9.801-627.0_manual, Operator`s 3648, Cuda.book

Transcript

3648 Series Operator’s Manual Automatic Parts Washer Front-Load MODELS: 1.043-477.0 1.043-478.0 1.043-479.0 1.043-505.0 1.043-506.0 1.043-507.0 LE NTAB TURJOG LIM AT ITE 90-DA D Y LABOR EXTEN WITH DS WARR EXCLUTO CUDA 1-YEAANTY SIVE DETER USER GENTSOF TE USE DETONLY LAB ERG CUD OR WA ENT A APP MIX RRAS TO ROV DET NTY EXT NTI ON 5-GA For This PRECA WAR NING ED TO END ERG LLO ENT NS S 1-Y (15 1 LB CUD LITE (1/2 EAR httpA App RS) KG) ! ://ww rove OF WATPER call w.cu d Dete ER 888- daus rgen 319- a.co ts 0882 m visit or combustib is UCION a Do heated not le, material fill water-base / ADVER parts to or be such placing cleaned contaminacleaner. as an d TISSEM extremely inside gasoline, cleaning of Use te any with cabinet. only Este alcohol, compound ENT combustib hazardous any nonflamm mentees Failure flammable mineral un inflamable s en limpiador condition. le in to or material esta able, observe spirits, this flammable or etc. CUIDAD s y máquina nonmachine. inflamable Drene de no material etc.combustib this combustibpartes Drain descuida las material componen warning O le partescomo, nes inflamable parts / ATTENT que les. extremada observar a will before No tes se calienta. Before ser gasolina, create de llenar anteslimpiadas limpieza ION Ce estas mente seconds opening alcohol, o contamina nettoyeur Utilice seulement de precaucio peligrosas base arm/turn de introducir inflammab cualquier esencias agua, solato PRECA lid, combustib desde allow r con nes, wait . pièces table des no les. nettoyeurs pueden en combustib minerales, spinning spray5 algún UCION matériaux à l’intérieur • el les Ne to est Machine gabinete. tels:pas stop crearse créer chauffé. à base y ajouter . le gasoline, / ADVER o des du combustib • lockable condiciosituations d’eau,Utiliser must Si cabinet. ou • Installati alcool, contamine disconne les Antes TISSEM For non dans be Ne ou risquées. connecte espere etc. on combustib supply pas inflammab de • at least must ct. que observerVider r avec cet ENT abrir Do appareil les IMPORTAN comply d to la 5 segundo not 90 connecti des les les pièces la barra et completely ces avant tapa, matériaux usedegrees a properly • non avertissemcontenant manual La detenga. rotatoria below on, with T: s para de Before máquina instructed familiarize C. use NEC les provided. • eléctrico grade sized wires Before operating entsplacer Avant se code. • La instalaci debe tain loading individuals yourself peut Only acceptab floor de attendez Para the d’ouvrir solutions this segurida permettre pump parts authorized estar or do las ón should with machine, 1. teur/plaqu 5 grade Fill le le are is instruction onto No para conexion secondes debe d. conectad for couvert, tank at off and operate and Water au utilice al turntable/ level. with operating properly menos cumplir bras not Check level e tournante es aa water running this 2. pour por • vaporisaProgram de machine. daily.should and temperaturbasket, un IMPORTAN 90 de alimenta L’appare con debajo tourner. operation. enchufe and grados pletamente be cleaning be d’arrêter el solution. heater 2" • verrouilla e. the cercódigo personal TE: del il 3. ción, Allow timer below solution. wash centígrad Open • L’installa doit éste nivel con Antes the ble être Pour basket/turn autorizado use NEC. door/lid time for cargaequipo. el access de del manual through for desired fils le tion de taille connecté oparar esté sobre piso.os. cableaunit Antes and raccorde doors. basket/turntable. doit y esténapagada Ne pouvant de to period el place la de debidamen preheat operación height the bottom equipo, tornamesa pas se appropri Be a 1. abrir of 4. articles Llene temperatur y sin certain mentconformà un Close or table. utiliser accepter la cleaning familiaríces te weight or nivel el puerta/cub funcionar, que ée. sectionn set door/lid capacitado /canasta, Do beyond no to be de to se ceso.del depósitoa de er parts clean un cleaning limitnot wash, incluye. au l’aliment 2. au agua the protrude calibre and for exceed y queasegúrese ierta debe e comPrograme has Verifique con funcionami moins code eur onto sides turn latch this debe 5. time. expired. Solo o las operación las agua the Before “wash securely. oparar spray ou 90ation, NEC. of estar Pump ento.soluciones specified precalienteel el nivel the de piezas off un degrés Temporizad 2"y la IMPORTAN wash cycle” 3. que and opening deseado. diariamente will Abra grade utiliser ning. porsolución de With cabinet. vous wait start timer de la bomba debajo namesa/ca and This 5 the la la Celsius. machine machine complètem limpieza des puerta/tapa solución para inférieur T: Dejeor del door/lid, and to excesswill seconds brepase Avant autorisé de limpieza. . run the allow pasarcalentador los las devrait ent d’utiliser nasta, untildesired para ou water for turn . limitesel puerta steam y coloque un du et lavado. machine fondo asegúrese time limpieza. s’assurer El wash formé.êtreavec to chargemen tiempo para 4. drain to especificad de Cierre le cette pas ni utilisée escapeto cycle el las Avant manuelmachine, para el períodoacfrom en et que perímetro fonctionnem stop timer la The de piezas que t des posición seulement puerta/tapa os que your the spinlavado” l’ouverture que d’instructio following les la pompepièces Higher 1. de la cabinet a lavar de familiarisez parts. Remplir durante solutions unidad pesode ninguna nance. al de ent. 5. la usageschedule est sur de par n Le lavar, y tiempo Antes en tornamesa asegure y altura niveau en le el pieza IMPORTAN la la du fourni. la portes réservoir de may ajuste ciclo de tiempo deseado. position table porte/du torpersonnel lavage is based 2. fore sopara d’eau require Programme deje de abrir d’accès. tournante/l Cette seleccionael el candado. el . No draining service sont arrêt T: couvercle la el de lavadola puerta/cubLa temporizad doitd’eau on exceda gabinete Be more période exceso girar. average et à températur bomba DAILY: this sump. Vérifier se et pour sure y espere ne e r le Con d’une do. trouver panier, 3. fonctionne machine. electrical frequentuse. or de Esto de • Ouvrirque de minuterie arrancará Only quotidiennesolution de la máquina ierta, agua permitirá fonctionnem 5 segundos Check à5 “ciclo sur la l’appareil e de mainte qualified apague cm drene supply off le porte/couve de aucune de y funcionará panier/plaq préchauffe (2 de the water que chauffage ment. heater po) nettoyage. de ent personnel du water level is para el temporizad • El las el vapor sous OFF pièce souhaitée. 4. painer/plaq plan Remove element. piezas. que Fermez daily in ue rt et basadode de • beles the dépassant la salgala placez tournante. should La solution l’appareil will sump Visually mantenimie severo máquina or Prévoir and machine ue la en prevent del del cycle” porte/couve and les tournante. un daily. IMPORTAN puede gabinete de le checkclean articles uso Assurez-vo jusqu’àau prête du pour nal clean painer nettoyage. damage nto APAGADO requerir Topping debris WEEKLY: 5. temps promedio position. for que if needed. Avant cetemps pourrt y à être debe ou pluggedscreen. et TE: • se to que de cycle d’ouvrir verrouillez dansus qu’il lavé un del presenta the reparar Grease/oil antesAsegúrese la le lavage, DIARIAME temps mantenimie l’appareil MONTHLY Reinstall de le equipo. lavage nozzles. fond n’y lavagela • s’échapper estade vaciar a est sélectionné porte/le • de tournez au-delà désiré. Un continuació Compruebe in Remove NTE: máquina.de façon pièces. s’arrêteà Perform: door nto uso the l’arrêt couvercle, • hinges. Mantener el que La le exact sécuritaire. du de cárter.el más más Drain visual minuteur soit pompe et n, sistemafrecuente. elemento cabinettourner. frecuente está attendre el origi• grit wash écoulé. Sólo el nivel mettre check Retire fonctionner from nivel et “wash eléctrico taken Cela pendant • personal del solution del à l’excès o of la adecuado ment to bottom y limpiecalentador. Compruebe agua Le permettra turntable minuterie • avoid esté correctame calificado 5 secondes a en d’eau Unetableau of from Whenduring los the sump, drive el bending la utilisation du fréquent. cárter water, sump the residuos del agua de à la suivant sump. posición visualment SEMANALM chain. s’écouler vapeur cleaning nte. remove gent add que diariamente IMPORTAN or Care evitará • has NOTE: Retire damaging plusest de for the been avant e que la Lubrique original fondé de de before your recommenprocess. shouldsand/ MENSUALMENTE: importante dañar Dissolve y limpie criba. vos parer de T exacta. las . sur amountadding machine. cleaned heaterbe : • las el boquillas une cet vider S’assurer QUOTIDIE si Realice ENTE: cleaning bisagras peut utilisation ded and appareil. le es to eleréservoir. the the necesario. de • quantity exiger refilled están que • tank.manufactur la una powder VérifierNNEMENT de le Drenetornamesa moyenne. verificación la instaladas Seul système un entretien of with ervoir. puerta. Reinstale detercárter la quotidienne er’s into le d’endomma : warm personnel Le • dañar lossolución. recommen électrique visual plus en Démonter remplissag sedimentos limpieza. water • ment el • ger elementode limpieza de qualifiéest Vérifier ded Una la le l’élément e quotidien cadena niveau à l’arrêt struées. et nettoyer . Debe vez agregue doit visuelleme del del dans máquina.que réde HEBDOMA Démonter chauffant.d’eau calentador tenercárter, NOTA: d’eau propulsión le la el cárter la filtre dans cantidad position nt • cuidado lo retire si permet le al Disuelva Graisser/hu está durante tanque et des à débris. MENSUEL DAIREMEN résinitialenettoyer, recomenda buses de del fondo limpio d’éviter en el detergente • el no doblar exacte. sont la proceso de iler y Procéder le LEMENT: cantidad cas bouchées/o les T: da relleno de o de pentures/ch échéant. • de la en de detergente recomenda tableà un agua Assécher agua, contrôle bRéinstaller sable/gravi tournante. caliente arnières para da la être por antes solution visuel la de ou prises er el • fabricante. de la de se de porte. de pour trouvant la l’endomma Lorsque agregarchaîne lavage éviter quantité NOTE: au du le d’entraînem ger de fond. réservoir réservoir, d’ajouterBien de plier/courbe détergentau cours Des dissoudre a été ent précautions et dans du nettoyé processus r l’élémentenlever recomman le la réservoir. tout poudre et doivent rempli de chauffant dée dans pourd’eau,nettoyage. l’eau votre ajouter chaude appareil. la avant 9.807 -513. 0 CAUT ION HOT WATE R WAR NING AGUA CALIE OPERA NTE TING INSTR EAU UCTIO CHAU NS DE INSTR UCCIO NESDE OPERA CION INSTR UCTIO NS D’OPÉ MAINTE RATIO NANCE N INSTRU CTION S INSTRU CCION ES DE MANTE NIMIEN TO DIREC TIVES D’ENT RETIEN 8.922-402. 0 For the Cuda Dealer nearest you, consult our web page at WARNING: www.CudaUSA.com This product can expose you to chemicals including Lead, which is known to the State of California to cause cancer and birth defects or other reproductive harm. For more information about this regulation: www.P65Warnings.ca.gov 9.801-627.0-AA 08/03/17 Machine Data Label 2 Cuda 3648 Operator’s Manual 9.801-627.0 - AA Table of Contents Machine Data Label . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Maintenance Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Maintaining The Machine . . . . . . . . . . . . . . . . . . . .19 Daily Maintenance . . . . . . . . . . . . . . . . . . . . . . . . .19 Weekly Maintenance. . . . . . . . . . . . . . . . . . . . . . . .19 Monthly Maintenance . . . . . . . . . . . . . . . . . . . . . . .19 Semi-Annual Maintenance . . . . . . . . . . . . . . . . . . .19 Cleaning And Aligning The Spray Nozzles . . . . . . .20 Using the Oil Skimmer System . . . . . . . . . . . . . . . .20 Cleaning Out The Sump . . . . . . . . . . . . . . . . . . . . .20 Filtration And Sump Sweep System . . . . . . . . . . . .20 Manual Sump Clean Out. . . . . . . . . . . . . . . . . . . . .21 Cleaning The Filters . . . . . . . . . . . . . . . . . . . . . . . .22 How To Use This Manual . . . . . . . . . . . . . . . . . . . . . 4 Safety Introduction & Safety Information . . . . . . . . . . . . . . . 5 General Safety Information . . . . . . . . . . . . . . . . . . . . 6 Operations Component Identification - Front. . . . . . . . . . . . . . . . 8 Component Identification - Rear . . . . . . . . . . . . . . . . 9 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Step 1: Make Electrical Connections . . . . . . . . . . . 10 Step 2: Connect A Compressed-Air Line And Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Step 3: Connect A Water Line . . . . . . . . . . . . . . . . 10 Step 4: Fill The Machine With Water And Add Detergent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Main Operating Components . . . . . . . . . . . . . . . . . 12 Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Wash Cycle Control . . . . . . . . . . . . . . . . . . . . . . . . 12 Heater Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Skimmer Control . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Turntable Jog Button. . . . . . . . . . . . . . . . . . . . . . . . 12 Low Water Indicator . . . . . . . . . . . . . . . . . . . . . . . . 12 Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Door Safety Switch . . . . . . . . . . . . . . . . . . . . . . . . . 13 Debris Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Oil Skimmer System . . . . . . . . . . . . . . . . . . . . . . . . 14 Air Flow Valve (Optional) . . . . . . . . . . . . . . . . . . . . 14 Detail Tray and Sump Assembly (Optional) . . . . . . 14 Power Brush (Optional). . . . . . . . . . . . . . . . . . . . . . 14 Detail Brush and Flow Regulator (Optional) . . . . . . 15 Water Level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Automatic Water Fill (Optional) . . . . . . . . . . . . . . . . 16 Filtration And Sump Sweep Systems (Optional). . . 16 Detergent Concentration. . . . . . . . . . . . . . . . . . . . . 17 Rust Inhibitor Additive . . . . . . . . . . . . . . . . . . . . . . . 17 Preparing The Machine For Use. . . . . . . . . . . . . . . 17 Washing Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Shutting Down The Machine. . . . . . . . . . . . . . . . . . 