Transcript
Appendix A: BLC-10/20/25 DC Models Packing List
BLC-10/20/25/40/50 User Manual
Appendix A: BLC-10/20/25 DC Models Packing List Description
Belcom P/N
Quantity
BLC-10/20/25
BLC 10/20/25
1
Installation Kit, including:
M1006INST
1
-
Mounting clamp
- M100610P-010
2
-
Hex nut, ¼"-20 with lock
- 609243530
4
-
Flat washer ¼ x 16 x 1
- 609243517
-
Slotted washer NF 10-32 GND screw
- 609243532
4 2
-
NF10-32x5/16 ST GND screw
- 609243549
1
WG assembly kit
A10559
1
* Flex WG 0.96m
316160011
1
* WG flex assembly kit
A11479
1
* Optional, not included in a standard kit.
A-1
Appendix B: AC Models Packing List
BLC-10/20/25/40/50 User Manual
Appendix B: AC Models Packing List Description
Belcom P/N
Quantity
BLC 10/20/25/40/50 AC
BLC 10/20/25/40/50 AC
1
Installation Kit, including:
M1143INST
1
-
Plug female 3P + PE
102150007
1
-
Sealing tape
603999992
1
-
Cord end terminals
500100004
10
-
Screw SCR SOC CAP ¼-20x30mm
106243700
4
-
Flat washer ¼ x 16 x 1
609243517
12
-
Hex nut, ¼"-20 with lock
609243530
8
-
Shaft ¼-20x200mm
JM4106000
4
-
Installation flange
M114310P011
4
-
Installation spacer
-
Slotted washer NF 10-32 GND screw
M114310P012 609243532
4 2
-
NF10-32x5/16 ST GND screw
609243549
1
WG assembly kit
A10559
1
* Flex WG 0.96m
316160011
1
* WG flex assembly kit
A11479
1
* Optional, not included in a standard kit.
B-1
Appendix C: BLC-40/50 DC Packing List
BLC-10/20/25/40/50 User Manual
Appendix C: BLC-40/50 DC Packing List Description
Belcom P/N
Quantity
BLC-40/50 DC
BLC 40/50 DC
1
Installation Kit, including:
M1221INST
1
-
Plug female 4P + PE
102150004
1
-
Sealing tape
603999992
1
-
Cord end terminals
500100004
10
-
Screw SCR SOC CAP ¼-20x30mm
106243700
4
-
Flat washer ¼ x 16 x 1
609243517
12
-
Hex Nut, ¼"-20 with lock
609243530
8
-
Shaft ¼-20x200mm
JM4106000
4
-
Installation flange
M114310P011
4
-
Installation spacer
M114310P012
4
WG assembly kit
A10559
1
* Flex WG 0.96m
316160011
1
* WG flex assembly kit
A11479
1
* Optional, not included in a standard kit.
C-1
Appendix D: DC Power Inserter Packing List
BLC-10/20/25/40/50 User Manual
Appendix D: DC Power Inserter Packing List Description
Belcom P/N
Quantity
DC Power Inserter 48V 350W
A1007/AC230/DC48
1
Or: DC Power Inserter 24V 150W
A1007/AC230/DC24
Modem cable, N Type
101364057
1
Or: Modem cable, F Type
A10621
AC power cord
102700003
1
D-1
Temperature warning
Power supply status
Reflected power
* Fun status
Total failure
Temperature Analog Out
Mute
Reference input status
Output forward power
Output reflected power
GND
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
Function
"1" = Fault
"0" = Mute
0-5V Analog
"0" = Fault
"1" = Fault
"1" = Fault
"1" = Fault
"1" = Fault
"1" = Fault
"1" = Fault
Logic
Analog indication voltage, See appendix F 0-5 V Analog
Indication only
Indication only
Indication only
Mute
Indication only
Mute
Mute
Indication only
Mute
Indication only
Mute
Mute
Action
E-1
BLC-10/20/25/40/50 User Manual
Analog indication voltage, See appendix F 0-5 V Analog
Reference threshold limit
Mutes the BUC
Temperature = (1000*V-790)/12.4
Total failure
Fan rotation status
High reflected power
Internal power supply fault
Temperature warning **
Over temperature protection **
Fault summary
* For BLC-40 and BLC-50 models, starting from S/N 200. ** BUCs with M&C only
Out
In
Out
Out
Out
Out
Out
Out
Out
Over temperature
2.
Out
In/Out
Status
Name
1.
Pin
This appendix describes the Control connector functionality.
