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Abloy® Db001, Db002 Swing Door Operators

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ABLOY® DB001, DB002 Swing door operators – Installation manual CSDB An ASSA ABLOY Group brand APPROVALS / STANDARDS Low Voltage directive 73/23/EEC as amended by the directive 93/68/EEC EMC directive 89/336/EEC as amended by the directice 92/31/EEC and 93/68/EEC The DB swing door operator complies with the door weights/widths stated in the: Controlled door closing, EN 1154 size 3-6 Electrically powered hold-open device for swing doors, EN 1155 Coordination unit for rebated doors, EN 1158 REVISION Following pages has been revised: Page Revision Warning! Warning! ------------------- THIS MANUAL CONTAINS IMPORTANT SAFETY INSTRUCTIONS ------------------Warning - IT IS IMPORTANT FOR SAFETY OF PERSONS TO FOLLOW THESE INSTRUCTIONS. -------------------------------------------- SAVE THESE INSTRUCTIONS -------------------------------------------Do not allow children to play with fixed controls. Frequently examine the installation for imbalance and signs of wear or damage to cables, springs and mountings. Do not use if repair or adjustment is necessary. Disconnect the supply when cleaning or other maintenance is being carried out. Before installing the operator, check that the door is in good mechanical condition and it opens and closes properly. Ensure that entrapment between door and the surroundings is avoided. Ensure that the operator is suited for installation. Check temperature, humidity, door weights, etc. restriction, what is mentioned in this manual or other Abloy® Oy material. Note! Instructions, design specifications and illustrations which are contained in this manual are not binding. Rights reserved for changes without previous notice. 2 CONTENTS Approvals............................................................................................................2 Revision.................................................................................................................2 Content of delivery......................................................................................................4 Technical specifications....................................................................................................5 Operation.............................................................................................................6 Part idendification...........................................................................................7 Installation..........................................................................................................8 Installing the mounting plate DB103.........................................................................9 Assembly of the operator and the standard arm DB104 to the closing side...............10 Assembly of the operator and the sliding arm DB105 to the opening side...............12 Assembly of the operator and the sliding arm DB105 to the closing side.....................14 Electrical connections.......................................................................................15 Adjustments.........................................................................................................16 A safe door..................................................................................................................18 Changing the direction of rotation ..................................................................................19 Control unit...........................................................................................................................20 Dip -switches FS.................................................................................................22 TB2 and TB1.................................................................................................................24 Connection examples Program selector PS-3A.......................................................................................25 Kill input....................................................................................................................27 DA061, DA062 and DA063 microwave motion sensor.....................................................28 DA033 elbow switch and DA039 and DA049 rotary