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MS HYDROBASES HYDRAULIC MOTORS T E C H N I C A L C A T A L O G POCLAIN HYDRAULICS MS hydrobases Methodology : This document is intended for manufacturers of machines that incorporate Poclain Hydraulics products. It describes the technical characteristics of Poclain Hydraulics products and specifies installation conditions that will ensure optimum operation. This document includes important comments concerning safety. They are indicated in the following way: Safety comment. This document also includes essential operating instructions for the product and general information. These are indicated in the following way: Essential instructions. General information . Information on the model code. Weight of component without oil. Volume of oil. Units. Tightening torque. Screws. Information intended for Poclain-Hydraulics personnel. The views in this document are created using metric standards. The dimensional data is given in mm and in inches (inches are between brackets and italic) 2 08/04/2009 POCLAIN HYDRAULICS MS hydrobases 08/04/2009 MS05 - MSE05 20 MS08 - MSE08 30 MS11 - MSE11 40 MS05 - MSE05 12 MS08 - MSE08 MSE03 MSE03 4 MS11 - MSE11 MSE02 - MSE02 MS02 - MSE02 CONTENT 3 MSE02 - MSE02 POCLAIN HYDRAULICS MS hydrobases CHARACTERISTICS Motor inertia Noise emissions Theoretical torque at 100 bar MS02 MSE02 Cams with equal lobes cm³/tr [cu.in/rev.] cm³/tr [cu.in/rev.] Nm Max.power at 1000 PSI [lb.ft] = 0.01 kg.m² = 60 dBA kW [HP] Max.speed preferred non-preferred kW [HP] kW [HP] tr/min[RPM] 172 [10.5] 86 [5.2] 273 [139] 390* 409* 510* 0 213 [13.0] 107 [6.5] 339 [172] 310* 330* 410 1 235 [14.3] 118 [7.2] 374 [190] 285* 299* 372* 2 255 [15.6] 128 [7.8] 405 [206] 260* 276* 343* 0 332 [20.2] 166 [10.1] 528 [268] 1 364 [22.2] 182 [11.1] 579 [294] 2 398 [24.3] 199 [12.1] 633 A 213 [13.0] 339 18 [24] 12 [16] 9 [12] 200 250 275 182 228 250 [322] 165 208 230 [172] 260* 22 [30] 16.5 [22] 11 [15] MS02 18 [24] 12 [16] 450 [6 527] 330* 305 310* [155] 208 528 199 [12.1] 410* 330* 133 [8.1] 332 [20.2] 400 [5 802] 343* 9 [12] 107 [6.5] A 450 [6 527] 276* 85 [5.2] 192 [11.7] bar [PSI] 276* 128 [7.8] N MSE02 tr/min [RPM] 8 86 [5.2] Cams with unequal lobes Max. pressure [268] 22 [30] 16.5 [22] 11 [15] 165 230 400 [5 802] 208 * See option ’’M’’ for higher speed. First displacement Second displacement 4 08/04/2009 POCLAIN HYDRAULICS MS hydrobases VALVING SYSTEMS AND HYDROBASES D 1 M S 0 2 1 2 F 3 1 2 P 3 1 2 S 3 4 1 2 3 4 5 6 MS02 - MSE02 C M S E 0 2 Dimensions for 1-displacement valving 13,8 kg [30 lb] 0,35 L [21 cu.in] 2 0,45 L [27 cu.in] D D 1 19,9 kg [44 lb] 1 3 2 3 1 1 MS08 - MSE08 MS05 - MSE05 MSE03 1 2 Cylinder block splines (as per standard NF E22-141) Dimension on 2 pins Module Z Y 40 [1,575] 1,667 22 33,446 [1,317] ØV 3,33 [0,131] ØV Y ØA MS11 - MSE11 ØA You are advised to have the installation validated by your Poclain Hydraulics application engineer before using the hydraulic unit in an application. We must provide you with a detailed plan of the interface for any hydraulic unit use, consult your Poclain Hydraulics sales engineer. 08/04/2009 5 Dimensions for other valving systems POCLAIN HYDRAULICS MS hydrobases Dimensions for 2-displacement valving 18,8 kg [41 lb] 24,9 kg [55 lb] 0,35 L [21 cu.in] 0,45 L [27 cu.in] D D 1 2 3 1 2 3 1 2 Dimensions for Twin-Lock™ valving 18,8 kg [41 lb] 0,35 L [21 cu.in] 2 E 6 0,45 L [27 cu.in] D D 1 24,9 kg [55 lb] 3 1 2 3 D 08/04/2009 POCLAIN HYDRAULICS MS hydrobases Dimensions for 1-displacement valving with built-in exchange 19 kg [42 lb] 25.1 kg [55 lb] 0.40 L [24 cu.in] 0.50 L [30 cu.in] D 2 1 3 2 3 MS02 - MSE02 D 1 1 5 MS05 - MSE05 MSE03 1 4 Exchange When a coding request is made, you must specify information on the threshold of the selector and the valve. - Selector spool 6 [87] 6.4±0.8 [93±11.6] P2 P1 - Fitted valve P1 bar Q2 [PSI] L/min [GPM] P2 bar [PSI] 16±0.5 [232±7.25] 3,4±0.5 [0,898±0.13] 20 [290] 20±0.5 [290±7.25] 3,7±0.5 [0,977±0.13] 24 [348] 18±0.5 [261±7.25] 8,5±1 [2,245±0.26] 23 [334] 08/04/2009 MS08 - MSE08 [PSI] P bar [PSI] Opening pressure of selector bar [PSI] Q2 MS11 - MSE11 Selector threshold bar Q L/min [GPM] 7 POCLAIN HYDRAULICS MS hydrobases Chassis mountings Take care over the immediate environment of the connections. ØM ( 1) 180,25 [7,10] ØU S Ra V 240 [9,45] 0,2 [0,008] 12,5μm [0,49μin] Class 10 M12 x 2 10,9 * 120 N.m [89 lb .ft] (1) +0 ,3 [ +0,012] +0,2 [ +0,00 