Air 2-522

Transcript

AIR 2-522.1 5H103929A May, 2012 INSTALLATION AND SERVICE MANUAL SchoolMate® XE Single Package Vertical Heat Pump Unit Models SXG and SXW 9900100 IMPORTANT 1. The use of this manual is specifically intended for a qualified installation and service agency. A qualified installation and service agency must perform all installation and service of these appliances. 2. SXG/W units contain the refrigerant R-410A. Review the R-410A Material Safety Data Sheet (MSDS) for hazards and first aid measures. 3. Refrigerant charging should only be carried out by an EPA-certified air conditioning contractor. Refrigerant R-410A WARNING Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment. Refrigerant R-410A is a colorless, volatile liquid with ethereal and faint sweetish odor. It is a non-flammable material. Overexposure may cause dizziness and loss of concentration. At higher levels, Central Nervous System (CNS) depression and cardiac arrhythmia may result from exposure. Vapors may displace air and can cause asphyxiation in confined spaces. At higher temperatures, (>250°C), decomposition products may include, Hydrofluoric Acid (HF) and carbonyl halides. Review the R-410A Material Safety Data Sheet (MSDS) for hazards and first aid measures. Inspection Upon Arrival 1. 2. 3. Inspect unit upon arrival. In case of damage, report immediately to transportation company and your local factory sales representative. Check serial plate on unit to verify that the power supply meets available electric power at the point of installation. Inspect unit received for conformance with description of product ordered (including specifications where applicable). This manual is the property of the owner. Please be sure to leave it with the owner when you leave the job. SPECIAL PRECAUTIONS SPECIAL PRECAUTIONS THE INSTALLATION AND MAINTENANCE INSTRUCTIONS IN THIS MANUAL MUST BE FOLLOWED TO PROVIDE SAFE, EFFICIENT, AND TROUBLE-FREE OPERATION. IN ADDITION, PARTICULAR CARE MUST BE EXERCISED REGARDING THE SPECIAL PRECAUTIONS LISTED BELOW. FAILURE TO PROPERLY ADDRESS THESE CRITICAL AREAS COULD RESULT IN PROPERY DAMAGE OR LOSS, PERSONAL INJURY, OR DEATH. THESE INSTRUCTIONS ARE SUBJECT TO ANY MORE RESTRICTIVE LOCAL OR NATIONAL CODES. HAZARD INTENSITY LEVELS Appliances must not be installed where they may be exposed to potentially explosive or flammable atmosphere. WARNING 1. 2. 3. 4. 5. Disconnect power supply before making wiring connections to prevent electrical shock and equipment damage. All appliances must be wired strictly in accordance with the wiring diagram furnished with the appliance. Any wiring different from the wiring diagram could result in a hazard to persons and property. Any original factory wiring that requires replacement must be replaced with wiring material having a temperature rating of at least 105°C. Ensure that the supply voltage to the appliance, as indicated on the serial plate, is not 5% greater than rated voltage. When servicing or repairing of this equipment, use only factory-approved service replacement parts. Refer to the rating plate on the appliance for complete appliance model number, serial number and company address. Any substitution of parts or controls not approved by the factory will be at the owner’s risk. CAUTION 1. 2. Ensure that the supply voltage to the appliance, as indicated on the serial plate, is not 5% less than the rated voltage. Do not attempt to reuse any mechanical or electrical controllers which have been wet. Replace defective controller. 1. 2. 3. 4. 1. DANGER: Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. 2. WARNING: Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury. 3. CAUTION: Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. 4. IMPORTANT: Indicates a situation which, if not avoided, MAY result in a potential safety concern. DANGER IMPORTANT Start-up and adjustment procedures should be performed by a qualified service agency. No water-flow can cause a freeze condition resulting in damage to the coaxial heat exchanger. Never leave the unit filled with water in a building without heat unless antifreeze has been added. Coaxial coils can never be fully drained. To check most of the Possible Remedies in the troubleshooting guide listed in Tables 17.1 and 18.1, refer to the applicable sections of the manual. Table of Contents Inspection Upon Arrival Special Precautions Hazard Intensity Levels SI (Metric) Conversion Factors Unit Location Handling Preparation Drainage Electrical Installation Wiring Terminal Strip Connections Start-Up Procedure Pre-Start Checks Unit Start-Up Procedure Sequence of Operation Microprocessor Fan Cool Heat Supplemental Heat (Optional) Dehumidification (Optional) Energy Recovery Ventilator (Optional) Start-Up Sheet - Example Dimensions Technical Data: Ground Loop Technical Data: Water Loop Electrical Data Component Layout Maintenance Access Maintenance Schedule Energy Recovery Ventilator (ERV) Assembly ERV Washable Filters Energy Recovery Wheel Electric Heat (Optional) Troubleshooting – General Troubleshooting - Refrigeration Replacement Parts Model Number Designations Serial Plate Warranty 2 AIR 2-522.1 1 2 2 3 3 3 3 3 3 3 4 4 5 5 5 5 5 5 5 5 5 6 6 7-8 9 10 11 12 13-14 15 15 15 15 15 15 16 17 18 19 19 19 20 UNIT LOCATION / INSTALLATION side. The type of materials used for the floor and the walls will determine the type of fastener to use. Airedale recommends the use of 1/2" diameter fasteners with 11/2" diameter washers. Securing the cabinet to the floor or wall helps to reduce movement and noise due to vibration. Table 3.1 SI (Metric) Conversion Factors To Convert Multiply By To Obtain To Convert “W.C. ºF BTU BTU/ft3 BTU/hr CFH (ft3/hr) CFH (ft3/hr) CFM (ft3/min) CFM (ft3/min) 0.249 (ºF-32) x 5/9 1.06 37.3 0.000293 0.000472 0.00000787 0.0283 0.000472 kPa ºC kJ kJ/m³ kW m³/min m³/s m³/min m³/s feet Gal/hr Gal/hr gallons Horsepower inches pound psig psig Multiply By 0.305 0.00379 3.79 3.79 746 25.4 0.454 6.89 27.7 To Obtain m m³/hr l/hr l W mm kg kPa “W.C. UNIT LOCATION DANGER Drainage Each unit has a condensate drain, terminating internally to the unit. A 1.5" condensate drain hole is available on the back side