switch...................................29 Extension unit EXB-FI.........................................................................................................30 Connection examples extension unit EXB-FI DA001 / DA002 safety sensor in the opening side of the door........................................31 DA001 / DA002 safety sensor in the closing side of the door.......................................32 Connection examples control unit and extension unit EXB-FI Electric locks EL402, EL404, EL502................................................................33 Program switch, motor lock and safety sensor in the opening side of the door.................34 Fire door use........................................................................................................35 Connection of double doors...........................................................................................36 Coordinator DB109...........................................................................................38 Closing side.......................................................................................39 Opening side..................................................................................................40 Push&Go DB116.....................................................................................................41 Troubleshooting...........................................................................................................................42 Accessories and spare parts...............................................................................................43 3 CONTENT OF DELIVERY DB001 swing door operator EMSW - pushing - swing door operator, pushing - standard arm - 50 mm extension piece - 3 -position program switch - cover - extension piece for arm, reveal max. 230 mm DB002 swing door operator EMSW - pulling - swing door operator, pulling - sliding arm - 20 mm extension piece - 3 -position program switch - cover DB020 swing door operators for double door EMSW - swing door operator for active door - swing door operator for passive door - full lenght cover (from hinge line to hinge line) - end plates for cover NOTE! Arms and 3 -position program switch are not included in the delivery. DB022 swing door operators for double door EMSW - DB020 - full lenght mounting plate NOTE! Arms and 3 -position program switch are not included in the delivery. 4 TECHNICAL SPECIFICATIONS ·Mains power supply: 230 VAC (-10 - +10 %), 50 Hz, fuse 10 A ·Power consumption: max 230 W ·Auxliary voltage : stabilized 24 VDC, 700 mA ·Motor Fuse: 6,3 AT ·Control unit fuse: 250 mAT ·Class of protection IP20 ·Dimensions: 716 mm x 110 mm x 110 mm (Length, Depth, Height) ·Weight: 11 kg ·Operation: -15...+30°C (in dry premises) ·The automatic swing door operator must not be installed in applications where it is subjected to water or snow. ·Maximum recommended door weight/width: Standard arm: 250 kg / 1600 mm Sliding arm: 100 kg / 1400 mm ·Limit switch (DB102): 1A, 48 VDC, NO EN1154 classification. Class Standard arm Door weight[kg] / width[mm] 1 2 3 4 5 6 60 / 950 80 / 1100 100 / 1250 120 / 1400 Sliding arm Door weight[kg] / width[mm] 20 / 750 40 / 850 60 / 950 80 / 1100 Closing torque [Nm] (0-4°) 9 13 18 26 37 54 Note the maximum door weight in fire doors. Class 6 door closer will close door 120kg / 1400 mm. Mount a door stop to the door open position so that wind will not drive the door against the wall, resulting in damage 5 OPERATION The swing door operator works electro-hydraulically. It opens with an AC-motor that via a hydraulic unit and an arm system transmits the power to the door leaf. The closing power is from a coil spring. The movement of the door is controlled by limit switches and valve screws. Opening When an opening impulse is received by the control unit, the motor starts and the hydraulic unit rotates the drive shaft and arm system (door) with high speed towards open position. Before fully open position, the speed is reduced to low speed. The door stops and the motor rotation ceases when the selected door opening angle is reached. This open position is kept by a hydraulic valve. Closing The spring closing starts when the hold open time has run out. Before fully closed position the speed is reduced to low speed, which will be kept until the door is completely closed. The door is kept closed by spring power. Functions of program switch AUTO: The operator opens the door for the duration of the hold open time. MAN: Manual use. OPEN: The door is held permanently open. 6 PART IDENTIFICATION 3. 