Preview only show first 10 pages with watermark. For full document please download

Adhancer™ Br 800s Trio Eds

   EMBED

Share

Transcript

Adhancer™ BR 800S TRIO EDS™ PARTS LIST Advance Models: 56316025 (R28-C), 56316026 (R32-C) Nilfisk Models: 56316038 (BR 800S TRIO EDS™) 7/06 revised 2/07 FORM NO. 56042470 BOOK E SECTION 13.9.1 06-7 TABLE OF CONTENTS BOOK E E 13.9.1 1 Adhancer / BR 800S TRIO EDS ™ ™ DESCRIPTION PLAN Chassis System .................................................................................................. E-13.9.1-3 Decal System ...................................................................................................... E-13.9.1-5 Detergent Injection System (AXP/EDS) .............................................................. E-13.9.1-7 Drive & Brake Pedal Assemblies ........................................................................ E-13.9.1-9 Electrical Panel Assembly ..................................................................................E-13.9.1-11 Front Wheel Assembly ...................................................................................... E-13.9.1-13 Recovery System .............................................................................................. E-13.9.1-15 Scrub System.................................................................................................... E-13.9.1-17 Skirt Assemblies................................................................................................ E-13.9.1-19 Solution System ................................................................................................ E-13.9.1-21 Squeegee Assembly ......................................................................................... E-13.9.1-23 Squeegee System............................................................................................. E-13.9.1-25 Steering Column Assembly ............................................................................... E-13.9.1-27 Battery Watering System .................................................................................. E-13.9.1-29 On-Board Charger Kit ....................................................................................... E-13.9.1-31 Wiring Diagram after SN Chart ......................................................................... E-13.9.1-33 Optional Kits and Accessories .......................................................................... E-13.9.1-34 WHEN ORDERING PARTS * Use the 8 digit numbers from the “Ref. No.” columns in this parts list. * Specify the model and serial number of the machine. * Use the space below to record the model and serial number for future reference. Model Serial No. FORM NO. 56042470 BOOK E E 13.9.1 2 FORM NO. 56042470 CHASSIS SYSTEM 06-7 Adhancer™ / BR 800S TRIO EDS™ 07-2 06-7 CHASSIS SYSTEM 07-2 Adhancer / BR 800S TRIO EDS ™ ™ Item Ref. No. Qty Description 1 2 3 4 5 6 7 8 9 10# 56001879 56002959 56003412 56003442 56367117 56367206 56412122 56009062 56420160 56412341 56412243 56412341 56314092 56314152 56314495 56002084 56314537 56002461 56009122 56009086 56478246 56478246 56477613 Wsh, Flt SAE 1/2 Pin, Cotter Hair Scr, Hex Nyl Loc M12-1.25 x 35mm Scr, Hex Nyl Loc M10-1.50 x 20mm Wsh, Flt .406 x 1.50 x .1875 Bushing Trim Edge Scr, Pan Phil Thd Form 1/4-20 x .50 Bearing, Flange Assembly, Wheel and Bearing (each assembly includes two bearings) Bearing, Ball Wheel Assy, Scrubber Weldment, Chassis Pin, Actuator Linkage, Arm Weldment Nut, Wing 1/4-20 Squeegee Stop Bracket Scr, Hex Thd To Hd 5/16-18 x 4.00 Wsh, Flt .344 x .938 x .125 Nut, Hex Jam 5/16-18 Tie, Cable Tie, Cable Cable Tie ** 11 12 13 14 15 16 17 18 19 * * 2 1 2 2 2 2 4 1 2 2 4 2 1 1 1 1 1 1 1 1 1 5 9 BOOK E E 13.9.1 3 # = Revised or new since last