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Thermozone AD 400 A/E/W Lengths: 1, 1,5 and 2 metres Ambient, no heat R Electrical heat 13,5-27 kW Water heat Thermozone® AD 400 A/E/W Air curtains for doorways with height of up to 4 metres AD400 is an air curtain with a modern design intended for permanent installation above doorways with heights up to 4 metres. By separating zones of different temperature with a jet of air, the AD400 effectively prevents cold draught in open doorways and provides good heating comfort and the opportunity to make use of the floor space close to the opening. AD400 can also be used for heating and drying at the opening. Significantly reduced energy loss gives large savings. An adjustable air blower grille makes it possible to direct the air for an optimal air curtain effect. With AD400A without heat it is possible to significantly reduce energy losses through openings to refrigerated rooms, or openings to air conditioned rooms. AD400 can be built into false ceilings. In wide doorways it is possible to mount several units beside each other and control them with a single thermostat and control panel. The three different product lengths make it possible to cover openings of different widths. • Corrosion proof housing made of hot zinc-plated and powder enamelled steel panels. Colour: RAL 9016. • Adjustable c/c distance between mounting brackets. • Easy to mount. • Compact and easily positioned. • The front panel is easy to remove, which facilitates installation and maintenance. • Optimized airflow with Thermozone technology. Air velocity profile 2008-03-17 Design and specifications are subject to change without notice. Thermozone AD 400 A/E/W Technical specifications  |  Thermozone AD 400 A without heat  1 Type Output [kW] Airflow [m3/h] Sound level*1 [dB(A)] Voltage [V] Amperage [A] Length [mm] Weight [kg] AD410A 0 1700/2500 48/63 230V~ 1,6 1025 24 AD415A 0 1800/4200 35/64 230V~ 2,9 1565 34 AD420A 0 2600/5000 50/65 230V~ 4,2 2028 44 Technical specifications  |  Thermozone AD 400 E with electrical heat  3 Type Output steps [kW] Airflow ∆t*2 [m3/h] AD410E14 0/9/13,5 1700/2500 AD415E20 0/13,5/20 AD420E27 0/18/27 Technical specifications  |  Type AD410W2 Voltage [V] Amperage [A] (control/motor) Voltage [V] Amperage [A] (heat) Length Weight [°C] Sound level*1 [dB(A)] [mm] [kg] 23/16 48/63 230V~/1,6A 400V3~/19,5A 1025 28 1800/4200 33/14 35/64 230V~/2,9A 400V3~/28,9A 1565 41 2600/5000 31/16 50/65 230V~/4,2A 400V3~/39,0A*3 2028 54 Thermozone AD 400W with water heat, 2-row coil  2 ∆t*2,4 Output*4 Airflow [kW] [m3/h] 19 1550/2450 Sound level*1 [dB(A)] Voltage [°C] Water volume [l] [V] [A] [mm] [kg] 27/23 1,5 50/63 230V~ 1,9 1025 30 Amperage Length Weight AD415W2 33 1700/4100 33/23 2,2 40/64 230V~ 2,6 1565 42 AD420W2 43 2600/5000 32/25 2,7 55/65 230V~ 4,2 2028 56 Amperage Length Weight Technical specifications  |  Thermozone AD 400W with water heat, 3-row coil  2 Type Output*4 [kW] [m3/h] AD410W3 25 1400/2300 Airflow ∆t*2,4 Sound level*1 [dB(A)] Voltage [°C] Water volume [l] [V] [A] [mm] [kg] 38/32 2,1 53/62 230V~ 1,9 1025 32 AD415W3 43 1600/3800 44/33 3,2 39/63 230V~ 2,6 1565 45 AD420W3 56 2400/4800 43/34 4,1 55/65 230V~ 4,2 2028 60 *1) Conditions: Distance to the unit 5 metres. Directional factor: 2. Equivalent absorption area: 200 m2. *2) ∆t = temperature rise of passing air at maximum heat output and lowest/highest airflow. *3) Power supply 2x13,5 kW (2x19,5 A), separate feedings. *4) Applicable at water temperature 80/60 °C, air temperature +15 °C. Protection class AD400A/E/W: (IP20) Approved by SEMKO and CE compliant. Thermozone AD 400 A/E/W Dimensions Ambient / Electrical 40 1025 / 1565 / 2028 340 285 AD400A/E 490 AD410/415A/E AD410 / 415 500-900 (AD410) 700-1400 (AD415) Ø7 90 Ø14 90 Ø38 (x2) Ø23 (x4) To open 80 124 AD420A/E AD420 1400-1900 Ø38 (x2) Ø23 (x4) Ø38 (x2) Thermozone