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Abb Extra High Voltage Surge Arresters Up To 420kv

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High Voltage Surge Arresters Buyer´s Guide WWW.CABLEJOINTS.CO.UK THORNE & DERRICK UK TEL 0044 191 490 1547 FAX 0044 477 5371 117 977 Edition 46475.1, FAX 0044 977 5582 2007-04 WWW.THORNEANDDERRICK.CO.UK TEL 0044 ABB Surge Arresters — Buyer’s Guide Contents Table of contents Product Information Technical Information SECTION-PAGE Introduction A-2 Definitions B-1 Simplified selection procedure C-1 Design features - Porcelain-housed surge arresters, EXLIM D-1 Design features - Silicone polymer-housed surge arresters, PEXLIM E-1 The PEXLINK concept F-1 Quality control and testing G-1 Zinc oxide surge arresters with silicone polymer-housed insulator: PEXLIM R, IEC class 2 H-1 PEXLIM Q, IEC class 3 I-1 PEXLIM P, IEC class 4 J-1 HS PEXLIM P-T, IEC class 4 K-1 HS PEXLIM T-T, IEC class 5 L-1 Zinc oxide surge arresters with porcelain-housed insulator: EXLIM R, IEC class 2 M-1 EXLIM Q-E, IEC class 3 N-1 EXLIM Q-D, IEC class 3 O-1 EXLIM P, IEC class 4 P-1 EXLIM T, IEC class 5 Q-1 Accessories: Other A-1 Surge arrester monitor EXCOUNT-II R-1 Surge counter EXCOUNT-A S-1 Purchase order T-1 Index U-1 Customer notes U-3 Edition 5.1, 2007-04 ABB Surge Arresters — Buyer’s Guide Introduction Safe, secure and economic supply of electricity — with ABB surge arresters ABB surge arresters are the primary protection against atmospheric and switching overvoltages. They are generally connected in parallel with the equipment to be protected to divert the surge current. The active elements (ZnO-blocks) of ABB surge arresters are manufactured using a highly non-linear ceramic resistor material composed largely of zinc oxide mixed with other metal oxides and sintered together. Strong focus on quality at all stages, from raw material until finished product, ensure that ABB surge arresters survive the designed stresses with ease and with good margins. Different dimensions permit a large variety of standard arresters as well as clientspecific solutions as regards protection levels and energy capability. This Buyer’s Guide deals with high voltage surge arresters for standard AC applications. For other applications, such as series capacitors protetion, shunt capacitor protection or DC applications, contact your ABB sales representative. Product range Product family Arrester classification 1) Type Max. system voltage 2) Rated voltage 2) Um kVrms Ur kVrms Energy requirement/ Lightning intensity Mechanical strength 3) Nm PEXLIM — Silicone polymer-housed arresters Superior where low weight, reduced clearances, flexible mounting, non-fragility and additional personnel safety is required Major component for PEXLINKTM concept for transmission line protection. 10 kA, IEC class 2 PEXLIM R 24 - 170 18 - 144 Moderate 1 600 10 kA, IEC class 3 PEXLIM Q 52 - 420 42 - 360 High 4 000 20 kA, IEC class 4 PEXLIM P 52 - 420 42 - 360 Very high 4 000 HS PEXLIM - High strength silicone polymer-housed arresters. Specially suited to high seismic applications. 20 kA, IEC class 4 HS PEXLIM P 245 - 550 180 - 444 Very high 28 000 20 kA, IEC class 5 HS PEXLIM T 245 - 800 180 - 612 Very high 28 000 EXLIM — Porcelain-housed arrester 10 kA, IEC class 2 EXLIM R 52 - 170 42 - 168 Moderate 7 500 10 kA, IEC class 3 EXLIM Q-E 52 - 245 42 - 228 High 7 500 10 kA, IEC class 3 EXLIM Q-D 170 - 420 132 - 420 High 18 000 20 kA, IEC class 4 EXLIM P 52 - 550 42 - 444 Very high 18 000 20 kA, IEC class 5 EXLIM T 245 - 800 180 - 624 Very high 18 000 1) Arrester classification according to IEC 60099-4 (nominal discharge current, line discharge class). 2) Arresters with lower or higher voltages may be available on request for special applications. 3) Maximum permissible dynamic service load (MPDSL). ABB Surge Arresters — Buyer’s Guide Edition 5.1, 2007-04 A-2 Definitions Definitions Note: The standards referred to hereunder are the latest editions of IEC 60099-4 and ANSI/ IEEE C62.11 The maximum voltage between phases during normal service. ANSI (MCOV) ANSI lists the maximum continuous operating voltage (MCOV) for all arrester ratings used in a table. The value is used in all tests specified by ANSI. MCOV is less stringent as regards uneven voltage distribution in an arrester. Nominal discharge current (IEC) Temporary overvoltages (TOV) Maximum system voltage (Um) The peak value of the lightning current impulse which is used to classify the arrester. Lightning classifying current (ANSI/IEEE) The designated lightning current used to perform the classification tests. Rated voltage (Ur) An arrester fulfilling the IEC standard must withstand its rated voltage (Ur) for 10 s after being preheated to 60 °C and subjected to energy injection as defined in the standard. Thus, Ur shall equal at least the 10-second TOV capability of an arrester. Additionally, rated voltage is used as a reference parameter. Note! TOV capability of EXLIM and PEXLIM arresters exceeds the IEC requirements. Duty-cycle voltage rating (ANSI) The designated maximum permissible voltage between its terminals at which an arrester is designed to perform its duty cycle. Continuous operating voltage It is the maximum permissible r.m.s. power frequency voltage that may be applied continuously between the arrester terminals. This voltage is defined in different ways (verified by different test procedures) in IEC and ANSI. IEC (Uc) IEC gives the manufacturer the freedom to decide Uc. The value is verified in the operating duty test. Any uneven voltage distribution in the arrester shall be accounted for. B-1 Edition 5, 2004-10 Temporary overvoltages, as differentiated from surge overvoltages, are oscillatory power frequency overvoltages of relatively long duration (from a few cycles to hours). The most common form of TOV occurs on the healthy phases of a system during an earth-fault involving one or more phases. Other sources of TOV are loadrejection, energisation of unloaded lines etc. The TOV capability of the arresters is indicated with prior energy stress in the relevant catalogues. Residual voltage/ Discharge voltage This is the peak value of the voltage that appears between the terminals of an arrester during the passage of discharge current through it. Residual voltage depends on both the magnitude and the waveform of the discharge current. The voltage/current characteristics of the arresters are given in the relevant catalogues. Energy capability Standards do not explicitly define energy capability of an arrester. The only measure specified is the Line Discharge Class in IEC. Often, this is not enough information to compare different manufacturers and, therefore, ABB presents energy capability also in kJ/kV (Ur). This is done in 3 different ways: Two impulses as per IEC clause 8.5.5. This is the energy that the arrester is subjected to in the switching surge operating duty test (clause 8.5.5.) while remaining thermally stable thereafter against the specified TOV and Uc. ABB Surge Arresters — Buyer’s Guide Definitions Routine test energy This is the total energy that each individual block is subjected to in our production tests. Single-impulse energy This is the maximum permissible energy, which an arrester may be subjected to in one single impulse of 4 ms duration or longer and remain thermally stable against specified TOV and Uc. Note! Corresponding values based on Uc are obtained by multiplying the catalogue values by the ratio Ur/Uc. Short-circuit capability This is the ability of an arrester, in the event of an overload due to any reason, to conduct the resulting system short-circuit current without violent shattering which may damage nearby equipment or injure personnel. After such an operation, the arrester must be replaced. The system short-circuit current may be high or low depending on the system impedance and earthing conditions. Hence short-circuit capability is verified at different current levels. External insulation withstand strength It is the maximum value of the applied voltage (of a specified wave shape) which does not cause the flashover of an arrester. Unlike other equipment, arresters are designed to discharge internally and the voltage across the housing can never exceed the protective levels. Thus, the external insulation is self-protected if its withstand strength is higher than the protective levels corrected for installation altitude. The standards specify additional safety factors, exclusive of correction for altitude, as under: Note! The altitude correction factors are 13% per 1 000 m (IEC) and 10% per 1000 m (ANSI). All EXLIM and PEXLIM arresters fully comply with IEC and ANSI standards for installations up to 1 000 m, often with a large margin. Pollution performance IEC 60815 defines four levels of pollution (from light to very heavy) and stipulates the required creepage for porcelain housings as indicated in the table here. Pollution level Specific creepage in mm/kV (Um) Light (L) 16 Medium (M) 20 Heavy (H) 25 Very Heavy (V) 31 In the absence of similar standards for polymeric housings, the table also applies at present to such housings. The creepage distance is the length measured along the housing’s external profile and serves as a measure of the arrester performance in polluted environments with respect to the risk of external flashover. Since the mean diameter for all the standard arresters is less than 300 mm, the specific creepage distance is the same as the nominal creepage distance. • IEC: 15% for short impulses and 10% for long impulses (at sea level) • ANSI: 20% for short impulses and 15% for long impulses (at sea level) ABB Surge Arresters — Buyer’s Guide Edition 5.1, 2007-04 B-2 Definitions Definitions — Transmission Line Arresters Backflashover Occurs when lightning strikes the tower structure or overhead shield wire. The lightning discharge current, flowing through the tower and tower footing impedance, produces potential differences across the line insulation. If the line insulation strength is exceeded, flashover occurs i.e. a backflashover. Backflashover is most prevalent when tower footing impedance is high. Compact insulation lines Transmission lines with reduced clearances between phases and between phase and earth and with lower insulation level withstand than for normal lines for the same system voltage. Protection of phase conductors from direct lightning strokes; generally, by means of additional conductor(s) running on the top of the towers and grounded through the tower structures. Shielding angle The included angle, usually between 20 to 30 degrees, between shield wire and phase conductor. Shielding failure Occurs when lightning strikes a phase conductor of a line protected by overhead shield wires. TLA Transmission Line Arresters. Coupling factor is the ratio of included surge voltage on a parallel conductor to that on a struck conductor. This factor is determined from the geometric relationships between phase and ground (or protected phase conductors). A value often used for estimation purposes is 0.25. Tower footing impedance The impedance seen by a lightning surge flowing from the tower base to true ground. The risk for backflashover increases with increasing footing impedance. Travelling waves Energy capability The energy that a surge arrester can absorb, in one or more impulses, without damage and without loss of thermal stability. The capability is different for different types and duration of impulses. Isokeraunic level Number of annual thunderstorm days for a given region. B-3 Shielding Edition 5.1, 2007-04 Occur when lightning strikes a transmission line span and a high current surge is injected on to the struck conductor. The impulse voltage and current waves divide and propagate in both directions from the stroke terminal at a velocity of approximately 300 meters per microsecond with magnitudes determined by the stroke current and line surge impedance. ABB Surge Arresters — Buyer’s Guide Selection of arrester Simplified selection procedure The selection is carried out in two major steps: • Matching the electrical characteristics of the arresters to the system’s electrical demands • Matching the mechanical characteristics of the arresters to the system’s mechanical and environmental requirements. The final selection is reflected in the arrester type designation. System/arrester parameters Vocabulary Um Maximum system voltage Uc Continuous operating voltage Ups Switching impulse protective level Ur Rated voltage Upl Lightning impulse protective level Uws Switching impulse withstand level Uwl Lightning impulse withstand level TOV Temporary overvoltage T TOV strength factor ABB Surge Arresters — Buyer’s Guide k Earth fault factor Edition 5.1, 2007-04 C-1 Selection of arrester Flowchart for simplified selection of surge arresters C-2 Edition 5.1, 2007-04 ABB Surge Arresters — Buyer’s Guide Selection of arrester Matching the electrical characteristics Arrester rated voltage (Ur) For each system voltage, the tables ”Guaranteed protective data” show a range of Ur and maximum continuous operating voltages Uc, all of which are capable of withstanding the actual continuous operating voltage (Uca) with sufficient margin. Hence, the selection of Ur is only a function of the applied temporary overvoltages, TOV, (Utov), taking into account their amplitudes and duration. TOV are long-duration, mostly powerfrequency (p.f.) or nearly p.f. voltages, with or without harmonics, generated by system events. The arresters must withstand the heat energy generated by them. Most commonly, a single or two-phase earth fault leads to a TOV in the healthy phase(s) and also in the neutral of Yconnected transformers. Its amplitude is determined by the system earthing conditions and its duration by the faultclearance time. If the earth-fault factor, (k) = Utov/Uca, is 1.4 or less, the system is considered to be effectively earthed. Generally, this implies a solid connection of the neutral to the earth grid. All other forms of earthing via an impedance or a non-earthing of the neutral is considered as non-effective with k = 1.73 For effectively earthed systems, the faultclearance time is generally under 1 s but it can vary widely among different systems. The catalogues list the values of TOV capability for 1 and 10 s duration after a prior energy stress (as a conservative approach). For other durations or for specific TOV conditions, follow the procedure hereunder: • Consider each TOV separately. • From the TOV curves, read off the TOV strength factor (T) for the time corresponding to the fault-clearance time. • Utov/T gives the min. value of Ur for withstanding this TOV. Choose the next higher standard rating. • The final choice of Ur will be the highest of the Ur values obtained from the above calculations for each TOV. ABB Surge Arresters — Buyer’s Guide System Earthing Fault Duration System Voltage Um (kV) Min. Rated Voltage, Ur (kV) Effective Effective Non-effective ≤1s ≤1s ≤ 10 s ≤ 100 ≥ 123 ≤ 170 Non-effective Non-effective ≤2h >2h ≤ 170 ≤ 170 ≥ 0.8 x Um ≥ 0.72 x Um ≥ 0.91 x Um ≥ 0.93 x Um (EXLIM T) ≥ 1.11 x Um ≥ 1.25 x Um Table 1. The table gives a minimum value of the arrester rated voltage (Ur). In each case, choose the next higher standard rating as given in the catalogue. Note: Do not select a lower value of Ur than obtained as above unless the parameters are known more exactly; otherwise the arrester may be overstressed by TOV. Energy capability & line discharge class IEC classifies arresters by their nominal discharge current. For 10 and 20 kA arresters, they are also classified by energy capability expressed as line discharge class (2 to 5) verified in a long duration current test and a switching surge operating duty test. In the latter, the arrester is subjected to two impulses of a given amplitude and duration after which it must be thermally stable against Uc. The ”class” figure roughly gives the expected energy absorbed in kJ/kV (Ur) per impulse. As seen in Table 2, the ABB arresters are tested for a much higher energy absorption capability. Arrester Type EXLIM R PEXLIM R EXLIM Q PEXLIM Q EXLIM P PEXLIM P HS PEXLIM P EXLIM T HS PEXLIM T Line discharge class Energy capability (2 impulses) kJ/kV (Ur) Normal application range (Um) 2 2 3 3 4 4 4 5 5 5.0 5.1 7.8 7.8 10.8 12 10.5 15.4 15.4 ≤ 170 kV ≤ 170 kV 170 - 420 kV 170 - 420 kV 362 - 550 kV 362 - 550 kV 362 - 550 kV 420 - 800 kV 420 - 800 kV Table 2. Energy capability of ABB arresters: The normal application range is only a guide. Arresters for higher class may be required depending on the specific parameters. Edition 5.1, 2007-04 C-3 Selection of arrester Matching the electrical characteristics Though the energy capability is mentioned in a different manner in ANSI, the normal range of application as above applies even for ANSI systems. For specific and special cases, e.g. capacitor banks, it may be necessary to calculate the energy capability as shown in the IEC 60099-5 and other guides. Protection levels (Upl and Ups) For insulation co-ordination purposes, consider the lightning impulse protection level (Upl) at 10 kA for Um ≤ 362 kV and at 20 kA for higher voltages. Similarly, the switching impulse protection levels (Ups) for co-ordination purposes range from 0.5 kA (for Um ≤ 170 kV) to 2 kA (for Um ≥ 362 kV). The values can be read-off from the catalogue tables or easily computed from Table 3. In the latter case, they must be rounded upwards. Arrester Type Nom. Discharge current (In) Upl/Ur at 10 kAp Upl/Ur at 20 kAp Ups/Ur EXLIM R 10 2.590 2.060 at 0.5 kAp PEXLIM R 10 2.590 2.060 at 0.5 kAp EXLIM Q 10 2.350 1.981 at 1.0 kAp PEXLIM Q 10 2.350 EXLIM P 20 2.275 2.5 2.020 at 2.0 kAp PEXLIM P 20 2.275 2.5 2.020 at 2.0 kAp HS PEXLIM P 20 2.275 2.5 2.020 at 2.0kAp EXLIM T 20 2.200 2.4 1.976 at 2.0 kAp 1.981 at 1.0 kAp Table 3. Upl and Ups ratios for ABB arresters Protection margins Protection margins (in %), calculated at co-ordinating impulse currents as per Table 3, are defined as follows: • Margin for lightning impulses = ((Uwl/Upl)-1) x 100, where Uwl is the external insulation withstand of the equipment against lightning impulses. • Margin for switching impulses = ((Uws/ Ups)-1) x 100 where Uws is the external insulation withstand of the equipment for switching impulses. C-4 Edition 5.1, 2007-04 Note! ANSI standards refer to Uwl as BIL and Uws as BSL. Margins are normally excellent due to the low Upl, Ups and also that most equipment at present have a high Uwl and Uws. However, depending on the electrical distance between the arrester and the protected equipment, the Upl margin is reduced and thus arresters fail to protect equipment that is not in the close vicinity of the arresters (i.e. within their protection zone). The flexible erection alternatives for PEXLIM arresters may be of benefit in reducing the distance effects. Additional line-entrance arresters may help too. For more detailed information regarding this, please refer to publications PTHVP/A 2310E and PTHVP/A 2120en. Note! The ”distance effect” reduction does not apply to Ups margin since the front-time of a switching surge impulse is longer. It is recommended that the protection margins (after taking into account the ”distance effect”) should be of the order of 20% or more to account for uncertainties and possible reduction in the withstand values of the protected equipment with age. Should the selected arrester type not give the desired protection margins, the selection should be changed to an arrester of a higher line discharge class, which automatically leads to lower Upl. Note! Do NOT use a lower-than selected (Ur) to attempt improve the margins, as this may lead to unacceptably low TOV capability. As an additional assistance in selection, please refer to the simplified flow chart at the beginning of this chapter. ABB Surge Arresters — Buyer’s Guide Selection of arrester Matching the mechanical characteristics The varistor column must be suitably housed to withstand long-term effects of the system loading and the environmental stresses. External creepage distance IEC 60815 defines the minimum creepage distances for different environmental conditions. Select the housing to give the desired creepage - the same as for the other equipment in the same location. If the creepage demand exceeds 31 mm/kV, please refer to ABB for a special design. to reduce the static loading. Suspending PEXLIM arresters further reduces the static terminal loading and allows PEXLIM arresters to also be chosen for higher voltages without mechanical problems. For short arresters, the mechanical strength of PEXLIM approximately equals that for EXLIM. For longer arresters, the lower mechanical strength of PEXLIM arresters can be compensated by using suspended or under-hung erection or by special bracing for upright erection. For details, refer to publication PTHVP/A 2120en. Mechanical test of silicone-housed arrester PEXLIM P. PEXLIM arresters, having a highly hydrophobic housing, are better suited for extremely polluted areas than EXLIM arresters and a lower creepage may be justified in many cases. Mechanical strength The maximum useable static and permissible cantilever loading is shown in the relevant catalogues and summarised in Table 4. Since arresters do not carry any large continuous current, they should be provided with lighter leads and clamps ABB Surge Arresters — Buyer’s Guide Arrester type Cantilever strength (Nm) MPDSL PSSL DPSSL 7 500 18 000 7 500 18 000 18 000 1 600 4 000 4 000 28 000 28 000 3 000 7 200 3 000 7 200 7 200 n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. 