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Ad-27 Slide Meter/phase 5 Single Coin Microprocessor 1995 Thru 2001 (p/n: 450163)

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AD-27 Parts Manual Slide Meter/Phase 5 Single Coin Microprocessor 1995 Thru 2001 American Dryer Corporation 88 Currant Road Fall River, MA 02720-4781 Telephone: (508) 678-9000 / Fax: (508) 678-9447 E-mail: [email protected] www.amdry.com 102395 060597/WM/tf ADC Part No. 450163 Retain This Manual In A Safe Place For Future Reference American Dryer Corporation products embody advanced concepts in engineering, design, and safety. If this product is properly maintained, it will provide many years of safe, efficient, and trouble-free operation. ONLY qualified technicians should service this equipment. OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation manual included with the dryer. The following “FOR YOUR SAFETY” caution must be posted near the dryer in a prominent location. FOR YOUR SAFETY POUR VOTRE SÉCURITÉ Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance. Ne pas entreposer ni utiliser d’essence ni d’autres vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de yout autre appareil. We have tried to make this manual as complete as possible and hope you will find it useful. ADC reserves the right to make changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or discontinue models. Important For your convenience, log the following information: DATE OF PURCHASE ____________________________ MODEL NO. AD-27 __________________________________________ RESELLER’S NAME _______________________________________________________________________________________ Serial Number(s) ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ Replacement parts can be obtained from your reseller or the ADC factory. When ordering replacement parts from the factory, you can FAX your order to ADC at (508) 678-9447 or telephone your order directly to the ADC Parts Department at (508) 678-9000. Please specify the dryer model number and serial number in addition to the description and part number, so that your order is processed accurately and promptly. The illustrations on the following pages may not depict your particular dryer exactly. The illustrations are a composite of the various dryer models. Be sure to check the descriptions of the parts thoroughly before ordering. “IMPORTANT NOTE TO PURCHASER” Information must be obtained from your local gas supplier on the instructions to be followed if the user smells gas. These instructions must be posted in a prominent location near the dryer. Table of Contents OPL and Coin Control Door Assembly .................................................................................................. 2 OPL and Coin Control Door Assembly .................................................................................................. 3 High Security Control Door Assembly .................................................................................................... 4 Slide Meter Case Assembly ................................................................................................................... 5 Phase 5 Coin Microprocessor Control Panel Assembly .......................................................................... 6 Phase 5 Coin Microprocessor Control Panel Assembly .......................................................................... 7 Coin Vault Assembly .............................................................................................................................. 8 Phase 5 Coin and OPL Microprocessor Control Box Assembly .............................................................. 9 Main Door “Steel” Assembly ............................................................................................................... 10 Plastic Main Door Assembly ................................................................................................................ 11 Main Door Switch Assembly (Cold Rolled Steel [CRS] Type Door) ..................................................... 12 Plastic Main Door Switch Assembly ..................................................................................................... 