Transcript
CLUB SERIES BACK EXTENSION
ASSEMBLY INSTRUCTIONS Part # 7137301 Rev A.
1
Revision:7/16/01
PARTS LIST KEY 1 1A 1B 1C 1D 1E 1F 1G 1H 1I 1J 1K 1L 1M 2 2A 2B 2C 2D 3 3A 3B 4 4A 4B 4C 4D 5 6
PART # 70087xx 7015201 6925801 6714901 3102514 3102933 3222801 3102903 6480301 6866701 3102807 6866601 6692601 6793001 70136xx 70123xx 3108408 3102514 3102807 70137xx 66926xx 7017201 70093xx 69281xx 3222701 3119303 6405201 68839xx 68889xx
DESCRIPTION TOWER CABLE KEEP CLEAR LABEL GUIDE ROB BUSHING 3/8 FLAT WASHER 3/8-16 X 2 BOLT 4.5 PULLEY 3/8-16 X 2.5 BOLT 3/8 SPACER 3/8 RH WASHER 3/8-16 LOW NYLOCK NUT CAP, RH BLK 3 X 2 END CAP PRODUCT WARNING LABEL BOARD, FOOT SUPPORT WLDMT, FOOT SPPT 3/8-16 X 3.25 BOLT 3/8 FLAT WASHER 3/8-16 LOW NYLOCK NUT CROSS SUPPORT END CAP 3 X 2 SEAT BELT ASSY PIVOT ARM ROLLER PAD SHAFT COLLAR 1.25 END CAP 2 SQ END CAP GUIDE ROD SUPPORT CAM SHROUD
QTY 1 1 1 2 2 1 3 2 4 4 3 4 3 1 1 1 4 4 4 1 5 1 1 2 2 1 3 1 1
*For all 5 digit part numbers you need to add the color at the end. For shrouds and weldments please use the following codes: xxxxx07 Denotes Platinum xxxxx08
Denotes White
*For upholstery, please use the following codes:
CodeDescription #02ROYAL BLUE #03SLATE #04CRANBERRY #05NORTHWOODS #06 SPACE BLUE #07AMERICAN BEAUTY RED #08SUEDE #12 BLACK #13HUNTER GREEN #14 REGIMENTAL BLUE #15GINGERSNAP #16CONCORD #17URQUOISE #18 RASPBERRY #19CROCUS
KEY 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 OR 34 35 36 37 38
PART # 6923602 3102901 3102903 3102922 3102942 3102905 3202404 3102807 3102514 6866701 3203501 6913801 3108001 6866601 3222001 3116001 6714901 6912801 6996101 6995901 6926901 6887202 6888402 69300xx 6957001 3230701 6866602 6866603 6861902 6922202 6925302 6888902 6862007
DESCRIPTION HEAD PLATE 3/8 X 1-1/4” BOLT 3/8 X 2-1/2” BOLT 3/8 X 2-3/4” BOLT 3/8 X 3-1/2” BOLT 3/8 X 3-3/4” BOLT 3/8 X 3” BUTTON HEAD BOLT 3/8” LOW HEIGHT LOCK NUT 3/8” SAE WASHER 3/8” RH WASHER PILLOW BLOCK WEIGHT STACK SELECTOR PIN WEIGHT STACK CUSHION BLACK RH CAP 1” SHAFT COLLAR RUBBER BUMPER GUIDE ROD BUSHING ACCORDION SLEEVE PLACARD LABEL ENGLISH LANGUAGE PLACARD LABEL GUIDE ROD 10 LB. WEIGHT PLATE (STD) 15 LB. WEIGHT PLATE (OPT) SEAT PAD WEIGHT STACK LABEL STARLOCK WASHER WHITE RH CAP PLATINUM RH CAP 18.5 SHROUD BLACK FRONT SHROUD BLACK REAR SHROUD ASSY CAM SHROUD BLACK FRONT SHROUD PLATINUM