1 000 2 500 2 500 19 000 19 000 EXLIM R-C EXLIM Q-D EXLIM Q-E EXLIM P-G EXLIM T-B PEXLIM R-Y PEXLIM Q-X PEXLIM P-X HS PEXLIM P HS PEXLIM T Table 4. Permissible strength loading for ABB arresters Edition 5.1, 2007-04 MPDSL - Maximum permissible dynamic service load. PSSL - Permissible static service load (for PEXLIM arresters this is a declared value based on cyclic loading). DPSSL - Declared permissible static service load. C-5 Selection of arrester Simplified selection procedure Neutral-ground arresters For neutral-ground arresters the recommended rated voltage is approximately the maximum system voltage divided by √3. The recommended neutral-ground arresters in the relevant sections are calculated for unearthed systems with relatively long fault duration. The electrical characteristics are identical to standard catalogue arresters with the corresponding rated voltage. For such arresters, Uc is zero and they are not subject to any voltage stress during normal service conditions. The neutral-ground arresters should preferably be of the same type as the phase-ground arresters. For resonantearthed systems with long radial lines special considerations must be taken. A higher rated voltage (20% to 40%) than listed may be necessary. Type designation The type designation itself gives detailed information of the arrester and its application. See the figure below. As standard, the arresters are meant for upright vertical erection. For under-hung erection, when desired, the type designation is completed by letter ”H” after system voltage (Um). For other angular erection, please inform us at order. For non-standard arresters, the type designation will have additional letters for example: E M P Non-standard electrical data Non-standard mechanical data Parallel metal-oxide columns Block-type Ur Internal code For under-hung arresters, letter ”H” to be added here. Um PEXLIM Q192-XV245 (H) (L) Arrester family Pollution level according to IEC 60815. Neutral-ground arresters have an ”N” here. C-6 For transmission line surge arresters, letter ”L” to be added here. Edition 5.1, 2007-04 Special applications Please consult your nearest ABB representative for help in selection of arresters for special applications such as protection of shunt or series capacitor banks, cables and cable-aerial junctions, rotating machines, traction systems, overhead lines, HVDC etc. or for non-standard arrester ratings. Ordering data for arresters The following information, at a minimum, is required with your order: • Quantity and type designation • Rated voltage • Type of line terminal • Type of earth terminal • Type of surge counter, if any • Type of insulating base, if any. (Insulating base is required if surge counter and/or leakage current measurements are desired. One base is required for each arrester). Ordering example Below is a typical example of an order with three PEXLIM arresters and its accessories. 3 pcs. PEXLIM Q192-XV245 Rated voltage 192 kV Line terminal type 1HSA 410 000-L Earth terminal type 1HSA 420 000-A 3 pcs. Insulating base type 1HSA 430 000-A 3 pcs. Surge counter type EXCOUNT-A Note! We recommend that the order form, in section T-1, be filled-in and attached to your order to ensure inclusion of all the important parameters and commercial conditions. ABB Surge Arresters — Buyer’s Guide Selection of arrester Simple selection example Substation data: Maximum system voltage: Arrester location: System earthing: System fault clearance time: Creepage distance: 145 kV Phase-ground Effective 1s 3 000 mm 1 Ur0 = 0.72xUm (according to table 1) = 0.72x145 = 104.4 kVrms. Select the next higher standard Ur (see ”Guaranteed protective data”), i.e. 108 kVrms. 2 According to table 2, a common choice selection for 145 kVrms would be a line discharge class 2 arrester, i.e. PEXLIM R. This arrester has a Upl/Ur of 2.59, i.e. Upl of 280 kVpeak at 10 kA (according to table 3). With a Uwl of 550 kVpeak this would give a protective margin of (550/280-1)x100 = 96 %. 3 This margin appears to be excellent but it must be noted that depending on distance effect and possible insulation ageing, the margin is reduced to only ABB Surge Arresters — Buyer’s Guide 10% to 15% after taking distance effect into account and depending on the chosen impulse steepness and amplitude. Thus, it is very important that the arrester is installed as close as possible to the protected object. 4 If the margin is considered insufficient, choose a class 3 arrester, e.g. PEXLIM Q with the same rated voltage 108 kV. 5 With a required creepage distance of 3 000 mm, i.e. 20.7 mm/kV, YH145 (XH145 for PEXLIM Q) housing should be selected. 6 The type designation of the selected arrester will then be: PEXLIM R108-YH145 (or PEXLIM Q108-XH145) Edition 5.1, 2007-04 C-7 Design Porcelain-housed arrester Design features - Porcelain-housed arresters, EXLIM The design is based on successful experience of over 65 years, first as gapped SiC arresters, in all climates and conditions all over the world. EXLIM arresters live up to their name: EXcellent voltage LIMiters. The design is robust and well-matched with the other apparatus in substations. Each arrester is built up of one or more units. Each unit is a porcelain housing containing a single column of ZnO blocks, all individually extensively routine-tested during manufacture, dispersed with the necessary spacers as determined by the electrical design for the arrester. It is necessary, therefore, that the units are series-connected at site in the pre-determined order as marked on the units. Consult the installation instructions supplied with each arrester. Longer arresters often require (and are supplied with) external grading rings to maintain a uniform and acceptable voltage stress along their length. Operation of such arresters without the grading rings, therefore, may lead to failure and invalidates our guarantees/warranties. The standard porcelain colour is brown but grey porcelain is supplied on request. Seaworthy packing of the arresters is standard. Sealing and pressure-relief function 1 Porcelain insulator 6 Sealing cover 2 Venting duct 7 Sealing ring 3 Spring 8 Indication plates 4 Desiccant bag 9 ZnO-blocks 5 Copper sheet 10 Flange cover D-1 Edition 5.1, 2007-04 The flanges are cemented to the porcelain and enclose also the sealing arrangement. Please see the figures herein. For satisfactory performance, it is important that the units are hermetically sealed for the lifetime of the arresters. The sealing arrangement at each end of each unit consists of a pre-stressed stainless steel plate with a rubber gasket. This plate exerts a continuous pressure on the gasket against the surface of the insulator and ensures effective sealing even if the gasket ”sets” due to ageing. It also serves to fix the column of the blocks in the longitudinal direction by means of springs. The sealing is verified for each unit after manufacture in routine tests. The sealing plate is designed to act also as an over-pressure relief system. Should the arrester be stressed in excess of its design capability, an internal arc is established. The ionised gases cause rapid increase in the internal pressure, which in turn causes the sealing plate to flap open ABB Surge Arresters — Buyer’s Guide Porcelain-housed arrester and the ionised gases to flow out through the venting ducts. Since the ducts at the two ends are directed towards each other, this results in an external arc; thus relieving the internal pressure and preventing a violent shattering of the insulator. Mechanical Strength The mechanical strength of the housing, i.e. maximum permissible dynamic service load (MPDSL), is defined in accordance with IEC 60099-4. Thus the fracture moment is generally 120% of the specified figure. The insulating base (when supplied) matches the strength of the housing. The permissible static service load (PSSL) i.e. continuous moment should be limited to 40% of the MPDSL in accordance with IEC 60099-4. Arresters with mechanical strength higher than listed are quoted on request. Design any special tools or instruments. Properly chosen and installed arresters are practically maintenance-free for their lifetime and do not need any monitoring. However, if such monitoring is demanded, it is easily performed online by using the EXCOUNT-II with it’s built-in features for correctly measuring the resistive leakage current. Mechanical loading Horizontal (cantilever) load The maximum permissible continuous horizontal load is calculated as the maximum continuous (static) moment divided by the distance between the base of the arrester and the centre of the terminal load. The continuous current through an arrester is of the order of a few mA. Hence, using a lighter terminal clamp and/or connecting the arrester by a lighter tee-off considerably reduces the demand for mechanical strength. Installation, maintenance and monitoring Standard EXLIM arresters are intended for vertical, upright erection on a structure and require no bracing. Special EXLIM arresters for suspension, inverted mounting or other angular erection are available on request. EXLIM arresters are easy to install following the instructions packed with each arrester. Installation does not need ABB Surge Arresters — Buyer’s Guide Cutaway view of a typical EXLIM unit showing the internal arrangements designed to minimise partial discharge. Edition 5.1, 2007-04 D-2 Design Silicone-housed arrester Design features - Polymer-housed arresters, PEXLIM PEXLIM arresters, using the same ZnO blocks as the EXLIM arresters, match their electrical performance. Silicone as outer insulation material has been used for over 30 years with good results and has been chosen by ABB for arresters as well. It confers the additional benefits of low weight, improved pollution performance, increased personnel safety and flexibility in erection. Two basic designs The PEXLIM family of ABB silicone-housed arresters comes in two different designs: High strength (HS) PEXLIM tube design. Moulded PEXLIM design 1 2 3 4 5 6 7 8 E-1 Protective winding Silicone rubber insulator Base Line terminal Top yoke ZnO-blocks Fibreglass loop Bottom yoke Edition 5.1, 2007-04 1 2 3 4 5 6 7 8 Sealing cover Silicone rubber insulator Fibreglass tube Line terminal Spacers ZnO-blocks Spring Venting duct ABB Surge Arresters — Buyer’s Guide Silicone-housed arrester Design Moulded PEXLIM design Design Highlights Each arrester is built-up of one or more units, which in turn may be made up of one or more modules. Each module contains a single column of ZnO-blocks, that are extensively individually routinetested during manufacture, dispersed with the necessary spacers as determined by the electrical design for the arrester. The modules are standardised into different sizes based on electrical, mechanical and process considerations. ABB employs a unique patented design to enclose the ZnO blocks of each module under axial pre-compression in a cage formed of fibreglass reinforced loops fixed between two yokes which also serve as electrodes. An aramide fibre is wound over the loops resulting in an open cage design for the module. This results in high mechanical strength and excellent short-circuit performance. See the figures hereunder. Each module is then passed through a computer-controlled cleaning and priming process. The module is then loaded in a highly automated vulcanising press and silicone injected at a high pressure and temperature (HTV process) to completely bond to the active parts, leaving no internal voids or air spaces. Individual modules are thereafter assembled into units and routine tested before packing and dispatch. For satisfactory performance, it is important that the units are hermetically sealed for the lifetime of the arresters. The HTV moulding process under vacuum ensures this by bonding along the entire length from electrode to electrode. There is no air or any gas entrapped between the active parts and the housing. Hence, gaskets or sealing rings are not required. Should the arrester be electrically stressed in excess of its design capability, an internal arc will be established. Due to the open cage design, it will easily burn through the soft silicone material, ABB Surge Arresters — Buyer’s Guide permitting the resultant gases to escape quickly and directly. At the same time, the aramide fibres prevent the explosive expulsion of the internal components. Hence, special pressure-relief vents are not required for this design. The fail-safe short-circuit capability is verified in shortcircuit tests in accordance with IEC. Cutaway view of a typical PEXLIM module showing the internal arrangements and the opencage construction designed to improve both mechanical strength and personnel safety. Edition 5.1, 2007-04 E-2 Design Silicone-housed arrester High strength (HS) PEXLIM tube design In special cases with very high demands for mechanical strength, the moulded design may not provide the optimal solution (particularly at system voltages above 420kV). Instead, what is required is a mix between the features of the standard EXLIM and the moulded PEXLIM designs. The HS (High strength) PEXLIM tube design provides this by offering comparable mechanical strength to EXLIM arresters, but with much less mass. The seismic and pollution performance is in line with the moulded PEXLIM arresters and thus superior to conventional porcelain designs. Design highlights The basic concept is the replacement of the porcelain housing used with EXLIM arresters by a fibreglass tube housing onto which the silicone sheds are vulcanised. The metal flanges are integrated onto the tube prior to the vulcanising process. The internal arrangement and the pressure-relief devices are similar to those for EXLIM arresters. For satisfactory performance, it is important that the units are hermetically sealed for the lifetime of the arresters. The sealing arrangement at each end of each unit is shown in the figure hereunder and consists of a pre-stressed stainless steel plate with a rubber gasket. This plate exerts a continuous pressure on the gasket against the inner surface of the flanges and ensures effective sealing even if the gasket “sets” due to ageing. It also serves to fix the column of the blocks in the longitudinal direction by means of heavy spring washers. To maintain the interior free of any humidity, the unit is evacuated after the sealing plate and gaskets are fitted and then filled with dry air at low dew point. Additionally, a small bag of a desiccant is placed in each unit during assembly. Sealing is verified for each unit after manufacture during routine tests. E-3 Edition 5.1, 2007-04 The sealing plate is designed to also act as an over-pressure relief system. Should the arrester be electrically stressed in excess of its design capability, an internal arc is established. The ionised gases cause a rapid increase in the internal pressure, which in turn causes the sealing plate to flap open and the ionised gases to flow out through the venting ducts. Since the ducts at the two ends are directed towards each other, this results in an external arc; thus relieving the internal pressure and preventing a violent shattering of the insulator. The successful operation of the pressure-relief device is verified in short-circuit tests in accordance with IEC. Cutaway view of a typical HS PEXLIM unit showing the internal arrangements. ABB Surge Arresters — Buyer’s Guide Silicone-housed arrester Design Silicone as an Insulator All PEXLIM arresters utilise silicone for the external insulation. Silicone rubber is highly hydrophobic and resistant to UV radiation and has been shown to be the best insulation (compared to both porcelain and other polymers) based on world wide independent laboratory and field tests. ABB uses special fillers to enhance these properties as well as giving it high pollution resistance, tracking resistance and fire-extinguishing features. The silicone housing is available only in grey colour. For additional information, please refer to publication PTHVP/A 2120en. Mechanical Strength Present standards lack suitable definitions and tests regarding the mechanical strength of composite polymeric material. A “damage limit” has nevertheless been defined in IEC60099-4 as the lowest value of force perpendicular to the longitudinal axis leading to mechanical failure. Similarly, the “maximum permissible dynamic service load” (MPDSL) is the greatest dynamic force allowed to be applied during service without causing any mechanical damage to the arrester. All PEXLIM designs exhibit very high strength under tensile or compression loading; hence it is the cantilever loading that is of interest. To be applicable to different arrester lengths, the loading is given in terms of bending moment in this guide. Furthermore, since standard multiunit PEXLIM arresters are built with units of equal strength, the bending moment at the base of the arrester is the only figure of interest. Due to their flexible construction, PEXLIM arresters may exhibit a visible deflection at the line-end of the arrester under maximum loading. Such deflection is limited by our declared value for permissible static service load (DPSSL) given in Table 4. This maximum recommended continuous loading ensures that the electrical and/or mechanical functions ABB Surge Arresters — Buyer’s Guide of the arrester are not impaired in any way, even during long-term cyclic loading. This value is comparable with the permissible static service load for porcelain arresters (PSSL). If the permissible bending moment for a certain arrester appears insufficient for a given loading, consider one of the following methods to reduce the loading demand. • Use lighter terminal clamps and/or lighter tee-offs for arresters. In contrast to the current capability (and thus the size of clamps and conductors) required for other substation equipment, the continuous current through an arrester is of the order of only a few mA. Hence, using lighter terminal clamp and/or connecting the arresters by lighter teeoffs considerably reduce the demand for mechanical strength.  Use another erection alternative (suspension, under-hung, etc). Since PEXLIM arresters are very light compared to equivalent porcelain-housed arresters, they permit innovative erection alternatives, which could further reduce the bending moment demands; particularly in the case of the moulded design PEXLIM. Refer publication PTHVP/A 2120en. This in turn can lead to the additional benefit of lighter structures with subsequent reduced costs, or even the complete elimination of the need for a separate structure at all. Pedestal-mounted long arresters with mechanical strength higher than listed may be quoted on request. The line terminal and the insulating base (when supplied) match or exceed the strength of the arrester housing. Edition 5.1, 2007-04 E-4 Design Silicone-housed arrester Installation, maintenance and monitoring Standard PEXLIM arresters are intended for vertical, upright erection on a structure and require no bracing. Special PEXLIM arresters for suspension, inverted mounting or other angular erection are available on request. There are two standard ranges of the moulded design PEXLIM arresters for the following erection alternatives: • Vertical & upright erection mounted on a structure or suspended by the line terminal from a conductor. Such arresters may also be used for “positive” angular erection (above horizontal). • Vertical and inverted erection for mounting under a structure, e.g. a gantry. Such arresters may also be used for “negative” angular erection (below horizontal). All PEXLIM arresters are easy to install following the instructions packed with each arrester. Installation does not need any E-5 Edition 5.1, 2007-04 special tools or instruments. The units of multiple-unit arresters must be series-connected at site in a predetermined order as marked on the units and explained in the instructions that are packed in each case. An incorrect assembly may lead to failure and invalidates our warranty. The design of long arresters often requires external grading rings to maintain a uniform and acceptable voltage stress along their length. Such rings are included in the delivery of arresters. Installation or operation of such arresters without these grading rings may lead to failure and invalidates our warranty. Properly chosen and installed arresters are practically maintenance-free for their lifetime and do not need any monitoring. However, if such monitoring is demanded, it is easily performed online by using the EXCOUNT-II with it’s built-in features for correctly measuring the resistive leakage current. More information is available in the chapter dealing with this counter. ABB Surge Arresters — Buyer’s Guide Transmission line surge arresters PEXLINK The PEXLINK concept Both large and small public/private utility owners of transmission systems face a sharpened competitive situation which demands increased availability and reliability of the systems. Consumers have become more demanding as their processes are dependent on constant and reliable energy supply of good quality. Improvement in the reliability and availability of a transmission system can be obtained in one or more of the following ways: 1. Duplication of the system (more than one line). This is a very expensive method and often impractical. 