Transcript
ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
ADC ENGINEERING CONTROLS GROUP
ADC CATALOG #: ADC0007
ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART ADC CATALOG #:
ADC0007
DIRECTORY LOCATION:
\\ADC_CAD\F\ELECTRICAL ENGINEERS\PHASE 8.4.1 DMC ADC\CONTROL BOARD SOFTWARE SPECIFICATIONS\CONTROL BOARD SOFTWARE FLOWCHARTS\ADC0007- ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART-REV 1.6.DOC
PRINCIPAL AUTHOR(S): VERSION: DATE:
Jose Morales 1.6 8/3/2004 9:10 AM
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CONFIDENTIAL: PROPRIETARY PROPERTY OF AMERICAN DRYER CORPORTATION
ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
ADC ENGINEERING CONTROLS GROUP
ADC CATALOG #: ADC0007
DOCUMENT REVISIONS Revision 1.0 1.1
Revised By J.M. J.M.
Description of Revisions This document was created. • • • • • • • • • •
• •
•
• •
•
Added section 1- DOCUMENT RELEASE PROCESS. Removed 6.8 controlled cool down flowchart Update 8.5 section title to HEAT CONTROL AND DIAGNOSTICS and update HEAT ONE BURNER and HEAT TWO BURNER to reflect name change. Removed 12.2 water valve output test flowchart changed terminology in the PROGRAM MODE flowchart from "currency location" to "vending parameter." Corrected flowchart table of contents to include SWITCHING CYCLE flowchart. Added TEST BOOTH FLOWCHART to 14.1. Updated table of contents to reflect new section numbers. corrected COIN READY MODE flowchart, bottom pocket applying power up credit function was out of sequence. Updated PROGRAM MODE and OPL READY MODE flowcharts to reflect exiting program mode with the key pad, when control is in opl mode and had entered program mode using the UP and STOP keys. Added 30 sec fault resetting to exhaust and axial probe faults. updated REVERSING and ROTATION SENSOR DIAGNOSTICS flowcharts to handle new reversing diagnostics. Also added new REVERSING ROTATION SENSOR DIAGNOSTIC routine. Updated CYCLE START UP, WRINKLE GUARD, and S.A.F.E./ F.S.S. ACTIVATED flowcharts to reflect "active drive" instead of "drive" due to new reversing rotation sensor diagnostic routine. added NON CATASTROPHIC FAULT ROUTINE and updated HEAT CONTROL AND DIAGNOSTICS, added HEAT OFF DIAGNOSTICS routine and updated HEAT ONE BURNER SYSTEM, HEAT TWO BURNER SYSTEM, FAULT ROUTINE, HEAT CONTROL DIAGNOSTIC, COOL DOWN, PAUSE MAIN DOOR, LINT DOOR AND SAIL SWITCH OPEN flowcharts to reflect new HEAT OFF DIAGNOSTIC routine. Updated HEAT ROUTINE to reference BURNER SETUP setting.
Date Released To MEC 9/13/04 To MEC 10/12/04
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CONFIDENTIAL: PROPRIETARY PROPERTY OF AMERICAN DRYER CORPORTATION
ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
ADC ENGINEERING CONTROLS GROUP • • • • • • • • • • • • • •
•
• • • •
•
ADC CATALOG #: ADC0007
corrected terminology used to describe OPL-AUTO CYCLE flowchart. changed LOW VOLTAGE DIAGNOSTICS to POWER LOSS DIAGNOSTICS change S.A.F.E. SYSTEM to just S.A.F.E. and correct all occurances of SAFE to S.A.F.E. Removed ERROR ERROR for Registration Routine flowchart added CLEARING ESCROW Routine and added routine call to READY MODE ROUTINE. corrected grammar and spelling errors throughout flow chart, all changes are in RED. added INTERPOSING RELAY routine and updated WRINKLE GUARD, CYCLE DONE, and CYCLE START UP. Updated POWER UP flowchart to reflect that the language file should be loaded before displaying any message. changed all mentions of FAN to FAN/HOUR LOGGER, so that any time the FAN turns on the hour logger should also be on. updated Cycle start up, removed dual motor option and model diagnostics in cycle start up, reorganized to make more efficient. removed DISPLAY DIAGNOSTICS flowchart reorganized REVERSING to make more efficient. added Model Fault monitoring to Drying Diagnostics updated heat control and diagnostics, complete restructuring of routine. routine will now account for different model types and will check for latched relay first. Added belco drive output option to CYCLE START UP, REVERSING, COIN/FREE CYCLE RUNNING STATE, OPL- AUTOCYCLE, OPL MANUAL CYCLE, AND ROTATION SENSOR DIAGNOSTICS. added belco burner option to HEAT TWO BURNER SYSTEM. added automatic view cycle to OPL READY MODE. added non catastrophic fault call from coin handling. added fault handling of BURNER RETURN VOLTAGE and LATCHED HEAT RELAY to FAULT ROUTINE to handle the drive and fan shutting off due to the opening of the interposing relay. removed DEMO mode, this feature is better covered in ADC0006 PROGRAMMING MENU DOCUMENT
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CONFIDENTIAL: PROPRIETARY PROPERTY OF AMERICAN DRYER CORPORTATION
ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
ADC ENGINEERING CONTROLS GROUP
ADC CATALOG #: ADC0007
and ADC0009 ADC DISPLAY USER INTERFACE. 1.2
J.M.
• • •
•
•
• • • •
•
•
•
Added MAINTAIN HEAT routine. Made changes to HEAT ONE BURNER SYSTEM AND HEAT TWO BURNER SYSTEM to call MAINTAIN HEAT. Made changes to HEAT CONTROL AND DIAGNOSTICS to account for EXH HIGH LIMIT or BURNER HIGH LIMIT issues and to release heat control while in the radiant sensor diagnostics if another BURNER is calling for heat. Added OUTPUT REVERSING MODE and DIRECTIONAL REVERSING MODE routines and updated REVERSING to include calls to these functions. THESE FUCTIONS ARE NOT FINISHED AT THIS TIME. MORE CHANGES ARE NEEDED WHICH WILL EFFECT ROTATION SENSOR FAULTS AS WELL. Corrected EXHAUST PROBE DIAGNOSTICS AND AXIAL PROBE DIAGNOSTICS in regards to fault self clearing to take into account the 3 minutes of fault cool down. Made changes to HEAT CONTROL AND DIAGNOSTICS to take into account cycle temp setting being reached before heat is successfully ignited. Removed INTERPOSING RELAY ROUTINE, and update CYCLE START UP, WRINKLE GUARD AND CYCLE DONE to just open or close the relay. Updated HEAT OFF routine to coincide with the changes that were made to the other heat routines. Changed messaging in the CYCLE DONE and WRINKLE GUARD routines to reflect latest software changes, also clarified the credit handling in these two locations. Added HEAT OFF DIAGNOSTIC routine calls to READY MODE DIAGNOSTICS, DRYING DIAGNOSTICS and WRINKLE GUARD DIAGNOSTICS Updated HEAT ONE BURNER SYSTEM, HEAT TWO BURNER SYSTEM, HEAT CONTROL AND DIAGNOSTICS , COOL DOWN , PAUSE, MAIN DOOR DIAGNOSTICS, LINT DOOR DIAGNOSTICS,SAIL SWITCH OPEN AND FAULT ROUTINE to combine the turn off heat command and the call for HEAT OFF DIAGNOSTICS. Made changes to HEAT 1 BURNER SYSTEM and HEAT 2 BURNER SYSTEM to account for axial thermistor temperature when deciding the need for heat in a cycle.
To MEC 12/06/04
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CONFIDENTIAL: PROPRIETARY PROPERTY OF AMERICAN DRYER CORPORTATION
ADC ENGINEERING CONTROLS GROUP
ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
•
1.3
J.M.
1.4
??
1.5
S.G.
TO MEC 12/13/04
?? – Unsure what has been updated in this revision.
To MEC 5/17/05
•
To MEC 6/2/05
•
• • • • A.L. S.G.
Updated Lint Cleaning Routine to no longer show every 2 minutes in a drying cycle, the control will constantly show the message CLEAN LINT.
• made changes to the HEAT DIAGNOSTIC AND CONTROL routine to account for excessive heat relay cycling while also providing some level of auto recoverability. • NOTE: Directional reversing is still not complete.
•
1.6
ADC CATALOG #: ADC0007
• • •
Made changes to the HEAT CONTROL AND DIAGNOSTIC routine to remove the option to have only one pockets heat turn on at a time & to remove a functions that created relay chatter. Added a note to the ADC WEB ADDRESS that states that the web address timer is reset when not in ready mode. Reviewed MODEL DIAGNOSTIC to see if electric model was accounted for. Electric model fault is covered in HEAT CONTROL AND DIAGNOSTIC. Corrected OUTPUT REVERSING MODE. The stop timer was being ignored after it had been started. Updated DIRECTIONAL REVERSING MODE. This section was currently incomplete. Removed ENERGY SAVING routine. Added an exhaust temperature limit of 120 when the Belco drive option is “disabled”. Format and grammar changes Corrected 13.1 FSS monitoring. Added description of OPL auto cycle
Note: The latest revisions will be identified with RED text color formatting. Document changes that do not affect software functionality, such as document formatting, will not be indicated.