of the unit (see Figure 9.1 for the location). This must be connected to the main drain system in accordance with any local codes and general good piping practice. Electrical Electrical wiring should be done in accordance with all applicable national and local codes. It is the responsibility of the electrical contractor to adhere to such codes. The warranty will be voided if wiring is not in accordance with the specifications of the unit. Airedale recommends using copper conductors only. Appliances must not be installed where they may be exposed to potentially explosive or flammable atmosphere. Handling Each unit will be shipped to the site on a wood skid. Whenever possible, all lifting and handling of the unit should be done with the packing and skid in position. All power supply wiring must be capable of carrying the maximum current load under no fault conditions at the stipulated voltages. Care should be taken to avoid significant voltage drops. When slinging or using a forklift to lift the unit, the support points should be sufficiently apart to give stability when lifting. Unless otherwise noted the lifting points should be equidistant from the centerline. Extreme care should be taken not to drop the unit. A 1.5” diameter knockout for power connection is provided in the top of the unit. Each unit is supplied with a 3 ft. power lead extension for field connection to the customer supplied junction box. This lead is connected directly into the unit electrical panel. Considerable damage can occur to the unit during positioning, in particular, to the paneling and exterior paint. Use an adequate number of personnel and the correct tools when moving the unit. The unit is designed to remain upright so care should be taken when lifting the unit up steps. INSTALLATION The use of torque screwdrivers on panel, cover or component mounting screws is not recommended. Handstart all screws. If electric drills are used – set at the lowest possible torque. The instructions detailed below are for the Installation of a “Standard” unit. Accommodations and adjustments will be required for the usage of additional unit accessories. Should assistance be required for the installation of these additional items, consult Airedale at the phone number listed on the back cover of this manual. 1. Preparation 1. Before installation, ensure that the correct electrical power supplies are available for the unit. 2. Each unit requires an independently fused and isolated power supply. 3. If the installation has multiple units, check that unit identifications correspond with the network diagrams. Advise Airedale immediately if discrepancies are noted. 4. Check to make sure that the units will have adequate installation clearance around them. 5. Note that each unit has a condensate connection at the rear and suitable provisions should be made for draining. If multiple units tee into a common drain manifold, it must be sized to ensure free draining with all the units in operation. 6. Inspect the wall sleeve installation for gaps that would allow leakage of outdoor air into the space. All joints and abutments should be sealed with waterproof sealant. 7. The cabinet must be secured to either the back wall or the floor. The floor of the cabinet has three pre-punched holes and the back of the cabinet has a hole on each 2. 3. 4. 5. 6. Check the walls and floor for straightness and check to ensure that the wall is at a right angle to the floor. Should there be any irregularity, the placement of foam tape on the outside edges of the unit will fill the gaps between the unit and the wall, allowing for the use of a sealant, to create a smooth transition from the unit to the wall. After adjusting for any irregularity in the location site, locate the position for the floor mounting bolts. Drill the appropriate sized holes, for the fasteners that are to be utilized, and insert the anchors that are to be used. Remove the backing strip from the gasket on the wall sleeve. Place the unit in the correct location, ensuring a tight seal with the wall sleeve and the wall. Check to ensure that the unit is level in both directions and also plumb. If adjustment is necessary, Airedale recommends the placement of metal shims in the outer most corners of the base. Secure the unit to the floor and to the rear wall using 1/2" dia. bolts with 1-1/2" dia. washers. Make the condensate drain connection and the necessary electrical connections to the unit 3 AIR 2-522.1 INSTALLATION 7. When connecting a duct flange or ductwork directly to the top of the unit, do not drill or put screws into the area immediately surrounding the supply air opening(s). See Figure 4.1 (dimensions in inches). Dimples in the top of the cabinet indicate recommended mounting locations. Figure 4.1 Do Not Drill Zone 3.30 Ensure that the supply voltage to the appliance, as indicated on the serial plate, is not 5% less than the rated voltage. Installation of wiring must conform with local building codes, or in the absence of local codes, with the National Electric Code ANSI/NFPA 70 – Latest Edition. Unit must be electrically grounded in conformance to this code. In Canada, wiring must comply with CSA C22.1, Electrical Code. Sizes 24/30 13.50 CAUTION 13.50 'DO NOT DRILL' ZONE 15.20 Electric wiring must be sized to carry the full load amp draw of the motor, starter and any controls that are used with the unit. See Table 12.1 for Electrical Data. Any damage to or failure of units caused by incorrect wiring of the units is not covered by warranty. Once the water pipe work is complete, the electrical supply can be connected to the unit power lead extension at a customer supplied junction box. Sizes 36-60 4.00 2.00 When installing any wiring into the electrical panel, extra cable must be left outside the panel to allow the panel to open fully. Failure to follow these instructions may cause damage to the wiring and/or the unit. 4.00 'DO NOT DRILL' ZONE 16.60 Wiring Terminal Strip Connections The terminal strip connections are designed to clamp down on the wires. To properly connect the wires to the terminal strip: 1. Push a small flat-head screwdriver into the square hole on the terminal. Press firmly until the screwdriver hits the back stop and opens the terminal. See Figure 5.1. 