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Appendix 1d Satellite Dish Specifications

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ROVER PIPELINE PROJECT Resource Report 1 – Project Description APPENDIX 1D Satellite Dish Specifications February 2015 Receive/Transmit Series 1134 1.2M KU-BAND RX/TX SERIES 1134 Prodelin Corporation is the world’s largest manufacturer of Rx/Tx VSAT antennas. We have the broadest product line in the industry including Receive Only, Rx/Tx and Rural Telephony antenna systems. Prodelin offers nineteen antenna sizes, 47cm to 4.5M. Prodelin is the leader in obtaining type certifications and approvals for Intelsat, AsiaSat and Eutelsat. Prodelin antennas provide the best quality in the market due to the sophisticated, precision SMC compression molding process technology. Prodelin provides the best value antenna solution to the market with competitive prices, the highest quality products and superb engineering support. Prodelin is ISO registered, KEMA # 70022.01. Prodelin The Market Leader in VSAT Antennas. Key Features · IntelSat approval number IAO45A00 · AsiaSat approved Back View 1.2M Rx/Tx · EutelSat VSAT type approval · ETSI Certification · New optics for low cross-pol compliance · Option Feed Horn w/ OMT & Transmit Reject Filter Precision compression molded offset reflector · Low cost shipping & easy local handling · Simplified one-man installation - less than one hour assembly Receive/Transmit Series 1134 Electrical 1.2M KU-BAND RX/TX SERIES 1134 Antenna Size Operating Frequency (GHz) Midband Gain ( + .2dB) Antenna Noise Temperature 20° elevation 30° elevation Sidelobe Envelope, Co-Pol (dBi) 1° < θ < 20° 20° < θ < 26.3° 26.3° < θ < 48° 48° < θ Cross-Polarization Series 1134 Receive Transmit Receive Transmit Ku-Band 1.2 M (47 in.) 10.95 - 12.75 GHz 13.75 - 14.5 GHz 41.5 dBi 43.0 dBi 46 K 43 K Within 1 dB contour Any Angle off Axis VSWR 29-25 Log θ dBi - 3.5 dBi 32 -25 Log θ dBi -10 dBi (averaged) -30 dB Max. -25 dB Max. 1.3:1 Max. Mechanical Reflector Material Antenna Optics Mast Pipe Size Elevation Adjustment Range Azimuth Adjustment Range Mount Type Shipping Specifications Glass Fiber Reinforced Polyester SMC Prime Focus, Offset Feed 2 1/2" SCH 40 Pipe (2.88" OD) 73.2 mm. 5° to 90° Continuous Fine Adjustment + 20° Fine, 360° Continuous Elevation over Azimuth 90 lbs. (41 kg.) Environmental Performance Wind Loading Temperature Rain Ice Atmospheric Conditions Solar Radiation 5002-354 (5-2000) Operational Survival Operational Survival Operational Survival Operational Survival 50 mph (80 km/h) 125 mph (201 km/h) -40° to 140° F (-40° to 60° C) -50° to 160° F (-46° to 71° C) 1/2" /hr 2" /hr -------1/2" radial Salt, Pollutants and Contaminants as Encountered in Coastal and Industrial Areas 360 BTU/h/ft2 © Copyright 2000 Prodelin, a TriPoint Global Company. All product specifications subject to change without notice. The Prodelin logo is a trademark of TriPoint Global. 8001014-01S Assembly Instructions 1.2 m Rear Brace Installation This instruction sheet supplements the feed leg assembly notes that are in Manual 8001014-01 for Type 125 Antenna Systems Important: Perform these steps prior to completing feed leg installation (page 4 of 8001014-01) 1) Install Left Hand and Right Hand rear braces between the az/el cap mount and the sides of the reflector as shown. Secure the slotted end of each brace to the az/el mount with M6 x 16 mm screw, star washer, flat washer, lock washer, and nut. With this hardware loose, temporarily secure the reflector end of brace to the rim of the dish with M6 x 20 mm screw and nut. Tighten the reflector end