8] * : Min. values for torque and load to be transmitted 8 08/04/2009 POCLAIN HYDRAULICS MS hydrobases MS02 - MSE02 Hydraulic connections M S 0 2 M S E 0 2 1 1 2 3 D 1 2 3 F 1 2 3 4 1 2 3 P 4 5 6 S MSE03 C R-L A SAE J514 ISO 11 926-1 3 BSPP ISO 1 179-1 7/8"-14 UNF Ø21 [1/2" dia.] 4 NF E48 050 ISO 9 974-1 M22x1.5 R-A M18x1.5 1, 2 Y X 7/8"-14 UNF Ø21 [1/2" dia.] 9/16"-18 UNF Ø13 [1/4" dia.] 9/16"-18 UNF Ø13 [1/4" dia.] 9/16"-18 UNF Ø13 [1/4" dia.] M22x1.5 R-A1-A2 7/8"-14 UNF Ø21 [1/2" dia.] M14x1.5 1, 2 9/16"-18 UNF Ø13 [1/4" dia.] M14x1.5 M18x1.5 X 9/16"-18 UNF Ø13 [1/4" dia.] M22x1.5 M14x1.5 SAE J514 ISO 11 926-1 3 BSPP ISO 1 179-1 4 NF E48 050 ISO 9 974-1 A SAE J514 ISO 11 926-1 3 BSPP ISO 1 179-1 4 NF E48 050 ISO 9 974-1 ISO 9 974-1 MS bar [PSI] MSE Control of parking break Control of drum break 1, 2 X XT 3/4"-16 UNF Ø17 [3/8" dia.] 9/16"-18 UNF Ø13 [1/4" dia.] MS05 - MSE05 Power supply M18x1.5 MS08 - MSE08 Max. pressures Standards A Case drain 2nd displacement control Old standards M18x1.5 M10x1 450 [6 527] 400 [5 802] 1 [15] 30 [435] 30 [435] 120 [1 740] MS11 - MSE11 You are strongly advised to use the fluids specified in brochure “Installation guide” N° 801478197L. To find the connections’ tightening torques, see the brochure “Installation guide” N° 801478197L. 08/04/2009 9 POCLAIN HYDRAULICS MS hydrobases Efficiency Overall efficiency Actual output torque Average values given for guidance for code 0 displacement after 100 hours of operation with HV46 hydraulic fluid at 50°C [122°F]. MS02 MSE02 The starting torque is taken to be approximately 85% of the first value for available pressure. For a precise calculation, consult your Poclain Hydraulics application engineer. 10 08/04/2009 POCLAIN HYDRAULICS MS hydrobases OPTIONS C M S 0 2 1 D 1 2 F 3 1 2 P 3 1 2 S 3 4 1 2 3 4 5 6 0 0 0 0 MS02 - MSE02 M S E 0 2 You can accumulate more than one optional part. Consult your Poclain Hydraulics sales engineer. 2 - S - 8 Installed speed sensor or predisposition A-A 2 S 8 MS05 - MSE05 MSE03 Designation T4 Speed sensor installed TR Speed sensor installed Predisposition for speed sensor Max. length Y = 19 Standard number of pulses per revolution = 40 Hydrobases with option 2 or S are provided with a plug and supplied with a sensor assembly kit. MS08 - MSE08 Look at the "Mobile Electronic" N° A01889D technical catalogue for the sensor specifications and its connection. To install the sensor, look at the ''Installation guide'' brochure No. 801478197L. MS11 - MSE11 7 - Diamond™ Special treatment of the motor core which considerably increases its strength, making the motor much more tolerant to temporary instances of the operating conditions being exceeded. H - High efficiency Reinforced piston sealing to improve volumetric efficiency. For a precise calculation, consult your Poclain Hydraulics application engineer. M - High speed Under certain conditions, an increase in the maximum speed of 30% above the values indicated in the table on page 2 is possible. For a precise calculation, consult your Poclain Hydraulics application engineer. 08/04/2009 11 MSE03 POCLAIN HYDRAULICS MS hydrobases CHARACTERISTICS Theoretical torque at 100 bar Cams with equal lobes cm³/tr [cu.in/rev.] cm³/tr [cu.in/rev.] 1 450 [27.4] 225 [13.7] Nm 716 Max.power at 1000 PSI [lb.ft] kW [HP] 2 250 [15.2] 795 preferred non-preferred kW [HP] kW [HP] [364] [404] tr/min[RPM] Max. pressure tr/min[RPM] bar [PSI] 155 22 [30] 500 [30.5] Max.speed 16.5 [22] 11 [15] 350 [5 076] 140 166 183 First displacement Second displacement 12 08/04/2009 POCLAIN HYDRAULICS MS hydrobases Dimensions for 1-displacement valving 18,3 kg [40 lb] MS02 - MSE02 VALVING SYSTEMS AND HYDROBASES 24 kg [53 lb] 0,40 L [24 cu.in] MS08 - MSE08 MS05 - MSE05 MSE03 0,30 L [18 cu.in] Cylinder block splines (as per standard NF E22-141) Dimension on 2 pins Module Z Y 40 [1,575] 1,667 22 33,446 [1,317] ØV 3,33 [0,131] ØV Y ØA MS11 - MSE11 ØA You are advised to have the installation validated by your Poclain Hydraulics application engineer before using the hydraulic unit in an application. We must provide you with a detailed plan of the interface for any hydraulic unit use, consult your Poclain Hydraulics sales engineer. 