Transcript
UNILUX INC. www.unilux.com
Surface Inspection Light
OPERATING MANUAL
BEACON Issue #500 Release Date 10/2005 Doc. #98-1227
WARNING: READ BEFORE OPERATING UNIT Operation ¾ The BEACON operates at LETHAL High Voltages inside the lamp and electronic compartments. Disconnect unit from power supply before replacing lamp. ¾ Viewing of this light by people with photosensitive epilepsy may trigger epileptic seizures. ¾ Eye damage may result from direct viewing of the ultraviolet lamp used in this unit. ¾ Do Not Operate the Beacon in Explosive Areas ¾ CAUTION: Lens may be extremely HOT after operation, allow to cool as necessary. Servicing ¾ As stated in the operation section above re: High Voltage, servicing this equipment beyond changing the flashlamp and Air Filters is not recommended. For repair, consult factory or authorized service center.
UNILUX INC. 59 NORTH 5TH STREET SADDLE BROOK N.J. 07663 U.S.A. (201) 712-1266 FAX (201) 712-1366 WEB: www.unilux.com
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Warning and Servicing
TABLE OF CONTENTS 1
WARNING
3
WELCOME TO THE BEACON
4
GETTING STARTED
I.
6 6 7 7 8
INTRODUCTION & APPLICATION External & Internal Trigger Mode Three Intensity Levels Three Flash Rate Ranges Built-in Memory Feature
II.
9
OUTLINE DIMENSIONS
III.
10 10 10 11 13 14
OPERATION Internal Mode External Mode Beacon Control Panel Intensity & Flash Rate Range Control Auto Scale Flash Rate Range
IV.
15 INTERFACE 16 Trigger Input Connector Pin Assignments
V.
17 SPECIFICATIONS 19 Photometry Diagram
VI.
20 DC POWER PACK RUN TIME
VII.
21 IMPORTANT SAFETY NOTES
VIII.
22 CHARGING THE DC POWER PACK
IX.
26 CHANGING THE LAMP
X
28 CHANGING THE FILTERS
XI
31 SPARE PARTS & ACCESSORIES
XII
34 SERVICE & WARRANTY Table of Contents
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WELCOME TO THE BEACON The Unilux Beacon follows in a line of compact high intensity inspection lights. The Beacon has the following features: Self contained portable design - no separate high voltage power supply Operates from a rechargeable 14V DC Power Pack or A/C connector Provides three Intensity Levels in low flash ranges Long lamp life Accepts remote synchronization (trigger) signals Variable 0- 360 degree External Trigger Delay Measures True RPM Rugged Lamp mounting assembly A large, bright easy to read LED display Built in low battery indicator Superior design reflector offers uniform area illumination 1 hour charger
3
Welcome
GETTING STARTED STOPPING THE BLUR The Unilux Beacon uses stroboscopic lighting to “freeze action”. When objects move at high speed, the human eye cannot focus on a single image. As a result, the eye can only see "blur". But strobe lighting stops the blur. By flashing with high intensity for extremely short durations, a strobe light will "freeze" objects traveling at speeds that cause blur. [See Illustrations Below]
WITHOUT STROBE [ BLUR ACTION ]
WITH STROBE [ FREEZE ACTION ]
During these short flashes, an object moving at 600 meters per minute moves only 0.2mm - so it appears to be stationary since the eye captures and retains only brief visual images. This result makes detailed inspection possible. No other type of light provides this kind of clarity and definition of surfaces in motion. SHORT FLASH, HIGH DEFINITION The length (duration) of time that the light is actually on for (flash) and its brightness in respect to ambient light, affect clarity. The shorter the flash duration, the sharper the image. The more the light from the strobe dominates the ambient light the better. Unilux recommends strobe lighting levels four times brighter (4x) than the ambient lighting. WHITE LIGHT Unilux inspection lights emit an excellent white light approaching sunlight that reveals true colors. The light's scientific color temperature is 6500 Kelvin. Getting Started