10. 1. 2. 9. 8. 6. 5. 4. 7. 11. T20 Parts: 1. Base plate 2. Motor/Pump 3. Magnetic valve 4. Door closer 5. Drive shaft 6. Mains connection 7. Control unit 8. Program switch 9. End plate 10. Extension unit EXB-FI 11. Cover 7 INSTALLATION Steps of installation - Preparing installation - Installing the mounting plate - Mounting the operator and the arm - Connecting the operator to mains - Commissioning - Testing - Connecting impulse devices Preparing installation - Check the proper function of the door - hinges - door clearance - Check the proper function of the lock - lock case - striker plate Tools required - Torx T8, T10, T20 and T25 - Metric hexagonal key 3, 4 and 6 mm - Flatblade screwdriver, small - Torque wrench with metric Allen socket 6 mm Base material Minimum requirements of wall profile Steel Aluminium Wood 5 mm 6 mm 50 mm Mount a door stop to the door open position so that wind will not drive the door against the wall, resulting in damage 8 INSTALLATION Installing the mounting plate 110 37,50 716 20 638 343,50 198 78 0 Operator is to be installed on the transom, with the main switch located towards the hinge. Use the mounting plate DB103 with the door operator ensuring the installation base is level and securely fixed to a flat surface. 80 9 Assembly of the operator and the standard arm DB104 to the closing side Adjustable hold open angle up to 120°. Mounting of the operator 6 pcs M6x12 248 Y 45 13 80 CL 2 Y X Lenght of extension piece 0-105 Frame depth 105 - 230 mm DB114 (arm extension) Frame depth 230 - 360 mm DB115 (arm extension) 10 No extension piece 20 mm (DB106) 50 mm (DB107) 70 mm (DB108) X 2 – 17 17 – 37 37 – 67 67 – 87 Y 50 70 100 120 Assembly of the operator and the standard arm DB104 to the closing side 90° 25 Nm 60 90° 11 Assembly of the operator and the sliding arm DB105 to the opening side Mounting of the operator 6 pcs M6x12 Y 109 23 582 23 Min. 25 45 Y 13 80 CL 2 Lenght of extension piece No extension piece 20 mm (DB106) 50 mm (DB107) 70 mm (DB108) A 38 Frame depth A, max 125 mm. 12 Y 69 89 119 139 Assembly of the operator and the sliding arm DB105 to the opening side 78 9 10 13 14 11 12 TB2 ALLCL ng or 5 6 HSC IIIIIIIIIIII III 25 Nm I Open the door in 90 degrees angle. I LK HSC HSC LSC LSC LK 701448 701500 9 10 13 14 11 12 Lock 24 V DC 0 V DC 24 V DC VI Impulse uter Impulse TB2 V DC ey Impulse ng or 78 TB2, TB1 AND ALLCLASS 2 SUPPLY MAX. 24 V LSO LSO HSO HSO 5 6 13 Assembly of the operator and the sliding arm DB105 to closing side Mounting of the operator 6 pcs M6x12 Y 109 Min. 54 582 80 CL 2 Y Min.54 Lenght of extension piece No extension piece A 38 Frame depth A, max 45 mm. 14 20 mm (DB106) 50 mm (DB107) 70 mm (DB108) Y 69 89 119 136 ELECTRICAL CONNECTIONS - Electrical connections should be made by a qualified electrician. - The power plug must have an easy access. - If a permanent connection is made unit must be equipped with an external switch providing all pole disconnection. - Keep the mains disconnected during installation. F2 = 250 mAT F1 = 6.3ATH N L 230VAC 3 x 1,5 mm2 Note! It is important that the high and low voltage cables are well separated and fixed. The high voltage cables must be routed and fixed on one side of the drive unit by using the enclosed cable holders and the low voltage cables must be routed on the opposite side using the same type of cable holders. 15 ADJUSTMENTS Give a short opening impulse by strapping the impulse input and adjust if necessary as follows. Adjustment of the opening speed Adapt the high speed opening HSO, to the existing traffic situation. Turning clockwise decreases the speed. The low speed opening LSO, needs to be adjusted only if the door is extremely heavy. Turning clockwise decreases the speed. Note! If it is hard to obtain an even and smooth braking, the opening torque (pump pressure) must be reduced. Adjustment of the closing speeds Adjust the low speed closing LSC as low as the traffic situation allows. Turning clockwise decreases the speed. If a higher closing speed is required, open the high speed closing valve HSC (closed from