update * = Not Shown ** = Optional FORM NO. 56042470 BOOK E E 13.9.1 4 FORM NO. 56042470 DECAL SYSTEM Adhancer™ / BR 800S TRIO EDS™ 06-7 Item 1 2 3 4 5 6 7 8 9 10 06-7 DECAL SYSTEM 06-8 Adhancer / BR 800S TRIO EDS ™ Ref. No. Qty Description 56014601 56015276 56015179 56015168 56016401 56014450 56016403 56016447 56015303 56015281 56016746 Decal, Caution Decal, Logo Decal, Emergency Decal, Battery Wiring Decal, Parking Brake Decal, Patent Number Decal, Circuit Breaker Decal, Adhancer (Advance) Decal, BR 800S TRIO EDS (Nilfisk) Decal, Logo 2 Inch Decal, Ladder Diagram 1 1 1 1 1 1 1 2 2 1 1 ™ BOOK E E 13.9.1 5 FORM NO. 56042470 BOOK E E 13.9.1 6 FORM NO. 56042470 DETERGENT INJECTION SYSTEM (AXP/EDS Adhancer™ / BR 800S TRIO EDS™ 06-7 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 06-7 DETERGENT INJECTION SYSTEM (AXP/EDS) 07-2 Adhancer / BR 800S TRIO EDS Ref. No. # 56316216 56009025 56478523 56002832 56002840 56002145 56003580 56003699 56200754 # 56316217 56314937 56314939 56314944 56314945 56314946 56314953 56314984 56314991 56315502 56315511 56315517 56315523 56315527 ™ Qty 1 3 2 8 2 3 5 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 ™ BOOK E E 13.9.1 7 Description Detergent Injection Assembly (items 1-21) Wsh, Flt .266 x .750 x .036 Tie, Cable Nut, Hex Nyl Loc-Thin 10-24 Nut, Hex Nyl Loc-Thin 1/4-20 Scr, Pan Phil 1/4-20 x .50 Scr, Pan Phil SS 1/4-20 x .38 Bushing, 1/4 ID Snub Gasket, Strip Control Assembly Control Decal Tray, Detergent Weldment, Detergent Box Cover, Detergent Cover, Pump Pad, Detergent Pump, Detergent Hose, Chem Resistant 14” Chemical Bottle Assy. Indicator Assy Cap, Raw Cap, Dry Break, 1/8 Barb, 90° Insert, Dry Break # = Revised or new since last update FORM NO. 56042470 BOOK E E 13.9.1 8 FORM NO. 56042470 DRIVE & BRAKE PEDAL ASSEMBLIES Adhancer™ / BR 800S TRIO EDS™ 06-7 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 06-7 DRIVE & BRAKE PEDAL ASSEMBLIES 07-2 Adhancer / BR 800S TRIO EDS ™ Ref. No. Qty 56002733 56002768 56003358 56003403 56003428 56009030 56009060 56324505 56368989 56409378 56409471 56409610 56412094 56454740 56314037 56314038 56314039 56314121 56314122 56314138 56314176 56314463 56412331 56756318 # 56002098 56003119 56314561 56003174 56003268 ™ BOOK E E 13.9.1 9 Description 1 1 1 6 4 2 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 7 7 1 1 1 Scr, Pan Phil 10-24 x .88 Nut, Hex Nyl Loc 10-24 Scr, Hex M6-1.00 x 25mm Nut, Hex Nyl Loc M6-1.00 Scr, Hex M6-1.00 x 75mm Scr, Pan Phil Thd Form 10-24 x .38 Wsh, Flt SS .260 x 1.000 x .074 Bearing, Flange Bushing Spacer, Nylon Lever, Throttle Link Weldment Housing, Potentiometer Potentiometer, 5K (R1) Spring, Torsion Bracket, Foot Pedal Foot Pedal Bracket, Brake Lock, Brake Mat, Pedal Mat, Pedal Pedal Weldment Wire Assy. Bearing, Flange Wsh, Flt SAE 1/4 Scr, Pan Phil SS 1/4-20 x .50 Bushing Scr, Hex Thd to Hd M6-1.0 x 16mm Ring, Ret Ext Type E Reinf. 0.25 Dia # = Revised or new since last update FORM NO. 56042470 BOOK E E 13.9.1 10 FORM NO. 56042470 ELECTRICAL PANEL ASSEMBLY Adhancer™ / BR 800S TRIO EDS™ 06-7 06-7 ELECTRICAL PANEL ASSEMBLY Adhancer / BR 800S TRIO EDS ™ Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 ™ Ref. No. Qty Description 56002192 56003119 56002462 56002561 56009020 56002098 56387316 56395450 56407193 56412089 56412177 56459367 56459369 56469858 56314065 56314067 56314068 56364294 56407169 56395450 56009051 56314956 Scr, Pan Phil 10-24 x .75 Scr, Pan Phil SS 1/4-20 x .50 Scr, Pan Phil 1/4-20 x .38 Nut, Hex W/SHPRF 1/4-20 Stud Wsh, Flt SAE 1/4 Circuit Breaker, 10 Amp (Control Circuit / F3) Contactor (Brush Drive / K1) Gasket Fuse, 150 Amp (F1) Horn / Backup Alarm (H1) Boot, Reset Button Boot, Reset Button Standoff, Insulated Cover, Electrical Controller (A1) Electrical Panel Circuit Breaker, 