18 Repairing The Machine . . . . . . . . . . . . . . . . . . . . . .22 Heating Elements . . . . . . . . . . . . . . . . . . . . . . . . . .22 Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 Turntable Motor. . . . . . . . . . . . . . . . . . . . . . . . . . . .23 Timers And Switches On The Control Panel . . . . .24 Oil Skimmer Motor . . . . . . . . . . . . . . . . . . . . . . . . .25 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . .26 Troubleshooting The Electrical System . . . . . . . . .26 Testing Individual Components. . . . . . . . . . . . . . . .28 Parts Cuda 3648 Front . . . . . . . . . . . . . . . . . . . . . . . . . . Cuda 3648 Rear . . . . . . . . . . . . . . . . . . . . . . . . . . Spray Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Latch and Door . . . . . . . . . . . . . . . . . . . . . . . . . . . Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . Oil Skimmer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230V Electrical Box . . . . . . . . . . . . . . . . . . . . . . . . 460V Electrical Box . . . . . . . . . . . . . . . . . . . . . . . . 575V Electrical Box . . . . . . . . . . . . . . . . . . . . . . . . Cuda 3648 Operator’s Manual 9.801-627.0 - AA 34 38 42 44 46 48 50 52 54 3 How To Use This Manual This manual contains the following sections: • • • • • How to Use This Manual Safety Operations Maintenance Parts List The SAFETY section contains important information regarding hazardous or unsafe practices of the machine. Levels of hazards are identified that could result in product damage, personal injury, or severe injury resulting in death. The OPERATIONS section is to familiarize the operator with the operation and function of the machine. The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts. Parts may be ordered from authorized dealers. When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine. The MACHINE DATA box is located on the inside of the front cover of this manual. Model: Date of Purchase: Serial Number: Dealer: Address: Phone Number: Sales Representative: The model and serial number of your machine is located on the back of the machine. The MAINTENANCE section contains preventive maintenance to keep the machine and its components in good working condition. They are listed in this general order: • • • • • • • • • • • • • • • • • • • • • Maintenance And Repair Maintaining The Machine Daily Maintenance Weekly Maintenance Monthly Maintenance Semi-Annual Maintenance Cleaning And Aligning The Spray Nozzles Using the Oil Skimmer System Cleaning Out The Slump Filtration And Slump Clean Out Manual Slump Clean Out Cleaning The Filters Repairing The Machine Heating Elements Thermostat Turntable Motor Timers And Switches On The Control Panel Oil Skimmer Motor Troubleshooting Troubleshooting The Electrical System Testing Individual Components The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information: • REF – column refers to the reference number on the parts illustration. • PART NO. – column lists the part number for the part. • QTY – column lists the quantity of the part used in that area of the machine. • DESCRIPTION – column is a brief description of the part. • NOTES – column for information not noted by the other columns. NOTE: If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement parts numbers needed for ordering future parts. NOTE: The manual part number is located on the lower right corner of the front cover. 4 Cuda 3648 Operator’s Manual 9.801-627.0 - AA Safety Introduction & Safety Information This manual is intended as a guide for safely installing, operating and maintaining your Automatic Parts Washer. We reserve the right to make changes at any time without incurring any obligation. Owner/User Responsibility: The owner and/or user must have an understanding of the manufacturer’s operating instructions and warnings before using this machine. Warning information should be emphasized and understood. If the operator is not fluent in English, the manufacturer’s instructions and warnings shall be read to and discussed with the operator in the operator’s native language by the purchaser/owner, making sure that the operator comprehends its contents. Owner and/or user must study and maintain for future reference the manufacturers’ instructions. Save these Instructions This manual should be considered a permanent part of the machine and should remain with it if machine is resold. When ordering parts, please specify model and serial number. Use only identical replacement parts. This machine is to be used only by trained operators. Cuda 3648 Operator’s Manual 9.801-627.0 - AA 5 Safety General Safety Information WARNING T SAFE NS OPERATIO E NC NA MAINTE WARNING: To reduce the risk of injury, read operating instructions carefully before using. Y READ OPERATOR’S MANUAL THOROUGHLY PRIOR TO USE. 1. Read the owner’s manual thoroughly. Failure to follow instructions could cause a malfunction of the parts washer and result in death, serious bodily injury and/ or property damage. WARNING: This is a heated parts WARNING cleaner. Use only nonflammable, noncombustible, water-based cleaning compounds in this machine. Do not fill or contaminate with any flammable or combustible material such as RISK OF EXPLOSION: AVOID FLAMMABLE gasoline, alcohol, mineral spirits, LIQUIDS. etc. Drain parts to be cleaned of any combustible or flammable material before placing inside cabinet. Failure to observe this warning will create an extremely hazardous condition. DANGER KEEP WATER SPRAY AWAY FROM ELECTRICAL WIRING. DANGER: Keep water away from electric wiring or fatal electric shock may result. 2. All installations must comply with local codes. Contact your electrician, plumber, utility company or the selling dealer for specific details. Install the machine in compliance with the National Electric Code. Connect to a properly sized lockable disconnect and ground machine using the grounding stud inside the main electrical panel. 3. Do not touch machine with wet hands or while standing in water. Always disconnect the power before servicing. 4. Never make adjustments on machine while it is in operation except those prescribed in this manual. 6 WARNING EXTREMELY HOT: USE CAUTION WHEN OPENING LID WARNING RISK OF EXPLOSION: AVOID FLAMMABLE LIQUIDS. WARNING: Use extreme caution when opening the door of this parts washer. Hot water/detergent vapors will be emitted. Stand Back! Hot cleaning solution could cause serious injury. 5. Do not allow high concentrations of flammable fluids, acids, or caustics to be introduced into this machine. WARNING: Flammable liquids can create fumes which can ignite causing property damage or severe injury. 6. Do not locate this machine in the vicinity of any flammable vapors, liquids or solids. 7. Before servicing the machine, refer to all safety data sheets (SDS’s) on the material identified in the waste stream. You must comply with all warnings and wear all protective clothing stated on the SDS. 8. When the machine is working, do not cover or place in a closed space where ventilation is insufficient. Avoid installing machines in small confined areas. 9. In cold climates, this parts washer will freeze if not in operation and must be located in a heated enclosure. 10. Running this machine without water will damage the heating elements and will void the warranty. WARNING USE PROTECTIVE EYE WEAR, GLOVES AND FOOTWEAR WHEN OPERATING. WARNING: Eye protection, gloves and foot protection must be worn while loading and unloading parts. 11. Eye protection, gloves, foot protection and other safety devices must be worn when loading and unloading parts to be cleaned. Cuda 3648 Operator’s Manual 9.801-627.0 - AA Safety WARNING: Slips and falls from wet surfaces could cause serious injury. 12. Use caution when lifting items in and out of parts basket to prevent back injuries. 13. Always ensure that your parts washer is clean. Pump and heating elements could be damaged by continued build-up of sludge. 14. Check water level daily. Never allow water level to drop below pump inlet screen or heating elements. 15. Before discarding the spent washing solution, check with your local EPA or sewer district for disposal regulations. 16. Do not operate the machine with the lid or door open and do not override the safety switch. 17. After the machine stops, wait 10 seconds before opening the lid or door. Cuda 3648 Operator’s Manual 9.801-627.0 - AA 7 Operations Component Identification - Front Steam Vent Revolving Door Optional Two Tier Turntable Revolving Door Pivot Assy Door Safety Switch Plunger For Detail See Control Box Illus. Door Latch Containment Ring Pump BLE NTA TURJOG LIM 90-D AT T ITE D AY EXTELABO WITH NDS R WAR EXCL TO RANT CUDA USIV1-YEA Y DETE E USER RGEN OF TS EN US E DE ON LA TE LY CU BO RG R WA EN DA AP MIX RR TS TO PR AN EX OV 5-GDET TY TE ED ALL ERG TO ND ONS ENT For 1-Y (15 S 1 LB CU LITE (1/2 EA DA R! http App RS) KG) TIO N ://w rov OF WATPER ww ed call .cu Det ER 888 dau erg -31 sa.c ent 9-0 om s visi 882 or t PREC This combus is AUCI a Do heated not tible, ON materia fill water-b / ADVE parts to or be l such placing cleaned contam asedcleaner RTISS as an extreme inside gasolin inatecleanin . Use of EMEN any e, with g only ly cabinet combus Este alcohol compou hazardo any nonflam mentees T . Failure flamma nds tible, mineral inflama un us en mable, limpiad conditio to or materia esta ble in this spirits, observe bles flamma or etc. máquin CUID or nonmachin n. y no l inflama combus Drene de materia this ble etc. combus partes ADO e. Drain descuid las ble a compon materia warning tible l partescomo,tibles. que nes inflama parts / ATTE l a observa entes extrema will before se ble a ser gasolin No Before create de calienta NTIO anteslimpiad llenar limpiez dament r estas Ce a, seconopenin N alcohol o contam. Utilice nettoye seulem de as e peligros precauc a base de arm/tu ds introdu inflamm ur , esencia cualqui ent solato g lid, inar agua, PREC combus desde allow wait as. iones, cir rntable con ables. pièces des s mineral no nettoye pueden en er combus AUCI spinni algún tibles Ne spray5 matéria à l’intérie • el to est ON Machi gabinet tels:pas urs crearse ng. stop créer tiblees, chauffé ux à base y ajouter gasolin / ADVE desur du combus e. o • lockabne condici . Utiliser situatio d’eau, must Si cabinet e, ou • Install le tibles alcool, RTISS ocontam discon Antes For ation non dans be ns . Ne ou risquéepas conne espere etc. inercombus supply OPE EMEN inflamm de • at least cet mustnect. Vider que avec tibles abrir cted s. observe Do apparei RATI IMPORT ablesles T la 5 segun la not 90 connecompl des to pièces barra r ces et l complet NG usedegreection, y matéria a proper avant • non dostapa, avertiss contena manual ANT: La with deteng rotato below s de ely Before INST para ux máqui instructe familiari C. use NEC les ly provided ementsplacer • eléctri nt grade a. ria sized wires Before operatin RUC Avant se code. d individu ze co na debe • La instala tain loading . Onlyyourself peut TION accep floor de attendd’ouvr Para g the solution seguriestar als authoriz this perme pump parts or do las ción table S should with machine 1. teur/pl ez 5 ir le grade Fill s are is ttre secondcouver ed instructi onto No para conexdebedad. conec for tank at off and operate , Water aque au utilice al turntabl and level. ionescumpl tada on with operatinnot properly menos bras Check level INST t, tourna es pour water g running 2. e/ this por • vaporis Program de machine ir con a un daily.should and tempera basket, IMPORT 90 de alimen RUC L’appa debajo tournente operatio enchu and grado pletame be cleaningture. the be . ad’arrêt el CION solution heater 2" • verroureil cerr. código persona ANTE: del s tación fe n. below wash 3. nte centíg doit Open . Allow timer solution er • L’instaillable éste nivel con Antes ESDE the , use NEC. l autoriza Pour llation être basket/t door/lid time for cargaequipo. el access . de del rados. cablea manual de for desired through conne fils le oparar esté sobre piso. urntable unit OPE Antesdo and raccordoittaille doors. basket/t y esténapagad Ne pouva de to period el place la cté de debidam preheat operació height the bottom equipo, torname RAC pas nt demen se approp a 1. urntable. 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Assurez checkclean uso miento DE jusqu’àau prête du pour nal clean painer articles nettoyag damage Topping APAGAD WEEKLposition for debris temps 5. uvert te. promedique temps requerir MAN Avant ce if needed y pour et ou -vousà être debe ANTE: pluggedscreen. • se e. to que de cycle d’ouvrir Y: verrouill dans qu’il lavé O un o del presenta TENI the reparar Grease/ . antesAsegúre la le lavage, DIARIA temps . Reinsta manteni l’appare MONTH le de equipo. lavage nozzles fond n’y ez • s’échap lavagela porte/le estade vaciar oil est se sélectiodésiré. MENTE • de tournez mientoUna continuaMIEN il au-delà ll in . Remove LY: door Compru façon pièces. s’arrêteà máquina de que Perform uso the l’arrêt couverc per • nné La le hinges. el Manten : exact sécurita du de cárter.el más más ción, TO ebe Drain visual minuteu soit pompe et sistemafrecuent . element cabinettourner. frecuent está attendre er el origile, • écoulé. grit wash Sólo ire. nivel mettre check r “wash fonction from Retire o el nivel e. et eléctrico taken eo Cela pendant • persona solution del del à l’excès of DIRE adecuad ment to bottom y limpiecalentad Compru agua Le turntable permettrla minuteri nera • avoid esté l calificad correcta 5 en of from Unetableau d’eau Whenduring CTIV ebe los the or. o el e du a seconde bending sump, drive la utilisatio fréquen cárter water, sump the residuos del agua sump. suivant de à la visualm posición SEMANA mente. o chain. s’écoule vapeurs ES cleaning remove gent add que diariame IMPORTt. or Care n plusest evitará • has NOTE: ente de damagin Retire original LMENTE for the been avant r de de Lubriqu fondé D’EN before que la your recomm process shouldsand/ importa MENSUA dañarnte. 