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Agz 075-180 Vintage E, Unit Rev 00, Air-cooled

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Replacement Parts List No. 700050800 Revision C 11/2015 Daikin Trailblazer™ Air-Cooled Scroll Chiller AGZ 075-180 Vintage E Unit Revision 00 To find your Daikin Applied parts distributor, call 1-800-377-2787 or visit www.DaikinApplied.com Contents Parts List Revision History...................................................................................................................3 Serial Number Nomenclature...............................................................................................................4 Unit Model Nomenclature............................................................................................................... 5 - 7 Electrical Legend............................................................................................................................ 8 - 9 Unit Controls................................................................................................................................10 - 11 Refrigeration Circuit Compressor Layout Diagrams......................................................................................................12 Compressors AGZ 075.................................................................................................................................13 AGZ 080- 100 ........................................................................................................................14 AGZ 110- 130 ........................................................................................................................15 AGZ 140- 161 ........................................................................................................................16 AGZ 170, 180 ........................................................................................................................17 Evaporator ...................................................................................................................................18 Evaporator Insulation....................................................................................................................19 Liquid Line Piping................................................................................................................. 20 - 21 Discharge Line Piping...................................................................................................................22 Suction Line Piping.......................................................................................................................23 Hot Gas Bypass Piping.................................................................................................................24 Sensor & Transducer Location............................................................................................. 25 - 26 Miscellaneous Components.........................................................................................................27 Condenser Section Fan Motor and Fan Deck Diagram....................................................................................... 28 - 29 Condenser Coils...........................................................................................................................29 Coil Grilles and Coil Louvers..............................................................................................................30 Base Grilles................................................................................................................................ 31 - 32 Base Louvers............................................................................................................................. 33 - 34 Optional Equipment.................................................................................................................... 35 - 37 Critical Parts List...........................................................................................................................CPL1 Air-Cooled Scroll Chiller, AGZ 075-180, Vintage E, Unit Rev. 00 Rev. C 11/15 RPL 7000508 / Page 2 Parts List Revision History Revision Date NEW A 3/2015 6/2015 B C Description New Page 5-7: Updated Unit Model Nomenclature. Page 10: Added Control Box Label example. Page 11: Added new page for common Unit Controls. Page 16: Added info for Size 161. Page 17: Removed info for Size 160. Page 18: Added Water Flow Sensor Adapter. Page 27: Added Sound Blanket info for Size 161, removed info for Size 160. Page 34: Corrected part #s for Base Louver Kits, were 334704706, 707, 708. Page 35: Added Water Flow Sensor Adapter. CPL1: Added page for Critical Parts List. 6/2015 Page 22: Corrected description for 331996402, was "Harness, Discharge Solenoid". Page 31: Corrected Ref. Bubbles for all sizes.. Page 32: Corrected Qty. for Ref. W61 and removed Ref. W62. Page 33: Corrected Ref. Bubbles for Sizes 110-130. Page 34: Corrected Part Numbers and Quantities for all Base Louver-Sides. 11/2015 Page 18: Corrected part #s for Ref. 001, was 331598011 for all sizes; and Ref. 002, was 331597903 for all sizes. Page 26: Updated all Sensors, were 193414602, 03. Page 29: Added part #s for Condenser Coils. Page 35: Corrected descriptions for Control Box Exhaust Fan & Control Box Heater Kits, were High Ambient and Low Ambient Kits. Added HGBP Kit note about T4 Kit. CPL1: Updated Temp Sensor part #, was 193414602. Daikin Applied, 13600 Industrial Park Blvd., P.O. Box 1551, Minneapolis, MN 55440 (763) 553-5330 Air-Cooled Scroll Chiller, AGZ 075-180, Vintage E, Unit Rev. 00 Rev. C 11/15 RPL 7000508 / Page 3 Serial Number Nomenclature STN U 13 05 048200 Plant Identification Sequence Number STN = Staunton, VA Month of Manufacture U = Unit Year of Manufacture 14 = 2014 15 = 2015 etc. Air-Cooled Scroll Chiller, AGZ 075-180, Vintage E, Unit Rev. 00 Rev. C 11/15 01 = January 02 = February 03 = March 04 = April 05 = May 06 = June 07 = July 08 = August 09 = September 10 = October 11 = November 12 = December RPL 7000508 / Page 4 Unit Model Nomenclature AGZ 075E D SE NN ST S M AL Y 27 MN N N N N NN N N Y N N UC B E L 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Code 01 02 03 04 05 06 07 F N NN N NN NNNN N 28 29 30 31 Code 27 32 33 0000 000 34 N N N N Y NNNN NN NN 000 0000 E 35 36 37 38 39 40 41 N DSU DPN Y NNNN NON NNNN NNN D00 D2 J Code 47 48 49 50 51 52 53 1 Unit Type AGZ = Air-Cooled Scroll Compressor Chiller 2 Unit Size & Vintage 075E - 100E = 6 Fan, 2 Circuit Units 110E - 130E = 8 Fan, 2 Circuit Units 140E - 180E = 10 Fan, 2 Circuit Units 3 Compressors D = 2 Compressors per Circuit T = 3 Compressors per Circuit 4 Platform SE = Standard Package - Std. Efficiency HE = Standard Packeage - High Efficiency SD = Std. Eff. Package w/Desuperheaters Piping HD = High Eff. Package w/Desuperheaters Piping 5 Construction NN = Unpainted Base w/o Unit Wraps FN= Fully Painted Base w/o Wraps 6 Sound ST = Standard Sound SB = Sound Reduction Compressor Blankets 7 Unit Operation K = Standard Operation (51F - 65F LWT) S = Standard Operation (40F - 50F LWT) A = Lower