2. Increased insulation withstand. It can both be expensive and create other problems such as the need for increased insulation of station equipment. 3. Improved footing impedance. Often difficult and expensive, specially in hilly terrain. 4. Shield wires. If the provision was not in the original tower design, it can be expensive to retrofit such shielding. It helps eliminate a large number of interruptions but it is not enough to obtain the now-demaded degree of reliability 5. Protection of line insulation by surge arresters Picture shows a TLA for 145 kV, comprising standard components including PEXLIM arrester and EXCOUNT-II monitor. In many countries, it has also been increasingly difficult to obtain permission to build new lines of normal dimensions. Hence, new lines under construction may mostly be ”compact-insulation” lines. This, in turn, requires optimal control of overvoltages caused by lightning or switching events. Surge arresters installed along the line or at a few selected critical towers, in this case, may be an attractive solution or a complement to other means. ABB Surge Arresters — Buyer’s Guide Surge arresters connected in parallel with them at selected towers. In this application usually the term line arresters is used. Protection using polymer-housed arresters (ABB type PEXLIM) along with additional accessories for fixing the arresters across the insulators and providing automatic disconnection of the arresters in the event of their being overstressed is called the PEXLINK concept. This method is simple, cost-effective and, in many cases, an attractive alternative to the methods mentioned above. More information on internet Visit www.abb.com/arrestersonline for viewing the PEXLINK video. Edition 5.1, 2007-04 F-1 PEXLINK Transmission line surge arresters ABB´s protection philosophy ABB’s philosophy is to provide protection for line insulation at selected locations by using standard available components. The main item is the gapless silicone polymer-housed arrester, PEXLIM, with metal-oxide (MO) active elements. Such arresters have been used for many years for protection of equipment in substations and hence their protective performance is well-known. late the arrester stresses at each of the chosen locations. The design permits installation using standard transmission-line hardware normally available locally. The design also permits mounting at different angles based on tower geometry and conductor spacing. If very high availability is desired, a very large number of locations may have to be protected, mainly due to the unpredictable nature of lightning. In such a case it The low weight permits installation on existing structures and the polymer housing gives increased safety of the line equipment as well as people and animals which may be in the vicinity of the lines during overstress conditions. With regard to lightning energy, line arresters are exposed to more severe conditions than arresters placed in substations. The latter are benefited by the reduction of surge steepness due to line corona effect and reduction in surge amplitude as the lightning current finds parallel paths through shielding wires, flashover and parallel lines. Thus, it is necessary to ensure that the MO blocks of the TLA are not under-dimensioned from energy and current point-of-view. A computer program is used to determine the optimum number of locations (generally where the footing impedance is high) and to calcu- may not be economically justified to select arresters with ”sufficient energy capability” and instead a higher failure rate may be acceptable. To ensure quick, safe, automatic and controlled disconnection of a failed arrester, ABB uses a special disconnecting device with a suitable link, often in the earthing circuit of the arresters. The earth lead is designed to withstand the short-circuit currents and the disconnecting device is tested to ensure no false operations. Thus, at a failure, the tripped line does not have to be lockedout and attended to immediately. By moulding the silicone polymer housing on the active MO elements directly, internal atmosphere is eliminated and with it the risk of ingress of moisture which in the past has been established as the major cause of arrester failures in service. TLAs, including line discharge class 3 PEXLIM Q arresters and disconnecting devices on earth leads, erected on ESKOM 300 kV system in South Africa. F-2 Edition 5.1, 2007-04 ABB Surge Arresters — Buyer’s Guide Transmission line surge arresters PEXLINK Application Increased line availability By locating the PEXLINK on sections of lines with high footing impedance towers and one additional low footing-impedance tower at each end of the section, PEXLINK protects existing shielded and non-shielded lines from abnormal lightning surges (frequent or high amplitudes) and reduces the outages. The reduced outages are beneficial also indirectly in that sensitive equipment is not damaged and the circuit breakers overhaul interval can be increased. Thus, total maintenance costs are also reduced. This protection may be used for all system voltages where the stated abnormal conditions exist. Arresters with moderate energy capability are often sufficient. However, the high-current capability must be large and distribution-type arresters may not be suitable. For long EHV lines, surge arresters usually are located at line-ends. In addition, by locating arresters at one or more points along the line e.g. at midpoint or 1/3 and 2/3 line length switching surge overvoltages and thus line insulation requirements could be limited without using preinsertion resistors. Arresters used for this type of application should be designed for high energy capability. Usually a class 2 or 3 arrester will be sufficient out on the line but higher arrester classes may be necessary at the receiving end of the line. Compact-insulation lines Arresters placed in parallel with line insulators permit a large degree of compacting of a transmission line with lower right-ofway costs as a result. No overvoltage control Surge arresters at line ends Surge arresters at line ends and two additional locations along the line The diagram shows overvoltages phaseground generated by three-phase reclosing of 550 kV, 200 km transmission line with a previous ground fault. For long EHV lines pre-insertion resistors traditionally are used to limit switching overvoltages. Surge arresters, as a robust and efficient alternative, could be located at line ends and along the line at selected points. ABB Surge Arresters — Buyer’s Guide Compact 400 kV tower without overhead shield wire. Insulators protected by TLA in top phase. Edition 5.1, 2007-04 F-3 PEXLINK Transmission line surge arresters Application Line upgrading Substitute for shield wires The existing insulation level of a line, when suitably protected by arresters, may be upgraded for service at a higher system voltage leading to greater power transfer without much additional capital cost. Extended station protection In cases where provision of shield wires is not practical physically or is very expensive, e.g. very long spans, very high towers etc., arresters are a good and economical substitute. Arresters located in all phases on each tower eliminate the need for both shield wires and good footing impedance and may be economically justified in cases where the cost of reduction in footing impedance and the cost of overhead shield wire are very high. By locating arresters on towers near a substation, the risk of backflashovers near the station is eliminated. This results in reduction of steepness and amplitude of incoming travelling waves, thus improving the protection performance of station arresters and eliminating the need for additional expensive metal-enclosed arresters even for large GIS. sulation Normal in strength (BIL) No arresters at all. Lightning stroke to tower number 5. Very high risk for flashover due to high TFI (Tower Footing Impedance) with an earth fault followed by a circuit breaker operation as a consequence. th (BIL) lation streng Normal insu Arresters in all 9 towers. Lightning stroke to tower number 5. The overvoltage profile is well below the BIL of the system all along the section. An ideal protection is obtained. F-4 Edition 5.1, 2007-04 ABB Surge Arresters — Buyer’s Guide Transmission line surge arresters PEXLINK PEXLINK features Standard components The suspension of the arresters is simplified and standard clamps and similar hardware normally available may be used for this purpose. This leads to overall economy for the user. Arrester Type Line Discharge Class Energy capability (2 impulses) kJ/kV (Ur)* as per IEC 60099-4 PEXLIM R Class 2 5.1 kJ/kV (Ur) PEXLIM Q Class 3 7.8 kJ/kV (Ur) PEXLIM P Class 4 12.0 kJ/kV (Ur) *) Ur = Rated voltage A few examples can be seen in the figures for ”Some erection alternatives” on next page. The disconnecting device is carefully chosen to perform its function only at the failure of the arrester. Generally, the same is placed in the earth circuit of the arres- Standard line clamp Shunt Clevis link ter but depending on the configuration, it may be placed at the high-potential end of the arrester. Please refer to the figures mentioned above. The separation of the disconnector is quick and effective and the method of connection advised by ABB in each particular case ensures that neither the disconnected wire nor the damaged arrester lead to any interference with other live parts. Thus, after a failure, the line can be re-charged without attending to it immediately. The disconnection is easily visible from the ground and thus locating it is simple for the maintenance crew. Easy to install The PEXLIM arresters are built-up of optimum-length modules and hence can be easily designed for use on various voltages. They are light and hence easily transported up the towers. Disconnecting device Earth terminal Line terminal Weights Earth cable to tower leg Earth cable to tower leg Disconnecting device ABB Surge Arresters — Buyer’s Guide Edition 5.1, 2007-04 F-5 PEXLINK Transmission line surge arresters Some erection alternatives Different arrangements showing how easy it is to install the PEXLINK concept in towers of different design. Insulator string Insulator string Surge arrester Surge arrester Disconnecting device Earthing cable Earthing cable Disconnecting device Insulator string Surge arrester Insulator string Disconnecting device Earthing cable Surge arrester Disconnecting device Insulator string Surge arrester F-6 Disconnecting device Edition 5.1, 2007-04 ABB Surge Arresters — Buyer’s Guide Quality control and testing Quality control and testing ABB is certified to fulfil the requirements of ISO 9001. Type tests Type (design) tests have been performed in accordance both with IEC 60099-4 and ANSI/IEEE C62.11. Test reports are available on request. Routine tests Routine tests are performed on ZnO blocks as well as on assembled arrester units and accessories. The most important type tests data is verified on all batches of ZnO blocks, thus verifying catalogue data. Tests on ZnO blocks Energy withstand test on all blocks The blocks pass three energy test cycles with cooling in-between. In each cycle, the injected energy is far in excess of the single impulse energy capability. Blocks with insufficient energy capability are automatically rejected. Classification of all blocks The blocks are classified at 1 mA (d.c.) and 10 kA (8/20 µs) and the residual voltages are printed on each block together with a batch identification. Finally all blocks are visually inspected. Accelerated life tests on samples Power losses after 1 000 hours calculated from a test with shorter duration (approx. 300 hours) at an elevated temperature of 115°C at 1.05 times Uc shall not exceed the losses at start of the test. Batches in which unapproved blocks appear are rejected. Impulse current tests on samples Blocks are subjected to high current impulses (4/10 µs) and long duration current impulses (2 500 µs) of amplitudes verifying catalogue data. Other sample tests In addition to the above, low current characteristics, protection characteristics and capacitance are checked on samples. ABB Surge Arresters — Buyer’s Guide Tests on assembled mechanical units Routine tests on units fulfil the demands of both IEC 60099-4 and ANSI/IEEE C62.11. Each arrester unit has a serial number as per IEC 60099-4 Guaranteed residual voltage The residual voltage at 10 kA, 8/20 µs impulse current of each unit is calculated as the sum of the residual voltages for all blocks connected in series in the unit. The residual voltage of the complete arrester is the sum of the residual voltages for its units. Tightness check (only for EXLIM and HS PEXLIM arresters) It is performed by placing each unit in a vacuum chamber connected to a Hespectrometer. Maximum permissible leakage is 0.00001 mbarl/s at a pressure difference of 0.1 MPa. Power frequency reference voltage Reference voltage is measured on each arrester unit. Internal corona It is checked on each unit at 0.9 times Ur. A steady internal corona level less than 5 pC is required in a pass/no-pass test. Grading current It is measured at Uc on each unit. Power losses They are measured at Uc on each unit verifying that the thermal performance is in compliance with performed type tests. Test reports Routine test reports are filed and are available on request. The reports include reference voltages, power losses and residual voltages. Tests on accessories Surge counters, EXCOUNT-A All counters are routine-tested in a pass/ no-pass test before leaving the factory. Edition 5.1, 2007-04 G-1 PEXLIM R Silicone-housed arresters Zinc Oxide Surge Arrester PEXLIM R Protection of switchgear, transformers and other equipment in high voltage systems against atmospheric and switching overvoltages. For use when requirements of lightning intensity, energy capability and pollution are moderate. Superior where low weight, reduced clearances, flexible mounting, non-fragility and additional personnel safety is required. Major component in PEXLINKTM concept for transmission line protection. Brief peformance data System voltages (Um) 24 - 170 kV Rated voltages (Ur) 18 - 144 kV Nominal discharge current (IEC) 10 kApeak Classifying current (ANSI/IEEE) 10 kApeak Discharge current withstand strength: High current 4/10 µs Low current 2 000 µs 100 kApeak 550 Apeak Energy capability: Line discharge class (IEC) [2 impulses, (IEC Cl. 8.5.5) Fulfils/exceeds requirements of ANSI transmission-line discharge test for 170 kV systems. Short-circuit / Pressure relief capability 50 kAsym External insulation Fulfils/exceeds standards Mechanical strength: Declared permissible static service load (DPSSL) Maximum permissible dynamic service load (MPDSL) Service conditions: Ambient temperature Design altitude (Higher altitudes on request) Frequency H-1 Edition 5.1, 2007-04 Class 2 5.1 kJ/kV (Ur)] 1 000 Nm 1 600 Nm -50 °C to +45 °C max. 1 000 m 15 - 62 Hz ABB Surge Arresters — Buyer’s Guide Silicone-housed arresters PEXLIM R Guaranteed protective data Max. System Voltage Um kVrms 243) 363) 52 72 100 123 145 170 Rated Voltage Max. continuous operating voltage 1) Ur kVrms 18 21 24 27 30 33 36 39 42 48 42 48 51 54 60 66 54 60 66 72 75 84 90 96 75 84 90 96 90 96 102 108 120 132 138 144 108 120 132 138 144 132 138 144 as per IEC Uc kVrms 14,4 16,8 19,2 21,6 24,0 26,4 28,8 31,2 34 38 34 38 41 43 48 53 43 48 53 58 60 67 72 77 60 67 72 77 72 77 78 78 78 78 78 78 86 92 92 92 92 106 108 108 as per ANSI/IEEE MCOV kVrms 15,3 17,0 19,5 22,0 24,4 26,7 29,0 31,5 34,0 39,0 34,0 39,0 41,3 42,0 48,0 53,4 42,0 48,0 53,4 58,0 60,7 68,0 72,0 77,0 60,7 68,0 72,0 77,0 72,0 77,0 82,6 84,0 98,0 106 111 115 86,0 98,0 106 111 115 106 111 115 TOV capability 2) Max. residual voltage with current wave 30/60 µs 1s kVrms 20,7 24,1 27,6 31,0 34,5 37,9 41,4 44,8 48,3 55,2 48,3 55,2 58,6 62,1 69,0 75,9 62,1 69,0 75,9 82,8 86,2 96,6 103 110 86,2 96.6 103 110 103 110 117 124 138 151 158 165 124 138 151 158 165 151 158 165 10 s kVrms 19,8 23,1 26,4 29,7 33,0 36,3 39,6 42,9 46,2 52,8 46,2 52,8 56,1 59,4 66,0 72,6 59,4 66,0 72,6 79,2 82,5 92,4 99,0 105 82,5 92,4 99,0 105 99,0 105 112 118 132 145 151 158 118 132 145 151 158 145 151 158 0.5 kA kVpeak 37,1 43,2 49,4 55,6 61,7 67,9 74,1 80,3 86,4 98,8 86,4 98,8 105 112 124 136 112 124 136 149 155 173 186 198 155 173 186 198 186 198 210 223 247 272 284 297 223 247 272 284 297 272 284 297 8/20 µs 1 kA kVpeak 38,5 44,9 51,3 57,7 64,2 70,6 77,0 83,4 89,8 103 89,8 103 109 116 129 142 116 129 142 154 161 180 193 206 161 180 193 206 193 206 218 231 257 283 295 308 231 257 283 295 308 283 295 308 2 kA kVpeak 40,3 47,0 53,8 60,5 67,2 73,9 80,6 87,3 94,0 108 94,0 108 115 121 135 148 121 135 148 162 168 188 202 215 168 188 202 215 202 215 229 242 269 296 309 323 242 269 296 309 323 296 309 323 5 kA kVpeak 44,0 51,3 58,7 66,0 73,3 80,6 88,0 95,3 103 118 103 118 125 132 147 162 132 147 162 176 184 206 220 235 184 206 220 235 220 235 250 264 294 323 338 352 264 294 323 338 352 323 338 352 10 kA kVpeak 46,7 54,4 62,2 70,0 77,7 85,5 93,3 102 109 125 109 125 133 140 156 171 140 156 171 187 195 218 234 249 195 218 234 249 234 249 265 280 311 342 358 373 280 311 342 358 373 342 358 373 20 kA kVpeak 52,3 61,0 69,7 78,4 87,1 95,8 105 114 122 140 122 140 148 157 175 192 157 175 192 209 218 244 262 279 218 244 262 279 262 279 296 314 349 383 401 418 314 349 383 401 418 383 401 418 40 kA kVpeak 59,7 69,7 79,6 89,6 100 110 120 130 140 160 140 160 170 180 199 219 180 199 219 239 249 279 299 319 249 279 299 319 299 319 339 359 398 438 458 478 359 398 438 458 478 438 458 478 More detailed information on the TOV capability and the protective characteristics are given in Publ. 1HSM 9543 13-01en. 1) The continuous operating voltages Uc (as per IEC) and MCOV (as per ANSI) differ only due to deviations in type test procedures. Uc has to be considered only when the actual system voltage is higher than the tabulated. Any arrester with Uc higher than or equal to the actual system voltage divided by √3 can be selected. 2) With prior duty equal to the maximum single-impulse energy stress (2.5 kJ/kV (Ur)). 3) Arresters for system voltages 36 kV or below can be supplied, on request, when the order also includes arresters for higher system voltages. Arresters with lower or higher rated voltages may be available on request for special applications. ABB Surge Arresters — Buyer’s Guide Edition 5.1, 2007-04 H-2 PEXLIM R Silicone-housed arresters Technical data for housings Max. system voltage Rated Voltage Um kVrms Ur kVrms 24 36 52 18-27 30-48 42-60 66 54-60 54-72 75-96 75-96 90 96-120 90-96 102-132 138-144 108 120 108 120-144 132-144 72 100 123 145 170 Housing YV024 YV036 YV052 YV052 YH072 YV072 YV072 YV100 YH123 YH123 YV123 YV123 YV123 YH145 YH145 YV145 YV145 YH170 Creepage distance mm 1863 1863 1863 2270 1863 2270 3726 3726 3726 3726 4133 4133 4540 3726 3726 4540 4540 4540 External insulation 1.2/50 µs dry kVpeak 50 Hz wet (60s) kVrms 60 Hz wet (10s) kVrms 250/2500 µs wet kVpeak Mass kg Amax B C Fig. 310 310 310 370 310 370 620 620 620 620 680 680 740 620 620 740 740 740 150 150 150 180 150 180 300 300 300 300 330 330 360 300 300 360 360 360 150 150 150 180 150 180 300 300 300 300 330 330 360 300 300 360 360 360 250 250 250 300 250 300 500 500 500 500 550 550 600 500 500 600 600 600 13 14 14 16 14 16 24 24 26 25 28 27 29 27 25 30 29 31 641 641 641 727 641 727 1216 1216 1236 1216 1322 1302 1388 1236 1216 1408 1388 1408 400 400 400 400 400 160 160 160 160 160 1 1 1 1 1 1 2 2 3 2 3 2 2 3 2 3 2 3 150 150 150 180 300 300 300 150 150 150 180 300 300 300 250 250 250 300 500 500 500 14 14 14 16 25 25 25 641 641 641 727 1216 1216 1216 - - 1 1 1 1 2 2 2 Neutral-ground arresters 52 30-36 YN052 1863 310 72 42-54 YN072 1863 310 100 60 YN100 1863 310 123 72 YN123 2270 370 84-120 YN123 3726 620 145 75-120 YN145 3726 620 170 75-120 YN170 3726 620 *) Sum of withstand voltages for empty units of arrester. 