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IEN réservo er the the quantityrefilled s están necesar de • exiger que IENNEM • tank.manufacpowder la una : Vérifier de . ir. le système unn moyenn Drenetorname la verificac io. instalad of with Seul ervoir. puerta. turer’s into deter Reinsta entretien ENT: cárter la quotidie sa. le d’endom e. as warm personn Le • dañar lossolución ión recomm électriqu le visual nnemen plus en Démont rempliss limpieza water mager • el sedimende el • ended de e est element qualifié Vérifier er limpieza age t le Una la l’élémen . tos. cadena niveau à struées. et nettoyer quotidie vez agregue o del Debe doit l’arrêt visuelle del dans t chauffan d’eau rémáquina que de HEBDO calentad n d’eau tenercárter, NOTA: propulsi la el cárter la Démontment le filtre dans cantidad position • lo retire . MADAIR er si t. permet le or cuidado al Disuelva Graisse ón está durante tanque et des à débris. MENSU résinitialenettoyer recomelimpio buses de del fondo d’éviter EMENT r/huiler en el detergen • el no doblar ELLEM exacte., la proceso de ndaday Procéde le sont cantidad relleno cas bouchée les : o de ENT: penture te de échéant • de la r à en de deterge recomen table un agua Asséche agua, s/ob. Réinsta contrôle s/charni sable/gr tournan nte dadacaliente r la para ères être ller por antes te. visuel aviersolution la de ou prises el • fabrican de la de se de porte. de pour trouvant la l’endom Lorsque agregarchaîne lavage te. éviter quantité NOTE: mager au du le d’entraî réservoi de fond. d’ajouteBien de plier/cou réservo déterge au nement Des ir, dissoud r a étécours r dans précauti et du rber nt enlever nettoyé recomm l’élémen process re le ons la réservoi tout poudre et doivent andéerempli us t chauffan de r. dans pour d’eau,nettoyag t l’eau votre ajouter chaudeappareil e. la avant . WA RNI NG 9.80 7-51 CAU TIO N 3.0 HOT Cap Screw WAT ER WA RNI NG AGU CAL A IENT E EAU CHA UDE Gasket 8.922-4 02.0 Lock Washer Hub Retaining Nut Debris Screen Bearing Parts Tree Sump Cover Oil Seal Bearing Spindle 8 Cuda 3648 Operator’s Manual 9.801-627.0 - AA Operations Component Identification - Rear Steam Vent Door Stop Door Safety Switch For Detail See Main Control Panel Illus. Turntable Drive Low Water Shut-Off Assy. N TIO ED OV PR AP TEND R! DA EX EA CU TO 1-Y LY TS TO PER TY KG) E ON EN US TERGRRAN (1/2 WATER LB OF it DE R WA EN T AT TE 1 S) vis NTS ER ts BO GE LIT gen ter or TER (15 De .com DE ONS 3.0 MIX ALL ved usa 7-51 5-G LA D MI TY RAN R WAR AROF LABOTO 1-YE AY E USE 90-D NDSUSIV NTS EXTE EXCL RGE DETE WITH A CUD LI pro Ap uda9-0882 DA w.c -31 CU ww 888 For http://call 9.80 ENT sized INGSSEM rly RN ERTI a prope for WA/ ADV ected to code.table NECaccep CION conn level. be . ly with wires CAU fe must nnect grade PRE comp, use ION UT NTIO CA / ATTE le, nonne. N 5 wait lid, ing spray stop allow to to e open ds ble Befor ing. secon urnta arm/t spinn ADO CUID ENT INGSSEM RN ERTI TER T WA HO • • • • • • • or ine disco enchu mustection C. floor Machble a un conn es o NEC.alocka lation tada ly grade cable degre códig Instal supp 90 below conec el use n, . For leastuse estar lir con at not ntaciórados debe idad. Do piso. alime ina segur cump r s centíg del debe de máqu de nneu grado nivel La icoación iones s 90o del sectio des eléctr instalconex NEC. r à un. La las al meno us. debaj ectépriée code utilise por Para au ion, s Celsi para eur. conn do utilice mmabmachi stible apprormerentat degré / ADV nonfla this parts être inféri No in combu l’alims 90 doitde tailleconfo tapa, onlyunds or Drainbefore se de CION grade al create la para areil le doit ent moinun able , etc. N Use CAU au r. compo materi abrir dosria se L’appuillab n rdemter e ou g flamm g will l spirits ATIO de PRE able • verro allatio cleane any segun warnin cleanin minera rotato raccoaccepcalibr PÉR risez-Cette flamm solaAntes e5 parts with l, L’instle ant r un no or e this based barra ga. • Pour inatealcoho fourni.nel cle esper Utilice la deten agua, heated S D’O e, familia pouv utilise algún observ a. water- ne, stible a • fils ctionperson rt, to que basecon les, is contam pas panier, o du u couver TION machin za inar calient or gasolicombu ion. stible, nne Ne d’instru couve This minera par se pour fill as anyt. Failure r cette l nte/le le as stible Si limpie condit ent la porte/d fonctio RUC combu te. ionot suchd of rir des isaque de contam de al ter ne ous o esenci d’utilisemanue de tourna cabine combu Do et ature l, ier gabine d’ouvsecon vapor INST Avantavec le seulem cleane ture table partes condic nentes materi 5 d’arrê llenar ge. la n arrêt el e be g insidehazard de utilisée ely Avant ez au bras sur to l’ouver . No alcoho en à tempér ante TANT:tement dor compo na, de cualqu crears nettoya être les positio il placin cir n sont attendttre tourn er. Avantpièces extrem limpia na stibles das en n desous complè gasoli IMPOR an ION des est lavage appare , puede tourn e devrait non un máqui po) perme formé. pour limpia introdu solutio vous laque (2 de de et ment cet et aux es estano combu como, de eil RAC pompe ns ciones temps machiné en y able a ser d’une cm la teur/p Este comet à 5 ent. l’appardu ge. charge matéri ant antes autoris r dansstibles OPE ícese. Solo precau du er que solutio de menteables sas. des conten inflampartes les ou placer trouverennemge Prévoir ir d’eau Utilisecombu nettoyalavéest DE inflam al las ableestas que nt. se lests peut é. non avec tée. de s’assur ar peligro et oparar de incluye , familiar chauffa n à être n’y de materi doit quotidi Dreneinflam nte réservo inerles pièces se NES pas nneme de chauff debe qu’il au-delà d’eau, bomba ir le d’eauVérifierrie nt souhai etc. al observ piezas a solutio equipo que avantsemen la fonctio la est CIO articles fond el ión tado las s. contam Vider s materiida adame o le Rempl aire. à base minute nnemeuffe les z-vous ta de que limpiez niveau r ou , etc.mable avertis 1. d’accèle descu de RUC de oparar extrem pièces operaccapaci Le dans ces “wash eurs sécurit placezAssure fonctioprécha ur de ou nes l demente /cubierese nes El alcool et nte. inflamer portes mmer y ajoute nnera de eil a. acINST : Antes ne, ou façon eur nettoy solucio painer de manua la puertaasegúr observ de le minute Progra ouvert desNe pas fonctio tourna le el y debida limpiez las 2. périodel’appar gasoli nettoy llez z pas stibles ent s. la que porte/c ant du TANTE o. para puerta con ado abrir nasta, de Ce nte. tels: plaque . y que rie que pompe n las de S t. Ne es. pour la verroui , tourne esa/ca ar, amient La es dépass seulemmable combu IMPORente de autoriz de tourna et período écouléminute panier/ Antes stibles solució Ouvrir risqué aux cabine el la unidad lavage la second vos le pièce inflam pletam al . tornam TION 3. funcion désiré. soit funcion y la debajo para que du ons 5 vapeur la sur plaque ouvertle combu person equipo y sin de matéri nné mettre t à la er de eur pour agua2" porente. dor para a RUC e, aucune torporte/c la lavage cle, situati des éste sobre aturacon painer/ tra la pendan la z e prêtede sélectio e s’écoul du des en to estar cargaapagad à l’intéri INST machintionly e. tiempo sodiariamcalenta couver permetde temper del un exceda de Ferme attendr tempstemps esté a depósidebe thisinstruc créer a. a lavar machin te nivel 4. au que porte/leet . Cela d’eau ING ngwith proper cera piezaNo La estén el aguae el rizadorpasar machin ce r la l’arrêt esa.gabine limpiez piezas Llenedel cycle” à tourner a RAT operati lfzed andthis , be Deje el à l’excès 1. TIENne. o. n para e las ningun Tempo wash de t et nivel Verifiqu jusqu’àd’ouvri yourse que tornam el para basket the lavage máquin OPE Before de de la rize authorioperate le/ and ceso. me desead la de ará TRE moyenn plus Avant de s’arrête cabine solucióy coloqu ese tro y altura 5. Onlyshould TANT: Con familia cycle eil du Progra ión la /tapa turntab d. o. “ciclo 2. per D’EN onentretie à l’arrêt als asegúr ature. n. doors. de y funcion perímepeso l’appar operacente ontonot running IMPORtely del rá provide solutio puertasta, ni el de candad ES une utilisatiun ue est rés’échap precali la complel individu partsand temper g access exiger doit e el izador izadora y ng sur the pièces. off arranca fondo ficados g manuated Abra a/cana te CTIV of is cleanin peut el tempor 3. el tempor qualifié máquin fondénte e électriq instruc loadingat operati names e especi y asegur and below bomba el la gabine pump 2" nel periodt cleanin DIRE t est La Before brepas /tapa ajuste que del the are water be o. limites importa le systèm onto rés- r apague person prehea tain ns with los . puertalavar, suivan desired le onado. to plus ta, os parasalga should for que le clean e solutiotank on lavado la n de desead unit rer Seul danst d’évite be level vapor tableau selecci ir. /cubier timer for Fill to protrud . the el segund Cierre tiempo Le utilisati S’assu 1. of d d’eauperme posició 4. NTO Une t. Water daily. : réservo ” al tiempopuerta 5 quepiezas t. parts en heater time rá articles la el le no sides Check m Allow niveaud’eau IMIEestá lavado abrir y espere de las ller fréquenTANT il. cabine the specifie le en e place permiti es/obvider T: ent the nt. Progra on. de durante de appare and certain wash TENación, te o 2. IMPOR Esto drene lavado quotidi Be beyond machin operatin. t. Réinsta EMEN desired bouché or exceed Antesde chauffa ennem avant cet sprayWith the time girar. agua 5. sage nt à débris. solutiodoor/lidble. MAN continu frecuen not sontéchéan ly. to ciclo de de parer IDIENN bottom Do for this filtre until r quotidi DE ta auso más te. esté Open /turnta remplis cas deje buses r l’éléme the ble.limit securetimerrun r le 3. le timer QUOT Le exceso basket ES presenUn frecuen o do des r, Vérifie el porte. t latch cycle”and se . cyclespin-t la más eléctric nettoye si • ervoir. mmage through/turnta weight a al califica et ment nettoye start and de CION quedel equipo. “wash et exacte înemen washstop basket or will d’endo ter imiento to cabine ières ter sistem io person height door/lidturn el , turn e the RUC imiento manten d’entra r toutt Pump Démonr visuelle initiale n que Sólo s/charn wash, promed ente. • . Démon Close machin parts. un de NT: to g time. el Vérifie 4. chaîne escape enleve INSTde manten uso r . the door/lid doiven nt positio set s for to your et ese el cárter. • struées un diariam la IREME penture de la g ir, tions dañar plan en requeri cleanin expired second chauffage. r les S El steam from dans vaciara. cárter nt : Asegúr 5 MADA has openin el evitará précau nettoya la drain de e visuel du réservo das basadopuede er/huile en wait allowto TION en de Des l’éléme Before will MENT: severo TANTE antes máquin agua agua ajouter il. HEBDO instalale contrôl 5. and del Graiss nte. lavage fond.urber sus off This water DO r esta RUC use. del do à un de t au IMPOR d’eau, appare UELLE están • : er tourna n proces ning.excess criba. as rio. Reinsta nivel repara APAGA la du rempli votre avant t mainte MENS table solutio de plier/co el adecua average and et pour Procéd la trouvan E INST debe MENTE nivel dor. s de boquill on becours se uebe • de la er las es necesa chaude frequen el calenta éviterau nettoyé OFF ANC is based andée er DIARIA is should Compr del los residuoque si l’eau pour more été Asséchravier mager nel entelimpie • Mantento TEN le ir a recomm ión • sable/g dans 02.0 y . supply prises require schedu nt al person elemeny limpie visualm êtrede l’endom réservo poudre d propuls MAIN g may . 8.922-4 . Retire de de g l exacta electric e le détergela ou Retire uebe followin puerta dre ir. de usage o • sure qualifie la The Toppinthe Lorsqué cadena del fondo Compr amente n origina s de to Be Only la Higher • quantit dissou doblar réservo daily. e • correct de de e. retire no o Bien le posició TE: nance. TANT: g sump. sumpt damag la bisagra visual dans o de ALMEN machin the cárter, el proces NOTE:er IMPOR e e las drainin in preven ción this . TE: a del cuidad la fore SEMAN d’ajout level will RemovorigiLubriqu verifica agua, tener durante screen s. exact service para ALMEN de • water daily una esa. de limpiez dor rnte Debe t. debris nozzlethe DAILY: d ll in MENSU tornam nntos. calenta Check water Realice y relleno deterge de agrega • off the elemencleanplugge • de la la solució to del de and for . Reinsta limpio sedime heater e antes nte. está ndada Drene loselemen check fabrica Removy if needed • cárter el el caliente cárter • el d recome agua por dañar a. Visuall chain. . clean n. sand/ que en ndada • and limpiez be positio vez la cantida nte le drive hinges elenal remove Una e should turntab d recome LY: /oil door of sump, • agregu a. el deterge heater a Care ing WEEK check from máquin la cantida with Grease n sump. s. Disuelv en HLY: visual damag refilled • the detersolutio of g or proces NOTA: y of tanque MONT d and al Perform wash bendin g lo bottom • cleanincleane quantit water Drain from avoid the • grit to been ended warm ended taken during has r into e. recomm recomm ment sumpthe maching powde When add cturer’s • water,for yourcleanin e manufa gent Dissolvthe tank. the NOTE:adding to before t WA Oil Skimmer Assy. UA AG NTE LIE CA UDE CHA EAU Optional Solenoid Valve P E E Y K R D amoun Fresh Water In Pivot Pin 180°F (82°C ) 120°F (49°C ) 150°F (66°C Drive Motor ) Compression Spring Assy. 180°F (82°C ) 120°F (49°C ) 150°F (66°C ) Sump Cover Pump Heating Element & Thermostat Enclosure Cuda 3648 Operator’s Manual 9.801-627.0 - AA 9 Operations Installation Step 2: Connect A Compressed-Air Line And Accessories Before You Begin To prepare to install the machine, choose an unobstructed, level site that allows convenient access for operators and maintenance personnel. Sources for water and electrical power should be located near the installation site. If you have any questions regarding the installation, please contact your distributor or call a customer service representative. When contacting customer service please refer to the machine identification tag inside the front cover of this manual for detailed machine specifications. Step 1: Make Electrical Connections NOTE: All electrical installation tasks must be performed by a licensed, professional electrician to ensure safe and proper operation. The installation must comply with the National Electric Code and all applicable state and local codes. This step is required for machines equipped with the optional power brush and hand detail brush. If your machine does not have these options, skip the following procedure. NOTE: To ensure proper operation and to minimize the possibility of premature component failure, make sure the compressed air is supplied at 75 to 90 psi. Manufacturer also recommends an in-line moisture trap and an in-line lubricator on the main air supply line. Refer to the documentation provided with the power brush for more information. 1. Remove the power brush from the box, install the wire brush in the chuck, and connect the air hose. 2. Familiarize yourself with the three-way air flow valve, then install a fitting to accommodate a connection to your compressed-air supply. Outlet to Power Brush The machine can only operate on the type of electrical power indicated on the electrical specifications tag. Read and understand the electrical specifications tag to determine the electrical power requirements before installing the machine. 