Operation (34F - 39F LWT) B = Lower Operation (15F - 33F LWT) 8 Condenser Coil Fins M = MicroChannel (standard) P = MicroChannel (Electro Fin Coating) 9 Compressor Starter AL = Across the Line 10 Future 11 Voltage 12 = 208V / 60Hz / 3PH 29 = 230V / 60Hz / 3PH 46 = 380V / 60Hz / 3PH 27 = 460V / 60Hz / 3PH 37 = 575V / 60Hz / 3PH 52 = 400V / 50Hz / 3PH (De-rated 60 Hz unit) 12 Power Connection PC = Single Pt Pwr Blk & Ckt Protection DC = Single Pt Disc Switch & Ckt Protection DH = HSCC w/Sgl Pt Disc Switch & Ckt Protection MN = Multiple Pt Pwr Blk & 1/3 Ckt Protection WN =Multiple Pt Disc Switches & 1/3 Ckt Protection 13 Phase Voltage N = None V = Phase & Over/Under Volt Protection w/LED 14 Future 54 42 43 44 45 46 S NN Y S 00 55 56 57 58 59 60 61 62 15 Control Box Ambient N = None H = With Exhaust Fans & Vents 16 Compressor Capacitor N = None - Std. 17 Communication NN = None LN = LonMark MN = Mod Bus BN = BACnet MSTP EN = BACnet IP NA = D-net LA = D-net & LonMark MA = D-net & Mod Bus BA = D-net & BACnet MSTP EA = D-net & BACnet IP 18 Display Options N = On Controller Only U = Unit Remote Display 19 Ground Fault N = None G = With Ground Fault Protection for the Unit 20 Future 21 Unit Options N = No unit options C = 115V Convenience Outlet (Unit Supplied Power) 22 Water Flow N = No Water Flow Indication A = Water Flow Indication on Evaporator only S = With Factory Installed Strainer B = With Factory Installed Strainer & Flow Indicator 23 Evaporator Connection UC = Universal Connection - Facing out back 24 Evaporator Insulation S = Sgl Layer Insulation to Suct Compr Tee B = Sgl Layer Insulation to Suct at each Compressor D = Dbl Layer Insul on Evap & Sgl Suct Piping 25 Unit Controls E = Electronic Expansion Valve 26 Fans L = Std Low Noise Fan Motors A = All Fan VFD w/Standard Low Noise Fan Motors 27 Head Pressure F = Fantrol Only (32F Min.) D = VFD w/o Line Reactors V = VFD w/ Line Reactors B = VFD w/Control Box Heaters L = VFD w/ Line Reactors & Control Box Heaters Air-Cooled Scroll Chiller, AGZ 075-180, Vintage E, Unit Rev. 00 Rev. C 11/15 RPL 7000508 / Page 5 Unit Model Nomenclature Continued 28 Guards N = No Cond Coil Guards, No Base Guards G = Cond Coil Wire Grilles Only L = Cond Coil Louvers Only P = No Cond Coil Guards, with Base Wire Grilles R = No Cond Coil Guards, with Base Louvers F = Cond Coil & Base Wire Grilles C = Cond Coil Louvers & Base Wire Grilles B = Cond Coil & Base Louvers E = End Louvers Only 29 Tubing Options NN =Sealed Filt Drier, No Disch or Liq Valves, No HG VN = Repl Filter Drier, w/Disch & Liq Valves, No HG NH = Sealed Filt Drier, No Disch or Liq Valves, w/HG VH = Repl Filter Drier, w/Disch & Liq Valves, w/HG FH = Repl Filt Drier, w/Dis & Liq Valves, w/HG Ready 30 Suction Valve N = No Valve V = With Shut-off Valve 31 Water Pump NN = None FE = Field Pwr - 3 HP Pump Mtr, 1740-1750 RPM FG = Field Pwr - 5 HP Pump Mtr, 1740-1750 RPM FH = Field Pwr - 7.5 HP Pump Mtr, 1740-1750 RPM FJ = Field Pwr - 10 HP Pump Mtr, 1740-1750 RPM FK = Field Pwr - 15 HP Pump Mtr, 1740-1750 RPM FL = Field Pwr - 20 HP Pump Mtr, 1740-1750 RPM FM = Field Pwr - 25 HP Pump Mtr, 1740-1750 RPM FN = Field Pwr - 30 HP Pump Mtr, 1740-1750 RPM UE = Unit Pwr - 3 HP Pump Mtr, 1740-1750 RPM UG = Unit Pwr - 5 HP Pump Mtr, 1740-1750 RPM UH = Unit Pwr - 7.5 HP Pump Mtr, 1740-1750 RPM UJ = Unit Pwr - 10 HP Pump Mtr, 1740-1750 RPM UK = Unit Pwr - 15 HP Pump Mtr, 1740-1750 RPM UL = Unit Pwr - 20 HP Pump Mtr, 1740-1750 RPM UM = Unit Pwr - 25 HP Pump Mtr, 1740-1750 RPM UN = Unit Pwr - 30 HP Pump Mtr, 1740-1750 RPM GE = Field Pwr - 3 HP Pump Mtr, 3480- 3530 RPM GG = Field Pwr - 5 HP Pump Mtr, 3480- 3530 RPM GH = Field Pwr - 7.5 HP Pump Mtr, 3480- 3530 RPM GJ = Field Pwr - 10 HP Pump Mtr, 3480- 3530 RPM GK = Field Pwr - 15 HP Pump Mtr, 3480- 3530 RPM GL = Field Pwr - 20 HP Pump Mtr, 3480- 3530 RPM GM = Field Pwr - 25 HP Pump Mtr, 3480- 3530 RPM GN= Field Pwr - 30 HP Pump Mtr, 3480- 3530 RPM VE = Unit Pwr - 3HP Pump Mtr, 3480- 3530 RPM VG = Unit Pwr - 5 HP Pump Mtr, 3480- 3530 RPM VH = Unit Pwr - 7.5 HP Pump Mtr, 3480- 3530 RPM VJ = Unit Pwr - 10HP Pump Mtr, 3480- 3530 RPM VK = Unit Pwr - 15 HP Pump Mtr, 3480- 3530 RPM VL = Unit Pwr - 20 HP Pump Mtr, 3480- 3530 RPM VM = Unit Pwr - 25 HP Pump Mtr, 3480- 3530 RPM VN= Unit Pwr - 30 HP Pump Mtr, 3480- 3530 RPM 32 Pump Type NNNN = No Pump Package PPZS = Pump Package Air Cooled Scroll Single Pump PPZD = Pump Package Air Cooled Scroll Dual PumP 34 Pump Flow 0000 = Determined by Rep based on conditions 35 Total Head 000 = Determined by Rep based on conditions 36 Pump Package Starter N = No Pump Package S = Pump Package Starter V = Pump Pkg VFD Starter w/o Line Reactors R = Pump Pkg VFD Starter w/ Line Reactors 37 Pump Gauges N = No Pressure Gauges G = Pressure Gauges 38 Pump Suction Valve N = No Pump Pkg Suction Shut-off Valve V = With Pump Pkg Suction Shut-off Valve 39 Pump Discharge Valve N = No Pump Pkg Discharge Shut-off Valve V = With Pump Pkg Discharge Shut-off Valve 40 Future 41 Impeller Trim NNNN = No Pumps 0000 = Impeller Size 42 Expansion Tank N = None 14 = Factory Installed - 14 Gallons 43 Buffer Tank NN = None 44 % of Glycol 000 = None E00 = Ethylene 00 = % (ex: E30 = 30% Ethylene) P00 = Propylene 00 = % (ex: P30 = 30% Propylene) 45 Pump # 0000 = None 123456.... = With Pumps, Number determined by Selection Input 46 Approvals ETL AHRI ASHRAE Chicago A.................. None......None......... None......... None B................... With.......None.......... With........... With C................... With....... With........... With........... With D................... With.......None.......... With.......... None E................... With....... With........... With.......... None F................... With.......None......... None.......... With V................... With....... With.......... None.......... With W.................. With....... With.......... None......... None Z................... With.......None......... None......... None 33 Pump Conn at Evap N = No Pump Package 2 = 2.5 Inch 3 = 3.0 Inch 4 = 4.0 Inch 8 = 8.0 inch Air-Cooled Scroll Chiller, AGZ 075-180, Vintage E, Unit Rev. 00 Rev. C 11/15 RPL 7000508 / Page 6 Unit Model Nomenclature Continued 47 CRN Evaporator 1 = CRN - British Columbia 2 = CRN - Alberta 3 = CRN - Saskatchewan 4 = CRN - Manitoba 5 = CRN - Ontario 6 = CRN - Quebec 7 = CRN - New Brunswick 8 = CRN - Nova Scotia 9 = CRN - Prince Edward Island 0 = CRN - Newfoundland U = CRN - Yukon N = CRN - No CRN required 48 Unit Start NSU = Startup by others DSU = Domestic, startup CSU = Canadian, startup ISU = International, No startup provided 49 Standard Warranty DPN = Domestic, 1-year std warranty - parts only CPN = Canadian, 1-year std warranty - parts only TPN = International, 1-year std warranty - parts only NON = None 50 Future 51 Extended Compressor Warranty NNNN = None CPE1 = Compressor Only - Ext 1 year parts only CBE1 = Compressor Only - Ext 1 year parts & labor CPE2 = Compressor Only - Ext 2 year parts only CBE2 = Compressor Only - Ext 2 year parts & labor CPE3 = Compressor Only - Ext 3 year parts only CBE3 = Compressor Only - Ext 3 year parts & labor CPE4 = Compressor Only - Ext 4 year parts only CBE4 = Compressor Only - Ext 4 year parts & labor 52 First Year Labor Warranty NON = None AC1 = Compessor Only AE1 = Entire Unit 54 Refrigerant Warranty NNN = No Refrigerant Warranty RA1 = 1 yr. R410A refrigerant RA2 = 2 yr. R410A refrigerant RA3 = 3 yr. R410A refrigerant RA4 = 4 yr. R410A refrigerant RA5 = 5 yr. R410A refrigerant 55 Delay Warranty Start D00 = No Additional Months D02 = 2 Additional Months D04 = 4 Additional Months D06 = 6 Additional Months D08 = 8 Additional Months D10 = 10 Additional Months D12 = 12 Additional Months 56 Field Options S1 = Single Evap Pumps - Single Control Output D2 = Dual Evap Pumps - Dual Control Output 57 Brand Name J = Daikin 58 Ship S = Standard Ship R = Quick Ship 59 Restart NN = Standard RR = Rapid Restore 60 Future 61 Unit Misc. S = Standard Unit X = Special Unit 62 Unit Revision 00 = Original Revision 53 Extended Unit Warranty NNNN = None EPE1 = 1 yr. Entire Unit- Parts Only EBE1 = 1 yr. Entire Unit- Parts & Labor EPE2 = 2 yr. Entire Unit- Parts Only EBE2 = 2 yr. Entire Unit- Parts & Labor EPE3 = 3 yr. Entire Unit- Parts Only EBE3 = 3 yr. Entire Unit- Parts & Labor EPE4 = 4 yr. Entire Unit.- Parts Only EBE4 = 4 yr. Entire Unit- Parts & Labor DPE1 = 1 yr. Entire Unit w/ Dual Pumps- Parts Only DBE1 = 1 yr. Entire Unit w/ Dual Pumps- Parts & Labor DPE2 = 2 yr. Entire Unit w/ Dual Pumps- Parts Only DBE2 = 2 yr. Entire Unit w/ Dual Pumps- Parts & Labor DPE3 = 3 yr. Entire Unit w/ Dual Pumps- Parts Only DBE3 = 3 yr. Entire Unit w/ Dual Pumps- Parts & Labor DPE4 = 4 yr. Entire Unit w/ Dual Pumps- Parts Only DBE4 = 4 yr. Entire Unit w/ Dual Pumps- Parts & Labor SPE1 = 1 yr. Entire Unit w/ Single Pumps- Parts Only SBE1 = 1 yr. Entire Unit w/Single Pumps- Parts & Labor SPE2 = 2 yr. Entire Unit w/ Single Pumps- Parts Only SBE2 = 2 yr. Entire Unit w/Single Pumps- Parts & Labor SPE3 = 3 yr. Entire Unit w/ Single Pumps- Parts Only SBE3 = 3 yr. Entire Unit w/Single Pumps- Parts & Labor SPE4 = 4 yr. Entire Unit w/ Single Pumps- Parts Only SBE4 = 4 yr. Entire Unit w/Single Pumps- Parts & Labor Air-Cooled Scroll Chiller, AGZ 075-180, Vintage E, Unit Rev. 00 Rev. C 11/15 RPL 7000508 / Page 7 Electrical Legend Schematic Sym. ABR CB1- 6 CB100, 200 CC1, 2 CT-GF1, 2 DS1, 2 EEXV1, 2 EXV1, 2 FAN1, 2 FLO SWT FU4, 5 FU6, 6A FU7 FU8 FU11-21 FU16 GF1, 2 GND1, 2 HPR1, 2 HTR1- 6 HTR7 HTR8 LR1, 2 M1- 6 M11- 16 M21- 26 MPR1, 2 MSP11- 26 MSP1- 4 OLF PD1 PD100, 200 PS1, 2 PVM1, 2 S00 S01 S02 S03 S04 S05 S08 S12 S13 SR1, 2, 5, 6 SR11,12,21,22 Description Relay- Alarm Bell Circuit Breaker- Compressor Circuit Breaker Circuit Controller (Controller Expansion Module) Current Transformer- Ground Fault Disconnect- Main Expansion Valve Controller Expansion Valve Control Box Exhaust Fan Flow Switch- Evaporator Fuse- Primary, Control Transformer Fuse- Secondary, Control Transformer Fuse- Evaporator Heater Fuse- Outlet Fuse- Fan Circuit Fuse- Secondary, Control Transformer Relay- Ground Fault Ground Switch - High Pressure Heater- Compressor Heater- Evaporator Heater- Low Ambient Control Box Line Reactor- Fan Contactor- Compressor/Pump Motor Contactor- Fan Circuit #1 Contactor- Fan Circuit #2 Relay- Compressor Motor Protector Motor Protector- Fan/Pump Motor Motor Protector- Compressor 115V Outlet Power Block- Main Fan Power Distributor Block Switch- Pumpdown Phase Voltage Monitor Sensor- Leaving Water Temperature Low Pressure Transducer- Suction Circuit #1 Low Pressure Transducer- Suction Circuit #2 High Pressure Transducer- Discharge Circuit #1 High Pressure Transducer- Discharge Circuit # 2 Sensor- Outside Air Temperature Sensor- Entering Water Temperature Sensor- Suction Temperature Circuit #1 Sensor- Suction Temperature Circuit #2 Relay- Solenoid Relay Air-Cooled Scroll Chiller, AGZ 075-180, Vintage E, Unit Rev. 00 Rev. C 11/15 Location Control Box Control Box Control Box Control Box Control Box Control Box Control Box Liquid Line Control Box Evaporator Control Box Control Box Control Box Control Box Control Box Control Box Control Box Control Box Control Box Compressors Control Box Control Box Control Box Control Box Control Box Control Box Control Box Control Box Compressors Control Box Control Box Control Box Control Box Control Box Evaporator Suction Line Suction Line Discharge Line Discharge Line Control Box Evaporator Suction Line Suction Line Control Box Control Box RPL 7000508 / Page 8 Electrical Legend, Continued Schematic Sym. SV1 SV2 SV5 SV6 SW1 T1 T2- 6 TS1 TS2 UC VFD1, 2 Description Solenoid- Circuit #1 Solenoid- Circuit #2 Solenoid- Hot Gas Bypass Circuit #1 Solenoid- Hot Gas Bypass Circuit #2 Switch- Unit Shutoff Transformer Control (120V Secondary) Transformer Control (24V Secondary) Thermostat- Exhaust Fan Thermostat- Control Box Heater Unit Controller VFD- Fan/Pump Motor Air-Cooled Scroll Chiller, AGZ 075-180, Vintage E, Unit Rev. 00 Rev. C 11/15 Location Liquid Line Liquid Line Hot Gas Bypass Line Hot Gas Bypass Line Control Box Control Box Control Box Control Box Control Box Control Box Control Box RPL 7000508 / Page 9 Unit Controls For any control components not detailed on the following pages, refer to the Device ID label found inside the control panel (sample shown below) or contact Daikin Applied with the Control Box GOI number and/or the Unit GO number and Unit serial number. GOI Number: 123456200200SWB1R01 Device ID McQuay Part # Description CB100 193550201 Circuit Breaker 3-Pole 15A 480VAC 22kA CB200 193550201 Circuit Breaker 3-Pole 15A 480VAC 22kA CC1 193407501 Extension I/O Siemens 2 (15 Points)-MT3025 CC1 193409701 Connector Extension I/O Direct Connect CC1 193410303 Connector 3 Pin Spring Cage Top Entry CC1 193410307 Connector 7 Pin Spring Cage Top Entry CC1 193410302 Connector 2 Pin Spring Cage Top Entry CC1 193410308 Connector 8 Pin Spring Cage Top Entry CC2 193407501 Extension I/O Siemens 2 (15 Points)-MT3025 CC2 193410303 Connector 3 Pin Spring Cage Top Entry CC2 193410307 Connector 7 Pin Spring Cage Top Entry CC2 193410308 Connector 8 Pin Spring Cage Top Entry CT-GF1 349937408 "Current Sensor Ground Fault 600V 4.25"" ID" CT-GF1 193471401 Mounting HardwareGround Fault GE DS1 193598728 Modification Disconnect Shaft ABB 10mm 3.00 in DS1 193551601 CS Molded Case Switch T4 Frame 250A Standard In DS1 193551001 CS Rotary Operator T5 Circuit Breaker DS1 193553801 CS Lugs T4 Frame Ckt Brkr, 250A, 6-350MCM DS1 193581301 Disconnect, Shaft, 10mm x 10mm, 8.9in, Type P DS1 193595701 CS Handle Pistol NEMA 1 3R 12 95mm Long 10mm DS1 349964401 Label, Danger, Bottom Terminals EEXV1 193407801 Controller Siemens EEXV-MT3022 EEXV1 193409701 Connector Extension I/O Direct Connect EEXV1 193410302 Connector 2 Pin Spring Cage Top Entry EEXV1 193410303 Connector 3 Pin Spring Cage Top Entry EEXV1 193410304 Connector 4 Pin Spring Cage Top Entry EEXV1 193410307 Connector 7 Pin Spring Cage Top Entry EEXV2 193407801 Controller Siemens EEXV-MT3022 EEXV2 193409701 Connector Extension I/O Direct Connect EEXV2 193410302 Connector 2 Pin Spring Cage Top Entry EEXV2 193410303 Connector 3 Pin Spring Cage Top Entry EEXV2 193410304 Connector 4 Pin Spring Cage Top Entry EEXV2 193410307 Connector 7 Pin