Appendix E: Control
Appendix E: Control
Appendix F: Detectors Calibration Tables
BLC-10/20/25/40/50 User Manual
Appendix F: Detectors Calibration Tables BLC-40/50
BLC-20/25
Forward power
Reflected power
Forward power
Reflected power
Vin [volt]
P [dBm]
Vin [volt]
P [dBm]
Vin [volt]
P [dBm]
Vin [volt]
P [dBm]
0
2
0
0
0
0
0
0
0.25
18
0.25
0
0.25
16
0.25
0
0.5
25
0.5
0
0.5
23
0.5
0
0.75
29
0.75
0
0.75
27
0.75
0
1
31
1
0
1
29
1
0
1.25
32
1.25
0
1.25
30
1.25
15
1.5
34
1.5
0
1.5
32
1.5
15
1.75
37
1.75
15
1.75
35
1.75
15
2
40
2
15
2
38
2
15
2.25
40
2.25
15
2.25
38
2.25
15
2.5
42
2.5
32
2.5
40
2.5
28
2.75
42
2.75
34
2.75
40
2.75
30
3
43
3
35
3
41
3
32
3.25
44
3.25
36
3.25
42
3.25
32
3.5
45
3.5
37
3.5
43
3.5
33
3.75
45
3.75
37
3.75
43
3.75
33
4
46
4
38
4
44
4
34
4.25
46
4.25
38
4.25
44
4.25
34
4.5
47
4.5
39
4.5
45
4.5
35
4.75
48
4.75
40
4.75
46
4.75
38
5
49
5
41
5
47
5
38
F-1
Appendix G: BLC-40/50 DC Cable Assembly
BLC-10/20/25/40/50 User Manual
Appendix G: BLC-40/50 DC Cable Assembly Part Number: 1221DCABLE #
Name
1.
DC connector Plug male 4P+PE OD 10-12mm
2.
AC cable*
Description
MFG
Manufacturer P/N Belcom P/N QTY
Binder
99-0710-02-05
102150004
1
OLFLEX® ROBUST 200 0021812G
613999019
As required
Cable AC 4x2.5mm LAPP GROUP OD=11.5mm
OR Equivalent 3.
End terminal
Cord end terminal KST EN2507 OR D=2.6mm L=7mm (K.S.Terminals) Equivalent
500100004
10
4.
Sealing tape
Sealing tape
603999992
1 Meter
Le Mark
RT24BLACK
* Not supplied Assembly:
G-1
BLC-10/20/25/40/50 User Manual
Appendix G: BLC-40/50 DC Cable Assembly
1. Seal the pins and seal the plug insert using RTV. 2. Make a sealing test. 3. Strip 40 mm from both sides of the DC Cable outer sleeve. 4. Strip 8 mm of insulation from every wire end. 5. Using a proper crimping tool, crimp the cord end terminals (supplied) on the wire stripped tips (four on each cable side). 6. Insert the cable through the connector record parts (1a, 1b, 1c, 1d). 7. At the connector side, insert each wire end terminal to the proper connector contact according to the schematics below. 8. Tight all terminal screws. 9. Assemble the connector. Tight the cable sleeve (1a) and pressing screw (1d) in order to assure sealing. 10. After connecting to the BUC, wrap the sealing tape around both the cable and the mating connector. Schematics: (Cords color are valid for the recommended cable)
1 2
Spare,
Gray
Spare
~
Connector
PE (Protective Earth) , Yellow&Green 3 4
G-2
Positive (+),
Brown
Negative (-),
Black
Appendix H: AC Cable Assembly - L-Shape Plug
BLC-10/20/25/40/50 User Manual
Appendix H: AC Cable Assembly - L-Shape Plug Part Number: 1143LACABLE-15M Name
Description
MFG
1.
AC connector
Plug female 3P+PE Binder L shape Cable OD = 6-8 mm
2.
AC cable* Cable AC 3x1.5mm LAPP GROUP OD=6.8mm
Manufacturer P/N
Belcom P/N QTY
99-4222-70-04
102150019 1
OLFLEX® ROBUST 613999023 As 210 0021929G required or Equivalent
3.
End terminal
Cord end terminal D=2.6mm L=7mm
4.
Sealing tape Sealing tape
KST (K.S.Terminals)
EN2507 or Equivalent
500100004 10
Le Mark
RT24BLACK
603999992 1 Meter
*Not supplied Assembly:
H-1
BLC-10/20/25/40/50 User Manual
Appendix H: AC Cable Assembly - L-Shape Plug
1. Strip 40 mm from both sides of the AC Cable outer sleeve. 2. Strip 8 mm of insulation from every wire’s end. 3. Using a proper crimping tool, crimp the cord end terminals (supplied) on the wire stripped tips (four on each cable side). 4.