3 Way Air Valve Outlet to Compressed Air Terminal Block Outlet to Detail Brush 3. Connect the shop compressed-air line to the machine. 4. Connect the hose from the power brush to the air flow valve. GR OU ND Grounding Lug 5. Hang the power brush on the bracket mounted on the right side of the machine. Step 3: Connect A Water Line This step is required for machines equipped with the optional automatic water fill system. If your machine does not have this option, skip this step. 10 Cuda 3648 Operator’s Manual 9.801-627.0 - AA Operations The optional automatic water fill system automatically maintains the correct water level in the sump. The system requires that you connect the machine to a dedicated water supply line. To connect the machine to a water supply line, install a 1/2” NPT (male) by 5/8” (female) connection to the automatic water fill solenoid assembly, then connect to a nearby water spigot using a suitable burst proof hose. NOTE: Monitor the water level carefully – do not overfill the machine. If you overfill the machine, remove excess water using a small submersible pump or a suitable container. The correct water level is two inches from the top of the sump tank when the pump is off. 4. Turn the heater timer to the 2-hour position. The sump water will reach operating temperature (160– 180°F) in approximately one to two hours. 5. While the sump water is heating, add the appropriate quantity of factory approved detergent to the wash chamber. We recommend mixing the detergent with warm water in a separate bucket/ container and then pouring the dissolved detergent into the sump. Solenoid Valve Fresh Water In Step 4: Fill The Machine With Water And Add Detergent 1. Familiarize yourself with sump cover. NOTE: Factory approved detergent is the only detergent approved for use with this automatic parts washer. It is specially formulated with rust inhibitors and anti-foaming agents to optimize performance and minimize maintenance. The use of any other detergent during the warranty period will void the warranty. In addition, using factory detergents will extend your 90 day labor warranty to 1 year. Vapor corrosion inhibitor is also sold separately to control rust due to condensation, which can occur under some usage and environmental conditions. 6. Close and latch the door. 7. Turn the wash cycle timer to 2 hours for the first time and allow the machine to complete the cycle to thoroughly dissolve the detergent into the water. When the machine stops, and after the wash water reaches operating temperature, it is ready for use. Sump Cover 2. Fill the sump with water. If your machine is equipped with the automatic water fill system, simply open the water inlet valve; if not, add water through the wash chamber. The sump capacity is 160 gallons. 3. When the water level indicator indicates that the sump is full, shut off the water. If your machine is equipped with the automatic water fill system the water will shut off automatically when the sump is full. Cuda 3648 Operator’s Manual 9.801-627.0 - AA 11 Operations Operation Main Operating Components Familiarize yourself with the main operating components before operating the machine. Low Water Indicator The low water indicator light illuminates if the wash solution in the sump is low. For more information see Low Water Shut-off. Heater Control Control Panel Wash Cycle Control Wash Cycle Control The wash cycle control is a 60-minute timer switch with a hold feature. When set between 1 and 60 minutes, the timer automatically shuts off the pump and turntable when the wash cycle is complete. When set to Hold, the pump and turntable run continuously until manually shut off. Heater Control The heater control is a 12-hour timer switch. It controls the heating element in the sump chamber. The heating system is thermostatically set at the factory to reach a high temperature of 180°F. The temperature is adjustable using the thermostat (See Adjusting the Thermostat). The 3-phase units have an adjustable temperature knob-check temperature setting prior to use. Skimmer Control The skimmer control is a 30-minute timer switch. It controls the automatic oil skimmer. Turntable Jog Button Low Water Indicator Oil Skimmer Control Thermostat The thermostat is located on the right side of the heating element and thermostat enclosure. The thermostat is factory-set to heat the wash solution to a maximum temperature of 180°F. Adjusting the Thermostat Thermostat Adjustment Turntable Jog Button The turntable jog button enables you to manually rotate the turntable with the door open. This feature is useful for loading and unloading the machine; instead of reaching to the rear of the wash chamber while loading and unloading, you can rotate the turntable to easily add or remove parts. 180°F (82°C) 18 0 (82 °F °C ) 12 0 (49 °F °C ) 15 0°F (66 °C 120°F (49°C) 150°F (66°C) ) Increase/Decrease Temperature To adjust the thermostat, rotate the control knob clockwise to increase the temperature, or counterclockwise to decrease the temperature. 12 Cuda 3648 Operator’s Manual 9.801-627.0 - AA Operations Door Safety Switch Debris Screen The door safety switch is located on the front of the machine, just above the latch side of door. The debris screen is located just below the wash chamber, and is accessible from the front of the machine. The debris screen continuously filters debris particles from the cleaning solution to ensure blockagefree spray nozzle operation, and also provides a safeguard against small parts that might accidentally be washed through from the cleaning chamber. The switch is activated with a safety switch. The switch disconnects power to the water pump and turntable motor if the wash chamber door is opened during a wash cycle. The water pump and turntable motor will not operate if the door is not closed and latched correctly. Adjusting the door Safety Switch Debris Screen 1. Disconnect power to the machine. 2. Loosen the adjustment nuts on both sides of the switch bracket. Switch Protector Adjustment Nuts Standard Screen: 10 Mesh Optional Screen: 60 Mesh The frequency at which you must clean the debris screen depends on machine usage. In general, you should clean the screen before operating the machine each day. Safety Switch Adjustment Bracket 3. Adjust the switch accordingly. 4. Tighten the adjustment nuts. 5. Replace the cover. NOTE: Never operate the machine without the debris screen in place, and never remove the screen while the machine is operating. The screen is specially sized to filter particles that could clog the spray nozzles or damage the water pump. Operating the machine without the debris screen could cause spray nozzle clogging or water pump failure. When properly adjusted, you should hear a slight “click” as the door latch engages and compresses the door seal and the door closure safety switch. Cuda 3648 Operator’s Manual 9.801-627.0 - AA 13 Operations Oil Skimmer System Detail Tray and Sump Assembly (Optional) The oil skimmer system is located on the right rear corner of the machine. It automatically removes oil from the wash solution to prolong its useful life. Refer to Using the Oil Skimmer for detailed operating instructions. Skimmer Motor Skimmer Disk Wiper Blades Oil Container Detail Tray The detail tray is located on the right side of the machine. The tray folds down to provide a convenient work area for using the power brush and hand detail brush. The weight capacity of the detail tray is 75 pounds. Detail Brush Power Brush Fold Down Detail Tray Air Flow Valve (Optional) The air flow valve is located on the right rear corner of the machine. It is a three-way ball valve that controls the flow of compressed air to the power brush and the hand detail brush. Detail Sump Detail Sump Position 1: Power Brush Outlet To Power Brush The detail sump is located below the accessory tray on the right side of the machine. It provides wash solution for the detail brush. The detail sump will hold approximately two gallons of wash solution. Power Brush (Optional) The power brush is located on the right front corner of the machine. Refer to for detailed installation information. To Air Supply Power Brush Throttle Lever Lock Position 2: Detail Brush Holding Bracket Outlet To Detail Brush 14 To Air Supply Cuda 3648 Operator’s Manual 9.801-627.0 - AA Throttle Lever Operations Using the Power Brush Adjusting the Flow of Cleaning Solution WARNING: Particles dislodged by the power brush could cause serious injury to your eyes. Always wear approved eye protection when using the power brush. With stiff stainless steel bristles turning at 1800 RPM, the power brush easily removes carbon deposits, old gasket material, or other tightly-adhered materials from parts before washing. The flow of cleaning solution through the detail brush is pre-set at the factory. If you need to adjust the flow, pull out the flow regulator knob, then rotate it clockwise to decrease the flow or counter-clockwise to increase the flow. After adjusting, push the knob back in to lock it. To turn on the power brush, position the air flow valve appropriately, then push the power brush lever lock forward with your thumb and squeeze the throttle lever to control the speed of the brush. Water Level Under typical operating conditions the machine loses 35 gallons of water per day to evaporation. Sump Cover Detail Brush and Flow Regulator (Optional) The detail brush is located on the right inside wall of the detail tray. The flow regulator is located on the right rear corner of the machine. The detail brush uses a continuous flow of hot cleaning solution through its nylon bristles to help you clean delicate or lightly soiled parts. The flow regulator controls the flow of cleaning solution through the detail brush. It is important that you monitor and maintain the water level daily to minimize the risk of burning out the heating element or ruining the pump. NOTE: Water evaporates from the sump chamber, but the detergent does not. It is not necessary to add detergent each time you add water. Only add detergent after you clean the sump chamber each month, or if you notice specific low-detergent indicators (See Detergent Concentration). Air Flow Valve Flow Regulator WARNING: Hot, high-pressure cleaning solution could cause serious injury. Always wear rubber gloves and approved eye protection when handling hot cleaning solution. Cuda 3648 Operator’s Manual 9.801-627.0 - AA 15 Operations Automatic Water Fill Diagram WATER LEVEL OK: Both switches OPEN, Automatic Water Fill Valve (if installed) CLOSED, Heating Element ON. LOW WATER LEVEL: Top switch CLOSED, Bottom Switch CLOSED, Automatic Water Fill Valve (if installed) OPEN, Heating Element OFF. Automatic Water Fill (Optional) The automatic water fill system automatically maintains a proper water level in the sump. It is available as an option on this machine. The automatic water fill system uses the low water shut-off proximity switches to open and close a water solenoid valve, which automatically maintains a proper water level in the sump. The figures above demonstrate the operation of the automatic water fill system. Filtration And Sump Sweep Systems (Optional) SUMP FILLING: Top switch CLOSED, Bottom Switch OPEN, Automatic Water Fill Valve (if installed) OPEN, Heating Element OFF. mance of the filter bag(s) inside the canister(s). Under typical operating conditions, the inlet and outlet pressure gauges read approximately 45 psi. As the filter system becomes clogged, the outlet pressure decreases. When the outlet pressure drops to 30 psi or less, stop the machine and clean or replace the filter bag(s) (See Cleaning the Filters). Check filters daily. WARNING: Operating the machine with a clogged filter system could damage the filter bag. STOP THE MACHINE IMMEDIATELY if the outlet pressure drops to 30 psi or less. The filtration and sump sweep systems are options on this machine. The filtration and sump sweep systems reduce the need to manually clean out the sump. The filtration system continuously filters solid particles from the wash solution, and then you can use the sump sweep system to periodically remove waste build up from the bottom of the sump chamber. Filtration System The filtration system uses a single or multiple-canister configuration with nylon or polyester felt filter bags to continuously filter solid particles from the wash solution. The filter system includes pressure gauges which allow you to monitor the condition and perfor- 16 Cuda 3648 Operator’s Manual 9.801-627.0 - AA Operations Sump Sweep System The sump sweep system uses a three-way valve to divert solution from the wash chamber to a spray bar on bottom of the sump chamber. The spray bar generates a high-pressure spray pattern that agitates the sump solution and suspends solid particles. The solution then flows through the filtration system which removes the solid particles (See Filtration and Sump Sweep System). Wash Position Sump Sweep Position Inlet Pressure Gauge Outlet Pressure Gauge ON NTI ED ROV END ! A APP EXT EAR CUD TO 1-Y LY S TO ON ENT NTY KG) PER ER (1/2 WAT USE ERGRRA OF DET WA S 1 LB visit RS) ts OR ENTLITE TE AT D ITE ANTY LIM WARR R 1-YEA OF TO USE Y LABOR DS SIVE 90-DA GENTS EXTEN EXCLU DETER WITH CUDA rgenor ERG (15 m DET NS 0 d Dete a.co MIX LLO -513. rovedaus 5-GA 0882 9.807 A Appw.cu319CUD://ww 888For http call LAB ties. Use a pH kit to determine the proper amount of detergent to use. If you need help interpreting test results, contact customer service. Rust Inhibitor Additive Factory detergents protect the entire inside of your machine against the degenerative effects of water evaporation. A rust inhibitor additive actually evaporates with the water and continuously coats and protects metal surfaces, even while your machine is sitting idle. For more information, contact your distributor or call customer service. Preparing The Machine For Use Before you begin to wash parts, it is important that you properly prepare the machine. Before you begin to use the machine each day: S ON CTI OP ATI ER NG INS TRU • S ON CTI MA INT EN AN CE INS TRU Main Wash Chamber • • 3-Way Valve Sump Sweep • • • Filters Detergent Concentration Manufacturer's detergents are the only detergents approved for use with our automatic parts washers. They are specially formulated with rust inhibitors and anti-foaming agents to optimize performance and minimize maintenance. The use of any other detergent during the warranty period will void the warranty. To monitor the approximate concentration of detergent in the wash solution, periodically examine the wash solution in the sump chamber for the following indicators: • • • Rust inside the machine: not enough detergent Excessive foaming: not enough detergent Thick, white residue on parts after washing: too much detergent. To maintain proper concentration under typical conditions, add detergent each month after cleaning the sump chamber. Follow recommended detergent quanti- Check the water level and add water to the sump tank if necessary; Check sump water cleaniness and run skimmer as-needed to clean sump water surface Heat the water to operating temperature (recommend 160° to 180°F) Add detergent if necessary (see Detergent Concentration); Verify that none of the spray nozzles are clogged; and Clean the debris screen. Washing Parts The following procedure assumes that the heater is on and the sump water is at operating temperature. To wash parts, perform the following procedure. WARNING: Hot, high-pressured cleaning solution could cause serious injury. Always wear rubber gloves and approved eye protection when loading and unloading the machine. 