Transcript
MITSUBISHI ELECTRIC
MELSEC System Q Programmable Logic Controller Transition Manual (Fundamentals)
A/QnA -> Q
Art. no. 165344 01 10 2005 L(NA)-08043ENG Version C
MITSUBISHI ELECTRIC
INDUSTRIAL AUTOMATION
SAFETY PRECAUTIONS (Always read these instructions before using this equipment.)
Before using this product, please read this handbook and the relevant manuals introduced in this handbook carefully and pay full attention to safety to handle the product correctly. In this manual, the safety instructions are ranked as "DANGER" and "CAUTION".
DANGER
Indicates that incorrect handling may cause hazardous conditions, resulting in death or severe injury.
CAUTION
Indicates that incorrect handling may cause hazardous conditions, resulting in medium or slight personal injury or physical damage.
Note that the
CAUTION level may lead to a serious consequence according to the circumstances.
Always follow the instructions of both levels because they are important to personal safety. Please save this handbook to make it accessible when required and always forward it to the end user.
A-1
[Design Precautions] DANGER Install a safety circuit external to the PLC that keeps the entire system safe even when there are problems with the external power supply or the PLC module. Otherwise, trouble could result from erroneous output or erroneous operation. (1) Outside the PLC, construct mechanical damage preventing interlock circuits such as emergency stop, protective circuits, positioning upper and lower limits switches and interlocking forward/ reverse operations. (2) When the PLC detects the following problems, it will stop calculation and turn off all output in the case of (a). In the case of (b), it will hold or turn off all output according to the parameter setting. Note that the AnS series module will turn off the output in either of cases (a) and (b).
(a) The power supply module has over current protection equipment and over voltage protection equipment. (b) The CPU module self-diagnosis functions, such as the watchdog timer error, detect problems.
Q series module
A series module
Output OFF
Output OFF
Hold or turn off all output according to the parameter setting.
Output OFF
In addition, all output will be turned on when there are problems that the PLC CPU cannot detect, such as in the I/O controller. Build a fail safe circuit exterior to the PLC that will make sure the equipment operates safely at such times. Refer to "LOADING AND INSTALLATION" in this manual for example fail safe circuits. (3) Output could be left on or off when there is trouble in the outputs module relay or transistor. So build an external monitoring circuit that will monitor any single outputs that could cause serious trouble.
A-2
[Design Precautions] DANGER When overcurrent which exceeds the rating or caused by short-circuited load flows in the output module for a long time, it may cause smoke or fire. To prevent this, configure an external safety circuit, such as fuse. Build a circuit that turns on the external power supply when the PLC main module power is turned on. If the external power supply is turned on first, it could result in erroneous output or erroneous operation. When there are communication problems with the data link, refer to the corresponding data link manual for the operating status of each station. Not doing so could result in erroneous output or erroneous operation. When connecting a peripheral device to the CPU module or connecting a personal computer or the like to the intelligent function module / special function module to exercise control (data change) on the running PLC, configure up an interlock circuit in the sequence program to ensure that the whole system will always operate safely. Also before exercising other control (program change, operating status change (status control)) on the running PLC, read the manual carefully and fully confirm safety. Especially for the above control on the remote PLC from an external device, an immediate action may not be taken for PLC trouble due to a data communication fault. In addition to configuring up the interlock circuit in the sequence program, corrective and other actions to be taken as a system for the occurrence of a data communication fault should be predetermined between the external device and PLC CPU.
CAUTION Do not bunch the control wires or communication cables with the main circuit or power wires, or install them close to each other. They should be installed 100 mm (3.94 inch) or more from each other. Not doing so could result in noise that would cause erroneous operation. When controlling items like lamp load, heater or solenoid valve using an output module, large current (approximately ten times greater than that present in normal circumstances) may flow when the output is turned OFF to ON. Take measures such as replacing the module with one having sufficient rated current.
A-3
[Installation Precautions] CAUTION Use the PLC in an environment that meets the general specifications contained in this manual. Using this PLC in an environment outside the range of the general specifications could result in electric shock, fire, erroneous operation, and damage to or deterioration of the product. While pressing the installation lever located at the bottom of module, insert the module fixing tab into the fixing hole in the base unit until it stops. Then, securely mount the module with the fixing hole as a supporting point. Incorrect loading of the module can cause a malfunction, failure or drop. When using the PLC in the environment of much vibration, tighten the module with a screw. Tighten the screw in the specified torque range. Undertightening can cause a drop, short circuit or malfunction. Overtightening can cause a drop, short circuit or malfunction due to damage to the screw or module. When installing extension cables, be sure that the base unit and the extension module connectors are installed correctly. After installation, check them for looseness. Poor connections could cause an input or output failure. Securely load the memory card into the memory card loading connector. After installation, check for lifting. Poor connections could cause an operation fault. Completely turn off the externally supplied power used in the system before mounting or removing the module. Not doing so could result in damage to the product.Note that the module can be changed online (while power is on) in the system that uses the CPU module compatible with online module change or on the MELSECNET/H remote I/O station. Note that there are restrictions on the modules that can be changed online(while power is on), and each module has its predetermined changing procedure. For details, refer to this manual and the online module change section in the manual of the module compatible with online module change. Do not directly touch the module's conductive parts or electronic components. Touching the conductive parts could cause an operation failure or give damage to the module.
A-4
[Wiring Precautions] DANGER Completely turn off the externally supplied power used in the system when installing or placing wiring. Not completely turning off all power could result in electric shock or damage to the product. When turning on the power supply or operating the module after installation or wiring work, be sure that the module's terminal covers are correctly attached. Not attaching the terminal cover could result in electric shock.
[Wiring Precautions] CAUTION Be sure to ground the FG terminals and LG terminals to the protective ground conductor. Not doing so could result in electric shock or erroneous operation. When wiring in the PLC, be sure that it is done correctly by checking the product's rated voltage and the terminal layout. Connecting a power supply that is different from the rating or incorrectly wiring the product could result in fire or damage. External connections shall be crimped or pressure welded with the specified tools, or correctly soldered. Imperfect connections could result in short circuit, fires, or erroneous operation. Tighten the terminal screws with the specified torque. If the terminal screws are loose, it could result in short circuits, fire, or erroneous operation. Tightening the terminal screws too far may cause damages to the screws and/or the module, resulting in fallout, short circuits, or malfunction. Be sure there are no foreign substances such as sawdust or wiring debris inside the module. Such debris could cause fires, damage, or erroneous operation. The module has an ingress prevention label on its top to prevent foreign matter, such as wire offcuts, from entering the module during wiring. Do not peel this label during wiring. Before starting system operation, be sure to peel this label because of heat dissipation.
A-5
[Startup and Maintenance precautions] DANGER Do not touch the terminals while power is on. Doing so could cause shock or erroneous operation. Correctly connect the battery. Also, do not charge, disassemble, heat, place in fire, short circuit, or solder the battery. Mishandling of battery can cause overheating or cracks which could result in injury and fires. Switch off all phases of the externally supplied power used in the system when cleaning the module or retightening the terminal or module mounting screws. Not doing so could result in electric shock. Undertightening of terminal screws can cause a short circuit or malfunction. Overtightening of screws can cause damages to the screws and/or the module, resulting in fallout, short circuits, or malfunction.
A-6
[Startup and Maintenance precautions] CAUTION The online operations conducted for the CPU module being operated, connecting the peripheral device (especially, when changing data or operation status), shall be conducted after the manual has been carefully read and a sufficient check of safety has been conducted. Operation mistakes could cause damage or problems with of the module. Do not disassemble or modify the modules. Doing so could cause trouble, erroneous operation, injury, or fire. Use any radio communication device such as a cellular phone or a PHS phone more than 25cm (9.85 inch) away in all directions of the PLC. Not doing so can cause a malfunction. Completely turn off the externally supplied power used in the system before mounting or removing the module. Not doing so could result in damage to the product. Note that the module can be changed online (while power is on) in the system that uses the CPU module compatible with online module change or on the MELSECNET/H remote I/O station. Note that there are restrictions on the modules that can be changed online (while power is on), and each module has its predetermined changing procedure. For details, refer to this manual and the online module change section in the manual of the module compatible with online module change. Do not mount/remove the module onto/from base unit more than 50 times (IEC61131-2-compliant), after the first use of the product. Failure to do so may cause the module to malfunction due to poor contact of connector. Do not drop or give an impact to the battery mounted to the module. Doing so may damage the battery, causing the battery fluid to leak inside the battery. If the battery is dropped or given an impact, dispose of it without using. Before touching the module, always touch grounded metal, etc. to discharge static electricity from human body, etc. Not doing so can cause the module to fail or malfunction.
[Disposal Precautions] CAUTION When disposing of this product, treat it as industrial waste.
A-7
[Transportation Precautions] CAUTION When transporting lithium batteries, make sure to treat them based on the transport regulations. (Refer to QCPU User’s Manual (Hardware Design, Maintenance and Inspection) for details of the controlled models.)
A-8
REVISIONS * The handbook number is given on the bottom left of the back cover. Print Date
* Handbook Number
Revision
Mar., 2005
L(NA)-08043ENG-A
First edition
Apr., 2005
L(NA)-08043ENG-B
Correction Section 3.2.1, 3.2.2, 3.2.3, 7.2.1, Appendix 1 Addition Appendix 1.1 Changed item numbers Appendix 1.1 to Appendix 1.4 → Appendix 1.2 to Appendix 1.5
Oct., 2005
L(NA)-08043ENG-C
Addition Appendix 1, Appendix 2 Partial correction Contents, Section1.1.2, 3.2.1, 3.2.2, 5.1, 5.2.2, 7.4.1, 7.4.3, 7.5.1, 7.5.3, Appendix 1
Appendix 3
Japanese Handbook Version L-08042-C This handbook confers no industrial property rights or any rights of any other kind, nor does it confer any patent licenses. Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this handbook. 2005 MITSUBISHI ELECTRIC CORPORATION
A-9
CONTENTS SAFETY PRECAUTIONS •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• A - 1 REVISIONS••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• A - 9 CONTENTS•••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• A - 10
CHAPTER 1 1.1
INTRODUCTION
1 - 1 to 1 - 5
Suggestions for Transition from Large-sized A/QnA Series to Q Series •••••••••••••••••••••••••••••••••1 - 1
1.1.1 1.1.2 1.1.3
Advantages of Transition to Q series ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••1 - 1 Suggestions for Transition to Q series ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••1 - 2 Precautions for Transition from Large-sized A/QnA Series to Q Series ••••••••••••••••••••••••••••1 - 5
CHAPTER 2
CPU MODULE REPLACEMENT
2 - 1 to 2 - 17
2.1
List of Alternative CPU Module Models for Replacement •••••••••••••••••••••••••••••••••••••••••••••••••••2 - 1
2.2
CPU Module Specifications Comparisons •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••2 - 5
2.3
CPU Module Functional Comparisons ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••2 - 7
2.3.1 2.3.2 2.3.3 2.4
Functional Comparisons Between A2CCPU, AnNCPU and Q Series CPU •••••••••••••••••••••••2 - 7 Functional Comparisons Between AnACPU, AnUCPU and Q Series CPU ••••••••••••••••••••••••2 - 9 Functional Comparisons Between QnACPU and Q series CPU ••••••••••••••••••••••••••••••••••• 2 - 11
Precautions for CPU Module Replacement •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 2 - 13
2.4.1 2.4.2 2.4.3 2.4.4 2.4.5
Memory for CPU Module •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 2 - 13 Keyword Registration and Password Registration •••••••••••••••••••••••••••••••••••••••••••••••••••• 2 - 14 Write During RUN ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 2 - 15 No. of Base I/O Slots ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 2 - 16 Programming Tool and Connection Cable for Q Series CPU •••••••••••••••••••••••••••••••••••••• 2 - 17
CHAPTER 3
I/O MODULE REPLACEMENT
3 - 1 to 3 - 84
3.1
List of Alternative Models for I/O Module •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••3 - 1
3.2
I/O Modules Specifications Comparisons Between •••••••••••••••••••••••••••••••••••••••••••••••••••••••• 3 - 13
3.2.1 3.2.2 3.2.3 3.2.4 3.2.5 3.3
Specifications Comparisons Between Input Modules •••••••••••••••••••••••••••••••••••••••••••••••• 3 - 13 Specifications Comparisons Between Output Module ••••••••••••••••••••••••••••••••••••••••••••••• 3 - 40 Specifications Comparisons Between I/O Modules ••••••••••••••••••••••••••••••••••••••••••••••••••• 3 - 76 Specifications Comparisons Interrupt Module ••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 3 - 80 Blanking Module and Dummy Module Specifications Comparisons Between •••••••••••••••••• 3 - 82
Precautions for I/O Module Replacement •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 3 - 83
CHAPTER 4
POWER SUPPLY MODULE REPLACEMENTS
4 - 1 to 4 - 8
4.1
List of Alternative Models for Power Supply Module •••••••••••••••••••••••••••••••••••••••••••••••••••••••••4 - 1
4.2
Power Supply Module Specifications Comparisons ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••4 - 2
4.3
Precautions for Power Supply Module Replacement ••••••••••••••••••••••••••••••••••••••••••••••••••••••••4 - 8
A - 10
CHAPTER 5
BASE UNIT AND EXTENSION CABLE REPLACEMENT
5 - 1 to 5 - 8
5.1
List of Alternative Models for Base Unit and Extension Cable ••••••••••••••••••••••••••••••••••••••••••••• 5 - 1
5.2
Base Unit and Extension Cable Specifications Comparisons •••••••••••••••••••••••••••••••••••••••••••••• 5 - 2
5.2.1 5.2.2 5.3
Precautions for Base Unit and Extension Cable Replacement •••••••••••••••••••••••••••••••••••••••••••• 5 - 5
5.3.1 5.3.2 5.4
Base Unit Specifications Comparisons ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 5 - 2 Extension Cables Specifications Comparisons •••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 5 - 4
Precautions for Base Unit Replacement •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 5 - 5 Precautions for Extension Cable Replacement ••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 5 - 5
QA65B Model Extension Base Unit ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 5 - 6
5.4.1 5.4.2 5.4.3
System Configuration ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 5 - 6 List of Configurating Devices ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 5 - 7 External Dimensions •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 5 - 8
CHAPTER 6
MEMORY AND BATTERY REPLACEMENT
6 - 1 to 6 - 3
6.1
List of Alternative Models for Memory •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 6 - 1
6.2
Precautions for Memory and Battery Replacement •••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 6 - 2
CHAPTER 7 7.1
Replacing the ACPU with the QCPU •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 7 - 29 Replacing the QnACPU with the QCPU •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 7 - 29 Special Relay Replacement List •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 7 - 30
Special Register Replacement ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 7 - 36
7.5.1 7.5.2 7.5.3 7.6
Conversion from ACPU to QCPU •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 7 - 25 Conversion from QnACPU to QCPU •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 7 - 26
Special Relay Replacement •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 7 - 29
7.4.1 7.4.2 7.4.3 7.5
List of Instructions Conversion from A to QCPU (Sequence/Basic/Application Instructions) • 7 - 12 List of Instruction Conversion from A to QCPU (Dedicated Instructions) ••••••••••••••••••••••••• 7 - 17 Instructions that May Need a Replacement at Instruction Conversion from ACPU to QCPU 7 - 20 Instruction Conversion from QnACPU to QCPU •••••••••••••••••••••••••••••••••••••••••••••••••••••• 7 - 24 Instructions that May Need a Replacement After Conversion from QnACPU to QCPU ••••••• 7 - 24
Precautions for Parameter Replacement ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 7 - 25
7.3.1 7.3.2 7.4
Program Conversion Procedure from ACPU to QCPU •••••••••••••••••••••••••••••••••••••••••••••••• 7 - 4 Change PLC Type Operation ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 7 - 5 ACPU Program Conversion Ratio ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 7 - 7 Reading (Reusing) Other Format Files ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 7 - 9
Instruction Conversion ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 7 - 12
7.2.1 7.2.2 7.2.3 7.2.4 7.2.5 7.3
7 - 1 to 7- 55
Program Replacement Procedure ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 7 - 4
7.1.1 7.1.2 7.1.3 7.1.4 7.2
PROGRAM REPLACEMENT
Replacing the ACPU with the QCPU •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 7 - 36 Replacing the QnACPU with the QCPU •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 7 - 36 Special Register Replacement List •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 7 - 37
Precautions for Replacing the MELSAP-II with the MELSAP3 ••••••••••••••••••••••••••••••••••••••••••• 7 - 43
7.6.1 7.6.2
Starting SFC Program •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 7 - 43 Block Information (SFC Information Device) ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 7 - 43
A - 11
7.7
Precautions for Program Replacement ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 7 - 45
7.7.1 7.7.2 7.7.3 7.7.4 7.7.5 7.7.6 7.7.7 7.7.8 7.7.9 7.7.10 7.7.11
List of Applicable Devices ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 7 - 45 I/O Control Method •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 7 - 47 Usable Data Format for Instructions ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 7 - 47 Timer ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 7 - 48 Counter •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 7 - 49 Display Instructions ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 7 - 49 Instructions where Format is Changed (Excluding AnACPU/AnUCPU Dedicated Instructions) ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 7 - 50 AnACPU/AnUCPU Dedicated Instruction •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 7 - 51 Setting Method when Multiple Sequence Programs are Created •••••••••••••••••••••••••••••••••• 7 - 52 Precautions for File Register Replacement •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 7 - 54 Boot Run Method (Writing Programs to ROM) •••••••••••••••••••••••••••••••••••••••••••••••••••••••• 7 - 55
CHAPTER 8
EXTERNAL DIMENSIONS
8 - 1 to 8 - 3
8.1
Q Series External Dimensions and Mounting Dimensions ••••••••••••••••••••••••••••••••••••••••••••••••••8 - 1
8.2
Q Series External Dimensions and Mounting Dimensions when Mounted with the Upgrade Tool •8 - 2
8.3
A Series External Dimensions and Mounting Dimensions ••••••••••••••••••••••••••••••••••••••••••••••••••8 - 3
APPENDICES
App - 1 to App - 15
Appendix 1 Basic Model QCPU ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• App - 1 Appendix 1.1 Major Restrictions ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• App - 1 Appendix 1.2 CPU Module Specifications Comparisons •••••••••••••••••••••••••••••••••••••••••••••••••••• App - 3 Appendix 1.3 CPU Module Functional Comparisons •••••••••••••••••••••••••••••••••••••••••••••••••••••••• App - 5 Appendix 2 Spare parts storage •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••App - 11 Appendix 3 Related Manuals •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••App - 12 Appendix 3.1 Appendix 3.2 Appendix 3.3 Appendix 3.4 Appendix 3.5
A - 12
Transition from MELSEC-A/QnA (Large Type) Series to Q Series Handbook •••••••App - 12 A/QnA Series ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• App - 12 Q Series ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••App - 13 Programming Tool •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••App - 14 Related Catalog Manufactured by Mitsubishi Electric Engineering Co., Ltd. •••••••••App - 14
1
INTRODUCTION
1
INTRODUCTION
1
1.1 Suggestions for Transition from Large-sized A/QnA Series to Q Series 1.1.1 Advantages of Transition to Q series (1) Advanced performance of equipments (Tact time reduction). The Q series includes faster operation processing speed, faster bus speed and dual processors of Super MSP (MELSEC SEQUENCE PROCESSOR) and general-purpose processor to provide approximately 5 times more efficient processing than the A series. This realizes more advanced performance of equipments.
(2) Compact control panel and space saving As the Q series needs only 1/4 mounting area of the A series, it is possible to create more compact control panel.
(3) Improved maintainability (a) The high-speed program ports (USB port and high-speed serial port) enable the program reading/writing time to be greatly reduced, resulting in improvement of on-site maintainability. (b) As standard ROM (Flush ROM) is built-in the Q series, ROM operation can be performed (Without Battery) without a memory card. (c) As large files can be managed, it is possible to store conventional programs as correction history in memory.
1-1
1
INTRODUCTION
1.1.2 Suggestions for Transition to Q series (1) Gradual transition to Q series without modifying the wiring Method: Replace the modules gradually by using the QA extension base (QA65B) and utilizing the property of the large-sized A series. Advantage: The cost and workload for the transition can be divided, and yet the function extension can be continued during the transition. Existing large- sized A Q series
Q series
Large- sized A modules Q series
Remove the existing large-sized modules and mount them onto the QA extension base.
Large- sized A modules
QA extension base
1-2
1
INTRODUCTION Replacement procedures: Step 1
• Mount the QCPU and module for function extension (if necessary) on a Q series main base, and then connect it to the QA extension base (QA65B). Mount the existing large-sized A modules such as the power supply module and I/O module etc. on the extension base. (The existing wiring is usable without modification.) • Programs are automatically converted* by changing the PLC type from ACPU to QCPU using GX Developer. *
Some instructions are not automatically converted. In case of intelligent function module or network module, programs and parameters need be changed.
Step 2
Replace existing modules on the A base with the Q series modules sequentially, and remove the QA extension base (QA65B) when all the modules have been replaced.
Existing large-sized A
Step 1
Q series
Q series
Step 2
Replace all modules with the Q series
Use the QA extension base (QA65B)
The properties such as the existing large-sized A power supply, I/O modules, etc can be used. + The existing wiring is usable without modification.
1-3
1
INTRODUCTION
(2) Transition to Q series by utilizing existing (terminal block) wiring Method: Use the upgrade tool manufactured by Mitsubishi Electric Engineering Co., Ltd and the existing mounting hole/terminal block wiring. Advantage: No need to process additional holes, and the existing wiring is usable. Existing large-sized A I/O
CPU Power supply
Power supply
CPU
Q series I/O
Upgrade tool
Remove the existing terminal block (with wiring) and mount it onto the renewal tool (Base adapter).
1-4
1
INTRODUCTION Replacement procedures: • Remove the existing large-sized A series together with the base, and use the existing mounting holes to mount the upgrade tool (Base adapter) manufactured by Mitsubishi Electric Engineering Co., Ltd. Then mount the Q series. (By mounting the base adapter, it is not necessary to redo the mounting holes.) • Mount the upgrade tool (Conversion adapter) manufactured by Mitsubishi Electric Engineering Co., Ltd. on the mounted Q series I/O modules. • Remove the terminal blocks wired from the existing large-sized A series I/O modules, and mount the blocks on the conversion adapter. (The existing wiring is usable.) • Programs are automatically converted* by changing the PLC type from ACPU to QCPU using GX Developer. Even if the module arrangement is changed, the I/O can be assigned to the same number as before, which cuts out the need to modify the programs and slot number for I/O module. *
Some instructions are not automatically converted. In case of intelligent function module or network module, programs and parameters need be changed
Existing large-sized A
Q series
Upgrade tool (Base adapter)
Upgrade tool (Conversion adapter) Utilize the existing wiring of the I/O module.
The upgrade tool manufactured by Mitsubishi Electric Engineering Co., Ltd For products manufactured by Mitsubishi Electric Engineering Co., Ltd., contact your local sales office.
1.1.3 Precautions for Transition from Large-sized A/QnA Series to Q Series (a)
Be sure to confirm its functions, specifications and instructions by referring the manual of the corresponding Q series module prior to use.
(b)
Be sure to check the operation of whole system before the actual operation.
1-5
2
CPU MODULE REPLACEMENT
2
2
CPU MODULE REPLACEMENT
2.1 List of Alternative CPU Module Models for Replacement A/QnA series models to be discontinued Product
Model
Model
A1NCPU
Q02CPU
A1NCPUP21
Q02CPU QJ71LP21-25
A1NCPUR21
Q02CPU QJ71BR11
A2NCPU
Q02CPU
A2NCPUP21
Q02CPU QJ71LP21-25
A2NCPUR21
Q02CPU QJ71BR11
A2NCPU-S1
Q02CPU
A2NCPUP21-S1
Q02CPU QJ71LP21-25
A2NCPUR21-S1
Q02CPU QJ71BR11
A3NCPU
Q06HCPU
A3NCPUP21
Q06HCPU QJ71LP21-25
A3NCPUR21
Q06HCPU QJ71BR11
A2ACPU
Q02CPU
A2ACPUP21
Q02CPU QJ71LP21-25
A2ACPUR21
Q02CPU QJ71BR11
CPU module
2-1
Q series alternative models Remark (restrictions) I/O control: Refresh/Direct switching → Refresh only Processing speed (LD instruction): For refresh 1.0µs → 0.079µs PC MIX value: 0.2 → 4.4 I/O points: 256 points → 4096 points Program capacity: 6k steps → 28k steps File register points: 0 point → 1017k points Extension stage: 1 stage → 7 stage Applicable memory: 4KRAM/4KROM/4KEROM → built-in RAM/built-in flash ROM/memory card Q2MEM-** 9) Micro computer program: Available → Not available
1) 2) 3) 4) 5) 6) 7) 8)
I/O control: Refresh/Direct switching → Refresh only Processing speed (LD instruction): For refresh 1.0µs → 0.079µs PC MIX value:0.2 → 4.4 I/O points: 512 points → 4096 points Program capacity: 14k steps → 28k steps File register points: 4k points → 1017k points Extension stage: 3 stages → 7 stages Applicable memory: Depending on the memory cassette → built-in RAM/built-in flash ROM/memory card Q2MEM-** 9) Micro computer program: Available → Not available
1) 2) 3) 4) 5) 6) 7) 8)
I/O control: Refresh/Direct switching → Refresh only Processing speed (LD instruction): For refresh 1.0µs → 0.079µs PC MIX value: 0.2 → 4.4 I/O points: 1024 points → 4096 points Program capacity: 14k steps → 28k steps File register points: 4k points → 1017k points Extension stage: 7 stages → 7 stages Applicable memory: Depending on the memory cassette → built-in RAM/built-in flash ROM/memory card Q2MEM-** 9) Micro computer program: Available → Not available
1) 2) 3) 4) 5) 6) 7) 8)
I/O control: Refresh/Direct switching → Refresh only Processing speed (LD instruction): For refresh 1.0µs → 0.034µs PC MIX value: 0.2 → 10.3 I/O points: 2048 points → 4096 points Program capacity: 30k × 2 steps → 60k steps File register points: 8k points → 1017k points Extension stage: 7 stages → 7 stages Applicable memory: Depending on the memory cassette → built-in RAM/built-in flash ROM/memory card Q2MEM-** 9) Micro computer program: Available → Not available
1) 2) 3) 4) 5) 6) 7) 8)
1) 2) 3) 4) 5) 6) 7) 8)
I/O control: Refresh only Processing speed (LD instruction): 0.2µs → 0.079µs PC MIX value: 0.9 → 4.4 I/O points: 512 points → 4096 points Program capacity: 14k steps → 28k steps File register points: 8k points → 1017k points Extension stage: 3 stages → 7 stages Applicable memory: Depending on the memory cassette → built-in RAM/built-in flash ROM/memory card Q2MEM-**
2
CPU MODULE REPLACEMENT A/QnA series models to be discontinued Product
Model
Model
A2ACPU-S1
Q02CPU
A2ACPUP21-S1
Q02CPU QJ71LP21-25
A2ACPUR21-S1
Q02CPU QJ71BR11
A3ACPU
Q06HCPU
A3ACPUP21
Q06HCPU QJ71LP21-25
A3ACPUR21
Q06HCPU QJ71BR11
A2UCPU
CPU module
Q series alternative models
A2UCPU-S1
A3UCPU
A4UCPU
A1NCPUP21-S3
Q02CPU
Q02CPU
Q06HCPU
Q12HCPU
Q02CPU QJ71LP21G
Remark (restrictions) 1) 2) 3) 4) 5) 6) 7) 8)
I/O control: Refresh only Processing speed (LD instruction): 0.2µs → 0.079µs PC MIX value: 0.9 → 4.4 I/O points: 1024 points → 4096 points Program capacity: 14k steps → 28k steps File register points: 8k points → 1017k points Extension stage: 7 stages → 7 stages Applicable memory: Depending on the memory cassette → built-in RAM/built-in flash ROM/memory card Q2MEM-**
1) 2) 3) 4) 5) 6) 7) 8)
I/O control: Refresh only Processing speed (LD instruction): 0.15µs → 0.034µs PC MIX value: 1.2 → 10.3 I/O points: 2048 points → 4096 points Program capacity: 30k × 2 steps → 60k steps File register points: 8k points → 1017k points Extension stage: 7 stages → 7 stages Applicable memory: Depending on the memory cassette → built-in RAM/built-in flash ROM/memory card Q2MEM-**
1) 2) 3) 4) 5) 6) 7) 8)
I/O control: Refresh only Processing speed (LD instruction): 0.2µs → 0.079µs PC MIX value: 0.9 → 4.4 I/O points: 512 points → 4096 points Program capacity: 14k steps → 28k steps File register points: 8k points → 1017k points Extension stage: 3 stages → 7 stages Applicable memory: Depending on the memory cassette → built-in RAM/built-in flash ROM/memory card Q2MEM-**
1) 2) 3) 4) 5) 6) 7) 8)
I/O control: Refresh only Processing speed (LD instruction): 0.2µs → 0.079µs PC MIX value: 0.9 → 4.4 I/O points: 1024 points → 4096 points Program capacity: 14k steps → 28k steps File register points: 8k points → 1017k points Extension stage: 7 stages → 7 stages Applicable memory: Depending on the memory cassette → built-in RAM/built-in flash ROM/memory card Q2MEM-**
1) 2) 3) 4) 5) 6) 7) 8)
I/O control: Refresh only Processing speed (LD instruction): 0.15µs → 0.034µs PC MIX value: 1.2 → 10.3 I/O points: 2048 points → 4096 points Program capacity: 30k × 2 steps → 60k steps File register points: 8k points → 1017k points Extension stage: 7 stages → 7 stages Applicable memory: Depending on the memory cassette → built-in RAM/built-in flash ROM/memory card Q2MEM-**
1) 2) 3) 4) 5) 6) 7) 8)
I/O control: Refresh only Processing speed (LD instruction): 0.15µs → 0.034µs PC MIX value: 1.2 → 10.3 I/O points: 4096 points → 4096 points Program capacity: 30k × 4 steps → 124k steps File register points: 8k points → 1017k points Extension stage: 7 stages → 7 stages Applicable memory: Depending on the memory cassette → built-in RAM/built-in flash ROM/memory card Q2MEM-**
I/O control: Refresh/Direct switching → Refresh only Processing speed (LD instruction): For refresh 1.0µs → 0.079µs PC MIX value: 0.2 → 4.4 I/O points: 256 points → 4096 points Program capacity: 6k steps → 28k steps File register points: 0 point → 1017k points Extension stage: 1 stage → 7 stage Applicable memory: 4KRAM/4KROM/4KEROM → built-in RAM/built-in flash ROM/memory card Q2MEM-** 9) Micro computer program: Available → Not available 1) 2) 3) 4) 5) 6) 7) 8)
2-2
2
CPU MODULE REPLACEMENT A/QnA series models to be discontinued Product
Model
A2NCPUP21-S3
A2NCPUP21-S4
A3NCPUP21-S3
Q series alternative models Model
Q02CPU QJ71LP21G
Q02CPU QJ71LP21G
Q06HCPU QJ71LP21G
CPU module
A2ACPUP21-S3
A2ACPUP21-S4
A3ACPUP21-S3
2-3
Q02CPU QJ71LP21G
Q02CPU QJ71LP21G
Q06HCPU QJ71LP21G
Remark (restrictions) I/O control: Refresh/Direct switching → Refresh only Processing speed (LD instruction): For refresh 1.0µs → 0.079µs PC MIX value:0.2 → 4.4 I/O points: 512 points → 4096 points Program capacity: 14k steps → 28k steps File register points: 4k points → 1017k points Extension stage: 3 stages → 7 stages Applicable memory: Depending on the memory cassette → built-in RAM/built-in flash ROM/memory card Q2MEM-** 9) Micro computer program: Available → Not available
1) 2) 3) 4) 5) 6) 7) 8)
I/O control: Refresh/Direct switching → Refresh only Processing speed (LD instruction): For refresh 1.0µs → 0.079µs PC MIX value: 0.2 → 4.4 I/O points: 1024 points → 4096 points Program capacity: 14k steps → 28k steps File register points: 4k points → 1017k points Extension stage: 7 stages → 7 stages Applicable memory: Depending on the memory cassette → built-in RAM/built-in flash ROM/memory card Q2MEM-** 9) Micro computer program: Available → Not available
1) 2) 3) 4) 5) 6) 7) 8)
I/O control: Refresh/Direct switching → Refresh only Processing speed (LD instruction): For refresh 1.0µs → 0.034µs PC MIX value: 0.2 → 10.3 I/O points: 2048 points → 4096 points Program capacity: 30k × 2 steps → 60k steps File register points: 8k points → 1017k points Extension stage: 7 stages → 7 stages Applicable memory: Depending on the memory cassette → built-in RAM/built-in flash ROM/memory card Q2MEM-** 9) Micro computer program: Available → Not available
1) 2) 3) 4) 5) 6) 7) 8)
1) 2) 3) 4) 5) 6) 7) 8)
I/O control: Refresh only Processing speed (LD instruction): 0.2µs → 0.079µs PC MIX value: 0.9 → 4.4 I/O points: 512 points → 4096 points Program capacity: 14k steps → 28k steps File register points: 8k points → 1017k points Extension stage: 3 stages → 7 stages Applicable memory: Depending on the memory cassette → built-in RAM/built-in flash ROM/memory card Q2MEM-** 9) Micro computer program: Available → Not available
1) 2) 3) 4) 5) 6) 7) 8)
I/O control: Refresh only Processing speed (LD instruction): 0.2µs → 0.079µs PC MIX value: 0.9 → 4.4 I/O points: 1024 points → 4096 points Program capacity: 14k steps → 28k steps File register points: 8k points → 1017k points Extension stage: 7 stages → 7 stages Applicable memory: Depending on the memory cassette → built-in RAM/built-in flash ROM/memory card Q2MEM-** 9) Micro computer program: Available → Not available 1) 2) 3) 4) 5) 6) 7) 8)
I/O control: Refresh only Processing speed (LD instruction): 0.15µs → 0.034µs PC MIX value: 1.2 → 10.3 I/O points: 2048 points → 4096 points Program capacity: 30k × 2 steps → 60k steps File register points: 8k points → 1017k points Extension stage: 7 stages → 7 stages Applicable memory: Depending on the memory cassette → built-in RAM/built-in flash ROM/memory card Q2MEM-** 9) Micro computer program: Available → Not available
2
CPU MODULE REPLACEMENT A/QnA series models to be discontinued Product
Model
Q2ACPU
Q2ACPU-S1
Q3ACPU
Q series alternative models Model
Q02CPU
Q06HCPU
Q12HCPU
CPU module
Q4ACPU
Q12HCPU
A2CCPU
Q02CPU QJ61BT11N
A2CCPUP21
Q02CPU QJ61BT11N QJ71LP21-25
A2CCPUR21
Q02CPU QJ61BT11N QJ71BR11
A2CCPUC24-PRF
Q02CPU QJ61BT11N QJ71C24N
A2CCPUC24
Q02CPU QJ61BT11N QJ71C24N
A2CJCPU-S3
Q02CPU QJ61BT11N
Remark (restrictions) 1) 2) 3) 4) 5) 6) 7) 8) 9)
I/O control: Refresh only Processing speed (LD instruction): 0.2µs → 0.079µs PC MIX value: 1.3 → 4.4 I/O points: 512 points → 4096 points Program capacity: 28k steps → 28k steps File register points: 1018k points → 1017k points Extension stage: 3 stages → 7 stages Number of memory cards: 2 cards → 1 card Max. memory card SRAM capacity: 2M bytes × 2 cards → 2M bytes × 1 card
1) 2) 3) 4) 5) 6) 7) 8) 9)
I/O control: Refresh only Processing speed (LD instruction): 0.2µs → 0.034µs PC MIX value: 1.3 → 10.3 I/O points: 1024 points → 4096 points Program capacity: 60k steps → 60k steps File register points: 1018k points → 1017k points Extension stage: 7 stages → 7 stages Number of memory cards: 2 cards → 1 card Max. memory card SRAM capacity: 2M bytes × 2 cards → 2M bytes × 1 card
1) 2) 3) 4) 5) 6) 7) 8) 9)
I/O control: Refresh only Processing speed (LD instruction): 0.15µs → 0.034µs PC MIX value: 1.8 → 10.3 I/O points: 2048 points → 4096 points Program capacity: 92k steps → 124k steps File register points: 1018k points → 1017k points Extension stage: 7 stages → 7 stages Number of memory cards: 2 cards → 1 card Max. memory card SRAM capacity: 2M bytes × 2 cards → 2M bytes × 1 card
1) 2) 3) 4) 5) 6) 7) 8) 9)
I/O control: Refresh only Processing speed (LD instruction): 0.075µs → 0.034µs PC MIX value: 3.8 → 10.3 I/O points: 4096 points → 4096 points Program capacity: 124k steps → 124k steps File register points: 1018k points → 1017k points Extension stage: 7 stages → 7 stages Number of memory cards: 2 cards → 1 card Max. memory card SRAM capacity: 2M bytes × 2 cards → 2M bytes × 1 card
1) 2) 3) 4) 5) 6) 7) 8)
I/O control: Refresh only Processing speed (LD instruction): 1.25µs → 0.079µs PC MIX value: 0.1 → 4.4 I/O points: 512 points → 4096 points Program capacity: 8k steps → 28k steps File register points: 4k points → 1017k points Remote I/O: MINI-S3 → CC-Link Applicable memory: built-in RAM/4KROM/8KROM/16KROM → built-in RAM/built-in flash ROM/memory card Q2MEM-** 9) Micro computer program: Available → Not available
2-4
2
CPU MODULE REPLACEMENT
2.2 CPU Module Specifications Comparisons : Usable
r: Partially different in spec. (eg. setting method)
A/QnA series
Precaution for replacement
Reference section
Repetitive operation of stored program
–
–
I/O control method
Refresh mode/ Direct mode
Use direct I/O instructions to input/output in the direct mode, as the Q series supports the refresh mode only.