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CONFIDENTIAL: PROPRIETARY PROPERTY OF AMERICAN DRYER CORPORTATION
ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
ADC ENGINEERING CONTROLS GROUP
ADC CATALOG #: ADC0007
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CONFIDENTIAL: PROPRIETARY PROPERTY OF AMERICAN DRYER CORPORTATION
ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
ADC ENGINEERING CONTROLS GROUP
ADC CATALOG #: ADC0007
TABLE OF CONTENTS DOCUMENT REVISIONS ...........................................................................................................................................................................2 1
DOCUMENT NOTES........................................................................................................................................................................10 1.1 1.2
DOCUMENT TITLE AND STORAGE NAME ........................................................................................................................ 10 ENGINEERING DOCUMENT RELEASING PROCESS ........................................................................................................10
2
PURPOSE OF THIS DOCUMENT ................................................................................................................................................. 10
3
SUPPORTING DOCUMENTS ......................................................................................................................................................... 10
4
FLOWCHART NOTES .....................................................................................................................................................................10
5
CONTROL POWER UP ROUTINES..............................................................................................................................................11 5.1 5.2 5.3 5.4 5.5 5.6
6
CREDIT HANDLING ROUTINES.................................................................................................................................................. 17 6.1 6.2 6.3 6.4 6.5
7
COIN HANDLING.....................................................................................................................................................................17 COIN APPLYING MONEY TO POCKET ................................................................................................................................ 18 BAD COIN ................................................................................................................................................................................. 19 DEBIT CARD HANDLING ....................................................................................................................................................... 20 DEBIT CARD EXTRACT MONEY ..........................................................................................................................................21
CYCLE START UP AND TIME MONITORING ROUTINES ....................................................................................................22 7.1 7.2 7.3 7.4 7.5 7.6 7.7 7.8 7.9
8
POWER UP ROUTINE .............................................................................................................................................................. 11 READY MODE ROUTINE ........................................................................................................................................................ 12 PROGRAM MODE ....................................................................................................................................................................13 COIN READY MODE ............................................................................................................................................................... 14 FREE READY MODE ............................................................................................................................................................... 15 OPL READY MODE..................................................................................................................................................................16
COIN/FREE CYCLE TIME CALCULATION .......................................................................................................................... 22 CYCLE START UP ....................................................................................................................................................................23 COIN/ FREE CYCLE RUNNING STATE .................................................................................................................................24 CYCLE TIME COUNT DOWN ................................................................................................................................................. 25 ADDITIONAL TIME .................................................................................................................................................................26 ADDITIONAL TIME- COIN ..................................................................................................................................................... 27 APPLYING CREDIT TO RUNNING POCKET ........................................................................................................................ 28 CLEARING CREDIT .................................................................................................................................................................29 CLEAR ESCROW ......................................................................................................................................................................30
CYCLE OPERATING MODES ROUTINES .................................................................................................................................31 8.1 8.2 8.3 8.4 8.5 8.6 8.7 8.8 8.9 8.10 8.11 8.12
REVERSING ..............................................................................................................................................................................31 OUTPUT REVERSING MODE ................................................................................................................................................. 32 DIRECTIONAL REVERSING MODE ......................................................................................................................................33 HEAT ......................................................................................................................................................................................... 34 HEAT ONE BURNER SYSTEM ...............................................................................................................................................35 HEAT TWO BURNER SYSTEM ..............................................................................................................................................36 HEAT CONTROL AND DIAGNOSTICS .................................................................................................................................37 HEAT CONTROL QUEUE ........................................................................................................................................................ 38 MAINTAIN HEAT.....................................................................................................................................................................39 COOL DOWN ............................................................................................................................................................................40 WRINKLE GUARD ...................................................................................................................................................................41 CYCLE DONE ...........................................................................................................................................................................42
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ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
8.13 8.14 8.15 8.16 8.17 8.18 9
FAULT ROUTINE .....................................................................................................................................................................66 FAULT DISPLAY ROUTINE ................................................................................................................................................... 67 FAULT RECORDING ............................................................................................................................................................... 68 NON CATASTROPHIC FAULT ROUTINE ............................................................................................................................. 69
REGISTRATION ROUTINE ..................................................................................................................................................... 70 REGISTRATION CYCLE COUNT DOWN .............................................................................................................................. 71 DIRECT REGISTRATION ACCESS ........................................................................................................................................72 REGISTRATION CODE............................................................................................................................................................ 73
FIRE SUPPRESSION SYSTEM ...................................................................................................................................................... 74 13.1 13.2 13.3 13.4 13.5
14
POWER LOSS DIAGNOSTICS ................................................................................................................................................53 EXHAUST PROBE DIAGNOSTICS .........................................................................................................................................54 AXIAL PROBE DIAGNOSTICS ...............................................................................................................................................55 MAIN DOOR DIAGNOSTICS .................................................................................................................................................. 56 LINT DOOR DIAGNOSITCS .................................................................................................................................................... 57 SAIL SWITCH OPEN ................................................................................................................................................................ 58 SAIL SWITCH CLOSED ........................................................................................................................................................... 59 EXHAUST HIGH TEMP DIAGNOSTICS ................................................................................................................................ 60 ROTATION SENSOR DIAGNOSTICS ....................................................................................................................................61 REVERSING ROTATION SENSOR DIAG .............................................................................................................................. 62 MODEL DIAGNOSTICS ........................................................................................................................................................... 63 HEAT OFF DIAGNOSTICS ...................................................................................................................................................... 64 WATER PRESSURE DIAGNOSTICS ......................................................................................................................................65
REGISTRATION HANDLING ROUTINES ..................................................................................................................................70 12.1 12.2 12.3 12.4
13
READY MODE DIAGNOSTICS ...............................................................................................................................................49 DRYING DIAGNOSTICS ......................................................................................................................................................... 50 WRINKLE GUARD DIAGNOSTICS........................................................................................................................................51 FIRE SYSTEM DIAGNOSTICS ................................................................................................................................................52
FAULT HANDLING ROUTINES.................................................................................................................................................... 66 11.1 11.2 11.3 11.4
12
PAUSE ....................................................................................................................................................................................... 43 AUTOSTART ............................................................................................................................................................................44 RESTART .................................................................................................................................................................................. 45 SWITCHING CYCLES .............................................................................................................................................................. 46 OPL-AUTO CYCLE ..................................................................................................................................................................47 OPL- MANUAL CYCLE ........................................................................................................................................................... 48
DIAGNOSTIC ROUTINES .............................................................................................................................................................. 53 10.1 10.2 10.3 10.4 10.5 10.6 10.7 10.8 10.9 10.10 10.11 10.12 10.13
11
ADC CATALOG #: ADC0007
DRYER DIAGNOSTICS MODES ................................................................................................................................................... 49 9.1 9.2 9.3 9.4
10
ADC ENGINEERING CONTROLS GROUP
FSS MONITORING ...................................................................................................................................................................74 THERMISTOR PROBE FSS MONITORING ........................................................................................................................... 75 EXHAUST PROBE FSS MONITORING ..................................................................................................................................76 S.A.F.E. / F.S.S. ACTIVATED................................................................................................................................................... 77 FIRE SUPPRESSION CLEAR ................................................................................................................................................... 78
MAINTENANCE ROUTINES ......................................................................................................................................................... 79 14.1 14.2
TEST BOOTH ROUTINE .......................................................................................................................................................... 79 LINT CLEANING FREQUENCY ROUTINE ........................................................................................................................... 80
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ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
15
ADC ENGINEERING CONTROLS GROUP
ADC CATALOG #: ADC0007
MARKETING ROUTINES .............................................................................................................................................................. 81 15.1 15.2
ADC WEB ADDRESS ............................................................................................................................................................... 81 BUZZER..................................................................................................................................................................................... 82
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CONFIDENTIAL: PROPRIETARY PROPERTY OF AMERICAN DRYER CORPORTATION
ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
1
ADC ENGINEERING CONTROLS GROUP
ADC CATALOG #: ADC0007
DOCUMENT NOTES 1.1 DOCUMENT TITLE AND STORAGE NAME The title of this document consists of the following information: ADC Document #, which is assigned when the document is created. The document title Document Rev Number Ex. - ADC0007 Phase 8.4.1 Control Board Software Flowchart Rev 1.1 1.2
ENGINEERING DOCUMENT RELEASING PROCESS Changes should be made to a hard copy of the current released document before the electronic version is changed. When the document is ready to be updated the new document will be stored following the Document Title and Storage Name criteria set above, where the Revision number will be incremented before any changes are made. For example: ADC0007 Phase 8.4.1 Control Board Software Flowchart Rev 1.0 will be renamed ADC0007 Phase 8.4.1 Control Board Software Flowchart Rev 1.1 and then the changes will be implemented to the ADC0007 Phase 8.4.1 Control Board Software Flowchart Rev 1.1. The initial document ADC0007 Phase 8.4.1 Control Board Software Flowchart Rev 1.0 will not be deleted or modified. The changes will need to be documented in the document revision table as described in Section 1.2 of this document and should be in red text. Once the document has been reviewed and approved and is ready for release, the Released column will need to updated with the date the document was released and to whom. In addition to documenting the new document revision number in the revision table, the ..\..\..\ADC Control Specifications\ADC DOCUMENT CATALOG.xls file will need to be updated. The new revision number must be included and the date the document was released. Also the document link should be updated to the latest file.
2
PURPOSE OF THIS DOCUMENT The purpose of this document is to provide a flowchart representation of the Phase 8.4.1 control board software.
3
SUPPORTING DOCUMENTS
4
FLOWCHART NOTES All of the display messages will have a dual language feature, which is outlined in the programming menu document and the ADC DUAL COIN DISPLAY INTERFACE DOCUMENT.
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CONFIDENTIAL: PROPRIETARY PROPERTY OF AMERICAN DRYER CORPORTATION
ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
5
ADC ENGINEERING CONTROLS GROUP
ADC CATALOG #: ADC0007
CONTROL POWER UP ROUTINES 5.1 POWER UP ROUTINE
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CONFIDENTIAL: PROPRIETARY PROPERTY OF AMERICAN DRYER CORPORTATION
ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
5.2
ADC ENGINEERING CONTROLS GROUP
ADC CATALOG #: ADC0007
READY MODE ROUTINE START
CHECKING FOR : -EXHAUST PROBE -DISPLAY NOT FUNCTION -MAIN DOOR -LINT DOOR -THERMISTOR PROBE
READY MODE DIAGNOSTICS
IS FIRE DETECTION ON?
YES NO WATER PRESSURE DIAGNOSTICS
HAS PROGRAM SWITCH BEEN TOGGLE FROM LO TO HIGH
YES
PROGRAM MODE
NO
IS CONTROL SET TO OPL MODE?
YES
NOTE:
OPL READY MODE
FOR DUAL POCKET DRYERS, EACH POCKET WILL CONTINUE ON ITS OWN PATH THROUGHOUT THE REST OF THE FLOWCHART/SOFTWARE.
* SEE NOTE
NO
IS CONTROL SET TO FREE MODE?
YES
FREE READY MODE * SEE NOTE
NO
COIN READY MODE
EACH POCKET SHOULD OPERATE INDEPENDENT OF EACH OTHER UNLESS OTHERWISE INDICATED. EXAMPLE- F.S.S OR PROGRAM MODE.
CLEARING ESCROW
* SEE NOTE
ENERGY SAVING
ADC WEB ADDRESS
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ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
5.3
ADC ENGINEERING CONTROLS GROUP
ADC CATALOG #: ADC0007
PROGRAM MODE
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CONFIDENTIAL: PROPRIETARY PROPERTY OF AMERICAN DRYER CORPORTATION
ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
5.4
ADC ENGINEERING CONTROLS GROUP
ADC CATALOG #: ADC0007
COIN READY MODE DIRECT REGISTRATION
START
LINT CLEANING FREQUENCY
NO YES IS CREDIT AVAILABLE?
IS READY PROMPT SET TO READY?
IS READY PROMPT SET TO CUSTOM?
NO
READY INSERT $0.25 TO START HI --------------------------------READY INSERT $0.25 TO START HI
READY --------------------------------READY
NO
YES
CUSTOM --------------------------------CUSTOM *SEE NOTE
*SEE NOTE *SEE NOTE
YES COIN HANDLING HAS TOP POCKET AMOUNT TO START BEEN MET?
CLEARING CREDIT
YES
SELECT TEMP TO START
YES ADD $X.XX TO START
RETURN
NO
NO
NO
IS AVAILABLE CREDIT FROM POWER UP?
YES
IS CREDIT AVAILABLE ON ANY POCKET OR GLOBAL BANK?
NO IS AVAILABLE CREDIT FROM POWER UP?
HAS BOT POCKET AMOUNT TO START BEEN MET?
NO
APPLY POWER UP CREDIT TO TOP POCKET AMOUNT TO START BANK
YES
NO YES
APPLY POWER UP CREDIT TO BOTTOM POCKET AMOUNT TO START BANK
ADD $X.XX TO START
SELECT TEMP TO START
IS TOP POCKET TEMP KEY PRESSED?
NO IS BOT POCKET TEMP KEY PRESSED? YES YES
YES
DEBIT CARD CONNECTED?
NO
COIN APPLYING MONEY TO POCKET
DEBIT CARD EXTRACT MONEY
COIN/FREE CYCLE TIME CALCULATION
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ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
5.5
ADC ENGINEERING CONTROLS GROUP
ADC CATALOG #: ADC0007
FREE READY MODE START
DIRECT REGISTRATION
LINT CLEANING FREQUENCY
FREE SELECT CYCLE HI --------------------------------FREE SELECT CYCLE HI
IS TOP OR BOTTOM TEMP KEY PRESSED?
YES
COIN/FREE CYCLE TIME CALCULATION
NO
RETURN
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CONFIDENTIAL: PROPRIETARY PROPERTY OF AMERICAN DRYER CORPORTATION
ADC ENGINEERING CONTROLS GROUP
ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
ADC CATALOG #: ADC0007
5.6 OPL READY MODE START
DIRECT REGISTRATION
HAS VIEW CYCLE SUMMARY BEEN DISPLAYED FOR MORE THAN 5 SEC?
LINT CLEANING FREQUENCY YES
YES
SELECT CYCLE TOWELS --------------------------------SELECT CYCLE TOWELS
HAS THE MENU SELECTION CHANGED IN THE LAST 3 SEC?
NO
NO OPL VIEW CYCLE SUMMARY SEE PROGRAM MENU DOCUMENT ADC0006
OPL MENU TOGGLE IS TOP POCKET DOWN KEY/ BOTTOM POCKET UP KEY OR BOTTOM POCKET DOWN KEY PRESSED ?
SEE PROGRAM MENU DOCUMENT ADC0006
YES
NO NO
IS TOP POCKET UP KEY PRESSED
YES
IS TOP POCKET STOP KEY SIMULTANEOUSLY PRESSED
NO
IS TOP POCKET START KEY PRESSED
YES
PROGRAM MODE NOTE: When the control enters program mode, via the TOP POCKET UP KEY and TOP POCKET STOP KEY, program mode must be exited with the TOP POCKET STOP KEY being pressed multiple times until the control returns back to READY mode.
NO
YES
HAS START KEY BEEN PRESSED FOR MORE THAN 5 SECONDS
NO
HAS THE START KEY BEEN RELEASED
NO YES
YES
IS BOTTOM POCKET START KEY PRESSED
OPL CYCLE PARAMETER EDIT MENU-
REGISTRATION
NO
SEE PROGRAM MENU DOCUMENT
RETURN YES
CYCLE START UP
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ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
6
ADC ENGINEERING CONTROLS GROUP
ADC CATALOG #: ADC0007
CREDIT HANDLING ROUTINES 6.1 COIN HANDLING START
IS A DEBIT CARD CONNECTED
NO
DEBIT CARD HANDLING
IS THERE A RIGHT COIN PULSE
YES
IS COIN PULSE VALID
NO
YES ADD RIGHT COIN DENOMINATION TO GLOBAL CREDIT BANK NO
ADD RIGHT COIN DENOMINATION TO COIN VAULT
IS THERE A LEFT COIN PULSE
YES
IS COIN PULSE VALID
NO
BAD COIN
YES
ADD LEFT COIN DENOMINATION TO GLOBAL CREDIT BANK
NON CATASTROPHIC FAULT ROUTINE BAD COIN
NO
ADD LEFT COIN DENOMINATION TO COIN VAULT
RETURN
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CONFIDENTIAL: PROPRIETARY PROPERTY OF AMERICAN DRYER CORPORTATION
ADC ENGINEERING CONTROLS GROUP
ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
6.2
ADC CATALOG #: ADC0007
COIN APPLYING MONEY TO POCKET START
IS THIS THE FIRST CYCLE STARTED AFTER A POWER LOSS?
