will not perform correctly the next time of use. Failures due to improper cleaning and maintenance are not covered under warranty. 1. Turn off the sprayer and make sure it is disconnected from the mains power supply. 2. Press the spray trigger so that the remaining material in the spray gun runs back into the container. 3. Unscrew the container in an anti-clockwise direction and remove the paint pot from the sprayer. Return the remaining material in the paint pot back into the material can or other suitable paint storage container. 4. Clean the paint pot and suction tube with a brush and water. 5. After cleaning the paint pot, fill it with solvent or water, and screw the paint pot back onto the lid on the sprayer in order to run the water/solvent back through the spray gun to clear any remaining paint material within the suction tube and spray gun. Note: Only use solvent with a flash point of over 21°C 6. Plug the sprayer back into the mains power supply, turn on the sprayer on, and then spray the solvent or water into another container for disposal. 7. If the suction tube is not used, some solvent or water will be deposited outside the container. This is due to the high air volume. 8. Repeat the above procedure until clear solvent or water comes out of the nozzle. 9. Turn off the sprayer and make sure it is disconnected from the mains power supply 10. Completely empty the paint pot. Always keep the container seal free of coating material and check for damage. 11. Clean the outside of the spray gun and container with a cloth soaked in solvent or water. 12. Unscrew the air cap nut. Remove air cap. Clean the air cap and nozzle with brush and solvent or water. Note: Never clean the nozzle or air hole of the spray gun with sharp metallic objects . 13. Remove and clean the suction tube. Changing the Air Cap ears. The angle of the air cap ears can be altered to change the size of the selected pattern. Please note the following: 1. Ensure both ears are set on the same angle. (Ref Fig K.a) for incorrect setting) Changing the inner nozzle Fig. K.a IMPORTANT: When replacing the inner nozzle align the small keyway on the edge of the nozzle with the small slot in the top of the spray gun. When fitting the air cap and air cap nut, fit carefully to engage the nozzle ie the air cap with the nut loose should be able to move 90 degrees only. When tightening the air cap nut, do not hold the air cap. 7 Cleaning the Air Filter WARNING: Never operate the machine without the air filter; dirt could be sucked in and interfere with the function of the machine. 1. To remove the air filter use your thumb and pointer finger to push in the clips on both sides of the air filter cover and then pull the cover towards you. (Fig. L). 2. Remove the air filter and clean in water. If the air filter is soiled, replace with a new air filter. 3. When the air filter is dry, place the air filter back into position, and re-attach the cover by pushing the clips back into their slots and the cover is secure. Fig. L Trouble shooting Problem Cause Remedy No coating material is coming out of the nozzle The nozzle is blocked The small hole inside the spray pot lid which is fixed on spray gun is blocked The suction tube is blocked Paint Volume Control Collar turned too far to the left (anti-clockwise) The suction tube is loose No pressure is built up in the paint pot Clean Clean Clean Turn to the right (clockwise) Tighten the suction tube. Tighten paint pot The coating material drips from the nozzle The air cap nut is loose The nozzle is worn Build up of coating material in the air cap and nozzle Tighten Change Clean Spray too coarse Coating material has a too high viscosity Too much material Nozzle dirty Air filter very dirty Not enough pressure built up in container Dilute Turn Paint Volume Control Collar to the left (-) Clean Clean/change Tighten paint pot The spray jet pulses Coating material in paint pot is running out The small hole inside the spray pot lid which is fixed on spray gun is blocked. Air filter very dirty Refill Clean Run in the coating material Too much coating material applied Turn the Paint Volume Control Collar to the left (-) Too much coating material mist (overspray) The distance to the object to be sprayed is too large Too much coating material applied Reduce spraying distance Turn Paint Volume Control Collar to the left (-) 8 Clean / Change