Transcript
“ADULT ASSEMBLY REQUIRED DUE TO THE PRESENCE OF SMALL PARTS, SHARP POINTS, SHARP EDGES” If you have any questions regarding assembly or if you are missing parts, do not return this item to Sam’s Wholesale Club Please call our customer service number and have your instructions and parts list ready to provide the model name, part name or factory number: 1-866-942-5362 Whalen Furniture Mfg. Inc. Factory No. 43-11696 Page # 1
Pacific Standard Time: 8:30 am - 4:30 pm Monday to Friday
WARNING!! ALWAYS USE GUARDRAILS ON BOTH LONG SIDES OF THE UPPER BUNK. IF THE BED WILL BE PLACED NEXT TO THE WALL, THE GUARDRAIL THAT RUNS THE FULL LENGTH OF THE BED SHOULD BE PLACED AGAINST THE WALL TO PREVENT ENTRAPMENT BETWEEN THE BED AND WALL.
STRANGULATION HAZARD- Never attach or hang items to any part of the bunk bed that are not designed for use with the bed; for example, but not limited to, hooks, belts and jump ropes. Prohibit more than one person on upper bunk. Maximum mattress thickness must not exceed 9”. Surface of mattress must be at least 5” below the upper edge guardrails. Use only mattress which is 74” - 75” long and 38” – 39” wide on upper bunk.
Please call for replacement part s or assistance: 1-866-942-5362 Whalen Furniture Mfg. Inc. Factory No. 43-11696 Page # 2
TO HELP PREVENT SERIOUS OR FATAL INJURIES FROM ENTRAPMENT OR FALLS • Follow the information on the warnings appearing on the upper bunk end structure and on the carton. Do not remove warning label from bed. • Always use the recommended size mattress or mattress support, or both, to help prevent the likelihood of entrapment or falls. • Surface of mattress must be at least 5” (127 mm) below the upper edge of guardrails. • Do not allow children under 6 years of age to use the upper bunk. • Periodically check and ensure that the guardrail, ladder and other components are in their proper position, free from damage, and that all connectors are tight. • Do not allow horseplay on or under the bed and prohibit jumping on the bed. • Always use the ladder for entering and leaving the upper bunk. • Do not use substitute parts. Contact the manufacturer or dealer for replacement parts. • Use of a night light may provide added safety precaution for a child using the upper bunk. • Always use guardrails o n both long sides of the upper bunk. If the bunk bed will be placed next to the wall, the guardrail that runs the full length of the bed should be placed against the Please call for replacement part s or assistance: 1-866-942-5362 Whalen Furniture Mfg. Inc. Factory No. 43-11696 Page # 3
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wall to prevent entrapment between the bed and wall. The use of water or sleep flotation mattress is prohibited. STRANGULATION HAZARD – Never attach o r hang items to any part of the bunk bed that are not designed for use with the bed; for example, but not limited to, hooks, belts, and jump ropes. Prohibit more than one person on upper bunk. Keep these instructions for future reference.
Parts List Please read completely through the instructions and verify that all parts listed are pres ent before beginning assembly.
AF- Lower Footboard (1) (Left panel)
AH- Lower Headboard (1) (Right panel)
Please call for replacement part s or assistance: 1-866-942-5362 Whalen Furniture Mfg. Inc. Factory No. 43-11696 Page # 4
BF- Upper Footboard (1) (Left panel)
BH- Upper Headboard (1) (Right panel)
C- Mattress Side Rail (1)
CL- Ladder Side Rail
(1)
D – Futon Front Rail (1)
D1- Futon Back Rail
(1) (With solid strip inside)
Parts List
Pleas e read complet ely through the instructions and verify that all parts listed ar e present before beginning assembly.
E- 75” Guard Rail (2)
GB- Futon Back Frame (1)
F -Mattress Support Slats (1)
GS– Futon Seat Frame (1)
Please call for replacement part s or assistance: 1-866-942-5362 Whalen Furniture Mfg. Inc. Factory No. 43-11696 Page # 5
H- Sofa Cushion Guard Rail (2)
I- Front Guard Rail Post (1)
KL- Left Ladder Support (1) Step (6)
KR- Right Ladder Support (1)
L- Bed C onnect or Pi n (4) Mechani sm (1)
J- 57 3/4”
KS- Ladder
M L- Fut on Left M echani sm (1) MR- Fut on Right
Parts List
Please read completely through the instructions and verify that all parts listed are pres ent before beginning assembly.