Insert the cable through the connector record parts (1a, 1b, 1c, 1d).
5. At the connector side, insert each wire end terminal to the proper connector contact according to the schematics below. 6. Fasten all terminal screws. 7. In order to assure water drainage, the cable clamp should be pointed down when the plug is connected to the BUC. Rotate the clamp to the right direction before tightening the cable sleeve (1a) and pressing screw (1d). Assure sealing. 8. After connecting to the BUC, wrap the sealing tape around both the cable and the mating connector. CAUTION It is recommended to seal all the connectors on the BUC (i.e. the IF cable connector, the power supply and the M&C) using a sealing tape (such as LeMark PN RT24 or equivalent, see Figure 2-6). Schematics: (Cords color are valid for the recommended cable)
H-2
Appendix I: AC Cable Assembly - Straight Plug
BLC-10/20/25/40/50 User Manual
Appendix I: AC Cable Assembly - Straight Plug Part Number: 1143ACABLE-15M #
Name
Description
MFG
Manufacturer P/N
Belcom P/N QTY
1.
AC connector
Plug female 3P+PE Cable OD = 10 to 12mm
Binder
99-4222-14-04
102150007 1
2.
*AC cable Cable AC 4x2.5mm OD=11.5mm
LAPP GROUP
OLFLEX® ROBUST 200 0021812G
613999019 15
or Equivalent 3.
End terminal
Cord end terminal D=2.6mm L=7mm
4.
Sealing tape Sealing tape * Not supplied
KST EN2507 OR Equivalent 500100004 10 (K.S.Terminals) Le Mark
RT24BLACK
603999992 1 Meter
Assembly:
1. Strip 40 mm from both sides of the AC Cable outer sleeve. 2. Strip 8 mm of insulation from every wire’s end. 3. Using a proper crimping tool, crimp the cord end terminals (supplied) on the wire stripped tips (four on each cable side). 4. Insert the cable through the connector record parts (1a, 1b, 1c, 1d). 5. At the connector side, insert each wire end terminal to the proper connector contact according to the schematics below. 6. Tight all terminal screws. 7. Assemble the connector. Tight the cable sleeve (1a) and pressing screw (1d) in order to assure sealing. 8. After connecting to the BUC, Wrap the sealing tape around both the cable and the mating connector. I-1
BLC-10/20/25/40/50 User Manual
Appendix I: AC Cable Assembly - Straight Plug
CAUTION It is recommended to seal all the connectors on the BUC (i.e. the IF cable connector, the power supply and the M&C) using a sealing tape (such as LeMark PN RT24 or equivalent, see Figure 2-6). Schematics: (Cords color are valid for the recommended cable)
I-2
Appendix J: Control Cable Assembly
BLC-10/20/25/40/50 User Manual
Appendix J: Control Cable Assembly Part Number: 1006CCABLE Name
Description
MFG
P/N
Belcom P/N Qty/Length (m)
1.
BUC control Plug 14-15 15Way Size 14 Amphenol 62IN-16J-14connector (10.57-13.7mm) 15SW
101364064 1
2.
Control cable Cable Control 18x0.5mm OD=11.8 mm
613999021 20.00
LAPP GROUP
1a
OLFLEX® ROBUST 215 0022712 or equivalent 1b
1c
2
1d
J-1
BLC-10/20/25/40/50 User Manual
Appendix J: Control Cable Assembly
1. Strip 30 mm of both sides of the cable. 2. Strip 5 mm of all the wire ends. 3. Plate the wire ends with solder. 4. Insert the cable through the connector shell (1a, 1b). 5. Solder the wires to the connector. 6. Connector Assembly: seal by tightening the cable holder (1c). 7. Fasten the two Phillips screws (1d). CAUTION It is recommended to seal all the connectors on the BUC (i.e. the IF cable connector, the power supply and the M&C) using a sealing tape (such as LeMark PN RT24 or equivalent, see Figure 2-6). Schematics: (Cords color are valid for the recommended cable) To BUC Control Connector A B C D E F G H J K L M N P R
J-2