45 Amp (Wheel Drive / F2) Gasket Contactor (Vacuum System / K2) Scr, Pan Phil Thd Form 8-32 x .38 Weldment, Harness Guide 2 6 7 3 3 6 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 BOOK E E 13.9.1 11 FORM NO. 56042470 BOOK E E 13.9.1 12 FORM NO. 56042470 FRONT WHEEL ASSEMBLY Adhancer™ / BR 800S TRIO EDS™ 06-7 06-7 FRONT WHEEL ASSEMBLY Adhancer / BR 800S TRIO EDS ™ Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 * * * * * * * * * * * ** 18 19 20 21 22 23 24 25 ™ Ref. No. Qty Description 56002158 56002826 56003040 56003273 56003274 56009122 56158143 56158151 56171081 56378380 56481699 56003220 56003263 56314032 56314116 56314157 56314268 56314920 56314282 56314289 56412320 56412321 56412322 56412323 56412325 56314291 56314370 56314269 56412339 56314278 56314283 56314085 56305317 56003653 56003659 56009293 56002006 Scr, Soc Hd 5/16-18 x .88 Nut, Hex Nyl Loc-Thin 5/16-18 Scr, Hex Hd Loc 3/8-16 x .62 Scr, Soc Hd M8-1.25 x 70mm Scr, Soc Hd M8-1.25 x 55mm Wsh, Flt .344 x .938 x .125 Bearing Cup Bearing Cone Seal, Shaft Bearing, Ball Spring Nut, Hex Nyl Loc-Thin 1-14 UNF Rivet, Nylon Tree Push-In Block, Bearing Plate, Steering Rod, Brake Motor / Drive Wheel Assy (M3) Drive Wheel Harness Kit Brake Lever Weldment Brake Band Carbon Brush Cover Kit (contains 4 seal rings & 4 brush covers) Sealing Ring Bearing, Ball, Gearbox Side Bearing, Ball, Brush Side Carbon Brush Kit Brake Bar Spacer Block Drive Wheel – P7 Scrubber Compound Drive Wheel – Polyurethane Plate, Splash Guard Splash Guard Spindle Weldment Clamp, P Scr, Pan Phil M4 x 8 Scr, Button Soc SS 10-24 x .75 Nut, Hex Machine SS 10-24 Wsh, Flt SAE #6 1 1 4 4 4 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 BOOK E E 13.9.1 13 * = Not Shown ** = Optional FORM NO. 56042470 BOOK E E 13.9.1 14 FORM NO. 56042470 RECOVERY SYSTEM Adhancer™ / BR 800S TRIO EDS™ 06-7 06-7 RECOVERY SYSTEM Adhancer / BR 800S TRIO EDS ™ Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 * * 38 39 40 41 42 43 44 * ™ Ref. No. Qty Description 56002043 56002098 56002108 56002793 56002896 56314115 56324497 56314704 56391690 56407361 56314760 56440213 56212236 56314036 56314098 56314099 56314100 56314101 56314103 56314749 56391807 56314201 56314203 56314220 56314706 56314371 56314372 56314373 56314376 56314461 56314484 56314487 56314488 56314491 56314533 56458457 56397228 56212223 56410065 56212223 56314400 56009191 56314509 56385564 56002507 56314705 56477613 56314251 Scr, Pan Phil 10-24 x .38 Wsh, Flt SAE 1/4 Scr, Pan Phil 1/4-20 x 2.00 Scr, Pan Phil 5/16-18 x .75 Scr, Pan Phil SS 10-24 x .62 Pin, Cover Pivot Cage, Float Gasket Ball, Float Clamp, Plastic Gasket, Vacuum Duct Clamp, Hose SAE #32 Clamp, Plastic Tank, Recovery Foam Cylinder Gasket Muffler, Top Panel Muffler, Bottom Panel Gasket Cover, Exhaust NOTE 1 Foam Acoustical NOTE 2 Cover, Vac Motor Lid, Recovery Tank Mount Bracket Foam, Sound NOTE 2 Gasket Screen, Filter Filter Plate, Separator Lid, Vac Filter Mount, Vibration Drainhose Muffler, Vac Gasket Vac Hose Assy Hose, Vac 2.00 x 6.0 x 975018 NOTE 2 Motor, Vac 36VDC (M5 / Advance) Carbon Brush Set Vac Motor Assy (M5 / Nilfisk) Carbon Brush Set Wire Rope, 9 Inch Scr, Pan Phil Plastite 10-14 x .50 Spring Clamp, P Scr, Pan Phil 1/4-20 x .75 Foam, Sound NOTE 2 Tie, Cable NOTE 2 Harness Vac 8 7 6 1 5 1 2 1 1 1 1 3 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 2 1 1 4 1 1 1 BOOK E E 13.9.1 15 * = Not Shown FORM NO. 56042470 BOOK E E 13.9.1 16 FORM NO. 56042470 SCRUB SYSTEM 06-7 Adhancer™ / BR 800S TRIO EDS™ 07-2 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 * * 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 06-7 SCRUB SYSTEM 07-2 Adhancer / BR 800S TRIO EDS Ref. No. ™ Qty 56262549 56401783 56407114 56407334 56409462 56002063 56002086 56002770 56002948 56002959 