factory). An additional “lock-kick” can be obtained during the last 5° of the closing cycle by adjusting the screw LK on the hydraulic unit. This screw is normally closed. Adjust by opening the screw 90° and check the function. Note! Opening the screw too much may delay the opening. Opening angle Fine-adjust the opening angle by means of the limit switch. The limit switch is slid into a groove in the hydraulic unit and tightened with a lock screw. By moving the limit switch sideways, the opening angle is changed. Note! To make the adjustment easier, the limit switch can be moved to the underside of the hydraulic unit. Any of the grooves at the motor side of the outgoing shaft can be used. Closing force To comply with authority requirements or to overcome over/under pressure the closing torque can be adjusted. The closing torque (spring force) is adjusted by means of an Allen screw placed at the end of the spring tube. The end plate has to be dismantled. Turning the screw clockwise increases the force. One turn equals a torque change of approx. 1 Nm (28 turns from min. to max.). The door must be in open position when extremely low torque is adjusted. Opening torque If the closing torque (spring force) has been changed, or if the door does not open to its full extent, the opening torque (pump pressure) must be adjusted as follows: 1. The factory set torque for DB104 is 70 Nm and for DB105 40 Nm at a door opening angle of 0-2°. 2. Measure the opening torque by using a spring balance and adjust if necessary. The torque is adjusted by means of an Allen screw placed on the pump. Turning clockwise increases the opening torque/pump pressure. One turn equals a torque change of approx. 30 Nm. 16 ADJUSTMENTS Closing side/PUSH = 70 N Opening side/PULL = 40 N 3 mm LSO 5° 25 25 0 2 4 6 8 10 12 14 16 18 20 22 POCKET BALANCE 10 mm 0 2 4 6 8 10 12 14 16 18 20 22 HSO 3 mm LK F HSO LSO HSO LSO HSC LSC LK LK LSC HSC 6 mm F POCKET BALANCE 0 2 4 6 8 10 12 14 16 18 20 22 25 0 2 4 6 8 10 12 14 16 18 20 22 25 5° Closing side/PUSH = 35 N Opening side/PULL = 20 N 2 mm HSC LSC 17 A SAFE DOOR The safety of the door operator is controlled by basic adjustments; operator force, speeds, and hold open times. - The operator force is an important adjustment. A high value affects to the safety feature and also to its sensitivity. - High speeds increases the energy transferred in the door causing it not stop correctly. - With hold open times the distance from impulse device to door is preset. 1. Adjust low opening and closing speeds. 2. Adjust the operators opening torque and closing force to a low setting. 3. Adjust the hold open times. By following these basic procedures the operator is safe in operation. Note!!! High speeds and safety is only possible by fitting of Safety sensors. A safe door environment needs ALWAYS a safety sensor. It is recommended to use safety sensor when possible, not only with high speeds. 18 CHANGING THE DIRECTION OF ROTATION The direction of rotation can changed by using tool DB110. 4 1 2 3 5 1. Washer and screw 2. Screw (4 pcs) 3. Bearing sleeve (2 pcs) 4. Tool DB110 5. Setting lines 1. Mount the washers and screws in the drive shaft, one from each side. 2. Dismantle the screws (4 pcs) from the bearing sleeves on both sides. 3. Fit the tools in the holes, one from each side. Note! Turn both bearing sleeves simultaneously approx. 165° until the setting lines in the bearing sleeves are aligned with the setting lines in the housing. If not done carefully, drive unit can be damaged. 4. Remount the four screws in the bearing sleeves and dismantle the washers and screws. 19 CONTROL UNIT Internal connections Connection of EXB-FI extension unit Main supply Motor Limit switch open 11 9 10 7 8 5 6 12 13 14 Capacitor Magnetic valve Home switch Led Limit switch open The limit switch indicates a fully open door and can be adjusted for opening angles up to 120º. When the limit switch is activated the motor will stop. If the limit switch is not activated, the motor will stop after 10 sec. If the limit switch is deactivated when the door is open, the motor will restart to reposition the door. The LED indicates an activated limit switch. Contact rating: 1A, 48 V DC, normally open. Magnetic valve When door is open position, the magnetic valve closes and door is kept open for adjusted hold open time. Home limit switch When no home switch is mounted and the limit switch is deactivated in open position, a timer starts and after 6 sec the status will change from closing to closed door. If the optional home switch (DB102) is mounted, this will indicate closed door instead of the timer. “Opening delay” for lock (0-3s) is ignored as soon as home switch is not activated. “Slave delay”(0,5s) is ignored as soon as home switch for the master is not activated. Presence impulse is ignored when home switch indicates a closed door. The LED indicates an activated home switch. 