Section 7.7.2
Programming language
Language dedicated to sequence control (Relay symbol, Logic symbol, MELSAP language)
The MELSAP language for QnA/ Q series is MELSAP3 and that for A series is MELSAP- II.
Section 7.6
Processing speed
Sequence instractions (µs/step)
1.25
1.0
0.15
0.15
0.075
0.034
0.034
–
–
Watchdog timer (WDT)
Watchdog timer (WDT) (ms)
10 to 2000
10 to 2000
200
200
5 to 2000
10 to 2000
10 to 2000
–
–
Max. 2M (SRAM card)
Max. 2M (SRAM card)
A memory cassette is required for the A series as user memory, while the user memory is included in the Q series as standard equipment.
Section 2.4.1
Max. 252k
Max. 252k
–
–
–
–
Function
Control method
Memory capacity
Contents
User memory capacity (bytes)
Sequence program (steps)
Program capacitiy
Number of occupied I/O points
*1 *2 *3 *4 *5
2-5
×: Not usable
Q series
High Process A2CCPU AnNCPU AnACPU AnUCPU QnACPU Performance *2 model *1
*3
*4
*4
*4
32k (Built-in RAM)
Max. 448k (Memory casette)
Max. 768k (Memory casette)
Max. 1024k (Memory casette)
Max. 2036k ×2 (SRAM card)
Max. 8k
Max. 30k × 2
Max. 30k × 2
Max. 30k × 4
Max. 124k
*4
*4
Microcomputer program (bytes)
Max. 14k
Max. 58k
×
×
×
×
×
The AnA, AnU, QnA and Q series do not include microcomputer program. Therefore, consider use of sequence program, etc as the substitution.
Number of I/O points (points) *5
512
256 to 2048
512 to 2048
512 to 4096
512 to 4096
4096
4096
–
“High Performance model” is the generic term of Q02CPU, Q02HCPU, Q06HCPU, Q12HCPU and Q25HCPU. “Process” is the generic term of Q12PHCPU and Q25PHCPU. Direct I/O is also selectable with the I/O control method setting switch. Basically, only the refresh mode is applicable, but some instructions/devices can be input/output in the direct mode. This number means the number of applicable points for the access to actual I/O modules.
2
CPU MODULE REPLACEMENT : Usable
r: Partially different in spec. (eg. setting method)
A/QnA series
Function
Contents
Input device (X) (points) *6 Output device (Y) (points) *6 Internal relay (M) (points) Latch relay (L) (points)
Q series High Process A2CCPU AnNCPU AnACPU AnUCPU QnACPU Performance *2 model *1 256 to 512 to 512 8192 8192 8192 8192 2048 2048 256 to 512 to 512 8192 8192 8192 8192 2048 2048
×: Not usable
Total 2048
Total 2048
Total 8192
Total 8192
Step relay (S) (points)
No. of device points
Annunciator (F) (points) Edge relay (V) (points) Link relay (B) (points) Timer (T) (points) Counter (C) (points) Data register (D) (points) Link register (W) (points) File register (R) (points)
Reference section
–
–
–
–
8192
8192
8192
–
–
8192
8192
8192
–
–
8192 *7
8192 *7
8192 *7
–
–
256
256
2048
2048
2048
2048
2048
–
–
×
×
×
×
2048
2048
2048
–
–
1024
1024
4096
8192
8192
8192
8192
–
–
256
256
2048
2048
2048
2048
2048
–
–
256
256
1024
1024
1024
1024
1024
–
–
1024
1024
6144
8192
12288
12288
12288
–
–
1024
1024
4096
8192
8192
8192
8192
–
–
4096
8192
8192
8192
32768
32768
32768
–
–
Section 7.7.7
2
2
2
2
×
×
×
Accumulators are converted to the special registers (SD718, SD719) upon A → Q program conversion as they are not included in the QnA and Q series.
(Z) (points)
1
1
7
7
16
16
16
–
–
(V) (points)
1
1
7
7
×
×
×
This is used as edge relay for the QnA and Q series
–
8
8
8
8
15
15
15
–
–
256
256
256
256
4096
4096
4096
–
–
256
256
256
256
2048
2048
2048
–
–
256
256
256
256
2048
2048
2048
–
–
Max. 1600
Max. 4032
Max. 4032
Max. 4032
Max. approx. 50k
Max. approx. 50k
Max. approx. 50k
–
–
Accumulater (A) (points)
Index register
Precaution for replacement
Nesting (N) (points) Pointer (P) (points) Special relay (M) (points) Special register (D) (points) Comment Points
Comment points (points) *8
Self-diagnostics
Watchdog timer (WDT), Memory error detection, CPU error detection, Battery error detection
–
–
Stop/Continue setting
–
–
Re-output operation status before STOP/Selection of output after operation execution
–
–
Operation mode at error occurrence Output mode switching at changing from STOP to RUN
*1 *2 *6 *7 *8
“High Performance model” is the generic term of the Q02CPU, Q02HCPU, Q06HCPU, Q12HCPU and Q25HCPU. “Process” is the generic term of the Q12PHCPU and Q25PHCPU. This number means the number of usable points on the program. The step replays (S) of the QnA and Q series are dedicated to the SFC. Comment points are the points that can be written to CPU.
2-6
2
CPU MODULE REPLACEMENT
2.3 CPU Module Functional Comparisons 2.3.1 Functional Comparisons Between A2CCPU, AnNCPU and Q Series CPU : Usable
r: Partially different in spec. (eg. setting method)
A series
Control
Function
*1 *2 *3
2-7
Contents
A2CCPU
×: Not usable
Q series
AnNCPU
Reference High Precaution for replacement section Performance Process *2 model *1 Set this function with the special register (D9020) for A series, and with parameters for Q series.
–
Holds the data of devices in the event of power OFF, resetting, and a momentary power failure longer than the allowable momentary power failure period.
–
–
Remote RUN/STOP
Executes the remote RUN/ STOP using external switches and peripheral devices.
–
–
PAUSE
Stops operations while holding the output status.
Set the PAUSE enable flag with the special relay (M9040) for A series, and with the special relay (SM206) for Q series.
Section 7.4.3
Interrupt processing
Executes the program that corresponds to the cause when an interrupt cause occurs.
r
For A series, an interrupt program is required for each main program and subprogram separately. For Q series, create only one interrupt program to share between the two programs.
Section 7.7.9
Microcomputer mode
Executes various controls and operations over utility programs and user created microcomputer programs stored in the microcomputer program area by calling them from the sequence program.
×
Consider use of sequence program, etc., as the substitution. The Q series does not include the instructions by a utility package. Therefore, modify the corresponding instructions of QCPU and substitute them.
–
Display priority of ERROR LED
The settings for ON/OFF of ERROR LED at the occurrence of error.
Target errors vary by model, but there is no functional difference.
–
Constant scan
Executes the sequence program at constant time intervals regardless of the processing time of the program.
Latch (power backup)
ROM operation
Enables operation with parameters and programs stored in ROMs in order not to lose user programs due to battery exhaustion.
Data protection function (System protect, Keyword registration/ Password registration)
Prohibits peripheral devices from reading/writing to programs and comments in the memory cassettes, the memory card, and built-in memory, etc. of a CPU module.
The settings of output status at changing from STOP to RUN
The settings for the output status at changing from STOP to RUN (Y) between “re-output operation status before STOP” and “output after operation execution”.
r
r
×
r
×
r
r
r
When performing ROM operation in the Q series, use the boot run function to read the sequence programs stored in the standard ROM built in the CPU or memory card into the program memory built in the CPU.
Section 7.7.11
r
The Q series prohibits each file from being read/written by password registration, whereas the A series prohibits the parameters and programs from being read/ written to the user memory by keyword registration.
Section 2.4.2
In case of transition from the A series, it is necessary to re-set the parameters.
–
“High Performance model” is the generic term of Q02CPU, Q02HCPU, Q06HCPU, Q12HCPU and Q25HCPU. “Process” is the generic term of Q12PHCPU and Q25PHCPU. Device numbers are converted upon the PLC type change by GX Developer. (Refer to Section 7.4)
CPU MODULE REPLACEMENT : Usable
r: Partially different in spec. (eg. setting method)
A series
Debug
Control
Function
Maintenance
2
*1 *2 *4 *5 *6 *7
Contents
A2CCPU
×: Not usable
Q series
AnNCPU
Reference High Precaution for replacement section Performance Process *2 model *1
r
The Q series handles the four digits of the year (western calendar), whereas the A series handles only the last two digits.
–
*5
*5
For the Q series, it is necessary to set the reserved capacity for the write during RUN in advance.
Section 2.4.3
Clock function
A CPU includes a clock, of which data can be read and written. The clock data consists of year, month, date, hour, minute, second and a day of the week.
Write during RUN
Changes (writes to) the program of a CPU in the RUN mode.
Status latch
Stores the data of all devices in the memory cassette or memory card at the occurrence of an error for monitoring by the peripheral device.
*6
×
×
The Q series does not include the status latch function.
–
Sampling trace
Stores the data of specified devices at the specified intervals for monitoring by the peripheral device.
*6
*7
*7
The SRAM card is required to execute the sampling trace in the Q series.
–
Step operation
Stops the execution of a sequence program at the specified step.
×
×
The Q series does not include the step operation function. Consider the debug with GX Simulator.
–
Off-line switch
Skips the devices used for OUT instruction in the operation processing of sequence program.
×
×
The Q series does not include the off-line switch function.
–
Online I/O module replacement
Enables I/O modules to be replaced while the CPU is in RUN
Replace I/O module while CPU is in RUN. (Only supported for Process CPU)
–
Selfdiagnostics function
Executes self-diagnostics to check for errors and stop a CPU, etc.
Error codes differ between the A series and Q series.
–
*4
×
×
r
×
“High Performance model” is the generic term of Q02CPU, Q02HCPU, Q06HCPU, Q12HCPU and Q25HCPU. “Process” is the generic term of Q12PHCPU and Q25PHCPU. Only A2CCPUC24 (-PRF) is applicable. A2CJCPU-S3 and A2CCPU (P21/R21) are not. It is necessary to set the reserved capacity for the write during RUN in advance. (Default-set to 500 steps.) The A1NCPU (P21/R21) is not applicable. The SRAM card is required.
2-8
2
CPU MODULE REPLACEMENT
2.3.2 Functional Comparisons Between AnACPU, AnUCPU and Q Series CPU : Usable
r: Partially different in spec. (eg. setting method)
A series Function
Control
2-9
AnACPU
AnUCPU
Q series High Performance Process *2 model *1
Precaution for replacement
Reference section
Set this function with the special register (D9020) for A series, and with parameters for Q series.
–
Constant scan
Executes the sequence program at constant time intervals regardless of the processing time of the program.
Latch (power backup)
Holds the data of devices in the event of power OFF, resetting, and a momentary power failure longer than the allowable momentary power failure period.
–
–
Remote RUN/ STOP
Executes the remote RUN/ STOP using external switches and peripheral devices.
–
–
r
r
Stops operations while holding the output status.
Set the PAUSE enable flag with the special relay (M9040) for A series, and with the special relay (SM206) for Q series.
Section 7.4.3
Interrupt processing
Executes the program that corresponds to the cause when an interrupt cause occurs.
For A series, an interrupt program is required for each main program and sub-program separately. For Q series, create only one interrupt program to share between the two programs.
Section 7.7.9
Display priority of ERROR LED
The settings for ON/OFF of ERROR LED at the occurrence of error.
Target errors vary by model, but there is no functional difference.
ROM operation
Enables operation with parameters and programs stored in ROMs in order not to lose user programs due to battery exhaustion.
r
When performing ROM operation in the Q series, use the boot run function to read the sequence programs stored in the standard ROM built in the CPU or memory card into the program memory built in the CPU.
Section 7.7.11
Data protection function (System protect, Keyword registration/ Password registration)
Prohibits peripheral devices from reading/writing to programs and comments in the memory cassettes, the memory card, and built-in memory, etc. of a CPU module.
r
The Q series prohibits each file from being read/written by password registration, whereas the A series prohibits the parameters and programs from being read/written to the user memory by keyword registration.
Section 2.4.2
The settings of output status at changing from STOP to RUN
The settings for the output status at changing from STOP to RUN (Y) between “re-output operation status before STOP” and “output after operation execution”.
In case of transition from the A series, it is necessary to re-set the parameters.
–
Clock function
A CPU includes a clock, of which data can be read/ written. The clock data consists of year, month, date, hour, minute, second and a day of the week.
The Q series handles the four digits of the year (western calendar), whereas the A series handles only the last two digits.
–
PAUSE
*1 *2 *3
Contents
×: Not usable
r
r
r
r
r
r
“High Performance model” is the generic term of Q02CPU, Q02HCPU, Q06HCPU, Q12HCPU and Q25HCPU. “Process” is the generic term of Q12PHCPU and Q25PHCPU. Device numbers are converted upon the PLC type change by GX Developer. (Refer to Section 7.4)
–
CPU MODULE REPLACEMENT : Usable
r: Partially different in spec. (eg. setting method)
A series Function
*1 *2 *4 *5
Contents
AnACPU
AnUCPU
×: Not usable
Q series High Performance Process *2 model *1
Precaution for replacement
Reference section
Section 2.4.3
Write during RUN
Changes (writes to) the program of a CPU in the RUN mode.
*4
*4
For the Q series, it is necessary to set the reserved capacity for the write during RUN in advance.
Status latch
Stores the data of all devices in the memory cassette or memory card at the occurrence of an error for monitoring by the peripheral device.
×
×
The Q series does not include the status latch function.
–
Sampling trace
Stores the data of specified devices at the specified intervals for monitoring by the peripheral device.
*5
*5
The SRAM card is required to execute the sampling trace in the Q series.
–
Step operation
Stops the execution of a sequence program at the specified step.
×
×
The Q series does not include the step operation function. Consider the debug with GX Simulator.
–
Online I/O module replacement
Enables I/O modules to be replaced while the CPU is in RUN
×
Replace I/O module while CPU is in RUN. (Only supported for Process CPU)
–
Selfdiagnostics function
Executes self-diagnostics to check for errors and stop a CPU, etc.
Error codes differ between the A series and Q series.
–
Error history
Stores errors detected by the diagnostics function into the CPU. Error details can be monitored from peripheral devices.
The Q series can store error history data in a memory card (up to 100 errors) as well as in the built-in memory.
–
Debug Maintenance
2
“High Performance model” is the generic term of Q02CPU, Q02HCPU, Q06HCPU, Q12HCPU and Q25HCPU. “Process” is the generic term of Q12PHCPU and Q25PHCPU. It is necessary to set the reserved capacity for the write during RUN in advance. (Default-set to 500 steps.) The SRAM card is required.
2 - 10
2
CPU MODULE REPLACEMENT
2.3.3 Functional Comparisons Between QnACPU and Q series CPU : Usable
r: Partially different in spec. (eg. setting method)
QnA series Function
Contents QnACPU
Constant scan
Latch (power backup)
Remote RUN/ STOP PAUSE Interrupt processing Display priority of ERROR LED File management
Control
Structured program
I/O assignment
Boot run (ROM operation)
Executes the sequence program after reading it from the memory card to the CPU built-in memory when the CPU goes to RUN mode.
Data protection (System protect, Keyword registration/ Password registration)
Prohibits peripheral devices to read/write the programs and comments in the CPU built-in memory, memory cassette, or memory card.
Initial device value Output status setting at changing from STOP to RUN
*1 *2
2 - 11
Q series Precaution for replacement High Performance Process *2 model *1
Executes the sequence program at the constant time intervals regardless of the processing time of the program. Holds the data of devices in the event of power OFF, resetting, and a momentary power failure longer than the allowable momentary power failure period. Executes the remote RUN/STOP using external switches and peripheral devices. Stops operations while holding the output status. Executes the program that corresponds to the cause when an interrupt cause occurs. The settings for ON/OFF of ERROR LED at the occurrence of error. Manages all of parameters, sequence programs, device comments, file registers, etc as files. Selects a suitable execution type for program application, and divides each program by designer, process or others. Performs the I/O assignment to any individual module regardless of its mounted position.
×: Not usable
–
–
–
–
–
–
–
–
–
–
Target errors vary by model, but there is no functional difference. Memory configuration and data to be stored differ between the QnA series and Q series. –
r
r
r
r
Sets an initial value of device memory, file registers, and special function modules, etc. when the CPU has become RUN status. Sets the output (Y) status at the change from STOP to RUN to reoutputting data before STOP or outputting data after the operation execution.
Reference section
When using a base unit with other than 8 slots, set the number of slots with the parameter (I/O assignment setting). Memory configuration and data to be stored differ between the QnA series and Q series. The Q series provides read/ write protection for each file with password registration. The QnA series prohibits parameters/programs read/ write from/to the user memory with keyword registration. Memory configuration and data to be stored differ between the QnA series and Q series.
–
Section 2.4.1
–
Section 2.4.4
Section 2.4.1
Section 2.4.2
Section 2.4.1
Resetting parameters is required to replace the QnA series with the Q series.
–
–
–
Number of general data processing
Sets the number of general data processing executed in one END operation.
r
r
For the Q series use COM instructions or set the communication reserved time with special register (SD315) if necessary.
Clock function
A CPU incorporates a clock, which can be read/written. The clock data consists of year, month, day, hour, minute, second and a day of the week.
r
r
The Q series uses 4-digit year of the western calendar while the QnA series uses the lower 2-digit year.
“High performance model” is the generic term of Q02CPU, Q02HCPU, Q06HCPU, Q12HCPU and Q25HCPU. “Process” is the generic term of Q12PHCPU and Q25PHCPU.
CPU MODULE REPLACEMENT : Usable
r: Partially different in spec. (eg. setting method)
QnA series Function
Contents
Debug
QnACPU
Maintenance
2
*1 *2 *3 *4 *5
×: Not usable
Q series Precaution for replacement High Performance Process *2 model *1
Reference section
Write during RUN
Changes (writes to) the program of a CPU in the RUN mode.
*3
*3
*3
For the Q series, it is necessary to set the reserved capacity for the write during RUN in advance.
Status latch
Stores the data of all devices in the memory cassette or memory card at the occurrence of an error for monitoring by the peripheral device.
*5
×
×
The Q series does not include the status latch function.
Sampling trace
Stores the data of specified devices at the specified intervals for monitoring by the peripheral device.
*4
*4
*4
Program trace
Collects the execution status of specified programs and steps, and stores them in a file.
×
×
The Q series does not incorporate the program trace function.
–
Simulation function
Detaches I/O modules or special modules from the CPU module and test-operates the program upon the step operation.
×
×
The Q series does not have the simulation function. Performing debugging with GX Simulator is recommended.
–
Step operation
Stops the execution of a sequence program at the specified step.
×
×
The Q series does not include the step operation function. Consider the debug with GX Simulator.
–
Execution time measurement (Program list monitor, scan time measurement)
Measures the operation time for each program.
–
–
Module access interval reading
Monitors the access interval of special function modules or peripheral devices.
–
–
Online I/O module replacement
Enables I/O modules to be replaced while the CPU is in RUN.
Replace I/O module while CPU is in RUN. (Only supported for Process CPU)
–
Selfdiagnostics
Diagnoses wherher any error has occurred, detects errors and stop a CPU, etc.
Error codes differ between the A series and Q series.
–
Error history
Stores errors, which are detected with the diagnostics function, in a CPU or memory card. The stored history can be monitored with peripheral devices.
*4 *5
*5
×
–
–
Section 2.4.3
–
–
–
“High performance model” is the generic term of Q02CPU, Q02HCPU, Q06HCPU, Q12HCPU and Q25HCPU. “Process” is the generic term of Q12PHCPU and Q25PHCPU. It is necessary to set the reserved capacity for the write during RUN in advance. (Default-set to 500 steps.) The SRAM card is required. SW IVD/NX-GPPQ is required. This is not applicable to GX Developer.
2 - 12
2
CPU MODULE REPLACEMENT
2.4 Precautions for CPU Module Replacement 2.4.1 Memory for CPU Module The memory configuration is shown in (1). Examine the following points depending on the memory capacity before replacement and applications. • Memory to store • To use or not use a memory card
(1) Memory configuration and data that can be stored A series Memory cassette (RAM)
Q series Program Parameter Comment File register
RAM
QnA series Program Parameter Comment Initial device value
(Drive 0) Memory cassette (ROM)
Program Parameter
Standard RAM
RAM
Program Parameter Comment Initial device value
(Drive 0) File register Local device
(Drive 3)
Replaceable with a standard ROM in the ROM operation
Standard ROM
Program Parameter Comment Initial device value
(Drive 4)
Memory card* (RAM)
(Drive 1)
Memory card* (ROM)
Program, Parameter, Comment, Initial device value, File register, Local device, Error history Program, Parameter, Comment, Initial device value, File register
(Drive 2)
Memory card A (RAM)
(Drive 1)
Memory card A (ROM)
Program, Parameter, Comment, Initial device value, File register, Local device, Error history
Program, Parameter, Comment, Initial device value, File register
(Drive 2)
* Only one drive, drive 1 or drive2, can be used.
Replaceable with a memory card (ROM) in the ROM operation
Memory card B (RAM)
(Drive 3)
Memory card B (ROM)
(Drive 4)
2 - 13
Program, Parameter, Comment, Initial device value, File register, Local device, Error history
Program, Parameter, Comment, Initial device value, File register
2
CPU MODULE REPLACEMENT
(2) Capacity of each memory The following table shows the memory of CPU modules, in which the user program, etc. is stored, together with its capacity. Model
Item
A series
QnA series
Max. 1024k bytes
–
–
Max. 32k bytes
Max. 496k bytes
Max. 1008k bytes
(for A2CCPU only)
(Program memory)
(Program memory)
–
Max. 2M bytes
Max. 2M bytes
–
Max. 512k bytes
–
Flash card
–
Max. 1M bytes
Max. 4M bytes
ATA card
–
–
Max. 32M bytes
Memory cassette Built-in RAM SRAM card Memory card
EEPROM card
Q series
Standard RAM
–
–
Max. 256k bytes
Standard ROM
–
–
Max. 1008k bytes
2.4.2 Keyword Registration and Password Registration The Q series prohibits reading from/writing to programs, etc. when a password is registered, as does the A/QnA series with keyword registration. Available functions are described below. Model
Item
A series
QnA series
Q series Batch password setting for all files provides the equivalent
Either of the following The following attribute Prohibiting method for writing
can be set to the specified
to program, etc.
memory. • Prohibition of read/write
attributes can be set to the specified memory (drive). • Prohibition of read/write display • Prohibition of write
function. (Supplement) By using a password, the following attributes can be set to each specified file of the specified memory (drive). • Prohibition of read/write display • Prohibition of write
2 - 14
2
CPU MODULE REPLACEMENT
2.4.3 Write During RUN To execute the write during RUN, it is necessary to, reserve the program capacity for increase upon the write during RUN in advance.
(1) A series The program capacity is decided by the parameter (memory capacity setting), and can be increased within the capacity range upon the write during RUN.
(2) QnA/Q series It is necessary to set the program capacity for increase upon the write during RUN at the PLC write. (This set capacity is called as the write during RUN reserved step. By default, 500 steps are reserved.)
The following shows the setting screen for Allocate memory for Write during RUN as a reference.
2 - 15
2
CPU MODULE REPLACEMENT
2.4.4 No. of Base I/O Slots The following table indicates how the No. of base I/O slots is allocated for each series. Model
Item
A series
QnA series
Q series To use a base unit other than 8 slots, set the number of slots.
No. of base I/O slots
Fixed to 8 slots regardless of the actual number.
(Supplement) Default follows the actual slot number. (Setting changeable with parameter)
The following gives an example of replacing the A35B+A68B system (Default parameter is used) with the Q35B+Q68B system. (A series I/O assignment before replacement) A35B
4
X/Y10
X/Y20
X/Y30
X/Y40
16 points
16 points
16 points
16 points
5
6
7
8
9
10
11
12
X/Y50
15
3
16 points
14
13
2
Power supply module
12
1
X/Y0
11
9
0
Q68B
A68B 8
CPU module
16 points
10
Q35B
Power supply module
16 points
16 points
Empty
16 points
7
16 points
16 points
6
Empty
X/Y20
3
16 points
X/Y10
5
Empty
2
16 points
4
X/Y40 X/Y30
1
X/Y0
CPU module
Power supply module
0
(Q series I/O assignment after replacing modules)
16 points
X/Y80 16 points
Power supply module
When replacing modules, the first I/O number of the first extension stage becomes [X/Y50].
By setting the slot of a base unit, the first I/O number of the first extension stage can be changed to X/Y80.
(Q series I/O assignment when the base I/O slots setting is made after replacing modules) Q35B 6
7
Empty
Empty
16 points
16 points
16 points
16 points
16 points
5
Empty
16 points
16 points
X/Y20 9
4
X/Y40
X/Y10 8
3
X/Y30
2
16 points
1
X/Y0
CPU module
Power supply module
0
12
13
14
Q68B 10
11
15
X/Y80 16 points
Power supply module
2 - 16
2
CPU MODULE REPLACEMENT
2.4.5 Programming Tool and Connection Cable for Q Series CPU (1) Programming tool for Q series CPU The programming for the Q series CPU is performed with GX Developer. Note that the following programming software packages are not applicable. Compatible CPU ACPU
QnACPU
SW SW SW SW SW
Software package model SRXV-GPPA IVD-GPPA NX-GPPA IVD-GPPQ NX-GPPQ
(2) Connection cable for Q series CPU There are two connecting methods, the RS232 connection and USB connection, for the connection between the personal computer (which GX Developer is installed) and the Q series CPU. The connection availability for the CPU model is shown in the following table. Note that the RS232/RS422 conversion cable for the A/QnA series CPU are not applicable. CPU model Q00JCPU Q00CPU Q01CPU Q02CPU Q02HCPU Q06HCPU Q12HCPU Q12PHCPU Q25HCPU Q25PHCPU
RS232 connection
USB connection
Unavailable
Available*1 Available*2
*1
Applicable cable is the QC30R2.
*2
Use the USB cable which conforms to the USB Standard Rev.1.1.
Refer to GX Developer Operating Manual for details.
2 - 17
3
I/O MODULE REPLACEMENT
3
I/O MODULE REPLACEMENT
3
3.1 List of Alternative Models for I/O Module
A/QnA series models to be discontinued Product Model
Model
AX10
QX10
AX11
QX10
AX11EU
QX10
AX20
QX28
Input module
Q series alternative models Remark (restrictions) 1) External wiring: Changed 2) Number of slots: Not changed 3) Program Number of occupied I/O points: Not changed 4) Specifications Rated input voltage: Not changed Rated input current: Changed ON voltage/ON current: Changed OFF voltage/OFF current: Changed Input resistance: Changed 5) Functions: Not changed 1) External wiring: Changed 2) Number of slots: Changed (2 modules required) 3) Program Number of occupied I/O points: Not changed (32=16 × 2) 4) Specifications Rated input voltage: Not changed Rated input current: Changed ON voltage/ON current: Changed OFF voltage/OFF current: Changed Input resistance: Changed 5) Functions: Not changed 1) External wiring: Changed 2) Number of slots: Changed (2 modules required) 3) Program Number of occupied I/O points: Not changed (32=16 × 2) 4) Specifications Rated input voltage: Not changed Rated input current: Changed ON voltage/ON current: Changed OFF voltage/OFF current: Changed Input resistance: Changed 5) Functions: Not changed 1) External wiring: Changed 2) Number of slots: Changed (2 modules required) 3) Program Number of occupied I/O points: Changed 4) Specifications Rated input voltage: Not changed Rated input current: Changed ON voltage/ON current: Changed OFF voltage/OFF current: Changed Input resistance: Changed 5) Functions: Not changed
3-1
3
I/O MODULE REPLACEMENT A/QnA series models to be discontinued Product Model
Model
AX21
QX28
AX21EU
QX28
AX31
None
AX31-S1
QX41
AX40
QX40
Input module
3-2
Q series alternative models Remark (restrictions) 1) External wiring: Changed 2) Number of slots: Changed (4 modules required) 3) Program Number of occupied I/O points: Changed 4) Specifications Rated input voltage: Changed Rated input current: Changed ON voltage/ON current: Changed OFF voltage/OFF current: Changed Input resistance: Changed 5) Functions: Not changed 1) External wiring: Changed 2) Number of slots: Changed (4 modules required) 3) Program Number of occupied I/O points: Changed 4) Specifications Rated input voltage: Not changed Rated input current: Changed ON voltage/ON current: Changed OFF voltage/OFF current: Changed Input resistance: Changed 5) Functions: Not changed Alternating with QX41 is recommended. [When applying DC input] 1) External wiring: Changed (Connector terminal block must be converted.) 2) Number of slots: Not changed 3) Program Number of occupied I/O points: Not changed 4) Specifications Rated input voltage: Changed (12VDC not applicable) *1 Rated input current: Changed ON voltage/ON current: Changed OFF voltage/OFF current: Changed Input resistance: Changed 5) Functions: Not changed *1: When 12VDC is required, use QX71. [When applying AC input] Convert the 12/24VAC to DC externally before inputting to QX41. 1) External wiring: Changed (Connector terminal block must be converted.) 2) Number of slots: Not changed 3) Program Number of occupied I/O points: Not changed 4) Specifications Rated input voltage: Not changed Rated input current: Changed ON voltage/ON current: Changed OFF voltage/OFF current: Changed Input resistance: Changed 5) Functions: Not changed 1) External wiring: Changed 2) Number of slots: Not changed 3) Program Number of occupied I/O points: Not changed 4) Specifications Rated input voltage: Changed (12VDC not applicable) *1 Rated input current: Changed ON voltage/ON current: Changed OFF voltage/OFF current: Changed Input resistance: Changed 5) Functions: Not changed *1: When 12VDC is required, use QX70.
3
I/O MODULE REPLACEMENT A/QnA series models to be discontinued Product Model
Input module
Model
AX40-UL
QX40
AX41
QX41
AX41-S1
QX41-S1
AX41-UL
QX41
AX42
QX42
Q series alternative models Remark (restrictions) 1) External wiring: Changed 2) Number of slots: Not changed 3) Program Number of occupied I/O points: Not changed 4) Specifications Rated input voltage: Changed (12VDC not applicable) *1 Rated input current: Changed ON voltage/ON current: Changed OFF voltage/OFF current: Changed Input resistance: Changed 5) Functions: Not changed *1: When 12VDC is required, use QX70. 1) External wiring: Changed (Connector terminal block must be converted.) 2) Number of slots: Not changed 3) Program Number of occupied I/O points: Not changed 4) Specifications Rated input voltage: Changed (12VDC not applicable) *1 Rated input current: Changed ON voltage/ON current: Changed OFF voltage/OFF current: Changed Input resistance: Changed 5) Functions: Not changed *1: When 12VDC is required, use QX71. 1) External wiring: Changed (Connector terminal block must be converted.) 2) Number of slots: Not changed 3) Program Number of occupied I/O points: Not changed 4) Specifications Rated input voltage: Changed (12VDC not applicable) Rated input current: Changed ON voltage/ON current: Changed OFF voltage/OFF current: Changed Input resistance: Changed 5) Functions: Not changed 1) External wiring: Changed (Connector terminal block must be converted.) 2) Number of slots: Not changed 3) Program Number of occupied I/O points: Not changed 4) Specifications Rated input voltage: Changed (12VDC not applicable) *1 Rated input current: Changed ON voltage/ON current: Changed OFF voltage/OFF current: Changed Input resistance: Changed 5) Functions: Not changed *1: When 12VDC is required, use QX71. 1) External wiring: Not changed 2) Number of slots: Not changed 3) Program Number of occupied I/O points: Not changed 4) Specifications Rated input voltage: Changed (12VDC not applicable) *1 Rated input current: Changed ON voltage/ON current: Changed OFF voltage/OFF current: Changed Input resistance: Changed 5) Functions: Not changed *1: When 12VDC is required, use QX72.
3-3
3
I/O MODULE REPLACEMENT A/QnA series models to be discontinued Product Model
Input module
3-4
Model
AX42-S1
QX42-S1
AX50-S1
None
AX60-S1
None
AX70
QX70
AX71
QX71
Q series alternative models Remark (restrictions) 1) External wiring: Not changed 2) Number of slots: Not changed 3) Program Number of occupied I/O points: Not changed 4) Specifications Rated input voltage: Changed (12VDC not applicable ) Rated input current: Changed ON voltage/ON current: Changed OFF voltage/OFF current: Changed Input resistance: Changed 5) Functions: Not changed Alternating with QX40 is recommended. 1) External wiring: Changed Connect a 5.6kΩ (1/2W or more) resistor to the external signal wire serially. 2) Number of slots: Not changed 3) Program Number of occupied I/O points: Not changed 4) Specifications Rated input voltage: Changed Rated input current: Changed ON voltage/ON current: Changed OFF voltage/OFF current: Changed Input resistance: Changed 5) Functions: Not changed Alternating with QX40 is recommended. 1) External wiring: Changed Connect a 20kΩ (2W or more) resistor to the external signal wire serially. 2) Number of slots: Not changed 3) Program Number of occupied I/O points: Not changed 4) Specifications Rated input voltage: Changed Rated input current: Changed ON voltage/ON current: Changed OFF voltage/OFF current: Changed Input resistance: Changed 5) Functions: Not changed 1) External wiring: Changed 2) Number of slots: Not changed 3) Program Number of occupied I/O points: Not changed 4) Specifications Rated input voltage: Changed (24VDC not applicable) Rated input current: Changed ON voltage/ON current: Changed OFF voltage/OFF current: Changed Input resistance: Changed 5) Functions: Not changed 1) External wiring: Changed (Connector terminal block must be converted.) 2) Number of slots: Not changed 3) Program Number of occupied I/O points: Not changed 4) Specifications Rated input voltage: Changed (24VDC not applicable) Rated input current: Changed ON voltage/ON current: Changed OFF voltage/OFF current: Changed Input resistance: Changed 5) Functions: Not changed
3
I/O MODULE REPLACEMENT A/QnA series models to be discontinued Product Model
Model
AX80
QX80
AX80E
QX82-S1
AX81
QX81
AX81B
None
AX81-S1
QX81
Input module
Q series alternative models Remark (restrictions) 1) External wiring: Changed 2) Number of slots: Not changed 3) Program Number of occupied I/O points: Not changed 4) Specifications Rated input voltage: Changed (12VDC not applicable) *1 Rated input current: Changed ON voltage/ON current: Changed OFF voltage/OFF current: Changed Input resistance: Changed 5) Functions: Not changed *1: When 12VDC is required, use QX70. 1) External wiring: Changed (Connector terminal block must be converted.) 2) Number of slots: Not changed 3) Program Number of occupied I/O points: Not changed 4) Specifications Rated input voltage: Changed (12VDC not applicable) *1 Rated input current: Changed ON voltage/ON current: Changed OFF voltage/OFF current: Changed Input resistance: Changed 5) Functions: Not changed *1: When 12VDC is required, use QX70. 1) External wiring: Changed (Connector terminal block must be converted.) 2) Number of slots: Not changed 3) Program Number of occupied I/O points: Not changed 4) Specifications Rated input voltage: Changed (12VDC not applicable) *1 Rated input current: Changed ON voltage/ON current: Changed OFF voltage/OFF current: Changed Input resistance: Changed 5) Functions: Not changed *1:When 12VDC is required, use QX71. Alternating with QX81 is recommended. 1) External wiring: Changed (Connector terminal block must be converted.) 2) Number of slots: Not changed 3) Program Number of occupied I/O points: Changed 4) Specifications Rated input voltage: Not changed Rated input current: Changed ON voltage/ON current: Changed OFF voltage/OFF current: Changed Input resistance: Changed 5) Functions: The wire breakage detection function not provided 1) External wiring: Changed (Connector terminal block must be converted.) 2) Number of slots: Not changed 3) Program Number of occupied I/O points: Not changed 4) Specifications Rated input voltage: Changed (12VDC not applicable) *1 Rated input current: Changed ON voltage/ON current: Changed OFF voltage/OFF current: Changed Input resistance: Changed 5) Functions: Not changed *1: When 12VDC is required, use QX71.
3-5
3
I/O MODULE REPLACEMENT A/QnA series models to be discontinued Product Model
Model
AX81-S2
None
AX81-S3
QX82-S1
AX82
QX82
Input module
3-6
Q series alternative models Remark (restrictions) Alternating with QX81 is recommended. 1) External wiring: Changed (Connector terminal block must be converted.) Connect a 5.6kΩ (1/2W or more) or 8.2kΩ (1W or more) resistor serially to the external signal wire at 48VDC or 60VDC, respectively. 2) Number of slots: Not changed 3) Program Number of occupied I/O points: Not changed 4) Specifications Rated input voltage: Changed Rated input current: Changed ON voltage/ON current: Changed OFF voltage/OFF current: Changed Input resistance: Changed 5) Functions: Not changed 1) External wiring: Changed (Connector terminal block must be converted.) 2) Number of slots: Not changed 3) Program Number of occupied I/O points: Changed 4) Specifications Rated input voltage: Changed (12VDC not applicable) Rated input current: Changed ON voltage/ON current: Changed OFF voltage/OFF current: Changed Input resistance: Changed 5) Functions: Not changed 1) External wiring: Changed (D sub " FCN connector) 2) Number of slots: Not changed 3) Program Number of occupied I/O points: Not changed 4) Specifications Rated input voltage: Changed (12VDC not applicable) *1 Rated input current: Changed ON voltage/ON current: Changed OFF voltage/OFF current: Changed Input resistance: Changed 5) Functions: Not changed *1: When 12VDC is required, use QX72.