1. Load parts into the machine. Load large, heavy parts directly onto the turntable. If a part extends beyond the edge of the turntable and could impede turntable rotation, flip the turntable switch OFF. Secure large, light parts (valve covers for example) to the turntable using suitable rubber tie-downs. Load small, light parts into the small parts basket. Cuda 3648 Operator’s Manual 9.801-627.0 - AA 17 Operations NOTE: For optimum cleaning performance, provide a slight clearance between parts to allow adequate flow of cleaning solution around and between them. 2. Close and latch the door. 3. Set the wash cycle timer to between 1 and 60 minutes for a timed wash cycle, or set it to Hold for a continuous wash. NOTE: If your machine is equipped with an optional filtration system, monitor the outgoing pressure to ensure that it does not drop below 30 psi. If the pressure drops below 30 psi, immediately stop the machine and either clean or replace the filter bag(s) (See Cleaning the Filters). 4. When the machine automatically stops (or after you manually stop the wash cycle), open the door and wait a few moments to allow the parts to cool and dry before removing them. Most parts will flash-dry in seconds. Shutting Down The Machine To shut down the machine at the end of the day: • • • Set the wash cycle timer to OFF; Set the heater timer to OFF; and Shut off the compressed air at the supply line (if installed). WARNING: If the heater is left on unattended, the wash solution could evaporate and the oil and grease in the sump chamber could catch fire. • • 18 For periods of extended shut-down, disconnect all power to the machine. Note: Perform rust preventative treatment on mild steel units prior to extended storage. If your machine is equipped with an optional programmable heater timer, periodically verify the settings to prevent inadvertent unattended operation. Cuda 3648 Operator’s Manual 9.801-627.0 - AA Maintenance Maintaining The Machine • To ensure optimum performance and trouble-free operation, observe the following maintenance schedule consistently. Lubricate the turntable bearing using highquality automotive grease. The grease fitting is accessible through the turntable deck. Add 1–2 strokes of grease, then wipe excess grease from the fitting. Daily Maintenance • • • Check the water level; add water if necessary. Clean the debris screen. Remove oil from the wash solution using the oil skimmer system (See Using the Oil Skimmer System). Grease Fitting Weekly Maintenance • Examine the spray nozzles; clean and align if necessary (See Cleaning and Aligning the Spray Nozzles). • Wipe down the exterior of the machine using spray degreaser and a soft, damp cloth. TO PREVENT ELECTRICAL COMPONENT FAILURE, DO NOT SPRAY THE MACHINE WITH WATER. NOTE: Spray degreaser and a damp cloth will usually remove all dirt and grime from the machine. For particularly stubborn soap deposits, use a soft cloth dampened with warm solution from the wash chamber. Semi-Annual Maintenance • Lubricate the pivot pin on the turntable motor assembly with machine oil or anti-seize. Drive Motor Pivot Pin Compression Spring Assy. Monthly Maintenance • • Clean out the sump chamber and detail sump (See Cleaning out the Sump). Lubricate the door spindle using high-quality automotive grease. Add grease until it begins to flow out of the joint beneath the grease fitting, then wipe excess grease from the fitting and the joint. Door Spindle Grease Fitting Cuda 3648 Operator’s Manual 9.801-627.0 - AA 19 Maintenance Cleaning And Aligning The Spray Nozzles To ensure optimum cleaning performance, it is important that you examine the spray nozzles periodically and clean and align them if necessary. To clean a plugged nozzle, remove it from the spray pipe and use a small wire brush to free the nozzle of any obstructions. When you replace the nozzle on the spray pipe, make sure you align it according to the figures to maintain a proper spray pattern. NOTE: The spray nozzles are sized and positioned to optimize the distribution of cleaning solution in the wash chamber. If you remove the nozzles make sure you replace them in the correct position on the appropriate pipe. IMPORTANT: The skimmer motor is equipped with a thermal overload switch which protects the skimmer from overheating. If you attempt to use the oil skimmer system when the wash solution is hot, the thermal overload will probably trip and the motor will shut off until it cools. Under normal skimming conditions (when the wash solution is cool) the thermal overload should not trip. To remove oil from the cleaning solution, perform the following procedure: 1. Allow the machine to sit idle for at least 30 minutes to allow the oil to float to the surface of the wash solution. 2. Ensure that the oil collection container is in place, then turn the skimmer switch to the “ON” position. TOP NOZZLES SIDE NOZZLES Oil Skimmer Assembly Cabinet Pivot Assy. Align the notch in each spray nozzle with the center of the door pivot assembly. Oil Container Door BOTTOM NOZZLES 3° Turntable 98016270-33 3. Allow the oil skimmer to operate until it is no longer extracting oil from the cleaning solution. Rotate each nozzle approximately 3° from the centerline of the pipe. Align the notch in each spray nozzle with the center of the turntable. Using the Oil Skimmer System The oil skimmer system is most effective if used when the cleaning solution in the sump is cool. The frequency at which you must remove the oil from the wash solution will depend on machine usage. Under typical operating conditions you may need to remove the oil every day. If the oil skimmer runs longer than 10-15 minutes, the detergent and vapor rust inhibitor content in the sump should be checked. The detergent and inhibitor can be removed with the extensive use of the skimmer, so be certain to check chemical levels after running the skimmer to determine if you require a higher frequency chemical maintenance cycle than weekly. Tip: While extracting oil from the cleaning solution, oil will flow off the wiper blades in a fine continuous stream. Water will flow off the blades in droplets. Once droplets begin to flow off the wiper blades, stop the skimmer motor. 4. Dispose of the oil in the collection container in accordance with local and state regulations, then replace the container. Cleaning Out The Sump Filtration And Sump Sweep System NOTE: The effectiveness of the filtration and sump sweep system for cleaning out the sump will depend on the type of filter bag(s) you use in the filter canister(s). If you find that the filtration and sump sweep systems do not adequately clean the sump on your machine, contact your distributor or customer service for other filter bag recommendations. To clean out the sump using the optional filtration and sump sweep system, perform the following procedure: 20 Cuda 3648 Operator’s Manual 9.801-627.0 - AA Maintenance 1. If your machine is equipped with a detail sump, dump the contents of the detail sump into the main sump chamber. 2. Remove oil and grease from the cleaning solution using the oil skimmer system (See Using the Oil Skimmer System). 3. Position the three-way wash solution valve as shown. NOTE: Manufacturers detergent is the only detergent approved for use with our automatic parts washers. It is specially formulated with rust inhibitors and anti-foaming agents to optimize performance and minimize maintenance. The use of any other detergent during the warranty period will void the warranty. Manual Sump Clean Out To manually clean out the sump, perform the following procedure: 1. If your machine is equipped with a detail sump, dump the contents of the detail sump into the main sump chamber. 2. Remove oil and grease from the cleaning solution using the oil skimmer system (See Using the Oil Skimmer System). Wash Position 3. If your machine is equipped with the Auto-Fill feature, turn off the water at the supply line. 4. Close and latch the door. 5. Run the machine through a 30-minute wash cycle. NOTE: While the sump sweep is operating, monitor the outlet pressure on the filter system to ensure that it does not drop below 30 psi. If the pressure drops below 30 psi, immediately stop the machine and either clean or replace the filter bag(s) (See Cleaning the Filters). 6. After the machine stops, position the three-way wash solution valve as shown. 4. Remove both sump covers, then drain the wash solution from the sump chamber. To drain the solution either use the sump drain or a small submersible pump. 5. Remove sand and other debris from the bottom of the sump chamber and the detail sump. To remove the debris, either flush it out through the sump drain or vacuum it out using a wet/dry vac. Dispose of the debris in accordance with applicable local, state, and federal regulations. NOTE: Take special care to ensure that the heating element is free of debris. A buildup of debris around the element will decrease heating performance and may cause the element to overheat and fail. 6. Refill the sump with fresh clean water.. 7. Replace the sump covers and heat the wash water to operating temperature. 8. Add the appropriate amount of detergent and run the machine through a 30-minute wash cycle. Use a pH kit to determine the proper amount of detergent to use. Sump Sweep Position 7. Add the appropriate amount of detergent and run the machine through a 30-minute wash cycle. Use a pH kit to determine the proper amount of detergent to add. NOTE: Manufacturers detergent is the only detergent approved for use with our automatic parts washers. It is specially formulated with rust inhibitors and anti-foaming agents to optimize performance and minimize maintenance. The use of any other detergent during the warranty period will void the warranty. Cuda 3648 Operator’s Manual 9.801-627.0 - AA 21 Maintenance Cleaning The Filters Our filtration systems are available in single or multiple canister configurations. Each canister uses a nylon or polyester felt filter bag to remove solid particles from the wash solution. Nylon bags are reusable; polyester felt bags are designed for a single use. To clean or replace the filters, perform the following procedure: 1. Turn off the machine and open the door. 2. If your machine is equipped with the Auto-Fill feature, turn off the water at the supply line. 3. Slowly unscrew the pressure-release plug on the lid of the filter canister to release the pressure in the filtration system. service for filter bag recommendations and ordering information. 7. Replace screen and filter bag in the filter canister. 8. Install and tighten the lid. 9. Tighten the pressure-release plug. 10. Turn on machine and continue washing. Repairing The Machine The following procedures outline the steps necessary to replace specific items on the machine that could wear out or otherwise fail. Heating Elements Required Tools and Equipment • • • • Pressure Relief Plug 4. Loosen the three lid nuts, then swing the lid free of the canister. 5/16" wrench or socket 2" socket and breaker bar sealing tape or compound medium phillips-head screwdriver Replacement Procedure 1. Disconnect power to the machine. 2. Drain the wash solution from the sump. 3. Remove the cover from the heating element and thermostat enclosure (four 5/16" screws). 4. Detach the power leads from the heating elements, taking care to mark them for reassembly. Filter Lid Thermostat 180°F (82°C) 150°F 120°F (49°C) (66°C) Power Leads 5. Remove and empty the filter bag and screen. Filter Bag Heating Elements 5. Using a 2" socket and breaker bar, unscrew the heating element(s) from the machine. 6. If you are using a nylon filter bag, you can clean and reuse it several times before replacing it. If you are using a polyester felt filter bag, you must replace it. Contact your distributor or call customer 22 NOTE: Since the heating element is in continuous contact with the cleaning solution the threads may corrode slightly. The element may be difficult to remove. When you install a new heating element, use sealing tape or compound on the threads to deter corrosion. Cuda 3648 Operator’s Manual 9.801-627.0 - AA Maintenance 6. Install the new heating element(s). Installation is the reverse of removal. 4. Remove the turntable motor cover (two 5/16” screws). Motor Cover Thermostat Required Tools and Equipment • • • 5/16" wrench or socket medium phillips-head screwdriver large flat-head screwdriver Replacement Procedure 1. Disconnect power to the machine. 2. Remove the cover from the heating element and thermostat enclosure (four 5/16” screws). 3. Detach the electrical leads from the thermostat. Thermostat Screws 5. Remove compression springs between the motor and the rear wall of the wash chamber. 6. Remove the drive pulley access plate (two 5/16” screws). Access Plate Power Leads 18 0 (82 °F °C ) 12 0 (49 °F °C ) 15 0°F (66 °C ) 4. Remove the thermostat from the machine. 5. Install the new thermostat. Installation is the reverse of removal. Turntable Motor Required Tools and Equipment • • • • 5/16" wrench or socket 1/2" wrench or socket 1/8" hex key medium phillips-head screwdriver Replacement Procedure 1. Disconnect power to the machine. 