Spring Cage Top Entry FAN1 193419103 "Fan Orion 120VAC 4.70"" 130cfm With Leads" FAN1 193420301 Fan Accessory, Metal Finger Guard, 4.72"H x 4.72"W x 1.... FAN1 193459401 Rain Shroud Tight AGZ FAN2 193419103 "Fan Orion 120VAC 4.70"" 130cfm With Leads" Device ID McQuay Part # Description Device ID McQuay Part # Description FU5 349937133 Fuse, Class CC, Time Delay, 600VAC, 15A, 200K AIC MBX_TL 2233 "Heyco Reducer Snap Bushing 1.5"" OD 1.062"" ID" FU5 023780231 Fuse Holder, Class CC & Midget (xfmr), 3 Pole, 30A, Ope... MBX_TL 193524201 TEMPLATE, DRILLING, DOOR, SMALL, SINGLE DIS... FU5 349938230 Fuse Block Accessories, Fuse Puller, CC M, 30A MPR1 349934724 Relay, 120 VAC, 10A, DPDT FU6 349937038 Fuse, Midget, Time Delay, 500VAC, 30A, 10K AIC MPR1 349934822 Relay Socket, DIN Rail, Screw Terminal, 2 Pole FU6A 349937035 Fuse, Midget, Time Delay, 500VAC, 15A, 10K AIC MPR2 349934724 Relay, 120 VAC, 10A, DPDT FU6A 193465901 Fuse Block 2 Pole 30A 600V Midget MPR2 349934822 Relay Socket, DIN Rail, Screw Terminal, 2 Pole FU6A 349938230 Fuse Block Accessories, Fuse Puller, CC M, 30A MSP1 193543403 CS MMP Class 10 Size S3 43 to 63A FU7 349937032 Fuse, Midget, Time Delay, 500VAC, 10A, 10K AIC MSP1 193547501 CS Link Kit Siemens MMP to Contactor Size S3 FU7 023780223 Fuse Holder, Midget, 1 Pole, 30A, Open Clip MSP1 193547301 CS MMP Type E Terminal Block Size S3 FU7 349938230 Fuse Block Accessories, Fuse Puller, CC M, 30A MSP1 193545801 CS MMP to Contactor Spacer Size S0 FU8 193429501 Fuse Glass 10 A Fast 250 VAC MSP2 193543307 CS MMP Class 10 Size S2 40 to 50A FU8 193429601 Fuseholder Bussmann Panel Mount MSP2 193547401 CS Link Kit Siemens MMP to Contactor Size S2 FU8 099491629 Label Fuse Selection 250V 10A Glass MSP2 193545801 CS MMP to Contactor Spacer Size S0 FU11 349937125 Fuse, Class CC, Time Delay, 600VAC, 6.0A, 200K AIC MSP3 193543307 CS MMP Class 10 Size S2 40 to 50A FU11 349938227 Fuse Block Accessories, Fuse Cover, CC M, 30A MSP3 193547401 CS Link Kit Siemens MMP to Contactor Size S2 FU11 023780232 Fuse Holder, Class CC, 3 Pole, 30A, Open Clip MSP3 193545801 CS MMP to Contactor Spacer Size S0 FU16 349937035 Fuse, Midget, Time Delay, 500VAC, 15A, 10K AIC MSP4 193543403 CS MMP Class 10 Size S3 43 to 63A FU16 349938230 Fuse Block Accessories, Fuse Puller, CC M, 30A MSP4 193547501 CS Link Kit Siemens MMP to Contactor Size S3 FU21 349937125 Fuse, Class CC, Time Delay, 600VAC, 6.0A, 200K AIC MSP4 193547301 CS MMP Type E Terminal Block Size S3 FU21 349938227 Fuse Block Accessories, Fuse Cover, CC M, 30A MSP4 193545801 CS MMP to Contactor Spacer Size S0 FU21 023780232 Fuse Holder, Class CC, 3 Pole, 30A, Open Clip OLF 193466302 Receptacle Ground Fault Interrupter 15A GF1 193466201 Relay GE Ground Fault Panel Mount OLF 193459801 Label Switch AGZ GF1 193488601 Bracket Connector Single Ground Fault Relay AWS No OLF 193463301 Bracket AGZ Outlet Cover GND1 349938013 Ground Lug Brumell 2X 14ga - 2/0 OLF 349964601 Label, Danger, Service Outlet GND1 193463201 Label Ground Lug Torque PD1 030372783 Power Block, 600V, 420A, 3 Pole, 1 x 8, Line: 600MCM-... HPR1 349934724 Relay, 120 VAC, 10A, DPDT PD100 030372777 Power Block, 600V, 175A, 3 Pole, 1 x 6, Line: 2/0-14, Loa... HPR1 349934822 Relay Socket, DIN Rail, Screw Terminal, 2 Pole PD200 030372777 Power Block, 600V, 175A, 3 Pole, 1 x 6, Line: 2/0-14, Loa... HPR2 349934724 Relay, 120 VAC, 10A, DPDT PS1 193429701 Terminal Flag Right Angle .250x.032 18-22 AWG Ins HPR2 349934822 Relay Socket, DIN Rail, Screw Terminal, 2 Pole PS1 001355000 Switch Toggle SPST 20A 125V HTR-8 193440702 Heater, 150W, 120V, Without Thermostat PS2 193429701 Terminal Flag Right Angle .250x.032 18-22 AWG Ins HTR-8 193460502 Guard Heater AGZ PS2 001355000 Switch Toggle SPST 20A 125V M1 193591701 Contactor Siemens 120VAC Coil 3 Pole 65A PVM1 112022002 Monitor, Phase/Voltage, Three Phase, 475V, 600V M1 193542801 CS Contactor Auxiliary Contact 1NO 1NC Size S2-S6 PVM1 193488601 Bracket Connector Single Ground Fault Relay AWS No M2 193598102 Contactor Siemens S00 193414603 NTC Thermistor Assembly w/ 354" Cable M2 193542801 CS Contactor Auxiliary Contact 1NO 1NC Size S2-S6 S05 193414602 NTC Thermistor Assembly w/ 236" Cable M3 193598102 Contactor Siemens S08 193414603 NTC Thermistor Assembly w/ 354" Cable M3 193542801 CS Contactor Auxiliary Contact 1NO 1NC Size S2-S6 S12 193414603 NTC Thermistor Assembly w/ 354" Cable M4 193591701 Contactor Siemens 120VAC Coil 3 Pole 65A S13 193414603 NTC Thermistor Assembly w/ 354" Cable M4 193542801 CS Contactor Auxiliary Contact 1NO 1NC Size S2-S6 SR1 349934724 Relay, 120 VAC, 10A, DPDT M12 193534106 CS Contactor IEC 9A 120VAC Coil Spring Terminals 1 SR1 349934822 Relay Socket, DIN Rail, Screw Terminal, 2 Pole M13 193534106 CS Contactor IEC 9A 120VAC Coil Spring Terminals 1 SR2 349934724 Relay, 120 VAC, 10A, DPDT M22 193534106 CS Contactor IEC 9A 120VAC Coil Spring Terminals 1 SR2 349934822 Relay Socket, DIN Rail, Screw Terminal, 2 Pole M23 193534106 CS Contactor IEC 9A 120VAC Coil Spring Terminals 1 SR5 349934724 Relay, 120 VAC, 10A, DPDT MBX 193461701 Label Replacement Parts SR5 349934822 Relay Socket, DIN Rail, Screw Terminal, 2 Pole MBX 193461901 Label American Flag SR6 349934724 Relay, 120 VAC, 10A, DPDT MBX 349959804 Label, Info, Master Panel, AWS SR6 349934822 Relay Socket, DIN Rail, Screw Terminal, 2 Pole MBX 349960003 Label CPT Fuse Replacement SR11 193524116 Relay 24 VDC 6A SPDT MBX 193461801 Label, Info, Compressor, RLA, AGZ SR21 193524116 Relay 24 VDC 6A SPDT MBX 349963701 Label, Warning, Replacement Parts SV1 330286403 Solenoid Cable 196.85" MBX 349963801 Label, Warning, Tripped MMP SV2 330286403 Solenoid Cable 196.85" MBX 349902701 Label, Info, Main Box, Torque, SML SV5 330286402 Solenoid Cable 118.11" MBX DRC 024946 Instruction, ETL Label, Label Number By Location SV6 330286402 Solenoid Cable 118.11" MBXCO... 0233.202.036 "Conduit 1.25""" SV11CA... DRC 023909 "Harness AGZ Solenoid 130""" MBXCO... 5020.018.217... "Connector bend 90 AD 42.5 1.25"" NPT Black" SV11CA... 0233.202.012 Conduit PA6 VO AD 15.8 black 164 ft/roll MBXCO... 5020.056.207... "Connector Straight PA AD 42.5 NPT 1.25"" Black" SV11CA... GDMZ RB 2... DIN Cable Socket MBXCO... 193456003 "Assembly AGZ Wire Bracket 1-1/4"" Conduit" SV11CA... 5020.056.205... "Connector Straight PA AD 15.8 NPT .5"" Black" Air-Cooled Scroll Chiller, AGZ 075-180, Vintage E, Unit Rev. 00 Rev. C 11/15 RPL 7000508 / Page 10 MBXCO... 0233.202.036 "Conduit 1.25""" SV21CA... DRC 023909 "Harness AGZ Solenoid 130""" MBXCO... 5020.018.217... "Connector bend 90 AD 42.5 1.25"" NPT Black" SV21CA... 0233.202.012 Conduit PA6 VO AD 15.8 black 164 ft/roll MBXCO... 5020.056.207... "Connector Straight PA AD 42.5 NPT 1.25"" Black" SV21CA... GDMZ RB 2... DIN Cable Socket MBXCO... 193456003 "Assembly AGZ Wire Bracket 1-1/4"" Conduit" SV21CA... 5020.056.205... "Connector Straight PA AD 15.8 NPT .5"" Black" MBXCO... 