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HOW TO SET THE FLASH RATE Flash rate should be adjusted within these limits for non-synchronous inspection. Non-synchronous inspection is defined as looking for flaws or random events on non printed webs moving at production speeds. (Note: In pattern inspection, flash rate must be set to synchronize). FOR SURFACE QUALITY ON STEEL / PAPER / FILM Adjust flash rate to exceed 50 Flashes per Second (F/S) (3000 per minute). Rates below 50 F/S can be dangerous and disruptive to personnel affected in the immediate area (See Warning on first page). Therefore, 50 F/S should be your minimum flash rate. Flash rates should not allow more than 15cm to 30cm of material to pass between flashes. Therefore, to calculate the maximum rate, divide the line speed in centimeters per second by 30, and this will be the maximum flash frequency in Flashes per Second. Experience gained from many industries using non-synchronous inspection lighting shows that flash rates between 60-80 F/S (3600 - 4800 Flashes per Minute, F/M) work best depending on speed of the material. For synchronous inspection of printed webs or rotating parts, set the Beacon flash rate to the highest setting. While viewing the action lit by Beacon, gradually lower the flash rate. When the first single image appears, the light is synchronized to the exact repeat speed of the web or rotating part. The display will indicate the speed in repetitions per minute or second. For paper formation / activity studies, Flash Rates between 25-35 F/S work best depending on speed and type of paper made.
5
Getting Started
I . I N T R O D U C T I O N & A P P L I C AT I O N The Unilux Beacon is a compact industrial surface inspection spotlight, specifically developed for wide web paper formation applications. The Beacon provides narrow beam spot illumination of a flat surface covering 50cm to 100cm. This illuminated area results when using the Beacon at its intended .5cm to 5m distance. Larger areas can be illuminated by using the Beacon at greater distances, however, this will result in a corresponding reduction of light at the surface being inspected. [see PHOTOMETRY, page 19] Other Unilux products are better for illuminating areas larger than the capacity of the Beacon. Contact your Unilux representative for complete product information.
External and Internal Trigger Mode The flash rate of the Beacon can be controlled by an external trigger signal, or the flash rate Up & Down control keys. In External mode, the Beacon will flash synchronously with each external trigger signal event. The Beacon provides two external trigger input channels which are factory set for accepting the following signal types. V - C Option: Video & Contact Closure • Video: 1v p-p unterminated, triggers on 50Hz or 60Hz vertical sync. • Contact: Contact closure or open collector, > 8VDC @ 10mA rating V - P Option: Video & Pulse • Video: 1v p-p unterminated, triggers on 50Hz or 60Hz vertical sync. • Pulse: +2.5V pk minimum, > 100µsec pulse width. When the external trigger connector is installed, the internal rate control is disabled. Note I: Introduction & Application
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In Internal mode, the flash rate is set by using the Up & Down rate control keys. The Up & Down control keys provide a means for setting or scanning the flash rate over the range of 30 Flashes per Minutes (F/M) to 18,000 F/M maximum. Pressing and releasing the Up & Down keys changes the flash rate in single steps. By pressing and holding the Up & Down keys for longer than 1 second, the flash rate is scanned at an approximate speed equal to 10F/S per second.
Three Intensity Levels The Beacon provides three intensity levels for tailoring the flashlamp brightness to the actual inspection application. The flashlamp intensity is set by using the intensity control key to select 100%, 66%, and 33% levels, depending on the operating flash rate. The selected intensity level also selects the flash rate range and automatically limits the maximum flash rate.
Three Flash Rate Ranges The Beacon unit provides three flash rate ranges, all contained in one model type. Maximum flash rates of 6000 F/M, 12,000 F/M, and 18,000 F/M are provided and are automatically set by the selected intensity level as follows: Intensity Level
Flash Rate Range
100%
30 F/M to 6000 F/M
66%
30 F/M to 12,000 F/M
33%
30 F/M to 18,000 F/M 7
I: Introduction & Application
Built-In Memory Feature The Beacon contains a built-in memory feature that automatically updates and stores its last used control setup, each time the push button on/off trigger switch is released. Control parameters are automatically stored as long as they remain unchanged for a 5 second period before releasing the on/off trigger switch.