**Language placard kit comes with Dutch, French, German, Poruguese, Spanish, Japaneese, and Italian.
QTY 1 4 2 2 2 4 4 14 20 28 2 1 2 2 2 2 2 1 1 1 2 20 10 2 1 4 26 26 1 2 1 1 1
1C
1G 1E
1K
1F
1A
1J
1 1D 1H
2"
1I 1L 1B
1A 3 14
10 3/8 X 2-3/4” 1
1C
3B
15 33
16
12 3/8 X 3-3/4”
FIGURE 1 STEP 1: • LOOSELY assemble the CROSS SUPPORT (3) to the lower tube on the TOWER (1) using four RH CAPS (33), two 3/8 X 3-3/ 4” BOLTS (12), four 3/8” SAE WASHERS (15), four 3/8” RH WASHERS (16) and two 3/8” LOW HEIGHT LOCK NUTS (14) as shown in FIGURE 1. • LOOSELY assemble the CROSS SUPPORT (3) to the upper tube on the TOWER (1) using four RH CAPS (33), two 3/8 X 2-3/ 4” BOLTS (10), four 3/8” SAE WASHERS (15), four 3/8” RH WASHERS (16) and two 3/8” LOW HEIGHT LOCK NUTS (14) as shown in FIGURE 1. 1/2
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1
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3 4
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4
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5
6
1A
3
14
2A 2
15
16
12 3/8 X 3-3/4” 33 2C 2B
2D
FIGURE 2 STEP 2: • LOOSELY assemble the FOOT SUPPPORT (2) to the CROSS SUPPORT (3) using four RH CAPS (33), two 3/8 X 3-3/4” BOLTS (12), four 3/8” SAE WASHERS (15), four 3/8” RH WASHERS (16), and two 3/8” LOW HEIGHT LOCK NUTS (14) as shown in FIGURE 2.
• Securely tighten all loose frame connections made to this point. 5
33
14
16
3
15 6
11 3/8 X 3-1/2” 20
FIGURE 3 STEP 3: • SECURELY assemble the CAM SHROUD (6) to the CROSS SUPPORT (3) using two BLACK RH CAPS (20 ), two RH CAPS (33), two 3/8 X 3-1/2” BOLTS (11), four 3/8” SAE WASHERS (15), four 3/8” RH WASHERS (16) and two 3/8” LOW HEIGHT LOCK NUTS (14) as shown in FIGURE 3.
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3 6
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4
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6
13 3/8 X 3” BUTTON HEAD
4D 4A 4
24 32 17
4C 4B
FIGURE 4 STEP 4 • Slide one ACCORDION SLEEVE (24) and two PILLOW BLOCKS (17) over the PIVOT ARM (4) as shown in FIGURE 4 • Assemble four 3/8 X 3” BUTTON HEAD CAP SCREWS (13) and four STARLOCK WASHERS (32) to the the PILLOW BLOCKS (17) as shown in FIGURE 4
13 3/8 X 3” BUTTON HEAD
4
1A
16
TIGHTEN! SET SCREWS
15
14
33 22
3
FIGURE 5 STEP 5: • SECURELY assemble the PIVOT ARM (4) to the CROSS SUPPORT (3) using four previously inserted 3/8 X 3” BUTTON HEAD CAP SCREWS (13), four RH WASHERS (16), four 3/8” SAE WASHERS (15), four 3/8” LOW HEIGHT LOCK NUTS (14) and four RH CAPS (33) as shown in FIGURE 5. • Assemble one RUBBER BUMPER (22) to the CROSS SUPPORT (3) where the PIVOT ARM (4) shaft contacts tube. • IMPORTANT! When PIVOT ARM (4) is centered and level in the PILLOW BLOCKS (17), tighten the PILLOW BLOCK set screws. 7
FIGURE 6 4 4A
22
3
STEP 6: • Assemble one RUBBER BUMPER (22) to the PIVOT ARM (4) where the PIVOT ARM (4) contacts the shaft on the CROSS SUPPORT (3).
FIGURE 7
CABLE 4A 1A
4
STEP 7: • Slide the end of the CABLE into the bushing on the PIVOT ARM (4) as shown in FIGURE 7.
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1
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2
1/2
3 8
1/2
4
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30
16 8 3/8 X 1-1/4” 33 3
FIGURE 8 STEP 8: • SECURELY assemble two SEAT PADS (30) to the seat plates on the CROSS SUPPORT (3) using four RH CAPS (33), four 3/8 X 1-1/4” BOLTS (8) and four 3/8” RH WASHERS (16) as shown in FIGURE 8.