AD 400 A/E/W Dimensions Water Connection DN20 (3/4”) Outside thread To open Thermozone AD 400 A/E/W Positioning, mounting and installation Mounting Thermozone AD400 can be permanently mounted on the wall or on the ceiling using threaded drop rods and a suspension kit, see next page. The air curtain can also be built into false ceilings, see Fig. 2. The unit can only be mounted horizontally, with the air outlet pointing downwards. Minimum distance from outlet to flammable material is 50 mm. The distance between the mounting brackets is adjustable, which simplifies mounting. Brackets suitable for each unit are included on delivery. The 2 metre units should be fitted using three fixing points. For maximum performance the units should cover the whole width of the opening and be fitted as close to the opening as possible. Several units can be mounted next to each other to form a continuous air curtain. The units should then be positioned as close together as possible. Min 120 524 Connection AD 400E  3 The appliance should be preceded by a triple pole switch with at least 3 mm breaking gap. The connection should be made through Ø29 mm knock outs on the top of the unit. For connection to the supply terminal block, a cable of maximum 16 mm² is used. For connection to the control terminal block, a cable of maximum 4 mm² is used. For units with electrical heat, power and control should normally be supplied separately. For AD420E heating elements are divided and powered by two separate supplies. See wiring diagrams and dimension drawings. Min 50mm Connection AD 400W  2 The control cable is connected via a knock out on the top to the right (seen from inside the building). Connections (DN20 (3/4”), outside thread) to the water heating coil are located on the top of the unit to the left (seen from inside the building). See wiring diagrams and dimension drawings. Fig. 1: Minimum distance See over page for control kits and the chapter on Controls and accessories for further information. Inlet air grille 22003/22004 Min 600mm Space for service/inspection hatch Fig. 2: False ceiling mounting Thermozone AD 400 A/E/W Mounting with suspension kit (extra) ADPK1 2x 1m ADPF1 Threaded bars and M8 nuts are not included on delivery 4x 161 113 Ø9 36 40 40 9 7 20 30 175 Thermozone AD 400 A/E/W Control kits Ambient  1 Electric  3 Level 1 Airflow is controlled manually. Complete control kit: Level 1 Airflow is controlled manually. Room thermostat controls the heat output in 2 steps. Control kit CK01E: - CB30N, control box, controls the airflow in 3 steps Level 2 Desired airflow is set manually and the unit starts automatically, according to the setting, when the door opens. When the door closes the fan will continue to run for the desired time (2s–10 min.) set on MDC. Complete control kit: - CB30N, control box, controls the airflow in 3 stages - MDC, door contact with time relay - CB32N, control box, controls the airflow in 3 steps and heat output in 2 steps - RTI2, 2-step room thermostat Level 2 Airflow and heat output are controlled automatically based on the opening of the door and the room temperature. When the door is open the fan runs on high speed, when the door closes the fan will continue to run for the desired time (2s–10 min.) set on MDC. When the door is closed the fan runs on low speed if there is a need for heating, if not the fan is switched off. The room thermostat controls the heat output. E.g. the thermostat is set on 23 °C and the difference between the steps 4 °C. The thermostat will activate below 19 °C when the door is closed. When the door opens, the thermostat will activate below 23 °C and normally the heat is switched on. Control kit CK02E: - CB32N, control box, controls the airflow in 3 steps and heat output in 2 steps - MDC, magnetic door contact with time delay - RTI2, 2-step room thermostat Level 3 Airflow