2. Remove approximately 3/8” of insulation from the end of the wire and push the stripped wire into the oval hole in the terminal. 3. Remove the screwdriver. Pull on the wire to make sure that it is securely clamped in the terminal. 4. Make sure that the terminal clamp is in contact with bare wire (insulation removed). WARNING 1. 2. 3. 4. Disconnect power supply before making wiring connections to prevent electrical shock and equipment damage. All appliances must be wired strictly in accordance with the wiring diagram furnished with the appliance. Any wiring different from the wiring diagram could result in a hazard to persons and property. Any original factory wiring that requires replacement must be replaced with wiring material having a temperature rating of at least 105°C. Ensure that the supply voltage to the appliance, as indicated on the serial plate, is not 5% greater than rated voltage. 4 AIR 2-522.1 INSTALLATION / START-UP PROCEDURE Figure 5.1 Terminal Strip 2. 3. 4. 5. 6. 7. 8. operate without the compressor operating. It is necessary to allow at least 4 hours of compressor crankcase heater operation before energizing the compressor. Turn the disconnect switch to the “ON” position. Ensure all valves are open to the unit. Check water flow rates and pressure drops and compare to design. After the 4 hour compressor crankcase heater operation time, reconnect the CP1 contactor coil wires. If the unit is equipped with an Airedale microprocessor, follow the instructions in the microprocessor book. If the unit is equipped with a microprocessor that has been supplied by a controls contractor, it is recommended that the controls contractor be available during the unit start-up. On Airedale equipped units the control parameters and setpoints have all been factory set to the default values. During the unit operation, measure and record all the information that is required to complete the Start-Up Sheets that are supplied with the unit. Copy the information onto the Start-Up Sheets, Figures 7.1 and 8.1, in this manual for your records. Sequence of Operation Microprocessor A Carel (standard) or other microprocessor will control the unit and allow for networking and remote monitoring. The microprocessor will monitor the room temperature (either via an optional wall thermostat or return air sensor), supply air and outdoor air. With this information the unit is able to operate at maximum efficiency. The occupied/unoccupied control can be via an optional time clock or from a signal from a building central time clock. START-UP PROCEDURE IMPORTANT 1. 2. 3. Start-up and adjustment procedures should be performed by a qualified service agency. No water-flow can cause a freeze condition resulting in damage to the coaxial heat exchanger. Never leave the unit filled with water in a building without heat unless antifreeze has been added. Coaxial coils can never be fully drained. When a wall or unit mounted thermostat is selected the setpoint can be either fully adjustable or +/- three degrees. This allows some control of the room temperature while limiting its adjustment. The thermostat will also have an occupied override button to allow temporary override time being fully adjustable. Fan The fan will run continuously during occupied mode and will cycle with a call for cooling or heating during unoccupied mode. A built in fan purge time allows for maximum heating and cooling efficiency. The unit has been factory tested and set for proper operation, but a full unit start-up is recommended. See start-up sheet example - Figures 7.1 and 8.1 Pre-Start Checks 1. Check that the unit has the correct main power supply wired to the unit and all the electrical connections are tight. 2. Check that the unit has no visible damage and that all the components are secure. 3. Check that all field electrical and mechanical work has been performed according to all applicable Federal, State, and Local codes. 4. Check the supply voltage to the unit is within +/- 5% of the voltage on the unit serial plate. 5. Check that the system has been correctly flushed. 6. Check for any water leaks Cool When the temperature increases above the cooling setpoint, the compressor and reversing valve will be energized. The compressor will be limited to the number of starts per hour by anti-cycle protection. Heat When the temperature falls below the heating setpoint, the compressor will be energized and the reversing valve deenergized. The compressor will be limited to the number of starts per hour by anti-cycle protection. An optional zone valve can be fitted to stop water flow when the compressor is not energized. This allows the variable pumping system to work more efficiently. Supplemental Heat (Optional) If the temperature falls below the second stage heat setpoint supplementary heat (when fitted, either electric heaters, hot water or steam coil) will be energized. If two stages of electric heat are fitted the 5 AIR 2-522.1 Unit Start-Up Procedure 1. Disconnect and cap the wires to the CP1 contactor coil. This will allow the compressor crankcase heater to START-UP PROCEDURE second stage will only be enabled if the compressor is locked out on its safety devices. If the unit is fitted with a hot water coil the valve will be a normally open type. Dehumidification (Optional) The unit can be fitted with a humidity sensor to control the humidity level in the room. When the humidity increases above an adjustable setpoint, the compressor and reversing valves are energized. A hot gas reheat coil is turned on using the hot gas from the compressor to re-heat the supply air. Energy Recovery Ventilator (Optional) During operation when the unit is cooling the room (summer), cool room return air is drawn across the enthalpy wheel. This air is then exhausted external to the room. Warm, humid ambient air is drawn across the other side of the ERV and as the enthalpy wheel turns, the air is cooled and dehumidified. This air is then mixed with the room air and recirculated through the indoor section. During operation when the unit is heating the room (winter) the