0233.202.036 "Conduit 1.25""" SW1 193534701 Disconnect Flag 16-14 AWG .250 Unit Controls Ref. Description No. CC1,2 Circuit Control Module Part Qty Number 193407501 2 EEXV1,2 Extension IO for Electronic Expansion Valve 193407801 2 FAN1, 2 FAN1, 2 Exhaust Fan, Control Box (Code 15= H) Filter Assy, Control Box Exhaust Fan (Code 15= H) 193419103 193466101 2 2 Relay, Ground Fault (Code 19 = G) 193466201 1* HPR1,2 High Pressure Relay, 120 VAC, 10A 349934724 2 HTR-8 Heater, Control Box (Code 27= B,L) 193440702 1 MPR1,2 Motor Protection Relay, 120 VAC, 10A 349934724 2 Ground Fault Interrupter Receptacle 193466302 1 PD100,200 Fan Distribution Block, 175A 030372777 2 PS1, PS2 Pumpdown Switch 802005045 2 REM Remote Display (Code 18= U) 193408003 1 RR Rapid Restore Module (Code 59 = RR) 193407701 1 SR1, 2 Relay, Liquid Line Solenoid, 10A 349934724 2 SR5, 6 Relay, Hot Gas ByPass Solenoid, 10A (Code 29= NH,VH,FH) 349934724 2 SR11, 21 SR12, 22 Relay, Discharge Solenoid, 6A (all sizes) Relay, Discharge Solenoid, 6A (only on sizes 140-180) 193524116 193524116 2 2 Main Control Switch 802005045 1 UC Unit Controller Battery for Unit Controller 193407301 193409001 1 1 GF1 OLF SW1 * Qty=1 for units with Single Point Power Connection (Code 12= PC, DC, DH); Qty= 2 for Multi-Point Power Connection (Code 12= MN, WN) Air-Cooled Scroll Chiller, AGZ 075-180, Vintage E, Unit Rev. 00 Rev. C 11/15 RPL 7000508 / Page 11 Refrigeration Circuit Compressor Layout Diagrams Evaporator Circuit 2 Unit Size 075-161 Circuit 1 Evaporator Circuit 1 Unit Size 170-180 Air-Cooled Scroll Chiller, AGZ 075-180, Vintage E, Unit Rev. 00 Circuit 2 Rev. C 11/15 RPL 7000508 / Page 12 Refrigeration Circuit Compressors AGZ 075 The original compressors in the 075E units are Tandem Assemblies. The part numbers listed below are for SINGLE Compressors. When replacing a single Compressor from a Tandem Assembly, the original piping is reused. When the unit has an unequal Tandem Assembly (two Compressors with different HP ratings; Circuit 2 below), confirm the HP of the required Compressor before ordering. 3 2 4 575V 400/460V 380V 208/230V U nit Size 075E Ref. Part Part No. Description Number 1 Compressor- Circuit 1 20 HP 500559901 1 1 Compressor- Circuit 1 20 HP 1 Compressor- Circuit 1 20 HP 500559902 1 Compressor- Circuit 1 20 HP 500559904 1 Compressor- Circuit 1 Compressor- Circuit 1 Compressor- Circuit 1 Compressor- Circuit 1 20 HP 20 HP 20 HP 20 HP 500559901 1 1 1 500559902 1 500559904 Compressor- Circuit 2 Compressor- Circuit 2 Compressor- Circuit 2 Compressor- Circuit 2 15 HP 15 HP 15 HP 15 HP 300046105 1 1 1 300046108 1 300046110 1 Compressor- Circuit 2 Compressor- Circuit 2 Compressor- Circuit 2 Compressor- Circuit 2 20 HP 20 HP 20 HP 20 HP 500559901 1 1 1 500559902 1 500559904 N/S Crankcase Heater- 90W (for 15 HP) N/S Crankcase Heater- 120W (for 20 HP) 070902801 1 333613201 3 1 1 1 1 1 3 3 3 N/S= Not shown on diagram 1 For 380V Compressors, contact Daikin Applied with unit model and serial number to identify the correct compressor(s). Air-Cooled Scroll Chiller, AGZ 075-180, Vintage E, Unit Rev. 00 Rev. C 11/15 RPL 7000508 / Page 13 Refrigeration Circuit Compressors AGZ 080- 100 575V 400/460V 380V 575V 208/230V 400/460V 380V 575V 208/230V 400/460V 380V 208/230V Ref. No. 1 Unit Size 080E 090E 100E Part Description Compressor- Circuit #1 20 HP Compressor- Circuit #1 20 HP Compressor- Circuit #1 20 HP Compressor- Circuit #1 20 HP Compressor- Circuit #1 25 HP Compressor- Circuit #1 25 HP Compressor- Circuit #1 25 HP Compressor- Circuit #1 25 HP Part Number 500559901 1 1 1 500559902 1 500559904 1 500560101 1 1 1 1 1 500560102 1 1 500560104 1 3 Compressor- Circuit #1 Compressor- Circuit #1 Compressor- Circuit #1 Compressor- Circuit #1 Compressor- Circuit #1 Compressor- Circuit #1 Compressor- Circuit #1 Compressor- Circuit #1 20 HP 20 HP 20 HP 20 HP 25 HP 25 HP 25 HP 25 HP 500559901 1 1 1 1 1 500559902 1 1 500559904 1 1 500560101 1 1 1 500560102 1 500560104 1 2 Compressor- Circuit #2 Compressor- Circuit #2 Compressor- Circuit #2 Compressor- Circuit #2 Compressor- Circuit #2 Compressor- Circuit #2 Compressor- Circuit #2 Compressor- Circuit #2 20 HP 20 HP 20 HP 20 HP 25 HP 25 HP 25 HP 25 HP 500559901 1 1 1 1 1 500559902 1 1 500559904 1 1 500560101 1 1 1 500560102 1 500560104 1 4 Compressor- Circuit #2 Compressor- Circuit #2 Compressor- Circuit #2 Compressor- Circuit #2 Compressor- Circuit #2 Compressor- Circuit #2 Compressor- Circuit #2 Compressor- Circuit #2 Compressor- Circuit #2 Compressor- Circuit #2 Compressor- Circuit #2 Compressor- Circuit #2 20 HP 20 HP 20 HP 20 HP 25 HP 25 HP 25 HP 25 HP 30 HP 30 HP 30 HP 30 HP 500559901 1 1 1 500559902 1 500559904 1 500560101 1 1 1 500560102 1 500560104 1 500563901 1 1 1 500563902 1 500563904 1 N/S Crankcase Heater- 120W (for 20, 25 HP) N/S Crankcase Heater- 140W (for 30 HP) 1 333613201 4 4 4 4 4 4 4 4 3 3 3 3 333613202 1 1 1 1 N/S= Not shown on diagram 1 For 380V Compressors, contact Daikin Applied with unit model and serial number to identify the correct compressor(s). Air-Cooled Scroll Chiller, AGZ 075-180, Vintage E, Unit Rev. 00 Rev. C 11/15 RPL 7000508 / Page 14 Refrigeration Circuit Compressors AGZ 110- 130 3 575V 400/460V 380V 208/230V 575V 400/460V 380V 208/230V 575V 400/460V 380V 208/230V Ref. No. 1 Unit Size 110E 120E 130E Part Part Description Number Compressor- Circuit #1 30 HP 500563901 1 1 1 1 Compressor- Circuit #1 30 HP 1 1 1 Compressor- Circuit #1 30 HP 500563902 1 1 1 Compressor- Circuit #1 30 HP 500563904 1 1 1 Compressor- Circuit #1 Compressor- Circuit #1 Compressor- Circuit #1 Compressor- Circuit #1 Compressor- Circuit #1 Compressor- Circuit #1 Compressor- Circuit #1 Compressor- Circuit #1 25 HP 25 HP 25 HP 25 HP 30 HP 30 HP 30 HP 30 HP 500560101 1 1 1 500560102 1 500560104 1 500563901 1 1 1 1 1 500563902 1 1 500563904 1 1 Compressor- Circuit #2 Compressor- Circuit #2 Compressor- Circuit #2 Compressor- Circuit #2 Compressor- Circuit #2 Compressor- Circuit #2 Compressor- Circuit #2 Compressor- Circuit #2 25 HP 25 HP 25 HP 25 HP 30 HP 30 HP 30 HP 30 HP 500560101 1 1 1 500560102 1 500560104 1 500563901 1 1 1 1 1 500563902 1 1 500563904 1 1 4 Compressor- Circuit #2 Compressor- Circuit #2 Compressor- Circuit #2 Compressor- Circuit #2 Compressor- Circuit #2 Compressor- Circuit #2 Compressor- Circuit #2 Compressor- Circuit #2 30 HP 30 HP 30 HP 30 HP 40 HP 40 HP 40 HP 40 HP 500563901 1 1 1 1 1 500563902 1 1 500563904 1 1 500563801 1 1 1 500563802 1 500563804 2 N/S Crankcase Heater- 120W (for 25 HP) N/S Crankcase Heater- 140W (for 30, 40 HP) 333613201 333613202 1 2 2 2 2 2 2 2 2 4 4 4 4 4 4 4 4 N/S= Not shown on diagram 1 For 380V Compressors, contact Daikin Applied with unit model and serial number to identify the correct compressor(s). Air-Cooled Scroll Chiller, AGZ 075-180, Vintage E, Unit Rev. 00 Rev. C 11/15 RPL 7000508 / Page 15 Refrigeration Circuit Compressors AGZ 140- 161 3 2 4 N/S 575V 400/460V 380V 208/230V 575V 400/460V 380V 208/230V 575V 400/460V 380V Ref. No. 1 208/230V Unit Size 140E 150E 161E Part Description Compressor- Circuit #1 40 HP Compressor- Circuit #1 40 HP Compressor- Circuit #1 40 HP Compressor- Circuit #1 40 HP Part Number 500563801 1 1 1 1 1 1 1 500563802 1 1 1 500563804 1 1 Compressor- Circuit #1 Compressor- Circuit #1 Compressor- Circuit #1 Compressor- Circuit #1 Compressor- Circuit #1 Compressor- Circuit #1 Compressor- Circuit #1 Compressor- Circuit #1 30 