hardware (snug tight only), and then tighten the az/el hardware fully at this time. 2) Proceed to feed leg installation as described in the main manual. Install the side legs first, by removing the nut and attaching the leg and securing with lock washer and nut. Reflector Side Feed Leg Right Rear Brace M6 Flat Washer (2 Places) Bottom Feed Leg Side Feed Leg M6 Lock Washer (2 Place4-- M6 Hex Nut (2 Places) N — Right Rear Brace M6 x 20 mm Screw (2 Places) Left Rear Brace M6 Hex Nut (2 Places) M6 Lock Washer (2 Places) Az/E1 Cap Mount Left Rear Brace M6 Star Washer (2 Places) Global Sky 1315 Industrial Park Drive Smithfield, NC 27577 M6 x 16 mm Hex Bolt (2 Places) Telephone: +1-919-934-9711 Printed in the U.S.A. Internet: www.skywareglobal.com 04/11 8001014-01S Rev D EC-01063 Fcl :k•111g VAIN k Pier Foundations Deep Frost Line Foundations Ground Pole Must Be Vertical in All Directions at Top 73 cm or 7.6 cm (2.88" or 3.00" O.D.) t 25 mm to 51 mm (1" to 2") t Bubble I 91.4 cm max. Level (36") 182.9 cm (72" to 51 mm 91.4 cm max. (361 182.9 cm (721 73 cm or 76 cm -Is- -4- (2.88" or 3.00" O.D.) (1" to 2") slope for water run-off slope For water run-off Grade NOTE: 127 cm (50") may Grade be increased to frost line. Concrete and length of rebar will increase accordingly. I #3 rebar x .46 m (18") Insert through hole in tube and center. #3 rebar Milum Below x diameter of pier. Insert through Diameter Frost Line hole in tube and center. Minimum Diameter 51 mm (2 ") Below Frost Line #3 rebar x .6 m (241 at 60- apart (See note) Bottom View Deep Frost Line Foundations Pier Foundations EXPOSURE B 96 cm Antenna 1.2 m Antenna EXPOSURE C EXPOSURE B EXPOSURE C WIND VEL DIME D CONC VOL DIM D CONC VOL km/h (mph) cm (in) m3 (ft3 ) cm (in) m 3 (ft3 ) cm (in) m 3 (ft3) cm (in) CONC VOL m3 (PI GROUND POLE 161 (100) 25 (10) 0.05 (1.8) 38 (15) 0.11 (4.0) 18(7) 0.03(1.2) 25 (10) 0.07 (2.4) A, B or C 201 (125) 36 (14) 0.10 (3.5) 51 (20) 0.20 (72) 23 (9) 0.05 (1.9) 36 (14) 0.13 (4.7) A, B or C 161 (100) 30 (12) 0.08 (2.9) 46 (18) 0.18 (6.5) 20 (8) 0.05 (1.6) 33 (13) 0.12 (4.2) A ,B orC 201 (125) 43 (17) 0.17 (5.9) 61 (24) 0.33 (11.5) 30 (12) 0.10 (3.6) 48 (19) 0.25 (9.0) DIM D CONC VOL D POLE SPECIFICATIONS: Ground Pole "A" Ground Pole "B" Ground Pole "C" 2-1/2 Schedule 40 Steel ASTM A53 Pipe (73 mm x 5 mm Wall/2.88" OD x .203" Wall) 3.0" OD x 9 Gauge (.148" Wall) Steel ASTM A501 Pipe (76 mm OD x 3.8 mm Wall) 2-1/2 Schedule 80 Steel ASTM A53 Pipe (73 mm x 7 mm Wall/2.88" OD x .276" Wall) NOTE: 1. 'Poles are not supplied (purchase locally to above specifications) and must be field drilled 5/8" diameter for M10 #3 rebar, drilled 5.55 mm (.218") for 1/4-20 self tapping grounding screw and galvanized or painted for protection. 2. Pole and foundation design based on the following criteria: a. b. c. d. Uniform building code Exposure B or C wind loading. Vertical soil pressure of 13790 kPa (2000 pounds per square foot). Lateral soil pressure of 2758 kPa (400 pounds per square foot). Concrete compressive strength of 17.2 MPa (2500 pounds per square inch) in 28 days. 3. See page 6 for grounding recommendations. CAUTION: The foundation design shown does not represent an appropriate design for any specific locality. Soil conditions vary and may not meet design criteria given in Note 2. Consult a local professional engineer to determine your soil conditions and appropriate foundation. 