3
I/O MODULE REPLACEMENT A/QnA series models to be discontinued Product Model
Output module
Model
AY10
QY10
AY10A
QY18A
AY11
QY10
Q series alternative models Remark (restrictions) 1) External wiring: Changed 2) Number of slots: Not changed 3) Program Number of occupied I/O points: Not changed 4) Specifications Rated output voltage: Not changed Rated output current: Not changed (However, contact life span is reduced to half.) 5) Functions: Not changed 1) External wiring: Changed 2) Number of slots: Changed (2 modules required) 3) Program Number of occupied I/O points: Changed 4) Specifications Rated output voltage: Not changed Rated output current: Not changed (However, contact life span is reduced to half.) 5) Functions: Not changed 1) External wiring: Changed 2) Number of slots: Not changed 3) Program Number of occupied I/O points: Not changed 4) Specifications Rated output voltage: Not changed Rated output current: Not changed (However, contact life span is reduced to half.) 5) Functions: Changed (No varistor, relay not replaceable)
3-7
3
I/O MODULE REPLACEMENT A/QnA series models to be discontinued Product Model
Output module
3-8
Model
AY11A
QY18A
AY11AEU
QY18A
AY11E
QY10
AY11EEU
QY10
AY11-UL
QY10
AY13
QY10
AY13E
QY10
Q series alternative models Remark (restrictions) 1) External wiring: Changed 2) Number of slots: Changed (2 modules required) 3) Program Number of occupied I/O points: Changed 4) Specifications Rated output voltage: Not changed Rated output current: Not changed (However, contact life span is reduced to half.) 5) Functions: Changed (No varistor) 1) External wiring: Changed 2) Number of slots: Changed (2 modules required) 3) Program Number of occupied I/O points: Changed 4) Specifications Rated output voltage: Not changed Rated output current: Not changed (However, contact life span is reduced to half.) 5) Functions: Changed (No varistor) 1) External wiring: Changed 2) Number of slots: Not changed 3) Program Number of occupied I/O points: Not changed 4) Specifications Rated output voltage: Not changed Rated output current: Not changed (However, contact life span is reduced to half.) 5) Functions: Changed (No fuse, no varistor) 1) External wiring: Changed 2) Number of slots: Not changed 3) Program Number of occupied I/O points: Not changed 4) Specifications Rated output voltage: Not changed Rated output current: Not changed (However, contact life span is reduced to half.) 5) Functions: Changed (No fuse, no varistor) 1) External wiring: Changed 2) Number of slots: Not changed 3) Program Number of occupied I/O points: Not changed 4) Specifications Rated output voltage: Not changed Rated output current: Not changed (However, contact life span is reduced to half.) 5) Functions: Changed (No varistor) 1) External wiring: Changed 2) Number of slots: Changed (2 modules required) 3) Program Number of occupied I/O points: Not changed (32=16×2) 4) Specifications Rated output voltage: Not changed Rated output current: Not changed (However, contact life span is reduced to half.) 5) Functions: Not changed 1) External wiring: Changed 2) Number of slots: Changed (2 modules required) 3) Program Number of occupied I/O points: Not changed (32=16×2) 4) Specifications Rated output voltage: Not changed Rated output current: Not changed (However, contact life span is reduced to half.) 5) Functions: Changed (No fuse)
3
I/O MODULE REPLACEMENT A/QnA series models to be discontinued Product Model
Model
AY13EU
QY10
AY15EU
QY10
AY22
QY22
AY23
QY22
AY40
QY40P
AY40A
QY68A
AY41
QY41P
AY41-UL
QY41P
Output module
Q series alternative models Remark (restrictions) 1) External wiring: Changed 2) Number of slots: Changed (2 modules required) 3) Program Number of occupied I/O points: Not changed (32=16×2) 4) Specifications Rated output voltage: Not changed Rated output current: Not changed (However, contact life span is reduced to half.) 5) Functions: Not changed 1) External wiring: Changed 2) Number of slots: Changed (2 modules required) 3) Program Number of occupied I/O points: Not changed 4) Specifications Rated output voltage: Not changed Rated output current: Not changed (However, contact life span is reduced to half.) 5) Functions: Not changed 1) External wiring: Changed 2) Number of slots: Not changed 3) Program Number of occupied I/O points: Not changed 4) Specifications Rated output voltage: Not changed Rated output current: Changed (Output 2A " 0.6A) 5) Functions: Changed (No fuse, no varistor) 1) External wiring: Changed 2) Number of slots: Changed (2 modules required) 3) Program Number of occupied I/O points: Not changed (32=16×2) 4) Specifications Rated output voltage: Not changed Rated output current: Not changed 5) Functions: Changed (No fuse) 1) External wiring: Changed 2) Number of slots: Not changed 3) Program Number of occupied I/O points: Not changed 4) Specifications Rated output voltage: Not changed Rated output current: Not changed 5) Functions: Not changed 1) External wiring: Changed 2) Number of slots: Changed (2 modules required) 3) Program Number of occupied I/O points: Changed 4) Specifications Rated output voltage: Not changed Rated output current: Not changed Response: Slow 5) Functions: Not changed 1) External wiring: Changed (Connector terminal block must be converted.) 2) Number of slots: Not changed 3) Program Number of occupied I/O points: Not changed 4) Specifications Rated output voltage: Changed (28.8VDC or more not applicable) Rated output current: Changed 5) Functions: Not changed 1) External wiring: Changed (Connector terminal block must be converted.) 2) Number of slots: Not changed 3) Program Number of occupied I/O points: Not changed 4) Specifications Rated output voltage: Not changed Rated output current: Not changed 5) Functions: Not changed
3-9
3
I/O MODULE REPLACEMENT A/QnA series models to be discontinued Product Model
Model
AY42
QY42P
AY42-S1
QY42P
AY42-S3
QY42P
AY42-S4
QY42P
AY50
QY50
AY51
QY50
AY51-S1
QY50
AY51-UL
QY50
Output module
3 - 10
Q series alternative models Remark (restrictions) 1) External wiring: Not changed 2) Number of slots: Not changed 3) Program Number of occupied I/O points: Not changed 4) Specifications Rated output voltage: Not changed Rated output current: Not changed 5) Functions: Not changed 1) External wiring: Not changed 2) Number of slots: Not changed 3) Program Number of occupied I/O points: Not changed 4) Specifications Rated output voltage: Not changed Rated output current: Not changed Response time: Changed (from 0.3ms to 1ms or less) 5) Functions: Not changed 1) External wiring: Not changed 2) Number of slots: Not changed 3) Program Number of occupied I/O points: Not changed 4) Specifications Rated output voltage: Not changed Rated output current: Not changed 5) Functions: Changed (The short protection function is equivalent to a fuse) 1) External wiring: Changed (External power supply is required) 2) Number of slots: Not changed 3) Program Number of occupied I/O points: Not changed 4) Specifications Rated output voltage: Not changed Rated output current: Not changed 5) Functions: Not changed 1) External wiring: Changed 2) Number of slots: Not changed 3) Program Number of occupied I/O points: Not changed 4) Specifications Rated output voltage: Not changed Rated output current: Not changed 5) Functions: Changed (Fuse not replaceable) 1) External wiring: Changed 2) Number of slots: Changed (2 modules required) 3) Program Number of occupied I/O points: Not changed (32=16×2) 4) Specifications Rated output voltage: Not changed Rated output current: Not changed 5) Functions: Not changed 1) External wiring: Changed 2) Number of slots: Changed (2 modules required) 3) Program Number of occupied I/O points: Not changed (32=16×2) 4) Specifications Rated output voltage: Not changed Rated output current: Not changed 5) Functions: Changed (Fuse not replaceable) 1) External wiring: Changed 2) Number of slots: Changed (2 modules required) 3) Program Number of occupied I/O points: Not changed (32=16×2) 4) Specifications Rated output voltage: Not changed Rated output current: Not changed 5) Functions: Not changed
3
I/O MODULE REPLACEMENT A/QnA series models to be discontinued Product Model
Model
AY60
QY68A
AY60E
QY68A
AY60S
QY68A
AY70
QY70
AY71
QY71
AY72
QY71
AY80
QY80
AY81
QY81P
Output module
Q series alternative models Remark (restrictions) 1) External wiring: Changed 2) Number of slots: Changed (2 modules required) 3) Program Number of occupied I/O points: Changed 4) Specifications Rated output voltage: Changed (48VDC not applicable) Rated output current: Not changed 5) Functions: Changed (Fuse not replaceable, independent common) 1) External wiring: Changed 2) Number of slots: Changed (2 modules required) 3) Program Number of occupied I/O points: Changed 4) Specifications Rated output voltage: Changed (48VDC not applicable) Rated output current: Not changed 5) Functions: Changed (No fuse, independent common) 1) External wiring: Changed 2) Number of slots: Changed (2 modules required) 3) Program Number of occupied I/O points: Changed 4) Specifications Rated output voltage: Changed (48VDC not applicable) Rated output current: Not changed 5) Functions: Changed (No fuse, independent common) 1) External wiring: Changed 2) Number of slots: Not changed 3) Program Number of occupied I/O points: Not changed 4) Specifications Rated output voltage: Not changed Rated output current: Not changed 5) Functions: Not changed 1) External wiring: Changed (Connector terminal block must be converted.) 2) Number of slots: Not changed 3) Program Number of occupied I/O points: Not changed 4) Specifications Rated output voltage: Not changed Rated output current: Not changed 5) Functions: Not changed 1) External wiring: Not changed 2) Number of slots: Changed (2 modules required) 3) Program Number of occupied I/O points: Not changed (64=32×2) 4) Specifications Rated output voltage: Not changed Rated output current: Not changed 5) Functions: Not changed 1) External wiring: Changed 2) Number of slots: Not changed 3) Program Number of occupied I/O points: Not changed 4) Specifications Rated output voltage: Not changed Rated output current: Not changed 5) Functions: Changed (Fuse not replaceable) 1) External wiring: Changed (Connector terminal block must be converted.) 2) Number of slots: Not changed 3) Program Number of occupied I/O points: Not changed 4) Specifications Rated output voltage: Not changed Rated output current: Changed (Output 0.5A " 0.1A) 5) Functions: Not changed
3 - 11
3
I/O MODULE REPLACEMENT A/QnA series models to be discontinued Product Model
Model
Output module
AY82-EP
QY81P
I/O module
AH42
QH42P
Dynamic scan I/O module
A42XY
None
Dummy module
AG62
None
Blanking module
AG60
QG60
AI61
QI60
AI61-S1
QI60
Interrupt module
3 - 12
Q series alternative models Remark (restrictions) 1) External wiring: Not changed 2) Number of slots: Changed (2 modules required) 3) Program Number of occupied I/O points: Not changed (64=32×2) 4) Specifications Rated output voltage: Not changed Rated output current: Not changed 5) Functions: Not changed 1) External wiring: Not changed 2) Number of slots: Not changed 3) Program Number of occupied I/O points: Changed (32 points occupied) 4) Specifications Rated input voltage: Changed (12VDC not applicable) Rated input current: Changed ON voltage/ON current: Changed OFF voltage/OFF current: Changed Input resistance: Changed 5) Functions: Not changed Use both QX42 and QY42P and converting I/O signal from dynamic to static. [Dummy module function] Alternating with QG60 and I/O assignment setting is recommended. [Simulation switch function] Alternating with QX40 and external switch is recommended. No restrictions 1) External wiring: Changed 2) Number of slots: Not changed 3) Program Number of occupied I/O points: Changed (16 points occupied) 4) Specifications Rated input voltage: Changed (12VDC not applicable) Rated input current: Changed ON voltage/ON current: Changed OFF voltage/OFF current: Changed Input resistance: Changed 5) Functions: Not changed 1) External wiring: Changed 2) Number of slots: Not changed 3) Program Number of occupied I/O points: Changed (16 points occupied) 4) Specifications Rated input voltage: Not changed Rated input current: Changed ON voltage/ON current: Changed OFF voltage/OFF current: Changed Input resistance: Changed 5) Functions: Not changed 6) Others: The response time is different.
3
I/O MODULE REPLACEMENT
3.2 I/O Modules Specifications Comparisons Between 3.2.1 Specifications Comparisons Between Input Modules (1) Specifications comparisons between AX10 and QX10 Specification
AX10
Number of input points
16 points
16 points Photocoupler
100-120VAC 50/60Hz
100-120VAC 50/60Hz
Input voltage distortion Rated input current
within 5% 10mA (100VAC 60Hz) Max. 300mA within 0.3ms
Inrush current
: Compatible, r: Partial change required, ×: Incompatible Compatibility Precautions for replacement
Photocoupler
Isolation method Rated input voltage
QX10
within 5% Approx. 8mA (100VAC, 60Hz) Approx. 7mA (100VAC, 50Hz) (132VAC)
Operating voltage range
85 to 132VAC
85 to 132VAC
(50/60Hz ± 5%)
(50/60Hz ± 3Hz)
Maximum simultaneous
100% (16 points) simultaneously ON 80VAC or more/
ON voltage/ON current
Input resistance
Response time
(50Hz, 60Hz) 30VAC or less/1.7mA or less
4mA or less
(50Hz, 60Hz)
Approx. 10kΩ (60Hz)
Approx. 12kΩ (60Hz)
Approx. 12kΩ (50Hz)
Approx. 15kΩ (50Hz)
15ms or less
ON to OFF
25ms or less
Common terminal
ON indication (LED)
ON indication (LED)
(M3 × 6 screws) Applicable wire size
0.75 to 2mm2
Applicable crimping
R1.25-3, R2-3,
terminal
RAV1.25-3, RAV2-3
Current consumption External dimensions
18 points terminal block (M3 × 6 screws) 0.3 to 0.75mm2 core (2.8mm (0.11 inch) OD max.)
0.055A (TYP. all points ON)
0.05A (TYP. all points ON) 98 (H) × 27.4 (W) × 90 (D) mm
(9.84 (H) × 1.48 (W) × 4.76 (D) inch)
(3.86 (H) × 1.08 (W) × 3.54 (D) inch )
0.39kg
0.17kg
Check the specifications of sensor or switch to connect to the QX10.
*2
The following figure shows derating.
*3
Increased.*1
×
×
Wiring change is required.*3
×
cannot be used)
*1
100 90 ON 80 ratio 70 60 50 40 0
r
R1.25-3 (sleeved crimping terminals
250 (H) × 37.5 (W) × 121 (D) mm
Weight
Reduced.*1
20ms or less 16 points/common
terminal block
r
(100VAC 50Hz, 60Hz) (common teminal: TB17)
External connections
derating figure.
15ms or less
16 points/common
20 points removable
Use within the range shown in the
(100VAC 50Hz, 60Hz)
(common teminal: TB9,TB18)
Operation indicator
r
80VAC or more/5mA or more
6mA or more
OFF to ON
arrangement
Refer to the derating chart. *2
40VAC or less/
OFF voltage/OFF current
Reduced. *1
Max. 200mA within 1ms
(132VAC)
on input point
r
r
Wiring space is narrower.
120VAC 132VAC 10 20 30 40 50 55 Ambient temperature
The conversion adapter (ERNT-AQTX10) manufactured by Mitsubishi Electric Engineering Co., Ltd. omits the procedure of changing external wiring.
3 - 13
3
I/O MODULE REPLACEMENT
(2) Specifications comparisons between AX11 and QX10 : Compatible, Specification Number of input points Isolation method Rated input voltage Input voltage distortion
Compatibility
32 points
16 points
×
Use two QX10s when using 17
Photocoupler
Photocoupler
100-120VAC 50/60Hz
100-120VAC 50/60Hz
r
Reduced. *1
r
Reduced. *1
r
Increased. *1
10mA (100VAC 60Hz)
Approx. 7mA (100VAC, 50Hz) (132VAC)
Operating voltage range
85 to 132VAC
(50/60Hz ± 5%)
(50/60Hz ± 3Hz)
Maximum simultaneous
60% (20 points) simultaneously ON
OFF voltage/OFF current
80VAC or more/6mA or more 40VAC or less/4mA or less
Input resistance
Response time
32 points/common (common terminal: TB9,TB18,TB27,TB36) ON indiction (LED) 38 points removable terminal block (M3 × 6 screws)
Applicable wire size
0.75 to 2mm2
Applicable crimping
R1.25-3, R2-3,
terminal
RAV1.25-3, RAV2-3
Current consumption
0.11A (TYP. all points ON) 250 (H) × 37.5 (W) × 131 (D)
External dimensions
mm (9.84 (H) × 1.48 (W) × 5.16 (D) inch)
Weight
(50Hz, 60Hz) Approx. 15kΩ (50Hz)
25ms or less
External connections
(50Hz, 60Hz) 30VAC or less/1.7mA or less Approx. 12kΩ (60Hz)
ON to OFF
Operation indicator
80VAC or more/5mA or more
Approx. 10kΩ (60Hz)
15ms or less
arrangement
Refer to the derating chart*2
Approx. 12kΩ (50Hz)
OFF to ON
Common terminal
0.49kg
15ms or less (AC100V 50Hz, 60Hz) 20ms or less (AC100V 50Hz, 60Hz) 16 points/common (common terminal:TB17) ON indiction (LED) 18 points terminal block (M3 × 6 screws) 0.3 to 0.75mm2 core (2.8mm (0.11 inch) OD max.)
98 (H) × 27.4 (W) × 90 (D) mm (3.86 (H) × 1.08 (W) × 3.54 (D) inch)
*2
The following figure shows derating.
10 20 30 40 50 55 Ambient temperature
Wiring change is required.
×
0.05A (TYP. all points ON)
Check the specifications of sensor or switch to connect to the QX10.
132VAC
×
cannot be used)
0.17kg
120VAC
×
R1.25-3 (sleeved crimping terminals
*1
100 90 ON 80 ratio 70 60 50 40 0
points or more.
Max. 200mA within 1ms
85 to 132VAC
ON voltage/ON current
3 - 14
Approx. 8mA (100VAC, 60Hz),
(132VAC)
on input point
Precautions for replacement
within 5%
Max. 300mA within 0.3ms
Inrush current
×: Incompatible
QX10
within 5%
Rated input current
r: Partial change required,
AX11
r
Wiring space is narrower.
3
I/O MODULE REPLACEMENT
(3) Spacifications comparisons between AX11EU and QX10 :Compatible, Specification Number of input points Isolation method Rated input voltage Input voltage distortion Rated input current
Compatibility
32 points
16 points
×
Use two QX10s when using 17
Photocoupler
Photocoupler
100-120VAC 50/60Hz
100-120VAC 50/60Hz
r
Reduced. *1
r
Reduced. *1
r
Increased. *1
Within 5% 12mA (120VAC 60Hz)
Approx. 7mA (100VAC, 50Hz) (132VAC)
Operating voltage range
85 to 132VAC
(50/60Hz ± 5%)
(50/60Hz ± 3Hz)
Maximum simultaneous
60% (20 points) simultaneously ON
OFF voltage/OFF current input resistance
Response time
OFF to ON ON to OFF
Common terminal arrangement
79VAC or more/6mA or more 40VAC or less/4mA or less
Applicable crimping terminal
(50Hz, 60Hz) 30VAC or less/1.7mA or less (50Hz, 60Hz) Approx. 12kΩ (60Hz) Approx. 15kΩ (50Hz)
15ms or less
15ms or less
(100VAC 60Hz)
(100VAC 50Hz, 60Hz)
25ms or less
20ms or less
(100VAC 60Hz)
(100VAC 50Hz, 60Hz)
32 points/common (common terminal: ON indication (LED) terminal block (M3.5 × 6 screw)
Applicable wire size
80VAC or more/5mA or more
Approx. 12kΩ (50Hz)
38 points removable External connections
Refer to derating chart*2
Approx. 10kΩ (60Hz)
TB9,TB18,TB27,TB36)
Operation indicator
points or more.
Max. 200mA within 1ms
85 to 132 VAC
ON voltage/ON current
Precautions for replacement
Within 5% Approx. 8mA (100VAC, 60Hz).
(132VAC)
on input point
×: Incompatible
QX10
Max. 300mA within 1ms
Inrush current
r: Partial change required,
AX11EU
16 points/common (common terminal:TB17) ON indication (LED) 18 points terminal block (M3 × 6 screw)
0.75 to 2mm2
0.3 to 0.75mm2 core
(AWG14 to AWG19)
(2.8mm (0.11 inch) OD max.)
RAV1.25-3.5,RAV2-3.5
(sleeved crimping terminals
×
×
Wiring change is required.
R1.25-3 ×
cannot be used)
Current consumption
0.15A (TYP.all points ON)
0.05A (TYP.all points ON)
Dielectric withstand voltage (Across external circuit and internal
1780VAC rms/3cycles
1780VAC rms/3cycles
(altitude 2,000m (6557.38ft.) )
(altitude 2,000m (6557.38ft.) )
10MΩ or more by insulation
10MΩ or more by insulation
circuit) Insulation vesistance
resistance tester
resistance tester By noise simulator of 1500Vp-p noise voltage, 1µs noise width
Noise durability
IEC801-4 : 1kV
and 25 to 60Hz noise frequency First transient noise IEC610004-4: 1kV
External dimensions Weight
250 (H) × 37.5 (W) × 131 (D) mm
98 (H) × 27.4 (W) × 90 (D) mm
(9.84 (H) × 1.48 (W) × 5.16 (D) inch)
(3.86 (H) × 1.08 (W) × 3.54 (D) inch)
0.50kg
0.17kg
*1
Check the specifications of sensor or switch to connect to the QX10.
*2
The following figure shows derating.
100 90 ON 80 ratio 70 60 50 40 0
r
Wiring space is narrower.
120VAC 132VAC 10 20 30 40 50 55 Ambient temperature
3 - 15
3
I/O MODULE REPLACEMENT
(4) Specifications comparisons between AX20 and QX28 : Compatible, Specification
AX20
Number of input points Isolation method Rated input voltage Input voltage distortion
16 points
Compatibility
8 points
×
(16 points occupied)
Photocoupler
Photocoupler
200-240VAC 50/60Hz
100-240VAC 50/60Hz
Within 5%
r: Partial change required,
QX28
×: Incompatible
Precautions for replacement Use two QX28s when using 9 points or more.
Within 5% Approx. 17mA (200VAC, 60Hz),
Rated input current
10mA (200VAC 60Hz)
Approx. 14mA (200VAC, 50Hz), Approx. 8mA (100VAC, 60Hz), Approx. 7mA (100VAC, 50Hz)
Max. 600mA within 0.12ms
Inrush current
Max. 500mA within 1ms
(264VAC)
(264VAC)
Operating voltage range
170 to 264VAC
85 to 264VAC
(50/60Hz ± 5%)
(50/60Hz ± 3Hz)
Maximum simultaneous
100% (16 points)
on input point
simultaneously ON
ON voltage/ON current OFF voltage/OFF current Input resistance
Response time
160VAC or more/
70VAC or less/3.5mA or less
Approx. 12kΩ (60Hz) , Approx. 15kΩ (50Hz)
25ms or less
arrangement Operation indicator
20ms or less 8 points/common
ON indication (LED)
ON indication (LED) 18 points terminal block (M3 × 6 screw)
(M3 × 6 screw) 0.75 to 2mm2
Applicable crimping
R1.25-3, R2-3,
terminal
RAV1.25-3, RAV2-3
Reduced. *2
(100VAC 50Hz, 60Hz) (common teminal:TB17)
Applicable wire size
r
10ms or less
16 points/common
terminal block
derating figure.
(100VAC 50Hz, 60Hz)
(common teminal:TB9,TB18) 20 points removable
External connections
(50Hz, 60Hz)
Approx. 24kΩ (50Hz)
ON to OFF
Use within the range shown in the
(50Hz, 60Hz) 30VAC or less/1.7mA or less
Approx. 22kΩ (60Hz),
15ms or less
r
80VAC or more/5mA or more
5.5mA or more
OFF to ON
Common terminal
Refer to the derating chart. *1
0.3 to 0.75mm2 core (2.8mm (0.11 inch) OD max.)
×
×
Wiring change is required.
R1.25-3 (sleeved crimping terminals
×
cannot be used) Review current capacity when
Current consumption
0.055A (TYP. all points ON)
0.05A (TYP. all points ON)
250 (H) × 37.5 (W) × 121 (D) mm
98 (H) × 27.4 (W) × 90 (D) mm
(9.84 (H) × 1.48 (W) × 4.76 (D) inch)
(3.86 (H) × 1.08 (W) × 3.54 (D) inch )
r
0.38kg
0.20kg
r
r
using 2 QX28s or more since current consumption is increased in that use.
External dimensions
Wiring space is narrower. Calculate weight carefully when
Weight
using 2 QX28s or more since the weight is increased in that use.
*1
The following figure shows derating.
100 90 ON 80 ratio 70 60 50 40 0
*2
3 - 16
100% 45
100% 55 87.5%55
240V 264V
10 20 30 40 50 55 Ambient temperature
Check the specifications of sensor or switch to connect to the QX28.
3
I/O MODULE REPLACEMENT
(5) Specifications comparisons between AX21 and QX28 : Compatible, Specification
AX21
Number of input points Isolation method Rated input voltage
32 points
Compatibility
8 points
×
(16 points occupied)
Photocoupler
Photocoupler
200-240VAC 50/60Hz
100-240VAC 50/60Hz
Input voltage distortion
within 5%
r: Partial change required,
QX28
×: Incompatible
Precautions for replacement Use the appropriate number of QX28s when using 9 points or more.
within 5% Approx. 17mA (200VAC, 60Hz),
Rated input current
10mA (220VAC 60Hz)
Approx. 14mA (200VAC, 50Hz), Approx. 8mA (100VAC, 60Hz), Approx. 7mA (100VAC, 50Hz)
Max. 600mA within 0.12ms
Inrush current
Max. 500mA within 1ms
(264VAC)
(264VAC)
Operating voltage range
170 to 264VAC
85 to 264VAC
(50/60Hz ± 5%)
(50/60Hz ± 3Hz)
Maximum simultaneous
60% (20 points)
on input point
simultaneously ON
ON voltage/ON current OFF voltage/OFF current input resistance
Response time
160VAC or more/
70VAC or less/3.5mA or less
Approx. 12kΩ (60Hz), Approx. 15kΩ (50Hz)
25ms or less 32 points/common (common teminal: TB9,TB18,TB27,TB36) ON indication (LED) 38 points removable
External connections
(50Hz, 60Hz)
Approx. 24kΩ (50Hz)
ON to OFF
Operation indicator
(50Hz, 60Hz) 30VAC or less/1.7mA or less
Approx. 22kΩ (60Hz),
15ms or less
arrangement
80VAC or more/5mA or more
5.5mA or more
OFF to ON
Common terminal
Refer to the derating chart. *1
terminal block
0.75 to 2mm2
Applicable crimping
R1.25-3,R2-3,
terminal
RAV1.25-3,RAV2-3
Reduced. *2
10ms or less (100VAC 50Hz, 60Hz) 20ms or less (100VAC 50Hz, 60Hz) 8 points/common (common teminal:TB17) ON indication (LED) 18 points terminal block (M3 × 6 screw)
(M3 × 6 screw) Applicable wire size
r
0.3 to 0.75mm2 core (2.8mm (0.11 inch) OD max.)
×
×
Wiring change is required.
R1.25-3 (sleeved crimping terminals
×
cannot be used) Review current capacity when
Current consumption
0.11A (TYP. all points ON)
0.05A (TYP. all points ON)
250 (H) × 37.5 (W) × 131 (D) mm
98 (H) × 27.4 (W) × 90 (D) mm
(9.84 (H) × 1.48 (W) × 5.16 (D) inch)
(3.86 (H) × 1.08 (W) × 3.54 (D) inch )
r
0.50kg
0.20kg
r
r
using 3 QX28s or more since current consumption is increased in that use.
External dimensions
Wiring space is narrower. Calculate weight carefully when
Weight
using 3 QX28s or more since the weight is increased in that use.
*1
The following figure shows derating.
100 90 ON 80 ratio 70 60 50 40 0
*2
100% 45
100% 55 87.5%55
240V 264V
10 20 30 40 50 55 Ambient temperature
Check the specifications of sensor or switch to connect to the QX28.
3 - 17
3
I/O MODULE REPLACEMENT
(6) Specifications comparisons between AX21EU and QX28 : Compatible, Specification
AX21EU
Number of input points Isolation method Rated input voltage
32 points
Compatibility
8 points
×
(16 points occupied)
Photocoupler
Photocoupler
200-240VAC 50/60Hz
100-240VAC 50/60Hz
Input voltage distortion
within 5%
r: Partial change required,
QX28
×: Incompatible
Precautions for replacement Use the appropriate number of QX28s when using 9 points or more.
within 5% Approx. 17mA (200VAC, 60Hz),
Rated input current
Approx. 12mA
Approx. 14mA (200VAC, 50Hz),
(240VAC 60Hz)
Approx. 8mA (100VAC, 60Hz), Approx. 7mA (100VAC, 50Hz)
Max. 600mA within 0.5ms
Inrush current
Max. 500mA within 1ms
(264VAC)
(264VAC)
Operating voltage range
170 to 264VAC
85 to 264VAC
(50/60Hz ± 5%)
(50/60Hz ± 3Hz)
Maximum simultaneous
60% (20 points)
on input point
simultaneously ON
ON voltage/ON current OFF voltage/OFF current input resistance
Response time
OFF to ON ON to OFF
Common terminal arrangement
160VAC or more/
80VAC or more/5mA or more
5.5mA or more 70VAC or less/3.5mA or less
(50Hz, 60Hz) 30VAC or less/1.7mA or less (50Hz, 60Hz)
Approx. 22kΩ (60Hz),
Approx. 12kΩ (60Hz),
Approx. 24kΩ (50Hz)
Approx. 15kΩ (50Hz)
15ms or less
10ms or less
(200VAC 60Hz)
(100VAC 50Hz, 60Hz)
25ms or less
20ms or less
(200VAC 60Hz)
(100VAC 50Hz, 60Hz)
32 points/common (common teminal: TB9,TB18,TB27,TB36)
Operation indicator
Refer to the derating chart. *1
ON indication (LED) 38 points removable terminal
External connections
block
Applicable crimping terminal
Reduced. *2
8 points/common (common teminal:TB17) ON indication (LED) 18 points terminal block (M3 × 6 screw)
(M3 × 6 screw) Applicable wire size
r
0.75 to 2mm2
0.3 to 0.75mm2 core
(AWG14 to AWG19)
(2.8mm (0.11 inch) OD max.)
RAV1.25-3.5, RAV2-3.5
(sleeved crimping
×
×
Wiring change is required.
R1.25-3 ×
terminals cannot be used) Review current capacity when
Current consumption
0.15A (TYP. all points ON)
0.05A (TYP. all points ON)
250 (H) × 37.5 (W) × 131 (D) mm
98 (H) × 27.4 (W) × 90 (D) mm
(9.84 (H) × 1.48 (W) × 5.16 (D) inch)
(3.86 (H) × 1.08 (W) × 3.54 (D) inch)
r
0.50kg
0.20kg
r
r
using 3 QX28s or more since current consumption is increased in that use.
External dimensions
Wiring space is narrower. Calculate weight carefully when
Weight
using 3 QX28s or more since the weight is increased in that use.
*1
The following figure shows derating.
100 90 ON 80 ratio 70 60 50 40 0
*2
3 - 18
100% 45
100% 55 87.5%55
240V 264V
10 20 30 40 50 55 Ambient temperature
Check the specifications of sensor or switch to connect to the QX28.
3
I/O MODULE REPLACEMENT
(7) Specifications comparisons between AX31 and QX41 : Compatible, Specification Number of input points Isolation method Rated input voltage Rated input current
AX31
QX41
32 points
32 points
Photocoupler
Photocoupler
12/24VDC, 12/24VAC (50/60Hz) 8.5mA (24VDC/AC), 4mA (12VDC/AC)
r: Partial change required,
Compatibility
×: Incompatible
Precautions for replacement
24VDC
×
12/24VAC and 12VDC are not
Approx. 4mA
r
Reduced. *2
applicable. *1
10.2 to 26.4VDC Operations voltage range
(Ripple ratio within 5%),
20.4 to 28.8VDC
10.2 to 26.4VAC
(Ripple ratio within 5%)
r
12/24VAC and 12VDC are not applicable. *1
(50/60Hz ± 5%) Maximum simultaneous on input point. ON voltage/ON current OFF voltage/OFF current Input resistance
100% simultaneously ON 7VDC/AC or more/ 2mA or more 2.5VDC/AC or less /0.7mA or less Approx. 2.7kΩ 20ms or less (12/24VDC) ,
OFF to ON
25ms or less (12/24VAC 60Hz)
Response time
20ms or less (12/24VDC) , ON to OFF
20ms or less (12/24VAC 60Hz)
Common terminal arrangement
32 points/common (common terminal: TB9,TB18,TB27,TB36)
Operation indicator
ON indication (LED)
Use within the range shown in the
Refer to the derating chart. *3
r
19V or more/3mA or more
×
12/24VAC and 12VDC are not
11V or less/1.7mA or less
×
12/24VAC and 12VDC are not
Approx. 5.6kΩ
r
Increased. *2
derating figure. applicable. *1 applicable. *1
1ms/5ms/10ms/20ms/ 70ms or less
Set the input response time of parameters to 20 ms.
(CPU parameter setting) Initial setting is 10ms 1ms/5ms/10ms/20ms/ 70ms or less
Set the input response time of
(CPU parameter setting)
parameters to 20 ms.
Initial setting is 10ms 32 points/common (common terminal:B01, B02) ON indication (LED)
38 points removable External connections
terminal block
40 pin connector (option)
×
(M3 × 6 screws) Applicable wire size Applicable crimping terminal
External dimensions
*1
R1.25-3,R2-3, RAV1.25-3,RAV2-3
Current consumption
Weight
0.75 to 2mm2
0.11A (TYP. all points ON)
0.3mm2 (AWG#22) or less (For A6CON1 or A6CON4) –
×
Wiring change is required. *4
×
0.075A (TYP. all points ON)
250 (H) × 37.5 (W) × 131 (D) mm
98 (H) × 27.4 (W) × 90 (D) mm
(9.84 (H) × 1.48 (W) × 5.16 (D) inch)
(3.86 (H) × 1.08 (W) × 3.54 (D) inch)
0.49kg
0.15kg
r
For use of 12/24VAC, externally convert it into direct current before input. In the case of 12VDC, use the QX71.
*2
Check the specifications of sensor or switch to connect to the QX41.
*3
The following figure shows derating.
100 90 80 ON ratio 70 60 50 40 0
*4
28.8VDC
10 20 30 40 50 55 Ambient temperature
By using connectors/terminal block converter modules (A6TBXY36, etc.) conversion to the terminal block is possible.
3 - 19
3
I/O MODULE REPLACEMENT
(8) Specifications comparisons between AX31-S1 and QX41 : Compatible, Specification Number of input points Isolation method
AX31-S1
QX41
32 points
32 points
Photocoupler
Photocoupler
Rated input voltage
24VDC
24VDC
Rated input current
8.5mA
Approx. 4mA
19.2 to 26.4VDC
20.4 to 28.8VDC
(Ripple ratio within 5%)
(Ripple ratio within 5%)
100% simultaneously ON
Refer to the derating chart. *2
Operating voltage range Maximum simultaneous on input point ON voltage/ON current OFF voltage/OFF current input resistance
r: Partial change required,
Compatibility
r
Reduced. *1
r
20.4VDC or more are required.
r r
8VDC or less/2mA or less
11V or less/1.7mA or less
r
Reduced. *1
Approx. 5.6kΩ
r
Increased. *1
10ms or less
time
input response time of
(CPU parameter setting)
parameters.
1ms/5ms/10ms/20ms/ 10ms or less
Use initial value (10ms) for the
70ms or less
input response time of
(CPU parameter setting)
parameters.
Initial setting is 10ms Common terminal arrangement
32 points/common (common teminal: TB9,TB18,TB27,TB36)
Operation indicator
ON indication (LED)
turn on.
Use initial value (10ms) for the
70ms or less Initial setting is 10ms
Response
ON to OFF
derating figure. 19VDC or more are required to
19V or more/3mA or more
1ms/5ms/10ms/20ms/ OFF to ON
Use within the range shown in the
16VDC or more/5mA or more
Approx. 2.7kΩ
×: Incompatible
Precautions for replacement
32 points/common (common teminal:B01, B02) ON indication (LED)
38 points removable External connections
terminal block
40 pin connector (option)
×
(M3 × 6 screws) Applicable wire size Applicable crimping terminal
External dimensions
0.11A (TYP. all points ON)
0.3mm2 (AWG#22) or less (For A6CON1 or A6CON4) −
98 (H) × 27.4 (W) × 90 (D) mm
(9.84 (H) × 1.48 (W) × 5.16 (D) inch)
(3.86 (H) × 1.08 (W) × 3.54 (D) inch)
0.49kg
0.15kg
Check the specifications of sensor or switch to connect to the QX41.
*2
The following figure shows derating.
*3
×
Wiring change is required. *3
×
0.075A (TYP. all points ON)
250 (H) × 37.5 (W) × 131 (D) mm
*1
100 90 80 ON ratio 70 60 50 40 0
3 - 20
R1.25-3, R2-3, RAV1.25-3, RAV2-3
Current consumption
Weight
0.75 to 2mm2
r
28.8VDC
10 20 30 40 50 55 Ambient temperature
By using connectors/terminal block converter modules (A6TBXY36, etc.) conversion to the terminal block is possible.