08/04/2009 13 POCLAIN HYDRAULICS MS hydrobases Dimensions for 2-displacement valving 17,3 kg [38 lb] 0,30 L [18 cu.in] Dimensions for Twin-Lock™ valving 17,3 kg [38 lb] 0,30 L [18 cu.in] 14 23,0 kg [51 lb] 0,40 L [24 cu.in] 23,0 kg [51 lb] 0,40 L [24 cu.in] 08/04/2009 POCLAIN HYDRAULICS MS hydrobases MS02 - MSE02 Chassis mountings MSE03 Take care over the immediate environment of the connections. ØM (1) 180,25 [7,10] ØU S Ra V 210 [8,27] 0,2 [0,008] 12,5μm [0,49μin] Class 2x5 M12 x 2 10,9 (*) 120 N.m [88,5 lb.ft] (1) +0,3 [ +0,012] +0,2 [ +0,008] MS11 - MSE11 MS08 - MSE08 MS05 - MSE05 * : Min. values for torque and load to be transmitted. 08/04/2009 15 POCLAIN HYDRAULICS MS hydrobases Hydraulic connections connections M S E 0 3 1 C 1 2 Old standards Standards A SAE J514 ISO 11 926-1 3 BSPP ISO 1 179-1 A SAE J514 ISO 11 926-1 A SAE J514 ISO 11 926-1 3 BSPP ISO 1 179-1 Max. pressures 3 D MS bar [PSI] 1 2 3 F 1 2 3 4 1 2 P Power supply Case drain R-L 7/8"-14 UNF Ø21 [1/2" dia.] R-A 7/8"-14 UNF R-A1-A2 7/8"-14 UNF Ø21 [1/2" dia.] 350 [5 076] 1, 2 9/16"-18 UNF Ø13 [1/4" dia.] 1, 2 9/16"-18 UNF 1, 2 9/16"-18 UNF Ø13 [1/4" dia.] 1 [15] 3 4 5 6 S 2nd displacement control Y 9/16"-18 UNF 30 [435] Control of parking break X 9/16"-18 UNF Ø13 [1/4" dia.] X 9/16"-18 UNF X 9/16"-18 UNF Ø13 [1/4" dia.] 30 [435] You are strongly advised to use the fluids specified in brochure “Installation guide” N° 801478197L. To find the connections’ tightening torques, see the brochure “Installation guide” N° 801478197L. Efficiency Overall efficiency Actual output torque Average values given for guidance for code 0 displacement after 100 hours of operation with HV46 hydraulic fluid at 50°C [122°F]. The starting torque is taken to be approximately 85% of the first value for available pressure. For a precise calculation, consult your Poclain Hydraulics application engineer. 16 08/04/2009 POCLAIN HYDRAULICS MS hydrobases OPTIONS C 1 D 1 2 F 3 1 M S E 0 3 2 P 3 1 2 S 3 4 1 2 3 4 5 6 MS02 - MSE02 0 0 0 0 You can accumulate more than one optional part. Consult your Poclain Hydraulics sales engineer. 2 - S - 8 Installed speed sensor or predisposition A-A MSE03 2 S 8 MS05 - MSE05 Designation T4 Speed sensor installed TR Speed sensor installed Predisposition for speed sensor Max. length Y = 19 Standard number of pulses per revolution = 40 MS08 - MSE08 Hydrobases with option 2 or S are provided with a plug and supplied with a sensor assembly kit. Look at the "Mobile Electronic" N° A01889D technical catalogue for the sensor specifications and its connection. MS11 - MSE11 To install the sensor, look at the ''Installation guide'' brochure No. 801478197L. 3 - Brake environmental cover without plug No plug or hole in the cover. (see figure opposite) 08/04/2009 17 POCLAIN HYDRAULICS MS hydrobases 7 - Diamond™ Special treatment of the motor core which considerably increases its strength, making the motor much more tolerant to temporary instances of the operating conditions being exceeded. H - High efficiency Reinforced piston sealing to improve volumetric efficiency. For a precise calculation, consult your Poclain Hydraulics application engineer. 18 08/04/2009 MS11 - MSE11 MS08 - MSE08 MS05 - MSE05 MSE03 MS02 - MSE02 POCLAIN HYDRAULICS 08/04/2009 MS hydrobases 19 MS05 - MSE05 POCLAIN HYDRAULICS CHARACTERISTICS Motor inertia Noise emissions Max.power Theoretical torque cm³/tr [cu.in/rev.] cm³/tr [cu.in/rev.] MS05 MSE05 MS05 MSE05 Cams with unequal lobes Cams with equal lobes 6 260 [15,9] 130 [7,9] at 100 bar at 1000 PSI Nm [lb.ft] 413 [210] 8 376 [22,9] 188 [11,5] 598 [304] 0 468 [28,5] 234 [14,3] 744 [378] = 0.03 kg.m² = 60 dBA kW [HP] preferred non-preferred kW [HP] kW [HP] Max. speed Max. pressure tr/min[RPM] bar [PSI] 265 250 29 [39] 19 [25] 15 [20] 240 1 514 [31,3] 257 [15,7] 817 [416] 220 2 560 [34,2] 280 [17,1] 890 [453] 200 265 [16,2] 843 [429] 200 312,5 [19,1] 994 [505] 190 8 530 [32,3] 0 625 [38,1] 29 [39] 19 [25] 15 [20] 1 688 [42,0] 344 [21,0] 1094 [556] 2 750 [45,7] 375 [22,9] 1193 [606] 160 3 820 [50,0] 410 [25,0] 1304 [663] 145 D 419 [25,6] 666 [339] 200 N 422 [25,7] 671 [341] 240 H 445 [27,1] 708 [360] 220 A 468 [28,5] 744 [378] 200 D 560 [34,2] 890 [453] 160 N 564 [34,4] 897 [456] H 595 [36,3] A 625 [38,1] 280 [17,1] 138 [8,4] 234 [14,3] 188 [11,5] 257 [15,7] 188 [11,5] 280 [17,1] 188 [11,5] 374 [22,8] 185 [11,3] 313 [19,1] 251 [15,3] 344 [21,0] 251 [15,3] 374 [22,8] 251 [15,3] 29 [39] 19 [25] 175 15 [20] 450 [6 527] 400 [5 802] 450 [6 527] 190 29 [39] 19 [25] 15 [20] 400 [5 802] 946 [481] 175 994 [505] 160 First displacement Second displacement * See option ’’M’’ for higher speed. 