and heat output are controlled automatically based on the opening of the door, outdoor temperature and the room temperature. The system is based on an advanced microprocessing regulator in an attractive design. All parameters are pre-programmed for easy and quick installation. Control kit CK03: - ADEA, regulator (complete with outdoor sensor, built‑in room sensor and door contact) - ADEAIS, indoor sensor - ADEAEB, control board, for external mounting Optional control kit level 3: - ADEA, regulator (complete with outdoor sensor, built in room sensor and door contact) - ADEAIS, indoor sensor - ADEAIB, control board, for internal mounting Read more about operation and usage of ADEA in chapter on Controls and accessories. See also chapter on Controls and accessories or contact Frico for more options. Thermozone AD 400 A/E/W Water  2 Level 1 Airflow is controlled manually. Room thermostat controls the heat output via actuator/valve. Control kit CK01W: - CB30N, control box , controls the airflow in 3 steps - T10, room thermostat IP30 Note! A set of valves VR20 or VR25 or actuator+valve SD20+TVV20 or TVV25 should be added for a complete control kit. Level 2 Airflow and heat output are controlled automatically based on the opening of the door and the room temperature. When the door is open the fan runs on high speed, when the door closes the fan will continue to run for the desired time (2s–10 min.) set on MDC. When the door is closed the fan runs on low speed if there is a need for heating, if not the fan is switched off. The room thermostat controls the heat output. E.g. the thermostat is set on 23 °C and the difference between the steps 4 °C. The thermostat will activate below 19 °C when the door is closed. When the door opens, the thermostat will activate below 23 °C and normally the heat is switched on. Control kit CK02W: Level 3 Airflow and heat output are controlled automatically based on the opening of the door, outdoor temperature and the room temperature. The system is based on an advanced microprocessing regulator in an attractive design. All parameters are pre-programmed for easy and quick installation. Control kit CK03: - ADEA, regulator (complete with outdoor sensor, built‑in room sensor and door contact) - ADEAIS, indoor sensor - ADEAEB, control board, for external mounting Note! A set of valves VR20 or VR25 or actuator+valve SD20+TVV20 or TVV25 should be added for a complete control kit. Optional control kit level 3: - ADEA, regulator (complete with outdoor sensor, built in room sensor and door contact) - ADEAIB, control board, for internal mounting - ADEAIS, indoor sensor - Note! A set of valves VR20 or VR25 or actuator+valve SD20+TVV20 or TVV25 should be added for a complete control kit. - CB30N, control box, controls the airflow in 3 steps - MDC, magnetic door contact with time delay - RTI2, 2-step room thermostat Note! A set of valves VR20 or VR25 or actuator+valve SD20+TVV20 or TVV25 should be added for a complete control kit. Read more about operation and usage of ADEA in chapter on Controls and accessories. See also chapter on Controls and accessories or contact Frico for more options. Thermozone AD 400 A/E/W Output charts water AD400W 2-row coil Incoming / outgoing water temperature 90/70 °C Incoming air temp.= +15 °C Type AD410W2 AD415W2 AD420W2 Fan position Airflow [m3/h] Output [kW] Outgoing air temp. [°C] Incoming air temp. = +20 °C Water flow [l/s] Output [kW] Outgoing air temp. [°C] Water flow [l/s] max 2450 23,2 43 0,27 21,3 45 0,25 min 1550 17,8 48 0,21 16,3 51 0,19 max 4100 40,0 43 0,47 36,8 46 0,43 min 1700 23,3 55 0,27 21,5 57 0,25 max 5000 51,4 45 0,61 47,3 47 0,56 min 2600 34,5 54 0,41 31,7 56 0,37 Incoming / outgoing water temperature 80/60 °C Incoming air temp.