Transcript
Notes: 1. Reference the manual for information related to DIP switch settings, LED behavior and general product operation. 2. Connectors are oriented as shown unless otherwise specified. 3. Unless otherwise noted, connectors at 1:1 scale, pin blocks at 2:1 scale. 4. Serviceable Parts are listed on Sheet 2. The electrical schematic is shown on Sheet 3. Module Status (MS) LED DIP Switches
Rev. 03
102.4 (When Coupled Approx.) Master Ethernet Connection 4-Pin, M12, D-Coded Female Receptacle Turck FKDD 4412
Network Status (NS) LED Visible Through Window
Eco 13035; Removed Tool Cleat Assembly.
19 1
18 DKG Master Module (9121-DKG-M) 14
149.1
15
13 12 26 3 11
4
16 5 17
6 18
25
10 24
1
9 23 8
19 20
22 21
102.2
20
7
8 22 9
16
23
15
24 4
10
14
25
13
11 26
3
12 2 Tool Pin Block
1
3
4 3
Power Mini (Master) 4-Pin Male, Turck RSFL 46
Tool Ethernet Connection 4-Pin, M12, D-Coded Female Receptacle Turck FKDD 4412 TSI Connection 4-Pin, M12, Female Turck FK4.4-0.5/18.25 2 1
3
4
3/18/2015
45.6
12.5
2
CF
133.4 4-Pin Female Mini Power Supply Turck RKFL 46 Pushbutton Switch for Tool ID
21
5
Master Pin Block
1
Date
70.4 67.9
6
17
2 7
Initiator
DKF Tool Module (9121-DKF-T)
4-Pin Male Mini Power Supply Turck RSFL 46
56.6
Description
4 2 Power Supply Mini (Tool) 4-Pin Female, Turck RKFL 46 (Pin Signal Designations same as Master)
1
2 Ethernet (Master) 4-Pin, D-Coded Female Turck FKDD 4412
4 Ethernet (Tool) 4-Pin, D-Coded Female Turck FKDD 4412 (Pin Signal Designations same as Master)
1031 Goodworth Drive, Apex, NC 27539, USA Tel: +1.919.772.0115 Email:
[email protected] Fax: +1.919.772.8259 www.ati-ia.com ISO 9001 Registered Company
NOTES: UNLESS OTHERWISE SPECIFIED. DO NOT SCALE DRAWING. ALL DIMENSIONS ARE IN MILLIMETERS.
PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI. DRAWN BY: CHECKED BY:
A. Takla, 03/12/13 W. Berrocal, 03/12/13 A. Strotzer, 03/13/13
3rd ANGLE PROJECTION
3
PROJECT #
130111-4
SHEET 1 OF 3
TITLE
DKG Master DKF Tool Module Customer Drawing SCALE
SIZE
DRAWING NUMBER
1:2
B
9630-20-DKGM DKFT
REVISION
03
Rev. -
7
5
Date -
DKG Master
DKF Tool
Cleat hidden for clarity.
6
4 (Input)
3
3
1
3 (V-) 4
Initiator -
Tool Changer Integrated Proximity Sensor I/O Connections 4X Turck MFKS 3 (Cables Provided by ATI, Not Shown)
Orientation not guaranteed
2
Description See Sheet1
TSI Connector Turck M12 4-Pin Female FK4.4-0.5/18.25 Scale 2:1
Integrated Tool Changer Valve Connection (Interfaces with Valve Adapter Module, Not Shown)
1 (V+)
Turck MFKS 3 Scale 2:1 Sensor Input Connection Typical
4 Valve Signal Pin Block Scale 2:1
3 1
1031 Goodworth Drive, Apex, NC 27539, USA Tel: +1.919.772.0115 Email:
[email protected] Fax: +1.919.772.8259 www.ati-ia.com ISO 9001 Registered Company
NOTES: UNLESS OTHERWISE SPECIFIED. DO NOT SCALE DRAWING. ALL DIMENSIONS ARE IN MILLIMETERS.
PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI. DRAWN BY: CHECKED BY:
A. Takla, 03/12/13 W. Berrocal, 03/12/13 A. Strotzer, 03/13/13
3rd ANGLE PROJECTION
PROJECT #
130111-4
SHEET 2 OF 3
TITLE
DKG Master DKF Tool Module Customer Drawing SCALE
SIZE
DRAWING NUMBER
2:3
B
9630-20-DKGM DKFT
REVISION
03
9121-DKG-M
Rev. -
9121-DKF-T
Description See Sheet1
Initiator -
Date -
ATI 26-PIN BLOCK 23
POWER CONNECTOR TURCK RKFL 46
POWER ON (NOTE 6)
Output Power V+
1
Output Power VInput and Logic Power V+ Input and Logic Power V-
4
V+ (IN) V-
ARC SWITCH CIRCUIT 'A'
V+ (OUT)
18
1
25
4
Output Power VInput and Logic Power V+ Input and Logic Power V-
2
Input and Logic Power V+
4
2
3
Input and Logic Power V-
21
3 1
POWER ON (NOTE 6) 1
Tx+
Tx+
Tx-
3
Tx-
Rx+
2
Rx-
4
3
Tx-
Tx-
13
Rx+
Rx+
Rx+
8
Rx-
Rx-
Rx-
9
ENet Shield
10
1
V-
3 4
"L"
LOCKED
4
BYTE 1 BIT 1
5
5
6
RTL2
BYTE 1 BIT 5
RTL1
BYTE 1 BIT 4
V-
3
"R2"
4
3
"R1"
4
Module Housing
COIL RTL1 RELAY
BYTE 2 BIT 0
7
14
1
15
2
BYTE 2 BIT 2
TOOL ID 8
16
4
BYTE 2 BIT 3
TOOL PRESENT
17
8
BYTE 2 BIT 7
TOOL PRESENCE IN
1
ERROR RESET INPUT POWER GOOD VALVE POWER AVAIL. ERROR LATCH O/P ERROR UNLATCH O/P TSI SWITCH VERIFY
BYTE 1 BIT 3 BYTE 1 BIT 2 BYTE 1 BIT 3 BYTE 3 BIT 2 BYTE 3 BIT 3 BYTE 2 BIT 4
TOOL PRESENCE OUT
5
TSI RELAY VERIFY
BYTE 2 BIT 5
TOOL ID 2
BYTE 2 BIT 1
TOOL ID 4
UNLATCH ENABLED COMM. OK TOOL POWER IS ON
BYTE 2 BIT 6 BYTE 4 BIT 6 BYTE 4 BIT 7
UNLATCH
BYTE 1 BIT 1
E1 ETHERNET CONNECTOR TURCK FKFDD 44
1
CAN V+
2
CAN V+
3
TSI
4
TSIV
TOOL ID SWITCH
12
TSIV
22
TSI OUT
24
TSI IN
19
TSRV
1031 Goodworth Drive, Apex, NC 27539, USA Tel: +1.919.772.0115 Email:
[email protected] Fax: +1.919.772.8259 www.ati-ia.com ISO 9001 Registered Company
DO NOT SCALE DRAWING. ALL DIMENSIONS ARE IN MILLIMETERS. RTL1 RELAY
1 4 3 VALVE CONNECTION 3-PIN BLOCK NOTE 3
PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI. DRAWN BY: CHECKED BY:
A. Takla, 03/12/13 W. Berrocal, 03/12/13 A. Strotzer, 03/13/13
3rd ANGLE PROJECTION
LIMIT SWITCH (NOTE 7)
Schematic Notes: 1. Note that the sensors are powered by Input and Logic V+ power. The common V+ and V- connections are not shown here. 2. The complete tool changer package comes equipped with external cables that are connected to the sensors. 3. An internal pin block is used to transmit the Latch/Unlatch signal to the Valve Adapter. 4. Cables for Ethernet and Auxiliary Power to the DKG/DKF Modules are supplied by the user. 5. The Tool ID I/O is reported in the DKG Master Bitmap. Refer to the product manual for more information. 6. The Arc Prevention Circuits turns off Output Power and Input & Logic Power during coupling and uncoupling of the Master and Tool. The switching function is controlled by the "POWER ON" signal from the main PC Board. The TOOL PRESENT input is used to ensure that the spring/contact pins are touching when power is turned on. Refer to the product manual for additional information. 7. The limit switch connected to the TSI connector must have two sets of N.O. contacts (double pole single throw). A limit switch is available from ATI (p/n 9005-20-1165) but is not included with the DKG /DKF modules. Contact ATI for specific switch requirements. An alternate TSI connection showing a Sipha magnetic safety switch is shown on Figure 1 on Sheet 4.
Power Reg.
NOTES: UNLESS OTHERWISE SPECIFIED.
POWER ON BYTE 1 BIT 0
Rx-
2, 6, 7, 11, 20, 26 are N/C
OUTPUTS
LATCH
Rx+
4
1
4
3 4
V-
1
3
Rx-
Tx-
2
J2
3
VTOOL CHANGER "U" SENSOR INPUTS TURCK MFKS 3, TYPICAL (SEE NOTES 1 & 2) V+
TOOL ID 1 (NOTE 5)
Relay Circuit
2
UNLOCKED
1
J1
2
1
V+
TxRx+
GND LOGIC POWER INPUTS BYTE 1 BIT 0
V+
1
Tx+
AUX V-
V+
ENet Shield
Tx+ TxRx+ Rx-
Tx+
Ethernet Shield
DCA V-
ETHERNET
ETHERNET SWITCH BOARD
DCA V+
Ethernet Shield
LATCH
E1 ETHERNET CONNECTOR TURCK FKFDD 44
Tx+
UNLATCH
Tx+
3
Output Power V+
TSI CONNECTOR FK4.4-0.5/18.25
POWER CONNECTOR TURCK RSFL 46
PROJECT #
130111-4
SHEET 3 OF 3
TITLE
DKG Master DKF Tool Module Customer Drawing SCALE
1:10
SIZE
DRAWING NUMBER
B
9630-20-DKGM DKFT
REVISION
03