NO
WAS TOP POCKET START BUTTON PRESSED
IS THIS THE FIRST CYCLE STARTED AFTER A POWER LOSS?
YES
NO
NO YES
YES
REMOVE AMOUNT TO START FROM GLOBAL CREDIT BANK AND PLACE INTO BOT POCKET AMOUNT TO START BANK
IS CONTROL IN ACCUM. TIME
YES
REMOVE AMOUNT TO START FROM GLOBAL CREDIT BANK AND PLACE INTO TOP POCKET AMOUNT TO START BANK
PLACE REMAINING GLOBAL CREDIT BANK INTO BOT POCKET AMOUNT TO START BANK
PLACE REMAINING GLOBAL CREDIT BANK INTO TOP POCKET AMOUNT TO START BANK
YES
IS CONTROL IN ACCUM. TIME
NO
NO
REMOVE ANY AMOUNT ABOVE AMOUNT TO START FROM GLOBAL CREDIT BANK AND PLACE INTO BOT POCKET ESCROW BANK
REMOVE ANY AMOUNT ABOVE AMOUNT TO START FROM GLOBAL CREDIT BANK AND PLACE INTO TOP POCKET ESCROW BANK
IS AMOUNT IN ESCROW => THAN AMOUNT FOR TOP OFF
NO
NO
YES
REMOVE AMOUNT FOR TOP OFF FROM ESCROW AND ADD TO BOT OFF BANK
IS AMOUNT IN ESCROW => THAN AMOUNT FOR TOP OFF
YES
RETURN
REMOVE AMOUNT FOR TOP OFF FROM ESCROW AND ADD TO TOP OFF BANK
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CONFIDENTIAL: PROPRIETARY PROPERTY OF AMERICAN DRYER CORPORTATION
ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
6.3
ADC ENGINEERING CONTROLS GROUP
ADC CATALOG #: ADC0007
BAD COIN START
YES
IS 3 SEC BAD COIN RESET DELAY COMPLETE?
IS CONTROL SET TO BAD COIN RESET?
YES
YES
NO
IS 15 SEC BAD COIN LOCKOUT DELAY COMPLETE?
NO
NO
IGNORE COIN INPUTS
IGNORE COIN INPUTS
RETURN
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ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
6.4
ADC ENGINEERING CONTROLS GROUP
ADC CATALOG #: ADC0007
DEBIT CARD HANDLING START
IS KEEP ALIVE SIGNAL PRESENT?
NO
DEBIT CARD DIAGNOSTICS
YES
DOES DEBIT CARD READER HAVE A READY MODE MESSAGE?
YES
DISPLAY READY MODE MESSAGE INSTEAD OF DEFAULT MESSAGE
IS TOP DRYER RUNNING
NO
IS DRYER IN ACCUM. COIN MODE
YES
YES
NO NO
IS CARD INSERTED?
YES NO IS IT A SERVICE CARD?
YES
IS BALANCE GREATER THAN TOP AMOUNT TO START
NO
NO
IS BALANCE GREATER THAN TOP OFF
INSUFFICIENT FUNDS
YES AMOUNT TO START HAS BEEN MET FOR TOP POCKET
YES TOP OFF HAS BEEN MET FOR TOP POCKET
DEBIT CARD PROGRAMMING IS BOTTOM DRYER RUNNING
NO
IS DRYER IN ACCUM. COIN MODE
YES
YES
NO NO
IS BALANCE GREATER THAN AMOUNT TO START
YES
RETURN
BOT POCKET AMOUNT TO START HAS BEEN MET
NO
NO
INSUFFICIENT FUNDS
IS BALANCE GREATER THAN TOP OFF
YES TOP OFF HAS BEEN MET FOR BOTTOM POCKET
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ADC ENGINEERING CONTROLS GROUP
ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
6.5
ADC CATALOG #: ADC0007
DEBIT CARD EXTRACT MONEY START
NO
WAS TOP POCKET START BUTTON PRESSED
IS TOP DRYER RUNNING
YES
YES
IS DRYER IN ACCUM. COIN MODE
YES
NO NO
SEND DEBIT CARD READER VF (VEND FULL)
SEND DEBIT CARD READER VT (VEND TOP OFF) NO
WAS CREDIT ACKNOWLEDGED ?
IS BOTTOM DRYER RUNNING
NO
YES
IS DRYER IN ACCUM. COIN MODE
APPLY AMOUNT TO START TO BOTTOM POCKET AMOUNT TO START BANK
NO
WAS CREDIT ACKNOWLEDGED ?
YES
YES
APPLY AMOUNT TO START TO TOP POCKET AMOUNT TO START BANK
DEBIT CARD DIAGNOSTICS
APPLY AMOUNT FOR TOP OFF TO TOP POCKET TOP OFF BANK
YES
NO
SEND DEBIT CARD READER VT (VEND TOP OFF)
NO
YES
HAS COMM. TIMEOUT EXPIRED?
YES
SEND DEBIT CARD READER VF (VEND FULL)
WAS CREDIT ACKNOWLEDGED ?
NO
NO
NO
NO
HAS COMM. TIMEOUT EXPIRED?
YES
NO
WAS CREDIT ACKNOWLEDGED ?
YES
DEBIT CARD DIAGNOSTICS
APPLY AMOUNT FOR TOP OFF TO BOTTOM POCKET TOP OFF BANK RETURN
Page 21 of 84
CONFIDENTIAL: PROPRIETARY PROPERTY OF AMERICAN DRYER CORPORTATION
ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
7
ADC ENGINEERING CONTROLS GROUP
ADC CATALOG #: ADC0007
CYCLE START UP AND TIME MONITORING ROUTINES 7.1 COIN/FREE CYCLE TIME CALCULATION START
LOAD SELECTED CYCLE PARAMETERS
YES
IS DRYER SET TO FREE MODE
NO
VEND TIME FOR AMOUNT TO START
MULTIPLY POCKET’S AMOUNT TO START BANK BY TIME FOR AMOUNT TO START TO DETERMINE CYCLE TIME
MULTIPLY POCKET’S AMOUNT TO FOR TOP OFF BANK BY TIME FOR TOP OFF AND ADD ADDITIONAL TIME TO CYCLE TIME
IS TIME > THAN 99 MINUTES
YES
LIMIT CYCLE TIME TO 99 MINUTES LEAVE CREDIT ALONE
NO
REGISTRATION
CYCLE TIME COUNT DOWN
CYCLE START UP
Page 22 of 84
CONFIDENTIAL: PROPRIETARY PROPERTY OF AMERICAN DRYER CORPORTATION
ADC ENGINEERING CONTROLS GROUP
ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
7.2
ADC CATALOG #: ADC0007
CYCLE START UP START
IS DRYER SET TO OPL MODE?
FIRE SYSTEM DIAGNOSTICS
YES
NO CLOSE INTERPOSING RELAY
IS ANOTHER DRIVE OR FAN OUTPUT BEING TURNED ON FOR THE OTHER POCKET?
YES
NO
YES
WAIT 3 SECONDS
IS DRYER A STEAM DRYER?
NO
IS SAIL SWITCH OPEN? TURN ON FAN/ HOUR LOGGER
YES
TURN ON FAN/ HOUR LOGGER
NO SAIL SWITCH CLOSED DIAGNOSTICS
SAIL SWITCH OPEN DIAGNOSTICS
IS BELCO DRIVE OUTPUT OPTION ACTIVE?
YES
NO
OPL -MANUAL CYCLE
IS CYCLE SET TO AUTO?
YES
OPLAUTO CYCLE
NO
IS EXHAUST TEMPERATURE SETTING > 120?
YES
YES
WAIT 2 SECONDS THEN TURN ON ACTIVE DRIVE
CHANGE EXHAUST TEMPERATURE SETTING TO 120
NO
IS CONTROL SET TO OPL MODE?
NO
COIN/FREE CYCLE RUNNING STATE
Page 23 of 84
CONFIDENTIAL: PROPRIETARY PROPERTY OF AMERICAN DRYER CORPORTATION
ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
7.3
ADC ENGINEERING CONTROLS GROUP
ADC CATALOG #: ADC0007
COIN/ FREE CYCLE RUNNING STATE START
IS CYCLE TIME COMPLETE
YES
NO
DRYING CYCLE DIAGNOSTICS
ADDITIONAL TIME
IS BELCO DRIVE OUTPUT OPTION ACTIVE
HEAT
REVERSING Yes
SWITCHING CYCLES
PAUSE
SHOULD WRINKLE GUARD BE ACTIVE FOR THIS CYCLE? NO YES NO
CYCLE TIME COUNT DOWN
WRINKLE GUARD
XX MINUTES REMAIN
CYCLE DONE
Page 24 of 84
CONFIDENTIAL: PROPRIETARY PROPERTY OF AMERICAN DRYER CORPORTATION
ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
7.4
ADC ENGINEERING CONTROLS GROUP
ADC CATALOG #: ADC0007
CYCLE TIME COUNT DOWN START
YES
IS THERE CREDIT IN THE AMOUNT TO START BANK?
COUNT DOWN TIME FOR AMOUNT TO START
RECALCULATE CREDIT REMAINING FOR AMOUNT TO START
NO
RETURN
YES
IS THERE CREDIT IN THE AMOUNT FOR TOP OFF BANK?
COUNT DOWN TOP OFF TIME NO
RECALCULATE CREDIT REMAINING FOR AMOUNT FOR TOP OFF.
CYCLE TIME COMPLETE
RETURN
Page 25 of 84
CONFIDENTIAL: PROPRIETARY PROPERTY OF AMERICAN DRYER CORPORTATION
ADC ENGINEERING CONTROLS GROUP
ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
7.5
ADC CATALOG #: ADC0007
ADDITIONAL TIME START
IS CONTROL SET TO FREE MODE?
YES
NO
COIN HANDLING
IS HI OR LO KEY PRESS FOR MORE THAN 3 SECONDS.
NO
NO
YES
IS GLOBAL CREDIT AVAILABLE?
YES
5:00
IS HI KEY PRESSED?
YES
ADD TIME TO DRYING CYCLE
YES
SUBTRACT TIME TO DRYING CYCLE
ADDITIONAL TIME- COIN
NO
IS LO KEY PRESSED?
RETURN
Page 26 of 84
CONFIDENTIAL: PROPRIETARY PROPERTY OF AMERICAN DRYER CORPORTATION
ADC ENGINEERING CONTROLS GROUP
ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
7.6
ADC CATALOG #: ADC0007
ADDITIONAL TIME- COIN START
IS DRYER SET TO ACCUM. TIME MODE?
YES
NO
IS AMOUNT IN GLOBAL CREDIT + POCKET’S ESCROW BALANCE => AMOUNT FOR TOP OFF?
YES
SELECT TEMP TO ADD TIME
NO
IS ADDITIONAL TIME 30 SEC TIMER ACTIVE?
IS TEMP SELECTED ON THIS POCKET?
WAS TIMER PREVIOUSLY ACTIVE?
NO
YES
YES
IS ADDITIONAL TIME TIMER EXPIRED?
HAS MORE CREDIT BEEN ADDED SINCE TIMER WAS LAST ACTIVE?
NO
ACTIVATE 30 SEC TIMER
YES YES APPLY CREDIT TO RUNNING POCKET
NO
YES
NO
ADD XX FOR ADDITIONAL TIME
WAS MORE CREDIT ADDED TO GLOBAL BANK?
NO
RETURN
YES
RESET 30 SEC TIMER
NO
Page 27 of 84
CONFIDENTIAL: PROPRIETARY PROPERTY OF AMERICAN DRYER CORPORTATION
ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
7.7
ADC ENGINEERING CONTROLS GROUP
ADC CATALOG #: ADC0007
APPLYING CREDIT TO RUNNING POCKET START
YES
IS DRYER SET TO ACCUM. TIME MODE?
NO
DIVIDE GLOBAL CREDIT BY THE AMOUNT TO START AND MULTIPLY RATIO BY TIME FOR AMOUNT TO START FOR SELECT TEMP AND ADD RESULTING TIME TO CYCLE.
PLACE GLOBAL CREDIT INTO SELECTED POCKET’S ESCROW BANK
PLACE GLOBAL CREDIT INTO SELECTED POCKET’S AMOUNT TO START BANK
NO
RETURN
IS AMOUNT IN ESCROW => THAN AMOUNT FOR TOP OFF
YES
REMOVE AMOUNT FOR TOP OFF FROM ESCROW AND ADD TO TOP OFF BANK
ADD TOP OFF TIME FOR SELECTED TEMP TO CYCLE
Page 28 of 84
CONFIDENTIAL: PROPRIETARY PROPERTY OF AMERICAN DRYER CORPORTATION
ADC ENGINEERING CONTROLS GROUP
ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
7.8
ADC CATALOG #: ADC0007
CLEARING CREDIT START
IS MACHINE PAUSED?
NO
RETURN
YES
YES
IS DRYER IN FREE MODE?