2. Disengage the drive chain from the turntable. 3. Taking care not to kink or tangle the chain, place it on the turntable. Cuda 3648 Operator’s Manual 9.801-627.0 - AA 23 Maintenance 7. Reach into the drive pulley access hole with your fingers to remove the chain from the drive sprocket. Take care not to let the chain slip into the wash chamber. Use a piece of wire to secure the chain while you replace the motor. Drive Chain Move Motor Assy. Forward to Loosen Chain Timers And Switches On The Control Panel Required Tools and Equipment • • • • 5/16" wrench or socket 1/2" wrench or deep socket small phillips-head screwdriver small flat-head screwdriver Replacement Procedure 1. Disconnect power to the machine. 2. Remove control panel face plate (four 5/16” screws). Wire to Secure Chain 8. Disconnect all power leads from the motor, taking care to mark them for reassembly. 9. Raise the motor and bracket to remove the assembly from the pivot pin. 10. Use a 1/8” hex key to remove the pulley and steam shield disk from the drive motor shaft, then remove the 1/2” bolts holding the motor to the mounting bracket. Mounting Screws 3. Disconnect the wiring harness from the rear of the face plate. 4. Remove the knob from the timer you wish to remove. Retaining Nuts Steam Shield Disk Hex Bolt Screws 5. Remove the two screws, retaining nut, and o-ring that hold the timer switch to the control panel. 6. Detach the power leads from the timer. 11. Install the new motor. Installation is the reverse of removal. 7. Attach the power leads to the new timer. 12. Reconnect the drive chain to the turntable. 8. Install the new timer. Installation is the reverse of removal. 24 Cuda 3648 Operator’s Manual 9.801-627.0 - AA Maintenance Oil Skimmer Motor Required Tools and Equipment • • • 3. Remove the two wire nuts from the power leads to disconnect the leads from the motor, and disconnect the conduit from the motor housing. 5/16" wrench or socket 1/2" wrench or socket small phillips-head screwdriver Oil Skimmer Motor Replacement Procedure 1. Disconnect power to the machine. 2. Remove four 5/16" screws to remove the skimmer motor cover. Screws (Two on Each Side) Wire Nuts 4. Remove the four 5/16" nuts from the skimmer assembly mounting plate to remove the skimmer assembly from the machine. Nut Slide Cover Toward Rear to Remove 5. Remove the two screws from the center of the skimmer disk to detach the disk from the skimmer assembly. To remove the disk, disengage it from the center pin, then slide it down. Screws Cuda 3648 Operator’s Manual 9.801-627.0 - AA 25 Maintenance 6. Remove the three screws from the skimmer motor mounting plate to remove the motor from the skimmer assembly. Also remove roll pin from skimmer disk hub. Troubleshooting Troubleshooting The Electrical System To troubleshoot the electrical system use the following diagrams to eliminate the possibility of a blown fuse or a bad connection, then refer to Testing Individual Components to determine which component is causing the problem. Screws DANGER DANGER: Keep water away from electric wiring or fatal electric shock may result. KEEP WATER SPRAY AWAY FROM ELECTRICAL WIRING. • 7. Reassemble the skimmer assembly and replace it on the machine. Assembly is the reverse of removal. • • 26 Electrical troubleshooting should be performed by qualified personnel only. Avoid contact with power leads, terminals, and fuses when power is connected. Disconnect power to machine before removing fuses or other electrical components. Cuda 3648 Operator’s Manual 9.801-627.0 - AA Maintenance To Safety Switch To Side Control Box Secondary Fuse Primary Fuses Transformer Pump Fuses Heater Fuses Grounding Lug GRO UN D Pump Contactor Junction Box To Heating Element To Transfer Pump Pump Overload Heater Contactor Power ON Measure Voltage Across L1, L2 and L3 Terminals on Junction Box None Electrical Panel is OK, C h e ck M a i n Pow e r Disconnect Within specs listed on machine ID tag Power OFF Remove Primary Fuses; Measure the Resistance of Each Fuse is Blown; Replace Blown Fuse approximately 0 Ohms Power OFF Remove Secondar y Fuse; Measure the Resistance Secondary Fuse is Blown; Replace Fuse approximately 0 Ohms Power OFF Remove Heater Fuses; Measure the Resistance of Each One of the Heater Fuses is Blown; Replace the Blown Fuse approximately 0 Ohms Power OFF Remove Pump Fuses; Measure the Resistance of Each One of the Pump Fuses is Blown; Replace the Blown Fuse approximately 0 Ohms E l e c t r i c a l Pa n e l i s OK. Refer to Testing Individual Components Cuda 3648 Operator’s Manual 9.801-627.0 - AA 27 Maintenance Testing Individual Components NOTE: The following troubleshooting procedures require the use of a volt/ohm meter. If you are not familiar with using a volt/ohm meter do not attempt to perform the following troubleshooting procedures. If you need assistance please contact your distributor or call a customer service representative. 18 KW Heating Elements These machines use two three-phase heating elements. Three-phase heating elements are complex components; they are difficult to test in the field. Please contact your customer service representative for testing instructions. Wash Cycle and Heater Timers 180° (82° F C) 150° 120° (49° F F (66° C) C) 1. Disconnect power to the machine. 2. Remove the timer from the control panel and disconnect all wires (See Timers and Switches on the Control Panel). 3. With the timer in the OFF position, test for continuity using an ohm meter. Thermostat If there is continuity the timer is no longer functional; replace the timer. 4. With the timer in the ON position, test for continuity using an ohm meter. If there is not continuity, the timer is no longer functional; replace the timer. Door Safety Switch Heating Elements Thermostat This machine uses a three-phase thermostat. A threephase thermostat is a complex component; it is difficult to test in the field. Please contact your customer service representative for testing instructions. 1. Disconnect power to the machine. Start Capacitor 2. Remove the switch from the rear of the machine and disconnect all wires (See Door Safety Switch). 1. Disconnect power to the machine. 2. Remove the turntable motor cover (two 5/16" screws). 3. With the switch fully open (not depressed), test for continuity. Motor Cover If there is continuity, the switch is no longer functional; replace the switch. 4. With the switch fully closed (depressed), test for continuity. If there is not continuity, the switch is no longer functional; replace the switch. Screws 28 Cuda 3648 Operator’s Manual 9.801-627.0 - AA Maintenance 3. Inspect the start capacitor. If it appears swollen or deformed, it is no longer functional; replace the start capacitor. Start Capacitor 4. If the start capacitor has not visibly failed, remove it from the motor bracket, disconnect the wires, and test it for shorts using an ohm meter. If the ohm meter reads infinity, the start capacitor is no longer functional; replace it. Cuda 3648 Operator’s Manual 9.801-627.0 - AA 29 Maintenance The following tables list common operating problems and possible solutions. If your machine exhibits problems not listed here, or if the suggested solution does not solve your problem, contact your distributor or a customer service representative. When contacting factory customer service please refer to the machine identification tag inside the front cover of this manual for detailed machine specifications. PROBLEM POSSIBLE CAUSE Parts are obstructing each other POOR CLEANING PERFORMANCE SOLUTION Check the position of parts on turntable; position parts to allow flow of cleaning solution around and between them. Check sump water level; add water if necessary. Check spray nozzles for obstructions and alignment; clean and align if necessary. Low water level in sump Clogged or improperly aligned spray nozzles Low detergent concentration less Add 1-2 scoops of detergent and observe cleaning than 9 pH. performance; add 1-2 scoops more if necessary. Should be 10-11 pH Wash solution is not properly See wash solution is not heating below. heated Pump is not operating properly See pump does not operate properly. Blown fuse Refer to Troubleshooting the Electrical System. Check thermostat setting; set to 150°- 180°. Check for debris build up around heating element; clean out if necessary. Contact a licensed electrician to verify that the Line voltage is too low incoming line voltage meets unit requirements. Failed heater timer Test the heater timer; replace if necessary. Failed thermostat Test the thermostat; replace if necessary Failed heating element Test the heating element; replace if necessary. Machine operating with cold water Bring water up to correct temperature. Grease, high detergent Do not place oil pan or transmission pan into FOAMING motor oils, transmission oil, gear machine without pouring oil out of it. lubes, synthetic oils Not enough detergent Add more detergent, check pH level. Use de-foamer. Change sump water and recharge with fresh Solution is old detergent and vapor corrosion inhibitor. Water hardness and TDS Use a water softener and/or change your sump water WHITE POWDER ON (totally dissolved residue) more frequently. PARTS Large parts can dry before solution runs off, leaving Monitor soap concentration, and correct as-needed. powdery residue WASH SOLUTION Failed thermostat Replace the thermostat. TOO HOT WASH SOLUTION NOT HEATING 30 Thermostat is incorrectly set Excess debris is built up around heating element Cuda 3648 Operator’s Manual 9.801-627.0 - AA Maintenance PROBLEM POSSIBLE CAUSE SOLUTION Verify that no service is being performed on Main power disconnect is off the machine, then turn the main power disconnect on. Check the door latch and door closure safety switch; MACHINE Door is not closing properly adjust if necessary (See Adjusting the Door Safety FAILS TO START Switch). WHEN “WASHING Test the door closure safety switch; replace PARTS” Failed door closure safety switch if necessary (See Adjusting the Door Safety Switch). PROCEDURE IS FOLLOWED Test the wash cycle timer; replace if necessary (See Failed washer cycle timer Wash Cycle, Heater and Skimmer Timers). Pump is not operating properly See pump does not operate properly section below. Parts are obstructing turntable Check for parts obstructing rotation of the rotation turntable; rearrange if necessary. Drive chain is not on the drive Check drive chain; realign on drive pulley if necessary. pulley Turntable motor compression Check the turntable motor compression springs; springs are not installed install if necessary (See Turntable Motor Assembly). TURNTABLE Check electrical panel for blown fuse; replace DOES NOT Blown fuse if necessary. OPERATE PROPERLY Test the wash cycle timer; replace if necessary Failed wash cycle timer (See Wash Cycle, Heater, and Skimmer Timers). Test the start capacitor; replace if necessary Failed start capacitor (See Start Capacitor). Contact a licensed electrician to test the motor; Failed turntable motor replace if necessary (See Turntable Motor). Low water level in sump Check sump water level; add water if necessary. Check pump intake for obstructions; clean out Pump intake is plugged if necessary. Pump overload relay is tripped Reset the motor overload relay. PUMP DOES Check electrical panel for a blown fuse; replace NOT OPERATE Blown fuse if necessary. PROPERLY Contact a licensed electrician to verify that the Line voltage is too low incoming line voltage meets unit requirements. Contact a licensed electrician to test the pump; Pump is failed replace if necessary. Factory approved detergents, when used at the proper concentration, contain adequate rust inhibitors to prevent rust. Check vapor corrosion inhibitor Low detergent concentration/ concentration instructions on chemical bottle for vapor corrosion inhibitor or INTERIOR OF correct amount to add. Verify that you are using the improper detergent usage MACHINE IS detergent at the correct concentrations RUSTING (See Detergent Concentration). Condensation collecting on door Leave door open if wash solution is cold and and inside of cabinet unit is not in use. during long idle times. Add rust inhibitor solution. Cuda 3648 Operator’s Manual 9.801-627.0 - AA 31 Maintenance PROBLEM OIL SKIMMER DOES NOT OPERATE PROPERLY 32 POSSIBLE CAUSE SOLUTION Blown fuse Check for a blown fuse; replace if necessary. Skimmer blades are too tight Turn on the skimmer motor and observe the contact between the skimmer blades and the skimmer disk. If the blades skip, bind, or leave a significant scratch on the disk, they are too tight. To loosen the blades, gently bend them away from the skimmer disk. Cooling fan on skimmer motor is jammed Turn off power to the machine, remove the skimmer motor housing, and ensure that the cooling fan is free of obstructions. Failed skimmer timer Test the skimmer timer; replace if necessary (See Wash Cycle, Heater and Skimmer Timers). Failed skimmer motors Contact a licensed electrician to test the motor; replace if necessary (See Oil Skimmer Motor). Cuda 3648 Operator’s Manual 9.801-627.0 - AA Parts Parts 1.043-477.0, 1.043-478.0, 1.043-479.0, 1.043-505.0, 1.043-506.0, 1.043-507.0 CUDA 3648 Cuda 3648 Operator’s Manual 9.801-627.0 - AA 33 Cuda 3648 Front 43 48 42 45 44 36 2 28 32 46 26 30 31 34 34 50 33 35 1 3 01 ELC YC HS AW 06 02 RE 03 SE 45 05 TU NI M 2T 2 SA PN RU TAE H 0 T 04 21 4 ELB ATN GO RUT J RE TAW WO L 2T 6 01 8 2 SA PN RU T RE MM IKS 0 LIO 21 4 01 6 8 46 29 40 26 39 51 52 21 For Detail See Door Latch Assy 22 23 20 24 25 27 21 13 12 4 11 10 5 18 17 9 19 15 8 16 34 38 37 8 7 14 6 41 47 34 Cuda 3648 Operator’s Manual 9.801-627.0 - AA Cuda 3648 Front REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 PART NO. QTY 8.922-093.0 1 8.922-562.0 1 8.922-074.0 1 8.922-593.0 1 8.922-055.0 1 8.922-602.0 1 8.916-245.0 1 8.922-133.0 1 8.921-957.0 1 8.749-436.0 1 8.753-838.0 1 8.713-238.0 1 8.712-920.0 2 8.749-418.0 1 8.749-420.0 1 8.749-437.0 1 8.749-459.0 1 8.753-839.0 1 8.749-430.0 6 8.713-761.0 46" 8.916-278.0 2 9.804-203.0 1 8.713-246.0 2 8.754-316.0 2 8.718-980.0 2 9.802-805.0 2 9.802-776.0 2 8.754-314.0 2 8.706-349.0 1 8.749-821.0 1 8.713-265.0 7 9.802-736.0 4 8.725-201.0 4 8.718-998.0 8 9.803-517.0 4 8.719-021.0 4 9.802-790.0 4 8-718-893.0 4 8.718-794.0 9 8.754-306.0 9 8.922-094.0 1 8.922-608.0 1 8.712-951.0 16.5" DESCRIPTION WELDMENT, CABINET 3648 WLMT, 3648, SS WELDMENT, DOOR 3648 WLMT, 36 X 48 DOOR, SS