1 H-3 2 Dimensions 3 Edition 5.1, 2007-04 ABB Surge Arresters — Buyer’s Guide Silicone-housed arresters PEXLIM R Accessories Line terminals Earth terminals Drilling plans Without insulating base 1HSA410 000-L Aluminium 1HSA420 000-A Stainless steel Aluminium 1HSA410 000-M Aluminium flag with other items in stainless steel 1HSA420 000-B Stainless steel With insulating base 1HSA410 000-N Aluminium 1HSA430 000-H Epoxy resin M12 bolts for connection to structure are not supplied by ABB. Required threaded grip length is 15-20 mm. 1HSA410 000-P Stainless steel ABB Surge Arresters — Buyer’s Guide Edition 5.1, 2007-04 H-4 PEXLIM R Silicone-housed arresters Shipping data Rated Voltage Ur kVrms 18-27 30-48 42-60 66 54-60 54-72 75-96 75-96 90 96-120 90-96 102-132 108-120 138-144 108 120-144 132-144 Housing Number of arresters per crate One YV024 YV036 YV052 YV052 YH072 YV072 YV072 YV100 YH123 YH123 YV123 YV123 YH145 YV123 YV145 YV145 YH170 Neutral-ground arresters 30-36 YN052 42-54 YN072 60 YN100 72 YN123 84-120 YN123 75-120 YN145 75-120 YN170 Three Gross kg 35 36 36 38 36 38 51 51 53 52 55 54 54 61 62 61 63 Volume m3 0.5 0.5 0.5 0.5 0.5 0.5 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.9 0.9 0.9 0.9 Gross kg 65 68 68 74 68 74 103 103 109 106 115 112 112 123 126 123 129 Volume m3 0.9 0.9 0.9 0.9 0.9 0.9 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.5 1.5 1.5 1.5 Gross kg 110 116 116 128 116 128 181 181 193 187 205 199 199 216 222 216 228 0.5 0.5 0.5 0.5 0.7 0.7 0.7 36 36 36 38 52 52 52 0.5 0.5 0.5 0.5 0.7 0.7 0.7 68 68 68 74 106 106 106 0.9 0.9 0.9 0.9 1.2 1.2 1.2 116 116 116 128 187 187 187 Each crate contains a certain number of arrester units and accessories for assembly and erection. A packing list is attached externally on each crate. Each separate crate is numbered and the numbers H-5 Six Volume m3 0.5 0.5 0.5 0.5 0.5 0.5 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.9 0.9 0.9 0.9 of all crates and their contents are listed in the shipping specification. ABB reserves the right to pack arresters in the most effective/economic combination. Alternate or non-standard crates may involve additional charges. Edition 5.1, 2007-04 ABB Surge Arresters — Buyer’s Guide Silicone-housed arresters PEXLIM Q Zinc Oxide Surge Arrester PEXLIM Q Protection of switchgear, transformers and other equipment in high voltage systems against atmospheric and switching overvoltages. • in areas with high lightning intensity and high energy requirements. • where grounding or shielding condi- tions are poor or incomplete Superior where low weight, reduced clearances, flexible mounting, non-fragility and additional personnel safety is required. Major component in PEXLINKTM concept for transmission line protection. Brief peformance data System voltages (Um) 52 - 420 kV Rated voltages (Ur) 42 - 360 kV Nominal discharge current (IEC) 10 kApeak Classifying current (ANSI/IEEE) 10 kApeak Discharge current withstand strength: High current 4/10 µs Low current 2000 µs 100 kApeak 900 Apeak Energy capability: Line discharge class (IEC) [2 impulses, (IEC Cl. 8.5.5) Fulfils/exceeds requirements of ANSI transmission-line discharge test for 362 kV systems. Short-circuit / Pressure relief capability 50 kAsym External insulation Fulfils/exceeds standards Mechanical strength: Declared permissible static service load (DPSSL) Maximum permissible dynamic service load (MPDSL) Service conditions: Ambient temperature Design altitude (Higher altitudes on request) Frequency ABB Surge Arresters — Buyer’s Guide Class 3 7.8 kJ/kV (Ur)] Edition 5.1, 2007-04 2 500 Nm 4 000 Nm -50 °C to +45 °C max. 1 000 m 15 - 62 Hz I-1 PEXLIM Q Silicone-housed arresters Guaranteed protective data Max. System Voltage TOV capability 2) Rated Voltage Max. continuous operating voltage 1) Um kVrms Ur kVrms as per IEC Uc kVrms as per ANSI/IEEE MCOV kVrms 1s kVrms 10 s kVrms 0.5 kA kVpeak 1 kA kVpeak 2 kA kVpeak 5 kA kVpeak 10 kA kVpeak 20 kA kVpeak 40 kA kVpeak 243) 363) 24 30 36 42 48 51 54 60 72 54 60 66 72 75 78 81 84 75 78 84 90 96 90 96 102 108 120 129 132 138 144 150 108 120 132 138 144 150 162 168 19.2 24.0 28.8 34 38 41 43 48 58 43 48 53 58 60 62 65 67 59 61 65 69 74 72 77 78 78 78 78 78 78 78 78 86 92 92 92 92 92 92 92 19.4 24.4 29.0 34.0 39.0 41.3 43.0 48.0 58.0 43.0 48.0 53.4 58.0 60.7 63.1 65.6 68.0 60.7 63.1 68.0 72.0 77.0 72.0 77.0 82.6 84.0 98.0 104 106 111 115 121 86.0 98.0 106 111 115 121 131 131 27.6 34.5 41.4 48.3 55.2 58.6 62.1 69.0 82.8 62.1 69.0 75.9 82.8 86.2 89.7 93.1 96.6 86.2 89.7 96.6 103 110 103 110 117 124 138 148 151 158 165 172 124 138 151 158 165 172 186 193 26.4 33.0 39.6 46.2 52.8 56.1 59.4 66.0 79.2 59.4 66.0 72.6 79.2 82.5 85.8 89.1 92.4 82.5 85.8 92.4 99.0 105 99.0 105 112 118 132 141 145 151 158 165 118 132 145 151 158 165 178 184 46.1 57.6 69.2 80.7 92.2 98.0 104 116 139 104 116 127 139 144 150 156 162 144 150 162 173 185 173 185 196 208 231 248 254 265 277 288 208 231 254 265 277 288 312 323 47.6 59.5 71.4 83.3 95.1 102 107 119 143 107 119 131 143 149 155 161 167 149 155 167 179 191 179 191 203 214 238 256 262 274 286 298 214 238 262 274 286 298 321 333 49.5 61.8 74.2 86.5 98.9 105 112 124 149 112 124 136 149 155 161 167 173 155 161 173 186 198 186 198 210 223 248 266 272 285 297 309 223 248 272 285 297 309 334 346 53.6 67.0 80.4 93.8 108 114 121 134 161 121 134 148 161 168 175 181 188 168 175 188 201 215 201 215 228 242 268 288 295 309 322 335 242 268 295 309 322 335 362 376 56.4 70.5 84.6 98.7 113 120 127 141 170 127 141 156 170 177 184 191 198 177 184 198 212 226 212 226 240 254 282 304 311 325 339 353 254 282 311 325 339 353 381 395 62.1 77.6 93.1 109 125 132 140 156 187 140 156 171 187 194 202 210 218 194 202 218 233 249 233 249 264 280 311 334 342 357 373 388 280 311 342 357 373 388 419 435 69.4 86.8 105 122 139 148 157 174 209 157 174 191 209 217 226 235 243 217 226 243 261 278 261 278 295 313 347 373 382 399 417 434 313 347 382 399 417 434 469 486 52 72 100 123 145 Max. residual voltage with current wave 30/60 µs 8/20 µs More detailed information on the TOV capability and the protective characteristics are given in Publ. 1HSM 9543 13-01en. 1) The continuous operating voltages Uc (as per IEC) and MCOV (as per ANSI) differ only due to deviations in type test procedures. Uc has to be considered only when the actual system voltage is higher than the tabulated. Any arrester with Uc higher than or equal to the actual system voltage divided by √3 can be selected. 2) With prior duty equal to the maximum single-impulse energy stress (4.5 kJ/kV (Ur)). 3) Arresters for system voltages 36 kV or below can be supplied, on request, when the order also includes arresters for higher system voltages. Arresters with lower or higher rated voltages may be available on request for special applications. I-2 Edition 5.1, 2007-04 ABB Surge Arresters — Buyer’s Guide Silicone-housed arresters PEXLIM Q Guaranteed protective data Max. Um kVrms 170 245 300 362 420 Rated Voltage Max. continuous operating voltage 1) Ur kVrms 132 144 150 162 168 192 180 192 198 210 216 219 222 228 216 240 258 264 276 258 264 276 288 330 336 342 360 as per IEC Uc kVrms 106 108 108 108 108 108 144 154 156 156 156 156 156 156 173 191 191 191 191 206 211 221 230 264 267 267 267 as per ANSI/IEEE MCOV kVrms 106 115 121 131 131 152 144 154 160 170 175 177 179 180 175 191 209 212 220 209 212 221 230 267 272 277 291 TOV capability 2) Max. residual voltage with current wave 30/60 µs 1s kVrms 151 165 172 186 193 220 207 220 227 241 248 251 255 262 248 276 296 303 317 296 303 317 331 379 386 393 414 10 s kVrms 145 158 165 178 184 211 198 211 217 231 237 240 244 250 237 264 283 290 303 283 290 303 316 363 369 376 396 0.5 kA kVpeak 254 277 288 312 323 369 346 369 381 404 415 421 427 438 415 461 496 507 530 496 507 530 553 634 646 657 692 8/20 µs 1 kA kVpeak 262 286 298 321 333 381 357 381 393 417 428 434 440 452 428 476 512 523 547 512 523 547 571 654 666 678 714 2 kA kVpeak 272 297 309 334 346 396 371 396 408 433 445 451 458 470 445 495 532 544 569 532 544 569 593 680 692 705 742 5 kA kVpeak 295 322 335 362 376 429 402 429 443 469 483 489 496 510 483 536 576 590 617 576 590 617 643 737 751 764 804 10 kA kVpeak 311 339 353 381 395 452 423 452 466 494 508 515 522 536 508 564 607 621 649 607 621 649 677 776 790 804 846 20 kA kVpeak 342 373 388 419 435 497 466 497 512 543 559 567 574 590 559 621 667 683 714 667 683 714 745 854 869 885 931 40 kA kVpeak 382 417 434 469 486 555 521 555 573 608 625 634 642 660 625 694 746 764 798 746 764 798 833 954 972 989 1046 More detailed information on the TOV capability and the protective characteristics are given in Publ. 1HSM 9543 13-01en. 1) The continuous operating voltages Uc (as per IEC) and MCOV (as per ANSI) differ only due to deviations in type test procedures. Uc has to be considered only when the actual system voltage is higher than the tabulated. Any arrester with Uc higher than or equal to the actual system voltage divided by √3 can be selected. 2) With prior duty equal to the maximum single-impulse energy stress (4.5 kJ/kV (Ur)). 3) Arresters for system voltages 36 kV or below can be supplied, on request, when the order also includes arresters for higher system voltages. Arresters with lower or higher rated voltages may be available on request for special applications. ABB Surge Arresters — Buyer’s Guide Edition 5.1, 2007-04 I-3 PEXLIM Q Silicone-housed arresters Technical data for housings Max. system voltage Rated Voltage Um kVrms 24 36 52 72 Ur kVrms 24 30-36 42-72 54-72 75-84 75-96 90-120 90-96 108-144 150 108-120 108-120 132-144 150 162-168 132-144 150 132 144-192 192 180-210 216-228 180-198 210-228 216-264 276 216 240-258 264-276 258-264 276-288 258-288 330-342 360 100 123 145 170 245 300 362 420 Housing Creepage distance mm XV024 XV036 XV052 XV072 XV072 XV100 XH123 XV123 XV123 XV123 XH145 XV145 XV145 XV145 XV145 XH170 XH170 XV170 XV170 XM245 XH245 XH245 XV245 XV245 XH300 XH300 XV300 XV300 XV300 XH362 XH362 XV362 XH420 XH420 1363 1363 2270 2270 3625 3625 3625 4540 4540 4988 3625 4540 4540 4988 5895 4540 4988 5895 5895 5895 7250 7250 8613 8613 8613 8613 9520 9520 9520 9520 9520 11790 10875 10875 External insulation *) 1.2/50 µs dry kVpeak 283 283 400 400 578 578 578 800 800 861 578 800 800 861 978 800 861 978 978 978 1156 1156 1439 1439 1439 1439 1556 1556 1556 1556 1556 1956 1734 1734 Dimensions 50 Hz wet (60s) kVrms 126 126 187 187 293 293 293 374 374 419 293 374 374 419 480 374 419 480 480 480 586 586 712 712 712 712 773 773 773 773 773 960 879 879 60 Hz wet (10s) kVrms 126 126 187 187 293 293 293 374 374 419 293 374 374 419 480 374 419 480 480 480 586 586 712 712 712 712 773 773 773 773 773 960 879 879 250/2500 µs wet kVpeak 242 242 330 330 462 462 462 660 660 704 462 660 660 704 792 660 704 792 792 492 924 924 1166 1166 1166 1166 1254 1254 1254 1254 1254 1584 1386 1386 Mass kg 16 16 24 24 35 35 35 46 44 47 37 46 44 47 55 46 49 58 57 60 71 69 86 83 86 86 100 99 94 100 99 125 116 116 Amax B C D Fig. 481 481 736 736 1080 1080 1080 1417 1397 1486 1100 1417 1397 1486 1741 1417 1506 1761 1761 1761 2105 2105 2617 2617 2617 2617 2872 2872 2872 2872 2872 3533 3216 3216 400 400 400 400 600 600 600 800 800 900 900 900 900 900 1200 1200 1400 1400 1400 600 600 600 600 600 600 600 800 800 800 800 800 160 160 160 160 300 300 300 400 400 500 500 500 500 500 600 600 700 700 700 1 1 1 1 1 1 1 2 2 2 1 2 2 2 2 3 3 3 3 4 4 4 5 5 5 6 5 5 5 5 5 7 5 5 187 187 187 187 293 293 293 293 374 187 187 187 187 293 293 293 293 374 330 330 330 330 462 462 462 462 660 24 24 24 24 35 35 36 36 45 736 736 736 736 1080 1080 1080 1080 1397 - - - 1 1 1 1 1 1 1 1 1 Neutral-ground arresters 30-36 XN052 1363 400 42-54 XN072 2270 400 60 XN100 2270 400 72 XN123 2270 400 75-120 XN123 3625 578 145 84-120 XN145 3625 578 170 84-120 XN170 3625 578 245 108-120 XN245 3625 578 132-144 XN245 4540 800 *) Sum of withstand voltages for empty units of arrester. 52 72 100 123 I-4 Edition 5.1, 2007-04 ABB Surge Arresters — Buyer’s Guide Silicone-housed arresters PEXLIM Q Technical data for housings 1 2 3 5 6 7 ABB Surge Arresters — Buyer’s Guide Edition 5.1, 2007-04 4 I-5 PEXLIM Q Silicone-housed arresters Accessories Line terminals Earth terminals Drilling plans Without insulating base 1HSA410 000-L Aluminium 1HSA420 000-A Stainless steel Aluminium NOTE! Alternative drilling plan — 3 slotted holes (120 º), n14 at R111-127 With insulating base 1HSA410 000-M Aluminium flag with other items in stainless steel 1HSA420 000-B Stainless steel 1HSA430 000-A Epoxy resin 1HSA410 000-N Aluminium M12 bolts for connection to structure are not supplied by ABB. Required threaded grip length is 15-20 mm. 1HSA410 000-P Stainless steel I-6 Edition 5.1, 2007-04 ABB Surge Arresters — Buyer’s Guide Silicone-housed arresters PEXLIM Q Shipping Data Rated Voltage Ur kVrms 24 30-36 042-072 054-072 075-084 075-096 090-120 090-096 108-144 150 108-120 108-120 132-144 150 162-168 132-144 150 132 144-192 192 180-210 216-228 180-198 210-228 216-276 216 240-258 264-276 258-264 276-288 258-288 330-360 Housing Number of arresters per crate One Three Six Volume m3 Gross kg Volume m3 Gross kg Volume m3 Gross kg XV024 XV036 XV052 XV072 XV072 XV100 XH123 XV123 XV123 XV123 XH145 XV145 XV145 XV145 XV145 XH170 XH170 XV170 XV170 XM245 XH245 XH245 XV245 XV245 XH300 XV300 XV300 XV300 XH362 XH362 XV362 XH420 0.5 0.5 0.7 0.7 0.7 0.9 0.9 0.9 0.7 0.9 0.9 0.9 1.1 0.9 0.9 1.1 1.1 1.1 1.1 1.1 1.0 0.9 0.9 1.5 1.4 1.0 1.5 1.4 2.2 2.2 49 49 65 65 65 81 81 81 67 82 81 82 95 84 84 98 98 100 111 109 164 115 126 211 192 157 211 192 278 268 0.5 0.5 0.7 0.7 0.7 0.9 0.9 0.9 0.7 0.9 0.9 0.9 1.1 0.9 0.9 1.1 1.1 1.1 1.1 1.1 1.7 1.5 1.7 2.6 2.3 1.7 2.5 2.3 3.8 3.8 107 107 145 145 145 183 183 183 151 186 186 186 215 192 192 224 224 230 263 257 340 291 345 443 416 369 443 416 564 534 0.9 0.9 1.2 1.2 1.2 1.5 1.5 1.5 1.2 1.5 1.5 1.5 1.9 1.5 1.5 1.9 1.9 1.9 1.9 1.9 - 194 194 265 265 265 336 336 336 277 338 342 342 395 354 354 413 413 425 491 479 - Neutral-ground arresters 30-36 XN052 42-54 XN072 60 XN100 72 XN123 75-120 XN123 84-120 XN145 84-120 XN170 108-120 XN245 132, 144 XN245 0.5 0.5 0.5 0.5 0.7 0.7 0.7 0.7 0.9 49 49 49 49 65 65 65 65 81 0.5 0.5 0.5 0.5 0.7 0.7 0.7 0.7 0.9 83 83 83 83 145 145 145 145 183 0.9 0.9 0.9 0.9 1.2 1.2 1.2 1.2 1.5 146 146 146 146 265 265 265 265 336 Each crate contains a certain number of arrester units and accessories for assembly and erection. A packing list is attached externally on each crate. Each separate crate is numbered and the numbers ABB Surge Arresters — Buyer’s Guide of all crates and their contents are listed in the shipping specification. ABB reserves the right to pack arresters in the most effective/economic combination. Alternate or non-standard crates may involve additional charges. Edition 5.1, 2007-04 I-7 PEXLIM P Silicone-housed arresters Zinc-Oxide Surge Arrester PEXLIM P Protection of switchgears, transformers and other equipment in high voltage systems against atmospheric and switching overvoltages. • in areas with very high lightning intensity • where grounding or shielding conditions are poor or incomplete • for important installations • where energy requirements are very high (e.g. very long lines, capacitor protection). Superior where low weight, reduced clerances, flexible mounting, non-fragility and additional personnel safety is required. Major component in PEXLINKTM concept for transmission line protection. Brief peformance data System voltages (Um) 52 - 420 kV Rated voltages (Ur) 42 - 360 kV Nominal discharge current (IEC) 20 kApeak Classifying current (ANSI/IEEE) 15 kApeak Discharge current withstand strength: High current 4/10 µs Low current 2000 µs 100 kApeak 1 350 Apeak Energy capability: Line discharge class (IEC) [2 impulses, (IEC Cl. 8.5.5) Fulfils/exceeds requirements of ANSI transmission-line discharge test for 362 kV systems. Short-circuit / Pressure relief capability 65 kAsym External insulation Fulfils/exceeds standards Mechanical strength: Declared permissible static service load (DPSSL) Maximum permissible dynamic service load (MPDSL) Service conditions: Ambient temperature Design altitude (Higher altitudes on request) Frequency J-1 Edition 5.1, 2007-04 Class 4 12.0 kJ/kV (Ur)] 2 500 Nm 4 000 Nm -50 °C to +45 °C max. 1 000 m 15 - 62 Hz ABB Surge Arresters — Buyer’s Guide Silicone-housed arresters PEXLIM P Guaranteed protective data Max. System Voltage Um kVrms 243) 363) 52 72 100 123 Rated Voltage Max. continuous operating voltage 1) Ur kVrms 24 30 33 36 39 42 48 51 54 60 63 72 66 72 75 78 81 84 90 96 90 102 108 114 120 129 132 138 144 150 as per IEC Uc kVrms 19.2 24.0 26.4 28.8 31.2 34 38 41 43 48 50 58 53 58 60 62 65 67 72 77 72 78 78 78 78 78 78 78 78 78 as per ANSI/IEEE MCOV kVrms 19.5 24.4 26.7 29.0 31.5 34.0 39.0 41.3 43.0 48.0 51.0 58.0 53.4 58.0 60.7 63.1 65.6 68.0 72.0 77.0 72.0 82.6 84.0 92.3 98.0 104 106 111 115 121 TOV capability 2) Max. residual voltage with current wave 30/60 µs 1s kVrms 27.8 34.8 38.2 41.7 45.2 48.7 55.6 59.1 62.6 69.6 73.0 83.5 76.5 83.5 87.0 90.4 93.9 97.4 104 111 104 118 125 132 139 149 153 160 167 174 10 s kVrms 26.4 33.0 36.3 39.6 42.9 46.2 52.8 56.1 59.4 66.0 69.3 79.2 72.6 79.2 82.5 85.8 89.1 92.4 99.0 105 99.0 112 118 125 132 141 145 151 158 165 1 kA kVpeak 46.8 58.5 64.4 70.2 76.1 81.9 93.6 99.5 106 117 123 141 129 141 147 153 158 164 176 188 176 199 211 223 234 252 258 270 281 293 8/20 µs 2 kA kVpeak 48.5 60.7 66.7 72.8 78.8 84.9 97.0 104 110 122 128 146 134 146 152 158 164 170 182 194 182 207 219 231 243 261 267 279 291 304 3 kA kVpeak 49.7 62.2 68.4 74.6 80.8 87.0 99.4 106 112 125 131 150 137 150 156 162 168 174 187 199 187 212 224 237 249 268 274 286 299 311 5 kA kVpeak 51.9 64.9 71.4 77.9 84.3 90.8 104 111 117 130 137 156 143 156 163 169 176 182 195 208 195 221 234 247 260 279 286 299 312 325 10 kA kVpeak 54.6 68.3 75.1 81.9 88.8 95.6 110 117 123 137 144 164 151 164 171 178 185 192 205 219 205 233 246 260 273 294 301 314 328 342 20 kA kVpeak 59.8 74.8 82.3 89.7 97.2 105 120 128 135 150 157 180 165 180 187 195 202 210 225 240 225 255 270 284 299 322 329 344 359 374 40 kA kVpeak 65.6 81.9 90.1 98.3 107 115 132 140 148 164 172 197 181 197 205 213 222 230 246 263 246 279 295 312 328 353 361 377 394 410 More detailed information on the TOV capability and the protective characteristics are given in Publ. 1HSM 9543 13-01en. 1) The continuous operating voltages Uc (as per IEC) and MCOV (as per ANSI) differ only due to deviations in type test procedures. Uc has to be considered only when the actual system voltage is higher than the tabulated. Any arrester with Uc higher than or equal to the actual system voltage divided by √3 can be selected. 2) With prior duty equal to the maximum single-impulse energy stress (7.0 kJ/kV (Ur)). 3) Arresters for system voltages 36 kV or below can be supplied, on request, when the order also includes arresters for higher system voltages. Arresters with lower or higher rated voltages may be available on request for special applications. ABB Surge Arresters — Buyer’s Guide Edition 5.1, 2007-04 J-2 PEXLIM P Silicone-housed arresters Guaranteed protective data Max. System Voltage Um kVrms 145 170 245 300 362 420 Rated Voltage Max. continuous operating voltage 1) Ur kVrms 108 120 132 138 144 150 162 168 132 144 150 162 168 180 192 180 192 198 210 214 216 219 222 228 216 228 240 258 264 276 258 264 276 288 330 336 342 360 as per IEC Uc kVrms 86 92 92 92 92 92 92 92 106 108 108 108 108 108 108 144 154 156 156 156 156 156 156 156 173 182 191 191 191 191 206 211 221 230 264 267 267 267 as per ANSI/IEEE MCOV kVrms 86.0 98.0 106 111 115 121 131 131 106 115 121 131 131 144 152 144 154 160 170 173 175 177 179 180 175 182 191 209 212 220 209 212 221 230 267 272 277 291 TOV capability 2) Max. residual voltage with current wave 30/60 µs 1s kVrms 125 139 153 160 167 174 187 194 153 167 174 187 194 208 222 208 222 229 243 248 250 254 257 264 250 264 278 299 306 320 299 306 320 334 382 389 396 417 10 s kVrms 118 132 145 151 158 165 178 184 145 158 165 178 184 198 211 198 211 217 231 235 237 240 244 250 237 250 264 283 290 303 283 290 303 316 363 369 376 396 1 kA kVpeak 211 234 258 270 281 293 316 328 258 281 293 316 328 351 375 351 375 387 410 419 422 427 433 445 422 445 468 504 515 539 504 515 539 562 644 656 667 702 8/20 µs 2 kA kVpeak 219 243 267 279 291 304 328 340 267 291 304 328 340 364 388 364 388 400 425 434 437 443 449 461 437 461 485 522 534 558 522 534 558 582 667 679 691 728 3 kA kVpeak 224 249 274 286 299 311 336 348 274 299 311 336 348 373 398 373 398 410 435 445 448 454 460 473 448 473 497 535 547 572 535 547 572 597 684 696 709 746 5 kA kVpeak 234 260 286 299 312 325 351 364 286 312 325 351 364 390 415 390 415 428 454 464 467 474 480 493 467 493 519 558 571 597 558 571 597 623 714 727 740 779 10 kA kVpeak 246 273 301 314 328 342 369 383 301 328 342 369 383 410 437 410 437 451 478 488 492 499 506 519 492 519 546 587 601 628 587 601 628 656 751 765 779 819 20 kA kVpeak 270 299 329 344 359 374 404 419 329 359 374 404 419 449 479 449 479 494 524 535 539 546 554 568 539 568 598 643 658 688 643 658 688 718 823 838 852 897 40 kA kVpeak 295 328 361 377 394 410 443 459 361 394 410 443 459 492 525 492 525 541 574 586 590 598 607 623 590 623 656 705 721 754 705 721 754 787 901 918 934 983 More detailed information on the TOV capability and the protective characteristics are given in Publ. 1HSM 9543 13-01en. 1) The continuous operating voltages Uc (as per IEC) and MCOV (as per ANSI) differ only due to deviations in type test procedures. Uc has to be considered only when the actual system voltage is higher than the tabulated. Any arrester with Uc higher than or equal to the actual system voltage divided by √3 can be selected. 