NO
HAS THE FOLLOWING KEY PRESSES BE MADE WITHIN 3 SECONDS SELECT TEMP TO RESTART OR PRESS “PAUSE” TO CLEAR CYCLE
PAUSE CONTINUOUSLY HELD WHILE PRESSING HI-HI-HI-LO-LO-MED
NO YES SELECT TEMP TO RESTART NO
RETURN
IS PAUSE KEY PRESSED?
YES CLEAR CREDIT? CLEAR CREDIT AND ALL TIME REMAINING
NO
NO
HAS PAUSE AND A KEY BEEN PRESSED?
READY MODE
YES HAS A KEY OTHER THAN PAUSE BEEN PRESSED? CLEAR CREDIT AND ALL TIME REMAINING YES
RETURN READY MODE
Page 29 of 84
CONFIDENTIAL: PROPRIETARY PROPERTY OF AMERICAN DRYER CORPORTATION
ADC ENGINEERING CONTROLS GROUP
ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
7.9
ADC CATALOG #: ADC0007
CLEAR ESCROW IS CLEAR ESCROW SETTING SET TO 0?
START
YES
RETURN
NO DOES POCKET HAVE ESCROW CREDIT?
NO
YES IS CLEAR ESCROW TIMER ACTIVE? RESET CLEAR ESCROW TIMER AND LEAVE ACTIVE
NO
START TIMER
YES IS CLEAR ESCROW TIMER > CLEAR ESCROW SETTING?
CLEAR ALL CREDIT AND ESCROW FROM THIS POCKET
YES
NO HAS MORE CREDIT BEEN ADDED TO THIS POCKET SINCE THE TIMER HAS STARTED OR WAS LAST RESET?
YES
NO
ARE BOTH POCKETS IDLE?
NO
END GLOBAL TIMER
IS THERE GLOBAL ESCROW CREDIT?
HAS CYCLE BEEN SELECTED?
YES
YES
NO
RETURN
YES RETURN
NO RESET CLEAR GLOBAL ESCROW TIMER AND LEAVE ACTIVE
IS CLEAR GLOBAL ESCROW TIMER ACTIVE?
NO
START TIMER
YES
IS CLEAR GLOBAL ESCROW TIMER > CLEAR ESCROW SETTING?
YES
NO HAS MORE CREDIT BEEN ADDED TO DRYER SINCE THE TIMER HAS STARTED OR WAS LAST RESET?
YES
END GLOBAL TIMER
RETURN
HAS CYCLE BEEN SELECTED?
YES
CLEAR ALL CREDIT FROM GLOBAL ESCROW
NO
NO
Page 30 of 84
CONFIDENTIAL: PROPRIETARY PROPERTY OF AMERICAN DRYER CORPORTATION
ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
8
ADC ENGINEERING CONTROLS GROUP
ADC CATALOG #: ADC0007
CYCLE OPERATING MODES ROUTINES 8.1 REVERSING START
IS BELCO DRIVE OUTPUT OPTION ACTIVE
NO
YES
IS DRYER A REVERSING MODEL?
NO
RETURN
YES
IS REVERSING OPTION ON FOR SELECTED CYCLE?
NO YES
YES IS A DRIVE OUTPUT / DIRECTION DISABLED FOR THIS POCKET?
NO
IS REVERSING SET TO OUTPUT REVERSING MODE?
OUTPUT REVERSING MODE
DIRECTIONAL REVERSING MODE
RETURN
Page 31 of 84
CONFIDENTIAL: PROPRIETARY PROPERTY OF AMERICAN DRYER CORPORTATION
ADC ENGINEERING CONTROLS GROUP
ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
8.2
ADC CATALOG #: ADC0007
OUTPUT REVERSING MODE START
NO
IS ANOTHER DRIVE OR FAN OUTPUT NOT BEING TURNED ON FOR THE OTHER POCKET?
YES WAIT 3 SECONDS IS ACTIVE DRIVE OUTPUT AND TIMER ACTIVE?
NO
IS STOP TIME TIMER ACTIVE?
START ACTIVE DRIVE AND DRIVE OUTPUT TIMER
NO
YES YES
IS STOP TIMER > STOP TIME?
NO
IS DRIVE OUTPUT TIMER < SPIN TIME?
TURN OFF DRIVE OUTPUTS
NO
YES
WAS LAST ACTIVE DRIVE FORWARD?
IS STOP TIME TIMER ACTIVE?
NO
NO
START STOP TIMER
YES YES ASSIGN ACTIVE DRIVE TO REV
ASSIGN ACTIVE DRIVE TO FWD
TURN ON ACTIVE DRIVE
TURN ON ACTIVE DRIVE
RETURN
YES
Page 32 of 84
CONFIDENTIAL: PROPRIETARY PROPERTY OF AMERICAN DRYER CORPORTATION
ADC ENGINEERING CONTROLS GROUP
ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
8.3
ADC CATALOG #: ADC0007
DIRECTIONAL REVERSING MODE Fwd.
dwell
START
Rev.
Drive relay Direction relay IS ANOTHER DRIVE OR FAN OUTPUT NOT BEING TURNED ON FOR THE OTHER POCKET?
NO
YES WAIT 3 SECONDS IS DRIVE OUTPUT AND TIMER ACTIVE?
NO
IS STOP TIME TIMER ACTIVE?
START DRIVE AND DRIVE OUTPUT TIMER
NO
YES YES
SET DIRECTION BIT = 1
IS STOP TIMER + 1 > STOP TIME?
NO
IS DRIVE OUTPUT TIMER < SPIN TIME?
NO
TURN OFF DRIVE OUTPUT
YES
IS DIRECTION BIT SET = 0?
NO
IS STOP TIME TIMER ACTIVE?
TURN ON REVERSING RELAY
NO
START STOP TIMER
YES If dir bit = 0 Forward If dir bit = 1 Reverse
YES
WAIT ONE SECOND
YES IS REVERSING RELAY OFF?
SET DIRECTION BIT = 1
NO
WAIT 1 SECOND
SET DIRECTION BIT = 0 TURN OFF REVERSING RELAY START DRIVE AND DRIVE OUTPUT TIMER
RETURN
YES
Page 33 of 84
CONFIDENTIAL: PROPRIETARY PROPERTY OF AMERICAN DRYER CORPORTATION
ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
8.4
ADC ENGINEERING CONTROLS GROUP
ADC CATALOG #: ADC0007
HEAT START
IS CONTROL SET TO OPL MODE?
NO
IS TIME REMAINING GREATER THAN COOL DOWN TIME?
COOL DOWN
NO
YES
YES
IS DRY MODE COMPLETE?
RETURN YES NO
IS BURNER SETUP SET TO DUAL BURNERS ?
YES
NO
HEAT TWO BURNER SYSTEM
HEAT ONE BURNER SYSTEM
RETURN
Page 34 of 84
CONFIDENTIAL: PROPRIETARY PROPERTY OF AMERICAN DRYER CORPORTATION
ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
8.5
ADC ENGINEERING CONTROLS GROUP
ADC CATALOG #: ADC0007
HEAT ONE BURNER SYSTEM START
NOTE: THE TEMP READINGS IN THIS FLOWCHART REFER TO BOTH THE EXHAUST TRANSDUCER AND AXIAL THERMISTOR, WHERE THE TEMPERATURE SETPOINTS ARE DIFFERENT FROM EACH OTHER.
IS TEMP ABOVE SET POINT
YES
NO IS HEAT OUTPUT ON?
NO
YES
IS HEAT OUTPUT ON?
IS HEAT DISABLED
YES NO
NO
YES
IS TEMP ABOVE ( SET POINT - 5 ° F)?
HEAT CONTROL AND DIAGNOSTICS ACTIVATE BURNER
MAINTAIN HEAT YES
HEAT OFF DIAGNOSTICS NO
RETURN
Page 35 of 84
CONFIDENTIAL: PROPRIETARY PROPERTY OF AMERICAN DRYER CORPORTATION
ADC ENGINEERING CONTROLS GROUP
ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
8.6
ADC CATALOG #: ADC0007
HEAT TWO BURNER SYSTEM NOTE: WHEN THIS OPTION IS SET TO ONE IN THE CYCLE SETTINGS THE CYCLE TEMP RANGE IS CHANGED. REFER TO ADC0006 FOR MORE DETAILS.
START
IS BELCO BURNER OPTION SET TO 2?
YES NOTE: THE TEMP READINGS IN THIS FLOWCHART REFER TO BOTH THE EXHAUST TRANSDUCER AND AXIAL THERMISTOR, WHERE THE TEMPERATURE SETPOINTS ARE DIFFERENT FROM EACH OTHER.
IS TEMP ABOVE SET POINT
HEAT ONE BURNER SYSTEM
NO
HEAT OFF DIAGNOSTICS
YES
NO
NO
ARE BOTH BURNERS ON?
YES
NO MAINTAIN HEAT YES
ARE TWO BURNERS ACTIVE?
IS TEMP ABOVE (SET POINT -12 ° F)
YES
IS LEAD BURNER ON
IS TEMP ABOVE SET POINT + 10 °
MAINTAIN HEAT
NO HEAT CONTROL AND DIAGNOSTICS
HEAT CONTROL AND DIAGNOSTICS
ACTIVATE LEAD BURNER
ACTIVATE LEAD BURNER
YES
NO
YES
MAINTAIN HEAT
ASSIGN LEAD BURNER POSITION TO AUXILIARY BURNER
NO
ARE BOTH BURNERS OFF?
YES
DO NOT ASSIGN LEAD BURNER POSITION TO AUXILIARY BURNER
NO
YES
IS AUXILIARY BURNER ON?
HEAT OFF DIAGNOSTICS
NO MAINTAIN HEAT
HEAT CONTROL AND DIAGNOSTICS ACTIVATE AUXILIARY BURNERS
RETURN
Page 36 of 84
CONFIDENTIAL: PROPRIETARY PROPERTY OF AMERICAN DRYER CORPORTATION
ADC ENGINEERING CONTROLS GROUP
ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
8.7
ADC CATALOG #: ADC0007
HEAT CONTROL AND DIAGNOSTICS THE HEAT RETURN SIGNAL IS READING 120V BUT THE HEAT RELAY I S NOT LATCHED ON. THIS MEANS THAT SOMEWHERE THERE IS A FAULT IN THE H EAT SIGNAL TO THE BURNER OR IN THE GAS RETURN SIGNAL
START
FAULT ROUTINE
IS HEAT RELAY RETURN SIGNAL ON?
YES
LATCHED HEAT RELAY FAULT
NO
IS DRYER AN ELECTRIC OR STEAM MODEL
IS THIS POCKET’S GAS RETURN SIGNAL =120V?
NO
NO
Yes
YES
FAULT ROUTINE TURN ON HEAT SIGNAL
TURN ON HEAT SIGNAL
BURNER RETURN VOLTAGE FAULT
WAIT 2 SEC
YES
A IS GAS RETURN SIGNAL =120V?
IS HEAT RELAY RETURN PRESENT?
YES IS GAS RETURN SIGNAL =120V?
CHANGE MODEL TYPE TO GAS NON REVERSING
NO
ACTIVATE TIMER FAULT ROUTINE
RETURN
NO
YES
NO IS HEAT TURN ON TIME TIMER ACTIVE?
MODEL FAULT
IS RADIANT SENSOR COOL DOWN TIMER ACTIVE?
YES
IS GAS RETURN SIGNAL = 120V?
NO
No
RETURN
NO
ACTIVATE TIMER
A YES
Yes HAS HEAT TURN ON TIME TIMER EXPIRED? YES NOTE: THE TEMP NON READINGS IN THIS FLOWCHART CATASTROPHIC FAULT REFER TO BOTH ROUTINE THE EXHAUST TRANSDUCER HEAT IGNITION AND AXIAL FAILURE THERMISTOR, WHERE THE TEMPERATURE SETPOINTS ARE DIFFERENT FROM HEAT OFF EACH OTHER. DIAGNOSTICS
NO
NO NO
IS TEMP ABOVE SETPOINT?
IS TEMP ABOVE SETPOINT?
NO
HAS RADIANT SENSOR COOL DOWN TIMER EXPIRED?
YES NON CATASTROPHIC FAULT ROUTINE
Yes HEAT OFF DIAGNOSTICS
YES
DISABLE HEAT FOR 2 MINUTES (HEAT DISABLE SETTING)
RADIANT SENSOR FAILURE
HEAT OFF DIAGNOSTICS
NON CATASTROPHIC FAULT ROUTINE EXHAUST HIGH LIMIT FAILURE
RETURN
Page 37 of 84
CONFIDENTIAL: PROPRIETARY PROPERTY OF AMERICAN DRYER CORPORTATION
ADC ENGINEERING CONTROLS GROUP
ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
8.8
ADC CATALOG #: ADC0007
HEAT CONTROL QUEUE START
IS BURNER HEAT REQUEST ALREADY IN QUEUE?
NO
ADD POCKET/ BURNER TO FIFO QUEUE.
YES
IS ANY GAS RETURN SIGNAL==120V?
YES
RETURN
NO
IS CONTROL A SINGLE POCKET UNIT?
NO
IS DRYER A DUAL BURNER SYSTEM?
