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Ad-235ed 24 Vac Phase 5 1999/2000 (p/n: 450422)

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AD-235ED Parts Manual 24 VAC Phase 5 1999/2000 American Dryer Corporation 88 Currant Road Fall River, MA 02720-4781 Telephone: (508) 678-9000 / Fax: (508) 678-9447 E-mail: [email protected] 120199JO/tcosta ADC Part No. 450422 Retain This Manual In A Safe Place For Future Reference American Dryer Corporation products embody advanced concepts in engineering, design, and safety. If this product is properly maintained, it will provide many years of safe, efficient, and trouble-free operation. ONLY qualified technicians should service this equipment. OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation manual included with the dryer. The following “FOR YOUR SAFETY” caution must be posted near the dryer in a prominent location. FOR YOUR SAFETY POUR VOTRE SÉCURITÉ Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance. Ne pas entreposer ni utiliser d’essence ni d’autres vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de yout autre appareil. We have tried to make this manual as complete as possible and hope you will find it useful. ADC reserves the right to make changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or discontinue models. Important For your convenience, log the following information: DATE OF PURCHASE ____________________________ MODEL NO. AD-235ED __________________________________________ RESELLER’S NAME _______________________________________________________________________________________ Serial Number(s) ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ Replacement parts can be obtained from your reseller or the ADC factory. When ordering replacement parts from the factory, you can FAX your order to ADC at (508) 678-9447 or telephone your order directly to the ADC Parts Department at (508) 678-9000. Please specify the dryer model number and serial number in addition to the description and part number, so that your order is processed accurately and promptly. The illustrations on the following pages may not depict your particular dryer exactly. The illustrations are a composite of the various dryer models. Be sure to check the descriptions of the parts thoroughly before ordering. “IMPORTANT NOTE TO PURCHASER” Information must be obtained from your local gas supplier on the instructions to be followed if the user smells gas. These instructions must be posted in a prominent location near the dryer. Table of Contents Locking Control Door Assembly For Models Mfd. as of December 14, 1999 ................................................................................. 2 Control Door Assembly For Models Mfd. prior to December 14, 1999 ............................................................................. 3 Coin Microprocessor Control Panel/Box Assemblies For Models Mfd. as of December 2, 1999 ............................................................................... 4, 5 Coin Microprocessor Control Panel/Box Assemblies For Models Mfd. prior to December 2, 1999 ........................................................................... 6, 7 Top Front Panel Assembly ...................................................................................................................... 8 Bottom Front Panel Assembly ................................................................................................................. 9 Main Door Switch Assembly ................................................................................................................. 10 Main Door Assembly ............................................................................................................................ 