2) With prior duty equal to the maximum single-impulse energy stress (7.0 kJ/kV (Ur)). Arresters with lower or higher rated voltages may be available on request for special applications. J-3 Edition 5.1, 2007-04 ABB Surge Arresters — Buyer’s Guide Silicone-housed arresters PEXLIM P Technical data for housings Max. system voltage Rated Voltage Um kVrms 24 36 Ur kVrms 18-24 30-36 39 42-72 54-72 75-84 75-96 90-120 90-144 150 108-120 108-144 150 162-168 132-144 150 132-192 180-192 180-228 180-198 210-228 216-264 276 216-276 258-288 258-288 330-360 52 72 100 123 145 170 245 300 362 420 Housing XV024 XV036 XV036 XV052 XV072 XV072 XV100 XH123 XV123 XV123 XH145 XV145 XV145 XV145 XH170 XH170 XV170 XM245 XH245 XV245 XV245 XH300 XH300 XV300 XH362 XV362 XH420 Neutral-ground arresters 52 30-36 XN052 72 42-54 XN072 100 60 XN100 123 72 XN123 75-120 XN123 145 84-120 XN145 170 96-120 XN170 245 108 XN245 132-144 XN245 Creepage distance External insulation *) Dimensions 50 Hz wet (60s) kVrms 126 126 187 187 187 293 293 293 374 419 293 374 419 480 374 419 480 480 586 712 712 712 712 773 773 960 879 60 Hz wet (10s) kVrms 126 126 187 187 187 293 293 293 374 419 293 374 419 480 374 419 480 480 586 712 712 712 712 773 773 960 879 250/2500 µs wet kVpeak 242 242 330 330 330 462 462 462 660 704 462 660 704 792 660 704 792 792 924 1166 1166 1166 1166 1254 1254 1584 1386 Mass kg 18 18 29 29 28 43 43 42 53 54 41 52 54 65 52 56 69 65 82 100 97 101 97 109 117 146 130 Amax B C D Fig. mm 1363 1363 2270 2270 2270 3625 3625 3625 4540 4988 3625 4540 4988 5895 4540 4988 5895 5895 7250 8613 8613 8613 8613 9520 9520 11790 10875 1.2/50 µs dry kVpeak 283 283 400 400 400 578 578 578 800 861 578 800 861 978 800 861 978 978 1156 1439 1439 1439 1439 1556 1556 1956 1734 481 481 736 736 736 1080 1080 1080 1397 1486 1080 1397 1486 1741 1417 1506 1761 1761 2105 2617 2617 2617 2617 2872 2872 3533 3216 400 400 400 400 400 800 600 900 900 900 1200 1400 1400 600 600 600 600 800 800 800 160 160 160 160 160 400 300 500 500 500 600 700 700 1 1 1 1 1 1 1 1 2 2 1 2 2 2 3 3 3 3 3 5 4 5 6 5 5 7 5 1363 2270 2270 2270 3625 3625 3625 3625 4540 283 400 400 400 578 578 578 578 800 126 187 187 187 293 293 293 293 374 126 187 187 187 293 293 293 293 374 242 330 330 330 462 462 462 462 660 19 29 30 28 43 42 42 41 50 481 736 736 736 1080 1080 1080 1080 1397 - - - 1 1 1 1 1 1 1 1 1 *) Sum of withstand voltages for empty units of arrester. ABB Surge Arresters — Buyer’s Guide Edition 5.1, 2007-04 J-4 PEXLIM P Silicone-housed arresters Technical data for housings 1 5 J-5 2 3 6 4 7 Edition 5.1, 2007-04 ABB Surge Arresters — Buyer’s Guide Silicone-housed arresters PEXLIM P Accessories Line terminals Earth terminals Drilling plans Without insulating base 1HSA410 000-L Aluminium 1HSA420 000-A Stainless steel Aluminium NOTE! Alternative drilling plan — 3 slotted holes (120 º), n14 at R111-127 With insulating base 1HSA410 000-M Aluminium flag with other items in stainless steel 1HSA420 000-B Stainless steel 1HSA430 000-A Epoxy resin 1HSA410 000-N Aluminium M12 bolts for connection to structure are not supplied by ABB. Required threaded grip length is 15-20 mm. 1HSA410 000-P Stainless steel ABB Surge Arresters — Buyer’s Guide Edition 5.1, 2007-04 J-6 PEXLIM P Silicone-housed arresters Shipping data Rated Voltage Ur kVrms 24 30-36 39 42-72 54-72 75-84 75-96 90-120 90-144 150 108-120 108-144 150 162-168 132-144 150 132-192 192 180-228 180-198 210-228 216-264 276 216-276 258-288 258 264-288 330-360 Housing XV024 XV036 XV036 XV052 XV072 XV072 XV100 XH123 XV123 XV123 XH145 XV145 XV145 XV145 XH170 XH170 XV170 XM245 XH245 XV245 XV245 XH300 XH300 XV300 XH362 XV362 XV362 XH420 Neutral-ground arresters 30-36 XN052 42-54 XN072 60 XN100 72 XN123 75-120 XN123 84-120 XN145 96-120 XN170 108-120 XN245 132-144 XN245 Number of arresters per crate One Volume Gross m3 kg 0.1 42 0.1 42 0.5 52 0.5 52 0.5 52 0.7 71 0.7 71 0.7 71 0.9 87 0.9 87 0.7 68 0.9 87 0.9 87 1.1 98 0.9 89 0.9 89 1.1 102 1.1 98 1.1 115 0.9 133 0.9 133 1.0 155 1.0 155 1.0 163 1.6 207 2.1 242 2.1 258 2.1 242 Three Volume m3 0.5 0.5 0.5 0.5 0.5 0.7 0.7 0.7 0.9 0.9 0.7 0.9 0.9 1.1 0.9 0.9 1.1 1.1 1.1 1.5 1.5 1.7 1.7 1.7 2.3 2.9 2.3 2.3 Gross kg 86 86 116 116 116 163 163 163 201 201 154 201 201 239 207 207 251 239 290 339 339 358 358 382 435 497 545 497 Six Volume m3 0.9 0.9 0.9 0.9 0.9 1.2 1.2 1.2 1.5 1.5 1.2 1.5 1.5 1.9 1.5 1.5 1.9 1.9 1.9 - Gross kg 152 152 212 212 212 301 301 301 372 372 283 372 372 443 384 384 443 443 545 - 0.1 0.5 0.5 0.5 0.7 0.7 0.7 0.7 0.9 0.5 0.5 0.5 0.5 0.7 0.7 0.7 0.7 0.9 86 116 116 116 163 163 163 163 201 0.9 0.9 0.9 0.9 1.2 1.2 1.2 1.2 1.5 152 212 212 212 301 301 301 301 372 42 52 52 52 71 71 71 71 87 Each crate contains a certain number of arrester units and accessories for assembly and erection. A packing list is attached externally on each crate. Each separate crate is numbered and the numbers J-7 of all crates and their contents are listed in the shipping specification. ABB reserves the right to pack arresters in the most effective/economic combination. Alternate or non-standard crates may involve additional charges. Edition 5.1, 2007-04 ABB Surge Arresters — Buyer’s Guide Silicone-housed arresters HS PEXLIM P-T Zinc-Oxide Surge Arrester HS PEXLIM P-T Protection of switchgears, transformers and other equipment in high voltage systems against atmospheric and switching overvoltages. • in areas with very high lightning intensity • where grounding or shielding conditions are poor or incomplete • for important installations • where energy requirements are very high (e.g. very long lines, capacitor protection). • Specially suited to high seismic applications. Superior where low weight, non-fragility and additional personnel safety is required. Brief peformance data System voltages (Um) 245 - 550 kV Rated voltages (Ur) 180 - 444 kV Nominal discharge current (IEC) 20 kApeak Classifying current (ANSI/IEEE) 10/15 kApeak Discharge current withstand strength: High current 4/10 µs Low current 2000 µs 100 kApeak 1 350 Apeak Energy capability: Line discharge class (IEC) [2 impulses, (IEC Cl. 8.5.5) Fulfils/exceeds requirements of ANSI transmission-line discharge test for 362 kV systems. Short-circuit / Pressure relief capability 65 kAsym External insulation Fulfils/exceeds standards Mechanical strength: Declared permissible static service load (DPSSL) Maximum permissible dynamic service load (MPDSL) Service conditions: Ambient temperature Design altitude (Higher altitudes on request) Frequency ABB Surge Arresters — Buyer’s Guide Class 4 10.5 kJ/kV (Ur)] Edition 5.1, 2007-04 19 000 Nm 28 000 Nm -50 °C to +40 °C max. 1 000 m 15 - 62 Hz K-1 HS PEXLIM P-T Silicone-housed arresters Guaranteed protective data Max. System Voltage Um kVrms 245 300 362 380 400 420 550 Rated Voltage Max. continuous operating voltage 1) Ur kVrms 180 192 228 228 240 264 258 264 276 288 300 330 360 390 396 420 444 as per IEC Uc kVrms 144 154 156 182 191 191 206 211 221 230 240 264 267 267 317 336 349 as per ANSI/IEEE MCOV kVrms 144 154 180 182 191 212 209 212 221 230 240 267 291 315 318 336 353 TOV capability 2) Max. residual voltage with current wave 30/60 µs 1s kVrms 208 222 264 264 278 306 299 306 320 334 348 382 417 452 459 487 515 10 s kVrms 198 211 250 250 264 290 283 290 303 316 330 363 396 429 435 462 488 1 kA kVpeak 351 375 445 445 468 515 504 515 539 562 585 644 702 761 773 819 866 8/20 µs 2 kA kVpeak 364 388 461 461 485 534 522 534 558 582 607 667 728 788 800 849 897 3 kA kVpeak 373 398 473 473 497 547 535 547 572 597 622 684 746 808 820 870 920 5 kA kVpeak 390 415 493 493 519 571 558 571 597 623 649 714 779 843 856 908 960 10 kA kVpeak 410 437 519 519 546 601 587 601 628 656 683 751 819 888 901 956 1015 20 kA kVpeak 449 479 568 568 598 658 643 658 688 718 748 823 897 972 987 1051 1111 40 kA kVpeak 492 525 623 623 656 721 705 721 754 787 819 901 983 1070 1086 1152 1217 More detailed information on the TOV capability and the protective characteristics are given in Publ. 1HSM 9543 13-01en. 1) The continuous operating voltages Uc (as per IEC) and MCOV (as per ANSI) differ only due to deviations in type test procedures. Uc has to be considered only when the actual system voltage is higher than the tabulated. Any arrester with Uc higher than or equal to the actual system voltage divided by √3 can be selected. 2) With prior duty equal to the maximum single-impulse energy stress (7.0 kJ/kV (Ur)). Arresters with lower or higher rated voltages may be available on request for special applications. K-2 Edition 5.1, 2007-04 ABB Surge Arresters — Buyer’s Guide Silicone-housed arresters HS PEXLIM P-T Technical data for housings Max. system voltage Rated Voltage Um kVrms 245 Ur kVrms 180-192 180-192 228 228-264 228 240 264 258-264 276 288 300 330-390 396 420 444 300 362 380 400 420 550 Housing TM245 TH245 TH245 TM300 TV300 TV300 TV300 TH362 TH362 TH380 TM400 TH420 TH550 TH550 TH550 Creepage distance mm 4950 7150 7150 7150 9900 9900 9900 9900 9900 9900 9900 12100 14300 14300 14850 External insulation *) 1.2/50 µs dry kVpeak 750 1081 1081 1081 1500 1500 1500 1500 1500 1500 1500 1831 2162 2162 2250 50 Hz wet (60s) kVrms 350 524 524 524 700 700 700 700 700 700 700 874 1048 1048 1050 Dimensions 60 Hz wet (10s) kVrms 350 510 510 510 700 700 700 700 700 700 700 860 1020 1020 1050 250/2500 µs wet kVpeak 525 750 750 750 1050 1050 1050 1050 1050 1050 1050 1275 1500 1500 1575 Mass kg 115 150 150 150 245 245 235 245 240 240 240 270 315 315 365 Amax B C D Fig. 1770 2310 2310 2310 3495 3495 3495 3495 3495 3495 3495 4035 4890 4890 5540 600 800 600 900 1400 1200 900 1600 1200 1400 1400 1200 1800 1800 1800 600 800 800 600 800 800 800 800 800 1000 1000 1000 300 500 300 400 700 600 500 1000 800 700 700 800 1000 800 1000 1 1 1 2 3 3 3 3 3 3 3 3 4 4 5 *) Sum of withstand voltages for empty units of arrester. 1 2 3 4 D 5 C B ABB Surge Arresters — Buyer’s Guide Edition 5.1, 2007-04 K-3 HS PEXLIM P-T Silicone-housed arresters Accessories Line terminals Earth terminals Drilling plans Without insulating base 46.5 45º Ø 20.5 80 45 77 45 1HSA410 000-A Aluminium 1HSA420 000-U Stainless steel 46.5 45º Ø 20.5 80 45 77 Aluminium 45 1HSA410 000-B Aluminium flag with other items in stainless steel 1HSA420 000-002 Stainless steel With insulating base 1HSA410 000-C Aluminium 1HSA430 000-P Galvanized steel M20 bolts for connection to structure are not supplied by ABB. 1HSA410 000-D Stainless steel K-4 Edition 5.1, 2007-04 ABB Surge Arresters — Buyer’s Guide Silicone-housed arresters HS PEXLIM P-T Shipping data Rated Voltage Ur kVrms 180 192 180 192 228 228 240 264 228 240 264 258 264 276 288 300 330 360 390 396 420 Rated Voltage Ur kVrms 444 Housing TM245 TM245 TH245 TH245 TH245 TM300 TM300 TM300 TV300 TV300 TV300 TH362 TH362 TH362 TH380 TM400 TH420 TH420 TH420 TH550 TH550 Housing TH550 Number of arresters per crate One Volume Gross m3 kg 2.9 298 2.9 298 3.8 359 3.8 358 3.6 350 3.8 358 3.8 357 3.8 354 2.9 441 2.8 424 3.1 419 3.3 483 3.3 482 2.8 423 2.9 436 2.9 437 3.4 474 3.4 471 3.4 467 4.0 574 4.0 572 Three Volume m3 2.9 2.9 3.8 3.8 3.6 3.8 3.8 3.8 3.2 3.0 3.1 4.1 4.1 3.0 3.3 3.3 3.7 3.7 3.7 4.8 4.8 Number of arresters per crate One Two Volume m3 3.3 Volume m3 3.8 Gross kg 602 Each crate contains a certain number of arrester units and accessories for assembly and erection. A packing list is attached externally on each crate. Each separate crate is numbered and the numbers ABB Surge Arresters — Buyer’s Guide Gross kg 566 564 696 694 679 693 691 682 965 943 920 1029 1028 939 950 951 1051 1041 1031 1261 1254 Six Volume m3 3.6 3.6 4.7 4.7 4.2 4.7 4.7 4.7 - Gross kg 1013 1009 1251 1247 1218 1245 1241 1223 - Gross kg 985 of all crates and their contents are listed in the shipping specification. ABB reserves the right to pack arresters in the most effective/economic combination. Alternate or non-standard crates may involve additional charges. Edition 5.1, 2007-04 K-5 HS PEXLIM T-T Silicone-housed arresters Zinc-Oxide Surge Arrester HS PEXLIM T-T Protection of switchgears, transformers and other equipment in high voltage systems against atmospheric and switching overvoltages. • in areas with very high lightning intensity • where grounding or shielding conditions are poor or incomplete • for important installations • where energy requirements are very high (e.g. very long lines, capacitor protection). • Specially suited to high seismic applications. Superior where low weight, non-fragility and additional personnel safety is required. Brief peformance data System voltages (Um) 245 - 800 kV Rated voltages (Ur) 180 - 624 kV Nominal discharge current (IEC) 20 kApeak Classifying current (ANSI/IEEE) 10/15/20 kApeak Discharge current withstand strength: High current 4/10 µs Low current 2000 µs 100 kApeak 1 900 Apeak Energy capability: Line discharge class (IEC) [2 impulses, (IEC Cl. 8.5.5) Fulfils/exceeds requirements of ANSI transmission-line discharge test for 362 kV systems. Short-circuit / Pressure relief capability 65 kAsym External insulation Fulfils/exceeds standards Mechanical strength: Declared permissible static service load (DPSSL) Maximum permissible dynamic service load (MPDSL) Service conditions: Ambient temperature Design altitude (Higher altitudes on request) Frequency L-1 Edition 5.1, 2007-04 Class 5 15.4 kJ/kV (Ur)] 19 000 Nm 28 000 Nm -50 °C to +40 °C max. 1 000 m 15 - 62 Hz ABB Surge Arresters — Buyer’s Guide Silicone-housed arresters HS PEXLIM T-T Guaranteed protective data Max. System Voltage Um kVrms 245 300 362 380 400 420 550 800 Rated Voltage Max. continuous operating voltage 1) as per IEC Ur Uc kVrms kVrms 180 144 192 154 216 156 228 156 228 182 240 191 258 206 264 211 276 221 288 230 300 240 330 264 360 267 390 267 396 317 420 336 444 349 On request as per ANSI/IEEE MCOV kVrms 144 154 174 180 182 191 209 212 221 230 240 267 291 315 318 336 353 TOV capability 2) Max. residual voltage with current wave 30/60 µs 1s kVrms 209 218 246 259 259 273 310 310 314 328 342 378 410 444 474 478 506 10 s kVrms 198 207 233 246 246 258 293 293 297 310 323 358 388 420 448 453 479 1 kA kVpeak 354 369 415 438 438 461 523 523 531 554 577 638 692 750 793 807 853 8/20 µs 2 kA kVpeak 364 380 427 451 451 475 538 538 546 569 593 656 712 771 816 830 878 3 kA kVpeak 371 387 435 459 459 484 548 548 556 580 604 669 725 786 831 846 894 5 kA kVpeak 389 406 457 482 482 507 575 575 583 609 634 702 761 824 872 888 938 10 kA kVpeak 405 423 476 502 502 528 599 599 608 634 660 731 792 858 908 924 977 20 kA kVpeak 438 457 514 542 542 571 647 647 656 685 713 789 856 927 981 998 1060 40 kA kVpeak 476 497 559 590 590 621 704 704 714 745 776 859 931 1013 1072 1091 1153 More detailed information on the TOV capability and the protective characteristics are given in Publ. 1HSM 9543 13-01en. 1) The continuous operating voltages Uc (as per IEC) and MCOV (as per ANSI) differ only due to deviations in type test procedures. Uc has to be considered only when the actual system voltage is higher than the tabulated. Any arrester with Uc higher than or equal to the actual system voltage divided by √3 can be selected. 2) With prior duty equal to the maximum single-impulse energy stress (10.0 kJ/kV (Ur)). Arresters with lower or higher rated voltages may be available on request for special applications. ABB Surge Arresters — Buyer’s Guide Edition 5.1, 2007-04 L-2 HS PEXLIM T-T Silicone-housed arresters Technical data for housings Max. system voltage Rated Voltage Um kVrms 245 Ur kVrms 180-216 228 228-240 258-276 288 300 330 360 390 396 420 444 300 362 380 400 420 550 Housing TH245 TV245 TV300 TH362 TH380 TM400 TH420 TH420 TV420 TH550 TH550 TH550 Creepage distance mm 7150 9900 9900 9900 9900 9900 12100 12100 14300 14300 14300 14850 External insulation *) 1.2/50 µs dry kVpeak 1081 1500 1500 1500 1500 1500 1831 1831 2162 2162 2162 2250 50 Hz wet (60s) kVrms 524 700 700 700 700 700 874 874 1048 1048 1048 1050 Dimensions 60 Hz wet (10s) kVrms 510 700 700 700 700 700 860 860 1020 1020 1020 1050 250/2500 µs wet kVpeak 750 1050 1050 1050 1050 1050 1275 1275 1500 1500 1500 1575 Mass kg 170 245 260 265 270 270 300 300 330 360 360 405 Amax B C D Fig. 2310 3495 3495 3495 3495 3495 4035 4035 4575 4890 4890 5540 600 600 1600 1600 1600 1600 1600 1200 1200 1800 1800 1800 800 800 800 800 800 800 800 1000 1000 1000 300 300 1000 1000 1000 1000 1000 600 600 1000 1000 1000 1 2 3 3 3 3 3 3 3 4 4 5 *) Sum of withstand voltages for empty units of arrester. 1 L-3 2 3 4 Edition 5.1, 2007-04 5 ABB Surge Arresters — Buyer’s Guide Silicone-housed arresters HS PEXLIM T-T Accessories Line terminals Earth terminals Drilling plans Without insulating base 46.5 45º Ø 20.5 80 45 77 45 1HSA410 000-A Aluminium 1HSA420 000-U Stainless steel 46.5 45º Ø 20.5 80 45 77 Aluminium 45 1HSA410 000-B Aluminium flag with other items in stainless steel 1HSA420 000-002 Stainless steel With insulating base 1HSA410 000-C Aluminium 1HSA430 000-P Galvanized steel M20 bolts for connection to structure are not supplied by ABB. 1HSA410 000-D Stainless steel ABB Surge Arresters — Buyer’s Guide Edition 5.1, 2007-04 L-4 HS PEXLIM T-T Silicone-housed arresters Shipping data Rated Voltage Ur kVrms 180 192 216 228 228 240 258 264 276 288 300 330 360 390 396 420 Rated Voltage Ur kVrms 444 Housing TH245 TH245 TH245 TV245 TV300 TV300 TH362 TH362 TH362 TH380 TM400 TH420 TH420 TV420 TH550 TH550 Housing TH550 Number of arresters per crate One Volume Gross m3 kg 3.6 366 3.6 367 3.6 372 3.1 430 3.3 495 3.3 497 3.3 501 3.3 501 3.3 502 3.3 504 3.3 506 4.0 558 3.4 503 3.4 534 4.0 617 4.0 618 Number of arresters per crate One Volume m3 3.3 Gross kg 642 Each crate contains a certain number of arrester units and accessories for assembly and erection. A packing list is attached externally on each crate. Each separate crate is numbered and the numbers L-5 Three Volume m3 3.6 3.6 3.6 3.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.8 3.7 3.7 4.8 4.8 Gross kg 727 731 743 953 1066 1071 1086 1086 1088 1093 1098 1214 1137 1230 1391 1393 Six Volume m3 4.2 4.2 4.2 - Gross kg 1313 1321 1346 - Two Volume m3 3.8 Gross kg 1064 of all crates and their contents are listed in the shipping specification. ABB reserves the right to pack arresters in the most effective/economic combination. Alternate or non-standard crates may involve additional charges. Edition 5.1, 2007-04 ABB Surge Arresters — Buyer’s Guide Porcelain-housed arresters EXLIM R Zinc Oxide Surge Arrester EXLIM R Protection of switchgear, transformers and other equipment in high voltage systems against atmospheric and switching over- voltages. For use when requirements of lightning intensity, energy capability and pollution are moderate. Brief performance data System voltages (Um) 52 - 170 kV Rated voltages (Ur) 42 - 168 kV Nominal discharge current (IEC) 10 kApeak Classifying current (ANSI/IEEE) 10 kApeak Discharge current withstand strength: High current 4/10 µs Low current 2 000 µs 100 kApeak 550 Apeak Energy capability: Line discharge class (IEC) [2 impulses, (IEC Cl. 8.5.5) Fulfils/exceeds requirements of ANSI transmission-line discharge test for 170 kV systems. Short-circuit / Pressure relief capability 50 kAsym External insulation Fulfils/exceeds standards Mechanical strength: Permissible static service load (PSSL) Maximum permissible dynamic service load (MPDSL) Service conditions: Ambient temperature Design altitude (Higher altitudes on request) Frequency ABB Surge Arresters — Buyer’s Guide Class 2 5.0 kJ/kV (Ur)] Edition 5.1, 2007-04 3 000 Nm 7 500 Nm -50 °C to +45 °C max. 1 000 m 15 - 62 Hz M-1 EXLIM R Porcelain-housed arresters Guranteed protective data Max. System Voltage Um kVrms 363) 52 72 100 123 145 170 Rated Voltage Max. continuous operating voltage 1) Ur kVrms 24 30 33 36 39 42 45 48 51 54 60 54 60 66 72 75 84 75 84 90 96 90 96 108 120 132 138 108 120 132 138 144 132 144 162 168 as per IEC Uc kVrms 19.2 24.0 26.4 28.8 31.2 34 36 38 41 43 48 43 48 53 58 60 67 60 67 72 77 72 77 78 78 78 78 86 92 92 92 92 106 108 108 108 as per ANSI/IEEE MCOV kVrms 19.5 24.4 26.7 29.0 31.5 34.0 36.5 39.0 41.3 43.0 48.0 43.0 48.0 53.4 58.0 60.7 68.0 60.7 68.0 72.0 77.0 72.0 77.0 84.0 98.0 106 111 86.0 98.0 106 111 115 106 115 131 131 TOV capability 2) Max. residual voltage with current wave 30/60 µs 1s kVrms 27.8 34.8 38.2 41.7 45.2 48.7 52.2 55.6 59.1 62.6 69.6 62.6 69.6 76.5 83.5 87.0 97.4 87.0 97.4 104 111 104 111 125 139 153 160 125 139 153 160 167 153 167 187 194 10 s kVrms 26.4 33.0 36.3 39.6 42.9 46.2 49.5 52.8 56.1 59.4 66.0 59.4 66.0 72.6 79.2 82.5 92.4 82.5 92.4 99.0 105 99.0 105 118 132 145 151 118 132 145 151 158 145 158 178 184 0.5 kA kVpeak 49.4 61.7 67.9 74.1 80.3 86.4 92.6 98.8 105 112 124 112 124 136 149 155 173 155 173 186 198 186 198 223 247 272 284 223 247 272 284 297 272 297 334 346 8/20 µs 1 kA kVpeak 51.3 64.2 70.6 77.0 83.4 89.8 96.2 103 109 116 129 116 129 142 154 161 180 161 180 193 206 193 206 231 257 283 295 231 257 283 295 308 283 308 347 359 2 kA kVpeak 53.8 67.2 73.9 80.6 87.3 94.0 101 108 115 121 135 121 135 148 162 168 188 168 188 202 215 202 215 242 269 296 309 242 269 296 309 323 296 323 363 376 5 kA kVpeak 58.7 73.3 80.6 88.0 95.3 103 110 118 125 132 147 132 147 162 176 184 206 184 206 220 235 220 235 264 294 323 338 264 294 323 338 352 323 352 396 411 10 kA kVpeak 62.2 77.7 85.5 93.3 102 109 117 125 133 140 156 140 156 171 187 195 218 195 218 234 249 234 249 280 311 342 358 280 311 342 358 373 342 373 420 436 20 kA kVpeak 69.7 87.1 95.8 105 114 122 131 140 148 157 175 157 175 192 209 218 244 218 244 262 279 262 279 314 349 383 401 314 349 383 401 418 383 418 470 488 40 kA kVpeak 79.6 99.5 110 120 130 140 150 160 170 180 199 180 199 219 239 249 279 249 279 299 319 299 319 359 398 438 458 359 398 438 458 478 438 478 538 557 More detailed information on the TOV capability and the protective characteristics are given in Publ. 1HSM 9543 13-01en. 1) The continuous operating voltages Uc (as per IEC) and MCOV (as per ANSI) differ only due to deviations in type test procedures. Uc has to be considered only when the actual system voltage is higher than the tabulated. Any arrester with Uc higher than or equal to the actual system voltage divided by √3 can be selected. 