20 08/04/2009 POCLAIN HYDRAULICS C 1 M S 0 5 D 1 F 2 3 1 2 P 3 1 2 MS02 - MSE02 VALVING SYSTEMS AND HYDROBASES S 3 4 1 2 3 4 5 6 M S E 0 5 Dimensions for 1-displacement valving 23,7 kg [52 lb] 0,50 L [30 cu.in] 1 3 2 3 MSE03 2 1,00 L [60 cu.in] D D 1 31,7 kg [70 lb] 1 1 MS08 - MSE08 MS05 - MSE05 1 3 Cylinder block splines (as per standard NF E22-141) Dimension on 2 pins Module Z Y 50 [1,968] 1,667 28 43,446 [1,710] ØV 3,33 [0,131] ØV Y ØA MS11 - MSE11 ØA You are advised to have the installation validated by your Poclain Hydraulics application engineer before using the hydraulic unit in an application. We must provide you with a detailed plan of the interface for any hydraulic unit use, consult your Poclain Hydraulics sales engineer. 08/04/2009 21 Dimensions for other valving systems POCLAIN HYDRAULICS Dimensions for 2-displacement valving 27,6 kg [61 lb] 0,50 L [30 cu.in] 35,2 kg [77 lb] 1,00 L [60 cu.in] D 1 2 3 2 1 D D 1 2 1 3 2 3 2 3 2 2 mm [in] mm [in] 0 ØC Ø 224 [ 8,82dia.] - 0,2 0 - 22 0,078 0 Ø 216 [ 8,50 dia.] - 0,185 0 - 0,0073 08/04/2009 POCLAIN HYDRAULICS Dimensions for Twin-Lock™ valving 27,6 kg [61 lb] 0,50 L [30 cu.in] 1 3 2 3 MS02 - MSE02 2 1,00 L [60 cu.in] D D 1 35,2 kg [77 lb] 2 F [in] mm [in] 0 ØC Ø 224 [ 8,82dia.] - 0,2 0 - 0 Ø 216 [ 8,50 dia.] 0,078 Dimensions for 1-displacement valving with built-in exchange - 0,185 0 - 0,0073 23,7 kg [52 lb] 0,50 L [30 cu.in] 2 3 1 2 3 1 6 MS11 - MSE11 1 4 1,00 L [60 cu.in] D D 1 31,7 kg [70 lb] MS08 - MSE08 mm MS05 - MSE05 MSE03 2 E 08/04/2009 23 POCLAIN HYDRAULICS Dimensions for 2-displacement valving with add-on exchange 27,6 kg [61 lb] 35,2 kg [77 lb] 0,50 L [30 cu.in] 1,00 L [60 cu.in] D 1 2 3 2 4 Exchange When a coding request is made, you must specify information on the threshold of the selector and the valve. Selector spool Selector threshold bar [PSI] 8 [116] P bar [PSI] Opening pressure of selector bar [PSI] 9.9 ±1.2 [144 ±17] P2 P1 Fitted valve P1 bar [PSI] Q2 L/min [GPM] 13.5 [195] 14 [3.7] 18 [261] 15 [3.9] 21 [305] 16 [4.2] 25 [363] 22 [319] 24 P2 bar [PSI] 16 [232] Q2 Q L/min [GPM] 08/04/2009 POCLAIN HYDRAULICS MS02 - MSE02 Chassis mountings ØM ( 1) ØU S Class Ra V 200 [7,87] 265 [10,43] 2x4 M16 x 2 R 216 [8,50] 267 [10,51] 10 M16 x 2 R 224 [8,82] 265 [10,43] 200 [7,87] 265 [10,43] R 216 [8,50] 267 [10,51] 10 M16 x 2 R 224 [8,82] 265 [10,43] 2x4 M16 x 2 P P 0,2 [0,008] 12,5μm [0,49μin] 2x4 M16 x 2 2x4 M16 x 2 8,8 * 210 N.m [155 lb.ft] MS05 - MSE05 MS05 / MSE05 MSE03 Take care over the immediate environment of the connections. (1) +0,3 [ +0,012] +0,2 [ +0,008] MS08 - MSE08 * : Min. values for torque and load to be transmitted. MS11 - MSE11 See generic installation motors N°801478197L. 08/04/2009 25 POCLAIN HYDRAULICS Hydraulic connections connections M S 0 5 1 M S E 0 5 1 C Old standards 2 3 D 1 2 3 1 Standards 2 3 Power supply R-L ISO 11 926-1 1"1/16-12 UNF A SAE J514 3 BSPP ISO 1 179-1 8 NF E48 050 ISO 6 149-1 SAE J514 3 BSPP ISO 1 179-1 4 NF E48 050 ISO 9 974-1 1 2 3 4 5 6 S Case drain 2nd Control of displacement parking break control 1, 2 X 3/4"-16 UNF 9/16"-18 UNF Ø27 [3/4" dia.] Ø17 [3/8" dia.] Ø13 [1/4" dia.] M18x1.5 R-A M16x1.5 3/4"-16 UNF Ø27 [3/4" dia.] M27x2 R-A1 A2 Y X Ø17 [3/8" dia.] Ø13 [1/4" dia.] Ø13 [1/4" dia.] M16x1.5 M14x1.5 M14x1.5 1, 2 X ISO 11 926-1 1"1/16-12 UNF 3/4"-16 UNF 3/4"-16 UNF 9/16"-18 UNF A SAE J514 3 BSPP ISO 1 179-1 Ø27 [3/4" dia.] Ø21 [1/2" dia.] Ø17 [3/8" dia.] Ø13 [1/4" dia.] 4 NF E48 050 ISO 9 974-1 M27x2 M22x1.5 M16x1.5 M14x1.5 450 [6 527] 450 [6 527] 400 [5 802] 400 [5 802] MS MSE bar [PSI] XT 9/16"-18 UNF 9/16"-18 UNF ISO 9 974-1 Max. pressures Control of drum break M14x1.5 1, 2 ISO 11 926-1 1"1/16-12 UNF A 4 P F M10x1 1 [15] 30 [435] 30 [435] 120 [1 740] You are strongly advised to use the fluids specified in brochure “Installation guide” N° 801478197L. To find the connections’ tightening torques, see the brochure “Installation guide” N° 801478197L. 26 08/04/2009 POCLAIN HYDRAULICS Efficiency Overall efficiency Actual output torque MS02 - MSE02 Average values given for guidance for code 0 displacement after 100 hours of operation with HV46 hydraulic fluid at 50°C [122°F]. MSE03 MS05 MS05 - MSE05 MSE05 MS08 - MSE08 ^ MS11 - MSE11 The starting torque is taken to be approximately 85% of the first value for available pressure. For a precise calculation, consult your Poclain Hydraulics application engineer. 