warm, moist air from the room is used to temper the cold, dry external ambient air. 6 AIR 2-522.1 START-UP SHEET - EXAMPLE Figure 7.1 Start-Up Sheet – EXAMPLE Page 1 7 AIR 2-522.1 DIMENSIONS – BASE UNIT SXG AND SXW Figure 8.1 Start-Up Sheet – EXAMPLE Page 2 8 AIR 2-522.1 DIMENSIONS – BASE UNIT SXG AND SXW Figure 9.1 Dimensions – Base Unit SXG and SXW 15.82 8.35 6x O 1.375 15.82 2.63 4.00 4.00 4.00 4.10 10.35 TOP 2.63 SIZES 24/30 Optional Top Piping Connections (Right Hand Side) Top Hole: Condenser Water Outlet 1" NPT Female Middle Hole: Condenser Water Inlet 1" NPT Female Bottom Hole: Optional Drain (from above) Knockout MOUNTING HOLES FOR PLENUMS OR SHROUDS O 1.50 ELECTRICAL SUPPLY ENTRANCE 3.25 8.30 6.38 8.30 10.62 6x O 1.375 6.38 4.00 4.22 4.00 10.30 Optional Top Piping Connections (Right Hand Side) Top Hole: Condenser Water Outlet 1" NPT Female Middle Hole: Condenser Water Inlet 1" NPT Female Bottom Hole: Optional Drain (from above) Knockout 4.00 TOP 2.63 MOUNTING HOLES FOR PLENUMS OR SHROUDS O 1.50 ELECTRICAL SUPPLY ENTRANCE SIZES 36-60 3.25 SEE NOTE 33.63 40.00 9.14 FRONT SIDE 3.57 REAR 21.25 84.00 2x O 0.53 WALL BOLT HOLES FOR ATTACHING UNIT TO WALL 9.37 7.04 OPTIONAL ENERGY RECOVERY WHEEL OPENINGS 6.06 5.90 17.04 4.00 34.99 O 1.50 CONDENSATE DRAIN LINE 27.50 10.00 22.48 5.00 11.50 30.00 BASE 3 HOLES O 1.00 BASE FIXING POSITION 3.85 3.85 Bottom Piping Connections Accessed thru the pipe aperature located on the back of the unit. 8.00 Note: Dimension for units supplied with the Sound Attenuating Door: The unit depth is 37.25” and a single unit door with left hand hinges is supplied with louvers on the side and top of the door (front louver openings are removed). 9 AIR 2-522.1 TECHNICAL DATA – GROUND LOOP Table 10.1 Technical Data – Ground Loop Units SXG SUPPLY FAN Fan Quantity Motor Size (Qty 1) Motor Type Airflow Max External Static Pressure 24 30 36 42 48 hp 1 1/2 cfm in.Wg 750 0.5 Direct Drive Centrifugal 1 2 2 2 1/2 1/2 1/2 1 GE - Electronically Commutated Motor (ECM) 950 1100 1250 1500 0.5 0.5 0.5 0.5 2 2 Copeland Scroll ULTRATECH HFC-R410A 2 2 2 2 1 2 2 2 60 2 1 1800 0.5 2 2 COMPRESSOR Type Refrigerant Type Stages @ 208-230V / 1 phase @ 208-230V and 460V / 3 phase WATER COIL Nominal Water Flow Rate Water Pressure Drop (coil only) Connections Gpm Psig 5 3.8 6.5 4.6 8 9 1.2 3.3 1” NPT Female 10 3.8 12 3.4 lbs. 710 720 735 785 in. 2 18 X 24 2 18 X 24 730 735 2" Pleated MERV 8 2 2 18 X 24 18 X 24 2 18 X 24 2 18 X 24 cfm Mbh Mbh 500 17.3 18.8 500 17.3 18.8 500 17.3 18.8 500 17.3 18.8 500 17.3 18.8 500 17.3 18.8 kW 7.5 1 7.5 1 7.5 1 7.5 1 15 2 15 2 Mbh Psig 49/57 0.46/1.55 54/64 0.46/1.55 60/72 0.46/1.56 63/77 0.46/1.56 67/84 0.46/1.56 71/90 0.46/1.57 UNIT WEIGHT Operating Weight FILTER Quantity Dimensions ENERGY RECOVERY WHEEL (optional) Maximum Outdoor Air Total Capacity Recovered (Cooling) (1) Total Capacity Recovered (Heating) (1) ELECTRIC HEATING (optional) Electric Heating Capacity Stages HOT WATER HEATING (optional) Plenum Mount 1 Row Heating Capacity – 3/6 GPM (2) Water Pressure Drop – 3/6 GPM STEAM HEATING (optional) Plenum Mount Heating Capacity – 2/5 psig (2) Mbh 70/75 83/89 92/97 103/107 112/119 125/126 (1) Cooling capacity based on 500 CFM, Room 75/63˚F Dry/Wet Bulb, Ambient 95/78˚F Dry/Wet Bulb. Heating capacity based on 500 CFM, Room 70/58.5˚F Dry/Wet Bulb, Ambient 35/33˚F Dry/Wet Bulb. (2) Hot water/Steam heating capacity based on 68˚F EAT. For Hot Water: Entering water temperature 180˚F and water flow rate of 3 and 6 GPM. For Steam: Steam pressure of 2 and 5 psig. 10 AIR 2-522.1 TECHNICAL DATA – WATER LOOP Table 11.1 Technical Data – Water Loop Units SXW SUPPLY FAN Fan Quantity Motor Size (Qty 1) Motor Type Airflow Max External Static Pressure 24 30 36 42 48 hp 1 1/2 cfm in.Wg 750 0.5 Direct Drive Centrifugal 1 2 2 2 1/2 1/2 1/2 1 GE - Electronically Commutated Motor (ECM) 950 1100 1250 1500 0.5 0.5 0.5 0.5 2 2 Copeland Scroll ULTRATECH HFC-R410A 2 2 2 2 1 2 2 2 60 2 1 1800 0.5 2 2 COMPRESSOR Type Refrigerant Type Stages @ 208-230V / 1 phase @ 208-230V and 460V / 3 phase WATER COIL Nominal Water Flow Rate Water Pressure Drop (coil only) Connections Gpm Psig 5 3.1 6.5 3.9 8 9 0.9 2.7 1” NPT Female 10 2.4 12 2.8 lbs. 710 720 735 785 in. 2 18 X 24 2 18 X 24 730 735 2" Pleated MERV 8 2 2 18 X 24 18 X 24 2 18 X 24 2 18 X 24 cfm Mbh Mbh 500 17.3 18.8 500 17.3 18.8 500 17.3 18.8 500 17.3 18.8 500 17.3 18.8 500 17.3 18.8 kW 7.5 1 7.5 1 7.5 1 7.5 1 15 2 15 2 Mbh Psig 49/57 0.46/1.55 54/64 0.46/1.55 60/72 0.46/1.56 64/79 0.46/1.56 67/84 0.46/1.56 71/90 0.46/1.57 UNIT WEIGHT Operating Weight FILTER Quantity Dimensions ENERGY RECOVERY WHEEL (optional) Maximum Outdoor Air Total Capacity Recovered (Cooling) (1) Total Capacity Recovered (Heating) (1) ELECTRIC HEATING (optional) Electric Heating Capacity Stages HOT WATER HEATING (optional) Plenum Mount 1 Row Heating Capacity – 3/6 GPM (2) Water Pressure Drop – 3/6 GPM STEAM HEATING (optional) Plenum Mount Heating Capacity – 2/5 psig (2) Mbh 70/75 83/89 92/97 103/107 112/119 125/126 (1) Cooling capacity based on 500 CFM, Room 75/63˚F Dry/Wet Bulb, Ambient 95/78˚F Dry/Wet Bulb. Heating capacity based on 500 CFM, Room 70/58.5˚F Dry/Wet Bulb, Ambient 35/33˚F Dry/Wet Bulb. (2) Hot water/Steam heating capacity based on 68˚F EAT. For Hot Water: Entering water temperature 180˚F and water flow rate of 3 and 6 GPM. For Steam: Steam pressure of 2 and 5 psig. 11 AIR 2-522.1 ELECTRICAL DATA Table 12.1 Electrical Data 208-230V/1Ph/60Hz Voltage Model Standard Unit With ERV ERV with preheater Base Unit MCA FLA MOP ERV with preheater With ERV ERV with preheater Unit with 7.5kW Single Stage Electric Heat MCA FLA MOP Unit with 10kW Two Stage Electric Heat MCA FLA MOP Unit with 15kW Two Stage Electric Heat MCA FLA MOP 21.7 18.5 30 31.6 28.4 40 36.5 33.3 45 46.4 43.2 60 58.8 55.5 70 N/A N/A N/A N/A N/A N/A 23.7 20.1 35 33.6 30.0 45 38.5 34.9 50 48.4 44.8 60 60.8 57.1 80 N/A N/A N/A N/A N/A N/A SXG/W36/2-230 26.7 22.5 40 36.6 32.4 50 41.5 37.3 50 51.4 47.2 60 63.8 59.5 80 N/A N/A N/A N/A N/A N/A SXG/W42/2-230 30.5 25.5 50 40.4 35.4 60 45.3 40.3 60 55.2 50.2 70 67.5 62.5 80 N/A N/A N/A N/A N/A N/A SXG/W48/2-230 40.5 34.6 60 50.4 44.5 70 55.3 