13 Cold Rolled Steel (CRS) Front Panel Assembly ................................................................................... 14 Plastic Door Front Panel Assembly ...................................................................................................... 15 Basket (Tumbler) Bearing Assembly (as of April 3, 2001) ................................................................ 16, 17 Basket (Tumbler) Bearing Assembly (prior to April 3, 2001) ............................................................ 18, 19 Basket (Tumbler)/Support Assemblies .................................................................................................. 20 Idler Bearing Assembly ................................................................................................................... 21, 22 Lint Door Assembly (as of February 12, 2001) .................................................................................... 23 Lint Door Assembly (prior to february 12, 2001) .................................................................................. 24 Lint Trap Assembly .............................................................................................................................. 25 Sensor Bracket Assembly ............................................................................................................... 26, 27 Totally Enclosed, Fan-Cooled (T.E.F.C.) Motor Mount Assembly ................................................... 28, 29 Direct Spark Ignition (DSI) Burner Assembly For Models without Shutoff ....................................... 30, 31 Direct Spark Ignition (DSI) Burner Assembly .................................................................................. 32, 33 Sail Switch/ Hi-Limit Assembly ............................................................................................................ 34 Single-Phase (1ø) Motor, Electric Relay Panel Assembly ...................................................................... 35 Outer Top/Back Guard Assemblies ...................................................................................................... 36 Additional Parts Available .................................................................................................................... 37 2 OPL and Coin Control Door Assembly For Models Mfd. as of March 20, 2001 Illus. No. Part No. Qty. 1 883100* 1 883103* 1 802514 117604 117604 152014 160040 160140 881053 3 2 5 2 2 1 2 3 4 5 6 7 8 * Description Control Door with Cold Rolled Steel (CRS) Trim with Hinge (includes illus. nos. 1 through 5) Slide Meter Control Door with Cold Rolled Steel (CRS) Trim and Hinge (includes illus. nos. 1 through 5) Cold Rolled Steel (CRS) Control Door Trim 1/8” x 3/8” Neoprene Sponge Tape 1/8” x 3/8” Neoprene Sponge Tape 1/4-20 Free Spin Wash Nut XX4451 Lock ONLY XX4451 Key ONLY ADC Logo with Adhesive Tape Specify color when ordering. American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781 OPL and Coin Control Door Assembly 3 For Models Mfd. Between February 12, 2001 and March 20, 2001 Illus. No. Part No. Qty. 1 883099** 1 883102** 1 802514 117604 117604 152014 150420 160040 160140 881053 1 3 2 5 2 2 * 1 2 3 4 5 6 7 8 9 Description OPL and Coin Control Door without Locks (includes illus. nos. 1 through 5) Slide Meter Control Door without Locks (includes illus. nos. 1 through 5) Control Door Trim (cold rolled steel [CRS]) 1/8” x 3/8” Neoprene Sponge Tape 1/8” x 3/8” Neoprene Sponge Tape 1/4-20 Free Spin Wash Nut #10-16 x 5/8” TEK-3 Tamperproof Screw XX4451 Lock ONLY XX4451 Key ONLY ADC Logo with Adhesive Tape * As required. ** Specify color when ordering. Telephone: (508) 678-9000 Fax: (508) 678-9447 4 High Security Control Door Assembly For Models Mfd. prior to February 12, 2001 Illus. No. 1 2 3 4* 5 6 7 8 9 * Part No. Qty. 160040 160140 881053 870011 881137 2 2 1 1 1 882771 1 150201 117603 180206 150420 150421 117603 4 3 1 6 1 1 Description High Security Control Door Lock ONLY (keyed XX4451) Key ONLY For High Security Control Door Lock (keyed XX4451) ADC Logo with Tape Double Sided Tape Kit Control Door Assembly Complete For Models Mfd. with Slide Meter Controls ONLY (includes illus. nos. 4 through 7 and 9) Microprocessor Control Door Assembly Complete For Models Mfd. with Microprocessor Controls ONLY (includes illus. nos. 4 through 7 and 9) #10-32 x 1/4” Phillips Round Head Machine Screw Suppressor Tape/Gasket (sold by the foot) Gray Top Trim with 2 Lock Holes #10-16 x 5/8” TEK-3 Tamperproof Screw Tamperproof Screw Hand Driver Suppressor Tape/Gasket (sold by the foot) Specify color when ordering. American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781 5 Slide Meter Case Assembly Illus. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Part No. Qty. 160099 160199 125908 125905 122643 122642 152014 122603 122631 881100 122701 125900 154001 150300 881015 1 1 1 1 9 1 4 1 2 1 21 1 2 4 1 880937 122400 131917 123005 883044 883045 883046 --------------801701 102503 102601 102603 150207 883037 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 Telephone: (508) 678-9000 Description Lock/Key/Cam and Hardware (keyed GR100) Key ONLY For Slide Meter Lock (keyed GR100) Slide Meter Accumulator 24 VAC (specify timing) Slide Meter - 24 VAC/50 Hz Pin ONLY 9-Position Mini-Universal Socket 1/4-20 Free Spin Washer 9-Position Connector (mate-n-lock) 6-Position Connector (mate-n-lock) Slide Meter Modular J-Box Socket Terminal ONLY Slide Meter Case ONLY with Door Less Lock #10-24 Speed Nut #10 x 1/2” Hex Head TEK Screw Chute Meter Faceplate Complete (includes illus. nos. 11 and 13 through 16) Chute Meter Faceplate ONLY Rocker Heat Selector Switch Push to Start Relay - 24 VAC Red Indicator Light - 24 VAC Slide Meter Extension (white) Slide Meter Extension (coral blue) Slide Meter Extension (ivory) Typical Slide Meter Coin Chute (not available from ADC) Coin Box Assembly (not available from ADC) Slide Meter Case Mounting Plate Control Door Support Rod Control Door Support Rod Retainer Clip Control Door Support Rod Catch #10-24 x 1/2” Round Head Machine Screw White Slide Meter Timer Door Fax: (508) 678-9447 6 Phase 5 Coin Microprocessor Control Panel Assembly For Models Mfd. as of March 12, 2001 Illus. No. 1 2 3 4 5 6 7 8 9 10 11 * Part No. Qty. 112526 881506 1 1 881507 1 881540 881430 150309 137213 824998 153010 150005 --------137056 137023 137021 880772 824080 122800 136048 1 1 1 1 1 2 2 1 1* 1* 3* 1 1 1 1 Description Coin Keyboard Label Assembly Coin Control Panel Assembly Less Acceptor (includes illus. nos. 1, 2, 4, 5, 6, and 11) Coin Control Panel Assembly with Battery Bracket Less Acceptor (includes illus. nos. 1, 2, 4, 5, 6, and 11) Coin Control Panel ONLY Coin Control Panel with Battery Bracket ONLY #10-16 x 1/2” Hex Head TEK Crimptite Screw Phase 5 Coin Controller ONLY Phase 5 Battery Clip #6 Star Washer #6-32 x 1/4” Phillips Round Head Machine Screw Microprocessor Coin Acceptor with Optical Switch Optic Switch ONLY Optic Switch Connector ONLY Microprocessor Socket ONLY Single Coin Optical Switch Harness Dual Coin Optical Switch Harness Microprocessor (female) Pin Extraction Tool 1/8-Amp (slo blo) Fuse ONLY For dual coin models, double the quantity. American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781 7 Phase 5 Coin Microprocessor Control Panel Assembly For Models Mfd. prior to March 12, 2001 Illus. No. 1 2 3 4 5 6 7 8 9 10 ---11 Part No. Qty. 112526 880959 1 1 880958 150309 137213 824998 153010 150005 -------137056 137023 137021 880772 824080 122800 136048 1 1 1 1 2 2 1 1 1 3 1 1 1 1 Description Coin Keyboard Label Assembly Phase 5 Coin Microprocessor Control Panel Assembly (includes illus. nos. 1, 2, 4, 5, 6, and 11) Coin Control Panel ONLY #10-16 x 1/2” Hex Head TEK Crimptite Screw Phase 5 Coin Microprocessor Controller (computer) ONLY Phase 5 Battery Clip #6 Star Washer #6-32 x 1/4” Phillips Round Head Machine Screw Microprocessor Coin Acceptor with Optical Switch Optical Switch ONLY Optical Switch Connector ONLY Microprocessor Socket ONLY Single Coin Optic Switch Harness Dual Coin Optic Switch Harness Microprocessor (female) Pin Extraction Tool 1/8-Amp (slo blo) Fuse ONLY IMPORTANT: Check label on computer chip to verify correct part number for microprocessor controller. Telephone: (508) 678-9000 Fax: (508) 678-9447 8 Coin Vault Assembly Illus. No. * Part No. Qty. 1 881431 1 2 3 802121 160006 875061 1 1 1 4 160105* 802020 1 1 5 6 7 8 9 10 802019 802018 152014 309250 102503 102601 102603 1 1 4 1 1 1 1 Description Microprocessor Coin Vault Assembly Complete (includes