11 Basket (Tumbler)/Support Assembly ..................................................................................................... 12 Lint Drawer Assembly .......................................................................................................................... 13 Lint Drawer Switch Assembly ............................................................................................................... 14 Sensor Bracket Assembly ..................................................................................................................... 15 Idler Bearing Assembly ................................................................................................................... 16, 17 Basket (Tumbler) Bearing Assembly ................................................................................................ 18, 19 Totally Enclosed, Fan-Cooled (T.E.F.C.) Motor Mount Assembly ................................................... 20, 21 Direct Spark Ignition (DSI ) Gas Valve/Burner Assembly ................................................................. 22, 23 Gas Piping Assembly ............................................................................................................................ 24 Gas Burner Assembly ........................................................................................................................... 25 Sail Switch Assembly ............................................................................................................................ 26 3-Phase (3Ø) Motor, Electrical Relay Panel Assembly ........................................................................... 27 Back Guard Assembly .......................................................................................................................... 28 Exhaust Ducting Assembly .................................................................................................................... 29 Microprocessor Coin Acceptor Listing .................................................................................................. 30 Additional Parts Available ..................................................................................................................... 31 2 Locking Control Door Assembly For Models Mfd. as of December 14, 1999 Illus. No. Part No. Qty. 1 882463 1 882464 1 882465 1 882601 1 180225 1 150201 152103 150212 160040 160140 5 4 4 1 1 2 3 4 5 6 7 American Dryer Corporation Description White Locking Control Door Complete (includes illus. nos. 1, 2, and 3) Almond Locking Control Door Complete (includes illus. nos. 1, 2, and 3) Blue Locking Control Door Complete (includes illus. nos. 1, 2, and 3) Black Trim (for models mfd. as of December 14, 1999) Gray Trim (29.65” length) (for models mfd. prior to December 14, 1999) #10-32 x 1/4” Phillips Round Head Machine Screw Rivnut #10-32 x 5/16” Phillips Pan Head Stainless Steel Machine Screws ACE® Control Door Lock ACE® Key xx4451 88 Currant Road / Fall River, MA 02720-4781 Control Door Assembly 3 For Models Mfd. prior to December 14, 1999 Illus. No. Part No. Qty. 1 882413 882412 882414 882415 882416 882417 150212 150309 152103 1 1 1 1 1 1 4 4 4 2 3 -- Telephone: (508) 678-9000 Description Almond “ADC” Control Door White “ADC” Control Door Blue “ADC” Control Door White Control Door Almond Control Door Blue Control Door #10-32 x 5/16” Phillips #10-16 x 1/2” Hex Head TEK Crimptite Screw Rivnuts ... Not Illustrated Fax: (508) 678-9447 4 Coin Microprocessor Control Panel/Box Assemblies For Models Mfd. as of December 2, 1999 NOTE: Duplicate ALL components for right hand side of control box. Illus. No. Part No. Qty. 1 2 112526 882469 1 1 3 4 5 6 882472 882473 882474 160042 160136* ------- 1 1 1 1 1 1 7 881163** 1 American Dryer