56003120 56003403 56003426 56003431 56003492 56009126 56003657 56003658 56003671 56009045 56009086 56003739 56316050 56316051 56112771 56316193 56316210 # 56316124 56314436 56315161 56316052 56316053 56316057 56316066 56316087 56316088 56316089 56316127 56316128 56316141 56316142 56316144 56316145 56316191 1 2 4 4 1 2 4 2 6 2 2 1 8 2 1 2 4 4 2 2 4 4 2 2 2 1 2 1 2 1 1 2 2 2 2 2 1 1 1 1 1 1 1 2 56316553 56316552 56355488 56001879 56407344 56407391 56412176 56493357 2 2 2 2 2 2 1 2 BOOK E E 13.9.1 17 ™ Description Tee, Barb Leveler Knob Knob Hose, Spiral Wsh, Flt SAE 3/8 Scr, Soc Set Loc 5/16-18 x .25 Nut, Hex Nyl Loc 1/2-13 Scr, Hex Hd Loc 1/4-20 x .75 Pin, Cotter Hair Pin, Cotter Hair .0915 x .375 Nut, Hex Nyl Loc M6-1 (qty of 2 on 32” deck) Nut, Hex Nyl Loc SS M6-1 Scr, Hex SS M6-1 x 16mm Scr, Hex M6-1 x 95mm (qty of 2 on 32” deck) Scr, Pan Phil Thd Form 1/4-20 x .75 Nut, Hex Jam SS M12-1.75 Scr, Hex Thd to Hd SS M12-1.75 x 70mm Pin, Ring .50 x 1.25 Wsh, Bowed .375 x .578 x .060 (qty of 4 on 32” deck) Nut, Hex Jam 5/16-18 Wsh, Flt Nylon .625 x 2.000 x .125 Brush, Wash & Shine (for 28” model) NOTE 1 Brush, Wash & Shine (for 32” model) NOTE 1 Clamp, Hose SAE #10 Kit, Splash Guard NOTE 2 Harness, Brush Motor (Not Shown) Harness, Scrub Brush Ground (Not Shown) Strap Pin Motor, 36 VDC, 1.25 HP, 3000 RPM Belt, Auto Tension Drive End Assy (items 54-61) Sheave, Poly-V Idler End Assy, Polished (items 49-53) Cover, Belt Wheel (qty of 2 on 32” deck) Housing Weld’t (28” deck) Housing Weld’t (32” deck) Right Skirt Assy (see Skirt Assemblies) Left Skirt Assy (see Skirt Assemblies) Hopper Weld’t (28” deck) Hopper Weld’t (32” deck) Gasket Intentionally Omitted Manifold, PVC 28 Adv (28” decks) Manifold, PVC 32 Adv (32” decks) Clamp, Hose SAE #96 Wsh, Flt SAE 1/2 Caster Wheel Blade Bushing (qty of 2 on 32” decks) Insulator, Terminal Item Ref. No. Qty 49 50 51 52 53 56106070 56316086 56316175 56396254 56407558 1 1 1 1 1 Bearing, Ball Idler Bearing Plate, Polished Hub, Aluminum Knob Washer, Bearing 54 55 56 57 58 59 60 61 56002119 56003237 56106070 56315405 56316054 56316072 56407389 56407558 2 1 2 1 1 1 1 1 Scr, Soc Set Loc 1/4-20 x .50 Key, Sq .19 x .62 Bearing, Ball Bearing Plate Sheave, Poly-V Spindle, Stainless Spacer Washer, Bearing 62 63 64 65 66 67 68 56009060 56244941 56315611 2 2 1 Wsh, Flt SS .260 x 1.000 x .074 Bushing .31 x .50 x .40 Motor, 36 VDC, .75 HP, 1800 RPM Intentionally Omitted Intentionally Omitted Intentionally Omitted Intentionally Omitted 56009019 56009062 56393303 56470433 56393790 56388520 56420020 56412071 56412262 56420018 56420019 2 4 1 1 2 1 1 1 1 1 1 Scr, Hex Thd Form 1/4-20 x .38 Scr, Pan Phil Thd Form 1/4-20 x .50 Actuator, Motor Carbon Brush Kit Limit Switch Plastic Nut Nut Retainer Compression Spring Housing, Spring Compression Spring Nut Retainer 69 70 71 * * * 72 73 74 75 76 # # # # Description * = Not Shown # = Revised or new since last update NOTE 1: Cannot use any other brushes. NOTE 2: Splash Guard Kit includes; Splash Guard and 4 panel clips. FORM NO. 56042470 BOOK E E 13.9.1 18 FORM NO. 56042470 SKIRT ASSEMBLIES 06-7 Adhancer™ / BR 800S TRIO EDS™ 06-12 Item 1 2 3 4 5 6 7 8 06-7 SKIRT ASSEMBLIES 06-12 Adhancer / BR 800S TRIO EDS ™ Ref. No. Qty 56316142 56316141 56003426 56003430 56003431 56009060 56316140 56316139 56316194 56316183 56003454 1 1 8 1 1 2 1 1 1 1 6 ™ BOOK E E 13.9.1 19 Description Left Skirt Assembly Right Skirt Assembly Nut, Hex Nyl Loc SS M6-1 NOTE 1 Scr, Hex SS M6-1 x 25mm NOTE 1 Scr, Hex SS M6-1 x 16mm NOTE 1 Wsh, Flt SS .260 x 1.000 x .074 NOTE 1 Skirt Bracket Weld’t (left skirt assembly) Skirt Bracket Weld’t (right skirt assembly) Kit, Side Skirt NOTE 2 Retainer, Skirt NOTE 1 Scr, Hex Thd to Hd SS M6-1 x 20mm NOTE 1 NOTE 1: Quantities are for one skirt assembly