20 External connections Hold open time Outer impulse lay Kill H.O.T T TB2 0 V DC Lock 24 V DC N.C. ock / Door o. power / until closing off / on e ntrol 1003870 2 Dip switches FS or control TB1 0 V DC Key Impulse 5 6 7 8 5 6 Hold open time Key impulse Opening delay Potentiometers Hold open time for outer impulse (Outer HOT) Hold open time can be adjusted 0 - 30 seconds. Opening delay Opening delay can be adjusted 0 - 3 seconds. When operator receives opening impulse, lockcase is opened first and door is opened after adusted delay time. Hold open time Key impulse (MVI / Key HOT) Hold open time can be adjusted 0 - 30 seconds. 21 DIP -switches FS ON FS1 Kill input FS 1 2 3 4 5 6 7 8 ON Kill input not in use OFF When kill is activated, the door will close immediately if not already closed. Hold open and low pass filter timers are reset. FS2 and FS3 Operation mode without program switch MVI impulse accepts a potential-free contact or 6-24 V AC/DC. Status of lock (operation mode) can be selected via a function selector FS2 and depends on input TB2:11 and 13. In AUTO mode, the lockcase is open and opening delay is not in use. FS2 OFF FS3 TB2:11 and 13 OFF TB2:11 and 13 OFF ON OFF OFF ON TB2:11 and 13 TB2:11 and 13 AUTO OFF TB2:11 and 13 TB2:11 and 13 OFF ON ON AUTO OPEN DOOR TB2:11 and 13 TB2:11 and 13 OPEN DOOR OFF FS4 Lock type ON Lockcase locked without power. OFF Lockcase locked with power. FS5 Activation time for lockcase 22 ON The lock activation time is until door closing. OFF . The lock activation time is 1,5 s + (opening delay). FS6 Slave delay ON The slave unit has opening delay of 0,5 sec. OFF The slave unit has a standard opening delay of 0,2 sec. FS7 Master/Slave ON Two pieces normal DB operators. Slave operator. OFF Two pieces normal DB operators. Master operator. FS8 Push & Go ON A push on the door will, from closed position, start an automatic opening cycle if the programme selection is AUTO and remain open during the hold open time “Outer HOT” (0-30 s). A home switch (DB102) on the operator is needed to achieve Push to Go. OFF Push & Go is not in use. NOTE! Keep the mains disconnected, while changing dip switch. 23 Kill Kill + 0VDC Key impulse Lock control +24VDC for lock 0VDC 24 VDC MVI impulse Outer impulse TB2 TB2 5 6 7 8 9 1011121314 7 0 VDC 8 Key impulse 9 0 VDC, lock control 10 24 VDC for lockcase. Max. 375 mA. *) 11 0 VDC 12 24 VDC for impulse devices *) 13 MVI impulse 14 Outer impulse *) Max. total 700 mA TB1 TB1 24 1 Motor Control. Connect to passive door TB6:1. 2 0 VDC. Connect to passive door TB6:2. 3 Slave control. Connect to passive door TB6:3. 4 24 VDC. Connect to passive door TB6:4. +24 VDC When using kill input, connect 24 VDC. Slave control 6 0 VDC When using kill input, connect 0 VDC. When kill is deactivated (0 VDC is connected), the door will act according to current input status. When kill is activated (0 VDC is disconnected), the door will close immediately if not already closed. Hold open and low pass filter timers are reset. Key impulse will open lock during activated kill if key impulse is connected to TB2 7 and 8. Motor Control 5 1 2 3 4 CONNECTION EXAMPLES Program selector PS-3A Use this connection, if you want that lockcase is locked when program selector is in AUTO mode. Outer impulse is not in use. All impulse devices must connect to Key impulse (TB2 5 and 8). Opening delay is in use. It is not possible to take Push&Go in use. If Push&Go is needed, separate unit DB116 is needed. Operation: When program selector is in AUTO mode, the minus (-) goes thru diode to TB2:5 and swing door operator is ready for operation. When program selector is in Manual mode, the minus (-) is disconnected from TB2:5 and impulse devices won’t open the