Corporation Description Coin Keyboard (touch pad) Label Assembly Control Panel Assembly Less Acceptor (includes illus. nos. 1, 2, 10, 11, and 12) White Coin Box Complete Assembly Less Lock Almond Coin Box Complete Assembly Less Lock Blue Coin Box Complete Assembly Less Lock ACE® Standard Coin Box Lock Assembly ONLY with Key Key ONLY (for standard coin box lock) Microprocessor Single Coin Acceptor with Optical Switch (refer to Microprocessor Coin Acceptor Listing on page 30) Optical Switch ONLY (Hanke) 88 Currant Road / Fall River, MA 02720-4781 Coin Microprocessor Control Panel/Box Assemblies (continued) 5 For Models Mfd. as of December 2, 1999 Illus. No. 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 * ** *** **** Part No. Qty. Description 137021*** 137023** 880772 824080 137213 824998 153010 150005 122706*** 122641 122800 136057 150002 136008 151000 824828 132451 150103 151001 824435 3 1 1 1 1 1 2 2 15 1 1 1 or 2 1 or 2 1 or 2 1 or 2 1 1 2 2 1 150300 141403 132023 150002 120715 151000 151001 882466 882467 882468 153018**** 152014 152002**** 2 1 1 2 1 2 6 1 1 1 4 4 4 Microprocessor Socket ONLY Optical Switch Connector ONLY Single Coin Optic Switch Harness Dual Coin Optic Switch Harness Phase 5 Coin Controller ONLY Phase 5 Battery Clip #6 Star Washer #6-32 x 1/4” Phillips Round Head Machine Screw Microprocessor Socket ONLY 15-Pin Microprocessor Connector ONLY Microprocessor (female) Pin Extraction Tool 1/2-Amp (slo blo) Fuse #6-32 x 1” Round Head Machine Screw 3-Position Fuse Block #6-32 Pal Nut RC Network with Connectors 2-Pole Contactor #8-32 x 3/4” Round Head Machine Screw #8-32 Pal Nut Control Box Panel Assembly Complete (for gas models Only) (includes illus. nos. 15 through 23 and 26 through 28) #10 x 1/2” Hex Washer TEK Screw 24 VAC Transformer (for 60 Hz models Only) 24 VAC Transformer (for 50 Hz models Only) #6-32 x 1” Round Head Machine Screw 30-Position Terminal Block #6-32 Pal Nut #8-32 Pal Nut White Coin Vault ONLY Almond Coin Vault ONLY Blue Coin Vault 1/4” Flat Washer 1/4-20 Free Spin Wash Nut 1/4-20 Hex Nut Specify key number when ordering. For dual coin, double the quantity. Quantity as required. For use on high security coin vault ONLY. IMPORTANT: Check label on computer chip to verify correct part number for microprocessor controller (computer). Telephone: (508) 678-9000 Fax: (508) 678-9447 6 Coin Microprocessor Control Panel/Box Assemblies For Models Mfd. prior to December 2, 1999 NOTE: Duplicate ALL components for right hand side of control box. Illus. No. Part No. Qty. 1 2 112526 882574 1 1 3 882546 882547 882548 160042 160136 --------- 1 1 1 1 1 1 881163** 137021** 137023** 880772 824080 137213 824998 153010 150005 122706**** 1 3 1 1 1 1 1 2 2 15 4 5* 6 7 8 9 10 11 12 13 American Dryer Corporation Description Coin Keyboard (touch pad) Label Assembly Control Panel Less Acceptor (includes illus. nos. 1, 2, 10, 11, and 12) White Coin Box Complete Less Lock Almond Coin Box Complete Less Lock Blue Coin Box Complete Less Lock ACE® Standard Coin Box Lock Assembly ONLY with Key ACE® Key ONLY (for standard coin box lock) Microprocessor Coin Acceptor (refer to Microprocessor Coin Acceptor Listing on page 30) Optical Switch ONLY (Hanke) Microprocessor Socket ONLY Optical Switch Connector Single Coin Optic Switch Harness Dual Coin Optic Switch Harness Phase 5 Coin Microprocessor Controller (computer) ONLY Phase 5 Battery Clip ONLY #6 Star Washer #6-32 x 1/4” Phillips Round Head Machine Screw Microprocessor Socket ONLY 88 Currant Road / Fall River, MA 02720-4781 Coin Microprocessor Control Panel/Box Assemblies (continued) 7 For Models Mfd. prior to December 2, 1999 14 15 16 17 18 19 20 21 22 23 24 25 122641 122800 136057 150002 136008 151000 824828 132451 150103 151001 824435 150300 141403 132023 26 150002 