= +15 °C Type AD410W2 AD415W2 AD420W2 Fan position Airflow [m3/h] Output [kW] Outgoing air temp. [°C] Incoming air temp. = +20 °C Water flow [l/s] Output [kW] Outgoing air temp. [°C] Water flow [l/s] max 2450 19,2 38 0,22 17,2 40 0,20 min 1550 14,7 42 0,17 13,2 45 0,15 max 4100 33,3 38 0,39 30,1 41 0,35 min 1700 19,5 48 0,23 17,7 50 0,21 max 5000 43,1 40 0,51 38,9 42 0,46 min 2600 28,9 47 0,34 26,2 49 0,31 Incoming / outgoing water temperature 60/50 °C Incoming air temp.= +15 °C Type AD410W2 AD415W2 AD420W2 Fan position Airflow [m3/h] Output [kW] Outgoing air temp. [°C] Incoming air temp. = +20 °C Water flow [l/s] Output [kW] Outgoing air temp. [°C] Water flow [l/s] max 2450 14,2 32 0,34 12,3 34 0,29 min 1550 10,8 35 0,25 9,4 37 0,22 max 4100 24,5 32 0,58 21,3 35 0,50 min 1700 14,3 39 0,34 12,4 41 0,29 max 5000 31,5 33 0,75 27,4 36 0,65 min 2600 21,1 38 0,50 18,4 40 0,43 Incoming / outgoing water temperature 60/40 °C Incoming air temp.= +15 °C Type AD410W2 AD415W2 AD420W2 Fan position Airflow [m3/h] Output [kW] Outgoing air temp. [°C] Incoming air temp. = +20 °C Water flow [l/s] Output [kW] Outgoing air temp. [°C] Water flow [l/s] max 2450 11,0 28 0,13 9,0 30 0,10 min 1550 8,5 31 0,10 7,0 33 0,08 max 4100 19,7 29 0,23 16,4 31 0,19 min 1700 11,8 35 0,14 9,9 37 0,11 max 5000 25,9 30 0,30 21,7 32 0,25 min 2600 17,6 35 0,21 14,8 36 0,17 Thermozone AD 400 A/E/W Output charts water AD400W 3-row coil Incoming / outgoing water temperature 90/70 °C Incoming air temp.= +15 °C Type AD410W3 AD415W3 AD420W3 Fan position Airflow [m3/h] Output [kW] Outgoing air temp. [°C] Incoming air temp. = +20 °C Water flow [l/s] Output [kW] Outgoing air temp. [°C] Water flow [l/s] max 2300 30,7 54 0,36 28,2 56 0,33 min 1400 22,0 61 0,26 20,3 62 0,24 max 3800 51,8 55 0,61 47,7 57 0,57 min 1600 28,6 67 0,34 26,4 68 0,31 max 4800 67,3 56 0,80 62,1 58 0,74 min 2400 41,8 66 0,50 38,7 67 0,46 Incoming / outgoing water temperature 80/60 °C Incoming air temp.= +15 °C Type AD410W3 AD415W3 AD420W3 Fan position Airflow [m3/h] Output [kW] Outgoing air temp. [°C] Incoming air temp. = +20 °C Water flow [l/s] Output [kW] Outgoing air temp. [°C] Water flow [l/s] max 2300 25,6 47 0,30 23,1 49 0,27 min 1400 18,5 53 0,22 16,7 55 0,19 max 3800 43,5 48 0,51 39,3 50 0,47 min 1600 24,1 59 0,28 22,0 60 0,26 max 4800 56,7 49 0,67 51,4 51 0,61 min 2400 35,4 58 0,42 32,2 59 0,38 Incoming / outgoing water temperature 60/50 °C Incoming air temp.= +15 °C Type AD410W3 AD415W3 AD420W3 Fan position Airflow [m3/h] Output [kW] Outgoing air temp. [°C] Incoming air temp. = +20 °C Water flow [l/s] Output [kW] Outgoing air temp. [°C] Water flow [l/s] max 2300 18,7 39 0,44 16,3 40 0,39 min 1400 13,4 43 0,32 11,7 44 0,28 max 3800 31,7 39 0,75 27,6 41 0,66 min 1600 17,4 47 0,41 15,2 48 0,36 max 4800 41,2 40 0,98 36,0 42 0,86 min 2400 25,5 46 0,61 22,3 47 0,53 Incoming / outgoing water temperature 60/40 °C Incoming air temp.= +15 °C Type AD410W3 AD415W3 AD420W3 Fan position Airflow [m3/h] Output [kW] Outgoing air temp. [°C] Incoming air temp. = +20 °C Water flow [l/s] Output [kW] Outgoing air temp. [°C] Water flow [l/s] max 2300 15,3 34 0,18 12,8 36 0,15 min 1400 11,2 38 0,13 9,4 39 0,11 max 3800 26,6 35 0,31 22,4 37 0,26 min 1600 15,1 42 0,18 12,8 43 0,15 max 4800 35,1 36 0,41 29,7 38 0,35 min 2400 22,2 42 0,26 19,0 43 0,22 Thermozone AD 400 A/E/W Pressure drop water Water pressure drop over AD400W2/W3 water coil Pressure drop [bar] Pressure drop [kPa] Water flow [m3/h] 70 Water flow [l/s] Pressure drop [bar] Pressure drop [kPa] Water flow [m3/h] Water flow [l/s] Water pressure drop over regulations and valves Water flow [l/s] 10 0,7 10 0,1 TV V2 VR 0 25 TV V2 5 20 70 1 0,01 0,01 0,1 1,0 Water flow [m3/h] Pressure drop [bar] 1,0 VR Pressure drop [kPa] 0,1 The pressure drop is calculated for an average temperature of 70 °C (PVV 80/60). For other water temperatures, the pressure drop is multiplied by the factor K. Average temp. water °C K 40 1,10 50 1,06 60 1,03 70 1,00 80 0,97 90 0,93