ASSY, TURNTABLE 3648 WLMT, TURNTABLE 36", SS WELDMENT, DEBRIS TRAY WLMT, DEBRIS TRAY, SS COVER, SUMP 10" X 16.5" SPINDLE, TURNTABLE SPINDLE, TURNTABLE, SS OIL SEAL, TURNTABLE BEARING, TURNTABLE LG MACHINES WASHER, LOCKING, TURNTABLE NUT, RETAINING, TURNTABLE GASKET, TURNTABLE HUB 4860 PLATE, TURNTABLE HUB COVER APW COVER, TURNTABLE HUB, SS SCREW, 10-24 X 5/8" FLSCKTHD SS SEAL, BULB TYPE (7GA) EPDM, SIDE PROFILE LATCH, SUMP COVER (7G), THUMB TURN HANDLE, DOOR/STRAINER (SMALL) SCREW, 5/16"-18 X 1" SOCKET HEAD SCREW, 5/16" X 1", SCH, SS WASHER, 5/16", FLAT, SAE WASHER, 5/16", 18-8, FLAT, SAE, SS NUT, 5/16", ESNA, NC NUT, 5/16"-18, FLAT, SAE, SS PIPE, CAP, 1-1/2" GALV. PIPE, CAP, 1-1/2" STAINLESS STEEL CAP, VINYL BLACK 1/4" DIA X 3/4" LG BOLT, 1/2 X 1-1/2" NC HH ZINC BOLT, 1/2 X 1-1/2, HH, SS WASHER, 7/8" FLAT SAE, SS WASHER,1/2", SPLIT RING LOCK WASHER,1/2", SPLIT RING LOCK, SS NUT, 1/2", HEX, NC NUT, 1/2", HEX, NC, SS SCREW, 10-32 X 3/4" HEX, SL SCREW,10-32 X 3/4", HEX WASHER HEAD, SS WELDMENT, HUB MOUNT WLMT, HUB MOUNT, SS FOAM STRIP-1/8" X 1" ADHESIVE BACK Cuda 3648 Operator’s Manual 9.801-627.0 - AA NOTES 35 Cuda 3648 Front REF 29 30 31 32 33 34 35 36 37 38 39 40 41 36 PART NO. 8.922-041.0 8.922-610.0 8.749-421.0 8.749-419.0 8.916-233.0 8.753-788.0 8.916-248.0 8.754-669.0 8.712-952.0 9.801-126.0 9.802-719.0 8.754-664.0 8.749-425.0 8.754-662.0 8.916-280.0 8.754-661.0 8.753-793.0 8.923-116.0 8.712-951.0 8.731-143.0 QTY 1 1 1 1 1 1 1 1 3 3 1 6 6 1 1 1 1 1 1 55" 6 DESCRIPTION ANGLE, DOOR SIDE, 3648 ANGLE, DOOR SIDE, 3648, SS BEARING, DOOR BEARING RACE, DOOR SPINDLE, DOOR SPINDLE, DOOR, SS SPACER, DOOR SPACER, DOOR, APW, S/S GREASE FITTING GREASE FITTING 1/8-27, SS LABEL, CUDA, 24" X 6" U-BOLT, 5/16 X 1-1/2", PIPE U-BOLT, 5/16-18 X 1-1/2, SS ELBOW, 1/8" NPT 90° BLACK ELBOW, 1/8" NPT 90°, SS NIPPLE, 1/8" X 3" LG SCH 40 BLACK NIPPLE, 1/8 X 3, SCH 40, 304, S/S CHAIN, #35NP X 339P CHAIN, #35NP X 339P, SS FOAM STRIP-1/8" X 1" ADHESIVE BACK WASHER, 5/8" LOCKING Cuda 3648 Operator’s Manual 9.801-627.0 - AA NOTES Cuda 3648 Front REF PART NO. QTY 42 9.804-350.0 77" 43 44 45 46 47 48 49 50 51 52 53 54 55 9.802-781.0 8.922-040.0 8.922-611.0 9.804-567.0 8.754-307.0 9.802-802.0 8.718-965.0 8.749-424.0 9.802-058.0 8.924-172.0 8.749-415.0 8.754-660.0 8.713-038.0 8.753-682.0 8.753-731.0 8.731-254.0 8.749-396.0 8.753-767.0 2 1 1 9 9 9 9 6 1 1 1 1 6 6 6 1 1 1 DESCRIPTION SEAL, BULB TYPE EPDM, FOR 12 G THK, EPDM, SIDE PROFILE NUT, 3/8" WHIZ LOC ANGLE, DOOR TOP 3648 ANGLE, DOOR TOP, 3648, SS NUT, 10-32, ESNA NUT, 10-32, ESNA, SS WASHER, 1/4" FLAT WASHER, 1/4" FLAT SAE, SS BOLT, 5/8"-11 X 1-1/4" GRADE 5 BUMPER, W/BOLT 5/16" X 1-1/4" BUCKET, OIL NUT, NYLOC 1"-14 NUT, NYLOC 1"-14, S/S WHEEL, TRACK WHEEL, TRACK, SS PIN, COTTER, 1/16" X 3/4" SS PARTS BASKET - SMALL 8 X 8 X 4 PARTS TREE, 4 HOOK, 34" X 30" CONTAINMENT RING, 36", MARKED YELLOW Cuda 3648 Operator’s Manual 9.801-627.0 - AA NOTES NOT SHOWN NOT SHOWN NOT SHOWN NOT SHOWN 37 Cuda 3648 Rear 1 66 8 10 6 13 51 54 65 50 29 73 56 80 24 2 11 4 3 62 5 52 25 20 26 18 17 29 58 48 59 For Detail See Oil Skimmer Assy 19 15 78 14 79 21 16 53 12 30 47 46 60 69 74 ON NTI ROVED TE A APP END ! AT LY CUDS TOY TOEXT1-YEAR 57 73 76 PER ON ENT KG) ER USE ERGRRANT (1/2 WAT LB OF DET WA S 1 RS) visit ts OR ENTLITE rgenor ERG (15 m DET NS d Dete 0 a.co MIX LLO -513. rovedaus 5-GA 0882 9.807 A Appw.cu319CUD ://ww888For http call LAB D ITE LIM ANTY WARR R 1-YEA OF TO USE Y LABOR DS SIVE 90-DA GENTS EXTEN EXCLU DETER WITH CUDA 73 55 ENT sized rly SEM RTIS a prope for to code.table / ADVE cted NECaccep ION conne AUC level. be . ly with wires fe must nnect grade comp use or ine disco enchu must ction, C. floor Machble a un es o NEC.alocka lation y conne grade tada cable degre códig Instal suppl 90 below conec el use n, . For leastuse estar lir con at not ntaciórados debe idad. Do piso. alime ina segur cump s centíg del debe de máqu de nneur grado nivel La icoación iones s 90o del sectio des eléctr instal conex NEC. r s. à un La las al meno debaj cté code utilise por Para priée. au on, s Celsiu para eur. conne do utilice apprormerentati degré être inféri No l’alim 90 doitde tailleconfo se de grade areil le doit nt moins un au ou L’appuillab n rdeme TION ter e verro allatio ÉRA isez-Cette raccoaccepcalibr L’instle nt r un familiar Pourpouva S D’OP e,ction fourni.nel cle utilise fils pas machin du person panier, u couver TION ne d’instru Ne par te/le r cette l ING RN WA PREC 70 UTI ON N NTIO CA / ATTE 5 ADO TER wait CUID WAlid, ENT ING SEM ng HOT allow to le to e openi ds Befor spray stop • • • • • rntabing. nonsecon e. • le, RTIS arm/tuspinn • mmabmachin stible this / ADVE nonfla in combu parts ION tapa, onlyunds or Drainbefore la para ble , etc. al create AUC Use r. compo materi abrir dosria se g flamma g will l spirits ble de PREC cleane any • segun warnin cleanin minera rotato flamma solaparts with l, Antes e5 no or e this ased barra ga. • inatealcoho Utilice esper la deten agua, heated algún observ a. water-b e, stible a • rt, to que basecon les, is contam o combu ion. calienta inar or gasolin stible, couve This minera pour se fill as anyt. Failure le limpiez as stible Si condit combu rir des isate. ionot suchd of que de contam ter al o esenci ous cabine combu Do d’ouvsecon vapor l, ier gabine cleane partes condic nentes 5 d’arrê materi llenar el e be insidehazard de No Avant ez au brasnte ely to cualqu en or compo. a, alcoho de cir n crears a il placing attendttre tourna r. extrem limpiad stibles as gasolin an ION tourne appare , puede non un máquin perme laque limpiadintrodu de cet et aux es estano combu como, de RAC comciones en y ble a ser teur/p Este matéri ant antes r dansstibles precau OPE ícese. Solo menteables partes sas. des conten inflama ble E placer Utilisecombu inflam al las estas lests peut é. non avec ar peligro oparar de incluye ESD , familiar de materi Dreneinflama nte inerles pièces se chauff d’eau, bomba etc. al observ piezas a que debe avantsemen la est CION el equipo Vider contam ión adoo las materi da adame que limpiez à base ou etc. ablesavertis a descui extrem operaccapacit de de pièces RUC de oparar ces eurs ese nes de nes l demente cubiert alcool, er El y ajouter e, ou inflamm a. acINST : Antes eur nettoy asegúr solucio pas de manua la puerta/ observ desNe gasolin el y debida limpiez las nettoy pas stibles ent TANTE o. para puerta con ado abrir nasta, de Ce y que de n las ables.tels: t. Ne es. S esa/ca ar, amient combu IMPORente seulem de autoriz período unidad stibles al . Antes solució risqué el la pletam inflamm aux cabine tornam la funcion TION funciony debajo du ns la para que person combu equipo y sin de matéri eur agua2" porente. dor para a RUC e, torsituatio des éste sobre aturacon la o estar des en à l’intéri cargaapagad tiempo sodiariamcalenta INST machintiony e. temper del un a. exceda de thisinstruc créer debe esté a depósit a lavar nivel te ng properl cerING a piezaNo estén el aguae el rizadorpasar machin with esa.gabine limpiez piezas Llenedel a Deje ningun el RAT operati lfzed andthis be 1. o. n para las Tempo wash nivel Verifiqu yourse que tornam el para basket, the máquin ize authorioperate de de la OPE Before le/ and ceso. me desead la de ará solucióy coloque ese tro y altura Onlyshould TANT: Con familiar Progra ión la tapa turntab . d. o. “ciclo nte 2. als doors. asegúr ature. de y funcion perímepeso operac ontonot running IMPORtely del el de rá sta, ni provide solution puerta/ candad precalie la complel individu partsand temper g access e el izador izadora y ng the off arranca fondo cados g manuated Abra a/cana te of is cleanin el tempor 3. el tempor máquin instruc loadingat operati names e especifi y asegur and below bomba el la gabine pump 2" periodt cleanin La Before brepas tapa ajuste the s are water be que del o. limites onto apague prehea tain los desired withshould onado.a, os parasalga to puerta/lavar, for clean e solution lavado.la n de desead tanklevel unit be seleccicubiert el vapor Fill timer for to protrud the Cierre tiempo 1. of d 5 segund al 4. posició time Water daily. NTO . puerta/ rá quepiezas. parts tiempo en heater articles la el no sides Check m Allow lavado” abrir y espere de las IMIEestá cabinet the specifie e place permiti the Progra on. de durante and certain wash . 2. TEN ación, te o lavadoEsto drene Be beyond machin operati desired Antesde girar. agua le. or exceed sprayWith the time 5. door/lid solution not MAN continu frecuen ly. to ciclo de de bottom Do for this until Open turntab DE ta auso más te. estédo deje the le.limit securetimerrun 3. timer exceso basket/ el ES se presenUnmás frecuen o latch cycle”and cyclespincalifica eléctric throughturntab weight al start and “wash CION quedel equipo. washstop basket/or will imiento to cabinet sistema io person height door/lidturn , turn e the Pump RUC imientomantenque elSólo wash, promed ente. Close machin parts. un de to g time. el 4. escape uso r . the door/lid INST de manten set s for to your ese el cárter. un diariam g dañar plan en requeri cleanin expired second S El steam from vaciara. cárter : Asegúr 5 has openin as el evitará drain de basadopuede en wait allowto TION en Before severo TANTE antes máquin agua agua le instalad and will 5. del off This water DO esta RUC use. del do IMPOR están : ning.excess criba. s rio. Reinsta nivel reparar APAGA la t mainte el adecua average and E INST on debe MENTE nivel dor. s de boquilla beuebe las es necesa el calenta ANC is based frequenis OFFshould er DIARIA Compr del los residuoque si entelimpie TEN le more supply nel • Mantento ión y require schedu al person elemeny limpie visualm d propuls MAIN g may . Retire de de l exacta. electric Retire uebe followin puerta. o • sure qualifie la the The usage Topping cadena del fondo Compr amente to Be Only n origina s de la Higher doblar daily. e • correct de de e. retire no o posició TE: nance. TANT: g sump. de sumpt damag la bisagra visual ALMEN machin the cárter, el proces IMPOR e e las drainin in preven ción this . TE: a del cuidado fore la SEMAN level will RemovorigiLubriqu verifica agua, tener durante screen . exact service ALMEN de nte para r• water daily una esa. de limpiez dor Debe t. the debrisd nozzles DAILY: MENSU tornam nntos. calenta Check water ll in Realice y relleno deterge de agrega • off the elemencleanplugge • de la la solució to del de and for . Reinsta te. limpio sedime heater e antes los ndada está Drene elemen fabrican Remov check • cárter el el if needed caliente cárter • el d recome agua por dañar a. Visually chain. clean . sand/ que en ndada • and limpiez be e drive position vez la cantida nte hinges. elenal remove Una e should turntabl d recome LY: /oil door of sump, • agregu a. el deterge heater a Care ing WEEK check from with máquin la cantida Grease sump. Disuelv LY: en damags. • visual the detersolution of g or proces refilled NOTA: tanque and y of MONTH al Perform wash bendin g lo bottom • cleanincleanedquantit water Drain from avoid the • grit to been ended warm ended taken during has r into e. recomm recomm ment sumpthe maching powde When add cturer’s • water,for yourcleanin e manufa gent Dissolvthe tank. the NOTE:adding to before t WA RN A AGU TE IEN CAL UDE CHA EAU 42 71 ent porte/d fonction RUC de manue de la tournan ne d’utilise le ure table et ature INST Avantavec seulem ge. la arrêt utilisée sur l’ouvert à tempér tement TANT: nettoya être les position sont Avant de pièces en complè IMPOR sous devrait des est lavage solution po) pour vous e et formé. (2 de ment eil pompes temps machiné d’une cm la et à 5 nt. l’appardu ge. charge autoris du er que solution de nneme les t. ou ge Prévoir trouver ir d’eau nettoyalavéest que se ée. de s’assur et nemen chauffa à être n’y doit quotidie réservo pas qu’il au-delà r le d’eauVérifierrie de t souhait solution . fonction la articles fond le Rempli aire. uffe les z-vous minutenemen niveau 1. le d’accès Le dans “wash sécurit préchaplacezAssure fonction ur nera ou et te. portes mmer de eil façon painer de le minute Progra ouvert tournan fonction le 2. périodel’appar llez la que porte/c ant te. du plaque ie que pompe pour la verrouitournez La es dépass tournanet de écoulé. panier/ minuter Ouvrir lavage, le pièce la second vos 3. désiré. soit sur plaque ouvertle t 5 vapeur de pourlavage nné mettre à la er aucune porte/c painer/ tra la prête la sélectio le, pendan de du e s’écoul e couverc permetde Fermez tempstemps attendr 4. machin au que porte/leet . Cela d’eau La ce la l’arrêt cycle” à tourner à l’excès TIENne. de et jusqu’àd’ouvrir lavage TRE moyenn plus Avant de s’arrête il du cabinet 5. on cycle per D’ENutilisatiun entretie à l’arrêt l’appare est réES uneexiger s’échap ue doit pièces. CTIVfondé surpeut électriq qualifié nte e nel DIRE est importa le systèm résperson suivant le plus que le on rer Seul dans d’éviter tableau ir. Le utilisati S’assu d’eaupermet t. : réservo Une le niveaud’eau ller fréquenTANT il. : le en es/obvider nt nt. de appare IMPOR quotidi t. Réinsta EMENT bouché nneme chauffa avant cet sage nt à débris. sontéchéan parer DIENN quotidie filtre remplis cas buses r l’éléme r le le QUOTI Le des r, Vérifier porte. t la nettoye si • ervoir. mmage et ment nettoye de et exacte. înemen d’endo ter ières ter tout d’entra Démon visuelle initiale s/charn • . Démon NT: Vérifier chaîne enlever doivent nt position et • struées la IREME penture de la ir, tions les chauffage. dans nt MADA précau nettoya la e visuel du réservo r/huiler ENT: de Des l’éléme ajouter il. HEBDO contrôl te. lavage Graisse fond.urber sus ELLEM à un de t au d’eau, appare • er tournan proces du rempli votre avant MENSU table solution de plier/co et pour Procéd la trouvan cours se • de la er chaude éviterau nettoyé andée l’eau pour été Asséchravier mager ir a recomm • sable/g dans 02.0 prises nt êtrede l’endom réservo poudre 8.922-4 la e le déterge ou re ir. de Lorsqué • quantit dissoud réservo Bien le dans NOTE: r d’ajoute 69 77 P E E Y K R D amoun 74 75 69 22 63 30 67 24 180°F (82°C) 150°F 120°F (49°C) (66°C) 68 61 68 49 9 32 31 64 27 41 29 180°F (82°C ) 150°F (66°C 120°F (49°C ) ) 39 25 7 33 28 45 34 40 69 23 71 25 26 38 24 44 43 35 36 38 Cuda 3648 Operator’s Manual 9.801-627.0 - AA 37 Cuda 3648 Rear REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 PART NO. 8.922-118.0 8.922-302.0 9.804-094.0 8.921-981.0 8.718-794.0 9.802-778.0 9.802-775.0 9.802-778.0 9.802-807.0 9.802-785.0 8.718-866.0 8.718-755.0 9.803-832.0 8.753-255.0 8.712-132.0 8.718-806.0 