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A Guide To 3d Printing

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Think | Prototype | Innovate 3D printing products from big brand names. A GUIDE TO 3D PRINTING za.rs-online.com/3DPrinting Think | Prototype | Innovate RAPID Quick and Easy Component Selection PROTOTYPING Take your ideas from concept to prototype faster than ever before. It is essential in any commercial environment to get products to market as quickly and efficiently as possible and at the lowest possible cost. RS Components puts the power back into the hands of design engineers everywhere by providing a comprehensive range of rapid prototyping design tools, services and products that ensure short design cycles. Selecting the right component parts for your product design can often make the difference in the ultimate success or failure of your product. Get all your parts from a one-stop supplier with 500,000 products available at RS. Stock availability, costs and lead times can vary widely. RS offer a range of over 500,000 products available globally and with our fast, reliable service and support, we make it easy for you to find and buy what you need. What’s more, our convenient onestop shop approach and competitive pricing ensures that you get the best value without having to shop around. Find what you need quickly with RS Online. Buy as many or as few parts as you need. Be certain with genuine parts from 2,500 trusted global brands. Avoid downtime with fast, on-time delivery via a global network of 17 distribution centres. Be assured of competitive pricing without having to shop around. Think | Prototype | Innovate Products for Rapid Prototyping FREE Software for Design Engineers Take your designs from concept to prototype within hours with our range of rapid prototyping hardware. DesignSpark PCB... ...is a free, professional quality electronics design software package. Easy to use, easy to learn and specifically created to reduce your concept-to-production time, saving you time and money. Our revolutionary electronics design solution is bursting with features and functions to help you quickly create schematic captures, PCB board designs and layouts. DesignSpark Mechanical. At RS Components we aim to give every engineer the power to quickly design and change product concepts in 3D without having to learn complex traditional CAD software. With our free DesignSpark Mechanical software you can start modelling your ideas instantly and send files directly to your 3D printer. 3D Models. RS also offers a comprehensive range of over 40,000 3D CAD Models FREE to download direct from the RS website in multiple file formats including SolidWorks, AutoDesk and TurboCAD. All ready to import directly into all of the most popular computer aided design software packages. Download today Download now Simply search for designspark.com/pcb designspark.com/mechanical 2 Visit za.rs-online.com/3DPrinting for our full 3D Printing range Our comprehensive range of 3D scanners, 3D printers and filaments are selected from leading manufacturers including MakerBot, Ultimaker, 3D Systems and RepRapPro. The focus is on high quality products that deliver exceptional results with specifications to meet a range of different customer requirements. Scanners Printers Filaments Scan objects and integrate them into your 3D design. A huge range of 3D printers to choose from. High quality filament in a huge range of colours and materials. ‘3D’ on za.rs-online.com Visit za.rs-online.com/3DPrinting for our full 3D Printing range 3 Think | Prototype | Innovate 3D Scanners 3D scanners enable you to take a physical 3D object, scan it and turn it into a digital 3D file which you can then simply print out to create a replica of your original part. Or you can manipulate, improve or merge with another 3D model. Matter & Form 3D Scanner A moving HD camera head with dual lasers and a rotating platform makes scanning 3D objects easy, fast and accurate. Simply place an object on the scanner and click a button to scan. • Scan in as little as 5 minutes • Fully assembled and tested • Sleek foldable design • Scan items 18cm x 25cm • Save to .STL, .OBJ, and point cloud .PLY formats • Capture approx. 2000 points per second giving amazing surface detail. RS STOCK NO. Digitizer Desktop 3D Scanner The MakerBot Digitizer desktop 3D scanner provides users with a fast and easy way to create 3D models. The MakerBot MultiScan Technology allows users to scan a 3D object and turn it into a digital 3D model that can be manipulated and changed. The MakerBot Digitizer outputs standard 3D file formats that can be imported into almost any third-party 3D modelling program. • Scan volume of up to 203 x 203mm • Dimensional accuracy ±2.0mm • Resolution of 0.5mm • Scan speed approx. 