only, there are two skirt assemblies on the machine. NOTE 2: Side Skirt Kit includes 4 side skirt blades (2 for each side skirt). FORM NO. 56042470 BOOK E E 13.9.1 20 FORM NO. 56042470 SOLUTION SYSTEM 06-7 Adhancer™ / BR 800S TRIO EDS™ 07-2 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 06-7 SOLUTION SYSTEM 07-2 Adhancer / BR 800S TRIO EDS ™ Ref. No. Qty 56255076 56368776 56372673 56468553 56900273 56001939 56001954 # 56418669 56002035 56002043 56002066 56002098 56002108 56002171 56002674 56002755 56002793 56002840 56002900 56002997 56003178 56003179 56003268 56003389 56009002 56009122 56009205 56009206 56046309 56050872 56112771 # 56219932 56262180 56263218 56409462 56314035 56314066 56314069 56316109 56314147 56314155 56316526 56314223 # 56412187 1 1 2 1 1 4 5 2 4 3 3 7 1 4 5 1 2 1 7 3 3 4 2 3 2 4 4 4 2 1 4 12 3 1 1 1 1 1 1 1 5 1 1 2 BOOK E E 13.9.1 21 ™ Description Cap, Pipe GHT Nylon Washer, Rubber Boot, Battery Post Bushing, .27 x .37 x 1.3 Barb Wsh, Flt SAE 5/16 Wsh, Flt SAE #10 Reducer, Barb Scr, Hex 5/16-18 x .62 Scr, Pan Phil 10-24 x .38 Scr, Pan Phil 1/4-20 x .62 Wsh, Flt SAE 1/4 Scr, Pan Phil 1/4-20 x 2.00 Scr, Pan Phil 10-24 x 2.00 Scr, Pan Phil 10-24 x 1.00 Scr, Flt Phil 1/4-20 x .50 Scr, Pan Phil 5/16-18 x .75 Nut, Hex Nyl Loc-Thin 1/4-20 Scr, Pan Phil SS 10-24 x .50 Scr, Pan Phil 1/4-20 x 1.75 Scr, Hex M8-1.25 x 16mm Scr, Hex Thd To Hd M8-1.25 x 20mm Ring, Ret Ext Type E Reinf. 0.25 Dia Nut, Hex Nyl Loc M8-1.25 Wsh, Flt .266 x .906 x .060 Wsh, Flt .344 x .938 x .125 Wsh, Flt SS .219 x .500 x .047/.062 Scr, Truss Phil-Blk 10-24 x .50 Spacer, Phenolic Spacer, Phenolic Clamp, Hose SAE #10 Clamp, Hose SAE #6 Hose, Spiral .50 Id x 7.00 Hose, .75 Clear PVC Hose, Spiral .50 ID x 12 Seat Cover, Solution Tank, Assy Gasket Control Panel Assembly Strainer Clamp, Cable Tank Mount Bracket Prop Rod Solution Drain Hose Item Ref. No. Qty Description * 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 56316114 56314253 56314264 56314292 56314904 56314608 56314757 56314758 56314881 56314899 56314940 56314947 56314943 56314949 56314960 # 56316216 56314965 56314973 56314980 56314983 # 56315108 56397189 56397215 56397508 56410162 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 56442003 56469380 56478246 56314339 1 1 2 1 74 75 76 77 78 * 56441600 56456460 56478246 56372673 56002733 56314119 1 4 10 10 2 1 79 80 81 82 83 56316209 56315522 56315524 56316208 56316211 56413691 1 1 1 1 3 1 Harness, Main Charge Connector Assy Hinge Bracket Bar, Disconnect Tube Clamp, Cable Barb, 90 Elbow 3/4 x 1/2NPT Tee, Barb Bracket, Valve Valve, Solution Solution Tank Hose, Chem Resistant Brkt, Seat Weld’t, Seat Mount Cover, Actuator Assembly, Detergent Inject. Hose, PVC 1/4 x 3/8 Hinge Harness, Chemical System Tee Assembly Pump, 24VDC Spacer Solenoid Valve Assy. 36V Charge Connector Assy Hose, Spiral .75 ID x 7.00 Intentionally Omitted Clamp, P Clamp, P Tie, Cable Kit, Battery Connector (items 74-77) (Advance models only) Cable, Battery Cable, Battery Tie, Cable Boot, Battery Post Scr, Pan Phil 10-24 x .88 Spacer, Battery (Advance models only) Check Valve Assembly (items 79-83) Check Valve, 1/8 Barb, 125 PSI Hose, Chem Resistant, 7” Check Valve, 1/8 Barb, 125 PSI Hose, Chem Resistant, 2” Fitting, Y, Barb, .125 * = Not Shown # = Revised or new since last update NOTE 1: 2” hose - to chemical pump outlet. NOTE 2: 7” hose - locate near and point towards bottom of chemical pump compartment. FORM NO. 56042470 BOOK E E 13.9.1 22 FORM NO. 56042470 SQUEEGEE ASSEMBLY Adhancer™ / BR 800S TRIO EDS™ 06-7 06-7 SQUEEGEE ASSEMBLY Adhancer / BR 800S TRIO EDS ™ Item Ref. No. Qty Description 56314020 56314358 56003736 56002851 56002909 56002938 56002907 56009111 56324350 56370711 56471194 56003472 56314026 56314323 56314027 56314324 56314028 