illus. nos. 1 through 6) Microprocessor Coin Vault ONLY Cam For 1/4-Turn Lock ONLY 1/4-Turn Lock Assembly (includes illus. nos. 2 and 3) 1/4-Turn Mer-Pel Key ONLY 1/4-Turn Coin Box Assembly (includes illus. nos. 2 through 5) 1/4-Turn Coin Box ONLY without Faceplate 1/4-Turn Coin Box Faceplate ONLY 1/4-20 Free Spin Wash Nut Coin Vault Slot Cover Control Door Support Rod Control Door Rod Retainer Clip Control Door Support Rod Catch Specify key number when ordering. American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781 Phase 5 Coin and OPL Microprocessor Control Box Assembly Illus. No. 1 2 3 4 5 6 7 8 9 10 11 * Part No. 141403 150300 120715 150002 151000 136057 150411 136008 122641 122706 121400 Qty. 1 2 1 2 2 * * * 1 * 1 9 Description Step Down Transformer (24 VAC) #10-16 x 1/2” Hex Washer TEK Screw 30-Position Terminal Block #6-32 x 1” Slotted Round Head Machine Screw #6-32 Pal Nut 1/2-Amp (slo blo) Fuse #8-18 x 3/8” Phillips Pan Head Screw Fuse Block/Strip ONLY 15-Pin Microprocessor Connector Socket Terminal ONLY 7/8” Universal Bushing As required. Telephone: (508) 678-9000 Fax: (508) 678-9447 10 Main Door “Steel” Assembly For Models Mfd. as of February 12, 2001 Illus. No. Part No. Qty. 1 881150 1 2 3 102354 170730 170731 881152 1 1 1 1 4 5 6 150445 153031 881151 2 1 1 7 150445 150443 150683 152014 151010 150120 150683 152014 881210 102218 102360 2 2 3 3 1 1 3 3 1 1 1 170731 1 151013 4 8 9 10 11 12 13 14 15 16 American Dryer Corporation Description Black Main Door Assembly Complete (includes illus. nos. 1, 2, and 8 through 15) Door Gasket Clear Glass Adhesive (10.3 oz. cartridge) Black Glass Adhesive (10.3 oz. cartridge) Black Top Hinge Block Assembly (includes illus. nos. 3 and 4) 1/4-20 x 3/4” Black Cap Head Setscrew 1/4” Nylon Washer Black Bottom Hinge Block Assembly (includes illus. nos. 5, 6, and 7) 1/4-20 x 3/4” Black Cap Head Setscrew 1/4-20 x 3/4” Stainless Steel Cap Head Setscrew 1/4-20 x 5/8” Black Carriage Bolt 1/4-20 Free Spin Wash Nut #10-32 Black Hex Acorn Nut Door Latch Screw 1/4-20 x 5/8” Black Carriage Bolt 1/4-20 Free Spin Wash Nut Black Main Door Handle ONLY 20-7/16” Door Glass Glass/Door Gasket Tape (for models mfd. as of February 9, 2001) Black Glass Adhesive (10.3 oz. cartridge) For Models Mfd. prior to February 9, 2001 #10-32 Black Nylon Acorn Nut 88 Currant Road / Fall River, MA 02720-4781 Plastic Main Door Assembly 11 For Models Mfd. prior to February 12, 2001 Illus. No. Part No. Qty. 1 881421 1 2 3 4 5 6 800448 150410 152014 102349 102212 170730 150448 170319 150431 1 4 4 1 1 1 4 4 1 7 8 9 Telephone: (508) 678-9000 Description Gray Plastic Main Door Assembly Complete with Mechanical Fasteners (includes illus. nos. 1 and 5 through 9) 12-1/2” Stainless Steel Main Door Hinge Assembly #10-24 x 3/8” Phillips Pan Head Taptite Screw 1/4-20 Free Spin Wash Nut Main Door Gasket 20-7/16” Door Glass with (4) Holes Main Door Glass Adhesive (10.3 oz. cartridge) 1/2” Stainless Steel Flat Head Allen Screw Door Glass (nylon) Spacer Main Door Latch Screw (#10 x 7/16” dome hex head) Fax: (508) 678-9447 12 Main Door Switch Assembly (Cold Rolled Steel [CRS] Type Door) For Models Mfd. as of February 12, 2001 Illus. No. Part No. Qty. 1 2 3 4 5 6 150006 152013 153010 137005 122636 881211 881153 2 2 2 1 2 1 1 7 150301 2 American Dryer Corporation Description #6-32 x 7/8” Phillips Pan Head Machine Screw #6-32 Hex Nut #6 Star Washer Door Switch ONLY Flag Terminal Black Main Door Switch Housing ONLY Black Main Door Switch Housing Complete (includes illus. nos. 1, 2, 3, 4, and 6) #8-18 x 7/16” Phillips Pan Head TEK Screw 88 Currant Road / Fall River, MA 02720-4781 Plastic Main Door Switch Assembly 13 For Models Mfd. prior to February 12, 2001 Illus. No. Part No. Qty. 1 2 3 4 5 6 152013 153008 137005 121028 154281 800448 2 2 1 2 2 1 7 8 9 10 153565 881246 150201 121405 2 1 2 1 Telephone: (508) 678-9000 Description #6-32 Hex Nut #6 Lock Washer Single Pole Door Switch Insulated Female Terminal 3/8” Standard Nylon Spacers 12-1/2” Stainless Steel Main Door Hinge Assembly (includes illus. nos. 6 and 7) #6-32 x 1” Self Clinching Stud Main Door Switch Housing #10-32 x 1/4” Phillips Pan Head Screw Rubber Grommet Fax: (508) 678-9447 14 Cold Rolled Steel (CRS) Front Panel Assembly For Models Mfd. as of