Wire Numbering Status Over Temp (temp mute1) Temp (temp warning1) P.S. Status (hpa ps1) Reflected Power Fan Rotation Status Total Failure (total1) Temp Analog Out Mute 1 REF TH Status (buc1) Output Forward Power Ind. Output Reflected Power Ind. GND GND Yellow/Green
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Appendix K: BLC-10/20/25 DC Cable Assembly
BLC-10/20/25/40/50 User Manual
Appendix K: BLC-10/20/25 DC Cable Assembly Part Number: 1006DCABLE-30M Description
Vendor
1
Cable, DC, 4x1mm, OD=6.6, L=30
Belcom
2
Sealing tape
Le Mark
P/N
Belcom P/N A1006DCABLE-30
RT24BLAC K
603999992
1. Connect the "+","RTN" and "GND" wire ends to the power supply, according to the schematics below. 2. Connect the cable plug to the mating DC power inlet of the BUC. 3. Wrap the sealing tape on the cable plug after connecting it to the BUC. CAUTION It is recommended to seal all the connectors on the BUC (i.e. the IF cable connector, the power supply and the M&C) using a sealing tape (such as LeMark PN RT24 or equivalent, see Figure 2-6). Schematics:
K-1
Appendix L: BLC Technical Specifications
BLC-10/20/25/40/50 User Manual
Appendix L: BLC Technical Specifications Operating Frequency: see Table 1-1. Table L-1:
Electrical Specifications
Gain [dB] (Nominal)
Power [Watt @ 1dBcp] (minimum over operating conditions)
BLC-10
60
10
BLC-20
63
20
BLC-25
63
25
BLC-40
66
40
BLC-50
67
50
Gain and Power
Gain Stability: Gain Variations over full band
±2dB
Gain variations over 36MHz
1.5dB PTP
Gain Variation over Temp (-40 to +55°C)
4dB
Phase Noise: 100Hz Offset
-60 dBc/Hz
1KHz Offset
-70 dBc/Hz
10KHz Offset
-80 dBc/Hz
100KHz Offset
-90 dBc/Hz
1MHz Offset
-100 dBc/Hz
External Reference signal frequency
10 MHz
Reference signal level requirement
-10 to +10 dBm
External Reference Phase Noise Requirements: 10Hz Offset
-110 dBc/Hz max
100Hz Offset
-120 dBc/Hz max
1KHz Offset
-130 dBc/Hz max
10KHz Offset
-140 dBc/Hz max
L-1
BLC-10/20/25/40/50 User Manual
Appendix L: BLC Technical Specifications
Spectral Purity Intermodulation distortion at 6dB Back off
-27 dBc max
Spurious @ P1 dB
-20 dBm max
Harmonics @P1dBcp - 3dB
-50 dBc max
Transmit Noise (In-band) BLC-10
-90 dBm/Hz max
BLC-20/25
-84 dBm/Hz max
BLC-40/50
-81 dBm/Hz max
Receive band noise
L-2
-163 dBm/Hz max
Input Impedance
50
Input VSWR
2:1 max
Output VSWR
2.5:1 max
Appendix L: BLC Technical Specifications
BLC-10/20/25/40/50 User Manual
Table L-2:
Interfaces
RF Output Connector
CPR-137 Grooved
RF Input Connector
N Type
Power Supply Connector (where BLC-10/20/25-DC - Receptacle 3 pin male 13A sealed applicable) BLC-40/50-DC - Receptacle 4 pin male with PE BLC10/20/25/40/50-AC - Receptacle 3 pin male with PE M&C Connector (optional)
Size 14, 15 contacts male
M&C Interface functions (optional, see Appendix E): Input: Mute Control Output: Status Output RF Power monitoring Fan Rotation Indications (BLC-40/50 S/N 200 and up) General Fault RF Reflected Power Monitoring High Temperature Alarm Un-locked PLL Alarm Output Mismatch Alarm
L-3
BLC-10/20/25/40/50 User Manual
Appendix L: BLC Technical Specifications
Table L-3:
BUC - Mechanical Specifications
BLC-10/20/25 DC Mechanical Specifications: Dimensions (W x L x H)
212 x 268 x 110 mm
Weight
7.2 kg
BLC-20/25/40/50 AC and BLC-40/50 DC Mechanical Specifications: Dimensions (W x L x H)
228 x 268 x 238 mm
Weight (Kg)
12 kg White polyurethane paint
Finish: Table L-4:
Ambient Environmental Conditions
Operating Temperature
-40 to +55°C
Storage Temperature
-55 to +85°C
Cooling System (integrated) (20/25/40/50W)
Forced air
Relative Humidity
100%
Altitude
3000 m max Table L-5:
L1 Indicator
See Section 3.2
L2 Indicator
See Section 3.2
Table L-6:
L-4
Indicators
Protections
Over Temperature Shutdown
+80°C (case temperature)