08/04/2009 27 POCLAIN HYDRAULICS OPTIONS C M S 0 5 1 D 1 2 F 3 1 2 P 3 1 2 S 3 4 1 2 3 4 5 6 0 0 0 0 M S E 0 5 You can accumulate more than one optional part. Consult your Poclain Hydraulics sales engineer. 2 - S - 8 Installed speed sensor or predisposition Designation T4 Speed sensor installed TR Speed sensor installed Predisposition for speed sensor A-A 2 S 8 Max. length Y = 20.7 Standard number of pulses per revolution = 53 Hydrobases with option 2 or S are provided with a plug and supplied with a sensor assembly kit. Look at the "Mobile Electronic" N° A01889D technical catalogue for the sensor specifications and its connection. To install the sensor, look at the ''Installation guide'' brochure No. 801478197L. 5 - Drainage Additional drain in the cover. 28 08/04/2009 POCLAIN HYDRAULICS 7 - Diamond™ Special treatment of the motor core which considerably increases its strength, making the motor much more tolerant to temporary instances of the operating conditions being exceeded. E - Reinforced sealing Reinforced seals and, for an unbraked motor, a rear reinforced plate (R02 - 8 mm thick, instead of 2 mm). M S 0 5 1 D 1 2 F 3 1 2 P 3 1 R 0 5 2 S 3 4 1 2 3 4 5 MS02 - MSE02 C 6 E MSE03 M S E 0 5 H - High efficiency Reinforced piston sealing to improve volumetric efficiency. For a precise calculation, consult your Poclain Hydraulics application engineer. MS05 - MSE05 M - High speed Under certain conditions, an increase in the maximum speed of 30% above the values indicated in the table on page 2 is possible. For a precise calculation, consult your Poclain Hydraulics application engineer. T - Soft Shift™ MS08 - MSE08 Progressive displacement change (cushioned slide-valve) MS11 - MSE11 Consult your Poclain Hydraulics sales engineer. 08/04/2009 29 MS08 - MSE08 POCLAIN HYDRAULICS MS hydrobases CHARACTERISTICS Motor inertia Noise emissions = 0.05 kg.m² = 60 dBA Max.power Theoretical torque MS08 MSE08 MS08 MSE08 Cams with unequal lobes Cams with equal lobes cm³/tr [cu.in/rev.] cm³/tr [cu.in/rev.] 6 8 9 0 1 2 0 1 2 467 627 702 780 857 934 1 043 1 146 1 248 [28,5] [38,2] [42,8] [47,6] [52,3] [57,0] [63,6] [69,9] [76,1] Q 623 [38,0] D 700 [42,7] A 780 [47,6] Q 833 [50,8] D 936 [57,1] A 1 043 [63,6] 234 314 351 390 429 467 522 573 624 390 233 467 233 467 313 522 312 624 312 624 418 [14,2] [19,1] [21,4] [23,8] [26,1] [28,5] [31,8] [34,9] [38,1] [23,8] [14,2] [28,5] [14,2] [28,5] [19,1] [31,8] [19,0] [38,1] [19,0] [38,1] [25,5] at 100 bar at 1000 PSI Nm [lb.ft] kW [HP] Max. speed preferred non-preferred kW [HP] kW [HP] Max. pressure tr/min[RPM] 743 997 1116 1240 1363 1485 1658 1822 1984 [378] [507] [568] [631] [693] [755] [843] [927] [1 009] 991 [504] 1113 [566] 1240 [631] 140 1324 [674] 125 1488 [757] 1658 [843] 41 [55] 27 [36] 21 [28] 41 [55] 27 [36] 21 [28] 210 210 185 170 155 140 130 110 105 bar [PSI] 450 [6 527] 400 [5 802] 170 41 [55] 41 [55] 27 [36] 27 [36] 21 [28] 21 [28] 140 105 450 [6 527] 400 [5 802] 105 First displacement Second displacement * See option ’’M’’ for higher speed. 30 08/04/2009 POCLAIN HYDRAULICS MS hydrobases VALVING SYSTEMS AND HYDROBASES 1 M S 0 8 D 1 2 F 3 1 2 P 3 1 2 S 3 4 1 2 3 4 5 6 MS02 - MSE02 C M S E 0 8 Dimensions for 1-displacement valving 34,4 kg [76 lb] 0,50 L [30 cu.in] 2 1,00 L [60 cu.in] D D 1 51,8 kg [114 lb] 1 3 2 3 1 1 MS05 - MSE05 MSE03 1 2 MS08 - MSE08 Cylinder block splines (as per standard NF E22-141) Dimension on 2 pins Z Y 60 [2,362] 2,5 24 69,580 [2,739] ØV 4,5 [0,177] ØV Y ØA MS11 - MSE11 ØA Module You are advised to have the installation validated by your Poclain Hydraulics application engineer before using the hydraulic unit in an application. We must provide you with a detailed plan of the interface for any hydraulic unit use, consult your Poclain Hydraulics sales engineer. 08/04/2009 31 Dimensions for other valving systems POCLAIN HYDRAULICS MS hydrobases Dimensions for one-piece valving single displacement 35 kg [77 lb] 0,50 L [30 cu.in] D 1 2 1 2 D F 3 1 2 3 A 0 8 1 2 F 3 1 1 1 2 3 A 0 8 Dimensions for 2-displacement valving 37,8 kg [83 lb] 0,50 L [30 cu.in] 2 2 2 32 1,00 L [60 cu.in] D D 1 54,7 kg [120 lb] 3 1 2 3 2 1 08/04/2009 POCLAIN HYDRAULICS MS hydrobases Dimensions for Twin-Lock™ valving 37,8 kg [83 lb] 54,7 kg [120 lb] 0,50 L [30 cu.in] D 2 3 1 2 3 MS02 - MSE02 D 1 1,00 L [60 cu.in] 2 D Dimensions for 1-displacement valving with built-in exchange D 1 2 3 1 2 0,50 L [30 cu.in] 3 1 2 1 4 1,00 L [60 cu.in] F D R 0 8 51,8 kg [114 lb] 3 1 2 3 R 0 8 MS11 - MSE11 MS08 - MSE08 1 5 F 34,4 kg [76 lb] MS05 - MSE05 MSE03 