27 120715 28 151000 29 151001 30 882549 882550 882551 31*** 153018 32 152014 152002*** 1 1 1 or 2 1 or 2 1 or 2 1 or 2 1 1 2 2 1 2 1 1 2 1 2 6 1 1 1 4 4 4 15-Pin Microprocessor Connector ONLY Microprocessor (female) Pin Extraction Tool 1/2-Amp (slo blo) Fuse #6-32 x 1” Phillips Round Head Machine Screw 3-Position Fuse Block #6-32 Pal Nut RC Network with Connectors 2-Pole Contactor #8-32 x 3/4” Phillips Round Head Machine Screw #8-32 Pal Nut Control Box Panel Assembly Complete - for Gas Models ONLY (includes illus. nos. 15 through 23 and 26 through 28) #10 x 1/2” Hex Washer TEK Screw 24 VAC Transformer (for 60 Hz models Only) 24 VAC Transformer (for 50 Hz models Only) #6-32 x 1” Phillips Round Head Machine Screw 30-Position Terminal Block #6-32 Pal Nut #8-32 Pal Nut White Coin Vault ONLY Almond Coin Vault ONLY Blue Coin Vault 1/4” Flat Washer 1/4-20 Free Spin Wash Nut 1/4-20 Hex Nut * Specify key number when ordering. ** For dual coin, double the quantity. *** For use on high security coin vault ONLY. **** As required. IMPORTANT: Check label on computer chip to verify correct part number for microprocessor controller (computer). Telephone: (508) 678-9000 Fax: (508) 678-9447 8 Top Front Panel Assembly Illus. No. Part No. Qty. 1 800692* 1 2 3 4 154215 170330 881053 870011 150313 2 1 1 1 8 150309 8 400505 121405 1 5 6 Description Right Hand Insulated Front Panel Assembly (includes illus. nos. 1, 2, 3, and 6) 1/8” Pop Rivet Friction Door Latch ADC Logo (with adhesive tape) Logo Double Tape Kit #10-16 x 1/2” TORX Plus Screw (for models mfd. as of October 2, 2000) #10-16 x 1/2” Hex Head TEK Crimptite Screw (for models mfd. prior to October 2, 2000) 25IP TORX Plus Tip Bit (for removal of P/N 150313) Rubber Grommet * Specify color when ordering. American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781 9 Bottom Front Panel Assembly Illus. No. Part No. Qty. 1 882418 1 882419 1 882420 1 882432 1 882433 1 882434 1 154215 170330 315187 150313 2 1 1 14 2 3 4 5 150309 6 7 400505 121405 882602 1 1 Telephone: (508) 678-9000 Description Insulated White Bottom Front Panel With Trim (includes illus. nos. 1 through 6) Insulated Almond Bottom Front Panel With Trim (includes illus. nos. 1 through 6) Insulated Blue Bottom Front Panel with Trim (includes illus. nos. 1 through 6) Insulated White Bottom Front Panel Assembly (without trim) (includes 1, 2, 3, 5, and 6) Insulated Almond Bottom Front Panel Assembly (without trim) (includes 1, 2, 3, 5, and 6) Insulated Blue Bottom Front Panel Assembly (without trim) (includes 1, 2, 3, 5, and 6) 1/8” Pop Rivet Friction Door Latch Kick Plate Trim #10-16 x 1/2” TORX Plus Screw (for models mfd. as of October 2, 2000) #10-16 x 1/2” Hex Head TEK Crimptite Screw (for models mfd. prior to October 2, 2000) 25IP TORX Plus Tip Bit (for removal of P/N 150313) Rubber Grommet Black Lower Front Panel Trim Fax: (508) 678-9447 10 Main Door Switch Assembly NOTE: Duplicate ALL components for Lower Door Switch Assembly. Illus. No. Part No. Qty. 1 2 3 4 5 6 152012 153008 137005 121028 154281 800448 2 2 1 2 2 1 7 8 9 10 153565 881246 150201 121405 2 1 2 1 American Dryer Corporation Description #6-32 Hex Nut #6 Lock Washer Single Pole Door Switch Insulated Female Terminal 3/8” Standard Nylon Spacer 12-1/2” Stainless Steel Main Door Hinge (includes illus. nos. 6 and 7) #6 Stud Main Door Switch Housing ONLY #10-32 x 1/4” Phillips Pan Head Screw Rubber Grommet 88 Currant Road / Fall River, MA 02720-4781 11 Main Door Assembly Illus. No. Part No. Qty. 1 881422 1 2 3 4 5 6 800448 150410 152014 102353 102212 170730 150448 170319 150431 4 4 1 1 1 1 4 4 1 7 8 9 Telephone: (508) 678-9000 Description Black Plastic Main Door Assembly Complete with Mechanical Fasteners (includes illus. nos. 1 and 5 through 9) 12-1/2” Stainless