2) With prior duty equal to the maximum single-impulse energy stress (2.5 kJ/kV (Ur)). 3) Arresters for system voltages 36 kV or below can be supplied, on request, when the order also includes arresters for higher system voltages. Arresters with lower or higher rated voltages may be available on request for special applications. M-2 Edition 5.1, 2007-04 ABB Surge Arresters — Buyer’s Guide Porcelain-housed arresters EXLIM R Technical data for housings Max. system voltage Rated Voltage Um kVrms 36 52 72 Ur kVrms 24-39 42-60 54-75 54-84 75-96 84-96 90-108 90-138 90-96 108-138 108-144 108-144 132-144 132-144 162-168 132 144-168 100 123 145 170 Neutral-ground arresters 52 30-36 72 42-54 100 60 123 72 84-108 120 145 84 90-108 120 170 96-108 120 Housing Creepage distance External insulation CV036 CV052 CM072 CV072 CH100 CV100 CM123 CH123 CV123 CV123 CH145 CV145 CM170 CH170 CH170 CV170 CV170 1615 1615 1615 2651 2651 3685 2651 3685 4266 4266 3685 5302 3685 4266 4266 5302 5302 1.2/50 µs dry kVpeak 275 275 275 394 394 568 394 568 669 669 568 788 568 669 669 788 788 CN052 CN072 CN100 CN123 CN123 CN123 CN145 CN145 CN145 CN170 CN170 1615 1615 1615 1615 2651 3685 2651 2651 3685 2651 3685 275 275 275 275 394 568 394 394 568 394 568 mm Dimensions 50 Hz wet (60s) kVrms 129 129 129 221 221 288 221 288 350 350 288 442 288 350 350 442 442 250/2500 µs wet kVpeak 212 212 212 320 320 433 320 433 532 532 433 640 433 532 532 640 640 Mass kg 43 45 46 62 63 78 64 81 103 103 82 119 82 105 105 120 122 Amax B C D Fig. 725 725 725 997 997 1268 997 1268 1697 1697 1268 1969 1268 1697 1697 1969 1969 600 600 600 600 600 800 - 300 300 300 400 300 1 1 1 1 1 1 1 1 3 2 1 3 1 3 2 4 3 129 129 129 129 221 288 221 221 288 221 288 212 212 212 212 320 433 320 320 433 320 433 43 45 45 62 64 79 62 64 79 64 79 725 725 725 725 997 1268 997 997 1268 997 1268 - - - 1 1 1 1 1 1 1 1 1 1 1 *) Sum of withstand voltages for empty units of arrester. 1 2 ABB Surge Arresters — Buyer’s Guide 3 Edition 5.1, 2007-04 4 M-3 EXLIM R Porcelain-housed arresters Accessories Line terminals Earth terminals Drilling plans Without insulating base 1HSA410 000-A Aluminium 1HSA420 000-A Stainless steel With insulating base 1HSA410 000-B Aluminium flag with other items in stainless steel 1HSA420 000-B Stainless steel 1HSA410 000-C Aluminium 1HSA430 000-A Epoxy resin M12 bolts for connection to structure are not supplied by ABB. Required threaded grip length is 15-20 mm. 1HSA410 000-D Stainless steel M-4 Edition 5.1, 2007-04 ABB Surge Arresters — Buyer’s Guide Porcelain-housed arresters EXLIM R Shipping data Rated Voltage Ur kVrms 24-39 42-60 54-75 54-84 75-96 84-96 90-108 90-138 90-138 108-144 108-144 132-144 132-168 132-168 Housing CV036 CV052 CM072 CV072 CH100 CV100 CM123 CH123 CV123 CH145 CV145 CM170 CH170 CV170 Neutral-ground arresters 30-36 CN052 42-54 CN072 60 CN100 72 CN123 84-108 CN123 120 CN123 84 CN145 90-108 CN145 120 CN145 96-108 CN170 120 CN170 Number of arresters per crate One Volume Gross m3 kg 0.3 74 0.3 76 0.3 77 0.3 93 0.3 94 0.4 115 0.3 92 0.4 116 0.7 131 0.4 119 0.7 147 0.4 119 0.7 133 0.7 148 Three Volume m3 0.5 0.5 0.5 0.7 0.7 0.8 0.7 0.8 1.4 0.9 1.4 0.9 1.4 1.4 Gross kg 171 177 180 228 231 276 234 279 367 288 415 288 373 418 Six Volume m3 1.0 1.0 1.0 1.4 1.4 1.7 1.4 1.7 1.7 1.7 - Gross kg 337 349 355 451 457 547 463 553 571 571 - 0.3 0.3 0.3 0.3 0.3 0.4 0.3 0.3 0.4 0.3 0.4 0.5 0.5 0.5 0.5 0.7 0.8 0.7 0.7 0.8 0.7 0.8 175 180 180 180 235 280 230 235 280 235 280 1.0 1.0 1.0 1.0 1.4 1.7 1.4 1.4 1.7 1.4 1.7 340 350 350 355 465 555 455 465 555 465 555 75 80 80 80 95 115 95 95 115 95 115 Each crate contains a certain number of arrester units and accessories for assembly and erection. A packing list is attached externally on each crate. Each separate crate is numbered and the numbers ABB Surge Arresters — Buyer’s Guide of all crates and their contents are listed in the shipping specification. ABB reserves the right to pack arresters in the most effective/economic combination. Alternate or non-standard crates may involve additional charges. Edition 5.1, 2007-04 M-5 EXLIM Q-E Porcelain-housed arresters Zinc Oxide Surge Arrester EXLIM Q-E Protection of switchgear, transformers and other equipment in high voltage systems against atmospheric and switching overvoltages. • in areas with high lightning intensity and high energy requirements. • where grounding or shielding conditions are poor or incomplete Brief performance data System voltages (Um) 52 - 245 kV Rated voltages (Ur) 42 - 228 kV Nominal discharge current (IEC) 10 kApeak Classifying current (ANSI/IEEE) 10 kApeak Discharge current withstand strength: High current 4/10 µs Low current 2 000 µs 100 kApeak 900 Apeak Energy capability: Line discharge class (IEC) [2 impulses, (IEC Cl. 8.5.5) Fulfils/exceeds requirements of ANSI transmission-line discharge test for 245 kV systems. Short-circuit / Pressure relief capability 65 kAsym External insulation Fulfils/exceeds standards Mechanical strength: Permissible static service load (PSSL) Maximum permissible dynamic service load (MPDSL) Service conditions: Ambient temperature Design altitude (Higher altitudes on request) Frequency N-1 Edition 5.1, 2007-04 Class 3 7.8 kJ/kV (Ur)] 3 000 Nm 7 500 Nm -50 °C to +45 °C max. 1 000 m 15 - 62 Hz ABB Surge Arresters — Buyer’s Guide Porcelain-housed arresters EXLIM Q-E Guaranteed protective data Max. System Voltage Um kVrms 363) 52 72 100 123 145 170 245 Rated Voltage Max. continuous operating voltage 1) Ur kVrms 24 30 33 36 39 42 48 51 54 60 54 60 66 72 75 78 81 84 84 90 96 90 96 108 120 132 138 108 120 132 138 144 132 144 162 168 180 192 198 210 216 219 222 228 as per IEC Uc kVrms 19.2 24.0 26.4 28.8 31.2 34 38 41 43 48 43 48 53 58 60 62 65 67 67 72 77 72 77 78 78 78 78 86 92 92 92 92 106 108 108 108 144 154 156 156 156 156 156 156 as per ANSI/IEEE MCOV kVrms 19.5 24.4 26.7 29.0 31.5 34.0 39.0 41.3 43.0 48.0 43.0 48.0 53.4 58.0 60.7 63.1 65.6 68.0 68.0 72.0 77.0 72.0 77.0 84.0 98.0 106 111 86.0 98.0 106 111 115 106 115 131 131 144 154 160 170 175 177 179 180 TOV capability 2) Max. residual voltage with current wave 30/60 µs 1s kVrms 27.8 34.8 38.2 41.7 45.2 48.7 55.6 59.1 62.6 69.6 62.6 69.6 76.5 83.5 87.0 90.4 93.9 97.4 97.4 104 111 104 111 125 139 153 160 125 139 153 160 167 153 167 187 194 208 222 229 243 250 254 257 264 10 s kVrms 26.4 33.0 36.3 39.6 42.9 46.2 52.8 56.1 59.4 66.0 59.4 66.0 72.6 79.2 82.5 85.8 89.1 92.4 92.4 99.0 105 99.0 105 118 132 145 151 118 132 145 151 158 145 158 178 184 198 211 217 231 237 240 244 250 0.5 kA kVpeak 46.1 57.6 63.4 69.2 74.9 80.7 92.2 98.0 104 116 104 116 127 139 144 150 156 162 162 173 185 173 185 208 231 254 265 208 231 254 265 277 254 277 312 323 346 369 381 404 415 421 427 438 8/20 µs 1 kA kVpeak 47.6 59.5 65.4 71.4 77.3 83.3 95.1 102 107 119 107 119 131 143 149 155 161 167 167 179 191 179 191 214 238 262 274 214 238 262 274 286 262 286 321 333 357 381 393 417 428 434 440 452 2 kA kVpeak 49.5 61.8 68.0 74.2 80.3 86.5 98.9 105 112 124 112 124 136 149 155 161 167 173 173 186 198 186 198 223 248 272 285 223 248 272 285 297 272 297 334 346 371 396 408 433 445 451 458 470 5 kA kVpeak 53.6 67.0 73.7 80.4 87.1 93.8 108 114 121 134 121 134 148 161 168 175 181 188 188 201 215 201 215 242 268 295 309 242 268 295 309 322 295 322 362 376 402 429 443 469 483 489 496 510 10 kA kVpeak 56.4 70.5 77.6 84.6 91.7 98.7 113 120 127 141 127 141 156 170 177 184 191 198 198 212 226 212 226 254 282 311 325 254 282 311 325 339 311 339 381 395 423 452 466 494 508 515 522 536 20 kA kVpeak 62.1 77.6 85.4 93.1 101 109 125 132 140 156 140 156 171 187 194 202 210 218 218 233 249 233 249 280 311 342 357 280 311 342 357 373 342 373 419 435 466 497 512 543 559 567 574 590 40 kA kVpeak 69.4 86.8 95.4 105 113 122 139 148 157 174 157 174 191 209 217 226 235 243 243 261 278 261 278 313 347 382 399 313 347 382 399 417 382 417 469 486 521 555 573 608 625 634 642 660 More detailed information on the TOV capability and the protective characteristics are given in Publ. 1HSM 9543 13-01en. 1) The continuous operating voltages Uc (as per IEC) and MCOV (as per ANSI)) differ only due to deviations in type test procedures. Uc has to be considered only when the actual system voltage is higher than the tabulated. Any arrester with Uc higher than or equal to the actual system voltage divided by √3 can be selected. 2) With prior duty equal to the maximum single-impulse energy stress (4.5 kJ/kV (Ur)). 3) Arresters for system voltages 36 kV or below can be supplied, on request, when the order also includes arresters for higher system voltages. Arresters with lower or higher rated voltages may be available on request for special applications. ABB Surge Arresters — Buyer’s Guide Edition 5.1, 2007-04 N-2 EXLIM Q-E Porcelain-housed arresters Technical data for housings Max. system voltage Rated Voltage Um kVrms 36 52 72 100 Ur kVrms 24-39 42-60 54-84 84-96 84-96 90-108 90-138 90-96 108-138 108-144 108-120 132-144 132-144 132 144-168 132-144 162-168 180-198 210-228 180-228 Housing Creepage distance External insulation *) EV036 EV052 EV072 EH100 EV100 EM123 EH123 EV123 EV123 EH145 EV145 EV145 EM170 EH170 EH170 EV170 EV170 EH245 EH245 EV245 1615 1615 2651 2651 3685 2651 3685 4266 4266 3685 5302 5302 3685 4266 4266 5302 5302 6336 6336 7953 1.2/50 µs dry kVpeak 275 275 394 394 568 394 568 669 669 568 788 788 568 669 669 788 788 962 962 1182 Neutral-ground arresters 52 30-36 EN052 72 42-54 EN072 100 60 EN100 123 72-108 EN123 120 EN123 145 84-108 EN145 120 EN145 170 96-108 EN170 120 EN170 245 108 EN245 120-144 EN245 1615 1615 1615 2651 3685 2651 3685 2651 3685 2651 3685 275 275 275 394 568 394 568 394 568 394 568 123 145 170 245 mm Dimensions 50 Hz wet (60s) kVrms 129 129 221 221 287 221 287 350 350 287 442 442 287 350 350 442 442 508 508 663 60 Hz wet (10s) kVrms 133 133 203 203 261 203 261 336 336 261 406 406 261 336 336 406 406 464 464 609 250/2500 µs wet kVpeak n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. 753 753 960 Mass kg 45 48 66 67 82 69 88 106 110 88 124 125 88 111 113 127 128 151 153 201 Amax B C D Fig. 725 725 997 997 1268 997 1268 1697 1697 1268 1969 1969 1268 1697 1697 1969 1969 2240 2240 2941 600 600 600 600 600 600 800 800 1400 300 300 300 300 400 300 700 1 1 1 1 1 1 1 3 2 1 3 2 1 3 2 3 2 4 3 5 129 129 129 221 287 221 287 221 287 221 287 133 133 133 203 261 203 261 203 261 203 261 n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. n.a. 45 48 48 69 88 69 88 69 88 69 88 725 725 725 997 1268 997 1268 997 1268 997 1268 - - - 1 1 1 1 1 1 1 1 1 1 1 *) Sum of withstand voltages for empty units of arrester. 1 N-3 2 3 4 Edition 5.1, 2007-04 5 ABB Surge Arresters — Buyer’s Guide Porcelain-housed arresters EXLIM Q-E Accessories Line terminals Earth terminals Drilling plans Without insulating base 1HSA410 000-A Aluminium 1HSA420 000-A Stainless steel With insulating base 1HSA410 000-B Aluminium flag with other items in stainless steel 1HSA420 000-B Stainless steel 1HSA410 000-C Aluminium 1HSA430 000-A Epoxy resin M12 bolts for connection to structure are not supplied by ABB. Required threaded grip length is 15-20 mm. 1HSA410 000-D Stainless steel ABB Surge Arresters — Buyer’s Guide Edition 5.1, 2007-04 N-4 EXLIM Q-E Porcelain-housed arresters Shipping data Rated Voltage Number of arresters per crate One Volume Gross m3 kg 0.3 76 0.3 79 0.3 97 0.3 98 0.4 119 0.3 100 0.4 125 0.7 138 0.4 125 0.7 152 0.4 125 0.7 141 0.7 156 0.8 181 1.7 320 Three Volume m3 0.5 0.5 0.7 0.7 0.8 0.7 0.8 1.4 0.9 1.4 0.9 1.4 1.4 1.7 3.1 Gross kg 177 186 240 243 288 249 306 389 306 431 306 398 662 518 743- Six Volume m3 1.0 1.0 1.4 1.4 1.7 1.4 1.7 1.7 1.7 - Gross kg 349 367 475 481 571 493 607 607 607 - Neutral-ground arresters 30-36 EN052 42-54 EN072 0.3 0.3 80 80 0.5 0.5 180 190 1.0 1.0 350 370 60 72-108 120 84-108 120 96-108 120 108 120-144 0.3 0.3 0.4 0.3 0.4 0.3 0.4 0.3 0.4 80 100 125 100 125 100 125 100 125 0.5 0.7 0.8 0.7 0.8 0.7 0.8 0.7 0.8 190 250 310 250 310 250 310 250 310 1.0 1.4 1.7 1.4 1.7 1.4 1.7 1.4 1.7 370 495 610 495 610 495 610 495 610 Ur kVrms 24-39 42-60 54-84 84-96 84-96 90-108 90-108 90-138 108-144 108-144 132-144 132-168 132-168 180-228 180-228 Housing EV036 EV052 EV072 EH100 EV100 EM123 EH123 EV123 EH145 EV145 EM170 EH170 EV170 EH245 EV245 EN100 EN123 EN123 EN145 EN145 EN170 EN170 EN245 EN245 Each crate contains a certain number of arrester units and accessories for assembly and erection. A packing list is attached externally on each crate. Each separate crate is numbered and the numbers N-5 of all crates and their contents are listed in the shipping specification. ABB reserves the right to pack arresters in the most effective/economic combination. Alternate or non-standard crates may involve additional charges. Edition 5.1, 2007-04 ABB Surge Arresters — Buyer’s Guide Porcelain-housed arresters EXLIM Q-D Zinc Oxide Surge Arrester EXLIM Q-D Protection of switchgear, transformers and other equipment in high voltage systems against atmospheric and switching overvoltages. • in areas with high lightning intensity and high energy requirements. • where grounding or shielding conditions are poor or incomplete Brief performance data System voltages (Um) 170 - 420 kV Rated voltages (Ur) 132 - 420 kV Nominal discharge current (IEC) 10 kApeak Classifying current (ANSI/IEEE) 10 kApeak Discharge current withstand strength: High current 4/10 µs Low current 2 000 µs 100 kApeak 900 Apeak Energy capability: Line discharge class (IEC) [2 impulses, (IEC Cl. 8.5.5) Fulfils/exceeds requirements of ANSI transmission-line discharge test for 362 kV systems. Short-circuit / Pressure relief capability 65 kAsym External insulation Fulfils/exceeds standards Mechanical strength: Permissible static service load (PSSL) Maximum permissible dynamic service load (MPDSL) Service conditions: Ambient temperature Design altitude (Higher altitudes on request) Frequency ABB Surge Arresters — Buyer’s Guide Class 3 7.8 kJ/kV (Ur)] Edition 5.1, 2007-04 7 200 Nm 18 000 Nm -50 °C to +45 °C max. 1 000 m 15 - 62 Hz O-1 EXLIM Q-D Porcelain-housed arresters Guaranteed protective data Max. Um kVrms 170 245 300 362 420 Rated Voltage Max. continuous operating voltage 1) Ur kVrms 132 144 162 168 180 192 198 210 216 219 228 216 228 240 258 264 258 264 276 288 330 336 360 372 378 381 390 396 420 as per IEC Uc kVrms 106 108 108 108 144 154 156 156 156 156 156 173 182 191 191 191 206 211 211 230 264 267 267 267 267 267 267 267 267 as per ANSI/IEEE MCOV kVrms 106 115 131 131 144 154 160 170 175 177 180 175 182 191 209 212 209 212 221 230 267 272 291 301 306 308 315 318 335 TOV capability 2) Max. residual voltage with current wave 30/60 µs 1s kVrms 153 167 187 194 208 222 229 243 250 254 264 250 264 278 299 306 299 306 320 334 382 389 417 431 438 441 452 459 487 10 s kVrms 145 158 178 184 198 211 217 231 237 240 250 237 250 264 283 290 283 290 303 316 363 369 396 409 415 419 429 435 462 0.5 kA kVpeak 254 277 312 323 346 369 381 404 415 421 438 415 438 461 496 507 496 507 530 553 634 646 692 715 726 732 749 761 807 8/20 µs 1 kA kVpeak 262 286 321 333 357 381 393 417 428 434 452 428 452 476 512 523 512 523 547 571 654 666 714 737 749 755 773 785 833 2 kA kVpeak 272 297 334 346 371 396 408 433 445 451 470 445 470 495 532 544 532 544 569 593 680 692 742 766 779 785 803 816 865 5 kA kVpeak 295 322 362 376 402 429 443 469 483 489 510 483 510 536 576 590 576 590 617 643 737 751 804 831 844 851 871 885 938 10 kA kVpeak 311 339 381 395 423 452 466 494 508 515 536 508 536 564 607 621 607 621 649 677 776 790 846 875 889 896 917 931 987 20 kA kVpeak 342 373 419 435 466 497 512 543 559 567 590 559 590 621 667 683 667 683 714 745 854 869 931 962 978 985 1013 1029 1091 40 kA kVpeak 382 417 469 486 521 555 573 608 625 634 660 625 660 694 746 764 746 764 798 833 954 972 1046 1080 1098 1106 1132 1150 1219 More detailed information on the TOV capability and the protective characteristics are given in Publ. 1HSM 9543 13-01en. 1) The continuous operating voltages Uc (as per IEC) and MCOV (as per ANSI)) differ only due to deviations in type test procedures. Uc has to be considered only when the actual system voltage is higher than the tabulated. Any arrester with Uc higher than or equal to the actual system voltage divided by √3 can be selected. 2) With prior duty equal to the maximum single-impulse energy stress (4.5 kJ/kV (Ur)). 