Transcript
Rev. 01P 02
149.1 Auxiliary Power Connector 5-Pin Minifast Male Turck RSFL 56
Initiator Date WB 1/2/2015 WB 4/2/2015
150
133.4
133.4
B
Sht.2
Reset Switch
SF, Ethernet 2, BF, and Ethernet 1 LED's. Refer to manual for details.
Description Initial design. Release.
56.6 102.4 When Coupled
Ethernet Connector M12 D-Coded, 4-Pin Female Turck FKDD 44
60.3 71.2
9121-DL10-M
133.4
Auxiliary Power Connector 5-Pin Female Minifast Turck RKFL 56 Ethernet Connector M12 D-Coded, 4-Pin Female Turck FKDD 44 0-99999 Tool ID
100.8
4X Integrated Tool Change Proximity Sensor Connections 3-Pin M8 Female Turck MFKS 3F-PCBF
63.5
45.6
TSI Connector M12 4-Pin Female Turck FK 4.4-0.5/18.25
9121-DL10-T
ASht.2 Notes: 1. Pin block signal assignments shown on Sheet 2. 2. Connector pin designations shown on Sheet 3. 3. Serviceable parts for the DL10 are shown on Sheet 4. 4. Electrical schematic of DL10 Master and Tool shown on Sheet 5. 5. The Auxiliary Power and Ethernet connectors are oriented as shown in the drawing.
1031 Goodworth Drive, Apex, NC 27539, USA Tel: +1.919.772.0115 Email:
[email protected] Fax: +1.919.772.8259 www.ati-ia.com ISO 9001 Registered Company
NOTES: UNLESS OTHERWISE SPECIFIED. DO NOT SCALE DRAWING. ALL DIMENSIONS ARE IN MILLIMETERS.
PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI. DRAWN BY: CHECKED BY:
W. Berrocal, 1/2/15 A. Takla, 1/23/15 A. Strozer, 1/19/15
3rd ANGLE PROJECTION
PROJECT #
141212-1
SHEET 1 OF 5
TITLE
DL10 Profinet Module Customer Drawing SCALE
SIZE
DRAWING NUMBER
1:2
B
9630-20-DL10
REVISION
02
Rev. -
Pin Block 1 See Table 1
Description See Sheet1
Initiator -
Date -
Pin Block 2 See Table 2
4 3
5
9121-DL10-M 6
10 2
1
3 7
2
8
1
4 7
9
5
6
Dowel Pin
Dowel Pin DETAIL A SCALE 1.5 : 1
Dowel Pin
Dowel Pin 1
Valve Signal Pin Block
9
2
1 2
7
3
Pin 3
Pin 1
6
8
5 7 4 3
10
4 5
Pin 4
6
DETAIL C SCALE 2 : 1 DETAIL B SCALE 1.5 : 1
1031 Goodworth Drive, Apex, NC 27539, USA Tel: +1.919.772.0115 Email:
[email protected] Fax: +1.919.772.8259 www.ati-ia.com ISO 9001 Registered Company
NOTES: UNLESS OTHERWISE SPECIFIED. DO NOT SCALE DRAWING. ALL DIMENSIONS ARE IN MILLIMETERS.
PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI. DRAWN BY: CHECKED BY:
W. Berrocal, 1/2/15 A. Takla, 1/23/15 A. Strozer, 1/19/15
3rd ANGLE PROJECTION
PROJECT #
141212-1
SHEET 2 OF 5
TITLE
DL10 Profinet Module Customer Drawing SCALE
SIZE
DRAWING NUMBER
1:2
B
9630-20-DL10
REVISION
02
3 4
Rev. Description Initiator Date - See Sheet1 -
1
See Table 4 2
4 5
9121-DL10-M
FE Ground Terminal Connection M5 x 0.8 threaded hole, 9mm deep Hole is accessed by removing M5 stainless steel set screw plug.
1
3
RTL1/RTL2 Proximity Sensor Connectors Locked/Unlocked Sensor Connectors
0-99999 Tool ID's
FE Ground Terminal Connection M5 x 0.8 threaded hole, 9mm deep Hole is accessed by removing M5 stainless steel set screw plug.