Missing 10MHz reference
Transmission mute
Index
BLC-10/20/25/40/50 User Manual
Index Problem / Suspicion - Low Output Power · 3-5
A
Problem / Suspicion - No Output Power · 3-5
Appendix A - BLC-10/20/25 DC Models Packing List
BUC Powered by a DC Power Inserter via IFL Cable
·1
Connections · 2-7
Appendix B - AC Models Packing List · 1
BUC Troubleshooting · 3-2
Appendix C - BLC-40/50 DC Packing List · 1
BUC Indication Lights · 3-2
Appendix D - DC Power Inserter Packing List · 1 Appendix E - Control · 1
C
Appendix F - Detectors Calibration Tables · 1
Corrective Maintenance - Fan Replacement · 3-8
Appendix G - BLC-40/50 DC Cable Assembly · 1 Appendix H - AC Cable Assembly - L-Shape Plug · 1
D DC Power Inserter · 1-6
Appendix I - AC Cable Assembly - Straight Plug · 1
Overview · 1-6
Appendix J - Control Cable Assembly · 1 Appendix K - BLC-10/20/25 DC Cable Assembly · 1 Appendix L - BLC Technical Specifications · 1 Available Models and Configurations · 1-3
Physical Description · 1-7
DC Power Inserter Indication Lights · 3-6 DC Power Inserter Installation · 2-7 DC Power Inserter Overview · 1-6 DC Power Inserter Physical Description · 1-7
B BLC-10/20/25 DC · 1-4
DC Power Inserter Possible Failures and Causes · 3-6 Problem - Low or Zero Output Current · 3-7
BLC-10/20/25 DC Installation · 2-5
Problem - Low Output Voltage · 3-6, 3-7
BLC-10/20/25/40/50 AC and BLC-40/50 DC · 1-5
Problem - No IF Output Power or Low IF Output Power
BLC-10/20/25/40/50 AC and BLC-40/50 DC
from the Power Inserter · 3-7
Installation · 2-6 BLC-10/20/25/40/50 AC and External DC Cable-
Problem - No Output Voltage · 3-6
DC Power Inserter Troubleshooting
Connection · 2-9
DC Power Inserter Indication Lights · 3-6
BUC General Description
DC Power Inserter Possible Failures and Causes · 3-6
BLC-10/20/25/40/50 AC and BLC-40/50 DC · 1-5
BUC General Description · 1-4 BLC-10/20/25 DC · 1-4
E Equipment Damage or Loss · 2-2
BUC Indication Lights · 3-2 BUC Overview · 1-1 BUC Possible Failures and Causes · 3-3 Problem - No Output Power · 3-3
F Fan Replacement · 3-8 Features and Advantages · 1-2
BLC-10/20/25/40/50 User Manual
Index BUC Troubleshooting · 3-2
H
Fan Replacement · 3-8
Handling · 2-1
Power Inserter Troubleshooting · 3-6
Equipment Damage or Loss · 2-2
Preventive/Scheduled Maintenance Activities · 3-1
Receiving and Inspection · 2-2 Return of Equipment · 2-2 Storage · 2-2 Transportation · 2-1
Handling and Installation · 2-1 Handling · 2-1 Installation · 2-4
P Post Installation Checks and Operation · 2-11 Power Inserter Troubleshooting · 3-6 Preventive/Scheduled Maintenance Activities · 3-1 Problem - No Output Power · 3-3
Post Installation Checks and Operation · 2-11
Internal Temperature Protection Activated · 3-4
Unpacking · 2-3
Missing IF Signal · 3-5 Missing Power Supply · 3-3
I
Missing, Low or Unstable 10 MHz Reference · 3-4
Installation · 2-4
Power Supply Low Voltage · 3-4
BLC-10/20/25 DC Installation · 2-5
Problem / Suspicion - Low Output Power · 3-5
BLC-10/20/25/40/50 AC and BLC-40/50 DC
Problem / Suspicion - No Output Power · 3-5
Installation · 2-6 BLC-10/20/25/40/50 AC and External DC Cable-
R
Connection · 2-9
Receiving and Inspection · 2-2
BUC Powered by a DC Power Inserter via IFL Cable
Return of Equipment · 2-2
Connections · 2-7 DC Power Inserter Installation · 2-7
Introduction · 1-1 Available Models and Configurations · 1-3
S Storage · 2-2 System Overview · 1-1
BUC General Description · 1-4 BUC Overview · 1-1
T
DC Power Inserter · 1-6
Transportation · 2-1
Features and Advantages · 1-2 System Overview · 1-1
U Unpacking · 2-3
M
Instructions · 2-3
Maintenance · 3-1 BUC Possible Failures and Causes · 3-3
Unpacking Instructions · 2-3