I: Introduction & Application
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II. OUTLINE DIMENSIONS
168.3mm
149.2mm
336.5mm
161.9mm
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II: Outline Dimensions
I I I . O P E R AT I O N The Beacon Unit contains a momentary on/off push button switch in its trigger handle assembly. When this switch is held in its on position, the Beacon can be operated in Internal or External trigger mode.
1. Internal Mode:
In this mode, the rate of strobe flashing is set by the flash rate up & down keys on the Beacon control panel.
2. External Mode: The external mode of operation is automatically selected whenever the prewired trigger signal cable is plugged into the Beacon trigger connector. (See interface section pg 15).
A complete description of the Beacon control panel and operating features is presented on page-11.
III: Operation
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I I I . O P E R AT I O N B ea c on Cont rol Pane l
Flash Rate UP & DOWN Keys: • Press key to change flash rate • Hold key to scan flash rate
Mode Key:
The scan rate is approximately 10 F/S per second. • Press key to change units of flash rate display from Flashes/Sec to Flashes/Min • Degree units can also be selected when using external trigger signals and phase delay mode
Intensity Keys: • Press key to set flashlamp intensity to 100%, 66%, or 33% level The maximum flash rate is automatically limited by the selected intensity level as follow: 100% intensity = 100F/S Max - 6,000 F/M 66% Intensity = 200 F/S Max - 12,000 F/M 33% Intensity = 300 F/S Max - 18,000 F/M
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III: Operation
III. OPERATION SEC
• Indicates selection of Flashes/Sec units for flash rate display.
MIN
• Indicates selection of Flashes/Min units for flash rate display.
DEG
• Indicates Phase Delay setting when operating from external trigger signals . • Phase Delay mode can only be selected when an external trigger cable is connected to the Beacon trigger input connector. • When operating in Phase Delay mode, the flash rate display shows the phase delay from 0° to 360° set by the Up & Down rate keys. • Five Digit Display for indicating the flash rate set by the Up & Down rate keys, or phase delay when selected. • Intensity indicator for displaying selected intensity level (100%,66%, & 33%)
T RI
G
•External Trigger indicator -illuminates when an external trigger cable is connected. - blinks when the external trigger rate exceeds the max flash rate for the selected intensity range.
x
• Fan Fault indicator - illuminates if the internal cooling fan fails to operate. A fan fault condition automatically shuts down the Beacon flash lamp circuit. • Low Battery indicator - blinks when the DC Power Pack requires recharging.
III: Operation
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Intensity & Flash Rate Range Control The Beacon provides three flash rate ranges that are automatically set by the selected intensity level. The relationship between selected intensity levels and their corresponding flash energy and maximum flash rate is presented below. 100% Intensity: • Flash Energy = 0.85 joules/flash • Max Flash Rate = 100 F/S, 6,000 F/M 66% Intensity: • Flash Energy = 0.43 joules/flash • Max Flash Rate = 200 F/S, 12,000 F/M 33% Intensity: • Flash Energy = 0.28 joules/flash • Max Flash Rate = 300 F/S, 18,000 F/M
NOTE: F/S = Flashes/Second F/M = Flashes/Minutes
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III: Operation
Auto-Scale Flash Rate Range Feature The Beacon unit has a built-in flash rate divider / multiplier feature for maintaining synchronous flash rates throughout the three intensity level selections. This feature is automatically activated whenever the operating flash rate exceeds the max rate for the selected intensity level. The following example illustrates this feature. Initial Conditions:
Intensity = 33% Flash Rate = 300 F/S
New Conditions • Operator changes intensity to 66%: Auto scale feature sets flash rate to 150 F/S • Operator changes intensity to 100%: Auto scale feature sets flash rate to 75 F/S • Operator changes intensity to 33%: Auto scale feature sets flash rate back to 300 F/S
III: Operation
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I V. I N T E R FA C E The Beacon unit contains a six pin trigger input connector for operating from external trigger input signals. The trigger input connector is located on the under side of the Beacon unit as shown in the illustration below.