3
I/O MODULE REPLACEMENT
(9) Specifications comparisons between AX40 and QX40 :Compatible, Specification
AX40
Number of input points Isolation method
QX40
16 points
16 points
Photocoupler
Photocoupler
r: Partial change required,
Compatibility
×: Incompatible
Precautions for replacement
Rated input voltage
12V/24VDC
24VDC
r
12VDC are not applicable. *1
Rated input current
Approx. 4mA/Approx. 10mA
Approx. 4mA
r
Reduced. *2
10.2 to 26.4VDC
20.4 to 28.8VDC
(Ripple ratio within 5%)
(Ripple ratio within 5%)
r
12VDC are not applicable. *1
12VDC are not applicable. *1
Operating voltage range Maximum simultaneous
100% (8 point/common)
on input point
simultaneously ON
ON voltage/ON current OFF voltage/OFF current
100% simultaneously ON
9.5VDC or more/3mA or more
19V or more/3mA or more
r
6VDC or less/1.5mA or less
11V or less/1.7mA or less
r
12VDC are not applicable. *1
Approx. 2.4kΩ
Approx. 5.6kΩ
r
Increased. *2
input resistance
1ms/5ms/10ms/20ms OFF to ON
10ms or less
Initial setting is 10ms
time
1ms/5ms/10ms/20ms 10ms or less
input response time of
(CPU parameter setting)
Response
ON to OFF
Use initial value (10ms) for the
/70ms or less
parameters. Use initial value (10ms) for the
/70ms or less
input response time of
(CPU parameter setting)
parameters.
Initial setting is 10ms
For wiring, a different voltage Common terminal arrangement
8 points/common
16 points/common
(common teminal:TB9,TB18)
(common teminal:TB17)
ON indication (LED)
ON indication (LED)
r
cannot be applied to each common since the QX40 has only one common.
Operation indicator
20 points removable External connections
terminal block (M3 × 6 screws)
Applicable wire size
0.75 to 2mm2
Applicable crimping
R1.25-3,R2-3,
terminal Current consumption External dimensions
RAV1.25-3,RAV2-3
18 points terminal block (M3×6 screws) 0.3 to 0.75mm2 core (2.8mm (0.11 inch) OD max.)
×
Wiring change is required. *3
R1.25-3 (Sleeved crimping
×
terminals cannot be used)
0.055A (TYP. all points ON)
0.05A (TYP. all points ON)
250 (H) × 37.5 (W) × 121 (D) mm
98 (H) × 27.4 (W) × 90 (D) mm
(9.84 (H) × 1.48 (W) × 4.76 (D) inch)
(3.86 (H) × 1.08 (W) × 3.54 (D) inch)
0.36kg
0.16kg
Weight
×
r
Wiring space is narrower.
*1
Use the QX70 at 12VDC.
*2
Check the specifications of sensor or switch to connect to the QX40.
*3
The conversion adapter (ERNT-AQTX40) manufactured by Mitsubishi Electric Engineering Co., Ltd. omits the procedure of changing external wiring.
3 - 21
3
I/O MODULE REPLACEMENT
(10) Specifications comparisons between AX40-UL and QX40 : Compatible, Specification
AX40-UL
Number of input points Isolation method
QX40
16 points
16 points
Photocoupler
Photocoupler
r: Partial change required,
Compatibility
×: Incompatible
Precautions for replacement
Rated input voltage
12V/24VDC
24VDC
r
12VDC are not applicable. *1
Rated input current
Approx. 4mA/Approx. 10mA
Approx. 4mA
r
Reduced. *2
10.2 to 26.4VDC
20.4 to 28.8VDC
(Ripple ratio within 5%)
(Ripple ratio within 5%)
r
12VDC are not applicable. *1
12VDC are not applicable. *1
Operating voltage range Maximum simultaneous
100% (8 point/common)
on input point
simultaneously ON
ON voltage/ON current OFF voltage/OFF current
100% simultaneously ON
9.5VDC or more/3mA or more
19V or more/3mA or more
r
6VDC or less/1.5mA or less
11V or less/1.7mA or less
r
12VDC are not applicable. *1
Approx. 2.4kΩ
Approx. 5.6kΩ
r
Increased. *2
input resistance
1ms/5ms/10ms/20ms OFF to ON
10ms or less
Initial setting is 10ms
time
1ms/5ms/10ms/20ms 10ms or less
input response time of
(CPU parameter setting)
Response
ON to OFF
Use initial value (10ms) for the
/70ms or less
parameters. Use initial value (10ms) for the
/70ms or less
input response time of
(CPU parameter setting)
parameters.
Initial setting is 10ms
For wiring, a different voltage Common terminal arrangement
8 points/common
16 points/common
(common teminal:TB9,TB18)
(common teminal:TB17)
ON indication (LED)
ON indication (LED)
r
cannot be applied to each common since the QX40 has only one common.
Operation indicator
20 points removable External connections
terminal block (M3 × 6 screws)
Applicable wire size
0.75 to 2mm2
Applicable crimping
R1.25-3, R2-3,
terminal Current consumption External dimensions
RAV1.25-3, RAV2-3
(M3×6 screws) 0.3 to 0.75mm2 core (2.8mm (0.11 inch) OD max.)
×
×
Wiring change is required.
R1.25-3 (Sleeved crimping terminals
×
cannot be used)
0.055A (TYP. all points ON)
0.05A (TYP. all points ON)
250 (H) × 37.5 (W) × 121 (D) mm
98 (H) × 27.4 (W) × 90 (D) mm
(9.84 (H) × 1.48 (W) × 4.76 (D) inch)
(3.86 (H) × 1.08 (W) × 3.54 (D) inch)
0.36kg
0.16kg
Weight
3 - 22
18 points terminal block
*1
Use the QX70 at 12VDC.
*2
Check the specifications of sensor or switch to connect to the QX40.
r
Wiring space is narrower.
3
I/O MODULE REPLACEMENT
(11) Specifications comparisons between AX41 and QX41 : Compatible, Specification
AX41
Number of input points Isolation method
QX41
32 points
32 points
Photocoupler
Photocoupler
r: Partial change required,
Compatibility
×: Incompatible
Precautions for replacement
Rated input voltage
12V/24VDC
24VDC
r
12VDC are not applicable. *1
Rated input current
Approx. 4mA/Approx. 10mA
Approx. 4mA
r
Reduced. *2
10.2 to 26.4VDC
20.4 to 28.8VDC
(Ripple ratio within 5%)
(Ripple ratio within 5%)
r
12VDC are not applicable. *1
12VDC are not applicable. *1
Operating voltage range Maximum simultaneous
60% (5 point/common)
on input point
simultaneously ON
ON voltage/ON current OFF voltage/OFF current
Refer to the derating chart. *3
9.5VDC or more/3mA or more
19V or more/3mA or more
r
6VDC or less/1.5mA or less
11V or less/1.7mA or less
r
12VDC are not applicable. *1
Approx. 2.4kΩ
Approx. 5.6kΩ
r
Increased. *2
input resistance
1ms/5ms/10ms/20ms OFF to ON
10ms or less
Initial setting is 10ms
time
1ms/5ms/10ms/20ms 10ms or less
input response time of
(CPU parameter setting)
Response
ON to OFF
Use initial value (10ms) for the
/70ms or less
parameters. Use initial value (10ms) for the
/70ms or less
input response time of
(CPU parameter setting)
parameters.
Initial setting is 10ms 8 points/common
Common terminal arrangement
(common teminal: TB9,TB18,TB27,TB36)
Operation indicator
ON indication (LED)
For wiring, a different voltage 32 points/common (common teminal:B01, B02)
r
cannot be applied to each common since the QX41 has only one common.
ON indication (LED)
38 points removable terminal External connections
block
40 pin connector (option)
×
(M3 × 6 screws) 0.75 to 2mm2
Applicable wire size Applicable crimping
R1.25-3, R2-3,
terminal
RAV1.25-3, RAV2-3
Current consumption External dimensions
0.11A (TYP. all points ON)
0.3mm2 (AWG#22) or less (For A6CON1 or A6CON4) –
98 (H) × 27.4 (W) × 90 (D) mm
(9.84 (H) × 1.48 (W) × 5.16 (D) inch)
(3.86 (H) × 1.08 (W) × 3.54 (D) inch)
0.44kg
0.15kg
*1
Use the QX71 at 12VDC.
*2
Check the specifications of sensor or switch to connect to the QX41.
*3
The following figure shows derating.
100 90 80 ON ratio 70 60 50 40 0
*4
Wiring change is required. *4
×
0.075A (TYP. all points ON)
250 (H) × 37.5 (W) × 131 (D) mm
Weight
×
r
28.8VDC
10 20 30 40 50 55 Ambient temperature
The conversion adapter (ERNT-AQTX41) manufactured by Mitsubishi Electric Engineering Co., Ltd. omits the procedure of changing external wiring. Moreover, by using connectors/terminal block converter modules (A6TBXY36, etc.) conversion to the terminal block is possible.
3 - 23
3
I/O MODULE REPLACEMENT
(12) Specifications comparisons between AX41-S1 and QX41-S1 : Compatible, Specification
AX41-S1
Number of input points Isolation method
QX41-S1
32 points
32 points
Photocoupler
Photocoupler
r: Partial change required,
Compatibility
×: Incompatible
Precautions for replacement
Rated input voltage
12V/24VDC
24VDC
r
12VDC are not applicable.
Rated input current
Approx. 4mA/Approx. 10mA
Approx. 4mA
r
Reduced. *1
10.2 to 26.4VDC
20.4 to 28.8VDC
(Ripple ratio within 5%)
(Ripple ratio within 5%)
r
12VDC are not applicable.
Operating voltage range Maximum simultaneous
60% (5 point/common)
on input point
simultaneously ON
ON voltage/ON current OFF voltage/OFF current
Refer to the derating chart. *2
9.5VDC or more/3mA or more
19V or more/3mA or more
r
12VDC are not applicable.
6VDC or less/1.5mA or less
9.5V or less/1.5mA or less
r
12VDC are not applicable.
Approx. 5.6kΩ
r
Increased. *1
input resistance
Approx. 2.4kΩ
0.1ms/0.2ms/0.4ms/0.6ms OFF to ON
0.1ms or less
/1ms or less
Set the input response time of parameters to 0.1 ms.
(CPU parameter setting) Initial setting is 0.2ms
Response time
0.1ms/0.2ms/0.4ms/0.6ms ON to OFF
0.2ms or less
/1ms or less
Set the input response time of parameters to 0.1 ms.
(CPU parameter setting) Initial setting is 0.2ms
8 points/common
Common terminal arrangement
(common teminal: TB9,TB18,TB27,TB36)
Operation indicator
ON indication (LED)
For wiring, a different voltage 32 points/common (common teminal:B01, B02)
r
cannot be applied to each common since the QX41-S1 has only one common.
ON indication (LED)
38 points removable External connections
terminal block
40 pin connector (option)
×
(M3 × 6 screw) 0.75 to 2mm2
Applicable wire size Applicable crimping
R1.25-3,R2-3,
terminal
RAV1.25-3,RAV2-3
Current consumption External dimensions
0.11A (TYP. all points ON)
0.3mm2 (AWG#22) or less (For A6CON1 or A6CON4) −
98 (H) × 27.4 (W) × 90 (D) mm
(9.84 (H) × 1.48 (W) × 5.16 (D) inch)
(3.86 (H) × 1.08 (W) × 3.54 (D) inch)
0.44kg
0.15kg
*1
Check the specifications of sensor or switch to connect to the QX41-S1.
*2
The following figure shows derating.
100 90 80 ON ratio 70 60 50 40 0
*3
Wiring change is required. *3
×
0.075A (TYP. all points ON)
250 (H) × 37.5 (W) × 131 (D) mm
Weight
×
r
28.8VDC
10 20 30 40 50 55 Ambient temperature
The conversion adapter (ERNT-AQTX41) manufactured by Mitsubishi Electric Engineering Co., Ltd. omits the procedure of changing external wiring. Moreover, by using connectors/terminal block converter modules (A6TBXY36, etc.) conversion to the terminal block is possible.
3 - 24
3
I/O MODULE REPLACEMENT
(13) Specifications comprarisons between AX41-UL and QX41 : Compatible, Specification
AX41-UL
Number of input points Isolation method Rated input voltage
32 points Photocoupler
12VDC/24VDC
24VDC
r
12VDC are not applicable.*1
Approx. 4mA
r
Reduced.*2
r
12VDC are not applicable.*1
10.2 to 26.4VDC
20.4 to 28.8VDC
range
(Ripple ratio within 5%)
(Ripple ratio within 5%)
Maximum simultaneous
60% (5 point/common)
Refer to the derating chart.
on input point. ON voltage/ON current OFF voltage/OFF current
×: Incompatible
Precautions for replacement
32 points
Approx. 10mA
Operations voltage
r: Partial change required,
Compatibility
Photocoupler Approx. 4mA/
Rated input current
QX41
simultaneously ON
*3
9.5VDC or more/3mA or more
19V or more/3mA or more
r
12VDC are not applicable.*1
6VDC or less/1.5mA or less
11V or less/1.7mA or less
r
12VDC are not applicable.*1
Approx. 5.6kΩ
r
Increased.*2
Input resistance
Approx. 2.4kΩ
1ms/5ms/10ms/20ms OFF to ON
10ms or less
/70ms or less
Response
Initial setting is 10ms
time
1ms/5ms/10ms/20ms ON to OFF
10ms or less
Use initial value (10ms) for the input
(CPU parameter setting)
response time of parameters.
/70ms or less
Use initial value (10ms) for the input
(CPU parameter setting)
response time of parameters.
Initial setting is 10ms Common terminal arrangement Operation indicator
32 point/common
32 points/common
(common terminal:
(common terminal:
TB9,TB18,TB27,TB36)
B01, B02)
ON indication (LED)
ON indication (LED)
38 points removable terminal External connections
block
40 pin connector (option)
×
(M3 × 6 screw) 0.75 to 2mm2
Applicable wire size Applicable crimping
R1.25-3,R2-3,
terminal
RAV1.25-3,RAV2-3
Current consumption External dimensions
0.11A (TYP. all points ON)
0.3mm2 (AWG#22) or less (For A6CON1 or A6CON4) −
98 (H) × 27.4 (W) × 90 (D) mm
(9.84 (H) × 1.48 (W) × 5.16 (D) inch)
(3.86 (H) × 1.08 (W) × 3.54 (D) inch)
0.44kg
0.15kg
*1
Use the QX71 at 12VDC.
*2
Check the specifications of sensor or switch to connect to the QX41.
*3
The following figure shows derating.
100 90 80 ON ratio 70 60 50 40 0
*4
Wiring change is required.*4
×
0.075A (TYP. all points ON)
250 (H) × 37.5 (W) × 131 (D) mm
Weight
×
r
28.8VDC
10 20 30 40 50 55 Ambient temperature
By using connectors/terminal block converter modules (A6TBXY36, etc.) conversion to the terminal block is possible.
3 - 25
3
I/O MODULE REPLACEMENT
(14) Specifications comparisons between AX42 and QX42 : Compatible, Specification
AX42
Number of input points Isolation method
QX42
64 points
64 points
Photocoupler
Photocoupler
r: Partial change required,
Compatibility
×: Incompatible
Precautions for replacement
Rated input voltage
12VDC/24VDC
24VDC
r
12VDC are not applicable.*1
Rated input current
Approx. 3mA/Approx. 7mA
Approx. 4mA
r
Reduced.*2
Operations voltage
10.2 to 26.4VDC
20.4 to 28.8VDC
range
(Ripple ratio within 5%)
(Ripple ratio within 5%)
r
12VDC are not applicable.*1
Maximum simultaneous
60% (20point/common)
Refer to the derating chart.
simultaneously ON
*3
on input point.
9.5VDC or more/
ON voltage/ON current
3mA or more 6VDC or less/
OFF voltage/OFF current
1.5mA or less
Input resistance
Approx. 3.4kΩ
r
Use within the range shown in the derating figure.
19V or more/3mA or more
r
12VDC are not applicable.*1
11V or less/1.7mA or less
r
12VDC are not applicable.*1
Approx. 5.6kΩ
r
Increased. *2
1ms/5ms/10ms/20ms OFF to ON
10ms or less
/70ms or less
Response
Initial setting is 10ms
time
1ms/5ms/10ms/20ms ON to OFF
10ms or less
Use initial value (10ms) for the
(CPU parameter setting)
input response time of parameters.
/70ms or less
Use initial value (10ms) for the
(CPU parameter setting)
input response time of parameters.
Initial setting is 10ms 32 points/common
Common terminal arrangement
Operation indicator
1B01,1B02,2B01,2B02)
ON indication (LED)
ON indication (LED) 32 point switch-over using
switch
switch
40pin connector
40 pin connector × 2
(with solder) × 2
(option)
0.3mm
Current consumption
0.12A (TYP. all points ON)
separately. Purchase them separately.
(For A6CON1 or A6CON4) 0.09A (TYP. all points ON)
250 (H) × 37.5 (W) × 106 (D) mm
98 (H) × 27.4 (W) × 90 (D) mm
(9.84 (H) × 1.48 (W) × 4.17 (D) inch)
(3.86 (H) × 1.08 (W) × 3.54 (D) inch)
0.51kg
0.18kg
*1
Use the QX72 at 12VDC.
*2
Check the specifications of sensor or switch to connect to the QX42.
*3
The following figure shows derating.
100 90 ON 80 ratio 70 60 50 40 30 20 0
The 40 pin connectors are sold
0.3mm2 (AWG#22) or less
2
Applicable wire size
Weight
3 - 26
(common terminal:
1B1,1B2,2B1,2B2) 32 point switch-over using
External connections
External dimensions
32 points/common
(common terminal:
24VDC 26.4VDC 28.8VDC
10 20 30 40 50 55 Ambient temperature
r
3
I/O MODULE REPLACEMENT
(15) Specifications comparisons between AX42-S1 and QX42-S1 : Compatible, Specification Number of input points Isolation method
AX42-S1
QX42-S1
64 points
64 points
Photocoupler
Photocoupler
r: Partial change required,
Compatibility
×: Incompatible
Precautions for replacement
Rated input voltage
12VDC/24VDC
24VDC
r
12VDC are not applicable.
Rated input current
Approx. 3mA/Approx. 7mA
Approx. 4mA
r
Reduced.*1
Operations voltage
10.2 to 26.4VDC
20.4 to 28.8VDC
(Ripple ratio within 5%)
(Ripple ratio within 5%)
r
12VDC are not applicable.
range Maximum simultaneous on input point.
60% (20 point/common) simultaneously ON
Refer to the derating chart. *2
r
Use within the range shown in the derating figure.
ON voltage/ON current
9.5VDC or more/3mA or more
19V or more/3mA or more
r
12VDC are not applicable.
OFF voltage/OFF current
6VDC or less/1.5mA or less
9.5V or less/1.5mA or less
r
12VDC are not applicable.
Approx. 3.4kΩ
Approx. 5.6kΩ
r
Increased.*1
Input resistance
0.1ms/0.2ms/0.4ms/0.6ms OFF to ON
0.5ms or less
/1ms or less
Set the input response time of
(CPU parameter setting)
parameters to 0.4 ms.
Initial setting is 0.2ms
Response time
0.1ms/0.2ms/0.4ms/0.6ms ON to OFF
0.5ms or less
/1ms or less
Set the input response time of
(CPU parameter setting)
parameters to 0.4 ms
Initial setting is 0.2ms Common terminal arrangement
Operation indicator
External connections Applicable wire size
32 points/common (common terminal: 1B01,
2B1, 2B2)
1B02, 2B01, 2B02)
ON indication (LED)
ON indication (LED)
32 point switch-over using
32 point switch-over using
switch
switch
40 pin connector
40 pin connector × 2 (option)
(with solder) × 2
0.3mm2 (AWG#22) or less
0.3mm2
(For A6CON1 or A6CON4)
Two external wiring
Accessory
connectors
Current consumption External dimensions Weight
32 points/common (common terminal: 1B1, 1B2,
0.12A (TYP. all points ON)
The 40 pin connectors are sold −
separately. Purchase them separately.
0.09A (TYP. all points ON)
250 (H) × 37.5 (W) × 106 (D) mm
98 (H) × 27.4 (W) × 90 (D) mm
(9.84 (H) × 1.48 (W) × 4.17 (D) inch)
(3.86 (H) × 1.08 (W) × 3.54 (D) inch)
0.51kg
0.18kg
*1
Check the specifications of sensor or switch to connect to the QX42-S1.
*2
The following figure shows derating.
100 90 ON 80 ratio 70 60 50 40 30 20 0
×
r
24VDC 26.4VDC 28.8VDC
10 20 30 40 50 55 Ambient temperature
3 - 27
3
I/O MODULE REPLACEMENT
(16) Specifications comparisons between AX50-S1 and QX40 : Compatible, Specification Number of input points
AX50-S1
QX40
16 points
16 points
Photocoupler
Photocoupler
Rated input voltage
48VDC
24VDC
Rated input current
4mA
Approx. 4mA
Isolation method
Max. inrush current
−
−
Operations voltage
38.4 to 57.6VDC
20.4 to 28.8VDC
(Ripple ratio within 5%)
(Ripple ratio within 5%)
range Maximum simultaneous on input point. ON voltage/ON current OFF voltage/OFF current
100% (8 point/common) simultaneously ON
r: Partial change required,
Compatibility
×: Incompatible
Precautions for replacement
×
Voltage over 28.8VDC is not
×
Voltage over 28.8VDC is not
applicable.*1
applicable.*1
100% simultaneously ON
34VDC or more/3mA or more
19V or more/3mA or more
×
Voltage over 28.8VDC is not
10VDC or less/1mA or less
11V or less/1.7mA or less
×
Voltage over 28.8VDC is not
applicable.*1 applicable.*1 Include a resistor of 5.6kΩ(1/2W or
Input resistance
Approx. 11kΩ
Approx. 5.6kΩ
×
more) in series with the external signal line for input to the QX40.
1ms/5ms/10ms/20ms OFF to ON
10ms or less
/70ms or less
Response
Initial setting is 10ms
time
1ms/5ms/10ms/20ms ON to OFF
10ms or less
Use initial value (10ms) for the
(CPU parameter setting)
input response time of parameters.
/70ms or less
Use initial value (10ms) for the
(CPU parameter setting)
input response time of parameters.
Initial setting is 10ms Common terminal arrangement Operation indicator
8 points/common (common terminal: TB9, TB18) ON indication (LED) 20 points removable
External connections
terminal block (M3 × 6 screws)
Applicable wire size
0.75 to 2mm2
Applicable crimping
R1.25-3, R2-3,
terminal Current consumption External dimensions Weight
*1
3 - 28
RAV1.25-3, RAV2-3 0.055A (TYP. all points ON)
For wiring, a different voltage 16 points/common (common terminal: TB17)
r
cannot be applied to each common since the QX40 has only one common.
ON indication (LED) 18 points terminal block (M3 × 6 screws) 0.3 to 0.75mm2 core (2.8mm (0.11 inch) OD max.)
×
×
Wiring change is required.
R1.25-3 (sleeved crimping terminals
×
cannot be used) 0.05A (TYP. all points ON)
250 (H) × 37.5 (W) × 121 (D) mm
98 (H) × 27.4 (W) × 90 (D) mm
(9.84 (H) × 1.48 (W) × 4.76 (D) inch)
(3.86 (H) × 1.08 (W) × 3.54 (D) inch)
0.37kg
0.16kg
r
Wiring space is narrower.
Connect a resistor of 5.6kΩ (1/2W or higher) serially to the external signal line that connects external devices to the QX40.
3
I/O MODULE REPLACEMENT
(17) Specifications comparisons between AX60-S1 and QX40 : Compatible, Specification Number of input points
AX60-S1
QX40
16 points
16 points
Photocoupler
Photocoupler
Rated input voltage
100/110/120VDC
24VDC
Rated input current
2mA
Approx. 4mA
65mA (121VDC)
−
Isolation method
Max. inrush current Operations voltage range Maximum simultaneous on input point. ON voltage/ON current OFF voltage/OFF current Input resistance
75mA (140VDC) 85 to 140VDC
20.4 to 28.8VDC
(Ripple ratio within 5%)
(Ripple ratio within 5%)
60% (5 point/common) simultaneously ON 80VDC or more/1.4mA or more
r: Partial change required,
Compatibility
×: Incompatible
Precautions for replacement
×
Voltage over 28.8VDC is not
×
Voltage over 28.8VDC is not
×
Voltage over 28.8VDC is not
applicable.*1
applicable.*1
100% simultaneously ON 19V or more/3mA or more
applicable.*1
20VDC or less/0.5mA or less
11V or less/1.7mA or less
×
Voltage over 28.8VDC is not
Approx. 50kΩ
Approx. 5.6kΩ
×
Input resistance is lower.*1
applicable.*1
1ms/5ms/10ms/20ms OFF to ON
10ms or less
/70ms or less
Response
Initial setting is 10ms
time
1ms/5ms/10ms/20ms ON to OFF
20ms or less
Use initial value (10ms) for the input
(CPU parameter setting)
response time of parameters.
/70ms or less
Use initial value (10ms) for the input
(CPU parameter setting)
response time of parameters.
Initial setting is 10ms Common terminal arrangement Operation indicator
8 points/common ON indication (LED) 20 points removable
External connections
terminal block (M3 × 6 screw)
Applicable wire size
0.75 to 2mm2
Applicable crimping
R1.25-3, R2-3,
terminal Current consumption External dimensions Weight
*1
RAV1.25-3, RAV2-3 0.055A (TYP. all points ON)
16 points/common (common terminal: TB17)
For wiring, a different voltage cannot r
be applied to each common since the QX40 has only one common.
ON indication (LED) 18 points terminal block (M3 × 6 screw) 0.3 to 0.75mm2 core (2.8mm (0.11 inch) OD max.)
×
×
Wiring change is required.
R1.25-3 (sleeved crimping terminals
×
cannot be used) 0.05A (TYP. all points ON)
250 (H) × 37.5 (W) × 121 (D) mm
98 (H) × 27.4 (W) × 90 (D) mm
(9.84 (H) × 1.48 (W) × 4.76 (D) inch)
(3.86 (H) × 1.08 (W) × 3.54 (D) inch)
0.40kg
0.16kg
r
Wiring space is narrower.
Connect a resistor of 20kΩ (2W or higher) serially to the external signal line that connects external devices to the QX40.
3 - 29
3
I/O MODULE REPLACEMENT
(18) Specifications comparisons between AX70 and QX70 : Compatible, Specification
AX70
Number of input points Isolation method Rated input voltage Rated input current
QX70
16 points
16 points
Photocoupler
Photocoupler
5VDC/12VDC/24VDC
5VDC/12VDC
3.5mA/2mA/4.5mA (TYP),
5VDC Approx. 1.2mA
5.5mA/3mA/6mA (MAX)
12VDC Approx. 3.3mA
4.5 to 5.5VDC (SW ON),
(Ripple ratio within 5%)
10.2 to 26.4VDC (SW OFF)
10.2 to 14.4VDC
r: Partial change required,
Compatibility
×: Incompatible
Precautions for replacement
r
12VDC are not applicable.*1
r
12VDC are not applicable.*1
r
12VDC are not applicable.*1
1V or less/0.1mA or less
r
Reduced.*2
Approx. 3.3kΩ
r
Increased.*2
4.25 to 6VDC Operations voltage range
(Ripple ratio within 5%) Maximum simultaneous on input point.
100% (8 point/common) simultaneously ON
100% simultaneously ON
3.5VDC or more/1.0mA or ON voltage/ON current
more (SW ON), 5VDC or more/1.0mA or more
3.5V or more/1mA or more
(SW OFF) 1.1VDC or less/ OFF voltage/OFF current
0.2mA or less (SW ON), 2VDC or less/ 0.2mA or less (SW OFF)
Input resistance
Approx. 1.4kΩ (SW ON), Approx. 5.5kΩ (SW OFF)
1ms/5ms/10ms/20ms OFF to ON
1.5ms or less
/70ms or less
Response
Initial setting is 10ms
time
1ms/5ms/10ms/20ms ON to OFF
3ms or less
Set the input response time of
(CPU parameter setting)
parameters to 1 ms.
/70ms or less
Set the input response time of
(CPU parameter setting)
parameters to 1 ms.
Initial setting is 10ms Common terminal arrangement Operation indicator
8 points/common (common terminal: TB9, TB18) ON indication (LED) 20 points removable terminal
External connections
block (M3 × 6 screw)
Applicable wire size
0.75 to 2mm2
Applicable crimping
R1.25-3, R2-3,
terminal Current consumption External dimensions
RAV1.25-3, RAV2-3 0.055A (TYP. all points ON)
(common terminal: TB17)
For wiring, a different voltage cannot r
be applied to each common since the QX70 has only one common.
ON indication (LED) 18 points terminal block (M3 × 6 screw) 0.3 to 0.75mm2 core (2.8mm (0.11 inch) OD max.)
×
×
Wiring change is required.*3
R1.25-3 (sleeved crimping terminals
×
cannot be used) 0.055A (TYP. all points ON)
250 (H) × 37.5 (W) × 121 (D) mm
98 (H) × 27.4 (W) × 90 (D) mm
(9.84 (H) × 1.48 (W) × 4.76 (D) inch)
(3.86 (H) × 1.08 (W) × 3.54 (D) inch)
0.36kg
0.14kg
Weight
r
Wiring space is narrower.
*1
Use the QX40-S1 at 24VDC.
*2
Check the specifications of sensor or switch to connect to the QX70.
*3
The conversion adapter (ERNT-AQTX40) manufactured by Mitsubishi Electric Engineering Co., Ltd. omits the procedure of changing external wiring.
3 - 30
16 points/common
3
I/O MODULE REPLACEMENT
(19) Specifications comparisons between AX71 and QX71 : Compatible, Specification
AX71
Number of input points Isolation method Rated input voltage Rated input current
QX71
32 points
32 points
Photocoupler
Photocoupler
5VDC/12VDC/24VDC
5VDC/12VDC
3.5mA/2mA/4.5mA (TYP),
5VDC Approx. 1.2mA
5.5mA/3mA/6mA (MAX)
12VDC Approx. 3.3mA
4.5 to 5.5VDC (SW ON),
(Ripple ratio within 5%)
10.2 to 26.4VDC (SW OFF)
10.2 to 14.4VDC
r: Partial change required,
Compatibility
×: Incompatible
Precautions for replacement
r
12VDC are not applicable.*1
r
12VDC are not applicable.*1
r
12VDC are not applicable.*1
1V or less/0.1mA or less
r
Reduced.*2
Approx. 3.3kΩ
r
4.25 to 6VDC Operations voltage range
(Ripple ratio within 5%) Maximum simultaneous on input point.
100% (8 point/common) simultaneously ON
100% simultaneously ON
3.5VDC or more/ ON voltage/ON current
1.0mA or more (SW ON), 5VDC or more/
3.5V or more/1mA or more
1.0mA or more (SW OFF) 1.1VDC or less/ OFF voltage/OFF current
0.2mA or less (SW ON), 2VDC or less/ 0.2mA or less (SW OFF)
Input resistance
Approx. 1.4kΩ (SW ON) , Approx. 5.5kΩ (SW OFF)
The input resistance of the QX71 is greater than that of the AX71 SW ON status. 1ms/5ms/10ms/20ms
OFF to ON
1.5ms or less
/70ms or less
Response
Initial setting is 10ms
time
1ms/5ms/10ms/20ms ON to OFF
3ms or less
Set the input response time of
(CPU parameter setting)
parameters to 1 ms.
/70ms or less
Set the input response time of
(CPU parameter setting)
parameters to 1 ms.
Initial setting is 10ms Common terminal arrangement Operation indicator
8 points/common (common terminal: TB9, TB18, TB27, TB36) ON indication (LED)
32 points/common (common terminal: B01, B02)
For wiring, a different voltage cannot r
be applied to each common since the QX71 has only one common.
ON indication (LED)
38 points removable terminal External connections
block
40 pin connector (option)
×
(M3 × 6 screw) 0.75 to 2mm2
Applicable wire size Applicable crimping terminal Current consumption External dimensions
R1.25-3, R2-3, RAV1.25-3, RAV2-3 0.11A (TYP. all points ON)
0.3mm2 (AWG#22) or less (For A6CON1 or A6CON4) –
Wiring change is required.*3
×
0.07A (TYP. all points ON)
250 (H) × 37.5 (W) × 131 (D) mm
98 (H) × 27.4 (W) × 90 (D) mm
(9.84 (H) × 1.48 (W) × 5.16 (D) inch)
(3.86 (H) × 1.08 (W) × 3.54 (D) inch)
0.45kg
0.12kg
Weight
×
r
*1
Use the QX41-S1 at 24VDC.
*2
Check the specifications of sensor or switch to connect to the QX71.
*3
The conversion adapter (ERNT-AQTX41) manufactured by Mitsubishi Electric Engineering Co., Ltd. omits the procedure of changing external wiring.
3 - 31
3
I/O MODULE REPLACEMENT
(20) Specifications comparisons between AX80 and QX80 : Compatible, Specification
AX80
Number of input points Isolation method
QX80
16 points
16 points
Photocoupler
Photocoupler
r: Partial change required,
Compatibility
×: Incompatible
Precautions for replacement
Rated input voltage
12VDC/24VDC
24VDC
r
12VDC are not applicable.*1
Rated input current
4mA/10mA
Approx. 4mA
r
Reduced.*2
10.2 to 26.4VDC
20.4 to 28.8VDC
(Ripple ratio within 5%)
(Ripple ratio within 5%)
r
12VDC are not applicable.*1
Operations voltage range Maximum simultaneous on input point.
100% (8 point/common) simultaneously ON
100% simultaneously ON
ON voltage/ON current
9.5VDC or more/3mA or more
19V or more/3mA or more
r
12VDC are not applicable.*1
OFF voltage/OFF current
6VDC or less/1.5mA or less
11V or less/1.7mA or less
r
12VDC are not applicable.*1
Approx. 5.6kΩ
r
Increased.*2
Input resistance
Approx. 2.4kΩ
1ms/5ms/10ms/20ms OFF to ON
10ms or less
/70ms or less
Response
Initial setting is 10ms
time
1ms/5ms/10ms/20ms ON to OFF
10ms or less
Use initial value (10ms) for the input
(CPU parameter setting)
response time of parameters.
/70ms or less
Use initial value (10ms) for the input
(CPU parameter setting)
response time of parameters.
Initial setting is 10ms Common terminal arrangement Operation indicator
8 points/common (common terminal: TB9, TB18) ON indication (LED) 20 points removable terminal
External connections
block (M3 × 6 screw)
Applicable wire size
0.75 to 2mm2
Applicable crimping
R1.25-3, R2-3,
terminal Current consumption External dimensions
RAV1.25-3, RAV2-3 0.055A (TYP. all points ON)
(common terminal: TB18)
For wiring, a different voltage cannot r
be applied to each common since the QX80 has only one common.
ON indication (LED) 18 points terminal block (M3 × 6 screw) 0.3 to 0.75mm2 core (2.8mm (0.11 inch) OD max.)
×
×
Wiring change is required.*3
R1.25-3 (sleeved crimping terminals
×
cannot be used) 0.05A (TYP. all points ON)
250 (H) × 37.5 (W) × 121 (D) mm
98 (H) × 27.4 (W) × 90 (D) mm
(9.84 (H) × 1.48 (W) × 4.76 (D) inch)
(3.86 (H) × 1.08 (W) × 3.54 (D) inch)
0.36kg
0.16kg
Weight
r
Wiring space is narrower.
*1
Use the QX70 at 12VDC.
*2
Check the specifications of sensor or switch to connect to the QX80.
*3
The conversion adapter (ERNT-AQTX80) manufactured by Mitsubishi Electric Engineering Co., Ltd. omits the procedure of changing external wiring.
3 - 32
16 points/common
3
I/O MODULE REPLACEMENT
(21) Specifications comparisons between AX80E and QX82-S1 : Compatible,
r: Partial change required,
×: Incompatible
Specification
AX80E
QX82-S1
Compatibility
Number of input points
16 points
64 points
×
Set 16 points in the I/O assignment
Photocoupler
Photocoupler
Isolation method
Precautions for replacement of Parameter.
Rated input voltage
12VDC/24VDC
24VDC
r
12VDC are not applicable.*1
Rated input current
4mA/10mA
Approx. 4mA
r
Reduced.*2
Operations voltage range
10.2 to 26.4VDC (Ripple ratio within 5%)
20.4 to 28.8VDC (Ripple ratio within 5%)
r
12VDC are not applicable.*1
Maximum simultaneous on input point.
100% (8 point/common) simultaneously ON
Refer to the derating chart. *3
r
Use within the range shown in the derating figure.
ON voltage/ON current
9.5VDC or more/2.6mA or more
19VDC or more/3mA or more
r
12VDC are not applicable.*1
OFF voltage/OFF current
6VDC or less/1.0mA or less
9.5VDC or less/1.5mA or less
r
12VDC are not applicable.*1
Approx. 2.4kΩ
Approx. 5.6kΩ
r
Increased.*2
5.5ms (TYP.)
0.1ms/0.2ms/0.4ms/0.6ms /1ms or less (CPU parameter setting) Initial setting is 0.2ms
r
Set the input response time of parameters to 1 ms.
6.0ms (TYP.)
0.1ms/0.2ms/0.4ms/0.6ms /1ms or less (CPU parameter setting) Initial setting is 0.2ms
r
Set the input response time of parameters to 1 ms.
0.5ms or less
0.1ms/0.2ms/0.4ms/0.6ms /1ms or less (CPU parameter setting) Initial setting is 0.2ms
r
Set the input response time of parameters to 0.4 ms.
1.0ms or less
0.1ms/0.2ms/0.4ms/0.6ms /1ms or less (CPU parameter setting) Initial setting is 0.2ms
r
Set the input response time of parameters to 0.4 ms.