Steel Main Door Hinge Assembly #10-24 x 3/8” Phillips Pan Head Taptite Screw 1/4-20 Free Spin Wash Nut Main Door Gasket 20-7/16” Door Glass with Four (4) Holes Main Door Glass Adhesive (10.3 oz. cartridge) 1/2” Stainless Steel Flat Head Allen Screw Door Glass (nylon) Spacer Main Door Latch Screw (#10 x 7/16” dome hex head) Fax: (508) 678-9447 12 Basket (Tumbler)/Support Assembly Illus. No. Part No. Qty. 1 800831 1 800721* 1 800891 1 800841* 1 301315 301316 301414 301415 150518 100902 153001 154210 800617 152004 153002 153001 116003 401010 2 1 2 1 1 3 3 30 1 3 3 3 1 1 2 3 4 5 6 7 8 9 10 11 -* Description Basket (tumbler) and Support Assembly Complete with Felt Collar (includes illus. nos. 1 through 11) Basket (tumbler) ONLY (includes illus. nos. 1, 2, and 6) Stainless Steel Basket (tumbler) and Support Assembly Complete with Felt Collar (includes illus. nos. 1 through 11) Stainless Steel Basket (tumbler) ONLY (includes illus. nos. 1, 2, and 6) Short Basket (tumbler) Rib ONLY Tall Basket (tumbler) Rib ONLY Stainless Steel Short Basket (tumbler) Rib ONLY Stainless Steel Tall Basket (tumbler) Rib ONLY 5/16-18 x 3/8” Socket Button Head Screw 5/16-18 x 31” Tie Rod 5/16” Flat Washer 5/32” x 3/16” Pop Rivet Basket (tumbler) Support ONLY 5/16-18 Hex Nut 5/16” Lock Washer 5/16” Flat Washer Felt Collar ONLY #847 Adhesive For Felt Collar (5 oz. tube) Felt collar is not included and must be ordered separately. American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781 13 Lint Drawer Assembly Illus. No. Part No. Qty. 1 882421 882422 882423 882479 882480 882481 882478 1 1 1 1 1 1 1 2 Telephone: (508) 678-9000 Description Locking External White Lint Drawer Locking External Almond Lint Drawer Locking External Blue Lint Drawer External White Lint Drawer External Almond Lint Drawer External Blue Lint Drawer Lint Drawer Lock Assembly (with MK-100 key) Fax: (508) 678-9447 14 Lint Drawer Switch Assembly Illus. No. Part No. Qty. 1 2 -- 800972 122002* 150301 1 1 1 * Description Lint Drawer Switch Box (for bottom pocket Only) Lint Drawer Switch #8-18 x 7/16” Phillips Pan Head TEK Screw ... Not Illustrated (for bottom pocket Only) (Note: duplicate lint drawer switch for upper pocket). American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781 Sensor Bracket Assembly Illus. No. Part No. Qty. 1 880251 1 2 3 4 5 6 122605 122701 154007 150000 801428 1 4 2 2 1 7 8 9 10 11 12 --- 305107 130301 153010 152000 150301 122604 122700 122801 1 1 2 2 2 1 4 1 Telephone: (508) 678-9000 15 Description 1/4” Temperature Sensor Probe Assembly (includes illus. nos. 1 through 4) 4-Pin Socket Connector ONLY Socket Terminal ONLY 1/4” Tinnerman Push On Fastener #6-32 x 1/4” Round Head Machine Screw Sensor Bracket Assembly Complete (includes illus. nos. 1 through 9) Temperature Sensor Bracket ONLY 225º Manual Reset Thermostat #6 Star Washer #6-32 Hex Nut #8-18 x 7/16” Phillips Pan Head TEK Screw 4-Pin Connector ONLY Pin Terminal ONLY Pin/Socket Extraction Tool Fax: (508) 678-9447 16 American Dryer Corporation Idler Bearing Assembly 88 Currant Road / Fall River, MA 02720-4781 Idler Bearing Assembly Illus. No. 1 Part No. 100111 Qty. 1 100100 1 4 5 6 101129 100113 100115 154301 100705 882777 1 1 1 2 1 1 7 8 9 10 150617 153005 153004 --------- 2 2 2 - 11 12 13 152004 150509 152004 1 1 1 2 3 Telephone: (508) 678-9000 17 Description 5L-650 V-Belt (to basket [tumbler] pulley) (for models mfd. as of March 13, 2000) 5L-660 V-Belt (to basket [tumbler] pulley) (for models mfd. prior to March 13, 2000) 9” x 2-1/2” Pulley with 3/16” Key 4L-400 V-Belt (to motor pulley) (for 60 Hz models Only) 4L-410 V-Belt (to motor pulley) (for 50 Hz models Only) 5/16-18 x 5/16” Allen Setscrew 3/16” x 3/16” x 1-3/8” Key Idler Bearing Assembly Complete (includes illus. nos. 5 through 