Trigger Input Connector
The Beacon provides two external trigger input channels which are factory set to one of two available options as described below. V - C Option: Video & Contact Closure • Video: 1v p-p unterminated, triggers on 50Hz or 60Hz vertical sync • Contact: Contact closure or open collector, > 8VDC @ 10mA rating V - P Option: Video & Pulse • Video: 1v p-p unterminated, triggers on 50Hz or 60Hz vertical sync • Pulse: +2.5V pk minimum, > 100µsec pulse width. 15
IV: Interface
Trigger Input Connector Pin Assignments The trigger connector used on the Beacon unit is a six pin circular Din type. The connector pin assignments & descriptions are as follows. • Pin 1 : Open collector trigger output for synchronizing a second unit • Pin 2 : Video signal trigger input • Pin 3 : Contact Closure or Pulse Trigger input, depending on the customer option ordered • Pin 4 : External Mode control line for selecting external trigger mode (See Note below) • Pin 5 : Trigger Supply DC output, nominally +14V DC connected to a DC Power Pack • PIN 6 :Ground reference for all trigger signals and trigger DC supply
Note
The trigger connector mating plug used on the Beacon external trigger cables supplied by Unilux contains an internal jumper from Pin 4 to Pin 6. This internal connection automatically selects external mode of operation.
IV: Interface
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V. S P E C I F I C AT I O N S DC Power Pack: • Rechargeable NiCd cells • 14.4 VDC nominal voltage • 2.4 Amp hour • DC Power Pack Run Time-See pg.20 Triggering: Internal
•30 Flashes / Min (F/M) to 18,000 F/M • Automatically limits to max rate of selected intensity level (6,000 F/M, 12,000 F/M, 18,000 F/M) • 1 F/M resolution • 100 ppm/°C accuracy
External
• Video 1vp-p unterminated, triggers from 50Hz-60Hz vertical sync • Pulse Source: > +2.5v pk, 100µsec min pulse width Input impedance 10kû • Contact Closure: > 8 VDC @ 10mA rating • 0-360 Degree phase delay adjustment available when using external triggering. • Phase delay accuracy ± 1 degree
Trigger Sensor Supply:
+14.4 VDC nominal, internally connected to a DC Power pack
Trigger to Flash Delay: 5µsec Time Base Accuracy:
.01%
Temperature Stability: ±.01% per °C Update Time:
100msec 17
V: Specifications
Energy Output :
Energy per flash is set by selected intensity level as follows:. 100% Intensity : 0.85 joules / flash 66% Intensity: 0.43 joules / flash 33% Intensity : 0.28 joules / flash
Light Output:
1800 Lux at 4.6 meter 100% intensity, 6,000 F/M
Flash Duration:
20 microseconds
Power into Flash Lamp: 85 watts max Physical:
• Dimensions: 168.3mm X 161.9mm X 336.5mm • Weight (with DC power pack) 2.34 kg
Environmental:
• Continuous operating temperature range: 0°C to 40°C (32°F to 104°F) • Humidity: 95% noncondensing.
V: Specifications
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PHOTOMETRY The isolux chart below shows the Beacon illumination pattern at a target distance of 15 feet [ 4.6 meters ]. Inches Centimeters
Lux
24 in 60 cm
200
18 in 45 cm
300
12 in 30 cm
500
6 in 15 cm
1000
2 in 5 cm
1800
NOTES: • The distance increments shown above represent displacement from a target center • Flash rate set to 6000 f/m [flashes per minute].