1- 4 1/4” Red Bolt (16+1 extra) (16+1 extra)
2- 3 7/8” Blue Bolt
3- 1 1/2" Yellow Bolt 4- 3/4" White Bolt 5- Lock Washer Please call for replacement part s or assistance: 1-866-942-5362 Whalen Furniture Mfg. Inc. Factory No. 43-11696 Page # 6
(14+1 extra)
(16+1 extra)
6- Flat Washer (16+1 extra) Hook (2)
(16+1 extra)
7- Barrel Nut (32+1 extra)
9- 1” Wood Screws (32+1 extra) (6+1 extra)
11- Floor Protectors (4) Allen Wrench (1)
8-
10- 3/4” Wood Screws
Touch Up Pen (1)
Tool Required: Phillips Screwdriver, Allen Wrench (provided)
ASSEMBLING UPPER BUNK WA RN IN G LA BEL ON HEADBOA RD MUST ALWA YS FACE INWARD. NOTE: Please follow the instructions carefully to insure a s a f e and sturdy bed. Do n o t f u l l y t i g h t e n t h e b o l t s u n t i l a l l r a i l s and guardrails are attached. 1. Unpack the unit and confirm that you have all hardware and parts required.
2. Insert two Barrel Nuts (part 7) into each end of the Mattress Side Rail (part C). Be sure that the long slot on the Barrel Nut is f acing out and that the long groove is parallel to the Rail towards the end of the Side Rail. 3. Bolt the Mattress Side Rail (part C) to the Upper Headboard (part BH); by inserting two 4 1/4” Red Bolts (part 1) through the bottom two hol es
Please call for replacement part s or assistance: 1-866-942-5362 Whalen Furniture Mfg. Inc. Factory No. 43-11696 Page # 7
in the post of the Headboard and into the Barrel Nut (part 7) in the Mattress Side Rail (part C). Slat support must face in. as shown in detail # 1. Screw in only part way using the Al len Wrench provided. 4. Proceed t o a t t a c h t w o 7 5 ” G u a r d R a i l s ( p a r t E ) t o t h e U p p e r H e a d b o a r d ( p a r t B H ) w i t h 3 7 / 8 ” B l u e B o l t s ( p a r t 2 ) and Barrel Nuts (part 7). S e e d e t a i l # 1 . 5. Repeat steps 2 through 4 to attach the Mattress Side Rail (part C) and 75” G u a r d R a i l s (part E) to the Upper Footboard (part BF). 6. Attach L a d d e r S i d e R a i l ( p a r t C L ) t o t h e U p p e r H e a d b o a r d a n d F o o t b o a r d ( p a r t s B H & B F ) with 4 1/4” Red Bolts (part 1). S e e detail #1. Note: The Ladder Side Rail has two holes for Front Guard Rail Post (part I).
Parts Required Require d BH - Upper Headboa rd
7.
8.
Tools
(1) Allen Wrench BF - Upper Fo otboa rd (1) Phillips Screwdriv er C - Mattress Side Rail (1) CL-Ladder Side Rail (1) E 7 5 ” G u a r d R a i l (2) ASSEMBLING UPPER BUNK 1 - 4 1 /4” R ed Bolt (8) L a y o u t t h e M a t t r e2s s– 3S7u/8” p p oBlue r t SBol l att s ( p a(8) rt F) into the 7Barrel Nu t s l o t s i n t h e M a t t r e s s S i d e R a i l ( p a r t C ) a n d t h e (16) Ladder
Side Rail (part CL); Make sure that every slot has a slat. Screw in each end of the slats using the 1” Wood Screw (part 9) through the pre-drilled holes in the slat. As shown in detail #2.
Please call for replacement part s or assistance: 1-866-942-5362 Whalen Furniture Mfg. Inc. Factory No. 43-11696 Page # 8
Parts Required Required F - Mattress Support Slats Screwdriver 9 – 1” Wood Screw
Tools (1)
Phillips
(32)
ASSEMBLING UPPER BUNK 9.
Mount the Front Guard Rail Post (part I) to the front facing side of the Ladder Side Rail (part CL) with two 1 1/2" Yellow Bolts (part 3) through the front hole into the insert nuts on the Side Rail. As shown in detail #3.
Please call for replacement part s or assistance: 1-866-942-5362 Whalen Furniture Mfg. Inc. Factory No. 43-11696 Page # 9
Parts Required Required I - Upper Guard Rail Post Allen Wrench 3 – 1 1/2” Yellow Bolt
Tools (1) (2)
ASSEMBLING UPPER BUNK 10. Now attach two 57 3/4” Guard Rails (part J) from the Front Guard Rail Post (part I) to the Upper Headboard (part BH) using the 3 7/8” Blue Bolts (part 2) and Barrel Nuts (part 7). As shown in detail #4. Please call for replacement part s or assistance: 1-866-942-5362 Whalen Furniture Mfg. Inc. Factory No. 43-11696 Page # 10
Parts Required Required
Tools
J - 57 3/4” Upper Guard Rail (2) Allen Wrench 2 - 3 7/8” Blue Bolt (8) Phillips Screwdriver 7 - Barrel Nut (8)
ASSEMBLING LOWER BUNK 1 1 . Attach the Futon Front and Back Rail (part D & D1) to the Lower Headboard and Footboard (parts AH & AF); Using the 4 1/4” Red Bolts (part 1) and Barrel Nuts (part 7). See detail #5. Please call for replacement part s or assistance: 1-866-942-5362 Whalen Furniture Mfg. Inc. Factory No. 43-11696 Page # 11
Note: Make sure you install the Futon Front Rail (part D) at front side and the solid strip face inside.