February 12, 2001 Illus. No. Part No. Qty. 1 2 3 4 881266* 154215 170330 150309 150313 1 2 1 9 9 * Description Front Panel Assembly (cold rolled steel [CRS] door) 1/8” Pop Rivets Friction Door Latch #10-16 x 1/2” Hex Head TEK Crimptite Screw TORX Head Screw (for models mfd. as of October 2, 2000) Specify color when ordering American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781 Plastic Door Front Panel Assembly 15 For Models Mfd. prior to February 12, 2001 Illus. No. Part No. Qty. 1 881175* 1 2 3 4 5 154215 170330 150309 121405 2 1 9 1 * Description Front Panel Assembly Complete without Hinge (includes illus. nos. 1 through 3 and 5) 5/32” Pop Rivet Friction Door Latch #10-16 x 1/2” Hex Head TEK Crimptite Screw Rubber Grommet Specify color when ordering. Telephone: (508) 678-9000 Fax: (508) 678-9447 16 Basket (Tumbler) Bearing Assembly For Models Mfd. as of April 3, 2001 American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781 Basket (Tumbler) Bearing Assembly 17 For Models Mfd. as of April 3, 2001 Illus. No. 1 2 3 4 Part No. Qty. 880209 153005 152005 882544 1 12 4 1 882545 1 882542 882543 1 1 5 880202 880779 1 1 6 7 8 9 10 11 12 13 14 15 16 150601 153004 153005 152005 154326 152004 150621 153002 150501 102120 824807 2 8 2 2 2 4 2 4 4 1 1 17 18 19 20 100713 101100 100100 150610 1 1 1 2 Telephone: (508) 678-9000 Description 1-3/8” 4 Bolt Pressed Steel Round Bearing 3/8” Lock Washer 3/8-16 Hex Nut Pillow Block Bearing Assembly Complete (includes illus. nos. 4 through 16 and 20) Bearing Assembly Complete (for models mfd. with rotational sensor) Bearing Support ONLY Bearing Support ONLY (for models mfd. with rotational sensor) 1-3/8” Pillow Block Bearing ONLY 1-3/8” Pillow Block Bearing (for models mfd. with rotational sensor) 3/8-16 x 2” Hex Bolt 3/8” Flat Washer 3/8” Lock Washer 3/8-16 Hex Nut 5/16-24 x 3/8” Setscrew Black 5/16-18 Hex Nut 5/16-18 x 1-1/2” Tap Bolt 5/16” Lock Washer 5/16-18 x 3/4” Tap Bolt Sintered 8 Magnet Rotational Sensor Assembly (for models mfd. with rotational sensor) 1/4” x 1/4” x 7/8” Key 18” Pulley 5L-660 V-Belt (to idler assembly) 5/16-18 x 1-1/2” Allen Setscrew Fax: (508) 678-9447 18 Basket (Tumbler) Bearing Assembly For Models Mfd. prior to April 3, 2001 American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781 Basket (Tumbler) Bearing Assembly 19 For Models Mfd. prior to April 3, 2001 Illus. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 * Part No. Qty. 880203 153005 152005 150508 153005 152005 150600 153004 153005 152005 150501 153005 153004 150621 152005 801101 1 4 4 2 2 2 2 2* 2* 2* 4 4 4 2 2 1 801103 1 801105 801104 880202 152004 150610 101100 154301 100713 100111 1 1 1 2 2 1 2 1 1 Description 1-3/8” Flange Bearing 3/8” Lock Washer 3/8-16 Hex Nut 3/8-16 x 3/4” Hex Head Machine Bolt 3/8” Lock Washer 3/8-16 Hex Nut 3/8-16 x 1-1/2” Hex Head Machine Bolt 3/8” Flat Washer 3/8” Lock Washer 3/8-16 Hex Nut 5/16-18 x 3/4” Hex Head Machine Bolt 3/8” Lock Washer 3/8” Flat Washer 5/16-18 x 1-1/2” Hex Head Machine Bolt 3/8-16 Hex Nut 1-3/8” Bearing Box Assembly Complete (includes illus. nos. 4 through 20) 1-3/8” Bearing Box and Support ONLY (includes illus. nos. 4 through 6, 16, and 17) 1-3/8” Bearing Box ONLY Pillow Block Bearing Support ONLY 1-3/8” Pillow Block Bearing ONLY 5/16-18 Hex Nut 5/16-18 x 1-1/2” Allen Setscrew 18” Pulley 5/16-18 x 5/16” Allen Setscrew 1/4” x 1/4” x 7/8” Key 5L-650 V-Belt (basket [tumbler] to idler) Some models require a quantity of 4. Telephone: (508) 678-9000 Fax: (508) 678-9447 20 Illus. No. 1 * Basket (Tumbler)/Support Assemblies Part No. Qty. 800830 1 800890 1 800720* 1 800840* 1 2 301315 301316 301414 301415 2 1 2 1 3 4 5 6 7 8 9 10 11 150518 100915 153004 150309 800612 152005 153005 153001 116003 401010 1 3 3 30 1 3 3 3 1 1 Description Basket (tumbler) and Support Assembly Complete with Felt Collar (includes illus. nos. 1 through 11) Stainless Steel Basket (tumbler) and Support Assembly Complete with Felt Collar (includes illus. nos. 1 through 11) Basket (tumbler) ONLY (includes illus. nos. 1, 2, and 6) Stainless Steel Basket (tumbler) ONLY (includes illus. nos. 1, 2, and 6) Basket (tumbler) Rib ONLY (short) Basket (tumbler) Rib ONLY (tall) Stainless Steel Basket (tumbler) Rib ONLY (short) Stainless Steel Basket (tumbler) Rib