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V: Specifications
V I . D C P o w e r P a c k R u n Ti m e The Beacon unit display contains a low battery indicator that blinks whenever the DC Power Pack needs recharging. The DC Power Pack run time is related to the operating flash rate and selected intensity level (ie. power demand). The table below illustrates a few examples of the DC Power Pack run time as a function of operating flash rate & intensity. Operating Conditions
DC Power Pack Run Time
• Flash Rate = 3600 F/M • Intensity = 33%
80 minutes
• Flash Rate = 3600 F/M • Intensity = 100%
30 minutes
• Flash Rate = 6000 F/M • Intensity = 100%
20 minutes
The Beacon charger will charge the DC Power Pack in approximately 1 hour. To charge the Beacon DC Power Pack, follow the instructions on page ( pg.-22).
VI: DC Power Pack Run Time
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IMPORTANT SAFETY INSTRUCTIONS
WARNING: When using electrically operated equipment, basic safety precautions should always be followed to reduce risk of fire and personal injury. READ ALL INSTRUCTIONS • Do not incinerate the DC Power Pack even if it is severely damaged or is completely worn out. The DC Power Pack can explode in a fire. • A small leakage of liquid from the DC Power Pack cells may occur under extreme usage or temperature conditions. This does not indicate a failure. However, if this leakage gets on your skin: a. Wash quickly with soap and water. b. Neutralize with a mild acid such as lemon juice or vinegar c. If the DC Power Pack liquid gets into your eyes, flush them with clean water for a minimum of 10 minutes and seek immediate medical attention. (MEDICAL NOTE: The liquid is 25%-35% solution of potassium hydroxide.) • Never attempt to open the DC Power Pack for any reason. If the plastic housing of the DC Power Pack breaks or cracks immediately discontinue use and do not recharge. DC PACK CELLS After several years of normal use, the cells in your DC Power Pack will no longer accept a charge. This is a normal occurrence, and signifies that the DC Power Pack cells have reached the end of their useful life. Replacement DC Power Packs are available from Unilux, order part No. UPN 77-1055. Your DC Power Pack contains nickel cadmium cells. The Environmental Protection Agency considers cadmium to be a toxic material that can do severe damage to the environment. Check with your state Environmental Protection Agency to find out how to properly recycle or dispose of your DC Power Pack.
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VII: Important Safety Instructions
V I I I . C H A R G I N G T H E D C P O W E R PA C K To Charge the DC Power Pack 1. Press the release buttons on the DC Power Pack and firmly pull the Pack out of the Beacon DC Power handle.
Pull
Release Buttons
2. Connect charger to an an appropriate outlet before inserting DC Power Pack. 1 Hour Charger
DC Power Pack
3. Insert the DC Power Pack into the charger as shown above. The red (charging) light will blink continuously indicating that the charging process has started. • Charge time is approximately 1 hour. 4. The completion of charge will be indicated by the red light remaining ON continuously. 5. The pack is fully charged and may be used at this time or left in the charger. CAUTION: MAINS voltage present at charging terminals. Do not probe with conductive objects. Danger of electric shock or electrocution may result.
Note
To minimize the possibility of reduced DC Pack capacity due to the NiCd cell memory effect, do not charge the DC Power Pack until the low battery indicator is illuminated. VIII: Charging the DC Power Pack
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CHARGER INDICATORS PACK CHARGING................... FULLY CHARGED.................. HOT/COLD PACK DELAY...... REPLACE PACK...................... PROBLEM POWER LINE...... HOT/COLD PACK DELAY When the charger detects a DC Power Pack that is hot or cold, it automatically starts a Hot/Cold Pack Delay, suspending charging until the pack temperature has stabilized. After the DC Power Pack cooled, the charger automatically switches to the Pack Charging mode. This feature ensures maximum battery life. The red light flashes long, then short while in Hot/Cold Delay mode. REPLACE PACK The charger is designed to detect certain problems that can arise with DC Power Packs which would be indicated by the red light flashing at a fast rate. If this occurs, reinsert DC Power Pack. If problem persists, try a different pack to determine if charger is OK. If the new pack charges correctly, then the original pack is defective and should be returned to Unilux for recycling. If the new DC Power Pack elicits the same trouble indication as the original, have charger tested by an authorized Unilux service center. PROBLEM POWER LINE If the input voltage is out of tolerance, the charger may temporarily suspend operation and begin flashing the red light (two fast blinks followed by a pause). This indicates the power source is out of limits. If the voltage returns to an acceptable level, the charger will automatically switch to a normal charging mode and flash accordingly. LEAVING THE DC POWER PACK IN THE CHARGER The charger and DC Power Pack can be left connected with the red light glowing indefinitely. The charger will keep the DC Power Pack fresh and fully charged.