49.4 70 65.2 59.3 80 77.6 71.7 100 70.5 57.3 80 98.9 79.1 100 SXG/W60/2-230 48.8 41.2 70 58.6 51.1 80 63.6 56.0 90 73.5 65.9 100 85.8 78.3 110 71.5 63.9 100 98.9 79.1 110 SXG/W24/2-230 25.5 22.3 35 35.4 32.2 45 40.3 37.1 50 50.2 47.0 60 62.6 59.3 80 N/A N/A N/A N/A N/A N/A SXG/W30/2-230 27.5 23.9 40 37.4 33.8 50 42.3 38.7 50 52.2 48.6 70 64.6 60.9 80 N/A N/A N/A N/A N/A N/A SXG/W36/2-230 30.5 26.3 45 40.4 36.2 50 45.3 41.1 60 55.2 51.0 70 67.6 63.3 80 N/A N/A N/A N/A N/A N/A SXG/W42/2-230 34.3 29.3 50 44.2 39.2 60 49.1 44.1 60 59.0 54.0 70 71.3 66.3 90 N/A N/A N/A N/A N/A N/A SXG/W48/2-230 44.3 38.4 60 54.2 48.3 70 59.1 53.2 80 69.0 63.1 90 81.4 75.5 100 75.3 61.1 90 103.6 82.9 110 SXG/W60/2-230 52.6 45.0 80 62.4 54.9 90 67.4 59.8 90 77.3 69.7 100 89.6 82.1 110 75.3 67.7 100 103.6 82.9 110 SXG/W24/2-230 29.1 25.9 40 39.0 35.8 50 44.0 40.7 60 53.9 50.6 70 66.2 63.0 80 N/A N/A N/A N/A N/A N/A SXG/W30/2-230 31.1 27.5 45 41.0 37.4 50 46.0 42.3 60 55.9 52.2 70 68.2 64.6 90 N/A N/A N/A N/A N/A N/A SXG/W36/2-230 34.1 29.9 50 44.0 39.8 60 49.0 44.7 60 58.9 54.6 70 71.2 67.0 90 N/A N/A N/A N/A N/A N/A SXG/W42/2-230 37.9 32.9 50 47.8 42.8 60 52.7 47.7 70 62.6 57.6 80 75.0 70.0 90 N/A N/A N/A N/A N/A N/A SXG/W48/2-230 47.9 42.0 70 57.8 51.9 80 62.8 56.9 80 72.7 66.8 90 85.0 79.1 100 79.8 64.7 90 108.2 86.5 110 SXG/W60/2-230 56.2 48.6 80 66.1 58.5 90 71.0 63.5 100 80.9 73.4 110 93.3 85.7 110 79.8 71.3 100 108.2 86.5 110 Base Unit MCA FLA MOP Unit with 2kW Single Stage Electric Heat MCA FLA MOP Unit with 3kW Single Stage Electric Heat MCA FLA MOP Unit with 5kW Single Stage Electric Heat MCA FLA MOP Unit with 7.5kW Single Stage Electric Heat MCA FLA MOP Unit with 10kW Two Stage Electric Heat MCA FLA MOP Unit with 15kW Two Stage Electric Heat MCA FLA MOP SXG/W24/2-208 14.5 12.7 20 20.2 18.4 25 23.0 21.2 30 28.7 26.9 35 35.9 34.1 45 N/A N/A N/A N/A N/A N/A SXG/W30/1-208 17.5 15.1 25 23.2 20.8 30 26.0 23.6 35 31.7 29.3 40 38.9 36.5 50 N/A N/A N/A N/A N/A N/A SXG/W36/2-208 21.6 18.4 30 27.3 24.1 40 30.1 26.9 40 35.9 32.6 45 43.0 39.8 50 N/A N/A N/A N/A N/A N/A SXG/W42/2-208 25.2 21.3 40 30.9 27.0 45 33.8 29.8 45 39.5 35.5 50 46.6 42.7 60 N/A N/A N/A N/A N/A N/A SXG/W48/2-208 30.8 26.8 45 36.5 32.5 50 39.3 35.4 50 45.0 41.1 60 52.2 48.2 70 46.5 39.9 50 62.9 50.3 70 SXG/W60/2-208 33.6 29.1 50 39.3 34.8 50 42.2 37.7 60 47.9 43.4 60 55.0 50.5 70 46.7 42.2 60 62.9 50.3 70 SXG/W24/2-208 18.3 16.5 25 24.0 22.2 30 26.8 25.0 35 32.5 30.7 40 39.7 37.9 50 N/A N/A N/A N/A N/A N/A SXG/W30/1-208 21.3 18.9 30 27.0 24.6 35 29.8 27.4 35 35.5 33.1 45 42.7 40.3 60 N/A N/A N/A N/A N/A N/A SXG/W36/2-208 25.4 22.2 35 31.1 27.9 40 33.9 30.7 45 39.7 36.4 50 46.8 43.6 60 N/A N/A N/A N/A N/A N/A SXG/W42/2-208 29.0 25.1 40 34.7 30.8 50 37.6 33.6 50 43.3 39.3 50 50.4 46.5 60 N/A N/A N/A N/A N/A N/A SXG/W48/2-208 34.6 30.6 50 40.3 36.3 50 43.1 39.2 50 48.8 44.9 60 56.0 52.0 70 51.3 43.7 60 67.7 54.1 70 SXG/W60/2-208 37.4 32.9 50 43.1 38.6 60 46.0 41.5 60 51.7 47.2 60 58.8 54.3 70 51.3 46.0 60 67.7 54.1 70 SXG/W24/2-208 21.9 20.1 30 27.6 25.8 35 30.5 28.6 40 36.2 34.4 45 43.3 41.5 60 N/A N/A N/A N/A N/A N/A SXG/W30/1-208 24.9 22.5 30 30.6 28.2 40 33.5 31.0 40 39.2 36.8 50 46.3 43.9 60 N/A N/A N/A N/A N/A N/A SXG/W36/2-208 29.0 25.8 40 34.7 31.5 45 37.6 34.4 50 43.3 40.1 60 50.4 47.2 60 N/A N/A N/A N/A N/A N/A SXG/W42/2-208 32.6 28.7 45 38.4 34.4 50 41.2 37.2 50 46.9 43.0 60 54.1 50.1 70 N/A N/A N/A N/A N/A N/A SXG/W48/2-208 38.2 34.2 50 43.9 39.9 50 46.7 42.8 60 52.5 48.5 70 59.6 55.6 70 55.8 47.3 60 72.2 57.8 80 SXG/W60/2-208 41.1 36.5 50 46.8 42.2 60 49.6 45.1 60 55.3 50.8 70 62.5 57.9 80 55.8 49.6 70 72.2 57.8 80 460V/3Ph/60Hz Voltage Standard Unit Unit with 5kW Single Stage Electric Heat MCA FLA MOP SXG/W30/2-230 Model With ERV Unit with 3kW Single Stage Electric Heat MCA FLA MOP SXG/W24/2-230 208-230V/3Ph/60Hz Voltage Standard Unit Unit with 2kW Single Stage Electric Heat MCA FLA MOP Base Unit FLA MOP Unit with 2kW Single Stage Electric Heat MCA FLA MOP Unit with 3kW Single Stage Electric Heat MCA FLA MOP Unit with 5kW Single Stage Electric Heat MCA FLA MOP Unit with 7.5kW Single Stage Electric Heat MCA FLA MOP Unit with 10kW Two Stage Electric Heat MCA FLA MOP Unit with 15kW Two Stage Electric Heat MCA FLA MOP Model MCA SXG/W24/2-460 7.6 6.6 15 10.5 9.5 15 11.9 10.9 15 14.8 13.8 20 18.3 17.4 25 N/A N/A N/A N/A N/A N/A SXG/W30/1-460 8.7 7.5 15 11.6 10.4 15 13.0 11.8 15 15.9 14.7 20 19.5 18.3 25 N/A N/A N/A N/A N/A N/A SXG/W36/2-460 10.7 9.1 15 13.6 12.0 15 15.0 13.4 20 17.9 16.3 25 21.5 19.9 25 N/A N/A N/A N/A N/A N/A SXG/W42/2-460 11.4 9.6 15 14.2 12.5 20 15.6 13.9 20 18.5 16.8 25 22.1 20.4 30 N/A N/A N/A N/A N/A N/A SXG/W48/2-460 14.4 12.6 20 17.2 15.5 20 18.7 16.9 25 21.5 19.8 25 25.1 23.3 30 23.2 19.1 25 31.4 25.1 35 SXG/W60/2-460 15.6 13.6 20 18.5 16.5 25 19.9 17.9 25 22.8 20.8 30 26.4 24.3 35 23.2 20.1 30 31.4 25.1 35 SXG/W24/2-460 9.5 8.5 15 12.4 11.4 15 13.8 12.8 20 16.7 15.7 20 20.2 19.3 25 N/A N/A N/A N/A N/A N/A SXG/W30/1-460 10.6 9.4 15 13.5 12.3 20 14.9 13.7 20 17.8 16.6 25 21.4 20.2 30 N/A N/A N/A N/A N/A N/A SXG/W36/2-460 12.6 11.0 15 15.5 13.9 20 16.9 15.3 20 19.8 18.2 25 23.4 21.8 30 N/A N/A N/A N/A N/A N/A SXG/W42/2-460 13.3 11.5 20 16.1 14.4 20 17.5 15.8 20 20.4 18.7 25 24.0 22.3 30 N/A N/A N/A N/A N/A N/A SXG/W48/2-460 16.3 14.5 20 19.1 17.4 25 20.6 18.8 25 23.4 21.7 30 27.0 25.2 35 25.6 21.0 30 33.8 27.0 35 SXG/W60/2-460 17.5 15.5 25 20.4 18.4 25 21.8 19.8 25 24.7 22.7 30 28.3 26.2 35 25.6 22.0 30 33.8 27.0 35 SXG/W24/2-460 11.1 10.1 15 14.0 13.0 20 15.4 14.4 20 18.3 17.3 25 21.8 20.9 30 N/A N/A N/A N/A N/A N/A SXG/W30/1-460 12.2 11.0 15 15.1 13.9 20 16.5 15.3 20 19.4 18.2 25 23.0 21.8 30 N/A N/A N/A N/A N/A N/A SXG/W36/2-460 14.2 12.6 20 17.1 15.5 20 18.5 16.9 25 21.4 19.8 25 25.0 23.4 30 N/A N/A N/A N/A N/A N/A SXG/W42/2-460 14.9 13.1 20 17.7 16.0 20 19.2 17.4 25 22.0 20.3 30 25.6 23.9 30 N/A N/A N/A N/A N/A N/A SXG/W48/2-460 17.9 16.1 25 20.7 19.0 25 22.2 20.4 30 25.0 23.3 30 28.6 26.8 35 27.6 22.7 30 35.8 28.6 40 SXG/W60/2-460 19.1 17.1 25 22.0 20.0 30 23.4 21.4 30 26.3 24.3 35 29.9 27.8 35 27.6 23.7 30 35.8 28.6 40 MOP = Maximum Overcurrent Protection MCA = Minimum Circuit Ampacity FLA = Full Load Amps 12 AIR 2-522.1 COMPONENT LAYOUT Figure 13.1 Component Layout Control Panel Supply Fan Compartment Filter / Drier Indoor Coils Expansion Valve 2” MERV 8 Filters ERV Assembly (Optional) Coaxial Coil / Compressor Compartment (Shown with Sound Attenuating Panel Removed) 13 AIR 2-522.1 COMPONENT LAYOUT Figure 14.1 Component Layout Coaxial Coil Charge Compensator Expansion Valve Circuit Breakers Reversing Valve Transformer Disconnect Switch (Optional) Compressor (shown with optional sound jacket) Carel Controller Contactors 14 AIR 2-522.1 Terminal Strip MAINTENANCE MAINTENANCE WARNING 2. When servicing or repairing of this equipment, use only factory-approved service replacement parts. Refer to the rating plate on the appliance for complete appliance model number, serial number and company address. Any substitution of parts or controls not approved by the factory will be at the owner’s risk. 3. 