2 E 08/04/2009 33 POCLAIN HYDRAULICS MS hydrobases Exchange When a coding request is made, you must specify information on the threshold of the selector and the valve. Selector spool Selector threshold bar [PSI] 8 [116] P bar [PSI] Opening pressure of selector bar [PSI] 9.9 ±1.2 [144 ±17] P2 P1 Fitted valve P1 bar [PSI] Q2 L/min [GPM] 13.5 [195] 14 [3.7] 18 [261] 15 [3.9] 21 [305] 16 [4.2] 25 [363] 22 [319] P2 bar [PSI] 16 [232] Q2 Q L/min [GPM] Chassis mountings Take care over the immediate environment of the connections. Wheel motor Shaft motor ØM (1) ØU 253 [9,96] 300 [11,81] 224 [8,82] 300 [11,81] S Ra V 0,2 [0,008] 12,5μm [0,49μin] Class 2x 5 M16 x 2 8,8 * 210 N.m [155 lb.ft] (1) +0,3 [+0,012] +0,2 [+0,008] * : Min. values for torque and load to be transmitted. See generic installation motors N°801478197L. 34 08/04/2009 POCLAIN HYDRAULICS MS hydrobases Hydraulic connections MS02 - MSE02 connections M S 0 8 A 1 2 3 1 2 3 1 2 3 4 1 2 3 P F 4 5 6 S 2nd Control of displacement parking break control Old standards Standards Power supply Case drain SAE J514 ISO 11 926-1 R-L 1"1/16-12 UNF 1, 2 3/4"-16 UNF X 9/16"-18 UNF DN13 PN400 M18x1.5 M16x1.5 Ø17 Ø17 [3/8" dia.] [3/8" dia.] ISO 6 162 ISO 6 162 DIN 3 852 ISO 9 974-1 ISO 6 162 ISO 6 162 DN13 PN400 BSPP ISO 1 179-1 4 NF E48 050 ISO 9 974-1 M22x1.5 M18x1.5 M16x1.5 5 DIN 3 852 ISO 9 974-1 M27x2 M18x1.5 M16x1.5 8 NF E48 050 ISO 6 149-1 M22x1.5 M18x1.5 M16x1.5 R-A 1, 2 Y X A SAE J514 ISO 11 926-1 1"1/16-12 UNF 3/4"-16 UNF 9/16"-18 UNF 9/16"-18 UNF DN13 PN400 M18x1.5 M14x1.5 M16x1.5 M18x1.5 M14x1.5 M16x1.5 ISO 6 162 ISO 6 162 DIN 3 852 ISO 9 974-1 5 DIN 3 852 ISO 9 974-1 M27x2 R-A1-A2 1, 2 Y X A SAE J514 ISO 11 926-1 1"1/16-12 UNF 3/4"-16 UNF 9/16"-18 UNF 9/16"-18 UNF 3 BSPP ISO 1 179-1 5 DIN 3 852 ISO 9 974-1 1 Ø27 Ø17 Ø13 Ø13 [3/4" dia.] [3/8" dia.] [1/4" dia.] [1/4" dia.] M27x2 M18x1.5 M14x1.5 M16x1.5 MS MSE bar [PSI] Control of drum break XT M12x1.5 ISO 9 974-1 Max. pressures MSE03 2 D MS05 - MSE05 1 MS08 - MSE08 1 C M14x1.5 450 [6 527] 400 [5 802] 1 [15] 30 [435] 30 [435] 120 [1 740] MS11 - MSE11 M S E 0 8 You are strongly advised to use the fluids specified in brochure “Installation guide” N° 801478197L. To find the connections’ tightening torques, see the brochure “Installation guide” N° 801478197L. 08/04/2009 35 POCLAIN HYDRAULICS MS hydrobases Efficiency Overall efficiency Actual output torque Average values given for guidance for code 0 displacement after 100 hours of operation with HV46 hydraulic fluid at 50°C [122°F]. MS08 MSE08 The starting torque is taken to be approximately 85% of the first value for available pressure. For a precise calculation, consult your Poclain Hydraulics application engineer. 36 08/04/2009 POCLAIN HYDRAULICS MS hydrobases OPTIONS C M S 0 8 1 D 1 2 F 3 1 2 P 3 1 2 S 3 4 1 2 3 4 5 6 0 0 0 0 MS02 - MSE02 M S E 0 8 You can accumulate more than one optional part. Consult your Poclain Hydraulics sales engineer. 2 - S - 8 Installed speed sensor or predisposition A-A 2 S 8 MS05 - MSE05 MSE03 Designation T4 Speed sensor installed TR Speed sensor installed Predisposition for speed sensor Max. length Y = 21.1 Standard number of pulses per revolution = 60 Hydrobases with option 2 or S are provided with a plug and supplied with a sensor assembly kit. MS08 - MSE08 Look at the "Mobile Electronic" N° A01889D technical catalogue for the sensor specifications and its connection. MS11 - MSE11 To install the sensor, look at the ''Installation guide'' brochure No. 801478197L. 08/04/2009 37 POCLAIN HYDRAULICS MS hydrobases 5 - Drainage Fit an additional drain on the valving cover. A 102 [4.02] 7 - Diamond™ Special treatment of the motor core which considerably increases its strength, making the motor much more tolerant to temporary instances of the operating conditions being exceeded. M - High speed Under certain conditions, an increase in the maximum speed of 30% above the values indicated in the table on page 2 is possible. For a precise calculation, consult your Poclain Hydraulics application engineer. T - Soft Shift™ Progressive displacement change (cushioned slide-valve) Consult your Poclain Hydraulics sales engineer. 