Common terminal arrangement
8 points/common (common terminal: TB9, TB18)
32 points/common (common terminal: 1B01, 1B02, 2B01, 2B02)
r
For wiring, a different voltage cannot be applied to each common since the QX82-S1 has only one common.
Operation indicator
ON indication (LED)
ON indication (LED) 32 point switch-over using switch
External connections
20 points removable terminal block (M3 × 6 screw)
40 pin connector × 1 (option)
×
Applicable wire size
0.75 to 2mm2
0.3mm2 (AWG#22) or less (For A6CON1 or A6CON4)
×
Applicable crimping terminal
R1.25-3, R2-3, RAV1.25-3, RAV2-3
–
×
Current consumption
0.055A (TYP. all points ON)
0.09A (TYP. all points ON)
r
External dimensions
250 (H) × 37.5 (W) × 121 (D) mm (9.84 (H) × 1.48 (W) × 4.76 (D) inch)
98 (H) × 27.4 (W) × 90 (D) mm (3.86 (H) × 1.08 (W) × 3.54 (D) inch)
r
0.36kg
0.18kg
Input resistance
OFF to ON Response time ON to OFF
Response time highspeed mode (upper 8 points only)
OFF to ON
ON to OFF
Weight
*1
Wiring change is required.
Reviewing power supply capacity is required.
Use the QX70 at 12VDC.
*2
Check the specifications of sensor or switch to connect to the QX82-S1.
*3
The following figure shows derating.
100 90 ON 80 ratio 70 60 50 40 30 20 0
24VDC 26.4VDC 28.8VDC
10 20 30 40 50 55 Ambient temperature
3 - 33
3
I/O MODULE REPLACEMENT
(22) Specifications comparisons between AX81 and QX81 : Compatible, Specification
AX81
Number of input points Isolation method
QX81
32 points
32 points
Photocoupler
Photocoupler
r: Partial change required,
Compatibility
×: Incompatible
Precautions for replacement
Rated input voltage
12VDC/24VDC
24VDC
r
12VDC are not applicable.*1
Rated input current
4mA/10mA
Approx. 4mA
r
Reduced.*2
10.2 to 26.4VDC
20.4 to 28.8VDC
(Ripple ratio within 5%)
(Ripple ratio within 5%)
r
12VDC are not applicable.*1
Operations voltage range Maximum simultaneous on input point.
60% (5 point/common) simultaneously ON
Refer to the derating chart. *3
ON voltage/ON current
9.5VDC or more/3mA or more
19VDC or more/3mA or more
r
12VDC are not applicable.*1
OFF voltage/OFF current
6VDC or less/1.5mA or less
11VDC or less/1.7mA or less
r
12VDC are not applicable.*1
Approx. 5.6kΩ
r
Increased.*2
Input resistance
Approx. 2.4kΩ
1ms/5ms/10ms/20ms/ OFF to ON
70ms or less
10ms or less
Response
Initial setting is 10ms
time
1ms/5ms/10ms/20ms/ ON to OFF
Use initial value (10ms) for the input
(CPU parameter setting)
response time of parameters.
70ms or less
10ms or less
Use initial value (10ms) for the input
(CPU parameter setting)
response time of parameters.
Initial setting is 10ms 8 points/common
Common terminal
(common terminal: TB9,
arrangement
TB18, TB27, TB36)
Operation indicator
ON indication (LED)
32 points/common (common terminal: 17, 18, 36)
For wiring, a different voltage cannot r
be applied to each common since the QX81 has only one common.
ON indication (LED)
38 points removable terminal External connections
block
37 pin D-sub connector (option)
×
0.3mm2 (For A6CON1E)
×
–
×
(M3 × 6 screw) 0.75 to 2mm2
Applicable wire size Applicable crimping terminal
R1.25-3, R2-3, RAV1.25-3, RAV2-3
Current consumption External dimensions
0.11A (TYP. all points ON)
0.075A (TYP. all points ON)
250 (H) × 37.5 (W) × 131 (D) mm
98 (H) × 27.4 (W) × 90 (D) mm
(9.84 (H) × 1.48 (W) × 5.16 (D) inch)
(3.86 (H) × 1.08 (W) × 3.54 (D) inch)
0.45kg
0.16kg
Weight
*1
Use the QX71 at 12VDC.
*2
Check the specifications of sensor or switch to connect to the QX81.
*3
The following figure shows derating.
100 90 80 ON ratio 70 60 50 40 0
*4
Wiring change is required.*4
r
28.8VDC
10 20 30 40 50 55 Ambient temperature
The conversion adapter (ERNT-AQTX81) manufactured by Mitsubishi Electric Engineering Co., Ltd. omits the procedure of changing external wiring. Moreover, by using connectors/terminal block converter modules (A6TBXY36-E, etc.) conversion to the terminal block is possible.
3 - 34
3
I/O MODULE REPLACEMENT
(23) Specifications comparisons between AX81B and QX81 Specification Number of input points Isolation method Rated input voltage
Rated input current
Operating voltage range Maximum simultaneous input point
AX81B 32 points (64 points occupied) Photocoupler 24VDC 7mA (When turning ON an external switch) 1.5mA (When turning OFF an external switch) 21.6 to 30VDC (ripple ratio within 5%) 60% (5 points/ common) simultaneously ON 21.0VDC or more/5.4mA or more
ON voltage/ON current
(Normal input) 1.0VDC or less/0.2mA or less
QX81 32 points
: Compatible, r: Partial change required, ×: Incompatible Compatibility Precautions for replacement Set 64 points in the I/O assignment × of Parameter.
Photocoupler 24VDC
Approx. 4mA
20.4 to 28.8VDC (ripple ratio within 5%)
×
r
The wire breakage detection function not provided Voltage over 28.8VDC is not applicable.
Refer to the derating diagram *1
19VDC or more/3mA or more
×
The wire breakage detection
11VDC or less/1.7mA or less
×
The wire breakage detection
Approx. 5.6 kΩ
×
The wire breakage detection
Not provided
×
The wire breakage detection
function not provided
(Wire breakage detection) 7.0VDC or less/1.9mA or less OFF voltage/OFF current
(Normal input) 6.0VDC or more/1.3mA or more (Wire breakage detection) Approx. 3.6kΩ (Normal input)
Input resistance
Approx. 4.3kΩ (Wire breakage detection)
Wire breakage detection
Provided
1ms/5ms/10ms/20ms/70ms or less OFF to ON
10ms or less
Response ON to OFF
10ms or less
function not provided
function not provided Use initial value (10ms) for the
(CPU parameter setting)
input response time of parameters.
Initial setting is 10ms 1ms/5ms/10ms/20ms/70ms or less
time
function not provided
Use initial value (10ms) for the
(CPU parameter setting)
input response time of parameters.
Initial setting is 10ms 0.1kΩ or less (At turning ON) 11.4 to 12.7kΩ or less (At turning External resistance
Since the wire breakage detection
OFF)
–
–
150kΩ or more (At wire breakage
function is not provided, the external resistance is not required.
detection) Parallel resistance with external switch
Common terminal arrangement
External connections Applicable wire size Applicable crimping terminal Current consumption External dimensions Weight
*1
8 points/common (Common terminal: TB9, TB18,
ON indication (LED) 32 point switch-over using switch 38 points terminal block connector (M3 × 6 screw) 0.75 to 2mm2 R1.25-3,R2-3
–
function is not provided, the external resistance is not required. For wiring, a different voltage
32 points/common (Common terminal: 17, 18, 36)
r
cannot be applied to each common since four commons will be one common.
ON indication (LED) 37 pin D-sub connector (option)
×
0.3mm (For A6CON1E)
×
–
×
2
RAV1.25-3,RAV2-3 0.125A (TYP. all points ON) 250(H)×37.5(W)×131(D)mm
0.075A (TYP. all points ON) 98(H)×27.4(W)×90(D)mm
(9.84(H)×1.48(W)×5.16(D)inch) 0.45kg
(3.86(H)×1.08(W)×3.54(D)inch) 0.16kg
Wiring change is required.*2
r
The following figure shows derating.
100 90 80 ON ratio 70 60 50 40 0
*2
–
(Tolerance: ±5%, 1/4W or more)
TB27, TB36)
Operation indicator
Since the wire breakage detection
12kΩ
28.8VDC
10 20 30 40 50 55 Ambient temperature
By using connectors/terminal block converter modules (A6TBXY36-E, etc.) conversion to the terminal block is possible.
3 - 35
3
I/O MODULE REPLACEMENT
(24) Specifications comparisons between AX81-S1 and QX81 : Compatible, Specification
AX81-S1
Number of input points Isolation method
QX81
32 points
32 points
Photocoupler
Photocoupler
r: Partial change required,
Compatibility
×: Incompatible
Precautions for replacement
Rated input voltage
12VDC/24VDC
24VDC
r
12VDC are not applicable.*1
Rated input current
2.5mA/5mA
Approx. 4mA
r
Reduced.*2
10.2 to 26.4VDC
20.4 to 28.8VDC
(Ripple ratio within 5%)
(Ripple ratio within 5%)
r
12VDC are not applicable.*1
19VDC or more/3mA or more
r
12VDC are not applicable.*1
2.4VDC or less/0.39mA or less
11VDC or less/1.7mA or less
r
12VDC are not applicable.*1
Approx. 4.8kΩ
Approx. 5.6kΩ
r
Increased.*2
Operations voltage range Maximum simultaneous on input point.
60% (5 point/common) simultaneously ON 5.6VDC or more/
ON voltage/ON current OFF voltage/OFF current
1.1mA or more
Input resistance
Refer to the derating chart. *3
1ms/5ms/10ms/20ms OFF to ON
/70ms or less
10ms or less
Response
Initial setting is 10ms
time
1ms/5ms/10ms/20ms ON to OFF
Use initial value (10ms) for the input
(CPU parameter setting)
response time of parameters.
/70ms or less
10ms or less
Use initial value (10ms) for the input
(CPU parameter setting)
response time of parameters.
Initial setting is 10ms 8 points/common
Common terminal
(common terminal: TB9,
arrangement
TB18, TB27, TB36)
Operation indicator
ON indication (LED) 38 points removable terminal
External connections
block
Applicable wire size Applicable crimping terminal
External dimensions
(common terminal: 17, 18, 36)
37 pin D-sub connector
×
–
×
Wiring change is required.*4
0.075A (TYP. all points ON)
250 (H) × 37.5 (W) × 131 (D) mm
98 (H) × 27.4 (W) × 90 (D) mm
(9.84 (H) × 1.48 (W) × 5.16 (D) inch)
(3.86 (H) × 1.08 (W) × 3.54 (D) inch)
0.45kg
0.16kg
Use the QX71 at 12VDC.
*2
Check the specifications of sensor or switch to connect to the QX81.
*3
The following figure shows derating.
*4
×
0.3mm2 (For A6CON1E)
*1
100 90 80 ON ratio 70 60 50 40 0
the QX81 has only one common.
0.75 to 2mm2
0.105A (TYP. all points ON)
be applied to each common since
ON indication (LED)
(option)
R1.25-3, R2-3,
Weight
For wiring, a different voltage cannot r
(M3 × 6 screw)
RAV1.25-3, RAV2-3
Current consumption
32 points/common
r
28.8VDC
10 20 30 40 50 55 Ambient temperature
The conversion adapter (ERNT-AQTX81) manufactured by Mitsubishi Electric Engineering Co., Ltd. omits the procedure of changing external wiring. Moreover, by using connectors/terminal block converter modules (A6TBXY36-E, etc.) conversion to the terminal block is possible.
3 - 36
3
I/O MODULE REPLACEMENT
(25) Specifications comparisons between AX81-S2 and QX81 : Compatible, Specification
AX81-S2
Number of input points
QX81
32 points
32 points
Photocoupler
Photocoupler
Rated input voltage
48VDC/60VDC
24VDC
Rated input current
3mA/4mA
Approx. 4mA
Isolation method
Operations voltage range Maximum simultaneous
41 to 66VDC
20.4 to 28.8VDC
(Ripple ratio within 5%)
(Ripple ratio within 5%)
60% (5 point/common)
on input point.
simultaneously ON 31VDC or more/
ON voltage/ON current OFF voltage/OFF current
1.7mA or more
×: Incompatible
Precautions for replacement
×
Voltage over 28.8VDC is not
×
Voltage over 28.8VDC is not
×
Voltage over 28.8VDC is not
×
Voltage over 28.8VDC is not
applicable.*1
applicable.*1
Refer to the derating chart. *2 19VDC or more/3mA or more
10VDC or less/0.5mA or less
11VDC or less/1.7mA or less
Approx. 18kΩ
Approx. 5.6kΩ
Input resistance
r: Partial change required,
Compatibility
applicable.*1 applicable.*1
1ms/5ms/10ms/20ms OFF to ON
20ms or less (60VDC)
/70ms or less
Response
Initial setting is 10ms
time
1ms/5ms/10ms/20ms ON to OFF
20ms or less (60VDC)
Set the input response time of
(CPU parameter setting)
parameters to 20 ms.
/70ms or less
Set the input response time of
(CPU parameter setting)
parameters to 20 ms.
Initial setting is 10ms 8 points/common
Common terminal
(common terminal: TB9,
arrangement
TB18, TB27, TB36)
Operation indicator
ON indication (LED) 38 points removable terminal
External connections
block
Applicable wire size Applicable crimping
External dimensions
*1
37 pin D-sub connector
×
0.3mm2 (For A6CON1E)
×
–
×
Wiring change is required.*3
0.075A (TYP. all points ON)
250 (H) × 37.5 (W) × 131 (D) mm
98 (H) × 27.4 (W) × 90 (D) mm
(9.84 (H) × 1.48 (W) × 5.16 (D) inch)
(3.86 (H) × 1.08 (W) × 3.54 (D) inch)
0.45kg
0.16kg
Weight
the QX81 has only one common.
0.75 to 2mm2
0.110A (TYP. all points ON)
be applied to each common since
ON indication (LED)
(option)
RAV1.25-3, RAV2-3
Current consumption
(common terminal: 17, 18, 36)
For wiring, a different voltage cannot r
(M3 × 6 screw) R1.25-3, R2-3,
terminal
32 points/common
r
For use of 48VDC, connect a resistor of 5.6kΩ(1/2W or more) in series with the external signal line connected between Q81 and an external device. For use of 60VDC, connect a resistor of 8.2kΩ(1W or more) in series with the external signal line connected between Q81 and an external device.
*2
The following figure shows derating.
100 90 80 ON ratio 70 60 50 40 0
*3
28.8VDC
10 20 30 40 50 55 Ambient temperature
By using connectors/terminal block converter modules (A6TBXY36-E, etc.) conversion to the terminal block is possible.
3 - 37
3
I/O MODULE REPLACEMENT
(26) Specifications comparisons between AX81-S3 and QX82-S1 : Compatible,
r: Partial change required,
×: Incompatible
Specification
AX81-S3
QX82-S1
Compatibility
Number of input points
32 points
64 points
×
Set 32 points in the I/O assignment
Photocoupler
Photocoupler
Isolation method
Precautions for replacement of Parameter.
Rated input voltage
12VDC/24VDC
24VDC
r
12VDC are not applicable.
Rated input current
4mA/10mA
Approx. 4mA
r
Reduced.*1
10.2 to 26.4VDC
20.4 to 28.8VDC
(Ripple ratio within 5%)
(Ripple ratio within 5%)
r
12VDC are not applicable.
Operations voltage range Maximum simultaneous on input point.
60% (5 point/common) simultaneously ON
Refer to the derating chart. *2
r
Use within the range shown in the derating figure.
ON voltage/ON current
9.5VDC or more/3mA or more
19VDC or more/3mA or more
r
12VDC are not applicable.
OFF voltage/OFF current
6VDC or less/1.5mA or less
9.5VDC or less/1.5mA or less
r
12VDC are not applicable.
Approx. 5.6kΩ
r
Increased.*1
Input resistance
Approx. 2.4kΩ
0.1ms/0.2ms/0.4ms/0.6ms OFF to ON
0.1ms or less
/1ms or less
Set the input response time of
(CPU parameter setting)
parameters to 0.1 ms.
Initial setting is 0.2ms
Response time
0.1ms/0.2ms/0.4ms/0.6ms ON to OFF
0.2ms or less
/1ms or less
Set the input response time of
(CPU parameter setting)
parameters to 0.1 ms.
Initial setting is 0.2ms Common terminal arrangement
8 points/common
32 points/common
(common terminal: TB9,
(common terminal: 1B01, 1B02,
TB18, TB27, TB36)
2B01, 2B02)
For wiring, a different voltage cannot r
be applied to each common since the QX82-S1 has only one common.
ON indication (LED) Operation indicator
ON indication (LED)
32 point switch-over using switch
38 points removable terminal External connections
40 pin connector × 1 (option)
block
×
(M3 × 6 screw) Applicable wire size Applicable crimping terminal
External dimensions
0.110A (TYP. all points ON)
0.3mm2 (AWG#22) or less (For A6CON1 or A6CON4) –
98 (H) × 27.4 (W) × 90 (D) mm
(9.84 (H) × 1.48 (W) × 5.16 (D) inch)
(3.86 (H) × 1.08 (W) × 3.54 (D) inch)
0.45kg
0.18kg
Check the specifications of sensor or switch to connect to the QX82-S1.
*2
The following figure shows derating.
24VDC 26.4VDC 28.8VDC
10 20 30 40 50 55 Ambient temperature
× ×
0.09A (TYP. all points ON)
250 (H) × 37.5 (W) × 131 (D) mm
*1
100 90 ON 80 ratio 70 60 50 40 30 20 0
3 - 38
R1.25-3, R2-3, RAV1.25-3, RAV2-3
Current consumption
Weight
0.75 to 2mm2
r
Wiring change is required.
3
I/O MODULE REPLACEMENT
(27) Specifications comparisons between AX82 and QX82 : Compatible, Specification
AX82
Number of input points Isolation method
QX82
64 points
64 points
Photocoupler
Photocoupler
r: Partial change required,
Compatibility
×: Incompatible
Precautions for replacement
Rated input voltage
12VDC/24VDC
24VDC
r
12VDC are not applicable.*1
Rated input current
Approx. 3mA/Approx. 7mA
Approx. 4mA
r
Reduced.*2
10.2 to 26.4VDC
20.4 to 28.8VDC
(Ripple ratio within 5%)
(Ripple ratio within 5%)
r
12VDC are not applicable.*1
Operations voltage range
40points Maximum simultaneous on input point.
(When located next to the
Use within the range shown in the
Refer to the derating chart. *3
r
19V or more/3mA or more
r
12VDC are not applicable.*1
6VDC or less/1.0mA or less
11V or less/1.7mA or less
r
12VDC are not applicable.*1
Approx. 3.4kΩ
Approx. 5.6kΩ
r
Increased.*2
power supply module :
derating figure.
26points) ON voltage/ON current OFF voltage/OFF current
9.5VDC or more/ 2.6mA or more
Input resistance
1ms/5ms/10ms/20ms OFF to ON
/70ms or less
10ms or less
Response
Initial setting is 10ms
time
1ms/5ms/10ms/20ms ON to OFF
Use initial value (10ms) for the input
(CPU parameter setting)
response time of parameters.
/70ms or less
10ms or less
Use initial value (10ms) for the input
(CPU parameter setting)
response time of parameters.
Initial setting is 10ms Common terminal arrangement
Operation indicator
External connections
32 points/common
32 points/common
(common terminal: 1-17, 1-18,
(common terminal: 1B01, 1B02,
1-36, 2-17, 2-18, 2-36)
2B01, 2B02)
ON indication (LED)
ON indication (LED)
32 point switch-over using
32 point switch-over using
switch
switch
37 pin D-sub connector
40 pin connector × 2 (option)
(Soldered) × 2
(For A6CON1 or A6CON4)
Tow external wiring
Accessory
D sub-connectors
Current consumption External dimensions
The 40 pin connectors are sold – 0.090A (TYP. all points ON)
250 (H) × 37.5 (W) × 106 (D) mm
98 (H) × 27.4 (W) × 90 (D) mm
(9.84 (H) × 1.48 (W) × 4.17 (D) inch)
(3.86 (H) × 1.08 (W) × 3.54 (D) inch)
0.60kg
0.18kg
*1
Use the QX72 at 12VDC.
*2
Check the specifications of sensor or switch to connect to the QX82.
*3
The following figure shows derating.
100 90 ON 80 ratio 70 60 50 40 30 20 0
×
separately. Purchase them separately.
0.12A (TYP. all points ON)
Weight
Connector change is required.
0.3mm2 (AWG#22) or less
0.3mm2
Applicable wire size
×
r
24VDC 26.4VDC 28.8VDC
10 20 30 40 50 55 Ambient temperature
3 - 39
3
I/O MODULE REPLACEMENT
3.2.2 Specifications Comparisons Between Output Module (1) Specifications comparisons between AY10 and QY10 : Compatible, Specification Number of output points
AY10
QY10
16 points
16 points
Isolation method
Photocoupler
Relay
Rated switching voltage/current
24VDC 2A (resistive load) /point 240VAC 2A (COSφ=1) /point 8A/common
24VDC 2A (resistive load) /point 240VAC 2A (COSφ=1) /point 8A/common
5VDC 1mA
5VDC 1mA
Minimum switching load Maximum switchng voltage Leakage current at OFF OFF to ON Response time ON to OFF Mechanical
Life
Electrical
264VAC 125VDC – 10ms or less 12ms or less 20 million times or more Rated switching voltage/ current load 200 thousand times or more
200VAC 1.5A, 240VAC 1A (COSφ=0.7) 200 thousand times or more 200VAC 0.7A, 240VAC 0.5A (COSφ=0.35) 200 thousand times or more 24VDC 1A, 100VDC 0.1A (L/R=7ms) 200 thousand times or more
Maximum switching frequency Common terminal arrengement Operation indicator External power supply
Voltage Current
External connections
3600 times/hour 8 points/common (common terminal: TB9, TB18) ON indication (LED) 24VDC ±10% ripple voltage 4Vp-p or less 150mA (24VDC TYP. all points ON) 20 points removable terminal block (M3 × 6 screw)
264VAC 125VDC – 10ms or less 12ms or less 20 million times or more Rated switching voltage/ current load 100 thousand times or more 200VAC 1.5A, 240VAC 1A (COSφ=0.7) 100 thousand times or more 200VAC 0.4A, 240VAC 0.3A (COSφ=0.7) 300 thousand times or more 200VAC 1A, 240VAC 0.5A (COSφ=0.35) 100 thousand times or more 200VAC 0.3A, 240VAC 0.15A (COSφ=0.35) 300 thousand times or more 24VDC 1A, 100VDC 0.1A (L/R=7ms) 100 thousand times or more 24VDC 0.3A, 100VDC 0.03A (L/R=7ms) 300 thousand times or more
r: Partial change required,
Precautions for replacement
r
Isolation method is different, but the performance is equivalent.
r
Replace the module more frequently since the life is approximately half. r
3600 times/hour 16 points/common (common terminal: TB17)
r
–
External power supply is not required.
– ×
0.3 to 0.75mm2 core (2.8mm (0.11 inch) OD max.) R1.25-3 (sleeved crimping terminals cannot be used)
×
0.115A (TYP. all points ON)
0.43A (TYP. all points ON)
r
250 (H) × 37.5 (W) × 121 (D) mm (9.84 (H) × 1.48 (W) × 4.76 (D) inch) 0.44kg
98 (H) × 27.4 (W) × 90 (D) mm (3.86 (H) × 1.08 (W) × 3.54 (D) inch) 0.22kg
0.75 to 2mm2
Applicable crimping terminal
R1.25-3, R2-3, RAV1.25-3, RAV2-3
For wiring, a different voltage cannot be applied to each common since the QY10 has only one common.
ON indication (LED)
18 points terminal block (M3 × 6 screw)
Applicable wire size
×: Incompatible
Compatibility
Wiring change is required.*1
× Since more current is consumed, the
Current consumption
current capacity must be reexamined.
External dimensions Weight
*1
Wiring space is narrower.
The conversion adapter (ERNT-AQTY10) manufactured by Mitsubishi Electric Engineering Co., Ltd. omits the procedure of changing external wiring.
3 - 40
r
3
I/O MODULE REPLACEMENT
(2) Specifications comparisons between AY10A and QY18A : Compatible, Specification Number of output points Isolation method Rated switching voltage/current Minimum switching load
AY10A 16 points
Compatibility
8 points
×
(16 points occupied)
Photocoupler
Relay
24VDC 2A (resistive load) /point
24VDC 2A (resistive load) /point
240VAC 2A (COSφ=1) /point
240VAC 2A (COSφ=1) /point
16A/all points
8A/all points
5VDC 1mA
5VDC 1mA
Maximum switchng
264VAC
264VAC
voltage
125VDC
125VDC
Response
OFF to ON
10ms or less
10ms or less
time
ON to OFF
12ms or less
12ms or less
Mechanical
r: Partial change required,
QY18A
20 million times or more
20 million times or more
Rated switching voltage/
Rated switching voltage/
current load 200 thousand
current load 100 thousand
times or more
times or more
r
×: Incompatible
Precautions for replacement Use two QY18As when using 9 points or more. Isolation method is different, but the performance is equivalent.
r
200VAC 1.5A, 240VAC 1A (COSφ=0.7) 100 thousand times or more 200VAC 0.4A, 240VAC 0.3A 200VAC 1.5A, 240VAC 1A (COSφ=0.7) 200 thousand Life
Electrical
times or more 200VAC 0.7A, 240VAC 0.5A (COSφ=0.35) 200 thousand times or more 24VDC 1A, 100VDC 0.1A (L/R=7ms) 200 thousand times or more
(COSφ=0.7) 300 thousand times or more 200VAC 1A, 240VAC 0.5A
Replace the module more frequently
(COSφ=0.35) 100 thousand times or more 200VAC 0.3A, 240VAC 0.15A
since the life is approximately half. r
(COSφ=0.35) 300 thousand times or more 24VDC 1A, 100VDC 0.1A (L/R=7ms) 100 thousand times or more 24VDC 0.3A, 100VDC 0.03A (L/R=7ms) 300 thousand times or more
Maximum switching frequency Common terminal arrengement Operation indicator External
Voltage
power supply
Current
3600 times/hour Not provided
Not provided
(all points independent)
(all points independent)
ON indication (LED)
ON indication (LED)
24VDC ±10% ripple voltage 4Vp-p or less 150mA (24VDC TYP. all points ON) 38 points removable terminal
External connections
block (M3 × 6 screw)
Applicable wire size
0.75 to 2mm2
Applicable crimping
R1.25-3, R2-3,
terminal
3600 times/hour
RAV1.25-3, RAV2-3
–
External power supply is not required.
– 18 points terminal block (M3 × 6 screw) 0.3 to 0.75mm2 core (2.8mm (0.11 inch) OD max.)
×
×
Wiring change is required.
R1.25-3 (sleeved crimping terminals
×
cannot be used) Since more current is consumed, the
Current consumption
0.115A (TYP. all points ON)
0.24A (TYP. all points ON)
r
current capacity must be reexamined.
External dimensions Weight
250 (H) × 37.5 (W) × 131 (D) mm
98 (H) × 27.4 (W) × 90 (D) mm
(9.84 (H) × 1.48 (W) × 5.16 (D) inch)
(3.86 (H) × 1.08 (W) × 3.54 (D) inch)
0.50kg
0.22kg
r
Wiring space is narrower.
3 - 41
3
I/O MODULE REPLACEMENT
(3) Specifications comparisons between AY11 and QY10 : Compatible, Specification Number of output points
AY11
QY10
16 points
16 points
Isolation method
Photocoupler
Relay
Rated switching voltage/current
24VDC 2A (resistive load) /point 240VAC 2A (COSφ=1) /point 8A/common
24VDC 2A (resistive load) /point 240VAC 2A (COSφ=1) /point 8A/common
5VDC 1mA
5V 1mA DC
Minimum switching load Maximum switchng voltage Leakage current at OFF OFF to ON Response time ON to OFF Mechanical
Life
Electrical
Maximum switching frequency Surge suppressor
264VAC 125VDC 0.1mA (200VAC, 60Hz) 10ms or less 12ms or less 20 million times or more Rated switching voltage/ current load 200 thousand times or more
200VAC 1.5A, 240VAC 1A (COSφ=0.7) 200 thousand times or more 200VAC 0.7A, 240VAC 0.5A (COSφ=0.35) 200 thousand times or more 24VDC 1A, 100VDC 0.1A (L/R=7ms) 200 thousand times or more
264VAC 125VDC – 10ms or less 12ms or less 20 million times or more Rated switching voltage/ current load 100 thousand times or more 200VAC 1.5A, 240VAC 1A (COSφ=0.7) 100 thousand times or more 200VAC 0.4A, 240VAC 0.3A (COSφ=0.7) 300 thousand times or more 200VAC 1A, 240VAC 0.5A (COSφ=0.35) 100 thousand times or more 200VAC 0.3A, 240VAC 0.15A (COSφ=0.35) 300 thousand times or more 24VDC 1A, 100VDC 0.1A (L/R=7ms) 100 thousand times or more 24VDC 0.3A, 100VDC 0.03A (L/R=7ms) 300 thousand times or more
r: Partial change required,
Precautions for replacement
r
Isolation method is different, but the performance is equivalent.
r
Replace the module more frequently since the life is approximately half. r
3600 times/hour
3600 times/hour
varistor (387 to 473V)
None
×
Yes
None
×
Common terminal arrengement
8 points/common (common terminal: TB9,TB18)
16 points/common (common terminal: TB17)
r
Operation indicator
ON indication (LED) 24VDC ±10% ripple voltage 4Vp-p or less 150mA (24VDC TYP. all points ON) 20 points removable terminal block (M3 × 6 screw)
ON indication (LED)
Relay socket
External power supply
Voltage Current
External connections
–
×
0.3 to 0.75mm2 core (2.8mm (0.11 inch) OD max.) R1.25-3 (sleeved crimping terminals cannot be used)
×
0.115A (TYP. all points ON)
0.43A (TYP. all points ON)
r
250 (H) × 37.5 (W) × 121 (D) mm (9.84 (H) × 1.48 (W) × 4.76 (D) inch) 0.50kg
98 (H) × 27.4 (W) × 90 (D) mm (3.86 (H) × 1.08 (W) × 3.54 (D) inch) 0.22kg
0.75 to 2mm2
Applicable crimping terminal
R1.25-3, R2-3, RAV1.25-3, RAV2-3
Varistors are not built in.*1 Replace the module itself when its relay has a failure. It is not applicable to use a different voltage for each eight points since the QY10 has only one common.
External power supply is not required.
– 18 points terminal block (M3 × 6 screw)
Applicable wire size
×: Incompatible
Compatibility
Wiring change is required.*2
× Since more current is consumed, the
Current consumption
current capacity must be reexamined.
External dimensions Weight
Wiring space is narrower.
*1
Connect a varistor to reduce external noise.
*2
The conversion adapter (ERNT-AQTY10) manufactured by Mitsubishi Electric Engineering Co., Ltd. omits the procedure of changing external wiring.
3 - 42
r
3
I/O MODULE REPLACEMENT
(4) Specifications comparisons between AY11A and QY18A : Compatible, Specification
r: Partial change required,
×: Incompatible
AY11A
QY18A
Compatibility
Number of output points
16 points
8 points (16 points occupied)
×
Use two QY18As when using 9 points or more.
Isolation method
Photocoupler
Relay
r
Isolation method is different, but the performance is equivalent.
Rated switching voltage/current
24VDC 2A (resistive load) / point 240VAC 2A (COSφ=1) /point 16A/all points
24VDC 2A (resistive load) / point 240VAC 2A (COSφ=1) /point 8A/all points
Minimum switching load
5VDC 1mA
5VDC 1mA
Maximum switchng voltage
264VAC 125VDC
264VAC 125VDC
Leakage current at OFF Response time
Life
OFF to ON
0.1mA (200VAC, 60Hz)
–
10ms or less
10ms or less
ON to OFF
12ms or less
12ms or less
Mechanical
20 million times or more
20 million times or more
Rated switching voltage/ current load 200 thousand times or more
Rated switching voltage/ current load 100 thousand times or more
200VAC 1.5A, 240VAC 1A (COSφ=0.7) 200 thousand times or more 200VAC 0.7A, 240VAC 0.5A (COSφ=0.35) 200 thousand times or more 24VDC 1A, 100VDC 0.1A (L/R=7ms) 200 thousand times or more
200VAC 1.5A, 240VAC 1A (COSφ=0.7) 100 thousand times or more 200VAC 0.4A, 240VAC 0.3A (COSφ=0.7) 300 thousand times or more 200VAC 1A, 240VAC 0.5A (COSφ=0.35) 100 thousand times or more 200VAC 0.3A, 240VAC 0.15A (COSφ=0.35) 300 thousand times or more 24VDC 1A, 100VDC 0.1A (L/R=7ms) 100 thousand times or more 24VDC 0.3A, 100VDC 0.03A (L/R=7ms) 300 thousand times or more
Electrical
Maximum switching frequency
3600 times/hour
r
Replace the module more frequently since the life is approximately half. r
3600 times/hour ×
Surge suppressor
varistor (387 to 473V)
None
Common terminal arrengement
Not provided (all points independent)
Not provided (all points independent)
Operation indicator
ON indication (LED)
ON indication (LED)
Voltage
24VDC ±10% ripple voltage 4Vp-p or less
–
Current
150mA (24VDC TYP. all points ON)
–
External connections
38 points removable terminal block (M3 × 6 screw)
18 points terminal block (M3 × 6 screw)
×
Applicable wire size
0.75 to 2mm2
0.3 to 0.75mm2 core (2.8mm (0.11 inch) OD max.)
×
Applicable crimping terminal
R1.25-3, R2-3, RAV1.25-3, RAV2-3
R1.25-3 (sleeved crimping terminals cannot be used)
×
Current consumption
0.115A (TYP. all points ON)
0.24A (TYP. all points ON)
r
External dimensions
250 (H) × 37.5 (W) × 131 (D) mm (9.84 (H) × 1.48 (W) × 5.16 (D) inch)
98 (H) × 27.4 (W) × 90 (D) mm (3.86 (H) × 1.08 (W) × 3.54 (D) inch)
0.47kg
0.22kg
External power supply
Precautions for replacement
Varistors are not built in.*1
External power supply is not required.
Wiring change is required.
Since more current is consumed, the current capacity must be reexamined.
Weight
*1
r
Wiring space is narrower.
Connect a varistor to reduce external noise.
3 - 43
3
I/O MODULE REPLACEMENT
(5) Specifications comparisons between AY11AEU and QY18A : Compatible, Specification
r: Partial change required,
×: Incompatible
AY11AEU
QY18A
Compatibility
Number of output points
16 points
8 points (16 points occupied)
×
Use two QY18As when using 9 points or more.
Isolation method
Photocoupler
Relay
r
Isolation method is different, but the performance is equivalent.
Rated switching voltage/current
24VDC 2A (resistive load) /point 24VAC 2A (COSφ=1) /point 16A/all points
24VDC 2A (resistive load) /point 240VAC 2A (COSφ=1) /point 8A/all points
Minimum switching load
5VDC 1mA
5VDC 1mA
Maximum switchng voltage
49.9VAC 74.9VDC
264VAC 125VDC
Leakage current at OFF Response time
Life
OFF to ON
0.1mA (49.9VAC, 60Hz)
–
10ms or less
10ms or less
ON to OFF
12ms or less
12ms or less
Mechanical
20 million times or more
20 million times or more
Rated switching voltage/ current load 200 thousand times or more
Rated switching voltage/ current load 100 thousand times or more
24VAC 1.5A (COSφ=0.7) 200 thousand times or more 24VAC 0.75A (COSφ=0.35) 200 thousand times or more 24VDC 1A, 48VDC 0.1A (L/R=7ms) 200 thousand times or more
200VAC 1.5A, 240VAC 1A (COSφ=0.7) 100 thousand times or more 200VAC 0.4A, 240VAC 0.3A (COSφ=0.7) 300 thousand times or more 200VAC 1A, 240VAC 0.5A (COSφ=0.35) 100 thousand times or more 200VAC 0.3A, 240VAC 0.15A (COSφ=0.35) 300 thousand times or more 24VDC 1A, 100VDC 0.1A (L/R=7ms) 100 thousand times or more 24VDC 0.3A, 100VDC 0.03A (L/R=7ms) 300 thousand times or more
Electrical
Maximum switching frequency
3600 times/hour
r
Replace the module more frequently since the life is approximately half. r
3600 times/hour ×
Surge suppressor
varistor (387 to 473V)
None
Common terminal arrengement
Not provided (all points independent)
Not provided (all points independent)
Operation indicator
ON indication (LED)
ON indication (LED)
Voltage
24VDC ±10% ripple voltage 4Vp-p or less
–
Current
150mA (24VDC TYP. all points ON)
–
External connections
38 points removable terminal block (M3 × 6 screw)
18 points terminal block (M3 × 6 screw)
×
Applicable wire size
0.75 to 2mm2
0.3 to 0.75mm2 core (2.8mm (0.11 inch) OD max.)
×
Applicable crimping terminal
R1.25-3, R2-3, RAV1.25-3, RAV2-3
R1.25-3 (sleeved crimping terminals cannot be used)
×
Current consumption
0.115A (TYP. all points ON)
0.24A (TYP. all points ON)
r
External dimensions
250 (H) × 37.5 (W) × 131 (D) mm (9.84 (H) × 1.48 (W) × 5.16 (D) inch)
98 (H) × 27.4 (W) × 90 (D) mm (3.86 (H) × 1.08 (W) × 3.54 (D) inch)
0.47kg
0.22kg
External power supply
Precautions for replacement
Varistors are not built in.*1
External power supply is not required.