SW5
5
1
4
2
3
1
3
2
Orientation Not Guaranteed (See Table 6)
SW1
9121-DL10-T
2
4
3
1
1031 Goodworth Drive, Apex, NC 27539, USA Tel: +1.919.772.0115 Email:
[email protected] Fax: +1.919.772.8259 www.ati-ia.com ISO 9001 Registered Company
NOTES: UNLESS OTHERWISE SPECIFIED.
4
DO NOT SCALE DRAWING. ALL DIMENSIONS ARE IN MILLIMETERS.
PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI. DRAWN BY: CHECKED BY:
W. Berrocal, 1/2/15 A. Takla, 1/23/15 A. Strozer, 1/19/15
3rd ANGLE PROJECTION
PROJECT #
141212-1
SHEET 3 OF 5
TITLE
DL10 Profinet Module Customer Drawing SCALE
SIZE
DRAWING NUMBER
1:2
B
9630-20-DL10
REVISION
02
Rev. -
Description See Sheet1
Initiator Date -
DL10 Master and Tool Seviceable Parts 7
2
3
5
6
Table 8: DL10 Master and Tool Seviceable Parts ITEM NO. QTY. PART NUMBER DESCRIPTION 1 1 3410-0001021-01 O-ring, AS568-031 2 1 3410-0001201-01 O-ring, AS568-024 3 6 3500-9957012-21 Captive Screw M3 x 12 Slotted Head SS 4 1 3700-20-3058 Tool ID Window 5 1 3700-20-4820 Window, Master, DJ Module, Annular Seal 6 2 4010-0000030-01 V-Ring Seal 7 1 9005-20-1198 Master Cleat Assembly 1031 Goodworth Drive, Apex, NC 27539, USA Tel: +1.919.772.0115 Email:
[email protected] Fax: +1.919.772.8259 www.ati-ia.com ISO 9001 Registered Company
NOTES: UNLESS OTHERWISE SPECIFIED.
1
DO NOT SCALE DRAWING. ALL DIMENSIONS ARE IN MILLIMETERS.
PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.
3 4
DRAWN BY: CHECKED BY:
TITLE
W. Berrocal, 1/2/15
DL10 Profinet Module Customer Drawing
A. Takla, 1/23/15 A. Strozer, 1/19/15
3rd ANGLE PROJECTION
PROJECT #
141212-1
SHEET
4
OF
5
SCALE
SIZE
DRAWING NUMBER
2:3
B
9630-20-DL10
REVISION
02
MASTER MODULE 9121-DL10-M
US2+ US2-
Rev. -
ATI 7-PIN BLOCK
ARC PREVENTION PCB (NOTE 9) PWR ON
US1+ US1-
TOOL MODULE 9121-DL10-T 1
1 (US1+)
4
3
3 (US1-)
2
6
6 (US2+)
5
4
4 (US2-)
1
5 2
5 2
3
US1+ US1US2+ US2-
POWER CONNECTOR 5-PIN MINIFAST
FE
NOTE 7 POWER
ETHERNET CONNECTOR M12 D-CODED 4-PIN
US1
POWER ON
GND
US2+
5
US2
US2-
1
SW_GND
FE
3
RX+
2
RX-
4
TX+ TX-
NOTE 7
ETHERNET 1 RX0+ RX0-
1
TX0+
3
TX0-
ETHERNET 2 RX1+
1
1
2
RX1-
2
2
4
RX1-
TX1+
7
7
1
TX1+
TX1-
8
8
3
TX1-
SERIAL COMM RS485+
"L"
INPUTS LOCKED UNLOCKED
TOOL CHANGER SENSOR INPUT CONNECTORS (SEE NOTES 1 AND 5)
RTL2
BYTE 1 BIT 0 BYTE 1 BIT 1
V+
1
V"U"
3 4
V+
1
V"R2"
3 4
V+
1
TOOL PRESENT
V-
3 4
BYTE 1 BIT 6
TSRV
BYTE 2 BIT 2
TSIV
BYTE 2 BIT 1
"R1"
RTL1
BYTE 2 BIT 5 (RTLV2) BYTE 2 BIT 4 (RTLV1)
3
RS485+
4
4
RS48524V_TH
RTL1 RELAY
BYTE 1 BIT 5 BYTE 1 BIT 4
TOOL ID BOARD (NOTE 4)
3
RTL2 RELAY
PWR_REG
RTL2 RELAY COIL
COIL PWR_REG
RTL1 RELAY
TSI_OUT TSI_IN
OUTPUTS
TSI-1_RELAY
6
6
10
10
9
9
5
5
GND
ETHERNET CONNECTOR M12 D-CODED 4-PIN