56314322 56314303 56314060 56314271 56314325 1 1 2 2 2 2 2 4 2 2 1 2 1 1 1 1 1 1 1 1 1 1 Squeegee Assy (28”) Squeegee Assy (32”) Scr, Hex Hd SS 5/16-18 x 2.75 Nut, Hex Nyl Loc-Thin SS 5/16-18 Scr, Pan Phil SS 6-32 x .38 Wsh, Flt SAE SS 5/16 Nut, Hex Nyl Loc SS 6-32 Nut, Wing SS 1/4-20 Wheel Nut, Thumb Latch Assy Scr, Soc Shd .38 x 1.00 x 5/16-18 Strap, Left Rear (28”) Strap, Left Rear (32”) Strap, Right Rear (28”) Strap, Right Rear (32”) Strap, Front (28”) Strap, Front (32”) Kit, Standard Squeegee Blade (28”) Kit, Standard Squeegee Blade (32”) Squeegee Tool, Cast (28”) Squeegee Tool, Cast (32”) ** ** 56314304 56314305 1 1 ** ** 56314061 56314062 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 ™ BOOK E E 13.9.1 23 28” Squeegee Blade Kits Kit, Linatex Squeegee Blade Kit, Neoprene Squeegee Blade 32” Squeegee Blade Kits Kit, Linatex Squeegee Blade Kit, Neoprene Squeegee Blade ** = Optional, Not Included NOTE 1: All squeegee blade kits include both front and rear squeegee blades. FORM NO. 56042470 BOOK E E 13.9.1 24 FORM NO. 56042470 SQUEEGEE SYSTEM Adhancer™ / BR 800S TRIO EDS™ 06-7 06-7 SQUEEGEE SYSTEM Adhancer / BR 800S TRIO EDS ™ Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 ™ Ref. No. Qty Description 56001884 56002082 56002866 56003262 56003497 56412067 56412088 56412124 56412208 56412216 56412248 56412284 56412314 56003222 56003223 56003656 56314023 56314020 56314358 56395755 56397230 56412312 56412313 56412340 56477756 Nut, Hex Jam 5/16-24 Pin, SPR .19 x 1.00 Nut, Hex Nyl Loc-Thin 5/16-24 Ring, Ret Ext Type E .38 Dia. Nut, Wing SS 5/16-24 Connecting Rod Pin Wheel Roller Spring, Extension Spacer, Squeegee Cable Knob, Squeegee Adjust Connecting Rod Pin, Cotter Hair Pin, Cot Hair .148 x Dia .62/1.00 Clevis Pin .375 x 2.25 Squeegee Mount Weld’t. Squeegee Assy (28”) (R28-C) Squeegee Assy (32”) (R32-C) (BR 800S TRIO EDS) Rod End Lift Actuator, Squeegee (M2) Rod End, 5/16 Rod End, 5/16 Cable Assembly Rod End 2 1 6 2 1 1 1 1 1 2 4 1 2 2 1 4 1 1 1 1 1 2 2 1 1 BOOK E E 13.9.1 25 * = Not Shown FORM NO. 56042470 BOOK E E 13.9.1 26 FORM NO. 56042470 STEERING COLUMN ASSEMBLY Adhancer™ / BR 800S TRIO EDS™ 06-7 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 06-7 STEERING COLUMN ASSEMBLY 06-8 Adhancer / BR 800S TRIO EDS ™ Ref. No. Qty Description 56305072 56900041 56250414 56314195 56320595 56412198 56420059 56471148 56497306 56497308 56497543 56497560 56477613 56478246 56001879 56001939 56001958 56002063 56002086 56002093 56002840 56002843 56003039 56454081 56003145 56003186 56003228 56003261 56003342 56003389 56003436 56009062 56413664 56440817 56314295 56314296 56413661 56367095 56412095 56413211 56413657 56413658 56413659 Spring, Extension .075 Plug, Cap Bearing, Flange Shaft, Lower Steering Bushing .32 x .50 x .28 Chain, Roller Shaft, Upper Steering Sprocket Steering Wheel Cup Cap Wheel Adapter Tie, Cable (Not Shown) Tie, Cable (Not Shown) Wsh, Flt SAE 1/2 Wsh, Flt SAE 5/16 Scr, Soc Set Loc 3/8-16 x .50 Wsh, Flt SAE 3/8 Scr, Soc Set Loc 5/16-18 x .25 Scr, Hex 1/4-20 x 1.00 Nut, Hex Nyl Loc-Thin 1/4-20 Nut, Hex Nyl Loc-Thin 1/2-13 Scr, Hex Hd Loc 1/4-20 x .50 Universal Joint Nut, Hex Jam SS 1/4-20 Scr, Hex Thd To Hd M10-1.5 x 25mm Key, Wdf .75 x .19 Ring, Ret Ext Type E 0.31 Dia Washer Flt .88 x 2.25 x .13 Nut, Hex Nyl Loc M8-1.25 Scr, Hex SS M8-1.25 x 25mm Scr, Pan Phil Thd Form 1/4-20 x .50 Rod Knob Shroud, Lower Column Shroud, Upper Column Steering Pawl Weldment Collar, Shaft Plaque, Decal Logo Bearing, Flange .625 x .500 x .250 Column, Upper Ratchet, Steering Column Lower Column Weldment 1 1 3 1 2 1 1 1 1 1 1 1 9 5 1 2 2 4 2 1 1 1 2 1 2 4 4 1 1 2 2 8 1 1 1 1 1 2 1 2 1 1 1 ™ BOOK E E 13.9.1 27 FORM NO. 56042470 BOOK E E 13.9.1 28 FORM NO. 56042470 BATTERY WATERING SYSTEM Adhancer™ / BR 800S TRIO