4. Cut-Out Cut-In Differential High Pressure Switch: 580 PSIG 435 PSIG 145 PSIG Low Pressure Switch: 15 PSIG 44 PSIG 34 PSIG CAUTION The gauges can then be removed from the system. Do not forget to replace the caps on the Schrader valves. Do not attempt to reuse any mechanical or electrical controllers which have been wet. Replace defective controller. 5. IMPORTANT To check most of the Possible Remedies in the troubleshooting guide listed in Tables 17.1 and 18.1, refer to the applicable sections of the manual. The routine care and maintenance of this unit will increase longevity, provide for the proper operational performance, and reduce the probability of failure. Once the unit is operational, it will be necessary to perform certain routine maintenance/service checks. Following is a chart with the recommended checks. If your unit is equipped with special features, there may be additional checks that are required. Consult Airedale for assistance. The use of torque screwdrivers on panel, cover or component mounting screws is not recommended. Handstart all screws. If electric drills are used – set at the lowest possible torque. Access 1. Access to the unit is gained by opening the door using the Airedale door key that is provided. 2. Access to the compressor and coaxial coil is gained by removal of the sound trap panel in the bottom section of the unit. 3. Access to the supply fan is gained by carefully lowering the control panel. This is fastened down on each side of the panel. Maintenance Schedule Every THREE (3) MONTHS Change the main filters, by sliding the filter out of the track. The filters are positioned under the indoor coil. Never run the unit without filters. Every SIX (6) MONTHS (before the heating and cooling season) 1. Check the refrigeration system performance (Suction and Discharge pressures) and compare with the Start- Up Sheet. If there is any significant variation, then the fault should be found and corrected. Refer to the troubleshooting section. If it is determined that the unit is under-charged careful inspection of the refrigeration circuit should be carried out to identify the source of the leak. Concentrate on schrader valve fittings and capillary line connections. If the Filter/Drier requires replacing either due to Compressor burn out or collection of non-condensables follow the proper Filter/Drier replacement procedure. Check that the High and Low Pressure Switches are cutting out the Compressor at the correct settings. With the Disconnect Switch in the “OFF” position, inspect all electrical circuits for loose connections and signs of overheating, arcing, chafing or other physical damage. The electrical control section should also be wiped clean of all dirt that may affect the unit operation. 6. Check for correct fan operation, no excessive noise or vibrations. 7. Wash the outside air and room exhaust air filters located in the Energy Recovery Ventilator Assembly. See below. 8. Check the electric heat (optional). See procedure below. 9. Wash down the cabinet using mild detergent and treat any paint damage or rust as necessary. 10. Check the control wiring and sensors. Check the operation and sequencing of controls and ensure that all relevant set points are recorded. Every EIGHTEEN (18) MONTHS 1. Clean the Energy Recovery Wheel. See procedure below. 2. Generally coaxial water coil maintenance is not necessary on a closed loop system. Should periodic coil cleaning be necessary use a standard coil cleaner compatible to both the coaxial coil and the copper pipe. Energy Recovery Ventilator (ERV) Assembly ERV Washable Filters The ERV section and filters can be removed as an assembly. Wash the outside air and room exhaust air filters located in the ERV assembly. Remove the room exhaust air filter by sliding the filter out of the rails on the front of the ERV assembly. To remove the outside air filter, loosen the two bolts holding the filter cover located on the top panel of the ERV assembly towards the back of the unit. Lift the cover up to expose the filter slot and slide the filter out. Energy Recover Wheel The Energy Recovery Wheel is mounted in a fully assembled cartridge for easy installation, removal and maintenance. 15 AIR 2-522.1 MAINTENANCE Rotary counterblow heat exchangers (heat wheels) with laminar airflow are “self cleaning” with respect to dry particles. Small particles may pass through, while larger particles that land on the surface are blown clear as the flow direction is reversed. For this reason, the primary need for cleaning is to remove films of oil based aerosols that have condensed on energy transfer surfaces. 1. 2. 3. Remove the lower sound panel section and the bolts holding the ERV assembly to the RH and LH side panels. Disconnect the ERV plug and socket and slide the entire assembly out of the unit. It is recommended that two people are used for this operation. Remove the top panel of the ERV assembly and disconnect the wheel motor plug and socket. Lift the wheel (attached to plate), top edge first, out of the ERV assembly. After detaching the wheel belt, unscrew the wheel fasteners and crossbar and remove the wheel from the plate. Clean the wheel according to the Cleaning Airxchange Energy Recovery Wheels instructions available on the Airxchange website: www.airxchange.com. Electric Heat (optional) 1. Check that the electrical connections are secure. 