9 and 11, 12, and 13) 3/8-16 x 1” Hex Head Machine Bolt 3/8” Lock Washer 3/8” Flat Washer Direct Spark Ignition (DSI) Module Mounting Bracket (refer to Direct Spark Ignition [DSI] Gas Valve/Burner Assembly on page 22 and page 23) 5/16-18 Hex Nut 5/16-18 x 3” Hex Head Machine Bolt 5/16-18 Hex Nut Fax: (508) 678-9447 18 American Dryer Corporation Basket (Tumbler) Bearing Assembly 88 Currant Road / Fall River, MA 02720-4781 19 Basket (Tumbler) Bearing Assembly Illus. No. Part No. Qty. 1 2 3 4 880203 153005 152005 882544 1 4 4 1 882545 1 882542 882543 880202 880779 1 1 1 1 6 7 8 9 10 11 12 13 14 15 16 17 150601 153004 153004 153005 152005 154326 152004 150621 153002 153004 150501 102120 2 2 2 2 2 2 2 2 4 6 4 1 18 824807 1 19 20 21 100713 101100 100111 1 1 1 100100 1 5 Telephone: (508) 678-9000 Description 1-3/8” Flange Bearing 3/8” Lock Washer 3/8-16 Hex Nut Pillow Block Bearing Assembly Complete (includes illus. nos. 4 through 17) Pillow Block Bearing Assembly Complete with Rotational Sensor (includes illus. nos. 4 through 18) Pillow Block Bearing Platform ONLY Pillow Block Bearing Platform ONLY 1-3/8” Pillow Block Bearing 1-3/8” Pillow Block Bearing (for models with optional rotation sensor assembly) 3/8-16 x 2” Hex bolt 3/8” Flat Washer 3/8” Flat Washer 3/8” Lock Washer 3/8-16 Hex Nut 5/16-24 x 3/8” Setscrew 5/16-18 Hex Nut 5/16-18 x 1-1/2” Tap Bolt Zinc 5/16” Lock Washer 3/8” Flat Washer 5/16-18 x 3/4” Tap Bolt Zinc Sintered 8 Magnet (for models with optional rotation sensor assembly) Rotational Sensor Assembly (for models with optional rotation sensor assembly) 1/4” x 1/4” x 1” Key 18” Pulley 5L-650 V-Belt (basket [tumbler] to idler) (for models mfd. as of March 13, 2000) 5L-660 V-Belt (basket [tumbler] to idler) (for models mfd. prior to March 13, 2000) Fax: (508) 678-9447 20 Totally Enclosed, Fan-Cooled (T.E.F.C.) Motor Mount Assembly Illus. No. Part No. Qty. 1 2 3 4 5 6 100604 152006 153050 100702 153050 117604 1 2 * 1 * 4 American Dryer Corporation Description 12-1/2” Impellor with 1/2” Bore 1/2-20 Left Hand Jam Nut 1/2” S.A.E. Flat Washer 1/8” x 1/8” x 1-1/2” Key 1/2” S.A.E. Flat Washer Neoprene Sponge Tape (sold by the foot) 88 Currant Road / Fall River, MA 02720-4781 Totally Enclosed, Fan-Cooled (T.E.F.C.) Motor Mount Assembly Illus. No. Part No. Qty. 7 850019 803963 1 1 803961 1 803902** 1 880848** 1 150501 153002 153001 154000 100065 4 4 4 4 1 100066 1 22 150501 153002 153001 153001 101131 101133 101130 100113 100115 122701 137030 122801 837005 837006 100007 4 4 4 * 1 1 1 1 1 8 1 1 1 1 1 23 24 120200 100701 1 1 8 9 10 11 12 13 14 15 16 17 18 19 20 21 21 Description Motor Mount ONLY 1/2 HP, 100-50 Hz 115-230v 1ø 60 Hz Totally Enclosed, Fan-Cooled (T.E.F.C.) Motor Mount Assembly Complete with Plug Motor (includes illus. nos. 1 through 7 and 11 through 17) 1/2 HP, 240v 1ø 50 Hz Totally Enclosed, Fan-cooled (T.E.F.C.) Motor Mount Assembly Complete with Plug Motor (includes illus. nos. 1 through 7 and 11 through 17) 1/2 HP 208/230/380/460v 3ø 50 Hz Totally Enclosed, Fan-Cooled (T.E.F.C.) Motor Mount Assembly Complete (includes illus. nos. 1 through 7, 11, 13 through 17, 22 and 23) 1/2 HP, 208/230/380/460v 3ø 60 Hz T.E.F.C. Motor Mount Assembly Complete (includes illus. nos. 1 through 7, 11, 13 through 17, 22 and 23) 5/16-18 x 3/4” Hex Head Machine Bolt 5/16” Lock Washer 5/16” Flat Washer 5/16-18 Tinnerman Nut 1/2 HP, 100-230v 1ø 50/60 Hz Totally Enclosed, Fan-Cooled (T.E.F.C.) Motor with Plug 1/2 HP, 240v 1ø 50 Hz Totally Enclosed, Fan-Cooled (T.E.F.C.) Motor with Plug 5/16-18 x 3/4” Hex Head Machine Bolt 5/16” Lock Washer 5/16” Flat Washer 5/16” Flat Washer 1/2” x 2-1/4” Motor Pulley (for use on 1ø, 60 Hz models Only) 5/8” x 2-1/4” Motor Pulley (for use on 3ø, 60 Hz models Only) 5/8” x 2-1/2” Motor Pulley (for