Transcript
the
AirCheckKit™
Model K901
Thank you for selecting the Team of Experts at Trace Analytics, Inc. for your compressed air and QVSFHBTBOBMZTFT8FBQQSFDJBUFZPVSCVTJOFTTBOEMPPLGPSXBSEUPBMPOHMBTUJOHSFMBUJPOTIJQ XJUIZPV1MFBTFEPOPUIFTJUBUFUPDPOUBDUVTXJUIZPVSBJSSFMBUFERVFTUJPOT
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The AirCheckKit™IBSEXBSFIBTBMJGFUJNFXBSSBOUZ*GZPVTIPVMEFYQFSJFODFBQSPCMFN SFUVSOOPOXPSLJOHQBSUGPSBGSFFSFQMBDFNFOU8FBMTPIBWFBNPOFZCBDLHVBSBOUFF GPS EFUBJMT TFF'"2T
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TABLE OF CONTENTS )PXUP$POUBDU6T.......................................................................................................................................
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The AirCheckKit™ Contents ................................................................................................................ Sampling Instructions ................................................................................................................................ %FX1PJOU5BCMF........................................................................................................................................... 'SFRVFOUMZ"TLFE2VFTUJPOT &RVJQNFOU .............................................................................................................................................. Sampling .................................................................................................................................................. Analysis .................................................................................................................................................... 3PVUJOF1PMJDJFT ..................................................................................................................................... AirCheck Notes Air Specifications ................................................................................................................................. 4FFPVSXFCTJUFGPSBMM"JS$IFDL/PUFT #MBOL1FSTPOBMJ[FE%BUBTIFFU ...................................................................................................... (last page)
AirCheckNotes,JTTVFEQFSJPEJDBMMZ BSFBWBJMBCMFGPSWJFXJOHBOEEPXOMPBEGSPNPVS)FMQGVM 5FDIOJDBM*OGPTFDUJPOPOPVSXFCTJUFXXX"JS$IFDL-BCDPN About Trace Analytics, Inc. Accreditation Documentation – current Scope of Accreditation and Certification documents Air Sampling Methods – discusses various sampling methods, advantages and disadvantages &YBNQMF3FQPSU – sample AirCheck3FQPSUBOEDFSUJöDBUF Moisture Analysis – XIZ5SBDFVTFTBHBTDISPNBUPHSBQINBTTTQFDUSPNFUFSBTJUhTBDDSFEJUFENFUIPEPG
BOBMZTJT BOEEFUFDUPSUVCFTBTBCBDLVQNFUIPEGPSPOTJUFBOBMZTJT FYQMBJOTBDDVSBDZBOEQSFDJTJPO TUBOEBSE deviation, relative standard deviation, and confidence intervals 5SBDF"OBMZUJDT0WFSWJFX – DPNQBOZJOGP MBCGBDJMJUJFT BOBMZUJDBMUFDIOJRVFTBOE2$QSPDFEVSFT
About the AirCheckKit Kit Sampling Instructions oJODMVEFEXJUIFWFSZ"JS$IFDLKit sold $ZMJOEFS4BNQMJOH*OTUSVDUJPOT 4$#"4$6#" – QBHFEFTDSJQUJPOPOIPXUPPCUBJOBTBNQMFEJSFDUMZ GSPNB4$#"PS4$6#"DZMJOEFS
6TFGVM*OGPSNBUJPO Blank Data Sheet – form that must accompany every sample submitted for analysis Carbon Dioxide – discusses reasons for high COMFWFMT WBMVBCMFJOGPPOJOUBLFMPDBUJPOQMBDFNFOU QJQFTJ[F molecular sieves, pressure drops, and general guidelines for assuring a safe air supply Air Specifications – a description of commonly used specifications for breathing air, includes Summary Chart /'1"– summary of current version
04)"hT4NBMM&OUJUZ$PNQMJBODF(VJEF 04)"hT*OTQFDUJPO1SPDFEVSFTGPS3FTQJSBUPSZ1SPUFDUJPO4UBOEBSE #PPLNBSLPVSXFCTJUFGPSFBTZSFGFSFODF Trace Analytics, Inc. tt