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VIII: Charging the DC Power Pack
IMPORTANT CHARGING NOTES 1. Longest life and best performance can be obtained if the DC Power Pack is charged when the air temperature is between 65°F and 75°F (18°C - 24°C). DO NOT charge the DC Power Pack in an air temperature below +40°F (+4.5°C), or above +105°F (+40.5°C). This is important and will prevent serious damage to the DC Power Pack. 2. The charger and DC Power Pack may become warm to touch while charging. This is a normal condition, and does not indicate a problem. 3. If the DC Power Pack does not charge properly, (1) Check power at receptacle by plugging in another piece of equipment, (2) Move charger and pack to a location where the surrounding air temperature is approximately 65°F - 75°F (18°C - 24°C), (3) If charging problems persist, take or send the equipment, DC Power Pack and charger to an authorized Unilux service center. 4. The DC Power Pack should be recharged when it fails to produce sufficient power enough to keep the equipment functioning properly. DO NOT CONTINUE to use under these conditions. Follow the charging procedure. You may also charge a partially used pack whenever you desire with no adverse affect on the DC Power Pack. 5. Under certain conditions, with the charger plugged in to the power supply, the exposed charging contacts inside the charger can be shorted by foreign material. Foreign materials of a conductive nature such as, steel wool, aluminum foil, or any buildup of metallic particles should be kept away from charger cavities. Always unplug the charger from the power supply when there is no DC Power Pack in the cavity. Unplug the charger before attempting to clean. 6. Do not immerse charger in water or any other liquid. 7. For optimum performance, leave the DC Power Pack in the charger for six hours or more once every 10 to 20 recharges. This balances the cells, keeps the pack at peak performance and extends the usable life of the pack. WARNING: Don't allow any liquid to get inside charger. Electric shock may result. To facilitate the cooling of the DC Power Pack after use, avoid placing the charger or pack in a warm environment. CAUTION: Never attempt to open the DC Power pack for any reason. If the plastic housing of the pack breaks or cracks, return the DC Power Pack to Unilux. VIII: Charging the DC Power Pack
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IMPORTANT SAFETY INSTRUCTIONS FOR 14.4V 1 HOUR CHARGER • This manual contains important safety and operating instructions for the Unilux DC Power Pack 1 Hour Charger.
• Before using the charger, read all instructions and cautionary markings on 1) charger, (2) DC Power Pack, and (3) product using DC Power Pack.
• DANGER: LINE VOLTAGE PRESENT AT CHARGING TERMINALS. Do not probe with conductive objects. Danger of electric shock or electrocution.
• DANGER: If the DC Power Pack case is cracked or damaged, do not insert into charger. Danger of electric shock or electrocution.
• DANGER: Never attempt to open the DC Power Pack for any reason. If the plastic housing of the DC Power Pack breaks or cracks, return to Unilux for recycling.
• DANGER: Don't allow any liquid to get inside charger. Electric shock may result. To facilitate the cooling of the DC Power Pack after use, avoid placing the charger or DC Power Pack in a warm environment such as in a metal shed, or an uninsulated trailer.
• CAUTION: To reduce risk of injury, charge only Unilux rechargeable DC Power Packs. Other types of Power packs may burst, causing personal injury and damage.
• Do not expose charger to rain or snow. • Use of an attachment not recommended or sold by Unilux may result in a risk of fire, electric shock, or injury to persons.
• These chargers are not intended for any uses other than charging Unilux rechargeable DC Power Packs. Any other uses may result in a risk of fire, electric shock, or electrocution.