YES
TURN ON THE FIRST BURNER ON THE FIFO QUEUE.
No
YES
IS THE FIRST BURNER ON THE FIFO QUEUE IN THE SAME POCKET AS THE LAST BURNER THAT WAS TURN ON?
HEAT CONTROL NO NO
RETURN
YES
IS THERE ANOTHER BURNER IN THE QUEUE
NO
YES
SWAP PRIORITY OF BURNERS IN FIFO QUEUE
Page 38 of 84
CONFIDENTIAL: PROPRIETARY PROPERTY OF AMERICAN DRYER CORPORTATION
ADC ENGINEERING CONTROLS GROUP
ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
8.9
ADC CATALOG #: ADC0007
MAINTAIN HEAT START
IS BURNER RETURN SIGNAL PRESENT?
NO
RETURN
YES
IS DRYER AN ELECTRIC OR STEAM MODEL
YES
CHANGE MODEL TYPE TO GAS NON REVERSING
NO NO
FAULT ROUTINE IS SIGNAL PRESENT FOR MORE THAN 3 SECONDS?
MODEL FAULT
YES
HEAT OFF DIAGNOSTICS
Page 39 of 84
CONFIDENTIAL: PROPRIETARY PROPERTY OF AMERICAN DRYER CORPORTATION
ADC ENGINEERING CONTROLS GROUP
ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
8.10
ADC CATALOG #: ADC0007
COOL DOWN START
IS CONTROL SET TO OPL MODE?
YES
NO
IS COOL DOWN TIMER ACTIVE?
NO
HEAT OFF DIAGNOSTICS
NO
START COUNT DOWN TIMER BASED ON THE "COOL DOWN TIME" FOR THE CYCLE IN PROGRESS
YES
WAS DRY TIME SET TO 0?
YES
IS COOL DOWN TIMER DONE?
NO
"COOL DOWN TEMP XXX", "X MIN REMAIN"
IS HEAT ACTIVE?
NO
YES
YES
IS EXHAUST TEMP <= "COOL DOWN TEMP" OR COOL DOWN TIMER DONE" ?
YES
STOP FAN/HOUR LOGGER AND DRIVE.
HEAT OFF DIAGNOSTICS
NO
NO
RETURN
HAS CYCLE TIME EXPIRED?
NO
XX MIN
YES STOP FAN/HOUR LOGGER AND DRIVE.
RETURN
Page 40 of 84
CONFIDENTIAL: PROPRIETARY PROPERTY OF AMERICAN DRYER CORPORTATION
ADC ENGINEERING CONTROLS GROUP
ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
8.11
ADC CATALOG #: ADC0007
WRINKLE GUARD BUZZER END OF DRYING CYCLE
START
START 15 MINUTE TIMER
YES
START 99 MINUTE TIMER IS 15 MINUTE DELAY COMPLETE?
NO
WRINKLE GUARD CYCLE DONE BUZZER WRINKLE GUARD DIAGNOSTICS
WRINKLE GUARD START UP
JOG FAN/HOUR LOGGER AND ACTIVE DRIVE FOR 15 SECS RESET 5 MIN TIMER
IS MAIN OR LINT DOOR OPEN?
NO
COIN HANDLING
NO
BUZZER END OF WRINKLE GUARD CYCLE
YES
IS NEW CREDIT AVAILABLE?
YES CYCLE DONE
OPEN INTERPOSING RELAY
WRINKLE GUARD DIAGNOSTICS
CHECK LOAD
HAS THE MAIN DOOR BEEN OPENED?
NO
COIN READY MODE YES
IS MAIN OR LINT DOOR OPEN?
YES
YES
NO COIN HANDLING NO
IS NEW CREDIT AVAILABLE
YES
HAS THE MAIN DOOR BEEN OPENED?
CHECK LOAD
YES
NO NO
YES
IS 99 MINUTES TIMER COMPLETE?
OPEN INTERPOSING RELAY
NO
CYCLE DONE
IS 5 MIN TIMER ACTIVE?
NO
START 5 MINUTE TIMER IS 5 MINUTE DELAY COMPLETE?
COIN READY MODE
YES
Page 41 of 84
CONFIDENTIAL: PROPRIETARY PROPERTY OF AMERICAN DRYER CORPORTATION
ADC ENGINEERING CONTROLS GROUP
ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
8.12
ADC CATALOG #: ADC0007
CYCLE DONE START
BUZZER
CYCLE DONE
WRINKLE GUARD DIAGNOSTICS
NO IS MAIN OR LINT DOOR OPEN?
YES
NO COIN HANDLING
IS NEW CREDIT AVAILABLE?
YES
CHECK LOAD
NO
HAS THE MAIN DOOR BEEN OPENED?
YES
OPEN INTERPOSING RELAY
COIN READY MODE
Page 42 of 84
CONFIDENTIAL: PROPRIETARY PROPERTY OF AMERICAN DRYER CORPORTATION
ADC ENGINEERING CONTROLS GROUP
ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
8.13
ADC CATALOG #: ADC0007
PAUSE START
WAS THE PAUSE KEY PRESSED?
NO
RETURN
YES HEAT OFF DIAGNOSTICS
TURN OFF FAN/HOUR LOGGER, DRIVE
CLEARING CREDIT
IS MAIN OR LINT DOOR OPEN?
YES
NO START 20 SECOND PAUSE TIMER STOP CYCLE COUNT DOWN
NO
IS 20 SEC PAUSE TIMER ACTIVE?
YES WAS MAIN OR LINT DOOR OPENED ?
NO RESTART CYCLE COUNT DOWN YES
YES
AUTO START
IS 20 SECOND PAUSE TIME COMPLETE?
RESTART NO
RETURN
Page 43 of 84
CONFIDENTIAL: PROPRIETARY PROPERTY OF AMERICAN DRYER CORPORTATION
ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
8.14
ADC ENGINEERING CONTROLS GROUP
ADC CATALOG #: ADC0007
AUTOSTART START
IS AUTO START ON?
NO
RETURN
YES
DID CONTROL RETURN FROM A POWER CYCLE?
YES
NO
DID CONTROL JUST EXIT PROGRAM MODE?
YES
NO
IS MAIN OR LINT DOOR OPEN?
YES
NO
SELECT LAST RUNNING CYCLE
RESTART
Page 44 of 84
CONFIDENTIAL: PROPRIETARY PROPERTY OF AMERICAN DRYER CORPORTATION
ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
8.15
ADC ENGINEERING CONTROLS GROUP
ADC CATALOG #: ADC0007
RESTART START
LOAD SELECTED CYCLE PARAMETERS
MULTIPLY POCKET’S AMOUNT TO START BANK BY TIME FOR AMOUNT TO START TO DETERMINE CYCLE TIME
MULTIPLY POCKET’S AMOUNT TO FOR TOP OFF BANK BY TIME FOR TOP OFF AND ADD ADDITIONAL TIME TO CYCLE TIME
IS TIME > THAN 99 MINUTES
YES
LIMIT CYCLE TIME TO 99 MINUTES LEAVE CREDIT ALONE
NO
CYCLE START UP
Page 45 of 84
CONFIDENTIAL: PROPRIETARY PROPERTY OF AMERICAN DRYER CORPORTATION
ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
8.16
ADC ENGINEERING CONTROLS GROUP
ADC CATALOG #: ADC0007
SWITCHING CYCLES START
IS DRYER IN OPL MODE?
YES
RETURN
NO
HAS A NEW TEMPERATURE KEY BEEN PRESSED?
NO
YES
LOAD SELECTED CYCLE PARAMETERS
MULTIPLY POCKET’S AMOUNT TO START BANK BY TIME FOR AMOUNT TO START TO DETERMINE CYCLE TIME
MULTIPLY POCKET’S AMOUNT TO FOR TOP OFF BANK BY TIME FOR TOP OFF AND ADD ADDITIONAL TIME TO CYCLE TIME
IS TIME > THAN 99 MINUTES
YES
LIMIT CYCLE TIME TO 99 MINUTES LEAVE CREDIT ALONE
NO
RESET FSS HEAT ON ONCE THIS CYCLE BIT
RETURN
Page 46 of 84
CONFIDENTIAL: PROPRIETARY PROPERTY OF AMERICAN DRYER CORPORTATION
ADC ENGINEERING CONTROLS GROUP
ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
8.17
ADC CATALOG #: ADC0007
OPL-AUTO CYCLE START
IS DRYING CYCLE AND COOL DOWN TIME COMPLETE?
YES
NO
NO
IS DRYING CYCLE TIME COMPLETE?
YES
DRYING CYCLE DIAGNOSTICS
DRYING CYCLE DIAGNOSTICS
HEAT
COOL DOWN
REVERSING
REVERSING
PAUSE
PAUSE
IS BELCO DRIVE OUTPUT OPTION ACTIVE
YES
AUTO CYCLE
IS CYCLE DRIED?
COUNT DOWN CYCLE TIME
YES
DRYING CYCLE TIME COMPLETE
SHOULD WRINKLE GUARD BE ACTIVE FOR THIS CYCLE? NO
COOL DOWN TEMP XX, XX MINUTES REMAIN
YES NO
NO
WRINKLE GUARD IS ELAPSED DRYING TIME > AUTO CYCLE TIMEOUT SETTING?
YES
NO AUTO DRY FINISHING...ELAPSED DRYING TIME XX MINUTES
CYCLE DONE
Page 47 of 84
CONFIDENTIAL: PROPRIETARY PROPERTY OF AMERICAN DRYER CORPORTATION
ADC ENGINEERING CONTROLS GROUP
ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
8.18
ADC CATALOG #: ADC0007
OPL- MANUAL CYCLE START
IS DRYING CYCLE AND COOL DOWN TIME COMPLETE?
YES
NO
NO
IS DRYING CYCLE TIME COMPLETE?
YES
DRYING CYCLE DIAGNOSTICS
DRYING CYCLE DIAGNOSTICS
HEAT
COOL DOWN IS BELCO DRIVE OUTPUT OPTION ACTIVE
REVERSING
REVERSING YES
PAUSE
PAUSE
COUNT DOWN CYCLE TIME
COUNT DOWN CYCLE TIME
SHOULD WRINKLE GUARD BE ACTIVE FOR THIS CYCLE? NO YES NO
DRYING TEMP XX, XX MINUTES REMAIN
COOL DOWN TEMP XX, XX MINUTES REMAIN
WRINKLE GUARD
CYCLE DONE
Page 48 of 84
CONFIDENTIAL: PROPRIETARY PROPERTY OF AMERICAN DRYER CORPORTATION
ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
9
ADC ENGINEERING CONTROLS GROUP
ADC CATALOG #: ADC0007
DRYER DIAGNOSTICS MODES 9.1 READY MODE DIAGNOSTICS START
FSS MONITORING
EXHAUST PROBE DIAGNOSTICS
AXIAL PROBE DIAGNOSTICS
DISPLAY DIAGNOSTIC
MAIN DOOR DIAGNOSTICS
LINT DOOR DIAGNOSTICS
LOW VOLTAGE DIAGNOSTICS
HEAT OFF DIAGNOSTICS
RETURN
Page 49 of 84
CONFIDENTIAL: PROPRIETARY PROPERTY OF AMERICAN DRYER CORPORTATION
ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
9.2
ADC ENGINEERING CONTROLS GROUP
ADC CATALOG #: ADC0007
DRYING DIAGNOSTICS START
FSS MONITORING
EXHAUST PROBE DIAGNOSTICS
AXIAL PROBE DIAGNOSTICS
DISPLAY DIAGNOSTIC
MAIN DOOR DIAGNOSTICS
LINT DOOR DIAGNOSTICS
SAIL SWITCH OPEN
LOW VOLTAGE DIAGNOSTICS
EXHAUST HIGH TEMP FAULT
ROTATION SENSOR FAULT
MODEL DIAGNOSTICS
HEAT OFF DIAGNOSTICS
RETURN
Page 50 of 84
CONFIDENTIAL: PROPRIETARY PROPERTY OF AMERICAN DRYER CORPORTATION
ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
9.3
ADC ENGINEERING CONTROLS GROUP
ADC CATALOG #: ADC0007
WRINKLE GUARD DIAGNOSTICS START
FSS MONITORING
EXHAUST PROBE DIAGNOSTICS
AXIAL PROBE DIAGNOSTICS
DISPLAY DIAGNOSTIC
MAIN DOOR DIAGNOSTICS
LINT DOOR DIAGNOSTICS
LOW VOLTAGE DIAGNOSTICS
HEAT OFF DIAGNOSTICS
RETURN
Page 51 of 84
CONFIDENTIAL: PROPRIETARY PROPERTY OF AMERICAN DRYER CORPORTATION
ADC ENGINEERING CONTROLS GROUP
ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
9.4
ADC CATALOG #: ADC0007
FIRE SYSTEM DIAGNOSTICS START
IS F.S.S. OPTION ON?
NO
RETURN
YES WATER PRESSURE DIAGNOSTICS
IS CONTROL SET TO OPL
NO
YES IS S.A.F.E. DISABLED? IS S.A.F.E. DISABLED?