HP 30 HP 30 HP 30 HP 40 HP 40 HP 40 HP 40 HP 500563901 1 1 1 1 1 500563902 1 1 500563904 1 1 500563801 1 1 1 1 1 500563802 1 1 500563804 1 1 Compressor- Circuit #2 Compressor- Circuit #2 Compressor- Circuit #2 Compressor- Circuit #2 Compressor- Circuit #2 Compressor- Circuit #2 Compressor- Circuit #2 Compressor- Circuit #2 30 HP 30 HP 30 HP 30 HP 40 HP 40 HP 40 HP 40 HP 500563901 1 1 1 500563902 1 500563904 1 500563801 1 1 1 1 1 500563802 1 1 500563804 1 1 Compressor- Circuit #2 Compressor- Circuit #2 Compressor- Circuit #2 Compressor- Circuit #2 40 HP 40 HP 40 HP 40 HP 500563801 1 1 1 1 1 1 1 500563802 1 1 1 500563804 1 1 1 Crankcase Heater- 140W (for 30, 40 HP) 1 333613202 4 4 4 4 4 4 4 4 4 4 4 4 N/S= Not shown on diagram 1 For 380V Compressors, Contact Daikin Applied with unit model and serial number to identify the correct compressor(s). Air-Cooled Scroll Chiller, AGZ 075-180, Vintage E, Unit Rev. 00 Rev. C 11/15 RPL 7000508 / Page 16 Refrigeration Circuit Compressors AGZ 170, 180 5 Compressor- Circuit #1 Compressor- Circuit #1 Compressor- Circuit #1 Compressor- Circuit #1 30 HP 30 HP 30 HP 30 HP 575V 400/460V 380V 208/230V 575V 400/460V 380V 208/230V Unit Size 170E 180E Ref. Part Part No. Description Number 1 Compressor- Circuit #1 25 HP 500560101 1 1 Compressor- Circuit #1 25 HP 1 Compressor- Circuit #1 25 HP 500560102 1 Compressor- Circuit #1 25 HP 500560104 1 Compressor- Circuit #1 30 HP 500563901 1 1 Compressor- Circuit #1 30 HP 1 Compressor- Circuit #1 30 HP 500563902 1 Compressor- Circuit #1 30 HP 500563904 1 3 Compressor- Circuit #1 25 HP 500560101 1 1 Compressor- Circuit #1 25 HP 1 Compressor- Circuit #1 25 HP 500560102 1 Compressor- Circuit #1 25 HP 500560104 1 Compressor- Circuit #1 30 HP 500563901 1 1 Compressor- Circuit #1 30 HP 1 Compressor- Circuit #1 30 HP 500563902 1 Compressor- Circuit #1 30 HP 500563904 1 500563901 1 1 1 1 1 500563902 1 1 500563904 1 1 2 Compressor- Circuit #2 30 HP 500563901 1 1 1 Compressor- Circuit #2 30 HP 1 1 Compressor- Circuit #2 30 HP 500563902 1 1 Compressor- Circuit #2 30 HP 500563904 1 1 4 Compressor- Circuit #2 30 HP 500563901 1 1 1 Compressor- Circuit #2 30 HP 1 1 Compressor- Circuit #2 30 HP 500563902 1 1 Compressor- Circuit #2 30 HP 500563904 1 1 6 Compressor- Circuit #2 30 HP 500563901 1 1 1 Compressor- Circuit #2 30 HP 1 1 Compressor- Circuit #2 30 HP 500563902 1 1 Compressor- Circuit #2 30 HP 500563904 1 1 N/S Crankcase Heater- 120W (for 25 HP) N/S Crankcase Heater- 140W (for 30 HP) 333613201 2 2 2 2 333613202 4 4 4 4 6 6 6 6 N/S= Not shown on diagram 1 For 380V Compressors, Contact Daikin Applied with unit model and serial number to identify the correct compressor(s). Air-Cooled Scroll Chiller, AGZ 075-180, Vintage E, Unit Rev. 00 Rev. C 11/15 RPL 7000508 / Page 17 Refrigeration Circuit Evaporator Plate to Plate Evaporator, Universal Connection (without insulation) Unit Sizes Part Number Unit Sizes 075 332865601 130 080, 090 332865602 140 100 332865604 150, 161 110 332865605 170 120 332865606 180 Part Number 332865607 332865608 332865609 332865610 332865612 Unit Sizes Ref. # Description Part Number 075-180 N/S Sensor Well 047441511 1 N/S Heater, Evaporator, 100W 331759202 1 N/S Thermostat, 1-Stage 019754700 1 N/S = Not Shown on diagram. 002 003 001 Ref.# Description 001 Pipe Assembly 001 Pipe Assembly 002 Clamp- Victaulic, 2.88” OD 002 Clamp- Victaulic, 2.88” OD 003 Flow Sensor with Adapter Adapter only N/S Cable- Flow Sensor (10 Meter) Evaporator Part Number 075-130 331598011 1 331598013 331597903 1 331597904 331893901 1 1 331893903 1 330571403 1 1 140-180 1 1 1 1 1 N/S = Not shown on diagram 1 Included in Electronic Water Flow Switch Kit 331776619. Air-Cooled Scroll Chiller, AGZ 075-180, Vintage E, Unit Rev. 00 Rev. C 11/15 RPL 7000508 / Page 18 Refrigeration Circuit Evaporator Insulation 222 224 220 221 Evaporator Unit Size Ref.# Description 075- 180 220 Insulation, Refrigerant Side Single Part Number Insulation 332776702 1 Double Insulation 2 075-130 140-180 221 Insulation, Water Side 221 Insulation, Water Side 332776701 332776730 1 1 2 2 075 080-090 100 110 120 130 140 150-161 170 180 222 222 222 222 222 222 222 222 222 222 Insulation, Wrap Insulation, Wrap Insulation, Wrap Insulation, Wrap Insulation, Wrap Insulation, Wrap Insulation, Wrap Insulation, Wrap Insulation, Wrap Insulation, Wrap 332776715 332776714 332776716 332776710 332776717 332776718 332776719 332776720 332776721 332776723 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 075 080-090 100 110 120 130 140 150-161 170 180 224 224 224 224 224 224 224 224 224 224 Insulation, Wrap Insulation, Wrap Insulation, Wrap Insulation, Wrap Insulation, Wrap Insulation, Wrap Insulation, Wrap Insulation, Wrap Insulation, Wrap Insulation, Wrap 047662050 1 047662050 1 047662050 1 047662050 1 047662050 1 047662050 1 047662050 1 047662050 1 047662050 1 047662050 1 075-180 N/S Insulation Tape (sold by the foot) 1 330461101 Varies 8 sq. ft. 9 sq. ft. 10 sq. ft. 11 sq. ft. 12 sq. ft. 13 sq. ft. 13 sq. ft. 14 sq. ft. 15 sq. ft. 16 sq. ft. Varies Insulation p/n 047662050 is sold by the square foot. Air-Cooled Scroll Chiller, AGZ 075-180, Vintage E, Unit Rev. 00 . Rev. C 11/15 RPL 7000508 / Page 19 Refrigeration Circuit Liquid Line Piping Diagram L116 L113 L108 L110 L111 Unit Size 110-130 shown Circuit #1 w/o HGBP L106 L153 L152 L151 L103 L104 Air-Cooled Scroll Chiller, AGZ 075-180, Vintage E, Unit Rev. 00 Rev. C 11/15 RPL 7000508 / Page 20 Refrigeration Circuit Liquid Line Piping Components Ref.# Description Part Number L103 Electronic Expansion Valve (075-100) 331775303 L103 Electronic Expansion Valve (110-180) 331775304 N/S Cable, Electr Expansion Valve 334549502 Quantity 1 per circuit 1 per circuit 1 per circuit Sight Glass 1.125” 330508602 1 per circuit L106 L106 SV1,2 (N/S) L108 L110 Valve- Solenoid, 1.12” (075-130) Valve- Solenoid, 1.12” (140-180) Cable, Liquid Line Solenoid, 32 ft. 331761603 331761609 330286404 1 per circuit 1 per circuit 1 per circuit Filter Drier- Shell 019190500 1 per circuit Filter Drier- Core 330694401 2 per circuit L111 Felt Gasket Kit 074783601 2 per circuit L113 Shut Off Valve, 1.12” 048169601 1 per circuit L116 Valve- Charge .37” x .37” 038689900 1 per circuit L151 L152 L153 Valve- Schrader Valve- Core Valve- Cap 071100801 026541100 032943500 1 per circuit 1 per circuit 1 per circuit L104 N/S = Not shown on diagram Air-Cooled Scroll Chiller, AGZ 075-180, Vintage E, Unit Rev. 00 Rev. C 11/15 RPL 7000508 / Page 21 Refrigeration Circuit Discharge Line Piping Diagrams D110 D105 Chicago Code D142 D153 D152 D151 D152 D151 Unit Size 110-130 shown Circuit #1 w/o HGBP Ref.# Description D105 Valve- Discharge Shut-Off, 1.625” Part Number 330296045 Quantity 1 per circuit D110 Valve- Solenoid, 1.12 (sizes 075-100 & 140-180) D110 Valve- Solenoid, 1.38 (sizes 110-130) N/S Connector, Discharge Solenoid 331761605 331761604 331996402 1 per circuit 1 per circuit 1 per circuit D142 Valve- Relief (Chicago Code, Code 46 = B,C,F,V) 332943690 1 per circuit D151 Valve- Schrader D152 Valve- Core D153 Valve- Cap 071100801 026541100 032943500 2 per circuit * 2 per circuit 1 per circuit * Quantity = 3 on AGZ075E, circuit 2. N/S = Not Shown on diagram Air-Cooled Scroll Chiller, AGZ 075-180, Vintage E, Unit Rev. 00 Rev. C 11/15 RPL 7000508 / Page 22 Refrigeration Circuit Suction Line Piping Diagrams S112 S150 S153 S152 S151 S102 Unit Size 075- 130 shown Circuit #1 with optional Suction Valve Quantity Ref.