• To reduce risk of damage to electric plug and cord, pull by plug rather than cord when disconnecting charger.
• Make sure cord is located so that it will not be stepped on, tripped over, or otherwise subjected to damage or stress.
• An extension cord should not be used unless absolutely necessary. Use of improper extension cord could result in risk of fire, electric shock, or electrocution. 25
VIII: Charging the DC Power Pack
IX. CHANGING THE LAMP The Beacon lamp will need to be replaced whenever the lamp reaches its total end of life point. (ie. complete loss of flashing) Before reaching its total end of life point, the lamp may exhibit reduced light output, as well as inconsistent flashing. Lamp replacement for this condition is recommended if the actual inspection application requires peak lamp performance.
WARNING! PROCEED WITH CAUTION The Beacon lamp operates at LETHAL High Voltages. The lamp and lens may be extremely HOT after only a few minutes of operation. Before opening, remove the DC power pack and wait one minute to allow the voltage to bleed off. Allow to cool as necessary. 1. Remove DC Power Pack. 2. Remove the (4) screws holding the front bezel to remove the bezel, window and window trim ring (#1 Phillips screw driver).
Step#2
IX: Changing Lamp
26
IX. CHANGING THE LAMP 3. Remove the (2) screws from the Strap, Anode Socket board.
Step#3
4. Remove Flash Lamp from the lamp sockets (Anode & Cathode) and install new lamp by reversing the steps of these instructions.
Step#4
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IX: Changing Lamp
X. CHANGING THE FILTERS NOTE: Replace filters when they are completely clogged. 1. Follow steps 1 thru 4 on chapter IX Changing the Lamp. 2. Remove the four (2) screws and (2) Hex Standoff from the casing to remove the Lamp reflector from the mounting Support.
Step#2 3. Lift out the the reflector to expose the (Intake) Air Duct filter Assy. and the Air Exhaust filter. NOTE: For changing the Air Exhaust filter, follow the steps 4.1 & 5.1 on page 30 after step 3 above. 4. AIR DUCT FILTER REMOVAL: The Air duct filter is held by the Blower Duct Sub-Assy (UPN04-1580). First unplug Fan connector of J2 and remove lamp Cathode Socket by loosening its mounting screw as shown
Step#4
X: Changing Filters
28
X. CHANGING THE FILTERS Continues... 5. Loosen (2) Hex nuts and (1) mounting screw to lift out the Blower / Duct Sub-Assembly with the Air Duct Filter Assy.
Step#5
Note#1
6. Remove (4) screws holding the Air Duct Filter assembly and replace with new Air Duct filter Assembly by reversing the steps of these instructions. NOTE: 1. Be sure to reconnect the Fan Connector Plug at J2
Air Duct Filter Assy (UPN 04-1598)
Step#6
29
X: Changing Filters
X. CHANGING THE FILTERS Continues... 4.1 CHANGING THE EXHAUST FILTER: The exhaust filter (UPN 54-1158) mounted on the casing ( See fig .below) can be removed by loosening two (2) screws that secure the filter holder, thru the outer air exhaust slots . 5.1 Remove the filter holder and filter, and install new Exhaust filter by reversing these instruction steps.