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the
AirCheckKit™
Your Kit Model K901 Should Include the Following
1 Detector Tube Assembly
1 Bottle Holder QJFDF 1/'
1/5
1 Flowmeter -1.
1/$
Brass T 1/$
Tube Fitting 1/$
Needle Cleaner 1/$
2 ft. Tubing XJUI#BSCFE-VFS 1/$
Filter Luer 1/$
Reducing Nipple with o-ring 1/$
Needle Replacement Tool 1/$
Spare Parts 1/$
1 Adaptor per Kit (3 options available) CGA 346/347 (for high pressure) 1/'$
SCUBA (for high pressure) 1/'4
1/4" NPT GPSMPXQSFTTVSF
1/'/
Carrying Bag (or box for special group packaging) 1/$
The above hardware items are covered by the AirCheck Kit Lifetime Warranty. Contact Customer Service for a 3FUVSO"VUIPSJ[BUJPO/VNCFS5SBDFXJMMQSPWJEFBGSFFSFQMBDFNFOUGPSBOZOPOXPSLJOHIBSEXBSFJUFN5IFOPO XPSLJOHJUFNNVTUCFSFUVSOFEUPSFDFJWFGSFFSFQMBDFNFOU8BSSBOUZEPFTOPUDPWFSMPTUJUFNT The items below are consummable items.1MFBTFDBMMPSFNBJMVTUPQMBDFZPVSPSEFS Sampling Media PN A100DY
2 Replacement Needles
Source Bottle, 37 mm Filter, Detector Tube
7FSTJPO,
1/$
PN A100DX
Source Bottle, 37 mm Filter, Detector Tube, Ambient bottle
When placing an order by phone, e-mail, or online please reference your customer number (see Notebook cover)
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Sampling Instructions (Model K901)
the
AirCheckKit™
Step 1 PREPARATION
*/41&$5BOE$-&"/BMMQBSUTUPBWPJETBNQMJOHQSPCMFNTPSJOWBMJEUFTUT %JTBTTFNCMFUXPQBSU#PUUMF)PMEFS3FNPWFPSJOHBOESVO/FFEMF$MFBOFS through both needles from the bottom of the Bottle Holder prior to every sample. Check needles for damage. CAUTION/FFEMFTBSFTIBSQ3FQMBDF needles that are crooked, overly bent, or jagged by sliding Needle Tool over needle into slots at base of the needle. Make sure needle is tightly seated. 3FQMBDFESZPSEBNBHFEPSJOHT*OTQFDUBOEDMFBOUISFBEFEQBSUT3FBTTFNCMF #PUUMF)PMEFS*GZPVSLJUDPOUBJOTB5ZQF*#PUUMFS)PMEFS QSFWJPVTQBSU NPEFM SFGFSUP'"2T&RVJQNFOU#PUUMF)PMEFS/FFEMFT
CLEAR NEEDLES PRIOR TO SAMPLING
Needle cleaner is inside another needle
Step 2 ASSEMBLE EQUIPMENT
*GTBNQMJOHEJSFDUMZGSPNDPNQSFTTPS XBSNVQGPSNJOVUFTQSJPSUP sampling. If sampling immediately after a purification filter change; run for at MFBTUNJOVUFTUPBWPJEIJHIPSMPXPYZHFOSFBEJOHT TFF'"2T"OBMZTJT Open valve for at least one minute or sufficient time UPDMFBSPVUTUPSFEBJS XBUFS EJSUGSPNMJOFT"UUBDI%5 "TTFNCMZ DPOTJTUTPG#SBTT5XJUI3FEVDJOH/JQQMF EQUIPMENT ASSEMBLED 'JMUFS'JUUJOHBOE%FUFDUPS5VCF'JUUJOH UP"EBQUPS )BOEUJHIUFO"EBQUPSUPZPVSTBNQMJOHPVUMFU charging lead. Thread aluminum Bottle Holder to top UISFBEFEIPMFPOUIF$("4$6#"/15"EBQUPS TFF additonal photos in Sampling Notes) taking care not UPDSPTTUISFBEöUUJOHT(FOUMZQVTIBOEUVSO'JMUFS $BTTFUUFUVSOPOUP'JMUFS'JUUJOHBUFOEPG#SBTT 5 EPOPUPWFSUJHIUFOPSSFNPWFTISJOLXSBQGSPN DBTTFUUF 0QFOFOEPG5VCJOHJTBUUBDIFEUP'MPXNFUFS 'JUUJOHUIFO-VFSFOEPG5VCJOHJTJOTFSUFEJOUP EPXOTUSFBNTJEFPG$BTTFUUF5IFVQQFSCBDLIPMFPG 'MPXNFUFSSFNBJOTVOQMVHHFEUPWFOUBJS'MPXNFUFS must be level for proper reading.