3 ASSEMBLY AND INSTALLATION Bottom View Back View Installing Az/EI Cap Mount Onto Pole Square Nut (Factory Preset) The az/el cap is factory pre assembled. No assembly is required. Before installing az/el cap onto pole, installation mount should be in place. Loosen (3) az/el locking nuts on pipe clamp. fl Install az/el cap onto pole. If using 2 7/8" ground pole, ensure that the inner sleeve is inserted and that the open side is aligned with -- -the open side of the pipe clamp (see Bottom View). If using 3.00" ground pole, remove inner sleeve on pipe clamp and discard it. Position the az/el cap in approximate azimuth setting and equally tighten (3) clamp nuts so that cap is held stationary on pole, but can be swiveled with slight pressure. Tighten to approximately 2.7 N-m (2 ft-lb ). (19 0 Hex Clamp Nut (3 Places) Azimuth Locking Hex Nut Inner Sleeve Should be Aligned as Shown Assembling Reflector Onto Az/EI Cap Mount lk• Install four M8 x 60 mm plow bolts into holes in reflector face. Lift reflector and insert exposed portion of bolt into holes into Az/EI mount flange. Install 4 lock washers and hex nuts on bolts. Tighten and torque to 15 N-m (11 ft-lb). Do not over tighten. Overtightening bolts may damage reflector. Press fit hole plugs in remaining four unused holes of the reflector. IMPORTANT: Note orientation of feed leg holes in reflector rim. Top of reflector does NOT have feed leg hole. Az/E) Cap Mount °0 Square Nut (Factory Preset) Detail of Pipe Clamp and Inner Sleeve Note: Pipe Clamp and Lock Washer (4 Places) a me) —Hole Plugs (4 Places) Azimuth Locking Hex Nut Open Side of Inner Sleeve Hex Nut (4 Places) a° 0 M8 x 60 mm Plow Bolts (4 Places) 0 Azimuth Locking Hex Nut Open Side of Pipe Clamp Installation Pole Reflector Feed Leg Installation NOTE: long formed end of side feed leg attaches to the reflector rim, short formed end to side of feed support junction block. Assemble bottom feed leg to bottom of reflector rim. From the inside of reflector rim, assemble flat washer to the M6 x 16 mm hex bolt. Insert bolt through hole in rim and attach bottom feed leg. Secure with lock washer and hex nut. NOTE: Bottom feed leg is the one with a slight bend and a lance on one end. It is shorter than the side feed legs. Leave all hardware loose. Insert bottom feed leg end with lance into socket hole in center of feed support terminal. Twist to engage lances. Attach left and right feed support legs to feed support junction block, securing with M6 x 16 mm hex bolts and lock washers. Refer to instruction to assemble feed assembly and outdoor electronics to junction block. Tighten and torque all hardware to junction block and reflector to 5.4 N-m (4 ft-lb). Tighten two screws in junction block socket equally. Flat Washer Flat Washer Lock Washer M6 x 16 mm Hex Bolt Lock Washer Hex Nut M6 x 16 mm Hex Bolt M6 x 16 mm Hex Bolt o Lock Washer Lock Washer Hex Nut M6 x 16 mm Hex Bolt 4%141 &O Flat Washer Junction Block Bottom Feed Leg 4 Hex Nut Lock Washer TENNA ALIGNMENT PROCEDURE Satellite Alignment Alignment with the satellite is obtained by setting polarization, elevation, and azimuth. Charts are provided in this manual to determine the values for your earth station antenna site. "AL" is the difference between the earth station antenna site longitude and the satellite longitude. Use "AL" and your earth station latitude to obtain polarization, elevation or azimuth setting. Polarization of Feed Loosen feed Horn clamp bolts and turn feed clockwise or counterclockwise, depending on being east or west of the satellite as shown on Chart 1. For coarse setting, align marks-on the horn scale. Polarization chart assumes antenna system polarization is transmit vertical and satellite vertical Pol is perpendicular to plane of geostationary arc. For horizontal transmit of antenna, feed must be rotated 90° from values shown. (Starting