EDS™ 06-7 06-7 BATTERY WATERING SYSTEM Adhancer / BR 800S TRIO EDS ™ Item 1 2 ™ Ref. No. Qty Description 56314974 56314978 56314979 Battery Watering System (items 1-2) (Standard on Advance Models) Pump Manifold Assembly 1 1 1 BOOK E E 13.9.1 29 FORM NO. 56042470 BOOK E E 13.9.1 30 FORM NO. 56042470 ON-BOARD CHARGER Adhancer™ / BR 800S TRIO EDS™ 06-7 06-7 ON-BOARD CHARGER Adhancer / BR 800S TRIO EDS ™ Item 1 2 3 4 5 6 7 8 ™ Ref. No. Qty Description 56314753 56040787 56002768 56002840 56412310 56001993 56002124 56002825 56314750 56314752 Kit, On-Board Charger (items 1-8) (Standard on Advance Models) Instruction Sheet Nut, Hex Nyl Loc 10-24 Nut, Hex Nyl Loc-Thin 1/4-20 Spacer, Stepped Scr, Pan Phil 10-24x.50 Scr, Pan Phil 10-24x.62 Scr, Pan Phil 1/4-20 x 1.25 Charger, 36V, 25AMP Weldment, Charger 1 1 6 2 3 6 3 2 1 1 BOOK E E 13.9.1 31 FORM NO. 56042470 BOOK E E 13.9.1 32 06-7 WIRING DIAGRAM Adhancer™ / BR 800S TRIO EDS™ F1 1 RED 2 RED + FUSE, 150 A. BT1 - BLK BATTERY, 36 Vdc F3 1 2 CIRCUIT BREAKER, 45 AMP BRN/BLK S1 RED/BLK WHT/BRN B+ PIN5-KSI PIN 16 REV. ALARM PIN 6-BRAKE- POT. HI J4-3 VIO GRA YEL J3-6 B- 4 J3-5 B- 3 J2-5 B- 2 J4-8 B- 1 1 3 R1 POT. 5K OHM PIN 8-MODE YEL PIN 18-SPEED LIMIT PIN 3-POT. HI PIN 4-POT. WIPER PIN 13-POT. LO A1 SPEED CONTROLLER M1 YEL/BLK + M - MOTOR, WHEEL DRIVE BRN/WHT POT. LO J4-9 2 I -- BRUSH I -- VAC J4-6 MODE BLK VIO BLK YEL/VIO BRN/RED VIO/BLK J1-10 WHT/BRN WHT/BRN RED/WHT M12 + RED/GRN M - BLU/GRA J1-3 J1-9 J1-4 E2 CHEMICAL SYSTEM J1-8 J1-6 OPTIONAL 1 BLU/YEL D1 WHT/BRN 1 WHT/BRN 1 + 1 2 1 WHT/BRN K2 M - PUMP, SOLUTION M4 2 M H2 BLK PUMP, ACCESSORY 2 LAMP, HEAD BLK 2 LAMP, FLASHING BLK H3 1 + ZENER TVS S3 S4 RED M11 2 BLK/WHT J1-1 PUMP CHEMICAL D2 ZENER TVS S6 2 WHT CONTACT N.O. WHT M5 BLK BLK VALVE, SOLENOID BLK BM2 2 BRN/RED CONTACTOR , BRUSH L1 1 2 VIO/BLK WHT/BRN E1 CONTROL BOARD BLU/BLK SPEED LIMIT J2-9 BLK J1-7 BLK J1-2 CONTACTOR, VACUUM K5 WHT/BRN WHT/RED BRN/WHTJ4-2 GRA/BLK J2-2 VACUUM J2-1 BRUSH J2-3 SOLUTION K4 WHT/BRN ORN M3 INTERFACE VIO/BLK WHT/BRN ACC J2-8 2 ORN/BLU ORN/RED J4-1 HORN + 16 AWG F4 FUSE, 1 A. ORN STATUS J3-3 BLK/YEL THERMISTOR GRN/BLK HORN J4-7 1 ORN - J3-2 WHT/GRN M J4-5 + J3-4 ORN/BLK J3-1 RED/WHT BRN B+ 1 M2 SQUEEGEE LIFT ACTUATOR J4-11 SEAT SW. J4-10 FOR./REV. J4-4 REV. 2 S2 1 2 SW, SEAT BRN M1 BRUSH LIFT ACTUATOR + M - J4-12 1 B+ 2 H1 HORN BACKUP ALARM J2-6 J2-7 BRN/YEL CIRCUIT BREAKER, 10 AMP PIN9-STATUS 1 2 SW, SPST KEY BRN/YEL J2-10 2 1 F2 1 RED KEY SW. RED M 2 1 MOTOR, VAC M6 OPTIONAL 1 2 + BLU BLU CONTACT N.O. M - MOTOR, BRUSH M8 + M BLK BLK M7 K1 RED YEL/VIO M MOTOR, VAC - MOTOR, BRUSH BLU 1 F5 2 FUSE, 5 A. RED S5 2 1 SW, SIDE BROOM M9 RED OPTIONAL -- ON CYLINDRICAL MACHINE ONLY REFERENCE: WIRING DIAGRAM 56316115 FORM NO. 56042470 + M BLK - MOTOR, SIDE BROOM 56016746-REV. A Item 06-7 WIRING DIAGRAM 07-2 Adhancer / BR 800S TRIO EDS ™ Ref. No. Qty A1 56314067 BT1 N/A 1 Description Item Controller M7 * M8 * M9 M11 M12 56316052 56412287 56315611 56412287 1 1 1 1 # 56315108 56314984 1 1 Motor, 36VDC, 1.25HP, 3000 RPM Motor Brush/Spring Kit (for 56316052) Motor, 36VDC, .75HP, 1800 RPM Motor Brush/Spring Kit (for 56315611) Intentionally omitted Pump, Solution Pump, Chemical R1 56454740 1 Potentiometer, 5K S1 * S2 S3 S4 S5 S6 56396188 56396189 56409613 N/A N/A 1 1 1 1 1 N/A 1 Switch, Key Key, Spare Switch, Seat Switch, Pump (part of M4) Switch, Headlight (part of H2) Intentionally omitted Switch, Pump (part of M11) Battery E1 E2 56316109 # 56316217 1 1 Control Panel Assembly Control Assembly F1 F2 F3 F4 F5 56412089 56364294 56387316 N/A 1 1 1 1 Fuse, 150 Amp Circuit Breaker, 45 Amp (Wheel Drive) Circuit Breaker, 10 Amp (Control Circuit) Fuse, 1 Amp Intentionally omitted H1 H2 H3 56412177 56314063 56416433 1 1 1 Horn / Backup Alarm Headlight (optional) Strobe