NO
YES
APPEND S.A.F.E. DISABLED... TO READY UP MESSAGE.
NO
YES
YES
HAS WATER PRESSURE BEEN PRESENT FOR MORE THAN 10 HOURS?
NO RETURN
IS HOUR LOGGER > 5000 HOURS
YES
IS WATER PRESSURE PRESENT TIMER ACTIVE?
ENABLE S.A.F.E. TEMPERATURE REDUCTION
NO
YES
NO
ACTIVATE WATER PRESSURE PRESENT TIMER
APPEND S.A.F.E. DISABLED... TO READY UP MESSAGE.
IS CYCLE STARTING?
NO
RETURN
YES
IS S.A.F.E. DISABLED TEMPERATURE REDUCTION ENABLED?
YES
NO
S.A.F.E. DISABLED...SELECT START TO CONTINUE
S.A.F.E. DISABLED, MAX CYCLE TEMPERATURE IS 120°F...SELECT START TO CONTINUE
Page 52 of 84
CONFIDENTIAL: PROPRIETARY PROPERTY OF AMERICAN DRYER CORPORTATION
ADC ENGINEERING CONTROLS GROUP
ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
10
ADC CATALOG #: ADC0007
DIAGNOSTIC ROUTINES 10.1 POWER LOSS DIAGNOSTICS START
IS A LOW VOLTAGE CONDITION DETECTED?
RETURN
YES
TURN OFF BOTH LCD’S BACKLIGHTS TURN ALL OUTPUTS OFF
STORE-
COIN VAULT TOP AND BOTTOM HOUR LOGGER ON TIME HOUR LOGGER TOP POCKET SUM OF- AMOUNT TO START, ESCROW AND TOP OFF BOTTOM POCKET SUM OF - AMOUNT TO START, ESCROW AND TOP OFF FAULT RECORDS PROGRAM PARAMETERS
NO
WAIT TILL POWER DIES
HAS POWER BEEN REESTABLISHED?
YES
POWER UP
Page 53 of 84
CONFIDENTIAL: PROPRIETARY PROPERTY OF AMERICAN DRYER CORPORTATION
ADC ENGINEERING CONTROLS GROUP
ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
10.2
ADC CATALOG #: ADC0007
EXHAUST PROBE DIAGNOSTICS START
IS CONTROL IN FAULT MODE FOR AN EXHAUST PROBE FAULT ?
YES
RETURN
NO
IS FAULT COOL DOWN COMPLETE?
NO
YES
IS EXHAUST PROBE TEMP < (-)100° F
IS EXHAUST PROBE TEMP < (-)100° F
NO
NO
IS EXHAUST PROBE TEMP >260° F
IS EXHAUST PROBE TEMP >260° F STOP AND RESET 30 SEC FAULT RESET TIMER.
YES
IS TIMER ACTIVE?
NO
NO
NO
YES
NO
START 3 SEC TIMER
RETURN
IS 30 SEC FAULT RESET TIMER ACTIVE?
YES START 30 SEC TIMER YES
YES
NO
IS 30 SEC FAULT RESET TIMER COMPLETE?
YES
CLEAR EXHAUST PROBE FAULT CONDITION
IS EXHAUST PROBE TEMP < (-)100° F
NO
HAS 3 SEC TIMER EXPIRED
YES NO
IS EXHAUST PROBE TEMP >260° F
YES
NO FAULT ROUTINE
RETURN
RESET 3 SEC TIMER
FAULT CODEEXHAUST PROBE FAULT
Page 54 of 84
CONFIDENTIAL: PROPRIETARY PROPERTY OF AMERICAN DRYER CORPORTATION
ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
10.3
ADC ENGINEERING CONTROLS GROUP
ADC CATALOG #: ADC0007
AXIAL PROBE DIAGNOSTICS START
IS CONTROL IN FAULT MODE FOR AN AXIAL PROBE FAULT ?
YES
RETURN
NO
IS FAULT COOL DOWN COMPLETE? NO YES
IS AXIAL THERMISTOR PROBE OPEN?
IS AXIAL THERMISTOR PROBE OPEN? NOTE:
NO NO IS AXIAL THERMISTOR PROBE SHORTED? STOP AND RESET 30 SEC FAULT RESET TIMER.
YES
THERMISTOR WILL BE CONSIDERED OPEN ONCE THE TEMPERATURE REACHES (-)52° F
IS AXIAL THERMISTOR PROBE SHORTED?
YES
NO NO
NO
IS 30 SEC FAULT RESET TIMER ACTIVE?
IS TIMER ACTIVE?
NO
START 3 SEC TIMER
RETURN
YES START 30 SEC TIMER YES YES
NO
IS 30 SEC FAULT RESET TIMER COMPLETE?
YES
CLEAR AXIAL THERMISTOR PROBE FAULT CONDITION RETURN
IS AXIAL THERMISTOR PROBE OPEN?
NO
HAS 3 SEC TIMER EXPIRED
YES NO
IS AXIAL THERMISTOR PROBE SHORTED?
YES
NO FAULT ROUTINE RESET 3 SEC TIMER
AXIAL THERMISTOR FAULT
Page 55 of 84
CONFIDENTIAL: PROPRIETARY PROPERTY OF AMERICAN DRYER CORPORTATION
ADC ENGINEERING CONTROLS GROUP
ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
10.4
ADC CATALOG #: ADC0007
MAIN DOOR DIAGNOSTICS START
IS MAIN DOOR OPENED?
YES
IS CYCLE IN PROCESS?
NO
YES
IS DRYER IDLE?
RESET DOOR OPEN TIMER
NO
NO
YES
IS DRYER IN READY MODE?
HEAT OFF DIAGNOSTICS NO MAIN DOOR OPEN
TURN OFF FAN/ HOUR LOGGER, DRIVE
NO YES
MAIN DOOR OPEN
SELECT TEMP TO RESTART
IS TOP OR BOTTOM TEMP KEY PRESSED?
RETURN
IS A TEMP SELECTED?
NO NO
YES
ENABLE WRINKLE GUARD
RESTART
IS DOOR OPEN TIMER ACTIVE?
NO
YES
START DOOR OPEN TIMER CLOSE MAIN DOOR
YES
CONTINUE CYCLE COUNT DOWN TIME
HAS THE MAIN DOOR BEEN OPENED FOR MORE THAN 10 SECS?
YES
DISABLE WRINKLE GUARD
Page 56 of 84
CONFIDENTIAL: PROPRIETARY PROPERTY OF AMERICAN DRYER CORPORTATION
ADC ENGINEERING CONTROLS GROUP
ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
10.5
ADC CATALOG #: ADC0007
LINT DOOR DIAGNOSITCS START
IS LINT DOOR OPENED?
IS CYCLE IN PROCESS?
YES
NO
NO
YES
IS DRYER IDLE?
NO
HEAT OFF DIAGNOSTICS
IS DRYER IN READY MODE?
NO YES
LINT ACCESS OPEN
TURN OFF FAN/HOUR LOGGER, DRIVE
SELECT TEMP TO RESTART
NO YES YES LINT ACCESS OPEN
IS A TEMP SELECTED?
YES
RESTART
NO
IS TOP OR BOTTOM TEMP KEY PRESSED?
RETURN
START LINT DOOR OPEN TIMER IS LINT DOOR TIMER ACTIVE?
NO
NO YES
YES CONTINUE CYCLE COUNT DOWN TIME
CLOSE LINT ACCESS
HAS THE LINT DOOR BEEN OPENED FOR MORE THAN 15 SECS?
YES RESET LINT CLEANING FREQUENCY TIMER
Page 57 of 84
CONFIDENTIAL: PROPRIETARY PROPERTY OF AMERICAN DRYER CORPORTATION
ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
10.6
ADC ENGINEERING CONTROLS GROUP
ADC CATALOG #: ADC0007
SAIL SWITCH OPEN START
IS SAIL SWITCH OPEN?
RESET SAIL SWITCH OPEN TIMERS
NO
IS HEAT REQUIRED?
YES
NO
YES
IS DRYER IN START UP
IS 10 SECOND TIMER ACTIVE
YES
NO
NO
RETURN
HEAT
START TIMER
NO
YES
NO
HEAT OFF DIAGNOSTICS
HAS THE 10 SECOND TIMER EXPIRED?
IS 30 SECOND TIMER ACTIVE
NO
START TIMER
YES YES
HAS THE 30 SECOND TIMER EXPIRED?
YES
SHUT DOWN FAN/HOUR LOGGER OUTPUT VERIFY HEAT AND DRIVE ARE OFF
FAULT RECORDING
SAIL SWITCH OPEN FAULT, CHECK LINT AND MAIN DOOR...SELECT TEMP TO RESTART
RESTART
RETURN
IS TEMP KEY PRESSED?
YES
NO
Page 58 of 84
CONFIDENTIAL: PROPRIETARY PROPERTY OF AMERICAN DRYER CORPORTATION
ADC ENGINEERING CONTROLS GROUP
ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
10.7
ADC CATALOG #: ADC0007
SAIL SWITCH CLOSED START
IS SAIL SWITCH OPEN?
YES
RESET SAIL SWITCH CLOSED TIMERS
YES
IS 30 SECOND TIMER ACTIVE
RETURN
NO
IS DRYER IN START UP MODE?
NO
START TIMER NO
YES
NO NO IS 30 SECOND TIMER ACTIVE?
NO
START TIMER
PLEASE WAIT...START UP IN PROCESS
YES HAS THE 30 SECONDS TIMER EXPIRED?
PLEASE WAIT...RESTART UP IN PROCESS
YES
HAS THE 30 SECONDS TIMER EXPIRED?
YES
FAULT RECORDING
SAIL SWITCH CLOSED FAULT...SELECT TEMP TO RESTART
IS TEMP SELECTED
YES
NO
RETURN
RESTART
Page 59 of 84
CONFIDENTIAL: PROPRIETARY PROPERTY OF AMERICAN DRYER CORPORTATION
ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
10.8
ADC ENGINEERING CONTROLS GROUP
ADC CATALOG #: ADC0007
EXHAUST HIGH TEMP DIAGNOSTICS START
IS DRYER IN READY MODE?
YES
RETURN
NO
IS DRYER IDLE?
YES
NO NO
IS TEMP 20 ° ABOVE MAX SET POINT?
YES
IS EXHAUST TEMP TIMER ACTIVE?
NO
ACTIVATE 10 SEC TIMER
NO
RESET TEMP TIMER
YES
IS EXHAUST TEMP TIMER ACTIVE
YES
NO NO
RETURN
IS EXHAUST TEMP TIMER > 10 SEC?
YES
FAULT ROUTINE EXHAUST HIGH TEMP
Page 60 of 84
CONFIDENTIAL: PROPRIETARY PROPERTY OF AMERICAN DRYER CORPORTATION
ADC ENGINEERING CONTROLS GROUP
ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
10.9
ADC CATALOG #: ADC0007
ROTATION SENSOR DIAGNOSTICS START
IS BELCO DRIVE OUTPUT OPTION ACTIVE
NO
YES
IS ROTATION SENSOR OPTION ON?
NO
RETURN
YES
IS A DRIVE OUTPUT ACTIVE FOR THIS POCKET?
NO YES
RESET ROTATION SENSOR FAULT TIMER
YES IS THERE A VALID ROTATION SENSOR PULSE?
YES
IS ROTATION SENSOR FAULT TIMER ACTIVE?
NO
CALCULATE RPM
NO
IS ROTATION SENSOR FAULT TIMER ACTIVE?
NO
START ROTATION SENSOR FAULT TIMER
YES
IS ROTATION SENSOR FAULT TIMER > 10 SEC?
NO
RETURN
YES
IS DRY CYCLE IN REVERSING MODE?
YES
REVERSING ROTATION SENSOR DIAGNOSTICS
ARE BOTH DRIVE OUTPUTS DISABLED FOR THIS POCKET?
NO
NO FAULT ROUTINE YES ROTATION SENSOR
Page 61 of 84
CONFIDENTIAL: PROPRIETARY PROPERTY OF AMERICAN DRYER CORPORTATION
ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
ADC ENGINEERING CONTROLS GROUP
ADC CATALOG #: ADC0007
10.10 REVERSING ROTATION SENSOR DIAG START
TURN OFF ACTIVE DRIVE OUTPUT
DESIGNATE ACTIVE DRIVE OUTPUT AS BEING DISABLED.
NON CATASTROPHIC FAULT INCREMENT DISABLED DRIVE COUNT
ARE BOTH DRIVES FROM THIS POCKET DISABLED?
YES
RETURN
NO
IS STOP TIME TIMER ACTIVE?
START STOP TIMER
NO
YES NO IS STOP TIMER > STOP TIME
YES IS ANOTHER FAN OR DRIVE OUTPUT BEING TURNED ON FOR THE OTHER POCKET?
YES
WAIT 3 SECONDS
NO
NO
WAS LAST ACTIVE DRIVE FORWARD?