Step 3 BEGIN OIL AEROSOL TEST
DT ASSEMBLY
0QFOZPVSTZTUFNWBMWFTMPXMZUPPCUBJOBOPQUJNVN SFBEJOHPG-1.GSPNUIF'MPXNFUFS*GZPVBSF VOBCMFUPDPOUSPMøPXUPBDIJFWF-1. TFF'"2T4BNQMJOH'MPX$POUSPM 5IF'MPXNFUFSSFBEJOHTIPVMECFTUFBEZ*GøPXSBUF ESPQTPSWBSJFT EFUFSNJOFBWFSBHFøPXSBUFBOEOPUF POEBUBTIFFUUIBUTUFBEZøPXSBUFXBTOPUBDIJFWFE The Adaptor and Bottle Holder may become cold and ice up. This is normal. Air is vented from the side port of the Bottle Holder and the upper back hole of 'MPXNFUFS
AIR FLOW CHART SPECIFICATION $("(S% & 04)" 64/BWZ%JWJOH 64"'50# 'FE##C
*GZPVBSFVOBCMFUPBDIJFWFB-1.øPXSBUF ZPVDBO /'1" adjust the number of minutes to sample based on the $4"; SFRVJSFEBJSWPMVNF TFFDIBSUUPSJHIU BOEøPXSBUF 0Compatible, ZPVDBOBDIJFWFCZVTJOHUIFGPSNVMBCFMPX Formula To Determine Sample Time AIR VOLUME FLOWRATE, LPM
= Sample Time, min.
*NNFEJBUFMZQSPDFFEUP4UFQUPCFHJOUJNJOHGPSB NJOJNVNPGNJOVUFT Trace Analytics, Inc. tt
#4&/ PS BOZTQFDXJUIB MJNJUPG NHN GPSPJMNJTUDPOE hydrocarbons 3&26*3&4(3&&/ -"#&-&%'*-5&3
AIR LIMIT AIR VOLUME FLOWRATE mg/m3 (liters) (lpm)
TIME (min.)
A MINIMUM OF 10 MINUTES IS REQUIRED
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Sampling Instructions (Model K901) Step 4 BEGIN GAS AND WATER TESTS
5PBWPJEQVODUVSJOHUIFCMVFDBQ IPMECPUUMFIPMEFSBUBOBOHMFXJUIPVUFS OFFEMFPOMPXFSTJEF*OTFSU4PVSDF#PUUMFJOUP#PUUMF)PMEFSBOEHFOUMZ press onto needles. CAUTION DO NOTUXJTU4PVSDF#PUUMFXIFOJOTFSUJOH or removing. Break both tips of the detector tube using the small hole tapped into side of Brass T fitting. CAUTIONXIFOCSFBLJOHUJQTPSJOTFSUJOH tube, glass splinter may come off. Danger of injury due to sharp edges. *NNFEJBUFMZBOEDBSFGVMMZJOTFSUUIFEFUFDUPSUVCFJOUPUIF5VCF'JUUJOH CZTMPXMZSPUBUJOHVOUJMUVCFFOESFBDIFTCMBDLöUUJOHJOTJEFUVCJOH"SSPX POUVCFQPJOUTBXBZGSPN#SBTT5 TFFQIPUPBEGIN TIMING TEST FOR 10 MINUTES. Accurate timing is necessary. CAUTION do not use Ambient (black capped) Bottle for this test, do not puncture Source Bottle more than once, EPOPUSFVTFCPUUMF öMUFS PSEFUFDUPSUVCFGPSBOPUIFSUFTU*GZPVBCPSUUFTU for any reason; mark data sheet VOID and return sampling media to Trace.