# Description Part Number Circuit 1 Circuit 2 S102 Suction Valve- Ball 2.625”, Ckt 1 (Code 30=V, Size 075) 330296047 1 S102 Suction Valve- Ball 2.125”, Ckt 2 (Code 30=V, Size 075) 330296046 1 S102 Suction Valve- Ball 2.625” (Code 30=V, Sizes 080-180) 330296047 1 1 S112 Fusible Plug .38” NPT 331543401 1 1 S150 Valve- Charge .37” x .37” 038689900 1 1 S151 S152 S153 Valve- Schrader Valve- Core Valve- Cap 071100801 026541100 032943500 1 1 1 1 1 1 Air-Cooled Scroll Chiller, AGZ 075-180, Vintage E, Unit Rev. 00 Rev. C 11/15 RPL 7000508 / Page 23 Refrigeration Circuit Hot Gas Bypass Piping Diagrams HG12 HG11 HG14 HG153 HG152 Unit Size 110-130 Shown Circuit #1 Ref.# Description HG151 Part Number HG11 Valve, Angle .88 (Unit Sizes 075-100) 072401302 HG11 Valve, Shut off 1.12 (Unit Sizes 110-180) 048169601 Units with HGBP (Code 29=NH,VH) Quantity 1 per circuit 1 per circuit HG12 HG12 SV5,6 (N/S) Valve- Solenoid (Unit Sizes 075-100) Valve- Solenoid (Unit Sizes 110-180) Cable, HGBP Solenoid 331761602 331761603 330286404 1 per circuit 1 per circuit 1 per circuit HG14 HG14 Valve- HGBP (Unit Sizes 075-100) Valve- HGBP (Unit Sizes 110-180) 331761701 331761702 1 per circuit 1 per circuit HG151 HG152 HG153 N/S Valve- Schrader Core- Schrader Valve Cap- Schrader Valve Cable- Sol. & HGBP Valves 071100801 026541100 032943500 330286404 1 per circuit 1 per circuit 1 per circuit 2 per circuit N/S= Not shown on diagram Air-Cooled Scroll Chiller, AGZ 075-180, Vintage E, Unit Rev. 00 Rev. C 11/15 RPL 7000508 / Page 24 Refrigeration Circuit Sensor & Transducer Location Diagram HP2 502 S13 S12 HP1 501 501 S00 502 S08 Air-Cooled Scroll Chiller, AGZ 075-180, Vintage E, Unit Rev. 00 Rev. C 11/15 RPL 7000508 / Page 25 Refrigeration Circuit Sensor & Transducer Components Ref. Description No. HP1 Switch- High Pressure Circuit #1, 650 psi (Code 46= A,D,E,W,Z) HP1 Switch- High Pressure Circuit #1, 540 psi (Code 46= B,C,F,V - Chicago) HP2 Switch- High Pressure Circuit #2, 650 psi (Code 46= A,D,E,W,Z) HP2 Switch- High Pressure Circuit #2, 540 psi (Code 46= B,C,F,V - Chicago) Part Number 331542401 331542402 331542401 331542402 Qty S00 S05* S08 S12 S13 Sensor- Leaving Water Temperature, 354" Sensor- Outside Air Temperature, 236" Sensor- Entering Water Temperature, 236" Sensor- Suction Temperature Circuit #1, 236" Sensor- Suction Temperature Circuit #2, 236" 349982403 349982402 349982402 349982402 349982402 501 502 N/S Transducer- Low Pressure, Circuits 1 & 2 Suction (S01, S02) Transducer- High Pressure, Circuits 1 & 2 Discharge (S03, S04) Cable for Transducers, 16 ft. 910153379 2 910153045 2 074667502 4 1 1 1 1 1 1 1 1 1 N/S = Not shown on diagram * Not shown on diagram. Mounted below the condenser coil rail. Air-Cooled Scroll Chiller, AGZ 075-180, Vintage E, Unit Rev. 00 Rev. C 11/15 RPL 7000508 / Page 26 Refrigeration Circuit Miscellaneous Components Compressor Sound Enclosures (Code 06= SB) Description Sound Enclosure Kit Unit Size 075 Sound Enclosure Kit Unit Size 080- 090 Sound Enclosure Kit Unit Size 100 Sound Enclosure Kit Unit Size 110 Sound Enclosure Kit Unit Size 120 334704804 One kit per unit Sound Enclosure Kit Sound Enclosure Kit Unit Size 130, 208/230V Unit Size 130, all other voltages 334704805 334704804 One kit per unit Sound Enclosure Kit Sound Enclosure Kit Unit Size 140, 208/230V Unit Size 140, all other voltages 334704806 334704804 One kit per unit Sound Enclosure Kit Sound Enclosure Kit Unit Size 150, 208/230V Unit Size 150, all other voltages 334704807 334704804 One kit per unit Sound Enclosure Kit Sound Enclosure Kit Unit Size 161, 208/230V Unit Size 161, all other voltages 334704815 334704804 One kit per unit Sound Enclosure Kit Sound Enclosure Kit Unit Size 170 Unit Size 180 334704809 334704810 One kit per unit Air-Cooled Scroll Chiller, AGZ 075-180, Vintage E, Unit Rev. 00 Part Number 334704801 331776633 334704802 334704803 Rev. C 11/15 Quantity One kit per unit One kit per unit One kit per unit One kit per unit One kit per unit One kit per unit One kit per unit One kit per unit One kit per unit RPL 7000508 / Page 27 Condenser Section Fan Motor and Fan Deck Diagram 950 904 902 901 903 Air-Cooled Scroll Chiller, AGZ 075-180, Vintage E, Unit Rev. 00 903 Rev. C 11/15 RPL 7000508 / Page 28 Condenser Section Fan Motor and Fan Deck Components & Condenser Coils Fan Motor and Fan Deck Components Part Number Quantity Ref.# Description 901 Motor- 2.0 HP, 208/60/3, 230/60/3 901 Motor- 2.0 HP, 380/60/3, 460/60/3 901 Motor- 2.0 HP, 400/50/3 901 Motor- 2.0 HP, 575/60/3 902 Fan Blade- 30” 330423301 330293901 330423301 330423701 1 per fan 1 per fan 1 per fan 1 per fan 330294001 1 per fan 903 Motor Mounting Bracket (2 per motor) 330260701 2 per fan 904 Fan Venturi Panel 330288202 1 per fan 950 Grille- Fan 331444501 1 per fan Unit Sizes 075-100 110-130 140-180 Number of Fans per Unit 6 8 10 Condenser Coils Condenser Coil Microchannel, Standard (Code 8 = M) Microchannel, Electrofin Coated (Code 8 =P) Air-Cooled Scroll Chiller, AGZ 075-180, Vintage E, Unit Rev. 00 Part Number 075-100 110-130 140-180 333984631 331984632 6 6 8 8 10 10 Rev. C 11/15 RPL 7000508 / Page 29 Coil Grilles and Coil Louvers W42 Coil Louvers Shown Unit Size 075-100 W52 Opposite End W40 W51 Control Box End W50 W41 Unit Size Ref.# Description Part Number 075-100 110-130 140-180 Coil Grilles W40 Support Post- Side 332866180 2 4 4 W41 Support Post- Control Box End 332866080 1 1 1 W42 Support Post- Opposite End 332866081 1 1 1 W50 Coil Grille- Side 332866100 6 8 10 W51 Coil Grille- Control Box End 332866130 2 2 2 W52 Coil Grille- Opposite End 332866131 2 2 2 N/S Screw .25-20 x .625 331578401 40 48 56 Coil Louvers W40 Support Post- Side W41 Support Post- Control Box End W42 Support Post- Opposite End W50 Coil Louver- Side W51 Coil Louver- Control Box End W52 Coil Louver- Opposite End N/S Screw .25-20 x .400 332866180 332866080 332866081 332866090 332866140 332866141 331578403 2 1 1 6 2 2 60 4 1 1 8 2 2 72 4 1 1 10 2 2 84 N/S = Not shown on diagram Coil Grille Kit 075-100 (includes all components above) Coil Grille Kit 110-130 (includes all components above) Coil Grille Kit 140-180 (includes all components above) 334704701 334704702 334704703 Coil Louver Kit 075-100 (includes all components above) Coil Louver Kit 110-130 (includes all components above) Coil Louver Kit 140-180 (includes all components above) 334704711 334704712 334704713 End Louver Kit 075-180 - includes (1)W41, (1)W42, (2)W51, (2)W52 and (24) screws 334704721 Air-Cooled Scroll Chiller, AGZ 075-180, Vintage E, Unit Rev. 00 Rev. C 11/15 RPL 7000508 / Page 30 Base Grilles W60 Opposite End Opposite End W60 W62 Control Box End W61 Unit Size 075-100 W63 Control Box End W62 W61 Unit Size 110-130 W60 Opposite End W61 W64 Control Box End W61 Unit Size 140-180 Air-Cooled Scroll Chiller, AGZ 075-180, Vintage E, Unit Rev. 00 Rev. C 11/15 RPL 7000508 / Page 31 Base Grilles Unit Size Ref.