YES
ASSIGN ACTIVE DRIVE TO FWD
ASSIGN ACTIVE DRIVE TO REV
TURN ON ACTIVE DRIVE
TURN ON ACTIVE DRIVE RETURN
Page 62 of 84
CONFIDENTIAL: PROPRIETARY PROPERTY OF AMERICAN DRYER CORPORTATION
ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
ADC ENGINEERING CONTROLS GROUP
ADC CATALOG #: ADC0007
10.11 MODEL DIAGNOSTICS START
IS DRYER A STEAM MODEL?
NO
YES
IS SAIL SWITCH CLOSED?
NO
RETURN
YES
FAULT ROUTINE MODEL FAULT
Page 63 of 84
CONFIDENTIAL: PROPRIETARY PROPERTY OF AMERICAN DRYER CORPORTATION
ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
ADC ENGINEERING CONTROLS GROUP
ADC CATALOG #: ADC0007
10.12 HEAT OFF DIAGNOSTICS START
TURN OFF HEAT
WAIT xx MS
IS HEAT RELAY RETURN SIGNAL ON?
NO
IS THIS POCKET’S GAS RETURN SIGNAL =120V?
YES
YES
FAULT ROUTINE
FAULT ROUTINE
LATCHED HEAT RELAY FAULT
BURNER RETURN VOLTAGE FAULT
NO
RETURN
OPEN INTERPOSING RELAY
RETURN
Page 64 of 84
CONFIDENTIAL: PROPRIETARY PROPERTY OF AMERICAN DRYER CORPORTATION
ADC ENGINEERING CONTROLS GROUP
ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
ADC CATALOG #: ADC0007
10.13 WATER PRESSURE DIAGNOSTICS START
IS WATER PRESSURE SWITCH PRESENT?
IS S.A.F.E. DISABLED?
YES
NO
YES
NO
IS S.A.F.E. DISABLED?
YES
IS 1 MINUTE TIMER ACTIVE?
RETURN
NO
NO
START TIMER
YES
IS 5 MINUTE TIMER ACTIVE?
NO
START TIMER
NO
YES
HAS THE 1 MIN TIMER EXPIRED?
YES
IS 5 MINUTE TIMER COMPLETE?
YES
CLEAR DISABLED MESSAGE CONDITION
DISABLE S.A.F.E.
NO IS JLA OPTION ON RETURN
YES
IS JLA LOCKOUT OPTION ON?
NO NO
NO
F.S.S. DISABLED
IS DRYER SET TO S.A.F.E. MESSAGE?
YES
APPEND JLA’S S.A.F.E. DISABLED MESSAGE TO READY MESSAGE
YES
APPEND JLA’S DISABLED MESSAGE TO READY MODE MESSAGE LOCKOUT DRYER
DO NOT DISPLAY READY MESSAGE
S.A.F.E. DISABLED APPEND S.A.F.E. DISABLED MESSAGE TO READY MESSAGE
S.A.F.E. DISABLED, CONTACT JLA AT 01422 824688
S.A.F.E. DISABLED, CONTACT JLA AT 01422 824688
RETURN
Page 65 of 84
CONFIDENTIAL: PROPRIETARY PROPERTY OF AMERICAN DRYER CORPORTATION
ADC ENGINEERING CONTROLS GROUP
ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
11
ADC CATALOG #: ADC0007
FAULT HANDLING ROUTINES 11.1 FAULT ROUTINE START
-TURN HEAT OFF -STOP CYCLE TIMER -START 3 MINUTE TIMER
HEAT OFF DIAGNOSTICS
FAULT RECORDING
FAULTS THAT REQUIRE IMMEDIATE SHUT DOWN - ROTATION SENSOR FAULT
FAULT DISPLAY
-LATCHED HEAT RELAY -BURNER VOLTAGE RETURN
IS FAULT CLEARED?
NO
DOES FAULT REQUIRE IMMEDIATE SHUT DOWN
DOES BOTH FAN/ HOURLOGGER AND DRIVE NEED TO BE TURN OFF?
YES
NO
NO
IS TEMP > 100° F
YES
FAULT DISPLAY
IS FAULT EXHAUST OR AXIAL PROBE FAULTS?
NO
YES YES
NO
IS 3 MINUTE TIMER COMPLETE
NO YES
YES SHUT DOWN FAN/HOUR LOGGER AND DRIVE
YES TURN OFF DRIVE OUTPUT
IS FAULT CLEARED?
YES
YES
READY MODE
IS THERE CREDIT AVAILABLE ON THE MACHINE?
NO
RESTART
Page 66 of 84
CONFIDENTIAL: PROPRIETARY PROPERTY OF AMERICAN DRYER CORPORTATION
ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
11.2
ADC ENGINEERING CONTROLS GROUP
ADC CATALOG #: ADC0007
FAULT DISPLAY ROUTINE START
IS DRYER IN FREE OR OPL MODE
YES
NO OUT OF ORDER
IS LO KEY PRESSED
YES
DISPLAY FAULT CODE MESSAGE
NO
NO
NO
IS ‘PAUSE KEY TIMER ACTIVE?
YES
IS PAUSE KEY PRESSED
START PAUSE KEY TIMER NO YES
RESET PAUSE KEY TIMER IS PAUSE KEY TIMER > 3 SEC?
YES
CLEAR FAULT
RETURN
Page 67 of 84
CONFIDENTIAL: PROPRIETARY PROPERTY OF AMERICAN DRYER CORPORTATION
ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
11.3
ADC ENGINEERING CONTROLS GROUP
ADC CATALOG #: ADC0007
FAULT RECORDING START
YES
IS FAULT ON TOP POCKET?
NO SHIFT TOP POCKET FAULT RECORD LOCATIONS AND STORE NEW FAULT IN LOCATION 1.
SHIFT BOTTOM POCKET FAULT RECORD LOCATIONS AND STORE NEW FAULT IN LOCATION 1.
STORE HOUR LOGGER VALUE AT TIME OF FAULT AND CYCLE INFORMATION STORE TRIGGER CODE FOR FSS TRIP
STORE HOUR LOGGER VALUE AT TIME OF FAULT AND CYCLE INFORMATION STORE TRIGGER CODE FOR FSS TRIP
DELETE ANY FAULT RECORDS OVER THE 5 LIMIT COUNT
DELETE ANY FAULT RECORDS OVER THE 5 LIMIT COUNT
RETURN
Page 68 of 84
CONFIDENTIAL: PROPRIETARY PROPERTY OF AMERICAN DRYER CORPORTATION
ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
11.4
ADC ENGINEERING CONTROLS GROUP
ADC CATALOG #: ADC0007
NON CATASTROPHIC FAULT ROUTINE START
IS THERE AN ISSUE WITH A BAD COIN PULSE?
INCREMENT TOP AND BOTTOM POCKET’S R7
YES
NO RETURN IS FAULT BEING CALLED FROM TOP POCKET?
YES
IS THERE AN ISSUE WITH BURNER 1 RADIANCE SENSOR?
YES
NO
INCREMENT BOTTOM POCKET’S R1
INCREMENT TOP POCKET’S R1
YES
NO
IS THERE AN ISSUE WITH BURNER 1 HEAT IGNITION?
NO
YES
INCREMENT BOTTOM POCKET’S R2
INCREMENT TOP POCKET’S R2
YES
NO IS THERE AN ISSUE WITH BURNER 2 RADIANCE SENSOR?
YES
INCREMENT BOTTOM POCKET’S R3
INCREMENT TOP POCKET’S R3
YES
YES
INCREMENT BOTTOM POCKET’S R4
INCREMENT TOP POCKET’S R4
YES
IS THERE AN ISSUE WITH BURNER 2 HEAT IGNITION?
NO
YES
INCREMENT BOTTOM POCKET’S R5
INCREMENT TOP POCKET’S R5
YES
NO
IS THERE AN ISSUE WITH REVERSE DRIVE OUTPUT?
IS THERE AN ISSUE WITH BURNER 2 RADIANCE SENSOR? NO
NO IS THERE AN ISSUE WITH FORWARD DRIVE OUTPUT?
IS THERE AN ISSUE WITH BURNER 1 HEAT IGNITION?
NO
NO
IS THERE AN ISSUE WITH BURNER 2 HEAT IGNITION?
IS THERE AN ISSUE WITH BURNER 1 RADIANCE SENSOR?
IS THERE AN ISSUE WITH FORWARD DRIVE OUTPUT? NO
YES
INCREMENT BOTTOM POCKET’S R6
INCREMENT TOP POCKET’S R6
NO
YES
IS THERE AN ISSUE WITH REVERSE DRIVE OUTPUT?
NO
RETURN
Page 69 of 84
CONFIDENTIAL: PROPRIETARY PROPERTY OF AMERICAN DRYER CORPORTATION
ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
12
ADC ENGINEERING CONTROLS GROUP
ADC CATALOG #: ADC0007
REGISTRATION HANDLING ROUTINES 12.1 REGISTRATION ROUTINE START
IS JLA MODE ON
NO
YES
IS JLA REGISTERED BIT SET?
YES
NO
RETURN
NO
IS POCKET HOUR LOGGER > 4000
IS ADC REGISTERED BIT SET?
YES
NO YES
REGISTRATION CYCLE COUNT DOWN
IS POCKET HOUR LOGGER > 34600?
NO
RETURN
LOCKOUT TIME= 4400 HOURS YES
REGISTRATION CYCLE COUNT DOWN LOCKOUT TIME= 35000 HOURS
Page 70 of 84
CONFIDENTIAL: PROPRIETARY PROPERTY OF AMERICAN DRYER CORPORTATION
ADC ENGINEERING CONTROLS GROUP
ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
12.2
ADC CATALOG #: ADC0007
REGISTRATION CYCLE COUNT DOWN START
INCREMENT CYCLE COUNT
YES
YES
IS HOUR LOGGER > LOCKOUT TIME -300
IS HOUR LOGGER > LOCKOUT TIME -200
CYCLE COUNT LIMIT =4
NO
IS HOUR LOGGER > LOCKOUT TIME 100
CYCLE COUNT LIMIT =3
NO
IS HOUR LOGGER > LOCKOUT TIME
YES NOTE: DISPLAY JLA’S CONTACT INFO IF JLA ROUTINE IS ON AND HOURLOGGER IS <4401 HOURS.
CYCLE COUNT LIMIT =5
NO
LOCK OUT KEYPAD
CYCLE COUNT LIMIT =2
NO
START 5 MINUTE TIMER AND IGNORE KEY PAD
YES
YES
CYCLE COUNT=0
OUT OF ORDER. CONTACT AMERICAN DRYER CORPORATION AT WWW.AMDRY.COM AND USE SERIAL NUMBER 100000 TO OBTAIN A REGISTRATION CODE
IS CYCLE COUNT = or > CYCLE COUNT LIMIT?
NO
SEE NOTE.
RETURN IS 5 MINUTE TIMER COMPLETE?
WARNING YOUR DRYER WILL LOCK-OUT IN 500 RUNNING HOURS. CONTACT AMERICAN DRYER CORPORATION AT WWW.AMDRY.COM AND USE SERIAL NUMBER 100000 TO OBTAIN A REGISTRATION CODE
NO
YES
PRESS 'PAUSE' TO ENTER CODE, OR SELECT TEMPERATURE TO CONTINUE
SEE NOTE
NO
NO HAS MESSAGE SCROLLED BY ONCE?
YES
REGISTRATION CODE
YES
IS STOP/ PAUSE KEY PRESSED?
NO
RETURN
YES
IS TEMP/ START KEY PRESSED?
Page 71 of 84
CONFIDENTIAL: PROPRIETARY PROPERTY OF AMERICAN DRYER CORPORTATION
ADC ENGINEERING CONTROLS GROUP
ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
12.3
ADC CATALOG #: ADC0007
DIRECT REGISTRATION ACCESS START
IS JLA OPTION ON?
YES
IS TOP POCKET HOUR LOGGER ABOVE 4000?
YES
NO
NO IS TOP POCKET HOUR LOGGER ABOVE 35600?
NO
RETURN
YES
NO
HAS THE FOLLOWING KEY SEQUENCE -HI-LO-LO-LO-MED-MED-MED BEEN PRESSED WITHIN 3 SECONDS?
YES
RETURN
REGISTRATION
Page 72 of 84
CONFIDENTIAL: PROPRIETARY PROPERTY OF AMERICAN DRYER CORPORTATION
ADC ENGINEERING CONTROLS GROUP
ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
12.4
ADC CATALOG #: ADC0007
REGISTRATION CODE START
ENTER CODE
-----------
IS JLA’s OPTION ON?
YES
IS JLA REGISTRATION BIT SET?
NO
YES - MULTIPLY SERIAL NUMBER x 17 - REVERSE ORDER OF RESULT FOR CODE.
NO - REVERSE ORDER OF SERIAL NUMBER. - MULTIPLY SERIAL NUMBER x 14 FOR CODE
YES
YES
DOES CODE ENTERED MATCH CALCULATED CODE?
DOES CODE ENTERED MATCH CALCULATED CODE?
NO
NO
SET ADC REGISTRATION BIT. SET JLA REGISTRATION BIT.