38 08/04/2009 MS11 - MSE11 MS08 - MSE08 MS05 - MSE05 MSE03 MS02 - MSE02 POCLAIN HYDRAULICS 08/04/2009 MS hydrobases 39 MS11 - MSE11 POCLAIN HYDRAULICS MS hydrobases CHARACTERISTICS Motor inertia 0.05 kg.m² Max.power Theoretical torque at 100 bar MS11 MSE11 MS11 Nm at 1000 PSI [lb.ft] kW [HP] preferred non-preferred kW [HP] kW [HP] Max. pressure tr/min[RPM] bar [PSI] 7 730 [44,5] 365 [22,3] 1 161 [590] 200 8 837 [51,0] 419 [25,5] 1 331 [677] 195 9 943 [57,5] 472 [28,8] 1 499 [762] 0 1 048 [63,9] 524 [32,0] 1 666 [847] 1 1 147 [70,0] 574 [35,0] 1 824 [927] 2 1 259 [76,8] 630 [38,4] 2 002 [1 018] 170 175 9 1 263 [77,0] 632 [38,5] 2 008 [1 021] 170 190 0 1 404 [85,6] 702 [42,8] 2 232 [1 135] 155 185 1 1 536 [93,7] 768 [46,8] 2 442 [1 242] 140 180 2 1 687 [102,9] 844 [51,4] 2 682 [1 364] 130 165 A 1 048 [63,9] 1 666 [847] 50 [67] 33 [44] 25 [34] 2 232 [1 135] 50 [67] 33 [44] 25 [34] 50 [67] 33 [44] 190 25 [34] 450 [6 527] 185 180 50 [67] 33 [44] 25 [34] 400 [5 802] 629 [38,4] 450 [6 527] 419 [25,6] MSE11 Cams with unequal lobes Cams with equal lobes cm³/tr [cu.in/rev.] cm³/tr [cu.in/rev.] Max. speed 843 [51,4] A 1 404 [85,6] 120 400 [5 802] 561 [34,2] First displacement Second displacement * See option ’’M’’ for higher speed. 40 08/04/2009 POCLAIN HYDRAULICS MS hydrobases VALVING SYSTEMS AND HYDROBASES D 1 M S 1 1 1 F 2 3 1 2 P 3 1 2 S 3 4 1 2 3 4 5 6 MS02 - MSE02 C M S E 1 1 Dimensions for 1-displacement valving 1 1 1 2 2 67,5 kg [148,5 lb] F 1 2 48,9 kg [107,6 lb] 72,4 kg [159,3 lb] 0,75 L [45 cu.in] 0,92 L [55 cu.in] D D 1 44 kg [97 lb] 1 3 2 3 1 1 MS05 - MSE05 MSE03 1 2 B C D MS08 - MSE08 F12 76,7 [3,02] Ø247 [9,72] 26 [1,02] Cylinder block splines (as per standard NF E22-141) ØA Module Z Y 75 [2,953] 2,5 28 65,169 [2,739] ØV 5 [0,197] MS11 - MSE11 ØV Dimension on 2 pins Y ØA You are advised to have the installation validated by your Poclain Hydraulics application engineer before using the hydraulic unit in an application. We must provide you with a detailed plan of the interface for any hydraulic unit use, consult your Poclain Hydraulics sales engineer. 08/04/2009 41 Dimensions for other valving systems POCLAIN HYDRAULICS MS hydrobases Dimensions for 2-displacement valving 2 44 kg [97 lb] 67,5 kg [148,5 lb] 2 2 48,9 kg [107,6 lb] 72,4 kg [159,3 lb] 0,75 L [45 cu.in] 0,92 L [55 cu.in] F 1 2 D D 1 2 1 1 3 2 3 2 1 2 2 Dimensions for Twin-Lock™ valving D 1 2 48,9 kg [107,6 lb] F 1 2 72,4 kg [159,3 lb] 0,75 L [45 cu.in] 0,92 L [55 cu.in] 3 2 E 42 08/04/2009 POCLAIN HYDRAULICS MS hydrobases Dimensions for 1-displacement valving with built-in exchange 67,5 kg [148,5 lb] 1 4 48,9 kg [107,6 lb] 72,4 kg [159,3 lb] 0,75 L [45 cu.in] 0,92 L [55 cu.in] F 1 2 3 1 2 3 MS02 - MSE02 2 44 kg [97 lb] D D 1 1 5 1 4 Dimensions for 2-displacement valving with built-in exchange 2 67,5 kg [148,5 lb] 1 4 48,9 kg [107,6 lb] 72,4 kg [159,3 lb] 0,75 L [45 cu.in] 0,92 L [55 cu.in] F 1 2 3 1 2 3 2 4 MS11 - MSE11 MS08 - MSE08 2 5 44 kg [97 lb] D D 1 1 5 MS05 - MSE05 MSE03 1 5 F12 B C D 08/04/2009 76,7 [3,02] Ø247 [9,72] 26 [1,02] 43 POCLAIN HYDRAULICS MS hydrobases Dimensions for 2-displacement valving or Twin-Lock™ valving D 1 2 48,9 kg [107,6 lb] F 1 2 72,4 kg [159,3 lb] 0,75 L [45 cu.in] 0,92 L [55 cu.in] 3 2 Q Exchange When a coding request is made, you must specify information on the threshold of the selector and the valve. Selector spool Selector threshold bar [PSI] 8 [116] P bar [PSI] Opening pressure of selector bar [PSI] 9.9 ±1.2 [144 ±17] P2 P1 Fitted valve P1 bar [PSI] Q2 L/min [GPM] 13.5 [195] 14 [3.7] 18 [261] 15 [3.9] 21 [305] 16 [4.2] 25 [363] 22 [319] 44 P2 bar [PSI] 16 [232] Q2 Q L/min [GPM] 08/04/2009 POCLAIN HYDRAULICS MS hydrobases MS02 - MSE02 Chassis mountings ØM ( 1) ØU Wheel motor 285 [11,22] 335 [13,19] Shaft motor 280 [11,02] 335 [13,19] S Ra V 0,2 [0,008] 12,5μm [0,49μin] * Class 2x4 4 x M20 8,8 MSE03 Take care over the immediate environment of the connections. 410 N.m [302 lb.ft] (1) +0,3 [+0,012] MS05 - MSE05 +0,2 [+0,008] MS11 - MSE11 MS08 - MSE08 * : Min. values for torque and load to be transmitted. 