Wiring change is required.
Since more current is consumed, the current capacity must be re-calculated.
Weight
*1 Connect a varistor to reduce external noise.
3 - 44
r
Wiring space is narrower.
3
I/O MODULE REPLACEMENT
(6) Specifications comparisons between AY11E and QY10 : Compatible, Specification Number of output points
AY11E
QY10
16 points
16 points
Isolation method
Photocoupler
Relay
Rated switching voltage/current
24VDC 2A (resistive load) /point 240VAC 2A (COSφ=1) /point 8A/common
24VDC 2A (resistive load) /point 240VAC 2A (COSφ=1) /point 8A/common
5VDC 1mA
5VDC 1mA
250VAC 125VDC 0.1mA (200VAC, 60Hz) 10ms or less 12ms or less 20 million times or more Rated switching voltage/ current load 200 thousand times or more
264VAC 125VDC – 10ms or less 12ms or less 20 million times or more Rated switching voltage/ current load 100 thousand times or more 200VAC 1.5A, 240VAC 1A (COSφ=0.7) 100 thousand times or more 200VAC 0.4A, 240VAC 0.3A (COSφ=0.7) 300 thousand times or more 200VAC 1A, 240VAC 0.5A (COSφ=0.35) 100 thousand times or more 200VAC 0.3A, 240VAC 0.15A (COSφ=0.35) 300 thousand times or more 24VDC 1A, 100VDC 0.1A (L/R=7ms) 100 thousand times or more 24VDC 0.3A, 100VDC 0.03A (L/R=7ms) 300 thousand times or more
Minimum switching load Maximum switchng voltage Leakage current at OFF OFF to ON Response time ON to OFF Mechanical
Life
Electrical
Maximum switching frequency Surge suppressor
200VAC 1.5A, 240VAC 1A (COSφ=0.7) 200 thousand times or more 200VAC 0.7A, 240VAC 0.5A (COSφ=0.35) 200 thousand times or more 24VDC 1A, 100VDC 0.1A (L/R=7ms) 200 thousand times or more
3600 times/hour
r: Partial change required,
Precautions for replacement
r
Isolation method is different, but the performance is equivalent.
r
Replace the module more frequently since the life is approximately half. r
3600 times/hour
varistor (387 to 473V)
None
×
Common terminal arrengement
8 points/common (common terminal: TB9, TB18)
16 points/common (common terminal: TB17)
r
Operation indicator Fuse Fuse blow indicator
ON indication (LED) 8A MF51NM8 or FGMA250V8A None 24VDC ±10% ripple voltage 4Vp-p or less 150mA (24VDC TYP. all points ON) 20 points removable terminal block (M3 × 6 screw)
ON indication (LED) None –
×
External power supply
Voltage Current
External connections
–
×
0.115A (TYP. all points ON)
0.43A (TYP. all points ON)
r
250 (H) × 37.5 (W) × 121 (D) mm (9.84 (H) × 1.48 (W) × 4.76 (D) inch) 0.47kg
98 (H) × 27.4 (W) × 90 (D) mm (3.86 (H) × 1.08 (W) × 3.54 (D) inch) 0.22kg
0.75 to 2mm2
Applicable crimping terminal
R1.25-3, R2-3, RAV1.25-3, RAV2-3
Varistors are not built in.*1 For wiring, a different voltage cannot be applied to each common since the QY10 has only one common. Fuses are not built in.*2
External power supply is not required.
– 18 points terminal block (M3 × 6 screw) 0.3 to 0.75mm2 core (2.8mm (0.11 inch) OD max.) R1.25-3 (sleeved crimping terminals cannot be used)
Applicable wire size
×: Incompatible
Compatibility
×
Wiring change is required.*3
× Since more current is consumed, the
Current consumption
current capacity must be re-calculated.
External dimensions Weight
*1
r
Wiring space is narrower.
Connect a varistor to reduce external noise.
*2
Mount a fuse on every external terminal to prevent external devices and modules from burning out upon load short circuit.
*3
The conversion adapter (ERNT-AQTY10) manufactured by Mitsubishi Electric Engineering Co., Ltd. omits the procedure of changing external wiring.
3 - 45
3
I/O MODULE REPLACEMENT
(7) Specifications comparisons between AY11EEU and QY10 : Compatible, Specification Number of output points
AY11EEU
QY10
16 points
16 points
Isolation method
Photocoupler
Relay
Rated switching voltage/current
24VDC 2A (resistive load) /point 24VAC 2A (COSφ=1) /point 8A/common
24VDC 2A (resistive load) /point 240VAC 2A (COSφ=1) /point 8A/common
5VDC 1mA
5VDC 1mA
49.9VAC 74.9VDC
264VAC 125VDC
Minimum switching load Maximum switchng voltage Leakage current at OFF OFF to ON Response time ON to OFF Mechanical
Life
Electrical
Maximum switching frequency Surge suppressor Common terminal arrengement Operation indicator Fuse Fuse blow indicator External power supply
Voltage Current
External connections
0.1mA (49.9VAC, 60Hz) 10ms or less 12ms or less 20 million times or more Rated switching voltage/ current load 200 thousand times or more
24VAC 1.5A (COSφ=0.7) 200 thousand times or more 24VAC 0.75A (COSφ=0.35) 200 thousand times or more 24VDC 1A, 48VDC 0.1A (L/R=7ms) 200 thousand times or more
3600 times/hour
– 10ms or less 12ms or less 20 million times or more Rated switching voltage/ current load 100 thousand times or more 200VAC 1.5A, 240VAC 1A (COSφ=0.7) 100 thousand times or more 200VAC 0.4A, 240VAC 0.3A (COSφ=0.7) 300 thousand times or more 200VAC 1A, 240VAC 0.5A (COSφ=0.35) 100 thousand times or more 200VAC 0.3A, 240VAC 0.15A (COSφ=0.35) 300 thousand times or more 24VDC 1A, 100VDC 0.1A (L/R=7ms) 100 thousand times or more 24VDC 0.3A, 100VDC 0.03A (L/R=7ms) 300 thousand times or more
r: Partial change required,
Precautions for replacement
r
Isolation method is different, but the performance is equivalent.
r
Replace the module more frequently since the life is approximately half. r
3600 times/hour
varistor (387 to 473V)
None
×
8 points/common (common terminal: TB9, TB18)
16 points/common (common terminal: TB17)
r
ON indication (LED) 8A MF51NM8 or FGMA250V 8A None 24VDC ±10% ripple voltage 4Vp-p or less 150mA (24VDC TYP. all points ON) 20 points removable terminal block (M3 × 6 screw)
ON indication (LED) None –
×
–
×
0.115A (TYP. all points ON)
0.43A (TYP. all points ON)
r
250 (D) × 37.5 (W) × 121 (D) mm (9.84 (H) × 1.48 (W) × 4.76 (D) inch) 0.47kg
98 (H) × 27.4 (W) × 90 (D) mm (3.86 (H) × 1.08 (W) × 3.54 (D) inch) 0.22kg
0.75 to 2mm2
Applicable crimping terminal
R1.25-3, R2-3, RAV1.25-3, RAV2-3
Varistors are not built in.*1 For wiring, a different voltage cannot be applied to each common since the QY10 has only one common. Fuses are not built in.*2
External power supply is not required.
– 18 points terminal block (M3 × 6 screw) 0.3 to 0.75mm2 core (2.8mm (0.11 inch) OD max.) R1.25-3 (sleeved crimping terminals cannot be used)
Applicable wire size
×: Incompatible
Compatibility
×
Wiring change is required.*3
× Since more current is consumed, the
Current consumption
current capacity must be re-calculated.
External dimensions Weight
Wiring space is narrower.
*1
Connect a varistor to reduce external noise.
*2
Mount a fuse on every external terminal to prevent external devices and modules from burning out upon load short circuit.
*3
The conversion adapter (ERNT-AQTY10) manufactured by Mitsubishi Electric Engineering Co., Ltd. omits the procedure of changing external wiring.
3 - 46
r
3
I/O MODULE REPLACEMENT
(8) Specifications comparisons between AY11-UL and QY10 : Compatible, Specification
AY11-UL
QY10
Number of output points
16 points
16 points
Isolation method
Photocoupler
Relay
Rated switching voltage/current
24VDC 2A (resistive load) /point 240VAC 2A (COSφ=1) /point 8A/common
24VDC 2A (resistive load) /point 240VAC 2A (COSφ=1) /point 8A/common
Minimum switching load
5VDC 1mA
5VDC 1mA
Maximum switchng voltage
264VAC 125VDC
264VAC 125VDC
Leakage current at OFF Response time
Life
OFF to ON
0.1mA (200VAC, 60Hz)
–
10ms or less
10ms or less
ON to OFF
12ms or less
12ms or less
Mechanical
20 million times or more
20 million times or more
Rated switching voltage/ current load 200 thousand times or more
Rated switching voltage/ current load 100 thousand times or more
200VAC 1.5A, 240VAC 1A (COSφ=0.7) 200 thousand times or more 200VAC 0.7A, 240VAC 0.5A (COSφ=0.35) 200 thousand times or more 24VDC 1A, 100VDC 0.1A (L/R=7ms) 200 thousand times or more
200VAC 1.5A, 240VAC 1A (COSφ=0.7) 100 thousand times or more 200VAC 0.4A, 240VAC 0.3A (COSφ=0.7) 300 thousand times or more 200VAC 1A, 240VAC 0.5A (COSφ=0.35) 100 thousand times or more 200VAC 0.3A, 240VAC 0.15A (COSφ=0.35) 300 thousand times or more 24VDC 1A, 100VDC 0.1A (L/R=7ms) 100 thousand times or more 24VDC 0.3A, 100VDC 0.03A (L/R=7ms) 300 thousand times or more
Electrical
Maximum switching frequency
3600 times/hour
3600 times/hour
8 points/common (common terminal: TB9, TB18)
16 points/common (common terminal: TB17)
Operation indicator
ON indication (LED)
ON indication (LED)
Surge suppressor
varistor (387 to 473V)
r: Partial change required,
×: Incompatible
Compatibility
Precautions for replacement
r
Isolation method is different, but the performance is equivalent.
r
Replace the module more frequently since the life is approximately half. r
r
For wiring, a different voltage cannot be applied to each common since the QY10 has only one common.
None
×
Varistors are not built in.*1
Yes
None
×
Replace the module itself when its relay has a failure.
Voltage
24VDC ±10% ripple voltage 4Vp-p or less
–
Current
150mA (24VDC TYP. all points ON)
–
External connections
20 points removable terminal block (M3 × 6 screw)
18 points terminal block (M3 × 6 screw)
×
Applicable wire size
0.75 to 2mm2
0.3 to 0.75mm2 core (2.8mm (0.11 inch) OD max.)
×
Applicable crimping terminal
R1.25-3, R2-3, RAV1.25-3, RAV2-3
R1.25-3 (sleeved crimping terminals cannot be used)
×
Current consumption
0.12A (TYP. all points ON)
0.43A (TYP. all points ON)
r
External dimensions
250 (H) × 37.5 (W) × 121 (D) mm (9.84 (H) × 1.48 (W) × 4.76 (D) inch)
98 (H) × 27.4 (W) × 90 (D) mm (3.86 (H) × 1.08 (W) × 3.54 (D) inch)
0.50kg
0.22kg
Common terminal arrengement
Relay socket External power supply
External power supply is not required.
Wiring change is required.
Since more current is consumed, the current capacity must be re-calculated.
Weight
*1
r
Wiring space is narrower.
Connect a varistor to reduce external noise.
3 - 47
3
I/O MODULE REPLACEMENT
(9) Specifications comparisons between AY13 and QY10 : Compatible, Specification Number of output points Isolation method Rated switching voltage/current Minimum switching load
r: Partial change required,
AY13
QY10
Compatibility
32 points
16 points
×
Photocoupler
Relay
r
24VDC 2A (resistive load) /point
24VDC 2A (resistive load) /point
240VAC 2A (COSφ=1) /point
240VAC 2A (COSφ=1) /point
5A/common
8A/common
5VDC 1mA
5VDC 1mA
Maximum switchng
264VAC
264VAC
voltage
125VDC
125VDC 10ms or less
Response
OFF to ON
10ms or less
time
ON to OFF
12ms or less
12ms or less
Mechanical
20 million times or more
20 million times or more
Rated switching voltage/
Rated switching voltage/
current load 200 thousand
current load 100 thousand
times or more
times or more
×: Incompatible
Precautions for replacement Use two QY10s when using 17 points or more. Isolation method is different, but the performance is equivalent.
r
200VAC 1.5A, 240VAC 1A (COSφ=0.7) 100 thousand times or more 200VAC 0.4A, 240VAC 0.3A 200VAC 1.5A, 240VAC 1A (COSφ=0.7) 200 thousand Life
Electrical
times or more 200VAC 0.7A, 240VAC 0.5A (COSφ=0.35) 200 thousand times or more 24VDC 1A, 100VDC 0.1A (L/R=7ms) 200 thousand times or more
(COSφ=0.7) 300 thousand times or more 200VAC 1A, 240VAC 0.5A
Replace the module more frequently
(COSφ=0.35) 100 thousand times or more 200VAC 0.3A, 240VAC 0.15A
since the life is approximately half. r
(COSφ=0.35) 300 thousand times or more 24VDC 1A, 100VDC 0.1A (L/R=7ms) 100 thousand times or more 24VDC 0.3A, 100VDC 0.03A (L/R=7ms) 300 thousand times or more
Maximum switching frequency Common terminal arrengement
Voltage
power supply
8 points/common (common terminal: TB9, TB18, TB27, TB36)
Operation indicator External
3600 times/hour
Current
ON indication (LED) 24VDC ±10% ripple voltage 4Vp-p or less 290mA (24VDC TYP. all points ON) 38 points removable terminal
External connections
block (M3 × 6 screw)
Applicable wire size
0.75 to 2mm2
Applicable crimping
R1.25-3, R2-3,
terminal
RAV1.25-3, RAV2-3
3600 times/hour 16 points/common (common terminal: TB17)
For wiring, a different voltage cannot r
be applied to each common since the QY10 has only one common.
ON indication (LED) –
External power supply is not required.
– 18 points terminal block (M3 × 6 screw) 0.3 to 0.75mm2 core (2.8mm (0.11 inch) OD max.)
×
×
Wiring change is required.
R1.25-3 (sleeved crimping terminals
×
cannot be used) Since more current is consumed, the
Current consumption
0.23A (TYP. all points ON)
0.43A (TYP. all points ON)
r
current capacity must be re-calculated.
External dimensions Weight
3 - 48
250 (H) × 37.5 (W) × 131 (D) mm
98 (H) × 27.4 (W) × 90 (D) mm
(9.84 (H) × 1.48 (W) × 5.16 (D) inch)
(3.86 (H) × 1.08 (W) × 3.54 (D) inch)
0.59kg
0.22kg
r
Wiring space is narrower.
3
I/O MODULE REPLACEMENT
(10) Specifications comparisons between AY13E and QY10 : Compatible, Specification Number of output points
r: Partial change required,
AY13E
QY10
Compatibility
32 points
16 points
×
Isolation method
Photocoupler
Relay
r
Rated switching voltage/current
24VDC 2A (resistive load) /point 240VAC 2A (COSφ=1) /point 5A/common
24VDC 2A (resistive load) /point 240VAC 2A (COSφ=1) /point 8A/common
Minimum switching load
5VDC 1mA
5VDC 1mA
Maximum switchng voltage
250VAC 125VDC
264VAC 125VDC
10ms or less 12ms or less 20 million times or more
10ms or less 12ms or less 20 million times or more
Response time
OFF to ON ON to OFF Mechanical
Rated switching voltage/ current load 200 thousand times or more
Life
Electrical
Maximum switching frequency Surge suppressor Common terminal arrengement Operation indicator Fuse Fuse blow indicator External power supply
Voltage Current
External connections
200VAC 1.5A, 240VAC 1A (COSφ=0.7) 200 thousand times or more 200VAC 0.7A, 240VAC 0.5A (COSφ=0.35) 200 thousand times or more 24VDC 1A, 100VDC 0.1A (L/R=7ms) 200 thousand times or more
Rated switching voltage/ current load 100 thousand times or more 200VAC 1.5A, 240VAC 1A (COSφ=0.7) 100 thousand times or more 200VAC 0.4A, 240VAC 0.3A (COSφ=0.7) 300 thousand times or more 200VAC 1A, 240VAC 0.5A (COSφ=0.35) 100 thousand times or more 200VAC 0.3A, 240VAC 0.15A (COSφ=0.35) 300 thousand times or more 24VDC 1A, 100VDC 0.1A (L/R=7ms) 100 thousand times or more 24VDC 0.3A, 100VDC 0.03A (L/R=7ms) 300 thousand times or more
3600 times/hour
3600 times/hour
None 8 points/common (common terminal: TB9, TB18, TB27, TB36) ON indication (LED) 8A MF51NM8 or FGMA250V8A None
None
24VDC ±10% ripple voltage 4Vp-p or less 290mA (24VDC TYP. all points ON) 38 points removable terminal block (M3 × 6 screw)
16 points/common (common terminal: TB17)
×: Incompatible
Precautions for replacement Use two QY10s when using 17 points or more. Isolation method is different, but the performance is equivalent.
r
Replace the module more frequently since the life is approximately half. r
r
For wiring, a different voltage cannot be applied to each common since the QY10 has only one common.
×
Fuses are not built in.*1
ON indication (LED) None – –
External power supply is not required.
– 18 points terminal block (M3 × 6 screw)
×
Applicable wire size
0.75 to 2mm2
0.3 to 0.75mm2 core (2.8mm (0.11 inch) OD max.)
×
Applicable crimping terminal
R1.25-3, R2-3, RAV1.25-3, RAV2-3
R1.25-3 (sleeved crimping terminals cannot be used)
×
Current consumption
0.23A (TYP. all points ON)
0.43A (TYP. all points ON)
r
External dimensions
250 (H) × 37.5 (W) × 131 (D) mm (9.84 (H) × 1.48 (W) × 5.16 (D) inch)
98 (H) × 27.4 (W) × 90 (D) mm (3.86 (H) × 1.08 (W) × 3.54 (D) inch)
0.60kg
0.22kg
Wiring change is required.
Since more current is consumed, the current capacity must be re-calculated.
Weight
*1
r
Wiring space is narrower.
Mount a fuse on every external terminal to prevent external devices and modules from burning out upon load short circuit.
3 - 49
3
I/O MODULE REPLACEMENT
(11) Specifications comparisons between AY13EU and QY10 : Compatible, Specification Number of output points Isolation method Rated switching voltage/current Minimum switching load
r: Partial change required,
AY13EU
QY10
Compatibility
32 points
16 points
×
Photocoupler
Relay
r
24VDC 2A (resistive load) /point
24VDC 2A (resistive load) /point
24VAC 2A (COSφ=1) /point
240VAC 2A (COSφ=1) /point
5A/common
8A/common
5VDC 1mA
5VDC 1mA
Maximum switchng
49.9VAC
264VAC
voltage
74.9VDC
125VDC
Leakage current at OFF
–
–
10ms or less
10ms or less
Response
OFF to ON
time
ON to OFF
12ms or less
12ms or less
Mechanical
20 million times or more
20 million times or more
Rated switching voltage/
Rated switching voltage/
current load 200 thousand
current load 100 thousand
times or more
times or more
×: Incompatible
Precautions for replacement Use two QY10s when using 17 points or more. Isolation method is different, but the performance is equivalent.
r
200VAC 1.5A, 240VAC 1A (COSφ=0.7) 100 thousand times or more 200VAC 0.4A, 240VAC 0.3A (COSφ=0.7) 300 thousand
24VAC 1.5A (COSφ=0.7) 200 thousand Life
Electrical
times or more 24VAC 0.75A (COSφ=0.35) 200 thousand times or more 24VDC 1A, 48VDC 0.1A (L/R=7ms) 200 thousand times or more
times or more 200VAC 1A, 240VAC 0.5A
Replace the module more frequently
(COSφ=0.35) 100 thousand times or more 200VAC 0.3A, 240VAC 0.15A
since the life is approximately half. r
(COSφ=0.35) 300 thousand times or more 24VDC 1A, 100VDC 0.1A (L/R=7ms) 100 thousand times or more 24VDC 0.3A, 100VDC 0.03A (L/R=7ms) 300 thousand times or more
Maximum switching frequency Common terminal arrengement
Voltage
power supply
8 points/common (common terminal: TB9, TB18, TB27, TB36)
Operation indicator External
3600 times/hour
Current
ON indication (LED) 24VDC ±10% ripple voltage 4Vp-p or less 290mA (24VDC TYP. all points ON) 38 points removable terminal
External connections
block (M3 × 6 screw)
Applicable wire size
0.75 to 2mm2
Applicable crimping
R1.25-3, R2-3,
terminal
RAV1.25-3, RAV2-3
3600 times/hour 16 points/common (common terminal: TB17)
For wiring, a different voltage cannot r
be applied to each common since the QY10 has only one common.
ON indication (LED) –
External power supply is not required.
– 18 points terminal block (M3 × 6 screw) 0.3 to 0.75mm2 core (2.8mm (0.11 inch) OD max.)
×
×
Wiring change is required.
R1.25-3 (sleeved crimping terminals
×
cannot be used) Since more current is consumed, the
Current consumption
0.23A (TYP. all points ON)
0.43A (TYP. all points ON)
r
current capacity must be re-calculated.
External dimensions Weight
3 - 50
250 (H) × 37.5 (W) × 131 (D) mm
98 (H) × 27.4 (W) × 90 (D) mm
(9.84 (H) × 1.48 (W) × 5.16 (D) inch)
(3.86 (H) × 1.08 (W) × 3.54 (D) inch)
0.59kg
0.22kg
r
Wiring space is narrower.
3
I/O MODULE REPLACEMENT
(12) Specifications comparisons between AY15EU and QY10 : Compatible, Specification Number of output points
AY15EU 24 points (32 points occupied)
Isolation method
Rated switching voltage/current Minimum switching load
Photocoupler 24VDC 2A (resistive load) /point 240VAC 2A (COSφ=1) /point 8A/ common 5VDC 10mA
Compatibility
16 points
×
Relay
r
×: Incompatible
Precautions for replacement Use two QY10s when using 17 points or more. Isolation method is different, but the performance is equivalent.
24VDC 2A (resistive load) / point 240VAC 2A (COSφ=1) /point 8A/common 5VDC 1mA
Maximum switchng
264VAC
264VAC
voltage
125VDC
125VDC
Leakage current at OFF
r: Partial change required,
QY10
–
–
10ms or less
10ms or less
Response
OFF to ON
time
ON to OFF
12ms or less
12ms or less
Mechanical
20 million times or more
20 million times or more
Rated switching voltage/
Rated switching voltage/
current load 200 thousand
current load 100 thousand
times or more
times or more
r
200VAC 1.5A, 240VAC 1A (COSφ=0.7) 100 thousand times or more 200VAC 0.4A, 240VAC 0.3A 200VAC 2A, 240VAC 1.8A (COSφ=0.7) 200 thousand Life
Electrical
times or more 200VAC 1.1A, 240VAC 0.9A (COSφ=0.35) 200 thousand times or more 24VDC 1.1A, 100VDC 0.1A (L/R=7ms) 200 thousand times or more
(COSφ=0.7) 300 thousand times or more 200VAC 1A, 240VAC 0.5A
Replace the module more frequently
(COSφ=0.35) 100 thousand times or more 200VAC 0.3A, 240VAC 0.15A
since the life is approximately half. r
(COSφ=0.35) 300 thousand times or more 24VDC 1A, 100VDC 0.1A (L/R=7ms) 100 thousand times or more 24VDC 0.3A, 100VDC 0.03A (L/R=7ms) 300 thousand times or more
Maximum switching frequency Surge suppressor Common terminal arrengement
3600 times/hour
3600 times/hour
None
None
8 points/common (common terminal: TB9, TB20, TB31)
Operation indicator
ON indication (LED)
16 points/common (common terminal: TB17)
For wiring, a different voltage cannot be r
applied to each common since the QY10 has only one common.
ON indication (LED)
24VDC ±10% External
Voltage
–
(Must be SELV power supply)
power supply
ripple voltage 4Vp-p or less
External power supply is not required.
220mA Current
(24VDC TYP. all points ON)
–
(Must be SELV power supply) 38 points removable terminal External connections
block (M3 × 6 screw)
Applicable wire size Applicable crimping terminal
18 points terminal block (M3 × 6 screw)
0.75 to 2mm2
0.3 to 0.75mm2 core
(AWG14 to AWG19)
(2.8mm (0.11 inch) OD max.)
RAV1.25-3.5, RAV2-3.5
R1.25-3 (sleeved crimping terminals cannot be used)
×
×
Wiring change is required.
×
3 - 51
3
I/O MODULE REPLACEMENT Specification
AY15EU
QY10
Compatibility
Precautions for replacement
(AC external batch relaydrive power supply. 5V internal circuit) Dielectric withstand voltage
2830VAC rms/3 cycle (2,000m (6557,38ft) ) (Relay-drive power supply, 5V
2830VAC rms/3 cycle (altitude 2,000m (6557,38ft) )
internal circuit) 500VAC rms/3 cycle (2,000m (6557,38ft) ) Insulation resistance
10MΩ or more by insulation resistans tester
10MΩ or more by insulation resistans tester By noise simulator of 1500Vp-p noise voltage,
Noise durability
IEC801-4 : 1kV
1µs noise width and 25 to 60Hz noise frequency First transient noise IEC61000-4-4: 1kV
Current consumption External dimensions Weight
3 - 52
0.15A (TYP. all points ON)
0.43A (TYP. all points ON)
250 (H) × 37.5 (W) × 131 (D) mm
98 (H) × 27.4 (W) × 90 (D) mm
(9.84 (H) × 1.48 (W) × 5.16 (D) inch)
(3.86 (H) × 1.08 (W) × 3.54 (D)inch)
0.50kg
0.22kg
r r
Since more current is consumed, the current capacity must be re-calculated. Wiring space is narrower.
3
I/O MODULE REPLACEMENT
(13) Specifications comparisons between AY22 and QY22 : Compatible, Specification Number of output points Isolation method
AY22
QY22
16 points
16 points
Photocoupler
Photocoupler
100-240VAC 50/60Hz ±5%
100-240VAC (+10/-15%)
Maximum load voltage
264VAC
288VAC
Maximum load current
2A/point,3.3A/common
0.6A/point, 4.8A/common
24VAC 100mA
24VAC 100mA
100VAC 10mA
100VAC 25mA
240VAC 20mA
240VAC 25mA
Rated load voltage
r: Partial change required,
Compatibility
×: Incompatible
Precautions for replacement
Carefully select load for use since ×
the maximum load current per point is lowered.
Minimum load voltage current Maximum inrush
40A 10ms or less
current
15A 100ms or less
Leakage current (OFF) Maximum voltage drop at ON Response time
20A 1 cycle or less
1.5mA (120VAC 60Hz)
1.5mA or less (for 120V 60Hz)
3mA (240VAC 60Hz)
3mA or less (for 240V 60Hz)
Carefully select load for use since r
the minimum load current is increased.
r
Carefully select load for use since the inrush current value differs.
1.5VAC or less (1 to 2A) 1.8VAC or less (0.2 to 1A)
1.5V or less
5VAC or less (0.2A or less) OFF to ON ON to OFF
1ms or less 1ms + 0.5 cycles or less
1ms or less 1ms + 0.5 cycles or less (rated load,resistans load)
CR absober Surge suppressor
(0.022µF+47Ω)
CR absober
r
Varistors are not built in. *1
Varistor (387 to 473V) Common terminal arrengement Operation indicator
8 points/common (common terminal : TB9,TB18) ON indication (LED) 7A fast blow fuse (1 fuse per
Fuse
common) type HP-70K
16 points/common (common terminal : TB17)
For wiring, a different voltage cannot r
the QY22 has only one common.
ON indication (LED) None (Installing a fuse to an external
×
cable is recommended.) Fuses are not built in. *2
Yes Fuse blow indicator
(LED is turned ON when fuse is blown. Signal is output to a
be applied to each common since
–
×
18 points terminal block (M3×6
×
PLC CPU.) 20 points removable terminal External connections
block (M3×6 screw)
Applicable wire size
0.75 to 2mm2
Applicable crimping
R1.25-3,R2-3,
terminal Current consumption External dimensions Weight
RAV1.25-3,RAV2-3 0.305A (TYP.all points ON)
screw) 0.3 to 0.75mm2 core (2.8mm (0.11 inch) OD max.)
×
Wiring change is required. *3
R1.25-3 sleeved crimping terminals
×
cannot be used 0.25A (MAX.all points ON)
250 (H) × 37.5 (W) × 121 (D) mm
98 (H) × 27.4 (W) × 112.3 (D) mm
(9.84 (H) × 1.48 (W) × 4.76 (D) inch)
(3.86 (H) × 1.08 (W) × 4.42 (D) inch)
0.71kg
0.40kg
r
Wiring space is narrower.
*1
Connect a varistor to reduce external noise.
*2
Mount a fuse on every external terminal to prevent the external device and module deterioration upon load short circuit. Also, configure an external circuit when displaying fuse blown is required.
*3
Using the conversion adapter (ERNT-AQTY22) manufactured by Mitsubishi Electric Engineering Co., Ltd. omits the external wiring change.
3 - 53
3
I/O MODULE REPLACEMENT
(14) Specifications comparisons between AY23 and QY22 : Compatible, Specification Number of output points Isolation method Rated load voltage Maximum load voltage
r: Partial change required,
AY23
QY22
Compatibility
32 points
16 points
×
Photocoupler
Photocoupler
100-240VAC 40 to 70Hz
100-240VAC (+20/-15%)
264VAC
288VAC
×: Incompatible
Precautions for replacement Use two QY22s when using 17 points or more.
0.6A/point,2.4A/common Maximum load current
(When placing next to the power supply module: 1.05A/
0.6A/point, 4.8A/common
common) Minimum load voltage current
24VAC 100mA
24VAC 100mA
100VAC 10mA
100VAC 25mA
240VAC 10mA
240VAC 25mA
Maximum inrush
20A 10ms or less
current
8A 100ms or less
Leakage current (OFF) Maximum voltage drop at ON Response time
Carefully select load for use since r
the minimum load current is increased.
20A 1 cycle or less
1.5mA (120VAC 60Hz)
1.5mA or less (for 120V 60Hz)
3mA (240VAC 60Hz)
3mA or less (for 240V 60Hz)
1.5VAC or less (100 to 600mA) 1.8VAC or less (50 to 100mA)
1.5V or less
2VAC or less (10 to 50mA) OFF to ON ON to OFF
Surge suppressor Common terminal arrengement Operation indicator
1ms or less 1ms + 0.5 cycles or less CR absober (0.022µF + 47Ω) 8 points/common (common terminal : TB9,TB18,TB27,TB36) ON indication (LED) 3.2A fast blow fuse (1 fuse per
Fuse
common) type HP-32
1ms or less 1ms + 0.5 cycles or less (rated load,resistans load) CR absober 16 points/common (common terminal : TB17)
For wiring, a different voltage cannot r
the QY22 has only one common.
ON indication (LED) None
×
–
×
18 points terminal block
×
Yes Fuse blow indicator
(LED is turned ON when fuse is blown. Signal is output to a
be applied to each common since
Fuses are not built in. *1
PLC CPU.) 38 points removable terminal External connections
block (M3×6 screw)
Applicable wire size
0.75 to 2mm2
Applicable crimping
R1.25-3,R2-3,
terminal Current consumption External dimensions Weight
*1
RAV1.25-3,RAV2-3 0.59A (TYP.all points ON)
(M3×6 screw) 0.3 to 0.75mm2 core (2.8mm (0.11 inch) OD max.)
Wiring change is required.
R1.25-3 sleeved crimping terminals
×
cannot be used 0.25A (MAX.all points ON)
250 (H) × 37.5 (W) × 131 (D) mm
98 (H) × 27.4 (W) × 112.3 (D) mm
(9.84 (H) × 1.48 (W) × 5.16 (D) inch)
(3.86 (H) × 1.08 (W) × 4.42(D) inch)
0.55kg
0.40kg
r
Wiring space is narrower.
Mount a fuse on every external terminal to prevent the external device and module deferioration upon load short circuit. Also, configure an external circuit when displaying fuse blown is required.
3 - 54
×
3
I/O MODULE REPLACEMENT
(15) Specifications comparisons between AY40 and QY40P : Compatible, Specification Number of output points Isolation method Rated load voltage Operating load voltage range Maximum load current Maximum inrush current Leakage current (OFF) Maximum voltage drop at ON Response time
AY40
QY40P
16 points
16 points
Photocoupler
Photocoupler
12/24VDC
12/24VDC
10.2-40VDC
10.2-28.8VDC
0.1A/point,0.8A/common
0.1A/point, 1.6A/common
0.4A
0.7A 10ms or less
0.1mA or less
0.1mA or less
2.5VDC (0.1A) 1.75VDC (5mA) 1.7VDC (1mA)
OFF to ON ON to OFF
Surge suppressor Common terminal arrengement
2ms or less 2ms or less (resistive load) Clamp diode 8 points/common (common terminal: TB10,TB20)
Operation indicator Protection External connections
0.75 to 2mm2
Applicable crimping
R1.25-3,R2-3,
terminal
External
RAV1.25-3,RAV2-3
Voltage
power supply
Current
Current consumption External dimensions Weight
*1
1ms or less (rated load,resistans load) Zener diode 16 points/common (common terminal: TB18)
Yes
Applicable wire size
12/24VDC (10.2 to 40VDC)
18 points terminal block (M3×6 screw) 0.3 to 0.75mm2 core (2.8mm (0.11 inch) OD max.)
For wiring, a different voltage cannot r
be applied to each common since the QY40P has only one common.
×
×
Wiring change is required. *1
R1.25-3 sleeved crimping terminals
×
cannot be used 12/24VDC (10.2 to 28.8V)
r
(ripple ratio within 5%)
8mA
10mA (at 24VDC)
(24VDC TYP. per common)
(MAX. all points ON)
0.115A (TYP. all points ON)
applicable.
1ms or less
None
(M3×6 screw)
Voltage over 28.8 VDC is not
0.1VDC (TYP.) 0.1A
ON indication (LED)
block
r
×: Incompatible
Precautions for replacement
0.2VDC (MAX.) 0.1A
ON indication (LED) 20 points removable terminal
r: Partial change required,
Compatibility
Voltage over 28.8 VDC is not applicable.
0.065A (TYP. all points ON)
250 (H) × 37.5 (W) × 121 (D) mm
98 (H) × 27.4 (W) × 90 (D) mm
(9.84 (H) × 1.48 (W) × 4.76 (D) inch)
(3.86 (H) × 1.08 (W) × 3.54 (D) inch)
0.36kg
0.16kg
r
Wiring space is narrower.
Using the conversion adapter (ERNT-AQTY40) manufactured by Mitsubishi Electric Engineering Co., Ltd. omits the external wiring change.
3 - 55
3
I/O MODULE REPLACEMENT
(16) Specifications comparisons between AY40A and QY68A : Compatible, Specification Number of output points Isolation method Rated load voltage Operating load voltage range
AY40A 16 points
8 points
×
(16 points occupied) Photocoupler
12/24VDC
5/24VDC
(Max. applied voltage)
Maximum load current
Compatibility
Photocoupler 10.2 to 30VDC
4.5 to 28.8VDC
0.3A/point
2A/point, 8A/unit
1A 100ms or less
8A 10ms or less
Leakage current (OFF)
0.1mA or less
0.1mA or less
Maximum voltage drop
1.5VDC (50mA to 0.3A)
at ON
1.0VDC (50mA or less)
Maximum inrush current
r: Partial change required,
QY68A
r
OFF to ON
2ms or less
3ms or less
r
time
ON to OFF
2ms or less (resistive load)
10ms or less (resistive load)
r
Surge suppressor
Surge suppression diode
Zener diode
Common terminal
Not provided (all points inde-
Not provided (all points inde-
Operation indicator
pendent)
pendent)
ON indication (LED)
ON indication (LED)
38 points removable terminal External connections
block (M3×6 screw)
Applicable wire size
0.75 to 2mm2
Applicable crimping
R1.25-3,R2-3,
terminal
RAV1.25-3,RAV2-3
Use two QY68As when using 9 points or more.
Voltage over 28.8 VDC is not applicable.
0.3VDC (MAX.) 2A
Response
arrengement
×: Incompatible
Precautions for replacement
18 points terminal block (M3×6 screw) 0.3 to 0.75mm2 core (2.8mm (0.11 inch) OD max.)
Response time differs.
×
×
Wiring change is required.
R1.25-3 sleeved crimping terminals cannot
×
be used Review current capacity when using
Current consumption
0.19A (TYP. all points ON)
0.11A (TYP. all points ON)
r
2 QY68As since current consumption is increased in that use.
External dimensions Weight
3 - 56
250 (H) × 37.5 (W) × 131 (D) mm
98 (H) × 27.4 (W) × 90 (D) mm
(9.84 (H) × 1.48 (W) × 5.16 (D) inch)
(3.86 (H) × 1.08 (W) × 3.54 (D) inch)
0.42kg
0.14kg
r
Wiring space is narrower.