REGISTRATION CYCLE COUNT DOWN RETURN REGISTRATION CYCLE COUNT DOWN
RETURN
Page 73 of 84
CONFIDENTIAL: PROPRIETARY PROPERTY OF AMERICAN DRYER CORPORTATION
ADC ENGINEERING CONTROLS GROUP
ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
13
ADC CATALOG #: ADC0007
FIRE SUPPRESSION SYSTEM 13.1 FSS MONITORING START
IS FIRE DETECTION OPTION ON?
NO
YES
SAFE/FSS ACTIVATED
YES
WAS SYSTEM ACTIVATED AND NOT CLEARED?
NO
NO
NO
HAS HEAT BEEN OFF FOR MORE THAN 20 SEC?
IS CONTROL IN A CYCLE
YES
NO
HAS HEAT TURN ON A LEAST ONCE IN THIS CYCLE?
YES
YES
THERMISTOR PROBE FSS MONITORING
EXHAUST PROBE FSS MONITORING
RETURN
Page 74 of 84
CONFIDENTIAL: PROPRIETARY PROPERTY OF AMERICAN DRYER CORPORTATION
ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
13.2
ADC ENGINEERING CONTROLS GROUP
ADC CATALOG #: ADC0007
THERMISTOR PROBE FSS MONITORING START
RECORD THE LOWEST THERMISTOR PROBE TEMP
IS THE THERMISTOR PROBE TEMP RISING ?
NO
RETURN
YES
IS THE THERMISTOR PROBE TEMP > 120° F?
NO
YES
YES
IS THE MINIMUM RECORDED THERMISTOR TEMP > OR = TO 120 °F?
SUBTRACT LOWEST RECORDED THERMISTOR TEMP FROM CURRENT THERMISTOR PROBE TEMP
NO
SUBTRACT 120 FROM THE THERMISTOR PROBE TEMP
IS TEMP RISE > OR = 50° F?
NO
YES FAULT RECORDING TRIGGER 2 `
SAFE/FSS ACTIVATED
Page 75 of 84
CONFIDENTIAL: PROPRIETARY PROPERTY OF AMERICAN DRYER CORPORTATION
ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
13.3
ADC ENGINEERING CONTROLS GROUP
ADC CATALOG #: ADC0007
EXHAUST PROBE FSS MONITORING START
IS POCKET IN A DRYING CYCLE?
NO
YES
HAS THE HEAT TURN ON ONCE?
NO
RETURN
YES
IS EXHAUST TEMP 25 ° F > SET POINT?
NO
YES
FAULT RECORDING TRIGGER 1
SAFE/FSS ACTIVATED
Page 76 of 84
CONFIDENTIAL: PROPRIETARY PROPERTY OF AMERICAN DRYER CORPORTATION
ADC ENGINEERING CONTROLS GROUP
ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
13.4
ADC CATALOG #: ADC0007
S.A.F.E. / F.S.S. ACTIVATED HAS OVERALL TIMER EXPIRED?
START
IS CONTROL SET TO FSS?
NO
NO YES START TIMER
IS OVERALL TIMER ACTIVE?
NO
YES
S.A.F.E. ACTIVATED
F.S.S. ACTIVATED
TURN ON WATER VALVE OUTPUT
IS OVERALL TIMER > 2 MINUTES?
YES
IS FSS PROBE CONSIDER TO BE A SHORT?
YES
IS FSS TEMPERATURE OVER TRIGGER POINT?
NO
NO
YES NO START 15 SECOND TIMER
YES NO IS OVERALL TIMER > 10 MINUTES?
YES -TURN OFF WATER VALVE -OVERALL TIMER HAS EXPIRED
NO HAS 15 SECONDS ELASPED?
YES JOG TOP POCKET ACTIVE DRIVE FOR 1 SECOND AND STOP
NO
S.A.F.E. WAS ACTIVATED
IS CONTROL SET TO FSS?
NO
YES
IS JLA OPTION ON?
YES
F.S.S. WAS ACTIVATED
JOG BOTTOM POCKET ACTIVE DRIVE FOR 1 SECOND AND STOP
IS JLA LOCKOUT ON?
NO
S.A.F.E. WAS ACTIVATED, CALL JLA FOR INSPECTION AT 01422 824688
RESET 15 SECOND TIMER
YES
S.A.F.E. WAS ACTIVATED, CALL JLA FOR INSPECTION AT 01422 824688 OR YOUR DRYER WILL LOCKOUT IN 30 RUNNING HOURS IS FIRE SUPPRESSION FAULT CLEARED? YES NO
FIRE SUPPRESSION CLEAR.
`
RETURN
Page 77 of 84
CONFIDENTIAL: PROPRIETARY PROPERTY OF AMERICAN DRYER CORPORTATION
ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
13.5
ADC ENGINEERING CONTROLS GROUP
ADC CATALOG #: ADC0007
FIRE SUPPRESSION CLEAR START
IS PAUSE KEY PRESSED?
NO
RETURN
YES
START 3 SECOND TIMER
YES
IS 3 SECOND TIMER EXPIRED?
NO
IS PAUSE KEY STILL PRESSED?
NO
YES
CLEAR FIRE SYSTEM TRIGGER
IS DRYER IN READY MODE
NO
SELECT TEMP TO RESTART NO
YES
IS TEMP SELECTED
YES READY MODE
RESTART
Page 78 of 84
CONFIDENTIAL: PROPRIETARY PROPERTY OF AMERICAN DRYER CORPORTATION
ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
14
ADC ENGINEERING CONTROLS GROUP
ADC CATALOG #: ADC0007
MAINTENANCE ROUTINES 14.1 TEST BOOTH ROUTINE START
1. TEST WATER VALVE 2. ENTER SERIAL NUMBER
IS TEST WATER VALVE SELECTED?
YES
NO YES
NO
IS ENTER SERIAL NUMBER SELECTED?
ENTER SERIAL NUMBERYES
PRESS AND HOLD MED KEEY TO ACTIVATE WATER VALVE
SEE PROGRAM MENU DOCUMENT
NO
NO IS MED KEY PRESSED? IS PAUSE KEY PRESSED?
YES
POWER UP ROUTINE
YES
IS PAUSE KEY PRESSED?
NO
ACTIVATE WATER VALVE
Page 79 of 84
CONFIDENTIAL: PROPRIETARY PROPERTY OF AMERICAN DRYER CORPORTATION
ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
14.2
ADC ENGINEERING CONTROLS GROUP
ADC CATALOG #: ADC0007
LINT CLEANING FREQUENCY ROUTINE START
IS LINT CLEANING FREQUENCY SETTING = 0?
YES
NO
IS LINT CLEANING FREQUENCY TIMER > LINT CLEANING FREQUENCY SETTING?
NO
RETURN
YES
APPEND CLEAN LINT TO DRYING MODE SCREEN
NO
IS CONTROL IN READY MODE
YES
IS LINT CLEANING FREQUENCY TIMER > LINT CLEANING FREQUENCY SETTING + 2 HOURS?
YES
NO
APPEND CLEAN LINT TO READY MESSAGE
READY INSERT $0.25 TO START...CLEAN LINT
CLEAN LINT
IGNORE ALL KEYPAD COMMANDS, EXCEPT FOR UP ARROW AND STOP KEY FOR OPL MODE TO ENTER PROGRAM SETTINGS.
RETURN
Page 80 of 84
CONFIDENTIAL: PROPRIETARY PROPERTY OF AMERICAN DRYER CORPORTATION
ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
15
ADC ENGINEERING CONTROLS GROUP
ADC CATALOG #: ADC0007
MARKETING ROUTINES 15.1 ADC WEB ADDRESS START
IS ON TIME HOURLOGGER > 40000
NO
RETURN
YES
IS POCKET IN A DRYING CYCLE?
YES
NO
IS WEB ADDRESS TIMER ACTIVE
NO
START WEB ADDRESS TIMER
YES
IS WEB ADDRESS TIMER > 10 MINUTES?
NO
YES
RESET WEB ADDRESS TIMER THIS TIMER IS RESET WHEN NOT IN “READY MODE” LOCKOUT KEY PAD WHILE MESSAGE SCROLLS BY ONCE
AMERICAN DRYER CORP. WWW.AMDRY.COM
ENABLE KEYPAD
Page 81 of 84
CONFIDENTIAL: PROPRIETARY PROPERTY OF AMERICAN DRYER CORPORTATION
ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
15.2
ADC ENGINEERING CONTROLS GROUP
ADC CATALOG #: ADC0007
BUZZER START
IS KEY PRESSED?
YES
BEEP 1 TIME FOR 1 ms
YES
BEEP 1 TIME FOR 1 ms
YES
BEEP 1 TIME FOR 1 ms
YES
BEEP 1 TIME FOR 1 ms
YES
BEEP 1 TIME FOR 1 ms
YES
BEEP 1 TIME FOR 1 ms
YES
BEEP 1 TIME FOR 1 ms
YES
BEEP 1 TIME FOR 1 ms
NO
IS CONTROL ENTERING PAUSE?
NO IS CONTROL RESTARTING FROM PAUSE? NO IS CONTROL AT WRINKLE GUARD START UP? NO
IS BUZZER SETTING SET TO NO BUZZ?
NO
IS CONTROL AT WRINKLE GUARD SHUT DOWN? YES NO
IS CONTROL AT END OF CYCLE?
NO
IS CONTROL ENTERING FAULT ROUTINE?
NO
IS CONTROL IN FSS?
RETURN
Page 82 of 84
CONFIDENTIAL: PROPRIETARY PROPERTY OF AMERICAN DRYER CORPORTATION
ADC ENGINEERING CONTROLS GROUP
ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
16
IF
ADC CATALOG #: ADC0007
AUTO CYCLE The table below describes which value to use for the wet hit measurement period, TIME0 search period, and to determine which damp / dry rule table to use. These values will be based on the Dry Temp selection and the heat type. DRY TEMP In deg F 160 - 156 155 - 151 150 - 141 140 - 126 125 - 100 160 - 156 155 - 151 150 - 141 140 - 126 125 - 100 160 - 156 155 - 151 150 - 141 140 - 126 125 - 100
+
HEAT TYPE ELECTRIC ELECTRIC ELECTRIC ELECTRIC ELECTRIC STEAM STEAM STEAM STEAM STEAM GAS GAS GAS GAS GAS
THEN
WET HIT MEASUREMENT PERIOD 5 minutes 5 minutes 5 minutes 5 minutes 5 minutes 5 minutes 5 minutes 5 minutes 5 minutes 5 minutes 5 minutes 5 minutes 5 minutes 5 minutes 5 minutes
+
TIME0 SEARCH PERIOD 120 seconds 120 seconds 120 seconds 120 seconds 120 seconds 120 seconds 120 seconds 120 seconds 120 seconds 120 seconds 60 seconds 120 seconds 60 seconds 120 seconds 60 seconds
+
DAMP DRY RULE TABLE PL rule table Heavy Normal Perm Press Perm Press Delicate Heavy Normal Perm Press Perm Press Delicate Heavy Normal Perm Press Perm Press Delicate
*changed wet hit measurement for gas 125-100º from 4 minutes. 16.1 AUTO CYCLE DRYNESS LEVEL The table below describes the amount of time added to the drying cycle depending on the dry level selected: ADC DRY LEVEL SETTING XDRY DRY FIN(ISHING)
PL/ADC DRY LEVEL SETTING MORE NORMAL LESS
ADD-ON TIME EQUALS Add-On Dry + (Add-On Dry – Add-On Damp) Add-On Dry Add-On Damp
16.2 INITIAL ESTIMATED TIME REMAINING The table below shows the initial estimated time remaining for a dry temp selected: DRY TEMP In deg F 160 - 156 155 - 151 150 - 141 140 - 126 125 - 100
ESTIMATED TIME REMAINING In minutes TBD TBD TBD TBD TBD
Page 83 of 84
CONFIDENTIAL: PROPRIETARY PROPERTY OF AMERICAN DRYER CORPORTATION
ADC PHASE 8.4.1 CONTROL BOARD SOFTWARE FLOWCHART
ADC ENGINEERING CONTROLS GROUP
ADC CATALOG #: ADC0007
16.3 ESTIMATED TIME REMAINING FIVE MINUTES INTO DRYING CYCLE The table below shows which table to use in the fuzzy logic control for estimated time after NUM25_27 has been determined when a particular dry temp is selected. IF
DRY TEMP In deg F 160 - 156 155 - 151 150 - 141 140 - 126 125 - 100
THEN
USE ESTIMATED TIME RULE TABLE PL Est_Rule table Heavy Normal Perm_Press Perm_Press Delicate
16.4 EMPTY DRUM DETECTION The table below represents the minimum amount of run time for a dry temp selected. DRY TEMP In deg F 160 - 156 155 - 151 150 - 141 140 - 126 125 - 100
MINIMUM RUN TIME In minutes 10 10 10 20 10
Page 84 of 84
CONFIDENTIAL: PROPRIETARY PROPERTY OF AMERICAN DRYER CORPORTATION