ONLY (tall) (includes illus. nos. 1, 2, and 6) 5/16-18 x 3/8” Socket Button Head Screw 3/8-16 x 31” Tie Rod 3/8” Flat Washer #10-16 x 1/2” Hex Head TEK Crimptite Screw Basket (tumbler) Support ONLY 3/8-16 Hex Nut 3/8” Split Lock Washer 5/16” Flat Washer Felt Collar ONLY #847 Adhesive For Felt Collar (5.0 oz. tube) Felt collar is not included and must be ordered separately. American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781 Idler Bearing Assembly Telephone: (508) 678-9000 21 Fax: (508) 678-9447 22 Illus. No. Idler Bearing Assembly Part No. Qty. 1 2 3 4 5 6 7 8 9 10 11 100111 101129 100105 154301 100705 301850 150529 100214 153007 152002 801008 1 1 1 2 1 1 3 2 3 3 1 12 13 14 15 16 17 18 19 20 21 22 100406 150613 150617 153005 153004 152020 152004 152005 153005 150617 301851 801009 1 1 2 2 2 1 1 1 1 1 1 1 American Dryer Corporation Description 5L-650 V-Belt (idler to basket [tumbler]) 9” x 2-1/2” Compound Pulley 4L-520 V-Belt (idler to motor) 5/16-18 x 5/16” Allen Setscrew 3/16” x 3/16” x 1-3/8” Key 5/8” x 3/4” Idler Shaft 1/4-20 x -1/4” Carriage Bolt 5/8” Flange Bearing 1/4” Lock Washer 1/4-20 Hex Nut Idler Bearing Assembly Complete (includes illus. nos. 6 through 22) Idler Bearing Mount ONLY 5/16-18 x 4” Hex Head Machine Bolt 3/8-16 x 1” Hex Head Machine Bolt 3/8” Lock Washer 3/8” Flat Washer 5/16-18 Standard Square Nut 5/16-18 Hex Nut 3/8-16 Hex Nut 3/8” Lock Washer 3/8-16 x 1” Hex Head Machine Bolt Idler Bracket Adjustment Plate Idler Square Washer 88 Currant Road / Fall River, MA 02720-4781 23 Lint Door Assembly For Models Mfd. as of February 12, 2001 Illus. No. Part No. Qty. 1 2 3 882981* 170226 117604 1 1 2 * Description Right Hand Hinge Lint Door Assembly with Slide Latch Slide Latch Flush Style (black) 1/8” x 3/8” Neoprene Sponge Tape Specify color when ordering. Telephone: (508) 678-9000 Fax: (508) 678-9447 24 Lint Door Assembly For Models Mfd. prior to February 12, 2001 Illus. No. * Part No. Qty. 1 800150 1 2 3 4* 160200 160009 150425 881138 1 1 1 1 5 6 117604 150309 7 5 Description Knob Latch Kit Complete (includes illus. nos. 1 through 3) Knob Latch ONLY with Two (2) Screws Adjustable Cam ONLY #12-24 x 3/8” Cam Screw Right Hand Lint Door Assembly Complete (includes illus. nos. 4 through 6) 1/8” x 3/8” Neoprene Sponge Tape #10-16 x 1/2” Hex Head TEK Crimptite Screw Specify color when ordering. American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781 25 Lint Trap Assembly Illus. No. Part No. Qty. 1 800410 1 2 3 4 5 6 7 8 800411 154200 304102 150300 800503 323724 122116 150300 1 7 1 2 1 1 1 2 Telephone: (508) 678-9000 Description Lint Trap Assembly Complete (includes illus. nos. 1, 3, 4, and 5) Lint Trap ONLY 5/32” Pop Rivet Lint Screen Holder ONLY #10-16 x 1/2” Hex Washer TEK Screw Lint Screen ONLY Lint Door Switch Bracket Lint Door Switch #10-16 x 1/2” Hex Washer TEK Screw Fax: (508) 678-9447 26 Sensor Bracket Assembly Microprocessor Sensor Bracket Assembly Noncomputer Sensor Bracket Assembly American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781 Sensor Bracket Assembly Illus. No. Part No. Qty. 1 880251 1 2 3 4 5 6 7 8 9 10 130301 153010 152000 121028 122701 122605 154007 150005 801425 1 2 2 2 4 1 2 2 1 11 12 13 14 15 16 17 18 19 20 21 22 23 24 305007 122604 122700 150411 150005 130111 130100 130301 130106 153010 152000 840065 121028 122701 122605 840062 1 1 4 2 5 1 1 1 1 5 5 1 8 4 1 1 25 801418 1 305007 122604 122700 122801 150411 1 1 4 1 2 26 27 28 Telephone: (508) 678-9000 27 Description 1/4” Temperature Sensor Probe Assembly (includes illus. nos. 1 and 5 through 8) 225° Large Automatic Thermostat #6 Star Washer #6-32 Hex Nut Insulated Terminal ONLY Socket Terminal ONLY 4-Pin Socket Connector ONLY 1/4” Tinnerman Push On Fastener #6-32 x 1/4” Round Head Machine Screw Microprocessor Sensor Bracket Assembly Complete (includes illus. nos. 1 through 10) Universal Sensor Bracket ONLY 4-Pin Connector ONLY Pin Terminal ONLY #8-18 x 3/8” Phillips Pan Head TEK Screw #6-32 x 1/4” Round Head Machine Screw 130° Large Thermostat 150° Large Thermostat 225° Large Automatic Reset Thermostat 170° Large Thermostat #6 Star Washer #6-32 Hex Nut Sensor Jumper (4) ONLY Insulated Terminal ONLY Socket Terminal ONLY 4-Pin Socket Connector ONLY Sensor (4) Bracket Harness Assembly (includes illus. nos. 22, 23, and 24) Noncomputer Sensor (4) Bracket Assembly Complete with Thermostats (includes illus. nos. 14 through 25) Universal Sensor Bracket ONLY 4-Pin Connector ONLY Pin Terminal ONLY Pin/Socket Extraction Tool #8-18 x 3/8” Phillips Pan Head TEK Screw Fax: (508) 678-9447 28 Totally Enclosed, Fan-Cooled (T.E.F.C.) Motor Mount Assembly American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781 Totally Enclosed, Fan-Cooled (T.E.F.C.) Motor Mount Assembly Illus. No. Qty. 1 2 100105 101131 1 1 3 4 5 6 150501 153002 153001 100065* 4 4 4 1 7 122701 122801 137030 152004 153002 153001 117604 154000 800909 803966* 8 1 1 4 4 4 4 4 1 1 153050 100604 100702 153050 152006 2 1 1 2 2 8 9 10 11 12 13 14 15 16 17 18 19 * Part No. 29 Description 4L-520 V-Belt (motor to idler) 1/2” x 2-1/4” Motor Pulley (for 60 Hz models Only) 5/16-18 x 3/4” Hex Head Machine Bolt 5/16” Lock Washer 5/16” Flat Washer 1/2 HP 100-230v 1ø 50/60 Hz Totally Enclosed, Fan-Cooled (T.E.F.C.) Motor with Plug Socket Terminal ONLY Pin/Socket Extraction Tool 8-Pin Housing Connector 5/16-18 Hex Nut 5/16” Lock Washer 5/16” Flat Washer 1/8” x 3/8” Neoprene Sponge Tape 5/16-18 Tinnerman Nut 1/2 HP Motor Mount ONLY (56Z frame) 1/2 HP 120-230v 1ø 60 Hz Totally Enclosed, Fan-Cooled (T.E.F.C.) Motor Mount with Plug Motor (includes illus. nos. 3 through 7 and 13 through 20) 1/2” S.A.E. Flat Washer 12-1/2” Impellor with 1/2” Bore 1/8” x 1/8” x 1-1/2” Key 1/2” S.A.E. Flat Washer 1/2-20 Left Hand Jam Nut Specify voltage when ordering. Telephone: (508) 678-9000 Fax: (508) 678-9447 30 Direct Spark Ignition (DSI) Burner Assembly For Models without Shutoff American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781 Direct Spark Ignition (DSI) Burner Assembly 31 For Models without Shutoff Illus. No. Part No. Qty. 1 2 3 4 14 141104 151001 150108 140851* 140802* 141230 150309 318716 128927 880960 140411 142707 142506 142600 142800 882769** 882770** 850850 880134 2 2 2 2 2 1 5 1 1 1 1 1 1 1 1 1 1 1 1 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 880330 150300 318700 154004 802799 122200 150303 105500 319202 154002 319704 150001 130201 151000 152013 128935 810030 1 9 1 1 1 1 2 1 1 1 1 2 1 2 2 1 1 5 6 7 8 9 10 11 12 13 Description Small Burner Tube #8-32 Pal Nut #8-32 x 1/2” Pan Head Machine Screw #32 (natural gas) Burner Orifice #50 (liquid propane [L.P.] gas) Burner Orifice 1/2” 2-Port Manifold #10-16 1/2” Hex Head TEK Crimptite Screw Gas Valve Bracket 1/2” 24 VAC Redundant (natural gas) Gas Valve 1/2” 24 VAC Redundant (liquid propane [L.P.] gas) Gas Valve Assembly 1/2” Gas Valve Liquid Propane (L.P.) Conversion Kit 1/2” x 1 1/2” B.I. Nipple 1/2” x 1/2” Street Elbow 1/2” Black Union 1/2” x 18” Pipe Natural Gas Burner Assembly Complete Less Orifice Liquid Propane (L.P.) Gas Burner Assembly Complete Less Burner Orifice Burner Box ONLY Ignitor Flame-Probe Kit Assembly (includes high voltage [H.V.] wire and connector) High Voltage (H.V.) Wire and Connector Assembly #10-16 x 1/2” Hex Washer TEK Screw Pipe Bracket Twin Speed Nut Sail Switch Cover and Bracket ONLY Sail Switch ONLY #4 x 3/4” Pan Head “A” Machine Screw Sail Switch Actuator Rod Sail Switch Damper (flat) 1/8” Push On Fastener Hi-Limit Mounting Bracket #6-32 x 1/2” Phillips Round Head Machine Screw 330° Manual Reset Hi-Limit #6 x 32 Pal Nut #6-32 Hex Nut Direct Spark Ignition (DSI) Module with Three (3) Tries Direct Spark Ignition (DSI) Module Mounting Bracket * Consult factory for elevations over 2,000 feet. ** Burner orifices are not included and must be ordered separately. Telephone: (508) 678-9000 Fax: (508) 678-9447 32 American Dryer Corporation Direct Spark Ignition (DSI) Burner Assembly 88 Currant Road / Fall River, MA 02720-4781 33 Direct Spark Ignition (DSI) Burner Assembly Illus. No. Part No. Qty. 1 2 3 4 318030 150300 150309 128915 880134 1 2 2 1 1 5 6 7 8 9 10 880330 150103 153000 151001 141104 140851* 140802* 141230 318700 150300 128927 880960 140411 881367 142800 150309 318700 850850 809640** 1 2 2 2 2 2 2 1 1 2 1 1 1 1 1 4 2 1 1 809641** 1 881134* 880815 801031 150299 150300 1 1 1 4 2 11 12 13 14 15 16 17 18 19 -20 21 22 23 Description Direct Spark Ignition (DSI) Burner Shield #10-16 x 1/2” Hex Head TEK Screw #10-16 x 1/2” Hex Head TEK Crimptite Screw Direct