INSERT
ARROW UP
10 MIN. 50 LPM
Step 5 OPTIONAL AMBIENT TEST
3FNPWFCMBDLDBQGSPN"NCJFOU#PUUMFBOEQMBDFCPUUMFDMPTFUPDPNQSFTTPS JOUBLF3FDBQBGUFSNJOVUFT*GTFQUVNGBMMTPVUPGDBQ SFQMBDFJU TIJOZ red side facing into bottle. Ambient sample is an optional diagnostic tool and OPUSFRVJSFECZBJSTQFDJöDBUJPOT.VTUCFSFRVFTUFE BEEJUJPOBMGFFBQQMJFT
Step 6 ODOR TEST
4OJòBJSøPXJOHGSPNUIFTJEFQPSUPGUIF#PUUMF)PMEFS$IFDLNBSLFJUIFS /POF4MJHIUPS1SPOPVODFEPOUIFEBUBTIFFU
Step 745015&454r3&7*&8r3&563/
"UUIFFOEPGNJOVUFTTBNQMJOHUJNF XIJMFBJSJTTUJMMøPXJOHSFNPWFUIF Source Bottle and remove Detector Tube, then STOP TEST. If additional time JTOFFEFEGPS0JM"FSPTPMUFTU 4UFQ DPOUJOVFXJUIPVU%FUFDUPS5VCFVOUJM BEEJUJPOBMUJNFJTDPNQMFUF"UBOZUJNFEVSJOHUIFNJOUFTUJGUIFDPMPS DIBOHFTPOUIFEFUFDUPSUVCFUPBHSBZJTISFEEJTICSPXO"/%SFBDIFT UIFNBSLPOUIFUVCF SFNPWFUIFUVCFBOEOPUFFMBQTFEUJNFPOEBUB TIFFU*NNFEJBUFMZ BOEJOOPNPSFUIBONJOVUF SFBEUIFDPMPSDIBOHFPO the Detector Tube and mark on data sheet. COMPLETE ALL REQUESTED INFORMATION ON DATA SHEET. The Detector Tube reading values in QQNWBOEEFXQPJOUBSFTIPXOJO5BCMF OFYUQBHF3FQMBDFQSPUFDUJWFDBQT PO'JMUFS$BTTFUUFBOE%FUFDUPS5VCF*GXBUFSWBQPSSFTVMUTBSFJOFYDFTT PGZPVSBJSTQFDJöDBUJPOMJNJU ZPVNBZXBOUUPUBLFDPSSFDUJWFBDUJPOBOE SFUBLFDPNQMFUFUFTUXJUIOFXTFUPGCPUUMF T
öMUFS BOEEFUFDUPSUVCFGPSB free resample. Both samples must be returned, the second sample must be NBSLFE3FUFTUPOUIFEBUBTIFFU:PVXJMMSFDFJWFUXP"JS$IFDL3FQPSUT $PNQMFUFBOESFWJFXBMM%BUB4IFFUJOGPSNBUJPORETURN five items to lab 1) FILTER CASSETTE 2) SOURCE BOTTLE 3) DETECTOR TUBE 4) AMBIENT BOTTLE (if used), and 5) Data Sheet using the preaddressed return box. 1SPWJEFBMMSFRVFTUFEJOGPSNBUJPOPO%BUB4IFFUUPBWPJEEFMBZTVQPOSFDFJQU at lab. INSPECT BEFOR RETURNING source bottle stopper, bottle holder needles, and filter for damage that may affect test results or future samples. If you observe bent needles, gouges in the stopper, punctured blue cap, or torn filter; VOID sample, correct problem, and resample to avoid delays PSQSPCMFNT3FUVSO70*%&%TBNQMFUPMBCGPSSFQMBDFNFOU5BLFUJNFUP QFSGPSNUIJTRVJDLJOTQFDUJPOQSJPSUPMFBWJOHTBNQMJOHMPDBUJPOUPBWPJE invalid samples and reporting delays. Ship samples immediately to lab via CFTUNFUIPE4BNQMFTPWFSEBZTBSFOPUWBMJEBOEXJMMOPUCFBOBMZ[FE Trace Analytics, Inc. tt
INSPECT BEFORE
RETURNING SAMPLE TO LAB
Refer to FAQs for additional details 4FSWJDF!"JS$IFDL-BCDPNtXXX"JS$IFDL-BCDPN