2. Check the operation of the electric heaters. 3. Check the operation of the manual and auto-reset overheat cut-out switches. The auto-reset overheat cutout switch opens at 130°F and the manual reset overheat cut-out switch opens at 180°F. 16 AIR 2-522.1 TROUBLESHOOTING – GENERAL Table 17.1 Troubleshooting – General TROUBLE POSSIBLE CAUSE POSSIBLE REMEDY Unit Not Operating – Power On 1. Unit mounted disconnect in the Turn the disconnect switch to the ”ON” position. “OFF” position. 2. Unit switched OFF in the microprocessor. 3. Delay on start set incorrectly. 4. Unit not in occupied mode. Unit Operating – No Mechanical Heating/Cooling Consult microprocessor documentation or contractor. Consult microprocessor documentation or contractor. 5. Fire/smoke alarm tripped. De-energize and re-energize unit. 6. Tripped circuit breaker(s). Reset the tripped circuit breaker(s). 7. Loose mains or control wiring. With power OFF inspect the field wiring connections in the connection box. 1. Heating/cooling not required. Verify applicable set point with return air temperature. 2. No output from Consult microprocessor documentation or contractor. microprocessor. 3. System pressure switch(es) tripped. 4. Internal overload switch on compressor tripped (open). 5. Loose control wiring connections. 6. Tripped circuit breaker(s). 7. Low temperature unit lockout. Compressor Not Operating Consult microprocessor documentation or contractor. 1. Cooling/heating not required. Inspect high and low system pressures. Wait for compressor motor windings to cool down (This switch is automatic reset). Inspect connections beginning with compressor output from the microprocessor. Reset the tripped circuit breakers(s). Consult microprocessor documentation or contractor. 2. HP/LP switches tripped (open). Check operation of relay and wiring connections. 3. Compressor internal overload Allow compressor motor windings to cool down. Reset is switch open. automatic. No Fan Electric Heat Not Operating (optional) Hot Water Valve Not Operating (optional) 4. Compressor faulty. Replace compressor. 5. Float switch tripped. Check condensate pan and piping for blockage. 1. Motor tripped on internal overload. Let motor cool down and reset – possible bad motor or blocked filter. 2. Fan not required. Consult microprocessor documentation or contractor, or set thermostat to on. 3. No power to the fan. Check to make sure plugs are locked in place and check for 24V control signal. 1. Electric heat not required Consult microprocessor documentation or contractor. 2. Faulty electric heat relay. Check operation of relay and wiring connections. 3. Overheat cutout switch is tripped (open). This switch requires manual reset. Check current draw of heating elements and compare to nameplate. Check location of sensing probe. To avoid incidental tripping of switch do not power off unit in electric heating mode. 4. Faulty heating element(s). Replace elements as necessary. 1. Heating not required. Consult microprocessor documentation or contractor. 2. Loose wiring. Inspect wiring connections at the micro and the valve actuator. 3. Faulty heating actuator. Test and replace actuator if faulty. 17 AIR 2-522.1 TROUBLESHOOTING – REFRIGERATION Table 18.1 Troubleshooting –Refrigeration TROUBLE POSSIBLE CAUSE POSSIBLE CAUSE Low Suction Pressure (LP Switch Tripped) 1. Low refrigeration charge. Measure unit operating pressures. Add charge and check for leaks. 2. Clogged filter(s). Replace filter(s) as necessary. 3. Low water flow (heatpump mode). 4. Clogged liquid line filter drier. Check flow rate against design. 1. Low water flow (cooling mode). Check flow rate against design. 2. System overcharged. Remove excess refrigerant. 3. Noncondensables in system. Evacuate refrigerant circuit and recharge. Low Discharge Pressure High Suction Pressure High Discharge Pressure Condensate Leaking Replace drier with a direct replacement. Follow proper procedure. 5. Improper expansion valve setting Check operation and check superheat. or valve malfunctioning. 1. Low refrigeration charge. Measure operating pressures. Add charge and check for leaks. 2. Faulty compressor. Replace compressor. 3. Faulty reversing valve. Evacuate system and replace reversing valve. 1. Excessive load. Check occupancy of space. 2. Expansion valve malfunctioning Check remote bulb and regulate superheat. (overfeeding). 3. Faulty compressor. Replace compressor. 1. Condensate drain not piped up. Pipe condensate drain. 2. Condensate pan/line plugged. Clean drain pan and piping. 3. Condensate pump (optional) faulty. Check operation of condensate pump. Replace pump if necessary. 18 AIR 2-522.1 REPLACEMENT PARTS / SERIAL PLATE REPLACEMENT PARTS Figure 19.2 Serial Plate EXAMPLE For ease of identification when ordering replacement parts or contacting the factory about your unit, please quote the unit type and unit serial number. This information can be found on the serial plate attached to your unit. See Figure 19.2. When a component part fails, a replacement part should be obtained through our Parts Department. If the part is considered to be under warranty, the following details are required to process this requirement: 1. Full description of part required, including Unit’s part number, if known. 2. The original equipment serial number. 