Spark Ignition (DSI) Ignitor/Flame-Probe Assembly Ignitor/Flame-Probe Kit Assembly (includes illus. nos. 4 and 5) High Voltage (H.V.) Wire and Connector Assembly #8-32 x 1/2” Pan Head Machine Screw #8 Steel Burr #8-32 Pal Nut Small Tube Burner #32 (natural gas) Burner Orifice #50 (liquid propane [L.P.] gas) Burner Orifice 1/2” Direct Spark Ignition (DSI) Manifold (2-port) Pipe Bracket (bent) #10-16 x 1/2” Hex Washer TEK Screw 1/2” 24 VAC Redundant (natural gas) Gas Valve 1/2” 24 VAC Redundant (L.P. gas) Gas Valve 1/2” Valve L.P. Conversion Kit 1/2” Union Shutoff with Tail Piece 1/2” x 18” Pipe #10-16 x 1/2” Hex Head TEK Crimptite Screw Pipe Bracket (bent) Non-Heat Reclaimer Burner Box ONLY Burner (natural gas) Assembly Complete Less Orifices (includes illus. nos. 1 through 9 and 11 through 23) Burner (L.P. gas) Assembly Complete Less Orifices (includes illus. nos. 1 through 9 and 11 through 23) Direct Spark Ignition (DSI) (L.P.) Conversion Kit Direct Spark Ignition (DSI) Module ONLY (50/60 Hz) Direct Spark Ignition (DSI) Module Plate #10 x 1/2” Hex Washer #10-16 x 1/2” Hex Head TEK Screw * Consult factory for elevations over 2,000 feet. ** Burner orifices are not included and must be ordered separately. Telephone: (508) 678-9000 Fax: (508) 678-9447 34 Illus. No. Sail Switch/Hi-Limit Assembly Part No. Qty. 1 2 3 4 5 6 7 8 9 154004 150309 802799 150303 122200 105500 319202 154002 802801 1 2 1 2 1 1 1 1 1 10 11 12 13 14 15 802800 142809 150309 319704 151000 150001 130401 1 1 2 1 2 2 1 American Dryer Corporation Description Twin Speed Nut #10-16 x 1/2” Hex Head TEK Crimptite Screw Sail Switch Box Cover and Bracket ONLY #4 x 3/4” Pan Head “A” Machine Screw Sail Switch Sail Switch Actuator Rod Sail Switch Damper (flat) 1/8” Push On Fastener Sail Switch Box Assembly Complete (includes illus. nos. 1 through 9) Sail Switch Box with Cover and Bracket ONLY 1/2” x 29-1/8” Pipe #10-16 x 1/2” Hex Head TEK Crimptite Screw Hi-Limit Mounting Bracket ONLY #6-32 Pal Nut #6-32 x 1/2” Round Head Machine Screw 330° Hi-Limit 88 Currant Road / Fall River, MA 02720-4781 35 Single-Phase (1ø) Motor, Electric Relay Panel Assembly Illus. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 --* Part No. 132475 150299 150300 141403 136057 150411 136008 150002 120715 151000 153002 152004 305520 322809 150411 Qty. 1 2 2 1 * * * 2 1 2 1 1 1 1 4 Description 2-Pole Contactor - 24 VAC #10 x 1” Hex Washer TEK Screw #10 x 1/2” Hex Washer TEK Screw Control Voltage Transformer - 24 VAC 1/2-Amp (slo blo) Fuse #8-18 x 3/8” Phillips Pan Head TEK Screw Fuse Block/Strip ONLY #6-32 x 1” Round Head Machine Screw 30-Position Terminal Block #6-32 Pal Nut 5/16-18 Lock Washer 5/16-18 Hex Nut Rear Contactor Plate Back Electrical Box Cover...Not Illustrated #8-18 x 3/8” Phillips Pan Head TEK Screw...Not Illustrated As required. Telephone: (508) 678-9000 Fax: (508) 678-9447 36 Illus. No. 1 2 3 4 5 6 7 8 9 Outer Top/Back Guard Assemblies Part No. 322809 150411 330661 150411 150411 330607 330609 150411 103500 Qty. 1 3 1 8 8 1 1 10 4 American Dryer Corporation Description Back Electrical Box Cover ONLY #8-18 x 3/8” Phillips Pan Head TEK Screw Top Back Guard ONLY #8-18 x 3/8” Phillips Pan Head TEK Screw #8-18 x 3/8” Phillips Pan Head TEK Screw Outer Top Guard ONLY Lower Back Guard ONLY #8-18 x 3/8” Phillips Pan Head TEK Screw Leveling Leg 88 Currant Road / Fall River, MA 02720-4781 Additional Parts Available Part No. Description 112533 112039 114006 112280 114001 120800 120802 120902 120903 121014 121026 121499 121500 121503 122804 404500 404502 404506 404507 880200 “Phase 5 Coin Program Location Summary” Label “Black/White/Green Ground” Label “WARNING - Fire Hazards” Label “Clean Lint Screen” Label “CAUTION - Exhaust/Lint Screen” Label 1/4” In-Line Connector Red Butt Connector #74B Wire Nut Crimp-On Wire Nut 1/4” Insulated (female) Terminal Tab Receptacle Combination 5-1/2” Harness Tie 8” Harness Tie Harness Tie Mounting Clip Manometer (hydro gauge) Almond Brush-In-Cap Bottle Touch-Up Paint White Brush-In-Cap Bottle Touch-Up Paint Beige Brush-In-Cap Bottle Touch-Up Paint Cornflower Blue Brush-In-Cap Bottle Touch-Up Paint Electrical Terminal (assortment) Kit Telephone: (508) 678-9000 37 Fax: (508) 678-9447 ADC 450163 1 - 10/31/95-50 2 * 02/25/98-50 3 * 10/18/01-25