12 mins • Approx 200k triangles per 3D model • Max weight on turntable 3kg • File type STL and THING RS STOCK NO. 845-9560 R 11,250.00 Sense 3D Scanner Capture your world in 3D. The Sense 3D scanner scans small and large objects, people and scenes. It has the most diverse scan range in its class with auto-optimized settings for small and large objects like a book or a motorcycle, heads to full bodies and scenes as large as 10 foot tall by 10 foot wide. • Handheld scanner • Zero in on what matters: Automatic object recognition extracts precise targets from the busiest of backgrounds, scanning only the object you want. • Edit confidently: Sense 3D scanner software is intuitive, fast, accurate and easy to use. Scans process in seconds and can be cropped, enhanced and solidified for printables in just minutes. • Maximum scan volume: 3m x 3m x 3m • Minimum scan volume: 0.2mm x 0.2mm x 0.2mm • File type STL, OBJ and PLY • 20,000 to 400,000 triangles RS STOCK NO. 847-6935 R 7,900.00 An introduction to Fused Deposition Modelling FDM (rebranded by the open source community as Fused Filament Fabrication FFF) is the process of extruding material through a nozzle to print one cross section of an object, then repeating the process by moving up vertically to add a new layer. Simply put, it is similar to drawing with a very hot glue gun. The process begins with 3D modelling software that determines how the filament extruder will draw out each layer to build up the model, preparing it for the building process. Multiple print heads enable the printer to print out multiple colours or use scaffolding materials to aid with overhanging parts of complex prints. Although multiple print heads are available on a wide range of printers, FDM printers can only use one print head at a time switching between them for multimaterial prints. 799-0480 R 6,907.69 4 Visit za.rs-online.com/3DPrinting for our full 3D Printing range Visit za.rs-online.com/3DPrinting for our full 3D Printing range 5 Think | Prototype | Innovate Replicator 5th Gen 3D Printer • • • • • • • • 5th generation design On-board camera and diagnostics, and assisted build plate levelling Swappable Smart Extruder minimises downtime by enabling you to quickly replace a worn extruder in minutes 100 micron layer resolution Build volume of 25.2 x 19.9 x 15cm Wi-Fi, USB and Ethernet connectivity File type: STL, OBJ, MAKERBOT and THING Filament type 1.75mm RS STOCK NO. 845-9554 R 37,800.00 MARKFORG3D Mark One 3D printer Designed to overcome the strength limitations of traditional 3D printed materials, the revolutionary Mark One 3D printer is the world’s first 3D printer designed to print continuous Carbon Fibre. Now you can print parts, tooling, and fixtures with a higher strength-to-weight ratio than 6061-T6 Aluminium. • Material: • Carbon Fibre: Highest strength to weight 20x stiffer than ABS, 5x stronger • Fibreglass: Highest strength to cost • Kevlar: Abrasion resistant • Nylon: Tough engineering material • Build size 320mm x 132mm x 160mm • Printing technology Fused Filament Fabrication (FFF) & Composite Filament Fabrication (CFF) • Layer resolution of 100 Microns for FFF and 200 Microns for CFF • Dual, quick change extruders • Filament size - FFF: 1.75mm, CFF: MF4 • No nasty chemicals, no post curing, no vacuum bagging • File type STL & OBJ Coming Soon Replicator Mini 3D Printer • • • • • • • • Easy to use for the home or classroom Compact desktop design Swappable Smart Extruder minimises downtime by enabling you to quickly replace a worn extruder in minutes Build volume of 10 L X 10 W X 12.5 H cm 200 micron layer resolution Wi-Fi and USB connectivity File type: STL, OBJ, MAKERBOT and THING Filament type 1.75mm Cube 3rd Generation 3D Printer • • • • • • • • RS STOCK NO. 845-9551 R 18,925.00 Dual extruder. Print in 2 colours or 2 materials Build volume 152.5 x 152.5 x 152.5mm Prepare and print direct from your smartphone Quick and easy set up Instant material loading & new non-clog & moisture lock filament High resolution print of 70 microns Meets IEC Home Printer Certification 60953 (TUV) USB & WiFi Connectivity RS STOCK NO. 813-5381 R 17,500.00 Replicator Z18 3D Printer • • • • • • • • Massive build volume of 30.5 L x 30.5 W x 45.7 H cm Enclosed and heated build chamber designed for printing large models with minimal curling Swappable Smart Extruder minimises downtime by enabling you to quickly replace a worn extruder in minutes On-board camera and diagnostics, and assisted build plate levelling 100 micron layer resolution Wi-Fi, USB & Ethernet connectivity File type: STL, OBJ, MAKERBOT and THING Filament type 1.75mm RS STOCK NO. 845-9558 R 84,900.00 CubePro 3D Printer • • • • Professional quality printing has never been so large or easy Controlled process environment ensures improved accuracy and reliability Print in up to 3 colours and 3 materials Build volume: • CubePro 285 x 230 x 270mm • CubePro Duo 243 x 230 x 270mm • CubePro Trio 200 x 230 x 270mm • PLA, ABS & Nylon filament • High resolution print of 70 microns CubePro CubePro Duo RS STOCK NO. RS STOCK NO. 813-5390 R 41,100.00 813-5393 R 47,700.00 CubePro Trio RS STOCK NO. 813-5397 R 58,750.00 6 Visit za.rs-online.com/3DPrinting for our full 3D Printing range Visit za.rs-online.com/3DPrinting for our full 3D Printing range 7 Think | Prototype | Innovate RS IdeaWerk 3D Printer Ultimaker 2 3D Printer This great value 3D printer combines performance and convenience like no other printer in its class. Requiring minimum assembly, this printer is sturdy enough to handle the toughest jobs, but lightweight enough to be portable. The printing process is controlled with a touch screen panel for file selection and job initiation and printing is via USB or SD Card. • 0.18 mm layer thickness • Recommended