9
5 23 21
1A 18
7
27
28
1
28 29
19
HEAVY WEIGHT OPTION
FIGURE 9
STEP 9: • Insert the two GUIDE RODS (27) (found in SHROUD KIT) into the base of the TOWER (1) as shown in FIGURE 9. Lubricate the GUIDE RODS (27) with a silicon or teflon spray that is available at most hardware stores. • Slide two WEIGHT STACK CUSHIONS (19) down over the GUIDE RODS (27). See FIGURE 9. • Using EXTREME CARE place twenty 10 LB. WEIGHT PLATES (28) over the GUIDE RODS (27) as shown in FIGURE 9.(NOTE: If HEAVY WEIGHT OPTION is being used, slide ten 15LB. WEIGHT PLATES (29) over the GUIDE RODS (27) first, then slide ten 10 LB. WEIGHT PLATES (28) over the GUIDE RODS.) • Carefully Slide the HEAD PLATE (7) down over the GUIDE RODS (27) onto the weight stack as shown in FIGURE 9. • Slide one WEIGHT STACK SELECTOR PIN (18) over the shaft on the HEAD PLATE (7) as shown in FIGURE 9. • Slide two 1” SHAFT COLLARS (21) over each GUIDE ROD (27) as shown in FIGURE 9. • Slide two GUIDE ROD BUSHINGS (23) over each GUIDE ROD(27). • Place the GUIDE ROD SUPPORT (5) over the GUIDE RODS (27) as shown in FIGURE 9. 10
FIGURE 10 33
1
9 3/8 X 2-1/2” 16
14
5 23 21
TIGHTEN! 7 28
18
STEP 10: • SECURELY assemble the GUIDE ROD SUPPORT (5) to the TOWER (1) using four RH CAPS (33), two 3/8 X 2-1/2” BOLTS (9), four 3/8” RH WASHERS (16) and two 3/8” LOW HEIGHT LOCK NUTS (14) as shown in FIGURE 10. • Slide GUIDE ROD BUSHINGS (23) into the tubes on the GUIDE ROD SUPPORT (5), slide 1” SHAFT COLLARS (21) underneath the GUIDE ROD BUSHINGS (23) and SECURELY tighten the set screws. • Screw the threaded end of the CABLE into the end of the shaft on the HEAD PLATE (7) until the cable is taut and tighten jam nut securely. See FIGURE 10. • Insert the WEIGHT STACK PIN (18) into the WEIGHT STACK as shown in FIGURE 10. • If the HEAD PLATE (7) does not sit on top of the first WEIGHT PLATE (28), push the head plate down, insert the SELECTOR PIN (18) and perform several repetitions on the machine. This will relax the cable system and prevent the HEAD PLATE (7) from lifting up. • If after completing previous step the HEAD PLATE (7) still does not sit on top of the first WEIGHT PLATE (28) or if there is excess slack in the cable system, adjust the threaded end of the CABLE accordingly and retighten the jam nut. 11
FIGURE 11
7 28
31
STEP 11: • The WEIGHT STACK LABEL sheet (31) includes labels for both lbs. and kgs. for both the standard and optional weight stacks. • Peel the backing off the WEIGHT STACK LABELS (31), line up sheet to the right of the selector opening and apply labels to the WEIGHT PLATES (28 or 29), starting with the HEAD PLATE (7) as shown in FIGURE 11. • REFER TO SHROUD KIT ASSEMBLY INSTRUCTIONS. 1/2
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3 12
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34
37 35 38
FRONT SHROUD 25 26
35
36
FIGURE 12 STEP 12: • Assemble the PLACARD LABEL (25) or the FOREIGN LANGUAGE PLACARD LABEL (26) to the FRONT SHROUD as shown in FIGURE 12.
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CAUTION-PLEASE READ There is a risk assumed by individuals who use this type of equipment. To minimize risk, please follow these rules: 1. Inspect equipment daily. Tighten all loose connections and replace worn parts immediately. Failure to do so may result in serious injury. 2. Do not allow minors or children to play on or around this equipment. 3. Exercise with care to avoid injury. 4. Consult your physician before beginning any exercise program.
WARRANTY INFORMATION 10 YEARS 3 YEARS 1 YEAR 90 DAYS
STRUCTURUAL FRAME PILLOW BLOCKS, PULLEYS, WEIGHT PLATES AND GUIDE RODS CABLES UPHOLSTERY
PREVENTATIVE MAINTENANCE TIPS Action DAILY WEEKLY QUARTERLY BI-ANNUALLY AS NEEDED CLEAN Upholstery X Guide Rods X Hand Grips X INSPECT Visual Overall X Cables X Hardware X Frame X Hand Grips X LUBRICATE Guide Rods X
Clean: • Upholstery with mild soap and water. • Guide rods with a cotton cloth. • Hand grips with mild soap and water. • Frame damage can be repaired with touch-up paint can be purchased from your LifeFitness customer service representative at (800) 351-3737
Inspect: • Cables for wear or damage and proper tension (should not exceed 3/4” deflection.) Pay close attention at bends and attachment points. • Hardware should be checked for looseness. Tighten as required. • Frames should be inspected for wear or damage. • Hand Grips should be checked for wear or damage
Lubricate: • Lube the Guide Rods. Apply the lubricant to a cotton cloth, then run the cotton cloth up and down the guide rods as needed. Do not spray lubricant directly on the Guide Rods.
Thank you for purchasing the LifeFitness CLUB SERIES BACK EXTENSION. If unsure of proper use of equipment, call your local LifeFitness distributor or call the LifeFitness customer service department at (800) 351-3737. 14