TSI-2_RELAY
INPUTS 1 2 4 8
SWITCH 1
1 2 4 8
SWITCH 2
1 2 4 8
SWITCH 3
1 2 4 8
SWITCH 4
1 2 4 8
SWITCH 5
BYTE 1 BIT 1
RTL1 RTL2 RELAY RELAY
Initiator Date -
Schematic Notes: 1. The complete tool changer package comes equipped with external cables that are connected to the sensors. 2. An internal pin block is used to connect the Latch/Unlatch signal to the Valve Adapter. 3. Power, Ethernet, and Safety Switch cables for the DL10 Modules are supplied by the customer. 4. The Tool ID I/O is reported in the DL10 Master Bitmap. Refer to the product manual for more information. 5. Note that the sensors are powered by unswitched Profinet Power. The common, V+, and V- connections are not shown here. 6. The following twisted pairs are maintained: • RX1+ and RX1• TX1+ and TX1• RX0+ and RX0• TX0+ and TX07. FE is connected directly to the Module housings. 8. The Ethernet Connector Shell is connected directly to the Module housings. 9. The Arc Prevention Board turns off US1+ and US2+ during coupling and uncoupling of the Master and Tool. The switching function is controlled by the "Power ON" signal from the main PC Board. The "Tool Present" circuit is used to ensure that the spring/contact pins are touching when power is turned on. Refer to the product manual for additional information. 10. The 9121-DL10-T module supports the use of a mechanical limit switch for integration with TSI. The limit switch connected to the TSI connector must have two sets of N.O. contacts (double-pole, single-throw). A limit switch is available from ATI (p/n 9005-20-1165) but is not included with the DL10 modules. Contact ATI for specific switch requirements.
TSI_RELAY COIL
PWR_REG 3 2 1
2
3
1
4
4
NOTE: TSI SWITCH MUST USE 2 NORMALLY OPEN CONTACTS. THE SWITCH IS MOUNTED TO THE END EFFECTOR (SEE NOTE 10)
TSI CONNECTION M12 4-PIN FEMALE
1031 Goodworth Drive, Apex, NC 27539, USA Tel: +1.919.772.0115 Email:
[email protected] Fax: +1.919.772.8259 www.ati-ia.com ISO 9001 Registered Company
NOTES: UNLESS OTHERWISE SPECIFIED.
BYTE 1 BIT 0
LATCH
3 4
UNLATCH
1
V-
RX1+
E-NET CONNECTOR SHELL (NOTE 8)
RS485V+
7
ATI 10-PIN BLOCK
TOOL PRESENT
E-NET CONNECTOR SHELL (NOTE 8)
7
24V_TH
US1 V-
POWER CONNECTOR 5-PIN MINIFAST
US1-
4 2
DO NOT SCALE DRAWING. ALL DIMENSIONS ARE IN MILLIMETERS. GND
US1+
Description See Sheet1
PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI. DRAWN BY:
1 4 3 VALVE CONNECTION 3-PIN BLOCK (SEE NOTE 2)
CHECKED BY:
W. Berrocal, 1/2/15 A. Takla, 1/23/15 A. Strozer, 1/19/15
3rd ANGLE PROJECTION
PROJECT #
141212-1
SHEET 5 OF 5
TITLE
DL10 Profinet Module Customer Drawing SCALE
1:10
SIZE
DRAWING NUMBER
B
9630-20-DL10
REVISION
02