3) Arresters for system voltages 36 kV or below can be supplied, on request, when the order also includes arresters for higher system voltages. Arresters with lower or higher rated voltages may be available on request for special applications. O-2 Edition 5.1, 2007-04 ABB Surge Arresters — Buyer’s Guide Porcelain-housed arresters EXLIM Q-D Technical data for housings Max. system voltage Um kVrms 170 245 300 362 420 Rated Voltage Ur kVrms 132 144-168 132-144 162-168 180-198 210-219 228 180 192-198 210 216-228 228 240-264 216 228-240 258-264 216 228-240 258-264 258-264 276-288 258-288 258-264 276-288 330-360 330-360 372-396 420 330-360 372-420 Housing DH170 DH170 DV170 DV170 DH245 DH245 DH245 DV245 DV245 DV245 DV245 DM300 DM300 DH300 DH300 DH300 DV300 DV300 DV300 DM362 DM362 DH362 DV362 DV362 DM420 DH420 DH420 DH420 DV420 DV420 Creepage distance mm 4432 4432 6570 6570 6570 6570 6570 7717 7717 7717 7717 6570 6570 7717 7717 7717 9855 9855 9855 7717 7717 9855 12149 12149 8864 11002 11002 11002 13296 13296 External insulation *) 1.2/ 50 µs dry kVpeak 774 774 1172 1172 1172 1172 1172 1360 1360 1360 1360 1172 1172 1360 1360 1360 1758 1758 1758 1360 1360 1758 2134 2134 1458 1946 1946 1946 2322 2322 50 Hz wet (60s) kVrms 378 378 556 556 556 556 556 656 656 656 656 556 556 656 656 656 834 834 834 656 656 834 1034 1034 756 934 934 934 1134 1134 60 Hz wet (10s) kVrms 359 359 546 546 546 546 546 632 632 632 632 546 546 632 632 632 819 819 819 632 632 819 991 991 718 905 905 905 1077 1077 Dimensions 250/ 2500 µs wet kVpeak n.a. n.a. 924 924 924 924 924 1078 1078 1078 1078 924 924 1078 1078 1078 1386 1386 1386 1078 1078 1386 1694 1694 1232 1540 1540 1540 1848 1848 Mass kg 155 155 230 230 235 235 240 270 270 270 270 240 245 275 280 275 350 355 355 280 285 360 430 430 330 400 400 400 470 470 Amax B C D Fig. 1645 1645 2585 2585 2585 2585 2585 2915 2915 2915 2915 2585 2585 2915 2915 2915 3859 3859 3859 2915 2915 3859 4520 4520 3245 4190 4190 4190 4850 4850 600 800 600 900 800 600 1400 1200 900 800 800 900 1400 1200 900 1600 1600 1200 1400 1200 1600 1800 1800 1600 1800 1400 1200 1800 1800 600 600 600 800 800 600 600 600 600 800 800 600 800 800 800 800 800 800 1000 1000 1000 1000 800 800 1000 1000 300 400 300 500 400 300 700 600 500 400 500 400 700 600 500 1200 1000 800 700 600 1000 1000 1000 650 1000 700 600 1000 1000 2 1 4 3 4 4 3 4 4 4 4 4 4 4 4 4 4 4 4 4 4 5 7 6 4 5 5 5 6 5 *) Sum of withstand voltages for empty units of arrester. ABB Surge Arresters — Buyer’s Guide Edition 5.1, 2007-04 O-3 EXLIM Q-D Porcelain-housed arresters Technical data for housings 1 5 O-4 2 3 6 4 7 Edition 5.1, 2007-04 ABB Surge Arresters — Buyer’s Guide Porcelain-housed arresters EXLIM Q-D Accessories Line terminals Earth terminals Drilling plans Without insulating base 1HSA410 000-A Aluminium 1HSA420 000-C Stainless steel With insulating base 1HSA410 000-B Aluminium flag with other items in stainless steel 1HSA420 000-D Stainless steel 1HSA430 000-C Epoxy resin M16 bolts for connection to structure are not supplied by ABB. Required threaded grip length is 15-20 mm. 1HSA410 000-C Aluminium 1HSA410 000-D Stainless steel ABB Surge Arresters — Buyer’s Guide Edition 5.1, 2007-04 O-5 EXLIM Q-D Porcelain-housed arresters Shipping data Rated Voltage Ur kVrms 132-168 132-168 180-228 180 192-198 210-228 228-264 216 228-240 258-264 216-240 258-264 258-264 276-288 258-288 258-264 276-288 330-360 330-360 372-396 420 330-360 Housing DH170 DV170 DH245 DV245 DV245 DV245 DM300 DH300 DH300 DH300 DV300 DV300 DM362 DM362 DH362 DV362 DV362 DM420 DH420 DH420 DH420 DV420 Number of arresters per crate One Volume Gross m3 kg 0.5 195 1.4 275 1.4 280 2.4 375 2.2 360 1.7 315 1.4 290 2.4 380 2.2 365 1.7 320 2.9 500 1.9 445 2.4 385 2.2 375 2.9 505 3.2 575 3.2 575 4.2 475 3.2 545 2.4 505 2.2 485 3.2 615 Each crate contains a certain number of arrester units and accessories for assembly and erection. A packing list is attached externally on each crate. Each separate crate is numbered and the numbers O-6 Two Volume m3 1.7 2.8 2.8 4.2 3.8 3.1 2.8 4.2 3.8 3.1 5.7 3.6 4.2 3.8 5.7 6.3 6.0 4.9 6.0 5.6 5.2 6.6 Gross kg 365 545 555 685 670 615 575 695 680 630 930 875 705 690 940 1075 1060 835 1015 970 945 1150 Three Volume m3 1.7 2.8 2.8 4.1 3.9 3.1 2.8 4.1 3.9 3.1 6.1 5.0 4.1 3.9 6.1 6.7 6.7 5.3 6.7 5.5 5.3 7.0 Gross kg 530 790 805 960 950 890 835 975 965 910 1315 1240 995 985 1330 1535 1525 1175 1430 1380 1370 1450 of all crates and their contents are listed in the shipping specification. ABB reserves the right to pack arresters in the most effective/economic combination. Alternate or non-standard crates may involve additional charges. Edition 5.1, 2007-04 ABB Surge Arresters — Buyer’s Guide Porcelain-housed arresters EXLIM P Zinc Oxide Surge Arrester EXLIM P Protection of switchgears, transformers and other equipment in high voltage systems against atmospheric and switching overvoltages. • in areas with very high lightning intensity • where grounding or shielding conditions are poor or incomplete • for important installations • where energy requirements are very high (e.g. very long lines, capacitor protection). Brief performance data System voltages (Um) 52 - 550 kV Rated voltages (Ur) 42 - 444 kV Nominal discharge current (IEC) 20 kApeak Classifying current (ANSI/IEEE) 10/15 kApeak Discharge current withstand strength: High current 4/10 µs Low current 2 000 µs 100 kApeak 1 350 Apeak Energy capability: Line discharge class (IEC) [2 impulses, (IEC Cl. 8.5.5) Fulfils/exceeds requirements of ANSI transmission-line discharge test for 550 kV systems. Short-circuit / Pressure relief capability 65 kAsym External insulation Fulfils/exceeds standards Mechanical strength: Permissible static service load (PSSL) Maximum permissible dynamic service load (MPDSL) Service conditions: Ambient temperature Design altitude (Higher altitudes on request) Frequency ABB Surge Arresters — Buyer’s Guide Class 4 10.8 kJ/kV (Ur)] Edition 5.1, 2007-04 7 200 Nm 18 000 Nm -50 °C to +45 °C max. 1 000 m 15 - 62 Hz P-1 EXLIM P Porcelain-housed arresters Guranteed protective data Max. Um kVrms 363) 52 72 100 123 145 170 245 Rated Voltage Max. continuous operating voltage 1) Ur kVrms 30 33 36 39 42 48 54 60 54 60 66 72 75 78 84 84 90 96 90 96 108 120 132 138 108 120 132 138 144 132 144 150 162 168 180 192 198 210 216 219 228 as per IEC Uc kVrms 24.0 26.4 28.8 31.2 34 38 43 48 43 48 53 58 60 62 67 67 72 77 72 77 78 78 78 78 86 92 92 92 92 106 108 108 108 108 144 154 156 156 156 156 156 as per ANSI/IEEE MCOV kVrms 24.4 26.7 29.0 31.5 34.0 39.0 43.0 48.0 43.0 48.0 53.4 58.0 60.7 63.1 68.0 68.0 72.0 77.0 72.0 77.0 84.0 98.0 106 111 86.0 98.0 106 111 115 106 115 121 131 131 144 154 160 170 174 177 180 TOV capability 2) Max. residual voltage with current wave 30/60 µs 1s kVrms 34.8 38.2 41.7 45.2 48.7 55.6 62.6 69.6 62.6 69.6 76.5 83.5 87.0 90.4 97.4 97.4 104 111 104 111 125 139 153 160 125 139 153 160 167 153 167 174 187 194 208 222 229 243 250 254 264 10 s kVrms 33.0 36.3 39.6 42.9 46.2 52.8 59.4 66.0 59.4 66.0 72.6 79.2 82.5 85.8 92.4 92.4 99.0 105 99.0 105 118 132 145 151 118 132 145 151 158 145 158 165 178 184 198 211 217 231 237 240 250 1 kA kVpeak 58.5 64.4 70.2 76.1 81.9 93.6 106 117 106 117 129 141 147 153 164 164 176 188 176 188 211 234 258 270 211 234 258 270 281 258 281 293 316 328 351 375 387 410 422 427 445 8/20 µs 2 kA kVpeak 60.7 66.7 72.8 78.8 84.9 97.0 110 122 110 122 134 146 152 158 170 170 182 194 182 194 219 243 267 279 219 243 267 279 291 267 291 304 328 340 364 388 400 425 437 443 461 3 kA kVpeak 62.2 68.4 74.6 80.8 87.0 99.4 112 125 112 125 137 150 156 162 174 174 187 199 187 199 224 249 274 286 224 249 274 286 299 274 299 311 336 348 373 398 410 435 448 454 473 5 kA kVpeak 64.9 71.4 77.9 84.3 90.8 104 117 130 117 130 143 156 163 169 182 182 195 208 195 208 234 260 286 299 234 260 286 299 312 286 312 325 351 364 390 415 428 454 467 474 493 10 kA kVpeak 68.3 75.1 81.9 88.8 95.6 110 123 137 123 137 151 164 171 178 192 192 205 219 205 219 246 273 301 314 246 273 301 314 328 301 328 342 369 383 410 437 451 478 492 499 519 20 kA kVpeak 74.8 82.3 89.7 97.2 105 120 135 150 135 150 165 180 187 195 210 210 225 240 225 240 270 299 329 344 270 299 329 344 359 329 359 374 404 419 449 479 494 524 539 546 568 40 kA kVpeak 81.9 90.1 98.3 107 115 132 148 164 148 164 181 197 205 213 230 230 246 263 246 263 295 328 361 377 295 328 361 377 394 361 394 410 443 459 492 525 541 574 590 598 623 More detailed information on the TOV capability and the protective characteristics are given in Publ. 1HSM 9543 13-01en. 1) The continuous operating voltages Uc (as per IEC and MCOV (as per ANSI) differ only due to deviations in type test procedures. Uc has to be considered only when the actual system voltage is higher than the tabulated. Any arrester with Uc higher than or equal to the actual system voltage divided by √3 can be selected. 2) With prior duty equal to the maximum single-impulse energy stress (7.0 kJ/kV (Ur)). 3) Arresters for system voltages 36 kV or below can be supplied, on request, when the order also includes arresters for higher system voltages. Arresters with lower or higher rated voltages may be available on request for special applications. P-2 Edition 5.1, 2007-04 ABB Surge Arresters — Buyer’s Guide Porcelain-housed arresters EXLIM P Guranteed protective data Max. System Voltage Um kVrms 300 362 420 550 Rated Voltage Max. continuous operating voltage 1) Ur kVrms 216 228 240 258 264 258 264 276 288 330 336 360 372 378 381 390 396 420 396 420 444 as per IEC Uc kVrms 173 182 191 191 191 206 211 221 230 264 267 267 267 267 267 267 267 267 317 336 349 as per ANSI/IEEE MCOV kVrms 174 182 191 209 212 209 212 221 230 267 272 291 301 306 308 315 318 336 318 336 353 TOV capability 2) Max. residual voltage with current wave 30/60 µs 1s kVrms 250 264 278 299 306 299 306 320 334 382 389 417 431 438 441 452 459 487 459 487 515 10 s kVrms 237 250 264 283 290 283 290 303 316 363 369 396 409 415 419 429 435 462 435 462 488 1 kA kVpeak 422 445 468 504 515 504 515 539 562 644 656 702 726 737 743 761 773 819 773 819 866 8/20 µs 2 kA kVpeak 437 461 485 522 534 522 534 558 582 667 679 728 752 764 770 788 800 849 800 849 897 3 kA kVpeak 448 473 497 535 547 535 547 572 597 684 696 746 771 783 789 808 820 870 820 870 920 5 kA kVpeak 467 493 519 558 571 558 571 597 623 714 727 779 804 817 824 843 856 908 856 908 960 10 kA kVpeak 492 519 546 587 601 587 601 628 656 751 765 819 847 860 867 888 901 956 901 956 1015 20 kA kVpeak 539 568 598 643 658 643 658 688 718 823 838 897 927 942 950 972 987 1051 987 1051 1111 40 kA kVpeak 590 623 656 705 721 705 721 754 787 901 918 983 1021 1037 1045 1070 1086 1152 1086 1152 1217 More detailed information on the TOV capability and the protective characteristics are given in Publ. 1HSM 9543 13-01en 1) The continuous operating voltages Uc (as per IEC and MCOV (as per ANSI) differ only due to deviations in type test procedures. Uc has to be considered only when the actual system voltage is higher than the tabulated. Any arrester with Uc higher than or equal to the actual system voltage divided by √3 can be selected. 2) With prior duty equal to the maximum single-impulse energy stress (7.0 kJ/kV (Ur)). Arresters with lower or higher rated voltages may be available on request for special applications. ABB Surge Arresters — Buyer’s Guide Edition 5.1, 2007-04 P-3 EXLIM P Porcelain-housed arresters Technical data for housings Max. system voltage Rated Voltage Housing Creepage distance External insulation *) Dimensions 1.2/50 µs Ur dry kVrms mm kVpeak 30-39 GV036 1444 318 42-60 GH052 1444 318 42-60 GV052 3285 586 72 54-84 GV072 3285 586 100 84-96 GV100 3285 586 123 90-138 GH123 3285 586 90-138 GV123 4432 774 145 108-138 GM145 3285 586 108-120 GH145 4432 774 132-144 GH145 4432 774 108-144 GV145 4729 904 170 132-168 GH170 4432 774 132 GV170 6570 1172 144-150 GV170 6570 1172 162-168 GV170 6570 1172 245 180 GH245 6570 1172 192-198 GH245 6570 1172 210-228 GH245 6570 1172 180 GV245 7717 1360 192-198 GV245 7717 1360 210 GV245 7717 1360 216-228 GV245 7717 1360 300 228 GM300 6570 1172 240-264 GM300 6570 1172 216 GH300 7717 1360 228-264 GH300 7717 1360 216 GV300 9855 1758 228 GV300 9855 1758 240 GV300 9855 1758 258-264 GV300 9855 1758 362 258 GM362 7717 1360 264-288 GM362 7717 1360 258-264 GH362 9855 1758 276-288 GH362 9855 1758 258-288 GV362 12149 2134 420 330-360 GM420 8864 1548 330-336 GH420 11002 1946 360-372 GH420 11002 1946 378-420 GH420 11002 1946 330 GV420 13296 2322 336-396 GV420 13296 2322 420 GV420 13296 2322 550 396-444 GM550 11002 1946 396 GH550 14287 2352 420-444 GH550 14287 2352 Neutral-ground arresters 123 72-84 GN123 3285 586 90-120 GN123 3285 586 145 84 GN145 3285 586 90-120 GN145 3285 586 170 96-120 GN170 3285 586 245 108-120 GN245 3285 586 132 GN245 3285 586 144 GN245 4432 774 *) Sum of withstand voltages for empty units of arrester. 50 Hz wet (60s) kVrms 151 151 278 278 278 278 378 278 378 378 429 378 556 556 556 556 556 556 656 656 656 656 556 556 656 656 834 834 834 834 656 656 834 834 1034 756 934 934 934 1134 1134 1134 934 1212 1212 60 Hz wet (10s) kVrms 135 135 273 273 273 273 359 273 359 359 408 359 546 546 546 546 546 546 632 632 632 632 546 546 632 632 819 819 819 819 632 632 819 819 991 718 905 905 905 1077 1077 1077 905 1178 1178 250/2500 µs wet kVpeak 228 228 462 462 462 462 616 462 616 616 690 616 924 924 924 924 924 924 1078 1078 1078 1078 924 924 1078 1078 1386 1386 1386 1386 1078 1078 1386 1386 1694 1232 1540 1540 1540 1848 1848 1848 1540 2002 2002 Mass kg 85 90 115 115 120 120 150 120 150 155 200 155 230 230 230 240 240 240 275 270 270 270 245 245 280 275 355 355 355 355 285 285 360 360 425 325 405 405 405 465 465 465 420 530 530 Amax B C D Fig. 785 785 1315 1315 1315 1315 1645 1315 1645 1645 2060 1645 2585 2585 2585 2585 2585 2585 2915 2915 2915 2915 2585 2585 2915 2915 3860 3860 3860 3860 2915 2915 3860 3860 4850 3245 4190 4190 4190 4850 4850 4850 4500 5763 5763 800 600 900 800 600 1200 900 800 600 900 900 1400 900 1600 1400 1200 1200 1400 1200 1600 1400 1600 1200 1800 1400 1200 1600 1600 1400 1800 1800 1800 600 600 600 800 600 600 600 600 800 600 800 800 800 800 800 800 800 800 800 800 1000 800 800 800 800 800 1000 1000 1000 400 300 500 400 300 600 500 400 300 500 400 700 500 1000 700 600 600 700 600 1000 700 1200 600 1000 700 600 1000 1000 700 800 1000 1000 1 1 1 1 1 1 1 1 1 1 2 1 4 3 2 4 4 3 4 4 4 3 4 4 4 4 5 5 5 5 4 4 5 5 7 4 5 5 5 6 6 5 8 10 9 278 278 278 278 278 278 278 378 273 273 273 273 273 273 273 359 462 462 462 462 462 462 462 616 115 120 115 120 120 120 125 155 1315 1315 1315 1315 1315 1315 1315 1645 - - - 1 1 1 1 1 1 1 1 P-4 Edition 5.1, 2007-04 Um kVrms 36 52 ABB Surge Arresters — Buyer’s Guide Porcelain-housed arresters EXLIM P Technical data for housings 1 2 3 4 5 6 7 8 ø 306 9 10 ABB Surge Arresters — Buyer’s Guide Edition 5.1, 2007-04 P-5 EXLIM P Porcelain-housed arresters Accessories Line terminals Earth terminals Drilling plans Without insulating base 1HSA410 000-A Aluminium 1HSA420 000-C Stainless steel With insulating base 1HSA410 000-B Aluminium flag with other items in stainless steel 1HSA420 000-D Stainless steel 1HSA430 000-C Epoxy resin M16 bolts for connection to structure are not supplied by ABB. Required threaded grip length is 15-20 mm. 1HSA410 000-C Aluminium 1HSA410 000-D Stainless steel P-6 Edition 5.1, 2007-04 ABB Surge Arresters — Buyer’s Guide Porcelain-housed arresters EXLIM P Shipping data Rated Voltage Ur kVrms 30-39 42-60 42-60 54-84 84-96 90-138 90-138 108-138 108-144 108-144 132-168 132-168 180-228 180 192-228 228-264 216 228-264 216 228 240-264 258 264-288 258-264 276-288 258-288 330-360 330-336 360-372 378-420 330-396 420 396-444 396 420-444 Housing GV036 GH052 GV052 GV072 GV100 GH123 GV123 GM145 GH145 GV145 GH170 GV170 GH245 GV245 GV245 GM300 GH300 GH300 GV300 GV300 GV300 GM362 GM362 GH362 GH362 GV362 GM420 GH420 GH420 GH420 GV420 GV420 GM550 GH550 GH550 Neutral-ground arresters 72-78 GN123 84 GNxxx 90-132 GNxxx 144 GNxxx Number of arresters per crate One Volume Gross m3 kg 0.4 115 0.4 120 0.5 150 0.5 150 0.5 155 0.5 155 0.5 190 0.5 155 0.5 190 1.4 245 0.5 195 1.4 275 1.4 285 2.2 365 1.7 315 1.4 290 2.4 385 1.7 320 2.5 500 2.1 460 1.9 445 2.4 390 2.2 375 2.5 505 2.1 465 3.2 570 2.2 410 3.2 545 2.4 505 2.2 490 3.2 610 2.4 570 3.2 565 4.6 700 4.6 700 Two Volume m3 0.9 0.9 1.4 1.4 1.4 1.4 1.7 1.4 1.7 2.3 1.7 2.8 2.8 3.8 3.1 2.8 4.2 3.1 5.2 5.2 4.9 4.2 3.8 5.2 5.2 6.3 4.1 6.0 5.5 3.8 6.6 6.1 6.0 7.4 7.4 Gross kg 225 235 285 285 295 295 355 295 355 470 365 545 565 665 615 575 690 630 930 890 875 705 690 940 900 1055 770 1010 970 960 1150 1110 1045 1300 1295 Three Volume m3 0.90 0.9 1.4 1.4 1.4 1.4 1.7 1.4 1.7 2.3 1.7 2.8 2.8 3.9 3.1 2.8 4.1 3.1 6.1 5.2 5.0 4.1 3.9 6.1 5.2 6.7 4.2 6.0 5.5 5.3 7.0 6.1 6.0 7.8 7.8 Gross kg 320 335 410 410 425 425 515 425 515 690 530 780 810 945 895 825 975 905 1315 1255 1240 995 985 1330 1270 1510 1105 1440 1375 1370 1645 1585 1495 18550 1850 0.4 0.4 0.4 0.5 1.4 1.4 1.4 1.7 285 285 295 355 1.4 1.4 1.4 1.7 410 410 425 515 150 150 155 190 Each crate contains a certain number of arrester units and accessories for assembly and erection. A packing list is attached externally on each crate. Each separate crate is numbered and the numbers ABB Surge Arresters — Buyer’s Guide of all crates and their contents are listed in the shipping specification. ABB reserves the right to pack arresters in the most effective/economic combination. Alternate or non-standard crates may involve additional charges. Edition 5.1, 2007-04 P-7 EXLIM T Porcelain-housed arresters Zinc Oxide Surge Arrester EXLIM T Protection of switchgears, transformers and other equipment in high voltage systems against atmospheric and switching overvoltages. • in areas with very high lightning intensity • where grounding or shielding conditions are poor or incomplete • for important installations • where energy requirements are very high (e.g. very long lines, capacitor protection). Brief performance data System voltages (Um) 245 - 800 kV Rated voltages (Ur) 180 - 624 kV Nominal discharge current (IEC) 20 kApeak Classifying current (ANSI/IEEE) 10/15/20 kApeak Discharge current withstand strength: High current 4/10 µs Low current 2 000 µs 150 kApeak 1 900 Apeak Energy capability: Line discharge class (IEC) [2 impulses, (IEC Cl. 8.5.5) Fulfils/exceeds requirements of ANSI transmission-line discharge test for 800 kV systems. Short-circuit / Pressure relief capability 65 kAsym External insulation Fulfils/exceeds standards Mechanical strength: Permissible static service load (PSSL) Maximum permissible dynamic service load (MPDSL) Service conditions: Ambient temperature Design altitude (Higher altitudes on request) Frequency Q-1 Edition 5.1, 2007-04 Class 5 15.4 kJ/kV (Ur)] 7 200 Nm 18 000 Nm -50 °C to +45 °C max. 1 000 m 15 - 62 Hz ABB Surge Arresters — Buyer’s Guide Porcelain-housed arresters EXLIM T Guranteed protective data Max. Um kVrms 245 300 362 420 550 800 Rated Voltage Max. continuous operating voltage 1) Ur kVrms 180 192 198 210 216 219 228 216 228 240 258 264 258 264 276 288 330 336 360 372 378 381 390 396 420 396 420 444 588 612 624 as per IEC Uc kVrms 144 154 156 156 156 156 156 173 182 191 191 191 206 211 221 230 264 267 267 267 267 267 267 267 267 317 336 349 470 490 499 as per ANSI/IEEE MCOV kVrms 144 154 160 170 174 177 180 174 182 191 209 212 209 212 221 230 267 272 291 301 306 308 315 318 336 318 336 353 470 490 499 TOV capability 2) Max. residual voltage with current wave 30/60 µs 1s kVrms 205 218 225 239 246 249 259 246 259 273 294 300 294 300 314 328 376 383 410 424 430 434 444 451 478 451 478 506 670 697 711 10 s kVrms 194 207 213 226 233 236 246 233 246 259 278 285 278 285 298 311 356 362 388 401 408 411 421 427 453 427 453 479 635 660 673 1 kA kVpeak 346 369 381 404 415 421 438 415 438 461 496 508 496 508 531 554 634 646 692 715 726 732 750 761 807 761 807 853 1134 1180 1203 8/20 µs 2 kA kVpeak 356 380 392 415 427 433 451 427 451 475 510 522 510 522 546 569 652 664 712 735 747 753 771 783 830 783 830 878 1167 1214 1238 3 kA kVpeak 363 387 399 423 435 441 459 435 459 484 520 532 520 532 556 580 665 677 725 749 761 767 786 798 846 798 846 894 1189 1237 1261 5 kA kVpeak 381 406 419 444 457 463 482 457 482 507 545 558 545 558 583 609 697 710 761 786 799 805 824 837 888 837 888 938 1247 1298 1323 10 kA kVpeak 396 423 436 462 476 482 502 476 502 528 568 581 568 581 608 634 726 740 792 819 832 839 858 872 924 872 924 977 1299 1351 1378 20 kA kVpeak 428 457 471 499 514 521 542 514 542 571 614 628 614 628 656 685 785 799 856 884 899 906 927 941 998 941 998 1060 1402 1459 1488 40 kA kVpeak 466 497 512 543 559 567 590 559 590 621 667 683 667 683 714 745 854 869 931 962 978 985 1013 1029 1091 1029 1091 1153 1525 1587 1618 More detailed information on the TOV capability and the protective characteristics are given in Publ. 1HSM 9543 13-01en. 1) The continuous operating voltages Uc (as per IEC and MCOV (as per ANSI) differ only due to deviations in type test procedures. Uc has to be considered only when the actual system voltage is higher than the tabulated. Any arrester with Uc higher than or equal to the actual system voltage divided by √3 can be selected. 