Transcript
MASTER MODULE 9121-DL4-M ATI 7-PIN BLOCK
ARC SWITCH BOARD (NOTE 9) PWR ON
US1+ US1US2+ US2-
Rev. -
TOOL MODULE 9121-DL4-T 1
1 (US1+)
1
US1+ (L1)
3
3 (US1-)
2
6
6 (US2+)
3
US1- (N1) US2+ (L2)
4
4 (US2-)
4
US2- (N2)
5 2
5 2
5
FE
POWER CONNECTOR 5-PIN WEIDMULLER
NOTE 8 POWER US1
POWER ON
GND
US2+ (L2)
3
US2
US2- (N2)
4
SW_GND
FE
5 NOTE 8
RX0+
1
RX0-
2
TX0+
3
RJ45-4
TX0RJ45-7 RJ45-8
5
RX0TX0+ N/C
8
1
1
RX1-
2
2
2
RX1-
TX1+
7
7
3
TX1+
TX1-
8
8
4
RJ45_2-4
SERIAL COMM
N/C
RJ45 SHIELD (NOTE 9)
ATI 10-PIN BLOCK 1
TX0N/C
N/C
RS4851
V-
3 4
"L"
INPUTS LOCKED UNLOCKED
1
V-
3 4
"U"
RTL2 RTL1
BYTE 1 BIT 0 BYTE 1 BIT 1
BYTE 2 BIT 4 (RTLV1)
3
4
4
TOOL ID BOARD (NOTE 4)
RS485+ RS48524V_TH
RTL1 RELAY
BYTE 1 BIT 5 BYTE 1 BIT 4
3
RTL2 RELAY
PWR_REG
RTL2 RELAY COIL
1
V"R2"
3 4
V+
1
TOOL PRESENT
V-
3 4
TSRV
"R1"
TSIV
COIL BYTE 1 BIT 6
PWR_REG
BYTE 2 BIT 2
RTL1 RELAY
TSI_RELAY 6
BYTE 2 BIT 1
10
TSI_OUT TSI_IN
OUTPUTS
N/C
RX1+
5
RJ45_2-5
6
TX1-
7
RJ45_2-7
8
RJ45_2-8
ETHERNET CONNECTOR PHEONIX CONTACT RJ45
RJ45 SHIELD (NOTE 9)
INPUTS 1 2 4 8
SWITCH 1
1 2 4 8
SWITCH 2
1 2 4 8
SWITCH 3
6 10
9
9
5
5
GND
TSI_RELAY
COIL
PWR_REG 3 2
2
3
1 2 4 8
SWITCH 4
1
4
1 2 4 8
SWITCH 5
4
NOTE: TSI SWITCH MUST USE 2 NORMALLY OPEN CONTACTS. THE SWITCH IS MOUNTED TO THE END EFFECTOR (SEE NOTE 10)
TSI CONNECTION TURCK FK 4.4
1031 Goodworth Drive, Apex, NC 27539, USA Tel: +1.919.772.0115 Email:
[email protected] Fax: +1.919.772.8259 www.ati-ia.com ISO 9001 Registered Company
BYTE 1 BIT 1
RTL1 RTL2 RELAY RELAY
Date -
TSI_RELAY
NOTES: UNLESS OTHERWISE SPECIFIED.
BYTE 1 BIT 0
Initiator -
Schematic Notes: 1. The complete tool changer package comes equipped with external cables that are connected to the sensors. 2. An internal pin block is used to connect the Latch/Unlatch signal to the Valve Adapter. 3. Power, Ethernet, and Safety Switch cables for the DL4 Modules are supplied by the customer. 4. The Tool ID I/O is reported in the DL4 Master Bitmap. Refer to the product manual for more information. 5. Note that the sensors are powered by unswitched Profinet Power. The common, V+, and V- connections are not shown here. 6. The following twisted pairs are maintained: • RX1+ and RX1• TX1+ and TX1• RX0+ and RX0• TX0+ and TX07. FE is connected directly to the Module housings. 8. The RJ45 Shield is connected directly to the Module housings. 9. The Arc Prevention Board turns off US1+ and US2+ during coupling and uncoupling of the Master and Tool. The switching function is controlled by the "Power ON" signal from the main PC Board. The "Tool Present" circuit is used to ensure that the spring/contact pins are touching when power is turned on. Refer to the product manual for additional information. 10. The 9121-DL4-T module supports the use of a mechanical limit switch for integration with TSI. The limit switch connected to the TSI connector must have two sets of N.O. contacts (double-pole, single-throw). A limit switch is available from ATI (p/n 9005-20-1165) but is not included with the DL4 modules. Contact ATI for specific switch requirements.
1
LATCH
V+
UNLATCH
TOOL CHANGER SENSOR INPUT CONNECTORS TURCK MFKS 3 (SEE NOTES 1 AND 5)
V+
BYTE 2 BIT 5 (RTLV2)
N/C N/C
RS485+
V+
7
RX1+
N/C
6 7
ETHERNET 2
TOOL PRESENT
ETHERNET CONNECTOR PHEONIX CONTACT RJ45 RJ45-5
4
ETHERNET 1 RX0+
7
24V_TH
DO NOT SCALE DRAWING. ALL DIMENSIONS ARE IN MILLIMETERS.
PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.
GND
POWER CONNECTOR 5-PIN WEIDMULLER
US1- (N1)
1 2
US1 V-
US1+ (L1)
Description See Sheet1
DRAWN BY:
1 4 3 VALVE CONNECTION 3-PIN BLOCK (SEE NOTE 2)
CHECKED BY:
W. Berrocal, 7/13/11 A.Strotzer, 7/13/11
TITLE
DL4 Profinet Module Customer Drawing SCALE
3rd ANGLE PROJECTION
PROJECT #
110629-4
SHEET 4 OF 4
1:10
SIZE
DRAWING NUMBER
B
9630-20-DL4
REVISION
04