Parts Required Required
AH - Lower Headboard AF - Lower Footboard Phillips Screwdriver D – Futon Front Rail D1-Futon Back Rail 1 - 4 1/4” Red Bolt 7- Barrel Nut
Tools (1) (1) (1) (8)
Allen Wrench (1)
(8)
ASSEMBLING LOWER BUNK 1 2 . Now attach the Futon Right Mechanism (part MR) to the Lower Headboard (part AH) with two 3/4" White Bolts (part 4) through the Lock Washers and Flat Washers (part 5 & 6) through the Please call for replacement part s or assistance: 1-866-942-5362 Whalen Furniture Mfg. Inc. Factory No. 43-11696 Page # 12
Mechanism into the threaded inserts included in the Lower Footboard. As shown in detail #6. 13. Repeat last step to attach the Futon Left Mechanism (part ML) to the Lower Footboard (part AF).
Parts Required Required
Tools
ML – Futon Left Mechanism (1) Wrench MR – Futon Right Mechanism (1) 4 - 3/4” White Bolt (4) 5- Lock Washer (4) ASSEMBLING LOWER BUNK 6- Flat Washer (4)
Allen
1 4 . Attach Futon Seat Frame (part GS) to the Right Mechanism (part MR), using a 3/4" Bolt (part 4) through the Lock Washer and Flat Washer (part 5 & 6) through the side hole on Please call for replacement part s or assistance: 1-866-942-5362 Whalen Furniture Mfg. Inc. Factory No. 43-11696 Page # 13
Mechanism into the thr eaded inserts on the side of Seat Frame. Now secure Futon Seat Frame to the Mechanism with two 3/ 4" Bolts, Lock Washers and Flat Washers (part 4, 5 & 6) from bottom of Right Mechanism. As shown in detail #7. 15. Repeat the procedure to the Futon Left Mechanism (part ML).
Parts Required Required
Tools
GS – Futon Seat Frame (1) Wrench 4 - 3/4” White Bolt (6) 5 - Lock Washer (6) ASSEMBLING LOWER BUNK 6 - Flat Washer (6)
Allen
Please call for replacement part s or assistance: 1-866-942-5362 Whalen Furniture Mfg. Inc. Factory No. 43-11696 Page # 14
1 6 . In the same manner, attach the Futon Back Frame (part GB) to the other end of both Metal Mechanisms (part ML & MR). It can be easy assembled by rot ating Back Frame at sofa style position when you attach Back Frame to Mechanisms from bottom. As shown in detail #8.
Parts Required Required
Tools
GB – Futon Back Frame (1) Allen Wrench 4 - 3/4” White Bolt (6) 5 - Lock Washer (6) Please call for replacement part s or assistance: 6 - Flat Washer (6) 1-866-942-5362 Whalen Furniture Mfg. Inc. Factory No. 43-11696 Page # 15
CONNECTING BUNK BED 1 7 . Insert four Steel Connector Pins (part L) into holes of lower bunk posts; pins should extend 2" above post. With the help of a friend place top bunk over pins and onto lower bunk. See detail #9.
Parts Required Required L – Steel Connector Pin Required
Tools (4)
No Tool
Please call for replacement part s or assistance: 1-866-942-5362 Whalen Furniture Mfg. Inc. Factory No. 43-11696 Page # 16
ASSEMBLING LADDER 18. Attach in the Ladder Hook (part 8) using two 3/4” Wood Screws (part 10) into the pr e-drilled holes on the top of each Ladder Support (part KL & KR). See detail #10. 19. Proceed to screw Ladder Steps (part KS) to the Left Ladder Support (part KL) using the 1 1/2” Yellow Bolts (part 3). As shown in detail #10A. 20. Repeat last step with Right Ladder Support (part KR).