2) With prior duty equal to the maximum single-impulse energy stress (10.0 kJ/kV (Ur)). Arresters with lower or higher rated voltages may be available on request for special applications. ABB Surge Arresters — Buyer’s Guide Edition 5.1, 2007-04 Q-2 EXLIM T Porcelain-housed arresters Technical data for housings Max. system voltage Rated Voltage Um kVrms 245 Ur kVrms 180 BH245 192 BH245 198-228 BH245 180 BV245 192-198 BV245 210-228 BV245 228-240 BM300 258-264 BM300 216 BH300 228-264 BH300 216-240 BV300 258-264 BV300 258 BM362 264-288 BM362 258-288 BH362 258-276 BV362 288 BV362 330-360 BM420 330-336 BH420 360 BH420 372-420 BH420 330-336 BV420 360-372 BV420 378 BV420 381-396 BV420 420 BV420 396-420 BM550 444 BM550 396-420 BH550 444 BH550 On request 300 362 420 550 800 Housing Creepage distance mm 6570 6570 6570 7717 7717 7717 6570 6570 7717 7717 9855 9855 7717 7717 9855 12149 12149 8864 11002 11002 11002 13296 13296 13296 13296 13296 11002 11002 14287 14287 External insulation *) 1.2/50 µs dry 50 Hz wet (60s) 60 Hz wet (10s) 250/2500 µs wet kVpeak kVrms kVrms kVpeak 1172 1172 1172 1360 1360 1360 1172 1172 1360 1360 1758 1758 1360 1360 1758 2134 2134 1548 1946 1946 1946 2322 2322 2322 2322 2322 1946 1946 2352 2352 556 556 556 656 656 656 556 556 656 656 834 834 656 656 834 1034 1034 756 934 934 934 1134 1134 1134 1134 1134 934 934 1212 1212 546 546 546 632 632 632 546 546 632 632 819 819 632 632 819 991 991 718 905 905 905 1077 1077 1077 1077 1077 905 905 1178 1178 273 273 359 Neutral-ground arresters 245 108 BN245 3285 586 278 120-132 BN245 3285 586 278 144 BN245 4432 774 378 *) Sum of withstand voltages for empty units of arrester. Q-3 Dimensions Amax B C D E Fig. 924 924 924 1078 1078 1078 924 924 1078 1078 1386 1386 1078 1078 1386 1694 1694 1232 1540 1540 1540 1848 1848 1848 1848 1848 1540 1540 2002 2002 Mass kg 270 270 275 300 300 305 285 295 315 320 395 400 330 335 410 470 475 385 460 465 475 525 530 530 530 540 490 495 600 605 2585 2585 2585 2915 2915 2915 2585 2585 2915 2915 3859 3859 2915 2915 3859 4520 4520 3245 4190 4190 4190 4850 4850 4850 4850 4850 4500 4500 5763 5763 900 800 600 900 800 600 900 900 1200 900 1600 1200 1400 1200 1600 1600 1600 1200 1600 1400 1200 1600 1600 1600 1400 1200 1800 1800 1800 1800 600 600 600 600 600 600 800 600 800 800 800 800 800 800 800 800 800 800 800 800 800 1000 800 800 1000 1000 1000 1000 500 400 300 500 400 300 400 400 600 400 1000 800 700 600 1000 1200 1200 600 1000 700 600 1000 1000 650 700 600 800 800 1000 1000 800 1000 800 600 3 3 2 3 3 2 3 3 3 3 4 4 3 3 4 5 4 3 4 4 4 5 4 4 4 4 7 6 8 8 462 462 616 140 145 180 1315 1315 1645 - - - - 1 1 1 Edition 5.1, 2007-04 ABB Surge Arresters — Buyer’s Guide Porcelain-housed arresters EXLIM T Technical data for housings 1 2 3 4 5 6 7 8 ø 306 ABB Surge Arresters — Buyer’s Guide Edition 5.1, 2007-04 Q-4 EXLIM T Porcelain-housed arresters Accessories Line terminals Earth terminals Drilling plans Without insulating base 1HSA410 000-A Aluminium 1HSA420 000-C Stainless steel With insulating base 1HSA410 000-B Aluminium flag with other items in stainless steel 1HSA420 000-D Stainless steel 1HSA430 000-C Epoxy resin M16 bolts for connection to structure are not supplied by ABB. Required threaded grip length is 15-20 mm. 1HSA410 000-C Aluminium 1HSA410 000-D Stainless steel Q-5 Edition 5.1, 2007-04 ABB Surge Arresters — Buyer’s Guide Porcelain-housed arresters EXLIM T Shipping data Rated Voltage Ur kVrms 180-228 180-228 228-264 216 228-264 216-240 258-264 258 264-288 258-288 258-288 330-360 330-336 360 372-420 330-336 360-378 381-396 420 396-444 396-444 Housing BH245 BV245 BM300 BH300 BH300 BV300 BV300 BM362 BM362 BH362 BV362 BM420 BH420 BH420 BH420 BV420 BV420 BV420 BV420 BM550 BH550 Neutral-ground arresters 108-132 BN245 144 BN245 Number of arresters per crate One Volume Gross m3 kg 1.4 320 1.7 360 1.4 340 2.2 410 1.7 375 2.9 540 1.9 490 2.4 435 2.2 430 2.9 555 3.2 620 2.2 485 3.2 605 2.4 570 2.2 575 3.2 670 3.2 680 2.4 640 2.2 635 3.2 655 3.2 765 Two Volume m3 2.8 3.1 2.8 3.8 3.1 5.7 3.5 4.2 3.8 5.7 6.3 4.1 6.3 4.2 3.8 6.6 6.6 6.1 5.8 6.0 6.0 Gross kg 635 705 675 755 730 1010 965 800 800 1040 1160 900 1130 1100 1120 1270 1280 1240 1225 1215 1475 Three Volume m3 2.8 3.1 2.8 3.8 3.1 6.1 5.0 4.2 3.8 6.1 6.3 3.4 6.3 4.2 3.8 7.0 7.0 6.1 5.9 6.3 6.3 Gross kg 925 1025 985 1080 1060 1435 1375 1140 1145 1480 1670 1300 1620 1570 1610 1825 1840 1780 1795 1730 2115 0.5 0.5 1.4 1.7 345 415 1.4 1.7 500 605 180 220 Each crate contains a certain number of arrester units and accessories for assembly and erection. A packing list is attached externally on each crate. Each separate crate is numbered and the numbers ABB Surge Arresters — Buyer’s Guide of all crates and their contents are listed in the shipping specification. ABB reserves the right to pack arresters in the most effective/economic combination. Alternate or non-standard crates may involve additional charges. Edition 5.1, 2007-04 Q-6 EXCOUNT-II Accessories Surge Arrester Monitor EXCOUNT-II As businesses strive to remain competitive, improved reliability of electricity supply and reduced maintenance costs are demanded by both power utilities and users alike. ABB has in response developed EXCOUNT-II; an advanced surge arrester monitor for effectively, reliably and safely monitoring and recording surges on high voltage electrical networks. More than just a counter Discharge operation counters have been available for use with surge arresters for many years, however these have lacked the ability of giving a direct indication of the true health of surge arresters. Even counters fitted with simple mA meters are of very limited use, as they are unable to differentiate between the internal and external leakage currents nor exclude harmonic effects. EXCOUNT-II is an entirely new monitoring system, as it can be used as an aid to assess the health of the entire substation by monitoring surges transmitted in and out of the network. The device is fitted to surge arresters within a substation similar to normal counters, but in addition to counting the number of discharges, EXCOUNT-II also records the amplitude of the surges, together with their date and time, plus measures the total leakage current and (optionally) resistive current through the arrester. The measurements are stored in the EXCOUNT-II sensor, and can be collected when convenient with the aid of a handheld cordless transceiver. The raw data is then transferred over to a computer for statistical analysis. The detailed results obtained from EXCOUNT-II are not limited to a simple estimation of arrester stresses but instead give a true indication of the number and severity of surges and, when combined with data from event recorders, SCADA, etc, facilitiates an effective analysis of the amount and degree of voltage stress all equipment in the substation have been subjected to. Unique data acquisition method EXCOUNT-II is unique in its method of acquiring data. Each surge arrester is fitted with a sensor, which detects the total number of discharges, the surge amplitude, date and time of occurrence, as well as the leakage current through the arrester. All data is stored in the sensor’s memory, and can then be read when convenient with the aid of a hand-held transceiver. EXCOUNT-II´s measurement method is unique and simple. The sensor´s measured data is cordlessly transferred to a hand held transceiver. The measured data from the transceiver can then be transfered to a computer for statistical analysis. R-1 Edition 5.1, 2007-04 ABB Surge Arresters — Buyer’s Guide Accessories Remote reading Every sensor has a unique identity. Via the hand-held transceiver, the user selects the identity of the sensor he is interested in interrogating and communication will then be established directly with that sensor. The operator may take data from sensors in the substation within a distance of 60 m from where he is standing, and up to 30 sensors can be interrogated in one and the same session. Remote reading leads to increased personnel safety compared with conventional counter reading. Indeed, the person does not necessarily have to even be inside the substation perimeter, so saving the need to arrange entry permits or have electrically trained personnel perform the work. Surge counting EXCOUNT-II does more than just count surges. It also registers the date and time as well as amplitude of the surge each time the arrester has discharged a current over 10 A. Time and amplitude measurement gives the user better information about overvoltages in the network and the operation of the arrester. Leakage current measurement and condition monitoring EXCOUNT-II gives the user the possibility to measure both the total leakage current as well as the resistive component of the current through the arrester. Measurement of the resistive current gives a good indication of the arrester’s condition. The measurement method employed is based on third-harmonic analysis of the leakage current, and is the same as that used with the LCM (Leakage Currrent Monitor) which is internationally well proven since 1989. This is considered the most reliable measuring method for condition monitoring according to IEC 60099-5. Statistical analysis Included with EXCOUNT-II is specially designed software which facilitia- ABB Surge Arresters — Buyer’s Guide EXCOUNT-II tes download of the measured data from the transceiver and permits analysis and reporting of the collected information. The included program is easy to use with a standard MS Windows interface, and gives details about over-voltages in the network as well as the surge arrester´s condition. Maintenance free The sensor is housed in a sealed, weather-proof case, suitable for outdoor use and proven to match the shortcircuit capability of the arrester. The sensor requires no external power supply as it incorporates its own internal power supply in the form of a solar cell, field probe and capacitor. For indoor use, the sensor may be alternatively powered by a standard 9 volt battery. Flexibility EXCOUNT-II is available in two different versions. Both versions measure surge currents (number, amplitude and time) as well as total leakage current. The full version additionally measures the resistive component of leakage current. Simple installation EXCOUNT-II surge monitoring system incorporates a sensor, which is mounted on the arrester, a transceiver, for remote reading, and a PC-program (Windows 95/ 98/ME/XP and NT/2000). The system is easy to install on both existing and newly purchased surge arresters fitted with an insulating base. Edition 5.1, 2007-04 R-2 EXCOUNT-II Accessories Technical data Surge Counting Optional Counting threshold (8/20 µs) 10 A Surge current amplitude classification (8/20 µs) 10 - 99 A 100 - 999 A 1000 - 4999 A 5000 - 9999 A > 10 000 A Error in surge counting amplitude < 20 % Surge counting time resolution < 0.5 s Surge counting time stamp format YYYY:MM:DD:hh:mm:ss (1 s resolution) Surge counting memory capacity 1000 registrations (wrap around) Measuring range of resistive leakage current (peak level) 10 - 2000 µA Error in resistive leakage current < 10 µA (10 - 50 µA); < 20 % (50 - 2000 µA) Diagnostic method classification acc. to IEC 60099-5, Amendment 1 Method B2 - Third order harmonic analysis with compensation for harmonics in the voltage Sensor/Transceiver Data Communication Leakage Current Measurement Measuring range of total leakage current (peak level) 0.1 - 50 mA (10-bit A/D conversion, autorange) Error in total leakage current <5% Type AM radio (OOK) ETS and FCC approved Frequency 868.35 MHz (916.50 MHz for North/ South America and Australia) Antenna Integrated on circuitboard Output power - 3 dBm (0.75 mW) General Sensor Transceiver Climatic conditions Sealed, water-tight design, IP 67 (Battery compartment, IP 65) Weather-proof, IP 54 Ambient temperature range –50 °C to +60 °C Operation: –40 °C to +60 °C -10 °C to +50 °C Measuring frequency range 50 or 60 Hz (automatic) N/A Short-circuit capability 65 kA acc. to IEC 60099-4 N/A Power supply Outdoor version: Powered from built-in solar cell and field probe Indoor version: 9 Volt lithium battery 6LR61/PP3 9 Volt battery Alkaline type 6LR61/PP3 Battery replacement period 8 years with 1200 mAh lithium battery (for indoor use) > 4 hours R-3 Edition 5.1, 2007-04 ABB Surge Arresters — Buyer’s Guide Accessories EXCOUNT-II Dimensions Sensor Item no. Frequency 1HSA441 000-A for 868.35 MHz 1HSA441 000-C for 916.50 MHz Transceiver model 1 Application: Measuring total leakage current and surge data. Item no. Frequency 1HSA442 000-C for 868.35 MHz 1HSA442 000-E for 916.50 MHz Transceiver model 2 Application: Measuring total leakage current, resistive leakage current and surge data. Item no. Frequency 1HSA442 000-A for 868.35 MHz 1HSA442 000-D for 916.50 MHz Transceiver ABB Surge Arresters — Buyer’s Guide Edition 5.1, 2007-04 R-4 EXCOUNT-A Accessories Surge Counter EXCOUNT-A Highest personnel safety • Explosion-proof for short-circuit currents up to 80 kA. • Same safe performance as arresters. Negligible residual voltage • Does not reduce protection margins. • Reduces risk against accidental contact during surges. Long life • Moulded components, non-sensitive to humidity or temperature variations. • Verified by tests per IEC 60068. Universal application • All makes and types of surge arresters. • All weather and temperature conditions. For gapless surge arresters, surge counters are used only to obtain information regarding surge activities in the corresponding surge arrester and its location. Surge counter, EXCOUNT-A is designed therefore, to withstand the same severe conditions as the arresters without failure. Design features EXCOUNT-A comprises basically of an impulse current transformer with a singleturn primary in the form of an insulated stranded-copper cable to be connected in the earth circuit of an arrester. The cable is provided at both ends with tinned-copper cable shoes. The secondary circuit consists of a rectifier, capacitor and an electronic switch connected to a mechanical counting relay and is totally moulded in plastic which makes it ideal for exposed installation. The complete assembly is then housed in an elegant vented aluminium casing. A suitable-angled window permits easy reading of the 6-digit cyclometer-typ counter. S-1 Edition 5.1, 2007-04 The principle of operation is shown in figure 1 on next page. Performance The design of the secondary circuit ensures that the counting relay is not energised for low lightning current impulses which are insignificant to the arrester capability and life. The stepping criteria are given in figure 2 on next side. The current transformer secondary output is sufficient for driving the counter and external supply source is not needed. The single-turn primary ensures that the voltage drop across the counter, even at the highest impulse currents encountered in service, is negligible, leading to added personnel safety and no increase in the protection level of the arrester. Since no gaps or series impedance are used, there is no risk of internal arcing and consequent explosive faillure in the event of a short-circuit following an arrester failure. ABB Surge Arresters — Buyer’s Guide Accessories EXCOUNT-A Routine tests Type tests EXCOUNT-A has been subjected to severe electrical, mechanical and climate tests: Shock test, 15 g IEC 60068-2-27 Vibration test IEC 60068-2-6 Temperature test (-55°C/+70°C) IEC 60068-2-14 Humidity test IEC 60068-2-30 Salt fog test (500h, +35°C, 95%RH, 5% salt) DIN 50021 Impulse tests IEC 60099-4 Short-circuit test (full asymmetry of 2.6) IEC 60099-4 At 65 kA, there were no damages at all. At 80 kA, the insulation of the primary conductor was burnt. However, the counter function was not impaired and no pieces were ejected. All surge counters are routine-tested with a sufficient number of impulses in a pass/no pass test prior to despatch from the factory. Packing, installation and maintenance Counters are packed in cases together with arresters. For separate supply, they are packed in cartons. Detailed instructions are enclosed with each counter. However, the following may be noted. The counter must be placed at a suit able height for easy reading. The electrical lead between the earth terminal and the counter should be insulated and its length kept to a minimum. If the length is too long, the counter may not register for very steep impulses when the inductive voltage between the earth terminal and the counter exceeds the lightning impulse withstand level of the insulating base. The counters are maintenance-free. Refer to assembly instructions for more details. Fig. 1 Schematic diagram Fig. 2 Stepping criteria ABB Surge Arresters — Buyer’s Guide Fig. 3 Dimensions Edition 5.1, 2007-04 S-2 Order form Purchase order Project Handled by, e-mail or fax Buyer Tender referency no (if any) Date (yyyy-mm-dd) End user Buyer reference End user reference (if any) Shipping terms Destination Means of transport Freight forwarder (if FCA or FOB) Payment terms Goods marking Inspection of routine tests No Delivery address Routine test standard Documentation language Rating plate language Currency Yes Items Quantity 3 Color (porcelain) Brown Delivery date (EXW) yyyy-mm-dd Arrester type designation EXLIM Q120-EH145 EXAMPLE Line terminal 1HSA410000-A 1HSA420000-A Unit price (if known) 2004-06-03 Quantity Arrester type designation Color (porcelain) Line terminal Delivery date (EXW) yyyy-mm-dd Quantity Arrester type designation Color (porcelain) Line terminal Delivery date (EXW) yyyy-mm-dd Quantity Arrester type designation Color (porcelain) Line terminal Delivery date (EXW) yyyy-mm-dd Earth terminal XXXX EUR Insulating base 1HSA430000-A Total price (if known) XXXX EUR Earth terminal Insulating base Unit price (if known) Total price (if known) Earth terminal Insulating base Unit price (if known) Total price (if known) Earth terminal Insulating base Unit price (if known) Total price (if known) It is recommended that the following form is used when ordering EXLIM/PEXLIM surge arresters and accessoWWW.CABLEJOINTS.CO.UK ries. Send to fax: +46 (0)240 179 83 or mail to [email protected]. THORNE & DERRICK UK T- TELEdition 0044 FAX 0044 477 5371 Surge Arresters — Buyer’s Guide 5., 191 2007-04490 1547 ABB TEL 0044 117 977 4647 FAX 0044 977 5582 WWW.THORNEANDDERRICK.CO.UK Index Index A Accelerated life tests on samples G-1 Accessories R-1 ANSI (MCOV) B-1 B Backflashover B-3 C Classification of all blocks G-1 Compact-insulation lines F-3 Compact insulation lines B-3 Continuous operating voltage B-1, C-1 Coupling factor B-3 D Definitions B-1 ANSI (MCOV) B-1 Continuous operating voltage B-1 Duty-cycle voltage rating (ANSI) B-1 Energy capability B-1 External insulation withstand strength B-2 IEC (Uc) B-1 Lightning classifying current (ANSI/IEEE) B-1 Maximum system voltage (Um) B-1 Nominal discharge current (IEC) B-1 Pollution level B-2 Pollution performance B-2 Rated voltage (Ur) B-1 Residual voltage/Discharge voltage B-1 Routine test energy B-2 Short-circuit capability B-2 Single-impulse energy B-2 Temporary overvoltages (TOV) B-1 Two impulses as per IEC clause 7.5.5. B-1 Definitions — Transmission Line Arresters B-3 Backflashover B-3 Compact insulation lines B-3 Coupling factor B-3 Energy capability B-3 Isokeraunic level B-3 Shielding B-3 Shielding angle B-3 Shielding failure B-3 TLA B-3 Tower footing impedance B-3 Travelling waves B-3 Design features A-1, D-1, E-1, S-1 Duty-cycle voltage rating (ANSI) B-1 E Earth fault factor C-1 Electrical characteristics C-3 Energy capability B-1, B-3 Energy capability & line discharge class C-3 ABB Surge Arresters — Buyer’s Guide Erection alternatives F-6 EXCOUNT-A S-1 EXCOUNT-II R-1 EXLIM P P-1 EXLIM Q-D O-1 EXLIM Q-E N-1 EXLIM R M-1 EXLIM T Q-1 Extended station protection F-4 External creepage distance C-5 External insulation withstand strength B-2 F Flowchart C-2 G Grading current G-1 Guaranteed residual voltage G-1 H High strength (HS) PEXLIM tube design E-1, E-3 I IEC (Uc) B-1 Impulse current tests on samples G-1 Installation, maintenance and monitoring D-2, E-5 Internal corona G-1 Isokeraunic level B-3 ISO 9001 G-1 K k C-1 L Leakage current measurement R-2 Lightning classifying current (ANSI/IEEE) B-1 Lightning impulse protective level C-1 Lightning impulse withstand level C-1 Line upgrading F-4 M Maximum permissible dynamic service load C-5 Maximum system voltage C-1 Maximum system voltage (Um) B-1 Mechanical characteristics C-5 Mechanical loading D-2 Mechanical Strength C-5, D-2, E-4 Moulded PEXLIM design E-1, E-2 MPDSL C-5 N Neutral-ground arresters C-6, H-3, H-5, I-4, I-7, J-4, J-7, M-3, M-5, N-3, N-5, P-4, P-7, Q-3, Q-6 Nominal discharge current (IEC) B-1 Edition 5.1, 2007-04 U-1 Index O S Order T-1 Ordering data C-6 Ordering example C-6 Order form T-1 Other sample tests G-1 Sensor R-1 Shielding B-3 Shielding angle B-3 Shielding failure B-3 Short-circuit capability B-2 Silicone as an Insulator E-4 Simplified selection procedure C-1 Single-impulse energy B-2 Special applications C-6 Statistical analysis R-2 Substitute for shield wires F-4 Surge Arrester Monitor R-1 Surge Counter S-1 Surge counting R-2 Switching impulse protective level C-1 Switching impulse withstand level C-1 P Permissible static service load C-5 PEXLIM P J-1 HS PEXLIM P-T K-1 PEXLIM Q I-1 PEXLIM R H-1 HS PEXLIM T-T L-1 PEXLINK A-1, F-1, F-2, F-3, F-4, F-5, F-6 PEXLINK concept A-1, F-1 Pollution level B-2 Pollution performance B-2 Polymer-housed arresters, PEXLIM E-1 Porcelain-housed arresters, EXLIM D-1 Power frequency reference voltage G-1 Power losses G-1 Product range A-2 Protection margins C-4 Protection philosophy F-2 PSSL C-5 Purchase order T-1 Q Quality control and testing G-1 Accelerated life tests on samples G-1 Classification of all blocks G-1 Grading current G-1 Guaranteed residual voltage G-1 Impulse current tests on samples G-1 Internal corona G-1 ISO 9001 G-1 Other sample tests G-1 Power frequency reference voltage G-1 Power losses G-1 Routine tests G-1 Tests on accessories G-1 Tests on assembled mechanical units G-1 Tests on ZnO blocks G-1 Test reports G-1 Tightness check (only for EXLIM arresters) G-1 Type tests G-1 R Rated voltage C-1 Rated voltage (Ur) B-1 Remote reading R-2 Residual voltage/Discharge voltage B-1 Routine tests G-1 Routine test energy B-2 U-2 T T C-1 Table of contents A-1 Temporary overvoltage C-1 Temporary overvoltages (TOV) B-1 Tests on accessories G-1 Tests on assembled mechanical units G-1 Tests on ZnO blocks G-1 Test reports G-1 Tightness check (only for EXLIM arresters) G-1 TLA B-3 TOV C-1 TOV strength factor C-1 Tower footing impedance B-3 Transceiver R-1 Travelling waves B-3 Two impulses as per IEC clause 7.5.5. B-1 Type designation C-6 Type tests G-1 U Uc C-1 Um C-1 Upl C-1 Ups C-1 Ur C-1 Uwl C-1 Uws C-1 Z ZnO-blocks D-1, E-1, E-2 Edition 5.1, 2007-04 ABB Surge Arresters — Buyer’s Guide Customer notes C us to m er N ot es ABB Surge Arresters — Buyer’s Guide Edition 5.1, 2007-04 U-3 Producer: HVP/MD MF WWW.CABLEJOINTS.CO.UK THORNE & DERRICK UK Catalogue Publ: 1HSM 9543 12-00en Surge Arresters Buyer’s Guide, Edition 5.1, 2007-04 TEL 0044 191 490 1547 FAX 0044 477 5371 TEL 0044 117 977 4647 FAX 0044 977 5582 WWW.THORNEANDDERRICK.CO.UK NOTE! ABB Power Technologies AB is working to continuously improve the products. Therefore we reserve the right to change design, dimensions and data without prior notice. ABB Power Technologies High Voltage Products Surge Arresters SE-771 80 LUDVIKA, Sweden Tel. +46 (0)240 78 20 00 Fax. +46 (0)240 179 83 E-mail: [email protected] Internet: http://www.abb.com/arrestersonline U-4 Edition 5.1, 2007-04 ABB Surge Arresters — Buyer’s Guide

Abb Extra High Voltage Surge Arresters Up To 420kv

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