door. AUTO: - Key impulse will open the lockcase and the door. OPEN: - Door is open and stays open MANUAL: - Manual use. ON FS 12 3 4 5 6 7 8 NOTE! FS1 = OFF Red 5 6 7 8 9 1011121314 Kill Kill + 0VDC Key impulse Lock control +24VDC for lock 0VDC 24 VDC MVI impulse Outer impulse TB2 Yellow Black 25 CONNECTION EXAMPLES Program selector PS-3A When the diode is removed you will get following operation from DB swing door operator: AUTO: - The lockcase is electrically open. - Outer and Key impulse is in operation NOTE! Opening delay is not in operation. OPEN: - Door is open MANUAL: - Key impulse will open the lockcase and the door. Push&Go can be taken in use by setting correct Dip switch. Push&Go needs home limit switch (DB102). The Push&Go is operation when door is in closed position and program selector is in AUTO mode. The hold open time is same as hold open time “Outer HOT” (0-30 s). ON FS 12 3 4 5 6 7 8 NOTE! FS1 = ON Yellow Black Red 5 6 7 8 9 1011121314 Kill Kill + 0VDC Key impulse Lock control +24VDC for lock 0VDC 24 VDC MVI impulse Outer impulse TB2 26 Kill input ON FS 1 2 3 4 5 6 7 8 NOTE! FS1 = OFF 5 6 7 8 9 1011121314 Kill Kill + 0VDC Key impulse Lock control +24VDC for lock 0VDC 24 VDC MVI impulse Outer impulse TB2 When kill input opens: - Door closes - Hold open time resets - Key impulse will open the lock, but not the door. 27 28 Brown Green Blue TB2 Yellow Kill Kill + 0VDC Key impulse Lock control +24VDC for lock 0VDC 24 VDC MVI impulse Outer impulse 1 2 3 4 5 Brown Green Yellow White TB2 White Pink Kill Kill + 0VDC Key impulse Lock control +24VDC for lock 0VDC 24 VDC MVI impulse Outer impulse CONNECTION EXAMPLES DA061 and DA062 Microwave motion sensor 5 6 7 8 9 1011121314 DA063 Microwave motion sensor 5 6 7 8 9 1011121314 Program selector connection according page 25. CONNECTION EXAMPLES Kill Kill + 0VDC Key impulse Lock control +24VDC for lock 0VDC 24 VDC MVI impulse Outer impulse DA033 Elbow switch 5 6 7 8 9 1011121314 N.C N.O COM TB2 Program selector connection according page 25.. DA039 and DA049 rotary switch 1 3 2 Black Red Yellow Add diode for example 1N4004 Diode is not included in the delivery. ON TB2 5 6 7 8 9 1011121314 FS 1 2 3 4 5 6 7 8 NOTE! FS1 = OFF 29 EXTENSION UNIT EXB-FI This extension unit is mounted on top of the control unit. 1. Connect the flat cable on the EXB-FI to the control unit. 2. Snap on the EXB-FI to the control unit. 0 VDC Presence impulse Not in use Presence detection Not in use Not in use 24 VDC Extension unit EXB-FI is needed for bolt in information from lockcase and connecting safety sensor in opening side of the door. TB4 26 27 28 29 30 31 32 TB4 26 0 VDC 27 Safety sensor in the closing side of the door. Presence impulse will prevent an open door from closing and will re-open a closing door. Presence impulse is ignored when home impulse (DB102) is active. The input is “normally open”. 28 Not in use. 29 Safety sensor in the opening side of the door (NC input) and bolt in information from lockcase. Presence Detection will prevent a closed door from opening and stop an opening door. A blank out switch (DB102) is used to blank out the sensor from seeing for instance a wall close to the open door. Bolt in information from lockcase. Door won’t start opening until bolt is inside lockcase. If there is no connections, connect a link between TB4 26 and 29. 30 Not in use. 31 Not in use. 32 24 VDC, max. 700 mA with 24 VDC output from control unit Leave jumpers in place. 30 CONNECTION EXAMPLES EXTENSION UNIT EXB-FI 0 VDC Presence impulse Not in use Presence detection Not in use Not in use 24 VDC DA001 / DA002 Safety sensor in the opening side of the door TB4 26 27 28 29 30 31 32 90° 70° 7 8 5 6 2 3 4 1 DB102 Jumper setting (DARK ON) for DA001 and DA002. 50° Blanking switch will prevent detection of wall. Connect the switch in parallel with DA001/DA002 output. 70° - 90° = 1 pcs DB102 50° - 90° = 2 pcs DB102 31 CONNECTION EXAMPLES EXTENSION UNIT EXB-FI 0 VDC Presence impulse Not in use Presence detection Not in use Not in use 24 VDC DA001 / DA002 Safety sensor in the closing side of the door 7 8 5 6 2 3 4 1 TB4 26 27 28 29 30 31 32 Jumper setting (DARK ON) for DA001 and DA002. 