3
I/O MODULE REPLACEMENT
(17) Specifications comparisons between AY41 and QY41P : Compatible, Specification Number of output points Isolation method Rated load voltage Operating load voltage range Maximum load current Maximum inrush current Leakage current (OFF)
32 points
32 points
Photocoupler
Photocoupler
12/24VDC
12/24VDC
10.2 to 40VDC
10.2 to 28.8VDC
0.1A/point
0.1A/point
1.6A/common
2A/common
0.4A
0.7A 10ms or less
0.1mA or less
0.1mA or less
1.75VDC (5mA)
at ON
time
QY41P
2.5VDC (0.1A)
Maximum voltage drop
Response
AY41
1.7VDC (1mA) OFF to ON ON to OFF
2ms or less 2ms or less (resistans load)
Surge suppressor
Clamp diode 16 points/common
Common terminal
(common terminal:
arrengement
TB18,TB36)
Operation indicator
ON indication (LED)
r: Partial change required,
Compatibility
r r
×: Incompatible
Precautions for replacement
Reviewing power supply capacity is required. Pay attention to the common current.
0.1VDC (TYP.) 0.1A 0.2VDC (MAX.) 0.1A 1ms or less 1ms or less (rated load,resistans load) Zener diode 32 points/common (common terminal: A01, A02)
For wiring, a different voltage cannot r
be applied to each common since the QY41P has only one common.
ON indication (LED)
38 points removable terminal External connections
block
40-pin connetctor (optional)
×
(M3×6 screw) 0.75 to 2mm2
Applicable wire size Applicable crimping
R1.25-3,R2-3,
terminal External
RAV1.25-3,RAV2-3 12/24VDC
Voltage
(10.2 to 40VDC)
power supply
Current
Current consumption External dimensions
20mA (24VDC TYP. per common) 0.23A (TYP. all points ON)
(For A6CON1 or A6CON4) –
×
Wiring change is required. *1
×
12/24VDC (10.2 to 28.8V)
r
(ripple ratio within 5%)
Voltage over 28.8 VDC is not applicable.
20mA (at 24VDC) 0.105A (TYP. all points ON)
250 (H) × 37.5 (W) × 131 (D) mm
98 (H) × 27.4 (W) × 90 (D) mm
(9.84 (H) × 1.48 (W) × 5.16 (D) inch)
(3.86 (H) × 1.08 (W) × 3.54 (D) inch)
0.44kg
0.15kg
Weight
*1
0.3mm2 (AWG#22) or less
r
Using the conversion adapter (ERNT-AQTY41) manufactured by Mitsubishi Electric Engineering Co., Ltd. omits the external wiring change. Moreover, by using connectors/terminal block converter modules (A6TBXY36, etc.) conversion to the terminal block is possible.
3 - 57
3
I/O MODULE REPLACEMENT
(18) Specifications comparisons between AY41-UL and QY41P : Compatible, Specification Number of output points Isolation method Rated load voltage Operating load voltage range Maximum load current Maximum inrush current Leakage current (OFF)
32 points
32 points
Photocoupler
Photocoupler
12/24VDC
12/24VDC
10.2 to 40VDC
10.2 to 28.8VDC
0.1A/point
0.1A/point
1.6A/common
2A/common
0.4A
0.7A 10ms or less
0.1mA or less
0.1mA or less
1.75VDC (5mA)
at ON
time
QY41P
2.5VDC (0.1A)
Maximum voltage drop
Response
AY41-UL
1.7VDC (1mA) OFF to ON
2ms or less
ON to OFF
2ms or less (resistans load)
Surge suppressor
Clamp diode 16 points/common
Common terminal
(common terminal:
arrengement
TB18,TB36)
Operation indicator
ON indication (LED) 38 points removable terminal
External connections
block (M3×6 screw) 0.75 to 2mm2
Applicable wire size Applicable crimping
R1.25-3,R2-3,
terminal External
RAV1.25-3,RAV2-3 12/24VDC
Voltage
(10.2 to 40VDC)
power supply
Current
Current consumption External dimensions
20mA (24VDC TYP. per common) 0.23A (TYP. all points ON)
*1
r r
×: Incompatible
Precautions for replacement
Voltage over 28.8 VDC is not applicable. Pay attention to the common current.
0.1VDC (TYP.) 0.1A 0.2VDC (MAX.) 0.1A 1ms or less 1ms or less (rated load,resistans load) Zener diode 32 points/common (common terminal: A01, A02)
For wiring, a different voltage cannot r
be applied to each common since the QY41P has only one common.
ON indication (LED) 40-pin connector (optional) 0.3mm2 (AWG#22) or less (For A6CON1 or A6CON4) –
×
×
Wiring change is required. *1
×
12/24VDC (10.2 to 28.8VDC)
r
(ripple ratio within 5%)
Voltage over 28.8 VDC is not applicable.
20mA (at 24VDC) 0.105A (TYP. all points ON)
250 (H) × 37.5 (W) × 131 (D) mm
98 (H) × 27.4 (W) × 90 (D) mm
(9.84 (H) × 1.48 (W) × 5.16 (D) inch)
(3.86 (H) × 1.08 (W) × 3.54 (D) inch)
0.44kg
0.15kg
Weight
r: Partial change required,
Compatibility
r
Using the conversion adapter (ERNT-AQTY41) manufactured by Mitsubishi Electric Engineering Co., Ltd. omits the external wiring change. Moreover, by using connectors/terminal block converter modules (A6TBXY36, etc.) conversion to the terminal block is possible.
3 - 58
3
I/O MODULE REPLACEMENT
(19) Specifications comparisons between AY42 and QY42P : Compatible, Specification Number of output points Isolation method Rated load voltage Operating load voltage range
AY42
QY42P
64 points
64 points
Photocoupler
Photocoupler
12/24VDC
12/24VDC
10.2 to 40VDC
10.2 to 28.8VDC
r: Partial change required,
Compatibility
r
×: Incompatible
Precautions for replacement
Voltage over 28.8 VDC is not applicable.
0.1A/point, 2A/common Maximum load current
(When placing next to the power supply module: 1.6A/
0.1A/point, 2A/common
common) Maximum inrush current Leakage current (OFF) Maximum voltage drop at ON Response time
ON to OFF
Common terminal arrengement
Operation indicator
External connections
Applicable wire size
0.1mA or less
1.75VDC (5mA) 2ms or less 2ms or less (resistive load)
Voltage
Current
Current consumption External dimensions
0.1VDC (TYP.) 0.1A 0.2VDC (MAX.) 0.1A 1ms or less 1ms or less (rated load,resistans load)
Clamp diode
Zener diode
32 points/common
32 points/common
(common terminal:
(common terminal:
1A1,1A2,2A1,2A2)
1A01,1A02,2A01,2A02)
ON indication (LED)
ON indication (LED)
32 point switch-over using
32 point switch-over using
switch
switch
Two 40-pin connectors
Two 40-pin connectors
(solder)
(optional)
2
0.3mm
tors
power
Weight
0.1mA or less 2.5VDC (0.1A)
Two external wiring connec-
Accessory
supply
0.7A, 10ms or less
1.7VDC (1mA) OFF to ON
Surge suppressor
External
0.4A
12/24VDC (10.2 to 40VDC) 40mA (24VDC TYP. per common) 0.34A (TYP. all points ON)
The 40 pin connectors are sold separately. Purchase them separately.
0.3mm2 (AWG#22) or less (for A6CON1 or A6CON4) The 40 pin connectors are sold –
×
separately. Purchase them separately.
12/24VDC (10.2 to 28.8VDC)
r
(ripple ratio within 5%)
Voltage over 28.8 VDC is not applicable.
20mA (at 24VDC) /common 0.15A (TYP. all points ON)
250 (H) × 37.5 (W) × 106 (D) mm
98 (H) × 27.4 (W) × 90 (D) mm
(9.84 (H) × 1.48 (W) × 4.17 (D) inch)
(3.86 (H) × 1.08 (W) × 3.54 (D) inch)
0.50kg
0.17kg
r
3 - 59
3
I/O MODULE REPLACEMENT
(20) Specifications comparisons between AY42-S1 and QY42P : Compatible, Specification Number of output points Isolation method Rated load voltage Operating load voltage range
AY42-S1
QY42P
64 points
64 points
Photocoupler
Photocoupler
12/24VDC
12/24VDC
10.2 to 40VDC
10.2 to 28.8VDC
r: Partial change required,
Compatibility
r
×: Incompatible
Precautions for replacement
Voltage over 28.8 VDC is not applicable.
0.1A/point,2A/common Maximum load current
(When placing next to the power supply module: 1.6A/
0.1A/point, 2A/common
common) Maximum inrush current Leakage current (OFF) Maximum voltage drop at ON Response time
ON to OFF
Common terminal arrengement
Operation indicator
External connections
Applicable wire size
Voltage
Current
Current consumption External dimensions
3 - 60
0.1mA or less
1.75VDC (5mA) 0.1ms or less 0.3ms or less (resistans load)
0.1VDC (TYP.) 0.1A 0.2VDC (MAX.) 0.1A 1ms or less 1ms or less (rated load,resistans load)
Clamp diode
Zener diode
32 points/common
32 points/common
(common terminal:
(common terminal:
1A1,1A2,2A1,2A2)
1A01,1A02.2A01.2A02)
ON indication (LED)
ON indication (LED)
32 point switch-over using
32 point switch-over using
switch
switch
Two 40-pin connectors
Two 40-pin connectors
(solder)
(optional)
0.3mm
2
tors
power
Weight
0.1mA or less 2.5VDC (0.1A)
Two external wiring connec-
Accessory
supply
0.7A, 10ms or less
1.7VDC (1mA) OFF to ON
Surge suppressor
External
0.4A
12/24VDC (10.2 to 40VDC) 40mA (24VDC TYP. per common) 0.29A (TYP. all points ON)
r r
Response time differs.
The 40 pin connectors are sold separately. Purchase them separately.
0.3mm2 (AWG#22) or less (for A6CON1 or A6CON4) The 40 pin connectors are sold –
×
separately. Purchase them separately.
12/24VDC (10.2 to 28.8VDC)
r
(ripple ratio within 5%) 20mA (at 24VDC) /common 0.15A (TYP. all points ON)
250 (H) × 37.5 (W) × 106 (D) mm
98 (H) × 27.4 (W) × 90 (D) mm
(9.84 (H) × 1.48 (W) × 4.17 (D) inch)
(3.86 (H) × 1.08 (W) × 3.54 (D) inch)
0.50kg
0.17kg
r
Voltage over 28.8 VDC is not applicable.
3
I/O MODULE REPLACEMENT
(21) Specifications comparisons between AY42-S3 and QY42P : Compatible, Specification Number of output points Isolation method Rated load voltage Operating load voltage range
AY42-S3
QY42P
64 points
64 points
Photocoupler
Photocoupler
12/24VDC
12/24VDC
10.2 to 40VDC
10.2 to 28.8VDC
r: Partial change required,
Compatibility
r
×: Incompatible
Precautions for replacement
Voltage over 28.8 VDC is not applicable.
0.1A/point,2A/common Maximum load current
(When placing next to the power supply module: 1.6A/
0.1A/point, 2A/common
common) Maximum inrush
0.4A/point
current
3.5A/fuse
Leakage current (OFF) Maximum voltage drop at ON Response time
ON to OFF
Common terminal arrengement Operation indicator Fuse
Fuse blow indicator
External connections
Applicable wire size
2ms or less (resistans load)
Voltage
Current
Current consumption External dimensions
0.1mA or less 0.1VDC (TYP.) 0.1A 0.2VDC (MAX.) 0.1A 1ms or less 1ms or less (rated load,resistans load)
Clamp diode
Zener diode
32 points/common
32 points/common
(common terminal:
(common terminal:
1A1,1A2,2A1,2A2)
1A01,1A02,2A01,2A02)
1.6A normal fuse
None
r
Yes
–
×
ON indication (LED)
ON indication (LED)
32 point switch-over using
32 point switch-over using
switch
switch
Two 40-pin connectors
Two 40-pin connectors
(solder)
(optional)
(2 fuse per common)
2
0.3mm
connectors
power
Weight
2ms or less
Two external wiring
Accessory
supply
1.75VDC (5mA) 1.7VDC (1mA)
OFF to ON
Surge suppressor
External
0.1mA or less 2.5VDC (0.1A)
0.7A 10ms or less
12/24VDC (10.2 to 40VDC) 40mA (24VDC TYP. per common) 0.29A (TYP.all points ON)
The fuse-equivalent short circuit protection function is incorporated. Fuse blown is not displayed since the QY42P does not have fuses.
The 40 pin connectors are sold separately. Purchase them separately.
0.3mm2 (AWG#22) or less (for A6CON1 or A6CON4) –
×
12/24VDC (10.2 to 28.8VDC)
r
(ripple ratio within 5%)
The 40 pin connectors are sold separately. Purchase separately. Voltage over 28.8 VDC is not applicable.
20mA (at 24VDC) /common 0.15A (TYP.all points ON)
250 (H) × 37.5 (W) × 106 (D) mm
98 (H) × 27.4 (W) × 90 (D) mm
(9.84 (H) × 1.48 (W) × 4.17 (D) inch)
(3.86 (H) × 1.08 (W) × 3.54 (D) inch)
0.50kg
0.17kg
r
3 - 61
3
I/O MODULE REPLACEMENT
(22) Specifications comparisons between AY42-S4 and QY42P : Compatible, Specification Number of output points Isolation method Rated load voltage Operating load voltage range Maximum load current Maximum inrush current
AY42-S4
QY42P
64 points
64 points
Photocoupler
Photocoupler
12/24VDC
12/24VDC
10.2 to 30VDC
10.2 to 28.8VDC
0.1A/point,1.92A/common
0.1A/point, 2A/common
0.4A 10ms or less
0.7A 10ms or less
Leakage current (OFF)
0.1mA or less
0.1mA or less
Maximum voltage drop
2.5VDC (MAX.) 0.1A
0.1VDC (TYP.) 0.1A
at ON Response time
1.0VDC (TYP.) 0.1A
0.2VDC (MAX.) 0.1A
OFF to ON
2ms or less
1ms or less
ON to OFF
2ms or less (resistans load)
Surge suppressor Common terminal arrengement
Operation indicator
External connections
Applicable wire size
power supply
zener diode 32 points/common
32 points/common (common terminal:
ON indication (LED)
ON indication (LED)
32 point switch-over using
32 point switch-over using
switch
switch
Two 40-pin connectors
Two 40-pin connectors
(solder)
(optional)
The 40 pin connectors are sold separately. Purchase them separately.
0.3mm2 (AWG#22) or less (for A6CON1 or A6CON4) The 40 pin connectors are sold –
×
separately.
Voltage
–
(10.2 to 28.8VDC)
×
(ripple ratio within 5%) Current
–
20mA (at 24VDC) /common
(TYP.60% or less
0.15A (TYP.all points ON)
simultaneous ON) External dimensions
250 (H) × 37.5 (W) × 106 (D) mm
98 (H) × 27.4 (W) × 90 (D) mm
(9.84 (H) × 1.48 (W) × 4.17 (D) inch)
(3.86 (H) × 1.08 (W) × 3.54 (D) inch)
0.44kg
0.17kg
External power supply is not required.
×
0.50A
3 - 62
separately. Purchase them
12/24VDC
Current consumption
Weight
applicable.
Zener diode
1A01,1A02,2A01,2A02)
tors
Voltage over 28.8 VDC is not
1ms or less
1A1,1A2,2A1,2A2)
0.3mm2
r
×: Incompatible
Precautions for replacement
(rated load,resistans load)
(common terminal:
Two external wiring connec-
Accessory
External
Photocoupler buid-in
r: Partial change required,
Compatibility
r
3
I/O MODULE REPLACEMENT
(23) Specifications comparisons between AY50 and QY50 : Compatible, Specification Number of output points Isolation method Rated load voltage Operating load voltage range Maximum load current Maximum inrush current
AY50
QY50
16 points
16 points
Photocoupler
Photocoupler
12/24VDC
12/24VDC
10.2 to 30VDC
10.2 to 28.8VDC
0.5A/point, 2A/common
0.5A/point, 4A/common
7A 10ms or less 3.5A 100ms or less
Leakage current (OFF)
0.1mA or less
4A 10ms or less
0.9VDC (TYP.) 0.5A
0.2VDC (TYP.) 0.5A
at ON
1.5VDC (MAX.) 0.5A
0.3VDC (MAX.) 0.5A
time
OFF to ON ON to OFF
Surge suppressor Common terminal arrengement
2ms or less 2ms or less (resistans load) Varistor (52 to 62V) 8 points/common (common terminal: TB10,TB20)
Operation indicator Fuse
Fuse blow indicator
ON indication (LED)
(When fuse blows, LED indi-
is blown. Signal is output to a
cates it and signal is output to
PLC CPU)
CPU)
RAV1.25-3,RAV2-3
Voltage
power supply
Current
Current consumption External dimensions Weight
*1
12/24VDC (10.2 to 30VDC) 65mA (24VDC TYP. per common)
For wiring, a different voltage cannot r
be applied to each common since the QY50 has only one common.
ON indication (LED)
(LED is turned ON when fuse
R1.25-3,R2-3,
External
(common terminal: TB18)
Yes
Applicable crimping terminal
16 points/common
Yes
0.75 to 2mm2
the inrush current value differs.
zener diode
6.7A (unchangeable)
Applicable wire size
Carefully select load for use since
(rated load,resistans load)
(fuse blow capasity : 50A)
(M3×6 screw)
applicable.
1ms or less
2A fast blow fuse
block
r
Voltage over 28.8 VDC is not
1ms or less
(1 fuse common) type
20 points removable terminal External connections
r
×: Incompatible
Precautions for replacement
0.1mA or less
Maximum voltage drop
Response
r: Partial change required,
Compatibility
18 points terminal block (M3×6 screw) 0.3 to 0.75mm2 core (2.8mm (0.11 inch) OD max.)
r
Connect the fast blow fuse to the external if necessary. The QY50 does not detect fuse
r
blown unless the external power is supplied.
×
×
Wiring change is required.*1
R1.25-3 (sleeved crimping terminals
×
cannot be used) 12/24VDC (10.2 to 28.8VDC)
r
(ripple ratio within 5%)
Voltage over 28.8 VDC is not applicable.
20mA (at 24VDC) /common
0.115A (TYP.all points ON)
0.08A (TYP.all points ON)
250 (H) × 37.5 (W) × 121 (D) mm
98 (H) × 27.4 (W) × 90 (D) mm
(9.84 (H) × 1.48 (W) × 4.76 (D) inch)
(3.86 (H) × 1.08 (W) × 3.54 (D) inch)
0.42kg
0.17kg
r
Wiring space is narrower.
Using the conversion adapter (ERNT-AQTY50) manufactured by Mitsubishi Electric Engineering Co., Ltd. omits the external wiring change.
3 - 63
3
I/O MODULE REPLACEMENT
(24) Specifications comparisons between AY51 and QY50 : Compatible, Specification Number of output points Isolation method Rated load voltage Operating load voltage range
r: Partial change required,
AY51
QY50
Compatibility
32 points
16 points
×
Photocoupler
Photocoupler
12/24VDC
12/24VDC
10.2 to 30VDC
10.2 to 28.8VDC
r
×: Incompatible
Precautions for replacement Use two QY50s when using 17 points or more.
Voltage over 28.8 VDC is not applicable.
0.5A/point,4A/common Maximum load current
(When placing next to the power supply module: 3.3A/
0.5A/point, 4A/common
common) Maximum inrush current
4A 10ms or less
4A 10ms or less
Leakage current (OFF)
0.1mA or less
0.1mA or less
Maximum voltage drop
0.9VDC (TYP.) 0.5A
0.2VDC (TYP.) 0.5A
at ON Response time
1.5VDC (MAX.) 0.5A
0.3VDC (MAX.) 0.5A
OFF to ON
2ms or less
1ms or less
ON to OFF
2ms or less (resistans load)
Surge suppressor Common terminal arrengement
Varistor (52 to 62V) 16 points/common (common terminal: TB18,TB36)
Operation indicator Fuse
ON indication (LED) None
1ms or less (rated load,resistans load) Zener diode 16 points/common (common terminal: TB18) ON indication (LED) 6.7A (unchangeable) (fuse blow capasity : 50A) Yes
Fuse blow indicator
–
(When fuse blows, LED indicates it and signal is output to CPU)
38 points removable terminal External connections
block (M3×6 screw)
Applicable wire size
0.75 to 2mm2
Applicable crimping
R1.25-3,R2-3,
terminal
External
RAV1.25-3,RAV2-3
Voltage
power supply
Current
Current consumption External dimensions Weight
3 - 64
12/24VDC (10.2 to 30VDC) 50mA (24VDC TYP. per common) 0.23A (TYP. all points ON)
18 points terminal block (M3×6 screw) 0.3 to 0.75mm2 core (2.8mm (0.11 inch) OD max.)
×
×
Wiring change is required.
R1.25-3 (sleeved crimping terminals
×
cannot be used) 12/24VDC (10.2 to 28.8VDC)
r
(ripple ratio within 5%)
Voltage over 28.8 VDC is not applicable.
20mA (at 24VDC) /common 0.08A (TYP. all points ON)
250 (H) × 37.5 (W) × 131 (D) mm
98 (H) × 27.4 (W) × 90 (D) mm
(9.84 (H) × 1.48 (W) × 5.16 (D) inch)
(3.86 (H) × 1.08 (W) × 3.54 (D) inch)
0.53kg
0.17kg
r
Wiring space is narrower.
3
I/O MODULE REPLACEMENT
(25) Specifications comparisons between AY51-S1 and QY50 : Compatible, Specification Number of output points Isolation method Rated load voltage Operating load voltage range Maximum load current Maximum inrush current
QY50
Compatibility
32 points
16 points
×
Photocoupler
Photocoupler
12/24VDC
12/24VDC
10.2 to 30VDC
10.2 to 28.8VDC
0.3A/point, 2A/common (1A fuse common) 3A 10ms or less 0.1mA or less
0.1mA or less
1VDC (TYP.) 0.3A
0.2VDC (TYP.) 0.5A
1.5VDC (MAX.) 0.3A
0.3VDC (MAX.) 0.5A
Response time
ON to OFF
Surge suppressor
2ms or less 2ms or less (resistans load) Transistor built-in zener diode
Use two QY50s when using 17 points or more.
Voltage over 28.8 VDC is not applicable.
4A 10ms or less
Maximum voltage drop OFF to ON
r
×: Incompatible
Precautions for replacement
0.5A/point, 4A/common
Leakage current (OFF) at ON
r: Partial change required,
AY51-S1
1ms or less 1ms or less (rated load,resistans load) Zener diode
16 points/common Common terminal arrengement
(common terminal:
16 points/common
TB18,TB36)
(common terminal: TB18)
8 points/fuse common Operation indicator
ON indication (LED) 1A fast blow fuse
Fuse
(2fuses per common in 8point units) MP-10
Fuse blow indicator
External connections
ON indication (LED) 6.7A (unchangeable) (fuse blow capasity : 50A)
Yes
Yes
(LED is turned ON when fuse
(When fuse blows, LED
is blown. Signal is output to a
indicates it and signal is output
PLC CPU)
to CPU)
38 points removable terminal
18 points terminal block
block
(M3×6 screw)
r
Connect the fast blow fuse to the external if necessary. The QY50 does not detect fuse
r
blown unless the external power is supplied.
×
(M3×6 screw) Applicable wire size
0.75 to 2mm2
Applicable crimping
R1.25-3,R2-3,
terminal
External
RAV1.25-3,RAV2-3
Voltage
power supply
Current
Current consumption External dimensions Weight
12/24VDC (10.2 to 30VDC) 100mA (24VDC TYP. per common) 0.31A (TYP. all points ON)
0.3 to 0.75mm2 core (2.8mm (0.11 inch) OD max.)
×
Wiring change is required.
R1.25-3 (sleeved crimping terminals
×
cannot be used) 12/24VDC (10.2 to 28.8VDC)
r
(ripple ratio within 5%)
Voltage over 28.8 VDC is not applicable.
20mA (at 24VDC) /common 0.08A (TYP. all points ON)
250 (H) × 37.5 (W) × 131 (D) mm
98 (H) × 27.4 (W) × 90 (D) mm
(9.84 (H) × 1.48 (W) × 5.16 (D) inch)
(3.86 (H) × 1.08 (W) × 3.54 (D) inch)
0.55kg
0.17kg
r
Wiring space is narrower.
3 - 65
3
I/O MODULE REPLACEMENT
(26) Specifications comparisons between AY51-UL and QY50 : Compatible, Specification Number of output points Isolation method Rated load voltage Operating load voltage range
r: Partial change required,
AY51-UL
QY50
Compatibility
32 points
16 points
×
Photocoupler
Photocoupler
12/24VDC
12/24VDC
10.2 to 30VDC
10.2 to 28.8VDC
r
×: Incompatible
Precautions for replacement Use two QY50s when using 17 points or more.
Voltage over 28.8 VDC is not applicable.
0.5A/point,4A/common Maximum load current
(When placing next to the power supply module: 3.3A/
0.5A/point, 4A/common
common) Maximum inrush current
0.4A 10ms or less
4A 10ms or less
Leakage current (OFF)
0.1mA or less
0.1mA or less
Maximum voltage drop
0.9VDC (TYP.) 0.5A
0.2VDC (TYP.) 0.5A
at ON Response time
1.5VDC (MAX.) 0.5A
0.3VDC (MAX.) 0.5A
OFF to ON
2ms or less
1ms or less
ON to OFF
2ms or less (resistans load)
Surge suppressor Common terminal arrengement
Varistor (52 to 62V) 16 points/common (common terminal: TB18,TB36)
Operation indicator Fuse
ON indication (LED) None
1ms or less (rated load,resistans load) Zener diode 16 points/common (common terminal: TB18) ON indication (LED) 6.7A (unchangeable) (fuse blow capasity : 50A) Yes
Fuse blow indicator
–
(When fuse blows, LED indicates it and signal is output to CPU)
External connections
38 points removable terminal
18 points terminal block
block
(M3×6 screw)
×
(M3×6 screw) Applicable wire size
0.75 to 2mm2
Applicable crimping
R1.25-3,R2-3,
terminal
External
RAV1.25-3,RAV2-3
Voltage
power supply
Current
Current consumption External dimensions Weight
3 - 66
12/24VDC (10.2 to 30VDC) 50mA (24VDC TYP. per common) 0.23A (TYP.all point ON)
0.3 to 0.75mm2 core (2.8mm (0.11 inch) OD max.)
×
Wiring change is required.
R1.25-3 (sleeved crimping terminals
×
cannot be used) 12/24VDC (10.2 to 28.8VDC)
r
(ripple ratio within 5%)
Voltage over 28.8 VDC is not applicable.
20mA (at 24VDC) /common 0.08A (TYP.all point ON)
250 (H) × 37.5 (W) × 131 (D) mm
98 (H) × 27.4 (W) × 90 (D) mm
(9.84 (H) × 1.48 (W) × 5.16 (D) inch)
(3.86 (H) × 1.08 (W) × 3.54 (D) inch)
0.53kg
0.17kg
r
Wiring space is narrower.
3
I/O MODULE REPLACEMENT
(27) Specifications comparisons between AY60 and QY68A : Compatible, Specification Number of output points Isolation method
AY60 16 points
r: Partial change required,
Compatibility
Precautions for replacement
8 points
×
Use two QY68s when using 9 points
(16 points occupied)
Photocoupler
Photocoupler
Rated load voltage
24VDC (12/48V)
5/24VDC
r
Operating load voltage
21.6 to 26.4VDC
range
(10.2 to 56VDC)
4.5 to 28.8VDC
r
2A/point,5A/common (When placing next to the
2A/point, 8A/module
r
power supply module: 3A/
current
4A 100ms or less, 8A 10ms or less
Leakage current (OFF) Maximum voltage drop at ON
0.1mA or less
0.1mA or less
1.5VDC (2A)
0.3VDC (MAX.) 2A
OFF to ON
2ms or less
3ms or less
r
time
ON to OFF
2ms or less (resistans load)
10ms or less (resistans load)
r
Varistor (108 to 132V)
Zener diode
Common terminal arrengement
8 points/common (common terminal: TB10,TB20)
Operation indicator Fuse
ON indication (LED)
Not provided (all points independent)
3.2A fast blow fuse
None (Installing a fuse to an external
MP-32
cable is recommended.)
indicates it and signal is output
applicable.
common is different, pay attention to the current used in the entire
Response time differs.
The wiring of terminal block differs r
since all the contacts of the QY68A are independent.
× Fuses are not built in. *1
Yes Fuse blow indicator
Voltage over 28.8 VDC is not
ON indication (LED)
(2 fuse per common) type
(When fuse blows, LED
applicable.
8A 10ms or less
Response
Surge suppressor
Voltage over 28.8 VDC is not
module.
common) Maximum inrush
or more.
Since the maximum load current per
(3A/fuse) Maximum load current
×: Incompatible
QY68A
–
×
to CPU) External connections
20 points removable terminal
18 points terminal block
block
(M3×6 screw)
×
(M3×6 screw) Applicable wire size
0.75 to 2mm2
Applicable crimping
R1.25-3,R2-3,
terminal External power supply
RAV1.25-3,RAV2-3 Voltage Current
24VDC (21.6 to 26.4VDC) 65mA (24VDC TYP. per common)
0.3 to 0.75mm2 core (2.8mm (0.11 inch) OD max.)
×
Wiring change is required.
R1.25-3 (sleeved crimping terminals
×
cannot be used) – – Review current capacity when using
Current consumption
0.115A (TYP.all point ON)
2 QY68s or more since current
0.11A (TYP.all point ON)
consumption is increased in that use.
External dimensions Weight
*1
250 (H) × 37.5 (W) × 121 (D) mm
98 (H) × 27.4 (W) × 90 (D) mm
(9.84 (H) × 1.48 (W) × 4.76 (D) inch)
(3.86 (H) × 1.08 (W) × 3.54 (D) inch)
0.64kg
0.14kg
r
Wiring space is narrower.
Mount a fuse on every external terminal to prevent the external device and module deferioration upon load short circuit. Also, configure an external circuit when displaying fuse blown is required.
3 - 67
3
I/O MODULE REPLACEMENT
(28) Specifications comparisons between AY60E and QY68A : Compatible, Specification Number of output points Isolation method
AY60E 16 points
r: Partial change required,
×: Incompatible
QY68A
Compatibility
Precautions for replacement
8 points
×
Use two QY68s when using 9 points
(16 points occupied)
Photocoupler
Photocoupler
Rated load voltage
24VDC (12/48V)
5/24VDC
Operating load voltage
21.6 to 26.4VDC
range
(10.2 to 56VDC)
4.5 to 28.8VDC
r r
or more. Voltage over 28.8 VDC is not applicable. Voltage over 28.8 VDC is not applicable.
12/24VDC 2A/points Since the maximum load current per
48VDC 0.8A/points Maximum load current
5A/common
2A/points
(When placing next to the
8A/unit
r
common is different, pay attention to the current used in the entire module.
power supply module: 3A/ common) Maximum inrush
4A 100ms or less
current
8A 10ms or less
Leakage current (OFF) Maximum voltage drop at ON
8A 10ms or less
0.1mA or less
0.1mA or less
1.5VDC (2A)
0.3VDC (MAX.) 2A
Response
OFF to ON
2ms or less
3ms or less
r
time
ON to OFF
2ms or less (resistans load)
10ms or less (resistans load)
r
Surge suppression diode
Zener diode
Surge suppressor Common terminal arrengement
8 points/common (common terminal: TB10,TB20) 5A fast blow fuse
Fuse
(2 fuse per common) type
Not provided (all points independent)
The wiring of terminal block differs r
Fuse blow indicator
indicates it signal is output to
since all the contacts of the QY68A are independent.
None (Installing a fuse to an external
×
cable is recommended.) Fuses are not built in. *1
Yes (When fuse is blows, LED
Response time differs.
–
×
CPU) Operation indicator External connections
ON indication (LED)
ON indication (LED)
20 points removable terminal
18 points terminal block
block
(M3×6 screw)
×
(M3×6 screw) Applicable wire size
0.75 to 2mm2
Applicable crimping
R1.25-3,R2-3
terminal
RAV1.25-3,RAV2-3
0.3 to 0.75mm2 core (2.8mm (0.11 inch) OD max.)
×
Wiring change is required.
R1.25-3 (sleeved crimping terminals
×
cannot be used) Review current capacity when using
Current consumption
0.115A (TYP.all points ON)
0.11A (TYP.all points ON)
r
2 QX28s or more since current consumption is increased in that use.
External dimensions Weight
*1
250 (H) × 37.5 (W) × 121 (D) mm
98 (H) × 27.4 (W) × 90 (D) mm
(9.84 (H) × 1.48 (W) × 4.76 (D) inch)
(3.86 (H) × 1.08 (W) × 3.54 (D) inch)
0.63kg
0.14kg
Wiring space is narrower.
Mount a fuse on every external terminal to prevent external devices and modules from burning out upon load short circuit. Also, configure an external circuit when fuse blown display is necessary.
3 - 68
r
3
I/O MODULE REPLACEMENT
(29) Specifications comparisons between AY60S and QY68A : Compatible, Specification Number of output points Isolation method
AY60S 16 points
r: Partial change required,
QY68A
Compatibility
8 points
×
(16 points occupied)
Photocoupler
Photocoupler
Rated load voltage
24/48VDC (12V)
5/24VDC
r
Operating load voltage
21.6 to 52.8VDC
range
(10.2 to 52.8VDC)
4.5 to 28.8VDC
r
×: Incompatible
Precautions for replacement Use two QY68As when using 9 points or more. Voltage over 28.8VDC is not applicable. Voltage over 28.8VDC is not applicable.
2A/ points,6.4A/ common (5A/ fuse) Maximum load current
(When placing next to the
2A/ points, 8A/unit
power supply module: 5A/ common) Maximum inrush current
4A 100ms or less, 8A 10ms or less
Leakage current (OFF) Maximum voltage drop at ON
8A 10ms or less
0.1mA or less
0.1mA or less
1VDC (2A)
0.3VDC (MAX.) 2A
Response
OFF to ON
1ms or less
3ms or less
r
time
ON to OFF
3ms or less (resistive load)
10ms or less (resistive load)
r
Varistor (90 to 110V)
Zener diode
Surge suppressor Common terminal arrengement Operation indicator Fuse
8 points/common (common terminal: TB10,TB20) ON indication (LED)
Not provided (all points independent)
The wiring of terminal block differs r
are independent.
5A fast blow fuse
None (Installing a fuse to an external
MP-50
cable is recommended.)
× Fuses are not built in. *1
Yes Fuse blow indicator
indicates it signal is output to
since all the contacts of the QY68A
ON indication (LED)
(2 fuse per common) type
(When fuse is blows, LED
Response time differs.
–
×
CPU) External connections
20 points removable terminal
18 points terminal block
block
(M3×6 screw)
×
(M3×6 screw) Applicable wire size
0.75 to 2mm2
Applicable crimping
R1.25-3,R2-3,
terminal
RAV1.25-3,RAV2-3
0.3 to 0.75mm2 core (2.8mm (0.11 inch) OD max.)
×
Wiring change is required.
R1.25-3 (sleeved crimping terminals
×
cannot be used) Since more current is consumed, the
Current consumption
0.075A (TYP.all points ON)
0.11A (TYP.all points ON)
current capacity must be reexamined.
External dimensions Weight
*1
250 (H) × 37.5 (W) × 121 (D) mm
98 (H) × 27.4 (W) × 90 (D) mm
(9.84 (H) × 1.48 (W) × 4.76(D) inch)
(3.86 (H) × 1.08 (W) × 3.54 (D) inch)
0.66kg
0.14kg
r
Wiring space is narrower.
Mount a fuse on every external terminal to prevent external devices and modules from burning out upon load short circuit. Also, configure an external circuit when fuse blown display is necessary.
3 - 69
3
I/O MODULE REPLACEMENT
(30) Specifications comparisons between AY70 and QY70 : Compatible, Specification
AY70
QY70
16 points
16 points
Photocoupler
Photocoupler
5/12VDC
5/12VDC
4.5 to 15VDC
4.5 to 14.4VDC
16mA/ point
16mA/ point
128mA/ common
256mA/ common
50mA 10ms
40mA 10ms of less
VOH: 3.5VDC
VOH: 3.5VDC
(Vcc = 5VDC, IOH = 0.4mA)
(Vcc = 5VDC, IOH = 0.4mA)
Number of output points Isolation method Rated load voltage Operating load voltage range Maximum load current Maximum inrush current Output voltage at OFF
r: Partial change required,
Compatibility
r
r
×: Incompatible
Precautions for replacement
Voltage over 14.4VDC is not applicable.
Carefully select load for use since the inrush current value differs. *1
Check the input specifications of an Maximum voltage drop
VOL: 0.2VDC
at ON
(IOL: 16mA)
VOL: 0.3VDC
r
external equipment to be connected since the maximum voltage drop is bigger when turning on.
Response time
OFF to ON
1ms or less
ON to OFF
1ms or less
Common terminal arrengement
8 points/common (Common terminal: TB10,TB20)
Operation indicator
ON indication (LED)
Fuse
None
0.5ms or less 0.5ms of less (resistive load) 16 points/common (Common terminal: TB18)
For wiring, a different voltage cannot r
be applied to each common since the QX40 has only one common.
ON indication (LED) 1.6A (Unchangeable) (Fuse blow capacity: 50A) Yes
Fuse blow indicator
(LED is turned ON when fuse is
–
blowns. Signal is output to a PLC CPU)
20 points removable terminal External connections
block (M3×6 screw)
Applicable wire size
External
0.75 to
5/12VDC
Voltage
(4.5 to 15VDC)
power supply
Current
Current consumption External dimensions
0.3 to 0.75mm2 core (2.8mm(0.11 inch)OD max.)
Wiring change is required. *1 ×
r
(ripple ratio witin 5%) 90mA (at 12VDC) (MAX all points ON)
0.10A (TYP. all points ON)
×
5/12VDC (4.5 to 14.4V)
55mA
Voltage over 14.4VDC is not applicable.