use on 3ø, 50 Hz models Only) 4L-400 V-Belt (to idler) For Use On 60 Hz Models ONLY 4L-410 V-Belt (to idler) For Use On 50 Hz Models ONLY Socket Terminal ONLY 8-Pin Housing ONLY Pin/Socket Extraction Tool 120v/1ø Motor Harness with Plug 230v/1ø Motor Harness with Plug 1/2 HP 208/230/380/460v 3ø 50/60 Hz Totally Enclosed, Fan-Cooled (T.E.F.C.) Motor 3/8” x 90º Connector 3/16” x 3/16” x 1” Key (for use on 3ø models Only) * As required. ** Specifying voltage when ordering. Telephone: (508) 678-9000 Fax: (508) 678-9447 22 Direct Spark Ignition (DSI) Gas Valve/Burner Assembly Illus. No. 1 2 3 4 Part No. 850804 809313* Qty. 1 1 809314* 1 150300 881367 318650 2 1 1 American Dryer Corporation Description Direct Spark Ignition (DSI) Gas Valve/Burner Tube Mounting Plate ONLY Direct Spark Ignition (DSI) (natural gas) Gas Valve/Burner Assembly Complete Less Orifice (includes illus. nos. 1, 3, 5 through 10, and 12 through 21) Direct Spark Ignition (DSI) Liquid Propane (L.P.) Gas Valve/Burner Assembly Complete Less Orifice (includes illus. nos. 1, 3, 5 through 10, and 12 through 21) #10 x 1/2” Hex Washer TEK Screw Union Shutoff with 1/2” Tail Piece Notched Pipe Bracket 88 Currant Road / Fall River, MA 02720-4781 23 Direct Spark Ignition (DSI) Gas Valve/Burner Assembly Illus. No. Part No. Qty. 5 6 150301 128927 140411 318650 150301 141235 140828 140811 153000 152001 141130 318009 141109 150315 128917 305412 128918 121006 132607 121028 882627 2 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 880815 23 24 151000 835045 4 1 801013 25 26 152014 --------- 1 - --- 874059** 1 Description #8-18 x 7/16” Phillips Pan Head TEK Screw 1/2” 24 VAC Redundant (natural gas) Gas Valve 1/2” 24 VAC Gas Valve Liquid Propane (L.P.) Conversion Kit Notched Pipe Bracket #8-18 x 7/16” Phillips Pan Head TEK Screw 1/2” Single Port Manifold #20 Burner Orifice (natural gas Only) #41 Burner Orifice (liquid propane [L.P.] gas Only) #8 Steel Burr #8-32 Hex Nut Direct Spark Ignition (DSI) Up-Shot Burner Tube Burner Tube Bracket (PSE) Flame Spreader ONLY #6 x 3/8” Phillips Pan Head Machine Screw Spark Electrode with High Voltage (HV) Wire Direct Spark Ignition (DSI) Ignitor Gap Feeler Gauge ... Not Illustrated Flame Sensor Probe #10 Insulated Terminal #18 Gauge Red Silicone Wire (sold by the foot) 1/4” x .032 Insulated Terminal ADC Direct Spark Ignition (DSI) Module ONLY (50/60 Hz) (for models mfd. as of April 17, 2000) ADC Direct Spark Ignition (DSI) Module ONLY (50/60 Hz) (for models mfd. prior to April 17, 2000) #6-32 Pal Nut Direct Spark Ignition (DSI) Module Mounting Bracket (for models mfd. as of April 17, 2000) Direct Spark Ignition (DSI) Module Mounting Bracket (for models mfd. prior to April 17, 2000) 1/4-20 Free Spin Wash Nut Idler Bearing Mount (refer to Idler Bearing Assembly on page 16 and page 17) ADG-235ED Liquid Propane (L.P.) Conversion Kit with Orifice * Burner orifice is not included and must be ordered separately. ** Consult factory for elevations over 2,000 feet. Telephone: (508) 678-9000 Fax: (508) 678-9447 24 Gas Piping Assembly Illus. No. Part No. Qty. 1 2 3 4 318702 150300 141236 881367 1 2 1 2 American Dryer Corporation Description Top Pipe Support Bracket ONLY #10 x 1/2” Hex Washer TEK Screw Gas Piping Manifold Union Shutoff with 1/2” Tail Piece 88 Currant Road / Fall River, MA 02720-4781 25 Gas Burner Assembly Illus. No. Part No. Qty. 1 804025 1 2 3 4 318006 150300 802502 1 2 1 5 6 7 8 319710 150301 150001 130301 151000 1 2 2 1 2 Telephone: (508) 678-9000 Description Gas Burner/Electric Oven Chamber Assembly (includes illus. nos. 1, 2, and 3) Flame Viewing Plate #10 x 1/2” Hex Washer TEK Screw Hi-Limit Bracket Assembly (includes illus. nos. 4 through 8) Hi-Limit Bracket ONLY #8-18 x 7/16” Phillips Pan Head TEK Screw #6-32 x 1/2” Right