Step#4.1
Step#5.1
X: Changing Filters
30
XI. SPARE PARTS & ACCESSORIES Part No.
Spare & Replacement Parts
04-1581 04-1580 04-1583 04-1582 04-1598 05-1412-1 05-1594 05-1421 05-1595 45-1047 54-1158 56-1040-110 56-1040-220 56-1040-220AU 56-1040-220UK 62-1230 63-1039 77-1055 81-1980 81-1981 85-1166 85-1074 85-1166 85-1251 88-1147
HEAD ASSEMBLY - COMPLETE BLOWER / DUCT SUB-ASSY. DC POWER HANDLE REFLECTOR SUB-ASSEMBLY AIR DUCT FILTER ASSEMBLY CONTROL PCB ASSEMBLY POWER BOARD PCB ASSEMBLY EXTERNAL TRIGGER CONN. PCB ASSY. STRAP, ANODE SOCKET PCB ASSY. FLASH LAMP AIR EXHAUST FILTER 1 HOUR CHARGER - 110V 1 HOUR CHARGER - 220V EUROPE 1 HOUR CHARGER - 220V AUSTRALIA 1 HOUR CHARGER - 220V UK WINDOW TRIM RING FRONT BEZEL 14.4V DC POWER PACK SIDE DEFLECTOR - INTAKE AIR BOTTOM DEFLECTOR - EXHAUST AIR LAMP CONNECTOR [ CATHODE GOLD BAND LAMP CONNECTOR [ CATHODE] LAMP CONNECTOR [ ANODE] LENS
Power Handle Conversion Kit OLD STYLE HANDLE TO NEW STYLE HANDLE 04-1583 14.4V 56-1040-110 56-1040-220 56-1040-220AU 56-1040-220UK 77-1055
DC POWER HANDLE 1 HOUR CHARGER - 110V 1 HOUR CHARGER - 220V EUROPE 1 HOUR CHARGER - 220V AUSTRALIA 1 HOUR CHARGER - 220V UK 14.4V DC POWER PACK
Accessories 04-1324-10 (10ft.) 04-1324-25 (25 FT.)
VIDEO SYNC CABLE ASSY. VIDEO SYNC CABLE ASSY
99-1131
SHIPPING / STORAGE CASE
31
XI: Spare Parts & Accessories
SPARE PARTS & ACCESSORIES Lamp Connector [Anode] UPN 85-1251
Strap, Anode Socket PCB Assembly UPN 05-1595
Reflector Sub-Assy. UPN 04-1582
Lens UPN 88-1147
Window Trim Ring UPN 62-1230
Flash Lamp UPN 45-1047
Front Bezel UPN 63-1039
Power Board PCB Assy. UPN 05-1594
Control PCB Assy. UPN 05-1412-1 External Trigger PCB Assy. UPN 05-1421
Air Duct Filter Assy. UPN 04-1598
Blower / Duct Sub Assy. UPN 04-1580
Side Deflector [Intake Air] UPN 81-1980
Bottom Deflector [Exhaust Air] UPN 81-1981
XI: Spare Parts & Accessories
32
SPARE PARTS & ACCESSORIES Air Exhaust Filter UPN 54-1158
Head Assembly Complete UPN 04-1581
1 Hour Charger [110V or 220V] UPN 56-1040-110 UPN 56-1040-220 UPN 56-1040-220AU UPN 56-1040-220UK
14.4 DC Power Pack UPN 77-1055
DC Power Handle UPN 04-1583
33
XI: Spare Parts & Accessories
X I I . S E RV I C E a n d WA R R A N T Y
LIMITED WARRANTY All parts of the Beacon with the exception of lamps and trigger transformers are warranted against defects of materials and workmanship for a period of one year from the date of delivery. Unilux makes no other warranties, expressed, implied, or of merchantability for this equipment. If the Beacon or accessory does not function properly during the warranty period, Unilux will repair it without charge according to the terms stated. Repair without charge is Unilux’s only obligation under the warranty. Unilux will not be responsible for any consequential or incidental damages resulting from the sale, use or improper functioning of this equipment even if loss or damage is caused by the negligence or fault of Unilux.
SERVICE PROCEDURE UNDER WARRANTY The Beacon lamp and electronics operate at LETHAL High Voltages. Refer all repairs to Unilux service department or authorized service center. If the unit or component must be returned to Unilux for repair or replacement, contact Customer Service for a Return Authorization Number (RA#). After receipt of the Return Authorization Number, pack the unit properly and ship it to Unilux, (prepaid) with the RA# clearly marked on the outside of the package. Unilux will repair or replace the unit and return it prepaid.
NOTICE: The information in this manual was current when published. The manufacturer reserves the right to revise and improve its product. All specifications are therefore subject to change without notice.
XII: Service and Warranty
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