point for polarization adjustment is 0°, as shown. Use a signal strength measuring device for final polarization setting and tighten horn clamp bolts to 5.4 N-m (4 ft-lb). Azimuth - - Initial Setting Use Chart 2 and determine your elevation setting. Loosen elevation locking bolts, located in curved slots, on both sides. Turn elevation adjustment bolt clockwise to decrease elevation or counterclockwise to increase elevation. Position the elevation alignment arrow with the appropriate mark on the housing at the desired elevation reading. Scale is in 1 degree increments. This will be an approximate setting. Snug tighten elevation locking bolts. (Finger tighten only). Elevation Adjustment Bolt Initial Setting Refer to the azimuth value determined on chart 3. Values in chart must be adjusted for magnetic deviation for your location for correct compass reading. Rotate the reflector and az/el mount, on the pipe, pointing it to the compass reading for your location and satellite. Sweep in azimuth for signal. If desired signal is not located, increase or decrease elevation setting and repeat the azimuth sweep. Tighten progressively (1/8 turn each) all three pipe clamp nuts. Repeat until 24 N-m (18 ft-lb) torque is reached. Alignment Mark Elevation Elevation Alignment Arrow Elevation Locking Bolts (Both Sides) Clamp Bolt Square Nut (Factory Preset) Azimuth Locking Hex Nut Ll Azimuth \`-./ Locking Hex Nut Compass Azimuth Locking Hex Nut • Rotate Antenna On Ground Tube Azimuth Square Nut (Factory Preset) Az/EI Cap Mount Bottom View Example Depicts Azimuth Heading To 171 . (Azimuth ± Magnetic Deviation) Elevation and Azimuth Fine Tuning Loosen (3) azimuth locking nuts. Note that the square nuts are factory preset, and should not be loosened or Elevation Fine Tuning tightened. Turn the azimuth fine tune bolt clockwise or counterclockwise for azimuth fine tuning. Do Azimuth Fine Tuning 5 Use a signal strength measuring device to obtain the most accurate alignment and maximum antenna performance. Alternate between elevation and azimuth fine tuning to reach maximum signal strength, until no improvement can be detected. Tighten and torque all hardware, alternating sequence, until all bolts are equally torqued to 24 N-m (18 ft-lb). GROUNDING PROCEDURE INSTALLATION POLE MOUNT Note: Grounding wire and hardware are not supplied for pole mount, trimast wall mount or non penetrating roof mount. Installation mount and associated hardware are not supplied. Ground Wire Ground Wire with Ring Clip Tooth Washer 1/4" Drilling Screw Ground Lug Coaxial Cables (To IDU) TRIMAST WALL MOUNT Ground Wire with Ring Clip .111, M6 x 16 mm Hex Head Screw Tooth Washer Ground Wire Ground M6 / Lug Lock Nut Grounding Rod iet Ground Wire (NEC Section 810-20) TO GROUNDING ROD Non Penetrating Roof Mount Coaxial Cables (From ODU) Note: Ground wire, secure clamp, grounding rod, coaxial cables and ground block are not supplied. Ground Wire with Ring Clip IMPORTANT: All antenna sytems must be properly grounded. Refer to NEC (National Electric Code) Article 810, 820 and local building codes for specific requirements. 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DESCRIPTION 2 Azimuth/Elevation Assembly 3 M8 x 60 mm Plow Bolt 4 4 -,:=,—,r; Z r7"saVglIZ M8 Stainless Steel Lock Washer -4.__0:-.... 4 5 M8 x 1.25 Hex Head Nut 4 Plug Cap 4 96 cm or 1.2 m Side Feed Leg 2 96 cm Reflector or 1.2 m Reflector 7 8 96 cm or 1.2 m Bottom Feed leg 9 M6 x 16 Stainless Steel Hex Head Bolt 7 10 M6 Stainless Steel Lock Washer 5 11 M6 x 1 Hex Head Nut 3 12 Junction Block 13 Mounting Block Clamp 14 Feed Assembly 15 M6 Flat Washer 5 11