32 CONNECTION EXAMPLES CONTROL UNIT AND EXTENSION UNIT EXB-FI Electric locks EL402, EL404, EL502 EXTENSION UNIT EXB-FI ON 1 2 3 4 5 6 7 8 NOTE! FS4 = ON FS5 = ON Kill Kill + 0VDC Key impulse Lock control +24VDC for lock 0VDC 24 VDC MVI impulse Outer impulse FS 0 VDC Presence impulse Not in use Presence detection Not in use Not in use 24 VDC CONTROL UNIT TB4 26 27 28 29 30 31 32 TB2 5 6 7 8 9 1011121314 Green Red Blue Black Electric locks EL402, EL404, EL502 33 NOTE! FS1 = OFF FS4 = ON FS5 = ON 1 2 3 4 5 6 7 8 Green White Red 5 6 7 8 9 1011121314 EL490 Motor lock EL590 Motor lock TB2 Grey Blue TB4 26 27 28 29 30 31 32 2 3 4 1 ON Jumper setting (DARK ON) for DA001/DA002. Program switch, motor lock and safety sensor in the opening side of the door Operation: When operator receives opening impulse, the motor lock gets opening impulse from TB2:9. When bolt is inside lockcase operator opens the door. The dip switch FS5 keeps motor lock open until door starts closing cycle. If there is an obstacle behind door, safety sensor stops door movement. FS Yellow Black 5 6 Red EXTENSION UNIT EXB-FI 0 VDC Presence impulse Not in use Presence detection Not in use Not in use 24 VDC 34 7 8 CONTROL UNIT CONNECTION EXAMPLES CONTROL UNIT AND EXTENSION UNIT EXB-FI 2 LE D 4 TB2 * 2 D LE 5 6 7 8 9 1011121314 Black 4 White Red Green Blue Grey TB4 26 27 28 29 30 31 32 EL490 Motor lock EL590 Motor lock EXTENSION UNIT EXB-FI Fire door use Power failure -> door closes Fire alarm -> door closes When fire alarm has gone off, the program selector will remain in MANUAL mode. The operator will revert back to normal operation when voltage is disconnect from fire detectors. For this purpose install switch (*) with opening contact. Operation: When fire detector reacts, the program selector goes to MANUAL mode and impulse devices won’t open the door. Do not connect impulse devices between TB2:5 and TB2:13. Otherwise lock will open when fire detetors are active. NOTE! FS1 = OFF FS4 = ON FS5 = ON 1 2 3 4 5 6 7 8 O N ON C FS N C 1 Yellow 1 O N Red C 3 N C 3 0 VDC Presence impulse Not in use Presence detection Not in use Not in use 24 VDC CONTROL UNIT CONNECTION EXAMPLES CONTROL UNIT AND EXTENSION UNIT EXB-FI 35 CONNECTION OF DOUBLE DOORS Control unit for passive door Motor Capacitor Main power TB6 Magnetic valve Limit switch open Connection 11 9 10 7 8 5 6 TB6 1 2 3 4 Slave control +24 VDC 0 VDC Motor Control +24 VDC Slave control 0 VDC Motor Control Active door 1 2 3 4 36 14 TB1 Passive door TB6 12 13 TB1 CONNECTION OF DOUBLE DOORS Active door Passive door 11 9 10 7 8 5 6 12 13 11 9 10 7 8 5 6 14 12 13 14 TB2 TB1 NOTE! FS1 = ON FS7 = ON ON 1 2 3 4 5 6 7 8 Kill Kill + 0VDC Key impulse Lock control +24VDC for lock 0VDC 24 VDC MVI impulse Outer impulse Slave control +24 VDC 0 VDC Motor Control FS TB1 TB2 5 6 7 8 9 1011121314 1 2 3 Adjust opening delay and Key hold open time to 0 second. All impulse devices must be connected to active door control unit. With this connection it is possible to feed more current to impulse devices. 37 COORDINATOR DB109 Coordinator ensures that rebated doors are closing in right sequence. Parts: Lever bracket Plastic hose Return spring Balance spring Hook bracket 38 Wire wheel INSTALLATION OF COORDINATOR DB109 Closing side: The brackets 1 and 2 are to be mounted to the pump flange on the active door operator and the wire wheel 3 to the drive shaft on the passive door operator. Note! If the active and passive doors are interchanged, the brackets are to be fitted to the underside of the pump flange. Passive door in the left Passive door in the right 5 30° 30° 3 4 2 1 5 Min. m, m 1 m 432 m 0m 20 ax.3 1. Fit the hook bracket to the pin in the pump flange and screw the bracket tight. 2. Fit the lever bracket onto the hooks on the hook bracket including return spring. 3. Install the wire through the plastic hoses and fix to the motor screws with cable straps. 4. Mount the wire wheel on the passive door operator using screw and washer. The wheel is to be mounted in accordance with figures depending on which door being the passive door. Always on top of the operator. 5. Close the doors and mount the wire in the lever bracket and in the wire wheel with the spring pre-tensioned approx. 10 mm. Open the active door and let it hook up. Adjust the spring tension (loosen the wire) so that the active door starts to close with normal speed. 6. Adjust the closing time to approx. 6 seconds. 7. Give opening impulse and check the function. 