# Description Part Number 075-100 110-130 140-180 W60 Base Grille- Opposite End 332866150 2 2 2 W61 Base Grille- Side (34.90 x 41.44) 332866120 4 4 8 W62 Base Grille- Side (34.90 x 39.29) 332866122 2 2 W63 Base Grille- Side (34.90 x 44.74) 332866123 2 W64 Base Grille- Side (34.90 x 36.59) 332866124 2 N/S Screw- .25 x 20, .625 331578401 32 40 48 N/S = Not shown on diagram Base Grille Kit 075-100 (includes all components above) Base Grille Kit 110-130 (includes all components above) Base Grille Kit 140-180 (includes all components above) Air-Cooled Scroll Chiller, AGZ 075-180, Vintage E, Unit Rev. 00 Rev. C 11/15 334704706 334704707 334704708 RPL 7000508 / Page 32 Base Louvers Unit Size 075-100 W70 W63 W62 W62 Control Box End Opposite End W61 W71 W60 Unit Size 110-130 W70 W63 W62 W62 Opposite End W61 Control Box End W71 W60 Unit Size 140-180 Control Box End W62 W70 W61 W63 W62 W61 W62 Opposite End Air-Cooled Scroll Chiller, AGZ 075-180, Vintage E, Unit Rev. 00 W60 Rev. C 11/15 W63 W70 W62 RPL 7000508 / Page 33 Base Louvers Unit Size Ref.# Description Part Number 075-100 110-130 140-180 W60 Base Louver- Opposite End 332866160 2 2 2 W61 Base Louver- Side (35.90 x 44.67) 332866172 1 1 2 W62 Base Louver- Side (35.90 x 39.28) 332866170 2 4 4 W63 Base Louver- Side (35.90 x 39.64) 332866116 1 W63 Base Louver- Side (35.90 x 45.52) 332866176 1 W63 Base Louver- Side (35.90 x 36.64) 332866111 2 W70 Base Louver- Side (35.90 x 44.67) 332866173 1 1 2 W71 Base Louver- Side (35.90 x 39.64) 332866117 1 W71 Base Louver- Side (35.90 x 45.52) 332866177 1 N/S Screw- .25 x 20, .400 331578403 48 60 72 N/S = Not shown on diagram Base Louver Kit 075-100 (includes all components above) Base Louver Kit 110-130 (includes all components above) Base Louver Kit 140-180 (includes all components above) Air-Cooled Scroll Chiller, AGZ 075-180, Vintage E, Unit Rev. 00 Rev. C 11/15 334704716 334704717 334704718 RPL 7000508 / Page 34 Optional Equipment Alarm Bell Kit Description Alarm Bell Kit (includes Alarm Bell and Relay) Alarm Bell Relay, SPDT, 30A, 120VA Part Number 058090104 017809400 072937402 Qty. 1 1 1 HGBP Kit The HGBP Kit is designed to add the hot gas bypass option when Code 29= FH (Hot Gas Ready). If Code 29= NN or VN (not Hot Gas Ready) must also order T4 Transformer Kit 331776675. Description Part Number HGBP Kit (includes components for both circuits) Unit Sizes 075-100 331776673 Unit Sizes 110-180 331776674 Qty. 1 1 Water Flow Indicator Description Part Number Qty. Water Flow Switch- Paddle Type 017503301 1 Water Flow Switch Kit- Electronic -includes Sensor, Adapter and Cable 331776619 1 Water Flow Sensor with Adapter 331893901 1 Adapter 331893903 1 Cable- Water Flow Sensor, 10 Meter 330571403 1 Evaporator Strainer Kit Description Evaporator Strainer Kit Unit Size 075-130 Unit Size 140-180 Part Number Qty. 331758922 331758923 1 1 Part Number 193463701 Qty. 1 Part Number 349904801 Qty. 1 Control Box Exhaust Fans Kit Description Control Box Exhaust Fan Kit Control Box Heater Kit Description Control Box Heater Kit Air-Cooled Scroll Chiller, AGZ 075-180, Vintage E, Unit Rev. 00 Rev. C 11/15 RPL 7000508 / Page 35 Optional Equipment 115V Outlet Kit Description 115V Outlet Kit (Does not include Transformer, select from below) Part Number 193463501 Qty. 1 Transformer Kit for 115V Outlet Kit (units without pumps) Description Transformer, 2.0KVA, 208V (60 Hz) Transformer, 2.0KVA, 230V (60 Hz) Transformer, 2.0KVA, 380V (60 Hz) Transformer, 2.0KVA, 460V (60 Hz) Transformer, 2.0KVA, 575V (60 Hz) Transformer, 2.0KVA, 380/400/415 (50 Hz) Part Number 334704101 334704102 334704103 334704104 334704105 334704106 Qty. 1 1 1 1 1 1 Fan VFD Kit (For converting units without fan VFDs to one fan VFD per circuit. Includes com- ponents and wiring for both circuits, requires High Ambient Exhaust Fan Kit) Description Unit Sizes 075-100, 208V Unit Sizes 075-100, 230V Unit Sizes 075-100, 380V Unit Sizes 075-100, 400-460V Unit Sizes 075-100, 575V Part Number 334704301 334704304 334704309 334704302 334704303 Qty. 1 1 1 1 1 Unit Sizes 110-180, 208V Unit Sizes 110-180, 230V Unit Sizes 110-180, 380V Unit Sizes 110-180, 400-460V Unit Sizes 110-180, 575V 334704305 334704306 334704310 334704307 334704308 1 1 1 1 1 Line Reactor Kit Description Unit Sizes 075-100, 208-230V Unit Sizes 075-100, 380V Unit Sizes 075-100, 400-460V Unit Sizes 075-100, 575V Part Number 334704401 334704407 334704402 334704403 Qty. 1 1 1 1 Unit Sizes 110-180, 208-230V Unit Sizes 110-180, 380V Unit Sizes 110-180, 400-460V Unit Sizes 110-180, 575V 334704404 334704408 334704405 334704406 1 1 1 1 Air-Cooled Scroll Chiller, AGZ 075-180, Vintage E, Unit Rev. 00 Rev. C 11/15 RPL 7000508 / Page 36 Optional Equipment Phase Voltage Monitor Kit Description Single Point Units, 208-230V Single Point Units, 380V, 400V, 460V Single Point Units, 575V Multi Point Units, 208-230V Multi Point Units, 380V, 400V, 460V Multi Point Units, 575V Part Number 193463801 193463802 193463805 Qty. 1 1 1 193463806 193463807 193463810 1 1 1 Part Number 193463901 193463903 Qty. 1 1 Part Number 334704601 Qty. 1 Part Number 350147416 Qty. 1 Part Number 350147412 350147413 350147414 350147415 193528701 Qty. 1 1 1 1 1 Ground Fault Protection Kit Description Single Point Units, all voltages Multi Point Units, all voltages Rapid Restore Module Kit Description Rapid Restore Module Assembly Remote User Interface Kit, MTIII Display Module Description Remote User Interface Communications Module Kit Description LonMark ModBus BACnet MSTP BACnet IP D-Net (AWM) - Requires 115V Outlet Pump Package Components Pump Packages are generated per customer specifications. Contact Daikin Applied with the unit GO number and Serial Number including any available vendor information so that the correct part(s) can be identified. Air-Cooled Scroll Chiller, AGZ 075-180, Vintage E, Unit Rev. 00 Rev. C 11/15 RPL 7000508 / Page 37 Critical Daikin Applied OEM Parts Are What Your HVAC Unit Needs! Daikin Trailblazer™ Air-Cooled Scroll Chiller AGZ 075-180 Vintage E, Unit Revision 00 Critical Components Control Unit Controller (UC) Circuit Control Module (CC1,2) High Pressure Relay (HPR1,2) Motor Protection Relay (MPR1,2) Transducer- Low Pressure (S01,02) Transducer- High Pressure (S03,04) Sensor- Temperature, 19 ft. Switch- High Pressure (HP1,2) non-Chicago Code Switch- High Pressure (HP1,2) with Chicago Code Switch- Main Control (SW1) UNIT SIZE Voltage Part Number ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL 193407301 193407501 349934724 349934724 910153379 910153045 349982402 331542401 331542402 802005045 075-100 110-180 ALL ALL 331775303 331775304 ALL ALL ALL ALL ALL 208/230/60/3 380/460/60/3 400/50/3 575/60/3 ALL 330423301 330293901 330423301 330423701 330294001 Compressor See RPL 7000508 Expansion Valve Electronic Expansion Valve Electronic Expansion Valve Condenser Fan Components Motor, 2.0 HP Motor, 2.0 HP Motor, 2.0 HP Motor, 2.0 HP Fan Blade, 30" Call Your Local Daikin Applied Parts Distributor For All Your Parts Needs. To Locate A Distributor, Go To www.DaikinApplied.com or Call 1-800-37PARTS 7000508 Rev. C 11/2015 CPL Page 1 of 1