Hand Machine Screw 225º Manual Reset Thermostat #6-32 Pal Nut Fax: (508) 678-9447 26 Sail Switch Assembly Illus. No. Part No. Qty. 1 2 150301 802800 2 1 3 4 5 6 7 8 9 10 154004 150415 802799 122200 150303 105500 319206 154002 1 2 1 1 2 1 1 1 American Dryer Corporation Description #8-18 x 7/16” Phillips Pan Head TEK Screw Sail Switch Box with Cover and Bracket ONLY (includes illus. nos. 2, 4, and 5) Twin Speed Nut #10-16 x 1/2” Phillips Round Head Crimptite Screw Sail Switch Box Cover and Bracket ONLY Sail Switch ONLY #4 x 3/4” Pan Head “A” Machine Screw Sail Switch Actuator Rod Sail Switch Damper (embossed) 1/8” Push On Fastener 88 Currant Road / Fall River, MA 02720-4781 27 3-Phase (3Ø) Motor, Electrical Relay Panel Assembly Illus. No. Part No. Qty. 1 2 3 4 5 6 7 8 9 150300 321002 137015 132430 150100 150300 151001 311920 850909 2 1 1 1 4 2 4 1 1 Telephone: (508) 678-9000 Description #10 x 1/2” Hex Washer TEK Screw Electrical Relay Panel Cover ONLY Arc Suppressor (A.S.) Board (capacitor) ONLY (208/230/240v, 50/60 Hz) Impellor Contactor Coil - 24 VAC #8-32 x 1/2” Round Head Machine Screw #10 x 1/2” Hex Washer TEK Screw #8-32 Pal Nut 3-Phase (3ø) Contactor Mounting Bracket ONLY Electrical Relay Panel Assembly (includes illus. nos. 1, 2, and 9) Fax: (508) 678-9447 28 Back Guard Assembly Illus. No. Part No. Qty. 1 2 3 4 5 311014 150301 318702 150300 103500 2 16 1 2 4 American Dryer Corporation Description Upper/Lower Back Guard Assembly #8-18 x 7/16” Phillips Pan Head TEK Screw Top Pipe Support Bracket ONLY #10 x 1/2” Hex Washer TEK Screw Adjustable Leveling Leg 88 Currant Road / Fall River, MA 02720-4781 29 Exhaust Ducting Assembly Illus. No. Part No. Qty. 1 2 3 4 5 6 7 8 880505 143527 143539 143537 143538 143536 121104 121105 150301 315025 150300 121104 121105 150301 143536 315025 150300 117505 1 1 1 1 1 1 1 1 2 1 2 1 1 2 1 1 2 * 9 10 11 12 13 --* Description Wye Branch Damper Assembly 6” Round x 7” Oval Straight Boot 15-1/2” Long x 7” Oval Duct 7” Oval x 45º Elbow 6” Round x 7” Oval Straight Boot 6” Round x 45º Elbow Junction Box ONLY Junction Box Cover ONLY #8-18 x 7/16” Phillips Pan Head TEK Screw ... Not Illustrated Rear Wiring Box Cover ONLY #10 x 1/2” Hex Washer TEK Screw ... Not Illustrated Junction Box ONLY Junction Box Cover ONLY #8-18 x 7/16” Phillips Head TEK Screw ... Not Illustrated 6” Round x 45º Elbow Rear Wiring Box Cover ONLY #10 x 1/2” Hex Washer TEK Screw Aluminum Duct Tape (sold by the foot) As required. Telephone: (508) 678-9000 Fax: (508) 678-9447 30 Microprocessor Coin Acceptor Listing NOTE: Coin acceptor listed includes optical switch (Hanke includes Part No. 881143). Single Coin* Part Number Nation 881163 United States and Canada Description 25¢ Hanke Coin Acceptor *FOR COIN ACCEPTORS NOT SHOWN CONSULT FACTORY FOR AVAILABILITY American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781 Additional Parts Available Part No. Description 112039 112280 112533 114001 114006 120800 120802 120902 120903 121499 121500 121503 122804 170194 404500 404502 404506 404507 404516 404515 “Black/White/Green Ground” Label “Clean Lint Screen” Label “Phase 5 Coin Program Location Summary” Label “Caution - Exhaust/Lint Screen” Label “Warning - Fire Hazards” Label 1/4” In-Line Connector Red Butt Connector #74B Wire Nut Closed End Connector 5-1/2” Harness Tie 7” Harness Tie Harness Tie Mounting Clip Manometer (water column test gauge) Tumbler Lint Cleaning Brush Almond Brush-In-Cap Bottle Touch-Up Paint White Brush-In-Cap Bottle Touch-Up Paint Almond “B” Brush-In-Cap Bottle Touch-Up Paint Cornflower Blue Brush-In-Cap Bottle Touch-Up Paint Ivory Brush-In-Cap Bottle Touch-Up Paint Coral Blue Brush-In-Cap Bottle Touch-Up Paint Telephone: (508) 678-9000 31 Fax: (508) 678-9447 ADC 450422 1- 02/01/00-30 2* 10/18/00-25