39 INSTALLATION OF COORDINATOR DB109 Opening side The brackets 1 and 2 are to be mounted to the pump flange on the active door operator and the wire wheel 3 to the drive shaft on the passive door operator. Note! If the active and passive doors are interchanged, the brackets are to be fitted to the underside of the pump flange. Passive door in the left Passive door in the right 30° 30° 5 3 4 2 1 m 80 m 7 2 . ax m, m mm m 0 8 200 1 3 1 . . x ma Min mm, 2 3 14 Min. 1. Fit the hook bracket to the pin in the pump flange and screw the bracket tight. 2. Fit the lever bracket onto the hooks on the hook bracket including return spring. 3. Install the wire through the plastic hoses and fix to the motor screws with cable straps. 4. Mount the wire wheel on the passive door operator using screw and washer. The wheel is to be mounted in accordance with figures depending on which door being the passive door. Always on top of the operator. 5. Close the doors and mount the wire in the lever bracket and in the wire wheel with the spring pre-tensioned approx. 10 mm. Open the active door and let it hook up. Adjust the spring tension (loosen the wire) so that the activedoor starts to close with normal speed. 6. Adjust the closing time to approx. 6 seconds. 7. Give opening impulse and check the function. 40 PUSH&GO DB116 Kill Kill + 0VDC Key impulse Lock control +24VDC for lock 0VDC 24 VDC MVI impulse Outer impulse Control unit TB2 5 6 7 8 9 1011121314 Black Green Red A–A Remove screw before installing 2 Alternative PC-board fixing hole depending on mounting side and if "Push" or "Pull" B PC-board fixing and adjustment screw Hall switch B A x Magnet B–B A a° a° 0 x 41 TROUBLESHOOTING FAULT POSSIBLE REASON The door does not open Program selector is set to OFF Motor power is missing - The motor does not Mains power is missing start Impulse device is broken - The motor starts 42 Arm system has come loose EXPLANATION Change setting Check motor cable Check power, replace fuse Check the impulse device Readjust pre-tension and tighten arm system The door does not open Limit switch opening has come to required angle loose Check limit switch The door does not close Constant impulse is created Check the impulse device The door does not open Pump pressure is too low fast enough Adjust pump pressure The door opens with too Lock-kick valve is opened too much delay much Adjust valve screw No smooth braking during operation Pump pressure too high Adjust pump pressure Low speed distance too short Increase opening angle, or increase pre-tension of arm system High sound level Motor in contact with mounting plate Mount two extra screws at the motor side to seduce the mounting plate to the wall The door does not stay Magnetic valve out of operation open or cannot open Check by pressing the pin on top of the magnetic valve. If the door stops, then check the resistance (should be 150 ohm) for the wire between the magnetic valve and the control unit. ACCESSORIES AND SPARE PARTS NIMI KOODI Tool kit to change rotation direction DB110 Limit switch DB102 Mounting plate DB103 Pushing arm DB104 Sliding arm DB105 Extension piece 20mm DB106 Extension piece 50mm DB107 Extension piece 70mm DB108 Arm extension DB114 Arm extension DB115 End plates DB113 Program selector PS-3A 5742075 Push&Go DB116 HUOM. Safety sensor on the opening side of the door, door closed information Frame depth < 235 mm Frame depth > 235 mm With DB111, DB112 43 ACCESSORIES AND SPARE PARTS 44 NAME CODE Coordinator DB109 Control unit CSDB + EXB-FI 5742099 Control unit for passive door 5742069 Hydraulic unit 5742094 NOTE. 45 46 47 Nimike Päiväys XXXXXX 01/2009 DOOR CONTROL PRODUCT MANAGEMENT/09.01.2009/FH11 Some of the materials in this product, such as electronic components, require specialist recycling techniques. www.abloy.com Abloy Oy Wahlforssinkatu 20 P.O. Box 108 FIN-808101 JOENSUU FINLAND Tel. +358 20 599 2501 Fax +358 20 599 2209 ISO 9001 ISO 14001 CERTIFIED ORGANISATION An ASSA ABLOY Group brand Abloy Oy is one of the leading manufacturers of locks, locking systems and architectural hardware and the world’s leading developer of products in the field of electromechanical locking technology. ASSA ABLOY is the global leader in door opening solutions, dedicated to satisfying end-user needs for security, safety and convenience.