08/04/2009 45 POCLAIN HYDRAULICS MS hydrobases Hydraulic connections connections M S 1 1 1 M S E 1 1 1 2 C 3 1 D 2 3 1 2 3 4 1 2 3 P F 4 5 6 S DYNA+TM Old standards SA E J514 A 1 Standards IS O 11 9 2 6 - 1 ISO 6 162 IS O 6 16 2 DIN 3 852 IS O 9 9 7 4 - 1 Power supply Case drain 2nd Control of displacement parking control break X X XD 1" 1/16-12 UNF 3/4" -16 UNF 9/16"-18 UNF 3/4" -16 UNF 9/16"-18 UNF DN19 P N400 M 18x1.5 M 16x1.5 M 16x1.5 M 14x1.5 M 16x1.5 M 14x1.5 3/4" -16 UNF 9/16"-18 UNF Ø21 IS O 6 16 2 IS O 1 17 9 - 1 3 B SP P IS O 1 17 9 - 1 4 NF E48 050 IS O 9 9 7 4 - 1 M 27x2 M 18x1.5 M 16x1.5 5 DIN 3 852 IS O 9 9 7 4 - 1 M 33x2 M 18x1.5 M 16x1.5 DN19 P N400 3/4" -16 UNF 9/16"-18 UNF A ISO 6 162 IS O 6 16 2 IS O 11 9 2 6 - 1 SA E J514 IS O 11 9 2 6 - 1 ISO 6 162 1 DIN 3 852 IS O 6 16 2 IS O 6 16 2 B SP P IS O 1 17 9 - 1 3 B SP P IS O 1 17 9 - 1 4 NF E48 050 IS O 9 9 7 4 - 1 A 1 4 Ø17 [1/2" dia.] [3/8" dia.] Ø21 Ø17 [1/2" dia.] [3/4" dia.] XT [3/8" dia.] R -A 1, 2 Y X X XD 1" 1/16-12 UNF 3/4" -16 UNF 9/16"-18 UNF 9/16"-18 UNF 3/4" -16 UNF 9/16"-18 UNF DN13 P N400 M 18x1.5 M 16x1.5 M 16x1.5 M 16x1.5 M 14x1.5 IS O 9 9 7 4 - 1 ISO 6 162 2 DN19 P N400 Ø27 SA E J514 Control of service break 1, 2 B SP P 7 Control of parking break R -L ISO 6 162 2 Control of drum break Ø21 DN13 P N400 [1/2" dia.] Ø27 SA E J514 IS O 11 9 2 6 - 1 ISO 6 162 IS O 6 16 2 DIN 3 852 IS O 9 9 7 4 - 1 NF E48 050 IS O 9 9 7 4 - 1 Ø21 Ø17 Ø17 [3/8" dia.] [3/8" dia.] Ø17 Ø17 [3/4" dia.] [1/2" dia.] [3/8" dia.] [3/8" dia.] M 27x2 M 18x1.5 M 16x1.5 M 16x1.5 M 16x1.5 M 14x1.5 R -A 1 A2 1, 2 Y X X XD 1" 1/16-12 UNF 9/16"-18 UNF 3/4" -16 UNF 9/16"-18 UNF 9/16"-18 UNF 3/4" -16 UNF 9/16"-18 UNF DN13 P N400 M 27x2 M 18x1.5 M 16x1.5 M 16x1.5 M 16x1.5 M 14x1.5 M 18x1.5 M 16x1.5 M 16x1.5 M 16x1.5 M 14x1.5 M 27x2 M 27x2 M 22x1.5 M 10x1 IS O 9 9 7 4 - 1 M 14x1.5 Max. pressures MS M SE bar [P SI] 450 [6 527] 450 [6 527] 400 [5 802] 400 [5 802] 1 [15] 30 [435] 30 [435] 120 [1740] 30 [435] 120 [1740] You are strongly advised to use the fluids specified in brochure “Installation guide” N° 801478197L. To find the connections’ tightening torques, see the brochure “Installation guide” N° 801478197L. 46 08/04/2009 POCLAIN HYDRAULICS MS hydrobases Efficiency Overall efficiency Actual output torque MS02 - MSE02 Average values given for guidance for code 0 displacement after 100 hours of operation with HV46 hydraulic fluid at 50°C [122°F]. MSE03 MS11 MS08 - MSE08 MS05 - MSE05 MSE11 MS11 - MSE11 The starting torque is taken to be approximately 85% of the first value for available pressure. For a precise calculation, consult your Poclain Hydraulics application engineer. 08/04/2009 47 POCLAIN HYDRAULICS MS hydrobases OPTIONS C M S 1 1 1 D 1 2 F 3 1 2 P 3 1 2 S 3 4 1 2 3 4 5 6 0 0 0 0 M S E 1 1 You can accumulate more than one optional part. Consult your Poclain Hydraulics sales engineer. 2 - S - 8 Installed speed sensor or predisposition Designation T4 Speed sensor installed TR Speed sensor installed Predisposition for speed sensor A-A 2 S 8 Max. length Y = 20.9 Standard number of pulses per revolution = 56 Hydrobases with option 2 or S are provided with a plug and supplied with a sensor assembly kit. Look at the "Mobile Electronic" N° A01889D technical catalogue for the sensor specifications and its connection. To install the sensor, look at the ''Installation guide'' brochure No. 801478197L. 7 - Diamond™ Special treatment of the motor core which considerably increases its strength, making the motor much more tolerant to temporary instances of the operating conditions being exceeded. 48 08/04/2009 POCLAIN HYDRAULICS MS hydrobases E - Reinforced sealing Requires reinforced seals and, for an unbraked motor, a rear reinforced plate (R08 - 8 [0.314]thick, instead of 4 [0.157]). C M S 1 1 1 D 1 2 F 3 1 2 P 3 1 R 1 1 2 S 3 4 1 2 3 4 5 6 E MS02 - MSE02 M S E 1 1 H - High efficiency MSE03 Reinforced piston sealing to improve volumetric efficiency. For a precise calculation, consult your Poclain Hydraulics application engineer. M - High speed Under certain conditions, an increase in the maximum speed of 30% above the values indicated in the table on page 2 is possible. MS05 - MSE05 For a precise calculation, consult your Poclain Hydraulics application engineer. T - Soft Shift™ Progressive displacement change (cushioned slide-valve) MS11 - MSE11 MS08 - MSE08 Consult your Poclain Hydraulics sales engineer. 08/04/2009 49 MS hydrobases 50 POCLAIN HYDRAULICS 08/04/2009 MS11 - MSE11 MS08 - MSE08 MS05 - MSE05 MSE03 MS02 - MSE02 POCLAIN HYDRAULICS 08/04/2009 MS hydrobases 51 Thirteen subsidiaries and a worldwide network of more than 150 distributors and partners … 08/04/2009 A15761G A15762H A15763J A15764K A15765L Poclain Hydraulics reserves the right to make any modifications it deems necessary to the products described in this document without prior notification.The information contained in this document must be confirmed by Poclain Hydraulics before any order is submitted. Illustrations are not binding. The Poclain Hydraulics brand is the property of Poclain Hydraulics S.A.