3. An appropriate purchase order number. Figure 19.1 Model Number Designations SCHOOLMATE UNITS SX G or W 24,30,36, 42, 48 or 60 /1 or /2 -230, 208, -460 /410 Example Base Model: SX = SchoolMate XE Model Type: G = Ground Source Heat Pump System W = Water Source Heat Pump System Model Size: Nominal Cooling Mbh Compressor Type: /1 = Single Stage /2 = Two Stage Supply Voltage: -230 = 208-230V/1Ph/60Hz -208 = 208-230V/3Ph/60Hz -460 = 460-480V/3Ph/60Hz Refrigerant Type: /410 = R410A SXG36/2-230/410 SchoolMate XE, Ground Source Heat Pump System, 36Mbh, Two Stage, 208230V/1Ph/60Hz, R410A 19 AIR 2-522.1 COMMERCIAL WARRANTY Seller warrants its products to be free from defects in material and workmanship, EXCLUSIVE, HOWEVER, of failures attributable to the use of materials substituted under emergency conditions for materials normally employed. This warranty covers replacement of any parts furnished from the factory of Seller, but does not cover labor of any kind and materials not furnished by Seller, or any charges for any such labor or materials, whether such labor, materials or charges thereon are due to replacement of parts, adjustments, repairs, or any other work done. This warranty does not apply to any equipment which shall have been repaired or altered outside the factory of Seller in any way so as, in the judgment of Seller, to affect its stability, nor which has been subjected to misuse, negligence, or operating conditions in excess of those for which such equipment was designed. This warranty does not cover the effects of physical or chemical properties of water or steam or other liquids or gases used in the equipment. BUYER AGREES THAT SELLER’S WARRANTY OF ITS PRODUCTS TO BE FREE FROM DEFECT IN MATERIAL AND WORKMANSHIP, AS LIMITED HEREIN, SHALL BE IN LIEU OF AND EXCLUSIVE OF ALL OTHER WARRANTIES, EITHER EXPRESS OR IMPLIED, WHETHER ARISING FROM LAW, COURSE OF DEALING, USAGE OF TRADE, OR OTHERWISE, THERE ARE NO OTHER WARRANTIES, INCLUDING WARRANTY OF MERCHANTABILITY OR FITNESS FOR PURPOSE, WHICH EXTEND BEYOND THE PRODUCT DESCRIPTION CONFIRMED BY BUYER AND SELLER AS OF THE DATE OF FINAL AGREEMENT. This warranty is void if the input to the product exceeds the rated input as indicated on the product serial plate by more than 5% on gas-fired and oilfired units, or if the product in the judgment of SELLER has been installed in a corrosive atmosphere, or subjected to corrosive fluids or gases, been subjected to misuse, negligence, accident, excessive thermal shock, excessive humidity, physical damage, impact, abrasion, unauthorized alterations, or operation contrary to SELLER’S printed instructions, or if the serial number has been altered, defaced or removed. BUYER’S REMEDY FOR BREACH OF WARRANTY, EXCLUSIVE OF ALL OTHER REMEDIES PROVIDED BY LAW, IS LIMITED TO REPAIR OR REPLACEMENT AT THE FACTORY OF SELLER, ANY COMPONENT Component Applicable Models Heat Exchangers Gas-Fired Units except PSH/BSH Heat Exchangers Low Intensity Infrared Units Compressors Condensing Units for Cassettes Burners Low Intensity Infrared Units Other Components excluding Heat Exchangers, Coils, Condensers, Burners, Sheet Metal Heat Exchangers/Coils Indoor and Outdoor Duct Furnaces and System Units, PSH/BSH, Steam/Hot Water Units, Oil-Fired Units, Electric Units, Cassettes, Vertical Unit Ventilators Compressors Vertical Unit Ventilators WHICH SHALL, WITHIN THE APPLICABLE WARRANTY PERIOD DEFINED HEREIN AND UPON PRIOR WRITTEN APPROVAL, BE RETURNED TO SELLER WITH TRANSPORTATION CHARGES PREPAID AND WHICH THE EXAMINATION OF SELLER SHALL DISCLOSE TO HAVE BEEN DEFECTIVE; EXCEPT THAT WHEN THE PRODUCT IS TO BE USED BY BUYER AS A COMPONENT PART OF EQUIPMENT MANUFACTURED BY BUYER, BUYER’S REMEDY FOR BREACH, AS LIMITED HEREIN, SHALL BE LIMITED TO ONE YEAR FROM DATE OF SHIPMENT FROM SELLER. FOR GAS-FIRED PRODUCTS INSTALLED IN HIGH HUMIDITY APPLICATIONS AND UTILIZING STAINLESS STEEL HEAT EXCHANGERS, BUYER’S REMEDY FOR BREACH, AS LIMITED HEREIN, SHALL BE LIMITED TO TEN YEARS FROM DATE OF SHIPMENT FROM SELLER. These warranties are issued only to the original owner-user and cannot be transferred or assigned. No provision is made in these warranties for any labor allowance or field labor participation. Seller will not honor any expenses incurred in its behalf with regard to repairs to any of Seller’s products. No credit shall be issued for any defective part returned without proper written authorization (including, but not limited to, model number, serial number, date of failure, etc.) and freight prepaid. OPTIONAL SUPPLEMENTAL WARRANTY Provided a supplemental warranty has been purchased, Seller extends the warranty herein for an additional four (4) years on certain compressors. Provided a supplemental warranty has been purchased, Seller extends the warranty herein for an additional four (4) years or nine (9) years on certain heat exchangers. EXCLUSION OF CONSUMABLES & CONDITIONS BEYOND SELLER’S CONTROL The above referenced warranty shall not be applicable to any of the following items: refrigerant gas, belts, filters, fuses and other items consumed or worn out by normal wear and tear or conditions beyond Seller’s control, including (without limitation as to generality) polluted or contaminated or foreign matter contained in the air or water utilized for heat exchanger (condenser) cooling or if the failure of the part is caused by improper air or water supply, or improper or incorrect sizing of power supply. “APPLICABLE WARRANTY PERIOD” TEN YEARS FROM DATE OF FIRST BENEFICIAL USE BY BUYER OR ANY OTHER USER, WITHIN TEN YEARS FROM DATE OF RESALE BY BUYER OR ANY OTHER USER, WITHIN TEN YEARS FROM DATE OF RESALE BY BUYER IN ANY UNCHANGED CONDITION, OR WITHIN ONE HUNDRED TWENTY-SIX MONTHS FROM DATE OF SHIPMENT FROM SELLER, WHICHEVER OCCURS FIRST FIVE YEARS FROM DATE OF FIRST BENEFICIAL USE BY BUYER OR ANY OTHER USER, WITHIN FIVE YEARS FROM DATE OF RESALE BY BUYER OR ANY OTHER USER, WITHIN FIVE YEARS FROM DATE OF RESALE BY BUYER IN ANY UNCHANGED CONDITION, OR WITHIN SIXTY-SIX MONTHS FROM DATE OF SHIPMENT FROM SELLER, WHICHEVER OCCURS FIRST TWO YEARS FROM DATE OF FIRST BENEFICIAL USE BY BUYER OR ANY OTHER USER, WITHIN TWO YEARS FROM DATE OF RESALE BY BUYER IN ANY UNCHANGED CONDITION, OR WITHIN THIRTY MONTHS FROM DATE OF SHIPMENT FROM SELLER, WHICHEVER OCCURS FIRST ONE YEAR FROM DATE OF FIRST BENEFICIAL USE BY BUYER OR ANY OTHER USER, WITHIN ONE YEAR FROM DATE OF RESALE BY BUYER IN ANY UNCHANGED CONDITION, OR WITHIN EIGHTEEN MONTHS FROM DATE OF SHIPMENT FROM SELLER, WHICHEVER OCCURS FIRST Burners High Intensity Infrared Units Sheet Metal Parts All Products Modine Manufacturing Company has a continuous product improvement program, and therefore reserves the right to change design and specifications without notice. Commercial Products Group Modine Manufacturing Company 1500 DeKoven Avenue Racine, WI 53403 Phone: 1.866.823.1631 (toll free) www.airedaleusa.com  Modine Manufacturing Company 2012 Litho in USA AIR 2-522.1