Parts Required Required
Tools
KL - L e f t L a d d e r S u p p o r t (1) Allen Wrench KR- Right Ladder Support (1) Please call for replacement s or assistance: 1-866-942-5362 Phillips part Screwdriver KS- L a d d e r Whalen S t e p Furniture( 6Mfg. ) Inc. Factory No. 43-11696 3 – 1 1/2” Yellow Bolt (12) Page # 17 8 – Ladder Hook (2) 10 – 3 / 4 ” W o o d S c r e w (4)
ASSEMBLING LADDER 21. Hook the Ladder securely over the top of the Ladder Side Rail (part CL), between the Upper Guardrail Post (part I) and Upper Footboard (part BF) in the opening provided. 22. Proceed to screw the Hook to the Side Rail using two 3/4” Wood Screws (part 10) through the hole in t he ladder hook from inside. As shown in detail #11. ONLY USE LADDER IN THIS LOCATION AND SECURE WITH 2 SCREWS. PLEASE MAKE SURE YOU INSTALL THE LADDER AGAINTS THE GUARD RAIL POST.
Parts Required Required 10 – 3 / 4 ” W o o d S c r e w Screwdriver
Tools (2)
Phillips
Please call for replacement part s or assistance: 1-866-942-5362 Whalen Furniture Mfg. Inc. Factory No. 43-11696 Page # 18
ASSEMBLING TWIN BED NOTE: The Bunk Bed can be divided into Twin Bed and Sofa Bed. Be sure that you attach four Floor Protectors (part 11) onto each bottom of post of parts BH & BF when form the Twin Bed. Guard Rails are not necessary. 23. Attach the Mattress Side Rail (part C) and Ladder Side Rail (part CL) to the Upper H e a d b o a r d a n d F o o t b o a r d ( p a r t s B H & BF); using the 4 1/4” Red Bolts (part 1) and Barrel Nuts (part 7). See detail #12. 24. Refer step 7 & 8 to attach the M attress Support Slats (part F) to the Twin Bed. A s s h o w n i n d e t a i l # 1 2 .
Parts Required Required
Tools
F - M a t t r e s s S u p p o r t S l a t s (1) Phillips Screwdriver PleaseB call H - for U preplacement p e r H e a dpart b o sa rord assistance: ( 1 )1-866-942-5362 Allen Whalen Furniture Mfg. Inc. Wrench B F - U p p e r Factory F o o t b oNo. a r d43-11696 (1) Page # 19 9 – 1” Wood Screw (32) 11– Floor Protector (4)
ASSEMBLING SOFA BED 25. Repeat step 11 through 16 to assemble the Sofa Bed. 26. C o m p l e t e y o u r a s s e m b l y b y p l a c i n g o n t h e Cushion (part H). As shown in detail #13.
Parts Required Required
Sofa
Tools
H – Sofa Cushion (1) No Tool Required A Touch-Up Pen has been provided to repair any small nicks or scratches that may occur during assembly or shipping. “Keep these instructions for further use” Please call for replacement part s or assistance: 1-866-942-5362 Whalen Furniture Mfg. Inc. Factory No. 43-11696 Page # 20
ASSEMBLING LADDER Note: You must use the 3/4” Screws attached to this assem bly instruction upon assembling the hook to the ladder. 18. Attach in the Ladder Hook (part 8) using two 3/4” Wood Screws (part 10) into the pr e-drilled holes on the top of each Ladder Support (part KL & KR). See detail #10. 19. Proceed to screw Ladder Steps (part KS) to the Left Ladder Support (part KL) using the 1 1/2” Yellow Bolts (part 3). As shown in detail #10A. 20. Repeat last step with Right Ladder Support (part KR).
Parts Required Required
Tools
KL - L e f t L a d d e r S u p p o r t (1) Allen Wrench KR- Right Ladder Support (1) Phillips Screwdriver Please call for replacement 1-866-942-5362 KS- L a d d e r S t e p part s or (assistance: 6) Whalen Bolt Furniture Mfg. Inc. (12) 3 – 1 1/2” Yellow Factory No. 43-11696 8 – Ladder Hook (2) Page # 16 10 – 3 / 4 ” W o o d S c r e w (4)
ASSEMBLING LADDER 21. Hook the Ladder securely over the top of the Ladder Side Rail (part CL), between the Upper Guardrail Post (part I) and Upper Footboard (part BF) in the opening provided. 22. Proceed to screw the Hook to the Side Rail using two 3/4” Wood Screws (part 10) through the hole in t he ladder hook from inside. As shown in detail #11. ONLY USE LADDER IN THIS LOCATION AND SECURE WITH 2 SCREWS. PLEASE MAKE SURE YOU INSTALL THE LADDER AGAINTS THE GUARD RAIL POST.
Parts Required Required 10 – 3 / 4 ” W o o d S c r e w Screwdriver
Tools (2)
Phillips
Please call for replacement part s or assistance: 1-866-942-5362 Whalen Furniture Mfg. Inc. Factory No. 43-11696 Page # 17
Please call for replacement part s or assistance: 1-866-942-5362 Whalen Furniture Mfg. Inc. Factory No. 43-11696 Page # 17