Light (optional) K1 K2 56395450 56395450 1 1 Contactor, Brush Motor Contactor, Vac Motor L1 56397215 1 Solenoid Valve M1 * * * M2 M3 * * * 56393303 56470433 56393790 56388520 56397230 56314268 56314282 56314289 56412320 1 1 2 1 1 1 1 1 1 * * * * * ** M4 M5 * 56412321 56412322 56412323 56412325 56314269 56412339 56212014 56397228 56212223 56410065 56212223 56397228 56212223 56410065 56212223 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Lift Actuator, Brush Carbon Brush Kit Limit Switch Plastic Nut Lift Actuator, Squeegee Motor, Drive Wheel Brake Bar Brake Band Carbon Brush Cover Kit (contains 4 seal rings & 4 brush covers) Sealing Ring Bearing, Ball, Gearbox Side Bearing, Ball, Brush Side Carbon Brush Kit Drive Wheel – P7 Scrubber Compound Drive Wheel – Polyurethane Motor, Pump (optional) Motor, Vac 36VDC (Advance) Carbon Brush Set Vac Motor Assy (Nilfisk) Carbon Brush Set Motor, Vac 36VDC (optional / Advance) Carbon Brush Set Vac Motor Assy (optional / Nilfisk) Carbon Brush Set * M6 * * BOOK E E 13.9.1 33 ™ Ref. No. Qty Description * = Not Shown ** = Optional # = Revised or new since last update FORM NO. 56042470 BOOK E E 13.9.1 34 Item OPTIONAL KIT & ACCESSORIES Adhancer™ / BR 800S TRIO EDS™ Ref. No. Qty Description ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** 56314301 56314302 56314308 56314312 56314313 56314338 56316186 56397453 56314981 56314474 56314475 56314476 56314477 56314478 56314479 56314717 56314481 56316520 56316521 56316522 56316523 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Optional Kits Kit, Seat Armrests Kit, Warning Beacon (Instruction Sheet 56040788) NOTE 1 Kit, Scrub-N-Vac Tool W/Pump (Instruction Sheet 56040783) NOTE 1 Kit, Seatbelt (Instruction Sheet 56040846) NOTE 1 Kit, Headlight (Instruction Sheet 56040791) NOTE 1 Kit, Dual Vac Motor (Advance) (Instruction Sheet 56040792) NOTE 1 Kit, Dual Vac Motor (Nilfisk) (Instruction Sheet 56040892) NOTE 1 Kit, Battery Fill Indicator Kit, Battery Watering (Instruction Sheet 56040853) NOTE 1 Kit, Deck 2400D (Instruction Sheet 56040794) NOTE 1 Kit, Deck 2400C (Instruction Sheet 56040794) NOTE 1 Kit, Deck 2600D (Instruction Sheet 56040794) NOTE 1 Kit, Deck 2600C (Instruction Sheet 56040794) NOTE 1 Kit, Deck 2810D (Instruction Sheet 56040794) NOTE 1 Kit, Deck 2810C (Instruction Sheet 56040794) NOTE 1 Kit, Deck 3210D (Instruction Sheet 56040794) NOTE 1 Kit, Deck 3210C (Instruction Sheet 56040794) NOTE 1 Kit, Deck BR 600S (Instruction Sheet 56040794) NOTE 1 Kit, Deck BR 600SC (Instruction Sheet 56040794) NOTE 1 Kit, Deck BR 700S (Instruction Sheet 56040794) NOTE 1 Kit, Deck BR 700SC (Instruction Sheet 56040794) NOTE 1 ** ** ** 56314303 56314304 56314305 1 1 1 ** ** ** 56314060 56314061 56314062 1 1 1 28” Squeegee Blade Kits Kit, Standard Squeegee Blade NOTE 2 Kit, Linatex Squeegee Blade NOTE 2 Kit, Neoprene Squeegee Blade NOTE 2 32” Squeegee Blade Kits Kit, Standard Squeegee Blade NOTE 2 Kit, Linatex Squeegee Blade NOTE 2 Kit, Neoprene Squeegee Blade NOTE 2 ** ** 56391391 56206079 6 6 Optional Batteries Battery, 6V, 305A/H Battery, 6V, 235A/H ** ** ** ** ** 56395101 56388502 56388120 56372190 56388119 A/R A/R A/R A/R A/R Optional Battery Chargers Battery Charger, 36VDC, Auto, 20Amp, 120VAC/60HZ Battery Charger, 36VDC, Auto, 25Amp, 120VAC/60HZ Battery Charger, 36VDC, Auto, 36Amp, 120VAC/60HZ Battery Charger, 36VDC, 20Amp, 230VAC/50HZ Battery Charger, 36VDC, 36Amp, 230VAC/50HZ ** ** 56409441 56409823 A/R A/R Accessories Programmer, 1311 User Programmer Cable ** = Optional, Not Included NOTE 1: Replacement parts for the kits listed above can be found on each kit’s associated instruction sheet. NOTE 2: All squeegee blade kits include both front and rear squeegee blades. FORM NO. 56042470 06-7 www.nilfisk-advance.com © 2007