Sampling Instructions (Model K901)
Dew Point Table Table for Determining Point from Detector Reading based on Flow Rate TableDew for Determining Dew Point fromTube Detector Tube Reading
1JDLUIFöMUFSøPXSBUFGSPNUIFMFGUDPMVNOBOEDSPTTNBUDIXJUIUIFEFUFDUPSUVCFSFBEJOHUPPCUBJOUIFEFXQPJOUJO¡''PS Pick the filter flowrate from the left column and cross-match with the detector tube reading to obtain the dew point in °F. FYBNQMF BTIJHIMJHIUFEJOZFMMPX JGZPVTBNQMFEBU-1.BOEUIFEFUFDUPSUVCFSFBEJOHJT UIFEFXQPJOUJT¡'5IF For example (as highlighted in yellow) if you sampled at 55 L/min and the detector tube reading is 60, the dew point is -48°F. SFEBSFBTJOEJDBUFUIFBQQSPYJNBUFXBUFSMFWFMCFMPX¡' QQNW The red line indicates the approximate water level at -65°F dew point (24 ppmv).
2.5
5
10
20
30
40
50
60
70
80
90
100
125
175
200
Water Water Content, Content, ppmvPPM
3.4
6.8
14
27
41
55
68
82
96
109.6
123.3
137
171.2
239.7
274
20
-75
-65
-55
-45
-39
-34
-30
-27
-24
-22
-20
-18
-14
-8
-6
25
-78
-69
-59
-49
-43
-38
-34
-31
-29
-27
-25
-23
-19
-13
-10
30
-81
-72
-62
-52
-46
-41
-38
-35
-32
-30
-28
-26
-22
-16
-14
35
-84
-75
-65
-55
-49
-45
-41
-38
-36
-34
-32
-30
-26
-20
-18
40
-86
-77
-68
-58
-52
-47
-44
-41
-39
-36
-35
-33
-29
-23
-21
45
-88
-79
-70
-60
-54
-50
-47
-44
-41
-39
-38
-36
-32
-26
-24
50
-90
-81
-72
-62
-56
-52
-49
-46
-44
-42
-40
-38
-34
-29
-27
55
-92
-83
-74
-65
-58
-54
-51
-48
-45
-44
-42
-40
-36
-31
-29
60
-93
-84
-75
-66
-60
-56
-52
-49
-47
-45
-43
-42
-38
-33
-31
65
-94
-85
-76
-67
-61
-57
-54
-51
-48
-47
-45
-43
-40
-34
-32
70
-95
-86
-77
-68
-62
-58
-55
-52
-50
-48
-46
-44
-41
-36
-33
80
-96
-87
-78
-69
-63
-59
-56
-53
-51
-49
-47
-46
-42
-37
-35
85
-97
-88
-80
-70
-64
-60
-57
-54
-52
-50
-48
-47
-43
-38
-36
85
-98
-89
-81
-71
-65
-62
-58
-56
-53
-52
-49
-48
-45
-39
-37
90
-99
-90
-82
-72
-67
-63
-60
-57
-54
-53
-51
-49
-46
-41
-39
FilterFlowrate, Flowrate, L/min Filter LPM
TubeTube Detector Reading, Reading mg/m33 mg/m
Dew Point, °F, at atmospheric pressure 5IFGPMMPXJOHBSFDPNNPOMZVTFETQFDJöDBUJPOMJNJUTGPSXBUFSWBQPS
Water Vapor Limits °F ppm ¡' QQN ¡' QQN ¡' QQN ¡' QQN OPMJNJU ¡MPXFSUIBO MPXFTUBNCJFOUUFNQ
Organization /'1" $("(SBEF%GPS4$#"VTF $4"; 04)" JJJ GPSDZMJOEFST "/%*0$PNQBUJCMF $("(SBEF&GPS4$6#" 04)"$PNNFSDJBM%JWJOH *"/5%0$PNQBUJCMF 04)" JJ GPSDPNQSFTTPST VTFEGPSBJSMJOFSFTQJSBUPST
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