for use with 1.75mm PLA filament • Large build area of 150 x 150 x 140 mm • Build speed 30mm/s • Printing temperature 220-230°C • Quiet operation makes the RS Brand IdeaWerk ideal for office, home or education • Robust and sturdy design • Online and offline printing • File format STL, X3G, CODE • • • • • • • Award winning Compact design Heated bed for improved ABS printing Exceptional print speeds and layer resolution of up to 300mm/s and 20 microns Build volume of 23 x 22.5 x 20.5cm Open filament system gives you the choice of a huge range of filaments available on the market SD Card file upload RS STOCK NO. 832-5379 R 29,900.00 RS STOCK NO. 828-6356 R 9,147.84 Ormerod 2 Full 3D Printing Kit BEETHEFIRST 3D Printer • • • • • • Easy to use, professional quality printer 50 – 300 microns layer resolution Build volume 190 x 135 x 125mm Filament diameter 1.75mm USB connectivity File format STL RS STOCK NO. 836-0694 R 24,900.00 The RepRapPro Ormerod 2 complete 3D printing kit offers extensive versatility and functionality in an easy to assemble kit of parts. 3D printing enables electronics and mechanical engineers to create quick-turn-around prototypes and save months in the design cycle. • • • • • • • • • • • Full open-source self-replicating RepRap Ormerod 2 features improvements to build bed, y-carriage design, bed probe, extruder and power supply New 32-bit Arduino-compatible Duet electronics enable control via a web-browser Wiring loom for simple plug-in connection – no soldering IR probing for self-aligned printing – no bed adjustment required Build volume: 200 x 200 x 200mm Overall size: 500 x 460 x 410mm Printing materials: ABS, PLA, 1.75mm diameter thermoplastic PCB heated bed MicroSD card slot for standalone printing Computer interface: USB & Ethernet RS STOCK NO. 811-1855 R 7,950.00 8 Visit za.rs-online.com/3DPrinting for our full 3D Printing range Visit za.rs-online.com/3DPrinting for our full 3D Printing range 9 Think | Prototype | Innovate ProJet 1200 3D Printer • • • • • • • • The ProJet 1200 achieves unmatched part accuracy and smoothness for the price, with layer thickness at 30 microns. Make precise parts – 585 dpi print resolution means you see every detail of your dental restorations, jewellery models and more. Accelerate your workflow – fast print times allow you to keep up with your constant need for precision parts. Print 12 dental wax-ups in an hour and five rings in two hours. Get started quickly – the ProJet 1200 features a convenient size and pushbutton operation. 43 x 27 x 150mm build volume Ethernet Connectivity Micro-SLA Print material: VisiJet FTX green, UV curable plastic. All-in-one cartridge. RS STOCK NO. 820-7495 R 58,500.00 An introduction to Stereolithography Stereolithography is the process of drawing each layer of a model into a photopolymer (light reactive plastic) resin using a laser. One layer at a time, a beam of UV light is projected onto a point in the resin, causing it to become solid. The cross section of the object is then printed forming one layer of hardened material. The object is built up one layer at a time with the most recently printed layer being repositioned for unhardened photopolymer to fill the newly created space between the printer and laser. Objects produced by SLA printers have a wide range of properties including; water resistance, flexibility, durability, stiffness, high clarity, thermal and high impact resistance. The photopolymers have been designed to mimic ABS, polypropylene and wax, making them useful for everything from high quality prototyping to lost wax casting. Perfactory® Micro XL 3D Printer The envisiontec Perfactory® Micro XL 3D Printer is the smallest professionalgrade desktop 3D printer in size with the highest resolution. It is an easily maintained and user friendly personal desktop 3D manufacturing system, designed for producing high quality models. The printer uses state-of-the-art Direct Light Projection technology from Texas Instruments®. • • • • • • • Easy handling through pre-adjusted material modules Very few moving parts and minimal consumable components guarantee a strong and reliable system File format STL Fully automated self-calibrating system Build volume 100 x 75 x 100mm 50 -100 micron layer resolution Ideal for producing high quality, small engineering components and educational models. RS STOCK NO. 862-6518 R 213,210.00 10 Visit za.rs-online.com/3DPrinting for our full 3D Printing range Visit za.rs-online.com/3DPrinting for our full 3D Printing range 11 3D Print Materials Selecting the right filament for your 3D printer is essential for creating high quality prints. At RS we only supply high quality filaments from reputable manufacturers across a wide range of colours and materials. We provide filaments for all of the 3D Printers that we stock, whether these are proprietary cartridges for specific machines or reels of filament for use across many machines. • • • • • Open filaments systems & manufacturer proprietary reels and cartridges 1.75mm & 3mm diameter High quality suppliers ensuring consistent extrusion PLA, ABS & Nylon Huge range of colours: Owing to printing and screen limitations the colours may not match exactly. Visit za.rs-online.com/3DPrinting for our full 3D Printing materials Terms and conditions