8.922-155.0 9.804-120.0 8.718-847.0 9.804-118.0 9.804-119.0 8.731-134.0 8.706-350.0 8.753-615.0 8.712-951.0 8.753-364.0 9.802-773.0 9.802-802.0 8.713-593.0 8.712-954.0 8.713-179.0 8.713-178.0 9.802-514.0 9.802-423.0 QTY 1 1 81" 1 4 4 1 4 4 2 2 1 54" 4 1 1 1 1 1 1 1 1 1 1 46" 2 9 9 1 2 2 2 5 72" 31 8.713-730.0 1 32 33 34 35 36 8.916-251.0 8.916-406.0 8.714-009.0 8.754-200.0 8.753-738.0 9.802-811.0 1 1 1 1 1 1 DESCRIPTION WELDMENT, ELECTRICAL BOX, PANEL, ELECTRIC, ALUM FOAM STRIP 1/8" X 1/2" ADHESIVE BACK COVER, ELECTRICAL BOX SCREW, 10/32 X 3/4", HEX WAS, SL, MS, SS NUT, WHIZ LOC 5/16" FLANGE NUT, 1/4" FLANGE, ZN NUT, WHIZ LOC 5/16" FLANGE WASHER, 3/8", SAE, FLAT NUT, 8/32", KEPS NUT, 8/32', KEPS, SS SCREW, 8/32" X 1-1/2", SS CONDUIT, WATER TIGHT, FLEX 3/4" NUT, EXTRUDED U-NUT 1/4"-20 FLOAT, 3-1/2" BALL STEEL, SS SCREW, 1/4 - 20 X 1/2", SHCS, SS FLOAT, ROD, SS MAGNET, REED SENSOR TARGET NUT, 4-40 KEPS, ZINC SWITCH, MAGNETIC REED SENSOR, NO SWITCH, MAG. REED SENSOR, NC SCREW, 4-40 X 1/2" SLOTTED P/H M/S ZINC PIPE, CAP, 1/2" GALV. CAP,1/2" THREADED, 304 SS, SCH 40 FOAM STRIP-1/8" X 1" ADHESIVE BACK STRAIN RELIEF LT, 1" NPT NUT, 1/4-20 ESNA NC WASHER, 1/4" FLAT, SAE THERMOSTAT. SNAP, DISK 180° F HEATING ELEMENT, 9 KW 230V/3PH HEATING ELEMENT, 9 KW 480V/3PH HEATING ELEMENT, 9 KW 575V/3PH STRAIN RELIEF, LT, STR 1/2" NPT .23-.45D CORD, SERVICE, SEO, 16/3 GEARMOTOR, TURNTABLE AC 1/15 HP 110/220V 50/60 HZ WELDMENT, GEAR MOTOR SWING RRM 4860 WASHER, GEARMOTOR TORQUE LIMITER, LARGE SIZE TORQUE LIMITER, LARGE SIZE, SS BOLT, 3/8" X 8" FULL THREAD WASHER, 3/8" X 1-1/2", FENDER, SAE Cuda 3648 Operator’s Manual 9.801-627.0 - AA NOTES (1.043-477.0) (1.043-478.0) (1.043-479.0) 39 Cuda 3648 Rear REF PART NO. QTY 37 8.749-423.0 1 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 9.802-817.0 9.802-779.0 9.804-511.0 8.718-582.0 9.804-297.0 9.802-517.0 8.921-980.0 9.802-798.0 9.807-523.0 9.804-361.0 9.800-034.0 9.802-779.0 9.802-058.0 9.802-781.0 9.800-013.0 8.716-015.0 8.716-547.0 8.922-402.0 8.753-709.0 8.922-117.0 8.718-980.0 9.802-776.0 1 1 1 3 1 1 1 2 1 1 1 4 1 2 1 26" 2 1 1 1 4 4 40 DESCRIPTION SPRING, COMPRESION 1.25" OD X 3" L X .148 9.25 COIL WASHER, 3/8" NUT, 3/8", ESNA, NC SCREW, SET 1/4"-28 X 3/8" CUP POINT SS SCREW, 1/4" X 1/2" HH NC LABEL, HOUR METER CONNECTOR, 1/2" L/T, 90°, BLACK COVER, GEAR MOTOR ACCESS SCREW, #10 X 1/2", TEK HEX HEAD LABEL, CUDA APPROVED DETERGENTS LABEL, PATENT NUMBER LABEL, CLEAR LEXAN NUT, 3/8", ESNA, NC BUMPER, W/BOLT NUT, 3/8" FLG WHIZ LOC LABEL, ASSEMBLED USA CONDUIT, WATER TIGHT, FLEX 1/2" CONNECTOR, 1/2" L/T, STR, BLK LABEL, OPERATOR INSTALL SWITCH, LIMIT PLASTIC, NC/NO ASSY, CONTROL BOX WASHER, 5/16", FLAT, SAE NUT, 5/16", ESNA, NC Cuda 3648 Operator’s Manual 9.801-627.0 - AA NOTES Cuda 3648 Rear REF 60 61 62 PART NO. 8.725-300.0 9.804-375.0 8.922-039.0 QTY 1 1 1 63 8.753-693.0 1 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 8.753-694.0 8.922-105.0 9.802-105.0 8.706-744.0 8.922-146.0 8.713-761.0 9.800-016.0 9.802-798.0 8.922-046.0 8.716-549.0 9.802-518.0 8.916-278.0 8.749-552.0 8.754-663.0 8.921-982.0 8.713-761.0 8.718-978.0 8.755-014.0 8.755-186.0 1 1 1 1 1 39" 4 2 1 1 3 4 1 1 1 72" 1 1 1 DESCRIPTION PLUG, PLASTIC 1.125" GASKET, PUMP PLATE MOUNT, BRACKET, FLOAT PUMP, 7.5HP, 230/460V 3PH PUMP, 7.5HP, 575V 3PH COVER, GEARMOTOR PLUG, 7/8 HOLE PLUG, PLASTIC 1.25" 2740 COVER, REAR, ACCESS SEAL, BULB, TYPE (7 GA) EPDM SIDE PROFILE LABEL, DISCONNECT POWER SUPPLY SCREW, #10 X 1/2", TEK HEX HEAD WLDMET,COVER HEATER, APW CONNECTOR, 3/4" L/T, STRAIGHT, BLACK STRAIN RELIEF, LT, STR 3/4" NPT LATCH, SUMP COVER (7G), THUMB TURN PLUG, 2", PIPE, GALV PLUG, HEX, 2" NPT, 304 S/S 1 COVER, SUMP W/O GAUGE, SS SEAL-BULB TYPE (7 GA) EPDM, SIDE PROFILE WASHER, 1/4" SPLIT RINGS SS GASKET, 1/8" THK, R426 ADAPTER, CONDUIT, M20 TO 1/2" NPT Cuda 3648 Operator’s Manual 9.801-627.0 - AA NOTES (1.043-477.0, 1.043-478.0) (1.043-479.0) 41 Spray Arm 2 4 3 3 Side View 5 Top View 1 6 Rotate Each Nozzle Approx. 3° Align Notch In Each From Center Spray Nozzle With Line Of Pipe The Center Of The Turntable 9 3 10 11 7 1 12 17 8 6 16 3 13 2 15 14 8 k an To mp T u S 18 8 19 13 42 1 15 Cuda 3648 Operator’s Manual 9.801-627.0 - AA Spray Arm REF 1 2 3 4 5 6 7 8 9 - PART NO. 8.706-081.0 8.753-614.0 8.922-369.0 8.922-651.0 8.712-973.0 8.749-638.0 8.712-996.0 8.706-192.0 8.753-737.0 8.922-043.0 8.922-613.0 8.706-219.0 8.706-220.0 8.922-045.0 8.922-612.0 8.706-014.0 8.706-012.0 8.724-360.0 8.754-308.0 QTY 3 3 2 2 23 23 1 1 1 1 1 2 2 22" 1 3 3 1 1 10 8.713-239.0 1 - 9.804-435.0 1 11 9.804-367.0 2 12 13 14 15 16 17 18 19 - 8.915-444.0 8.921-944.0 8.706-343.0 8.753-963.0 8.749-190.0 8.753-729.0 8.752-193.0 8.753-737.0 8.713-136.0 8.706-332.0 8.724-258.0 8.753-719.0 8.706-328.0 8.753-897.0 1 1 2 2 16" 2 1 1 1 1 1 1 2 2 DESCRIPTION CAP, PIPE 1" NPT CAP, 1" THREADED, 304 SS, SCH 40 PIPE, UPPER SPRAY MANIFOLD MANIFOLD, SPRAY BAR, 3648, SS NOZZLE, 50° #6 STEEL NOZZLE, 50° #6 STEEL, SS PIPE, ELL 90° 1-1/2" X 1" REDUCING BLACK ELBOW, 1-1/2", SS-304, 90° BUSHING, 1-1/2" X 1" NPT, HEX S/S NIPPLE, 1-1/2" X 25 1/2"" LG SCH 40 NIPPLE, 1.5 X 25.5", SCH 40, SS TEE, 1-1/2", FEMALE, PIPE, BLK TEE, 1-1/2", FEMALE, PIPE, 304 SS MANIFOLD, LOWER VERT. SPRAY MANIFOLD, LOWER VERT. SPRAY, 3648 SS NIPPLE, 1-1/2" CLOSE NIPPLE, 1-1/2" X CLOSE, 316L SS PIN, ROLL 3/16" X 1-5/8" SPRING PIN, 3/16" X 1-5/8", SLOTTED, SS SWIVEL BUSHING, (5677) FRONT LOADERS HEX BUSHING BUSHING, SWIVEL HEX FRONT LOADERS SS O-RING #125 BUNA PIPE SWIVEL, 1.299" ID X 1.505 OD ASSY, SWING ARM SPRAY ARM WLMT, SWING ARM SPRAY ARM 2848 EXT HT, SS PIPE-BARBED/MALE 1-1/2" PIPE, BARBED/MALE NPT 1-1/2" STAINLESS HOSE, 1-1/2", 14 BAR CLAMP, T-BOLT 1-7/8" X 2-1/8" BUSHING, 1-1/2" X 1" NPT, HEX STEEL BUSHING, 1-1/2" X 1" NPT, HEX, SS UNION, 1-1/2" UNION, 1.5', 304 SS ELBOW, STREET, 1-1/2" GALV ELBOW, STREET, 1-1/2" NPT, 90, STREET, S40 S/S PIPE PLUG 1/4, GALV PLUG, PIPE, 1/4, 304SS Cuda 3648 Operator’s Manual 9.801-627.0 - AA NOTES 43 Latch and Door 16 17 21 23 14 12 1 8 10 24 11 25 15 13 16 9 7 17 21 16 6 19 Stainless Only 22 44 3 4 5 23 18 2 21 20 Cuda 3648 Operator’s Manual 9.801-627.0 - AA Latch and Door REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 - PART NO. 8.922-114.0 8.753-733.0 8.751-823.0 9.802-805.0 9.802-777.0 8.753-710.0 8.922-111.0 8.921-274.0 8.922-113.0 8.802-774.0 8.718-965.0 8.753-722.0 8.922-110.0 9.804-370.0 8.923-685.0 9.802-773.0 8.754-303.0 8.718-568.0 8.930-307.0 8.921-959.0 8.921-304.0 8.921-955.0 8.713-020.0 8.718-965.0 9.804-373.0 8.754-305.0 QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 3 4 1 1 1 1 1 7 1 1 - 8.718-817.0 2 23 24 25 8.718-603.0 9.802-807.0 9.802-779.0 3 3 3 DESCRIPTION HANDLE, LATCH, SS WASHER, 7/16" BRASS WASHER, 7/16" FLAT SS WASHER, 5/16" FLAT SS NUT, 5/16-18, ESNA, SS BOLT, CARRIAGE, 1/4 X 1" SS LINK, LATCH, SS SPACER, BRAKE LINK, 80 HOOK, DOOR, LATCH, SS NUT, 1/4" ESNA, SS WASHER, 1/4" FLAT SS BOLT, 5/16-18, FH CARRIAGE CUSTOM, S/S WASHER, 1.125' X .1875, SS SLEEVE, LATCH HANDLE, VINYL FRAME, DOOR LATCH, HD NUT, 1/4"-20 ESNA, NC NUT, HEX, 1/4"-20, ESNA, SS WASHER, 1/4" FLAT SS SEALING RUBBER STOP, SPRAY PIPE STOP, SPRAY PIPE, SS LATCH, SPRAY PIPE LATCH, SPRAY PIPE, SS SPRING, EXTENSION .440" DIA X 2", 6.5 LB/IN WASHER, 1/4", FLAT, SS U-BOLT-1/4"-20 PLATED U-BOLT, 1/4" X 3/8" PIPE, SS NUT, 1/4-20, WHIZ LOC FLANGE, SS STAINLESS UNITS ONLY BOLT, 1/4" X 3/4", NC HH SS WASHER, 3/8", SAE, FLAT ZINC NUT, 3/8", ESNA, NC Cuda 3648 Operator’s Manual 9.801-627.0 - AA NOTES 45 Control Panel 1 7 4 11 15 12 16 19 2 3 13 8 8 5 18 10 6 14 17 46 Cuda 3648 Operator’s Manual 9.801-627.0 - AA 9 Control Panel REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 PART NO. 8.922-117.0 8.922-042.0 9.802-700.0 8.756-489.0 8.756-490.0 8.756-488.0 9.804-094.0 9.802-748.0 8.749-433.0 8.716-408.0 8.753-255.0 9.802-518.0 8.714-176.0 8.922-403.0 9.802-784.0 8.716-377.0 8.749-434.0 9.800-016.0 9.802-802.0 QTY 1 1 4 1 1 1 36" 6 1 1 4 1 24" 1 1 1 1 1 4 DESCRIPTION CONTROL BOX, APW CONTROL BOX COVER BOLT, 1/4" X 3/4" TIMER, 60 MIN, SPRING WOUND TIMER, 12 HOUR, SPRING WOUND TIMER, 30 MIN, SPRING WOUND FOAM STRIP 1/8" X 1/2" ADHESIVE BACK SCREW, 6/32" X 3/8" RND, HD SWITCH, TURNTABLE JOG LIGHT, INDICATOR AMBER 125V EXTRUDED U-NUT, 1/4"-20 STRAIN RELIEF, LT, STR 3/4" NPT .49-.71D CORD, 16/9 SOOW BLACK RUBBER JACKET LABEL, CONTROL PANEL, CUDA NUT, 6-32 KEPS TERMINAL, RING TONGUE, 14 AB-10 CONTACT, CART. TURNTABLE JOG LABEL, DISCONNECT POWER SUPPLY WASHER, 1/4" FLAT Cuda 3648 Operator’s Manual 9.801-627.0 - AA NOTES 47 Oil Skimmer 1 16 3 K DREEP Y 6 2 13 1 19 1 4 12 19 1 19 11 7 5 14 7 17 15 10 18 8, 9 10 48 Cuda 3648 Operator’s Manual 9.801-627.0 - AA 13 Oil Skimmer REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 PART NO. 8.718-810.0 8.913-733.0 9.800-016.0 9.804-102.0 9.802-773.0 8.918-672.0 9.802-791.0 9.802-514.0 9.802-525.0 8.904-676.0 8.719-987.0 8.719-068.0 9.804-564.0 9.802-802.0 8.913-732.0 8.922-839.0 9.804-374.0 9.804-567.0 9.804-137.0 8.718-968.0 QTY 11 1 1 2 3 1 4 1 1 1 1 1 2 3 1 1 1 4 1 7 DESCRIPTION SCREW, WHIZ LOC FLANGE COVER, MOTOR, DISC SKIMMER SS LABEL, DISC. POWER SUPPLY BLADE, WIPER, DISC SKIMMER SS NUT, 1/4" ESNA DISC, SKIMMER SS NUT, CAGE, 10/32" X 16 GA STRAIN RELIEF, STRT, LQ TITE LOCKNUT, 1/2" MOTOR, DISC SKIMMER HUB, DISC MOUNT, DISC SKIMMER PIN, ROLL 1/8" X 1" STEEL SCREW, 6-22 X 1/2" WASHER, 1/4" FLAT OIL SKIMMER, SMALL OIL SKIMMER, SMALL, SS LABEL, KEEP DRY NUT, 10/32 ESNA GASKET, SKIMMER, SMALL, WASHER, #10 FLAT ZINC PLT Cuda 3648 Operator’s Manual 9.801-627.0 - AA NOTES 49 230V Electrical Box 9 12 6 13 5 Auto Fill Option 18 10 15 32 16 33 Timer Option 26 14 34 25 17 7 8 19 2 20 27, 28, 29, ND 24 30 1 32 3 21 4 31 26 11 15 22 50 GR OU Cuda 3648 Operator’s Manual 9.801-627.0 - AA 23 230V Electrical Box REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 PART NO. 8.753-367.0 8.753-368.0 8.724-276.0 8.724-304.0 8.713-604.0 8.713-603.0 8.713-604.0 8.713-697.0 8.713-911.0 9.802-798.0 8.922-302.0 8.713-574.0 8.713-920.0 8.749-143.0 QTY 1 1 1 1 3 1 6 1 1 4 1 1 2 1 15 8.718-937.0 6 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 8.916-279.0 8.749-432.0 8.916-232.0 9.800-040.0 8.713-086.0 9.802-775.0 8.716-117.0 9.802-701.0 8.718-936.0 9.802-457.0 9.804-595.0 8.753-252.0 8.753-064.0 8.749-977.0 8.749-976.0 8.724-281.0 8.716-375.0 8.718-980.0 8.715-980.0 3 3 1 1 1 1 1 1 2 10" 2 1 9 4 6 1 2 1 26" DESCRIPTION RELAY, SPDT RELAY, BASE CONTACTOR, 40 AMPS OVERLOAD, 16-24 AMP CONNECTOR, ELEC. PIN FEMALE CONNECTOR, ELEC. 3 PIN MALE CONNECTOR, ELEC. PIN FEMALE CONNECTOR, ELEC. 6 PIN MALE TRANSFORMER, 300VA 230-460V/115V SCREW, #10 X 1/2", TEK HEX HEAD ELECTRIC PANEL FUSE, 3 AMP (FNM) FUSE, CLASS R 3 AMP FUSE BLOCK-60A 3 POLE SCREW, #8 X 3/4" PHILLIPS, ZINC PLATED, HEX TEK FUSE, CLASS J 30 AMP FUSE, 50 AMP FUSE BLOCK, 30A 600V, 3 POLE LABEL, GROUND SYMBOL GROUND, LUG 2 HOLE ALUM NUT, 1/4" FLANGE, ZN TERMINAL BLOCK, 3 POS. 175A BOLT, 1/4-20 X 1" SCREW, #8 X 1/2", PHILLIPS, ZINC PLATED DIN RAIL, 35MM END BRACKET, ENTRELEC END COVER TERMINAL BLOCK, IDC JUMPER TERMINAL BLOCK, IDC X 2 CONTACTOR, 50 AMPS TERMINAL, RING TONGUE, RC10-516 WASHER, 5/16", FLAT WIRE, MTW, 12 GA. GREEN Cuda 3648 Operator’s Manual 9.801-627.0 - AA NOTES 51 460V Electrical Box 9 12 6 5 13 Auto Fill Option 18 10 32 16 33 Timer Option 26 34 25 7 8 15 17 19 2 20 27, ND 23 28, 29, 24 30 32 1 3 21 4 31 11 26 15 22 52 GR OU Cuda 3648 Operator’s Manual 9.801-627.0 - AA 460V Electrical Box REF 1 2 3 4 5 6 7 8 9 10 11 12 13 PART NO. 8.753-367.0 8.753-368.0 8.724-268.0 8.724-312.0 8.713-604.0 8.713-603.0 8.713-604.0 8.713-697.0 8.713-911.0 9.802-798.0 8.922-302.0 8.713-574.0 8.713-686.0 QTY 1 1 1 1 3 1 6 1 1 4 1 1 2 15 8.718-937.0 6 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 8.749-554.0 8.749-553.0 8.916-232.0 9.800-040.0 8.713-086.0 9.802-775.0 8.716-117.0 9.802-701.0 9.802-798.0 9.802-457.0 9.804-595.0 8.753-252.0 8.753-064.0 8.749-977.0 8.749-976.0 8.724-272.0 8.716-375.0 8.718-980.0 8.715-980.0 3 3 2 1 1 1 1 1 2 9" 2 1 9 4 6 1 2 1 26" DESCRIPTION RELAY, SPDT RELAY, BASE CONTACTOR, 25 AMPS OVERLOAD, 10-16 AMP CONNECTOR, ELEC. PIN FEMALE CONNECTOR, ELEC. 3 PIN MALE CONNECTOR, ELEC. PIN FEMALE CONNECTOR, ELEC. 6 PIN MALE TRANSFORMER, 300VA 230-460V/115V SCREW, #10 X 1/2", TEK HEX HEAD ELECTRIC PANEL FUSE, 3 AMP (FNM) FUSE, CLASS R 1-1/2 AMP SCREW, #8 X 3/4" PHILLIPS, ZINC PLATED, HEX TEK FUSE, CLASS J 15 AMP FUSE, CLASS J 25 AMP FUSE BLOCK, 30A 600V, 3 POLE LABEL, GROUND SYMBOL GROUND, LUG 2 HOLE ALUM NUT, 1/4" FLANGE, ZN TERMINAL BLOCK, 3 POSITION BOLT, 1/4-20 X 1" SCREW, #10 X 1/2", TEK HEX HEAD DIN RAIL, 35MM END BRACKET, ENTRELEC END, COVER TERMINAL BLOCK, IDC JUMPER TERMINAL BLOCK, IDC X 2 CONTACTOR, 30 AMPS TERMINAL, RING TONGUE, RC10-516 WASHER, 5/16", FLAT WIRE, MTW 12 GA. GREEN Cuda 3648 Operator’s Manual 9.801-627.0 - AA NOTES 53 575V Electrical Box 9 12 6 5 13 Auto Fill Option 18 10 32 16 33 Timer Option 26 34 25 7 15 8 17 19 2 20 27, 28, 29, 24 30 32 1 3 21 11 4 31 54 GR OU ND 26 15 22 Cuda 3648 Operator’s Manual 9.801-627.0 - AA 23 575V Electrical Box REF 1 2 3 4 5 6 7 8 9 10 11 12 13 PART NO. 8.753-367.0 8.753-368.0 8.724-268.0 8.724-303.0 8.713-604.0 8.713-603.0 8.713-604.0 8.713-697.0 8.714-184.0 9.802-798.0 8.922-302.0 8.713-574.0 8.713-686.0 QTY 1 1 1 1 3 1 6 1 1 4 1 1 2 15 8.718-937.0 6 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 8.749-556.0 8.749-555.0 8.916-232.0 9.800-040.0 8.713-086.0 9.802-775.0 8.716-117.0 9.802-701.0 9.802-753.0 9.802-457.0 9.804-595.0 8.753-252.0 8.753-064.0 8.749-977.0 8.749-976.0 8.724-272.0 8.716-375.0 8.718-980.0 8.715-980.0 3 3 2 1 1 1 1 1 2 10" 2 1 9 4 6 1 2 1 26" DESCRIPTION RELAY, SPDT RELAY, BASE CONTACTOR, 25 AMPS OVERLOAD, 6-10 AMP CONNECTOR, ELEC. PIN FEMALE CONNECTOR, ELEC. 3 PIN MALE CONNECTOR, ELEC. PIN FEMALE CONNECTOR, ELEC. 6 PIN MALE TRANSFORMER, 300VA 575V/115V SCREW, #10 X 1/2", TEK HEX HEAD ELECTRIC PANEL FUSE, 3 AMP (FNM) FUSE, CLASS R 1-1/2 AMP SCREW, #8 X 3/4" PHILLIPS, ZINC PLATED, HEX TEK FUSE, CLASS J 10 AMP FUSE, CLASS J 20 AMP FUSE BLOCK 30A 600V, 3 POLE LABEL, GROUND SYMBOL GROUND, LUG 2 HOLE ALUM NUT, 1/4" FLANGE, ZN TERMINAL BLOCK, 3 POSITION BOLT, 1/4-20 X 1" SCREW, #8 X 1/2", PHILLIPS, ZINC PLATED DIN RAIL, 35MM END BRACKET, ENTRELEC END COVER TERMINAL BLOCK, IDC JUMPER TERMINAL BLOCK, IDC X 2 CONTACTOR, 30 AMPS TERMINAL, RING TONGUE, RC10-516 WASHER, 5/16", FLAT WIRE, MTW 12 GA. GREEN Cuda 3648 Operator’s Manual 9.801-627.0 - AA NOTES 55 9.801-627.0 • Printed in U.S.A.