0.095A (TYP. all points ON)
250 (H) × 37.5 (W) × 121 (D) mm
98 (H) × 27.4 (W) × 90 (D) mm
(9.84(H) × 1.48 (W) × 4.76 (D) inch)
(3.86 (H) × 1.08 (W) × 3.54 (D) inch)
0.36kg
0.14kg
r
Wiring space is narrower.
The conversion adapter (ERNT-AQTY40) manufactured by Mitsubishi Electric Engineering Co., Ltd. omits the procedure of changing external wiring.
3 - 70
(M3×6 screw)
(12VDC TYP. per common)
Weight
*1
2mm2
18 points terminal block
3
I/O MODULE REPLACEMENT
(31) Specifications comparisons between AY71 and QY71 : Compatible, Specification Number of output points Isolation method Rated load voltage Operating load voltage range
AY71
QY71
32 points
32 points
Photocoupler
Photocoupler
5/12VDC
5/12VDC
4.5 to 15VDC
4.5 to 15VDC
16mA/ point Maximum load current
256mA/ common (Sink loading)
Maximum inrush
Output voltage at OFF
×: Incompatible
Precautions for replacement
16mA/ point 512mA/ common
50mA 10ms
40mA 10ms or less
VOH: 3.5VDC
VOH: 3.5VDC
(Vcc = 5VDC, IOH = 0.4mA)
(Vcc = 5VDC, IOH = 0.4mA)
current
r: Partial change required,
Compatibility
r
Carefully select load for use since the inrush current value differs. *1
Check the input specifications of an Maximum voltage drop
VOL: 0.2VDC
at ON
(IOL: 16mA)
VOL: 0.3VDC
r
external equipment to be connected since the maximum voltage drop is bigger when turning on.
Response time
OFF to ON
1ms or less
ON to OFF
1ms or less
Common terminal arrengement
16 points/common (Common terminal: TB18,TB36)
Operation indicator
ON indication (LED)
Fuse
None
0.5ms or less 0.5ms of less (resistive load) 32 points/common (Common terminal: A01, A02)
For wiring, a different voltage cannot r
be applied to each common since the QY71 has only one common.
ON indication (LED) 1.6A (Unchangeable) (Fuse blow capacity: 50A) Yes
Fuse blow indicator
–
(When fuse is blows, LED indicates it signal is output to CPU)
External connections
38 points removable terminal block (M3×6 screw)
40-pin connetctor (optional) 2
0.75 to 2mm2
Applicable wire size
External
5/12VDC
Voltage
(4.5 to 15VDC)
power supply
Current
Current consumption External dimensions
(for A6CON1, or A6CON4)
r
(ripple ratio witin 5%)
100mA
170mA (at 12VDC) (MAX all points ON)
0.20A (TYP. all points ON)
Wiring change is required. *1 ×
5/12VDC (4.5 to 15VDC)
(12VDC TYP. per common)
Voltage over 14.4VDC is not applicable.
0.15A (TYP. all points ON)
250 (H) × 37.5 (W) × 131 (D) mm
98 (H) × 27.4 (W) × 90 (D) mm
(9.84 (H) × 1.48 (W) × 5.16 (D) inch)
(3.86 (H) × 1.08 (W) × 3.54 (D) inch)
0.44kg
0.14kg
Weight
*1
0.3mm (AWG#22) or less
×
r
The conversion adapter (ERNT-AQTY41) manufactured by Mitsubishi Electric Engineering Co., Ltd. omits the procedure of changing external wiring.
3 - 71
3
I/O MODULE REPLACEMENT
(32) Specifications comparisons between AY72 and QY71 : Compatible, Specification Number of output points Isolation method Rated load voltage Operating load voltage range
QY71
Compatibility
64 points
32 points
×
Photocoupler
Photocoupler
5/12VDC
5/12VDC
4.5 to 15VDC
4.5 to 15VDC
16mA/ point, Maximum load current
512mA/ common (Sink loading)
Maximum inrush current Output voltage at OFF
r: Partial change required,
AY72
×: Incompatible
Precautions for replacement Use two QY71s when using 33 points or more.
16mA/ point, 512mA/ common
50mA 10ms
40mA 10ms or less
VOH: 3.5VDC
VOH: 3.5VDC
(Vcc = 5VDC, IOH = 0.4mA)
(Vcc=5VDC, IOH=0.4mA)
r
Carefully select load for use since the inrush current value differs. *1
Check the input specifications of an Maximum voltage drop
VOL: 0.2VDC
at ON
(IOL = 16mA)
VOL: 0.3VDC
r
external equipment to be connected since the maximum voltage drop is bigger when turning on.
Response time
OFF to ON
1ms or less
ON to OFF
1ms or less
Common terminal arrengement
32 points/common (Common terminal: 1A1,1A2,2A1,2A2)
Operation indicator Fuse
ON indication (LED) None
0.5ms or less 0.5ms of less (resistive load) 32 points/common (Common terminal: A01, A02) ON indication (LED) 1.6A (Unchangeable) (Fuse blow capacity: 50A) Yes
Fuse blow indicator
–
(When fuse is blows, LED indicates it signal is output to CPU) The 40 pin connector is sold
External connections
Two 40-pin connectors (solder)
separately.
40-pin connetctor (optional)
• 32 points or less: 1pcs. • 33 points or more: 2pcs. Applicable wire size
0.3mm2
0.3mm2 (AWG#22) or less (for A6CON1, or A6CON4) The 40 pin connector is sold
Two external wiring connec-
Accessory
External
tors
Voltage
power supply
Current
Current consumption External dimensions Weight
3 - 72
5/12VDC (4.5 to 15VDC)
None
5/12VDC (4.5 to 15VDC)
r
(ripple ratio witin 5%)
300mA
170mA (at 12VDC)
(12VDC TYP. 1-common ON)
(MAX all points ON)
0.30A (TYP. all points ON)
×
0.15A (TYP. all points ON)
250 (H) × 37.5 (W) × 106 (D) mm
98 (H) × 27.4 (W) × 90 (D) mm
(9.84 (H) × 1.48 (W) × 4.17(D) inch)
(3.86 (H) × 1.08 (W) × 3.54 (D) inch)
0.47kg
0.14kg
r
separately. • 32 points or less: 1pcs. • 33 points or more: 2pcs. Voltage over 14.4VDC is not applicable.
3
I/O MODULE REPLACEMENT
(33) Specifications comparisons between AY80 and QY80 : Compatible, Specification Number of output points Isolation method Rated load voltage Operating load voltage range Maximum load current Maximum inrush current
16 points
16 points
Photocoupler
Photocoupler
12/24VDC
12/24VDC
10.2 to 30VDC
10.2 to 28.8VDC
0.5A/ point,
0.5A/ point,
2A/ common
4A/ common
3.5A 100ms or less
Maximum voltage drop at ON
time
QY80
7A 10ms or less
Leakage current (OFF)
Response
AY80
0.1mA or less 1.5VDC (MAX.) 0.5A
OFF to ON
Surge suppressor Common terminal arrengement
(resistive load)
(rated load, resistive load)
Varistor (52 to 62V)
Zener diode
Fuse
Fuse blow indicator
External connections
ON indication (LED)
16 points/common (Common terminal: TB17)
6.7A (Unchangeable)
common) type
(Fuse blow capacity: 50A)
Yes
Yes
(When fuse is blows, LED
(When fuse is blows, LED
indicates it’s signal is output to
indicates it’s signal is output to
CPU)
CPU)
20 points removable terminal
18 points terminal block
block (M3×6 screw)
(M3×6 screw) 2
0.75 to 2mm2
External
12/24VDC
Voltage
(10.2 to 30VDC)
power supply
Current
Current consumption External dimensions
60mA (24VDC TYP. 1-common ON) 0.115A (TYP. all points ON)
*1
0.3 to 0.75mm core (2.8mm (0.11 inch)OD max.)
the inrush current value differs. *1
For wiring, a different voltage cannot r
be applied to each common since the QY80 has only one common.
r
r
When necessary, connect a fuse externally. The QY80 does not detect fuse blown without external power supply.
× Wiring change is required. *1 ×
12/24VDC (10.2 to 28.8VDC)
r
(ripple ratio witin 5%)
Voltage over 28.8VDC is not applicable.
20mA (at 24VDC) 0.08A (TYP. all points ON)
250 (H) × 37.5 (W) × 121 (D) mm
98 (H) × 27.4 (W) × 90 (D) mm
(9.84 (H) × 1.48 (W) × 4.76(D) inch)
(3.86 (H) × 1.08 (W) × 3.54 (D) inch)
0.42kg
0.17kg
Weight
Carefully select load for use since
ON indication (LED)
2A fast blow fuse (1 fuse per
Applicable wire size
applicable.
0.2VDC (TYP.) 0.5A 1ms or less
(Common terminal:
r
Voltage over 28.8VDC is not
0.3VDC (MAX.) 0.5A 1ms or less
8 points/common
r
×: Incompatible
Precautions for replacement
0.1mA or less
2ms or less
TB9,TB19)
Operation indicator
4A 10ms or less
2ms or less
ON to OFF
r: Partial change required,
Compatibility
r
Wiring space is narrower.
The conversion adapter (ERNT-AQTY80) manufactured by Mitsubishi Electric Engineering Co., Ltd. omits the procedure of changing external wiring.
3 - 73
3
I/O MODULE REPLACEMENT
(34) Specifications comparisons between AY81 and QY81P : Compatible, Specification Number of output points Isolation method Rated load voltage Operating load voltage range
AY81
QY81P
32 points
32 points
Photocoupler
Photocoupler
12/24VDC
12/24VDC
10.2 to 30VDC
10.2 to 28.8VDC
r: Partial change required,
Compatibility
r
0.5A/ point,4A/ common Maximum load current
(When placing next to the
0.1A/ point,
power supply module: 3A/
2A/ common
current Leakage current (OFF)
4A 10ms or less
0.7A 10ms or less
0.1mA or less
0.1mA or less
Voltage over 28.8VDC is not applicable. Carefully select load for use since
r
the maximum load current per point is lowered.
common) Maximum inrush
×: Incompatible
Precautions for replacement
r
Carefully select load for use since the inrush current value differs. Because different values for
Maximum voltage drop at ON
1.5VDC (MAX.) 0.5A
0.1VDC (TYP.) 0.1A 0.2VDC (MAX.) 0.1A
r
maximum voltage drop are given, care should be taken to select loads to be used.
Response time
OFF to ON
2ms or less
ON to OFF
Common terminal arrengement
1ms or less
2ms or less
1ms or less
(resistive load)
(rated load, resistive load)
16 points/common (Common terminal: TB17,TB35)
Surge suppressor
Varistor (52 to 62V)
Operation indicator
ON indication (LED)
32 points/common (Common terminal: 17,18,36)
For wiring, a different voltage cannot r
be applied to each common since the QY81P has only one common.
Zener diode ON indication (LED) Yes (overheat protection function, overload protection function)
Protection
None
External connections
38 points removable terminal
37-pin D-subconnector
block (M3×6 screw)
(optional)
0.75 to 2mm2
Applicable wire size
External
12/24VDC
Voltage
(10.2 to 30VDC)
power supply
Current
Current consumption External dimensions
50mA (24VDC TYP. 1-common ON) 0.23A (TYP. all points ON)
0.3mm
2
(for A6CON1E)
× Wiring change is required. *1 ×
12/24VDC (10.2 to 28.8VDC)
r
(ripple ratio witin 5%)
Voltage over 28.8VDC is not applicable.
40mA (at 24VDC) 0.095A (TYP. all points ON)
250 (H) × 37.5 (W) × 131 (D) mm
98 (H) × 27.4 (W) × 90 (D) mm
(9.84 (H) × 1.48 (W) × 5.16 (D) inch)
(3.86 (H) × 1.08 (W) × 3.54 (D) inch)
0.53kg
0.15kg
Weight
*1
• Overheat protection function is activated in increments of 2 points. • Overload protection function is activated in increments of 1 point.
r
The conversion adapter (ERNT-AQTY81) manufactured by Mitsubishi Electric Engineering Co., Ltd. omits the procedure of changing external wiring. Moreover, by using connectors/terminal block converter modules (A6TBXY36-E, etc.) conversion to the terminal block is possible.
3 - 74
3
I/O MODULE REPLACEMENT
(35) Specifications comparisons between AY82-EP and QY81P : Compatible, Specification Number of output points Isolation method Rated load voltage Operating load voltage range
QY81P
Compatibility
64 points
32 points
×
Photocoupler
Photocoupler
12/24VDC
12/24VDC
10.2 to 26.4VDC
10.2 to 28.8VDC
0.1A/ point Maximum load current
current
0.7A to 10ms or less
0.1mA or less
0.1mA or less
Maximum voltage drop at ON Response time
3.5VDC (0.1A)
0.1VDC (TYP.) 0.1A
2.5VDC (0.1A TYP.)
0.2VDC (MAX.) 0.1A
OFF to ON
0.5ms or less
ON to OFF
Common terminal arrengement
1.5ms or less 32 points/common (Common terminal: 1-17, 1-18,1-36,2-17,2-18,2-36)
Use two QY81Ps when using 33 points or more.
2A/ common
No limit (Short protect)
Leakage current (OFF)
×: Incompatible
Precautions for replacement
0.1A/ point,
0.04A/ point (60%ON, 55 °C)
Maximum inrush
r: Partial change required,
AY82-EP
1ms or less 1ms or less (rated load, resistive load)
r
Carefully select load for use since the inrush current value differs. *1
r r
Response time differs.
32 points/common (Common terminal: 17,18,36)
Surge suppressor
Surge suppression diode
Zener diode
Operation indicator
ON indication (LED)
ON indication (LED)
Yes (Overheat protection func. and short-circuit protection func.) • Overheat protection func. is detected in 1 point unit. When Overheat protection func. occurs at an 1 point of 1 common, output of all points for corresponded common terminal is turned. OFF.
Protection
Protection detection display Protection func. reset
Yes (overheat protection function, overload protection function) • Overheat protection function is activated in increments of 2 points. • Overload protection function is activated in increments of 1 point.
None
None
(No signal output to PLC CPU)
(No signal output to PLC CPU)
Automatic reset
Automatic reset
(reset by canceling Overheat
(reset by canceling Overheat
protection func.)
protection func.)
Two 37-pin connectors
37-pin D-subconnector
(solder)
(optional)
The 40 pin connector is sold External connections
Applicable wire size
0.3mm2
separately. • 32 points or less: 1pcs. • 33 points or more: 2pcs.
0.3mm2 (for A6CON1E) The 40 pin connector is sold
Two external wiring connec-
Accessory
External
tors
Voltage
power supply
Current
Current consumption External dimensions Weight
12/24VDC (10.2 to 30VDC) 50mA (24VDC TYP. 1-common ON) 0.29A (TYP. all points ON)
None
×
12/24VDC (10.2 to 28.8VDC)
r
(ripple ratio witin 5%)
separately. • 32 points or less: 1pcs. • 33 points or more: 2pcs. Voltage of 28.8VDC or more is not allowed.
40mA (at 24VDC) 0.095A (TYP. all points ON)
250 (H) × 37.5 (W) × 106 (D) mm
98 (H) × 27.4 (W) × 90 (D) mm
(9.84 (H) × 1.48 (W) × 4.17 (D) inch)
(3.86 (H) × 1.08 (W) × 3.54 (D) inch)
0.58kg
0.15kg
r
3 - 75
3
I/O MODULE REPLACEMENT
3.2.3 Specifications Comparisons Between I/O Modules (1) Specifications comparisons between AH42 and QH42P : Compatible, Specification Number of input points Isolation method Input type
AH42
QH42P
32 points
32 points
Photocoupler
Photocoupler
Sink type
r: Partial change required, Compatibility
×: Incompatible
Precautions for replacement
Sink type (positive common)
Rated input voltage
12VDC/24VDC
24VDC
r
12VDC are not aplicable.
Rated input current
Approx. 3mA/Approx. 7mA
Approx. 4mA
r
Reduced. *1
10.2 to 26.4VDC
20.4 to 28.8VDC
(ripple ratio witin 5%)
(ripple ratio witin 5%)
r
12VDC are not aplicable.
60% simultaneously ON
Refer to the derating chart. *2
9.5VDC or more/3mA or more
19V or more/3mA or more
r
12VDC are not aplicable.
6VDC or less/1.5mA or less
11V or less/1.7mA or less
r
12VDC are not aplicable.
Approx. 5.6kΩ
r
Increased. *1
Operating voltage range Maximum Input specification
simultaneous input point ON voltage/ON current OFF voltage/OFF current Input resistance
Approx. 3.3kΩ
1ms/5ms/10ms/20ms OFF to ON
10ms or less (24VDC)
Response
initial setting is 10ms
time
1ms/5ms/10ms/20ms ON to OFF
10ms or less (24VDC)
Use initial value (10ms) for the
/70ms or less
input response time of
(CPU parameter setting)
parameters. Use initial value (10ms) for the
/70ms or less
input response time of
(CPU parameter setting)
parameters.
initial setting is 10ms Common terminal arrengement
(Common terminal: 1B1,1B2)
Number of output points Isolation method
1B02)
32 points
32 points
Photocoupler
Photocoupler
Sink type
Sink type
Rated load voltage
12/24VDC
12-24VDC
Operating voltage
10.2 to 40VDC
10.2 to 28.8VDC
0.1A/1point, 1A/1 common
0.1A/1 point, 2A/1 common
0.4A 10ms or less
0.7A 10ms or less
0.1mA or less
0.1mA or less
Max. inrush current Output specification
32 points/common (Common terminal: 1B01,
Output type
range
Leakage current (OFF) Maximum voltage drop at ON Response time
ON to OFF
Common terminal arrengement
External
1.75VDC (5mA)
1ms or less 1ms or less
(resistive load)
(rated load, resistive load)
32 points/common
Voltage
Current
Operation indicator
12/24VDC (10.2 to 40VDC) 0.04A (24VDC TYP.)
Voltage over 28.8VDC is not applicable.
0.1VDC (TYP.) 0.1A
2ms or less Clamp diode
r
0.2VDC (MAX.) 0.1A
2ms or less
(common terminal: 2A1,2A2)
power supply
2.5VDC (0.1A) 1.7VDC (1mA)
OFF to ON
Surge suppressor
3 - 76
32 points/common
Zener diode 32 points/common (common terminal: 2A01, 2A02) 12-24VDC (10.2 to 28.8VDC ripple ratio within 5%) 0.015A (24VDC) /1 common (MAX all points ON)
ON indication (LED)
ON indication (LED)
32 point switch-over using
32 point switch-over using
switch
switch
r
Voltage over 28.8VDC is not applicable.
3
I/O MODULE REPLACEMENT Specification External connections
AH42 40pin connector × 2
Applicable wire size
Accessory
QH42P
0.3mm
2
40pin connector × 2 (soldering type)
(For A6CON1 or A6CON4) The two 40 pin connectors are None
×
sold separately. Purchase separately.
(I/O assignment: output 64
(I/O assignment: input/output
points)
conposite)
Current consumption
0.25A (TYP. all points ON)
0.13A (TYP. all points ON)
250 (H) × 37.5 (W) × 121 (D) mm
98 (H) × 27.4 (W) × 90 (D) mm
(9.84 (H) × 1.48 (W) × 4.76 (D) inch)
(3.86 (H) × 1.08 (W) × 3.54 (D) inch)
0.70kg
0.20kg
*1
Check the specifications of sensor or switch to connect to the QH42P.
*2
The following figure shows derating.
*3
separately.
0.3mm2 (AWG#22) or less
Occupied points
100 90 80 ON ratio 70 60 50 40 0
separately. Purchase
(option)
32 points
Weight
Precautions for replacement The 40 pin connectors are sold
40pin connector × 2
64 points
External dimensions
Compatibility
Output number (Y
) differs. *3
×
r
28.8VDC
10 20 30 40 50 55 Ambient temperature Modify the output number used in the program.
3 - 77
3
I/O MODULE REPLACEMENT
(2) Specifications comparisons between A42XY and QX42/QY42P (a) Specifications comparisons between A42XY (input part) and QX42 : Compatible, Specification Number of input points Isolation method
A42XY (input specification) 64 points
64 points
Photocoupler
Photocoupler
Dynamic scan of 8
input type
inputs × 8
Rated input voltage
QX42
Static
×
OFF voltage/OFF current input resistance
Set the static.
12/24VDC
24VDC (20.4 to 28.8VDC)
(ripple ratio witin 5%)
(ripple ratio witin 5%)
60% simultaneously ON
Refer to the deratine chart *2
r
7VDC or more
19V or more/3mA or more
r
12VDC are not aplicable.
3VDC or more
11V or less/1.7mA or less
r
12VDC are not aplicable.
Approx. 5.6kΩ
r
Increased. *2
point ON voltage/ON current
×: Incompatible
Precautions for replacement
(10.2 to 26.4VDC)
Maximum simultaneous input
r: Partial change required,
Compatibility
Approx. 2.4kΩ
Use within the range shown in the derating figure.
1ms/5ms/10ms/20ms OFF to ON
/70ms or less
16ms or less
Response
initial setting is 10ms
time
1ms/5ms/10ms/20ms ON to OFF
Use initial value (10ms) for the input
(CPU parameter setting)
response time of parameters.
/70ms or less
16ms or less
Use initial value (10ms) for the input
(CPU parameter setting)
response time of parameters.
initial setting is 10ms Common terminal arrengement
External connections Applicable wire size
power supply
(Common terminal:
ON indication (LED)
ON indication (LED)
Batch of 8 inputs selected by
32 point switch-over using
rotary switch.
switch
input: 16pin connector
40pin connector
0.3mm2
(For A6CON1 or A6CON4)
Voltage
(10.2 to 26.4VDC)
–
–
–
–
(ripple ratio witin 5%) Current
55mA TYP.
The number of occupied points is
(output I/O assignment: 64 points)
Current consumption External dimensions Weight
128 points (64points × 2 = 128
64 points (I/O assignment: input)
points) when using both modules of the QX42 and QY42.
0.11A TYP.
0.09A (TYP. all points ON)
250 (H) × 37.5 (W) × 119 (D) mm
98 (H) × 27.4 (W) × 90 (D) mm
(9.84(H) × 1.48 (W) × 4.69 (D) inch)
(3.86 (H) × 1.08 (W) × 3.54 (D) inch)
0.60kg
0.18kg
The following figure shows derating.
100 90 ON 80 ratio 70 60 50 40 30 20 0
3 - 78
Wiring change is required.
12/24VDC
Occupied points
*2
×
0.3mm2 (AWG#22) or less
64 points
*1
–
1B01,1B02,2B01,2B02)
Operation indicator
External
32 points/common –
24VDC 26.4VDC 28.8VDC
10 20 30 40 50 55 Ambient temperature
Check the specifications of sensor or switch to connect to the QX40.
r
3
I/O MODULE REPLACEMENT (b) Specifications comparisons between A42XY (output part) and QY42P : Compatible, Specification Number of output points Isolation method
A42XY (Output specification)
QY42P
64 points
64 points
Photocoupler
Photocoupler
Dynamic scan of 8
Output type
input 8 12/24VDC
Rated load voltage
(10.2 to 26.4VDC) (ripple ratio witin 5%)
Static
r: Partial change required,
Compatibility
×
×: Incompatible
Precautions for replacement
Set the static.
12/24VDC (10.2 to 28.8VDC)
50mA per point Max. output current
(built in limiting resistor (1kΩ)
0.1A/ point, 2A/ common
not used) Max. voltage drop at ON
1V on the sink side
Max. simultaneously
time
100% simultanellously ON
resistor
(50 mA/point)
OFF to ON
16ms or less
1ms or less
ON to OFF
16ms or less
Common terminal arrengement
External connections Applicable wire size
power supply
32 points/common –
(Common terminal:
Voltage Current
ON indication (LED)
ON indication (LED)
Batch of 8 inputs selected by
32 point switch-over using
rotary switch.
switch
Output: 32pin connector
40pin connector
0.3mm
2
–
Occupied points
12-24VDC (10.2 to 28.8VDC)
(ripple ratio witin 5%)
(ripple ratio witin 5%)
180mA TYP.
0.02A (24VDC) / common
points) Current consumption External dimensions
0.11A TYP.
Wiring change is required.
(For A6CON1 or A6CON4)
(10.2 to 26.4VDC)
(I/O assignment: output 64
×
0.3mm2 (AWG#22) or less
12/24VDC
64 points
Weight
1ms or less (rated load, resistive load)
1A01,1A02,2A01,2A02)
Operation indicator
External
0.1VDC (TYP.) 0.1A 0.2VDC (MAX.) 0.1A
60% when built-in 1kΩ limiting
ON Response
1.5V on the source side (built in limiting resistor not used)
The number of occupied points is 128 points (64points × 2 = 128
64 points (I/O assignment: output )
points) when using both modules of the QX42 and QY42.
0.15A (TYP. all points ON)
250 (H) × 37.5 (W) × 119 (D) mm
98 (H) × 27.4 (W) × 90 (D) mm
(9.84 (H) × 1.48 (W) × 4.76 (D) inch)
(3.86 (H) × 1.08 (W) × 3.54 (D) inch)
0.60kg
0.17kg
r
Reviewing power supply capacity is required.
r
3 - 79
3
I/O MODULE REPLACEMENT
3.2.4 Specifications Comparisons Interrupt Module (1) Specifications comparisons between AI61 and QI60 : Compatible, Specification Number of interrupt input points Isolation method Rated input voltage Rated input current Operating voltage range Maximum simultaneous input point
r: Partial change required,
QI60
16 points
16 points
Photocoupler
Photocoupler
12VDC/24VDC
24VDC
r
12VDC are not aplicable.
Approx. 6mA
r
Reduced. *1
r
12VDC are not aplicable.
6mA (12VDC) 14mA (24VDC) 10.2 to 26.4VDC
20.4 to 28.8VDC (ripple ratio witin 5%)
100% (16/ common)
100% (16/ common)
simultanellously ON
simultanellously ON
Compatibility
×: Incompatible
AI61
Precautions for replacement
ON voltage
9V or more
19V or more/4.0mA or more
r
12VDC are not aplicable.
OFF voltage
4V or less
11V or less/1.7mA or less
r
12VDC are not aplicable.
Approx. 2.4kΩ
Approx. 3.9kΩ
r
Increased. *1
Input resistance
0.1ms/0.2ms/0.4ms/0.6ms/ OFF to ON
0.2ms or less
1ms or less
Use initial value (0.2ms) for the input response time of parameters.
(CPU parameter setting) Initial setting is 0.2ms
Response time
0.1ms/0.2ms/0.4ms/0.6ms/ ON to OFF
0.2ms or less
1ms or less
Use initial value (0.2ms) for the input
(CPU parameter setting)
response time of parameters.
Initial setting is 0.2ms Common terminal arrengement Operation indicator
16 points/common (Common terminal: TB9,TB18) ON indication (LED) 20 points removable
External connections
terminal block (M3 × 6 screws)
Applicable wire size
0.75 to 1.5mm2 1.25-3,1.25-YS3A,
Applicable crimping terminal
2-S3, 2-YS3A V1.25-3,V1.25-YS3A, V2-S3,V2-YS3A
Occupied points Current consumption External dimensions Weight
*1
3 - 80
16 points/common (Common terminal: TB17) ON indication (LED) 18 points terminal block (M3×6 screws) 0.3 to 0.75mm2 core (2.8mm (0.11 inch) OD max.)
×
Wiring change is required.
R1.25-3 (sleeved crimping terminals
×
cannot be used)
32 points (I/O assignment:
16 points (I/O assignment:
Intelligent 32 points)
Interrupt)
0.14A (TYP. all points ON)
×
×
I/O assignment differs.
0.06A (TYP. all points ON)
250 (H) × 37.5 (W) × 121 (D) mm
98 (H) × 27.4 (W) × 90 (D) mm
(9.84 (H) × 1.48 (W) × 4.76 (D) inch)
(3.86 (H) × 1.08 (W) × 3.54 (D) inch)
0.40kg
0.20kg
Check the specifications of sensor or switch to connect to the QI60.
r
Wiring space is narrower.
3
I/O MODULE REPLACEMENT
(2) Specifications comparisons between AI61-S1 and QI60 : Compatible, Specification Number of interrupt input points Isolation method
AI61-S1
QI60
16 points
16 points
Photocoupler
Photocoupler
Rated input voltage
24VDC
24VDC
Rated input current
14mA
Approx. 6mA
Operating voltage range Maximum simultaneous input point ON voltage OFF voltage Input resistance
21.6 to 26.4VDC
r
100% (16/ common)
simultaneously ON
simultaneously ON
16V or more
19V or more/4.0mA or more
r
9V or less
11V or less/1.7mA or less
r
Approx. 2.4kΩ
Approx. 3.9kΩ
r
/1ms or less (CPU parameter setting)
time 2ms or less, 8ms or less
/1ms or less (CPU parameter setting)
arrengement Operation indicator External connections Applicable wire size
16 points/common (Common terminal: TB9,TB18)
Applicable crimping terminal
ON indication (LED) 18points terminal block
block (M3×6 screw)
(M3×6 screw)
2-S3,2-YS3A V1.25-3,V1.25-YS3A, V2-S3,V2-YS3A
Occupied points Current consumption External dimensions Weight
*1
0.3 to
0.75mm2
core
(2.8mm(0.11 inch)OD max.)
Set lms to the input response time.
× × Wiring change is required.
R1.25-3 (sleeved crimping terminals
×
cannot be used)
32 points (I/O assignment:
16 points (I/O assignment:
Interrupt 32 points)
Intelligent)
0.14A (TYP. all points ON)
time in Parameter is not allowed.
16 points/common
20points removable terminal
1.25-3,1.25-YS3A,
time in Parameter is not allowed.
(Common terminal: TB17)
ON indication (LED)
0.75 to 1.5mm2
increased. *1 Increased. *1
Setting 2ms or more input response r
Initial setting is 0.2ms Common terminal
*1 The OFF voltage has been
Set lms to the input response time.
0.1ms/0.2ms/0.4ms/0.6ms ON to OFF
The ON voltage has been increased.
Setting 2ms or more input response r
Initial setting is 0.2ms
Response
Reduced. *1
(ripple ratio witin 5%)
100% (16/ common)
2ms or less, 8ms or less
×: Incompatible
Precautions for replacement
20.4 to 28.8VDC
0.1ms/0.2ms/0.4ms/0.6ms OFF to ON
r: Partial change required,
Compatibility
×
I/O assignment differs.
r
Wiring space is narrower.
0.06A (TYP. all points ON)
250 (H) × 37.5 (W) × 121 (D) mm
98 (H) × 27.4 (W) × 90 (D) mm
(9.84 (H) × 1.48 (W) × 4.76 (D) inch)
(3.86 (H) × 1.08 (W) × 3.54 (D) inch)
0.40kg
0.20kg
Check the specifications of sensor or switch to connect to the QI60.
3 - 81
3
I/O MODULE REPLACEMENT
3.2.5 Blanking Module and Dummy Module Specifications Comparisons Between (1) Specifications comparisons between AG60 and QG60 : Compatible, Specification
AG60
QG60
16 points
16 points
Vacant 16 points
Vacant 16 points
r: Partial change required,
Compatibility
×: Incompatible
Precautions for replacement
Number of I/O number occupied points I/O assignment classification Application
Use for parts without I/O module
Mounted to the slot where no I/O
(especially, for parts of empty slot
module is mounted (especially
between modules) as dust control.
between modules) for dust controll.
External
250 (H) × 37.5 (W) × 121 (D) mm
98 (H) × 27.4 (W) × 90 (D) mm
dimensions
(9.84 (H) × 1.48 (W) × 4.76 (D) inch)
(3.86 (H) × 1.08 (W) × 3.54 (D) inch)
Weight
0.17kg
r
0.07kg
(2) Specifications comparisons between AG62 and QG60 : Compatible, Specification Number of I/O number occupied points I/O assignment classification
Application
AG62
r: Partial change required,
QG60
Compatibility
16 points
r
×: Incompatible
Precautions for replacement
Max. 64 points (Able to select from 16 points, 32 points, 48 points and 64 points by using the switch on module surface.) Depends on the switch setting for the number of input occupied points (16 points, 32 points, 48 points, 64
Set the number of occupied points Vacant 16 points
r
with the I/O assignment of parameter settings.
points) Reserve 16 points, 32 points, 48
Mounted to the slot where no I/O
points or 64 points in advance for the
module is mounted (especially
future need of adding I/O.
between modules) for dust controll.
r
The provided simulation switches for Other
16points from the first I/O number
functions
allows the input on/off without an
–
×
0.07A
–
r
250 (H) × 37.5 (W) × 121 (D) mm
98 (H) × 27.4 (W) × 90 (D) mm
(9.84 (H) × 1.48 (W) × 4.76 (D) inch)
(3.86(H) × 1.08 (W) × 3.54 (D) inch)
0.3kg
0.07kg
external switch. Current consumption External dimensions Weight
3 - 82
r
Configure with external switches and input modules.
3
I/O MODULE REPLACEMENT
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3.3 Precautions for I/O Module Replacement (1) Wiring (a) Size of wire and crimping terminal The module and terminal block of the Q series are smaller than the A series, therefore the applicable size of wire and crimping terminal for terminal blocks differ between the two series. For this reason, use the wire and crimping terminal compatible with the specifications of the Q series I/O module when replacing with Q the series. The upgrade tool (Conversion adapter) manufactured by Mitsubishi Electric Engineering Co., Ltd. omits the procedure of changing wiring. (Connection change for power supply and common terminals is required. Also, the conversion adapter fixing plate is necessary when using the conversion adapter.) As the Q series is a smaller model, wiring space on terminal blocks is narrower. Pay much attention in wiring.
(b) Change from terminal block to connecter The 32-point I/O modules of the A series uses terminal blocks while that of Q series uses connecters. When using a 32-point I/O module of the Q series shift to the wiring using connecters or convert the connecters to terminal blocks with the following methods. • Use the conversion module for the connecters and terminal block . • Use the upgrade tool (Conversion adapter)* manufactured by Mitsubishi Electric Engineering Co., Ltd.
(2) Connecter for external wiring External wiring connecters are not included in a package of the 32 and 64 points I/O module of the Q series. Purchase the necessary number of the connecters (A6CON ) separately.
(3) Precautions for input modules (a) Specifications change of rated input current Check the specifications of sensors and switches since some of the Q series input modules support lower rated input current than those of the A series.
(b) Specifications change of OFF current Check the specifications of sensors and switches since some of the Q series input modules support lower OFF current than those of the A series.
(c) Specifications change of maximum simultaneous on input point Check the specifications of sensors and switches since some of the Q series input modules have less maximum simultaneous on input points than those of the A series. Refer to the derating diagram and use within the range shown in the diagram when replacing with the Q series.
(d) Specifications change of rated voltage value The QX4 Use QX7
and the QX8 at 12VDC.
type DC input module of the Q series are dedicated to DC24V.
3 - 83
3
I/O MODULE REPLACEMENT (e) Specifications change of response time For the Q series DC input modules, the I/O response time can be set with the parameter. Set the I/O response time with parameters adjusting it to the response time of the A series input module.
(f) Specifications change of common terminal arrangement. The common terminal arrangement may differ between the A series and Q series. Pay attention when applying a different voltage to each common.
(4) Precautions for output module (a) Specifications change of output current value Some of the Q series output modules support lower output current than those of the A series. Check the specification of the load side when using the Q series output module with smaller output current.
(b) Specifications change of common terminal arrangement The common terminal arrangement may differ between the A series and Q series. Pay attention when applying a different voltage to each common.
(c) Specifications change of common maximum load current Check the maximum load current for one common before use, since the current for one common may differ between the A and Q series.
3 - 84
4
POWER SUPPLY MODULE REPLACEMENTS
4
POWER SUPPLY MODULE REPLACEMENTS
4
4.1 List of Alternative Models for Power Supply Module
A/QnA series models to be discontinued Product
Model
Q series alternative models Model
Remark (restrictions) 1)External wiring: Changed
A61P
Q61P-A1/A2
2)Number of slots: Not changed 3)Specifications: Current capacity is reduced. 1)External wiring: Changed
A62P
Q62P
2)Number of slots: Not changed 3)Specifications: Current capacity is reduced. 1)External wiring: Changed
A63P
Q63P
2)Number of slots: Not changed 3)Specifications: Current capacity is reduced.
Power supply module
1)External wiring: Changed A61PEU
Q61P-A1/A2
2)Number of slots: Not changed 3)Specifications: Current capacity is reduced. 1)External wiring: Changed
A62PEU
Q62P
2)Number of slots: Not changed 3)Specifications: Current capacity is reduced.
A68P
None
A61P-UL
Q61P-A1/A2
General-purpose switching power supply (For ± 15VDC) Current capacity is reduced.
4-1
4
POWER SUPPLY MODULE REPLACEMENTS
4.2 Power Supply Module Specifications Comparisons (1) Specifications comparisons between A61P(-UL) and Q61P-A1/A2 : Compatible, r: Partial change required, ×: Incompatible Specification
A61P(-UL)
Q61P-A1/A2
100-120VAC+10%-15%
A1: 100-120VAC+10%-15%
(85 to 132VAC)
(85 to 132VAC)
200-240VAC+10%-15%
A2: 200-240VAC+10%-15%
(170 to 264VAC)
(170 to 264VAC)
50/60Hz ± 5%
50/60Hz ± 5%
5% or less
5% or less
130VA
105VA
20A within 8ms
20A within 8ms
5VDC
8A
6A
×
current
24VDC
–
–
–
Overcurrent
5VDC
8.8A or more
6.6A or more
protection
24VDC
–
–
Overvoltage
5VDC
5.5 to 6.5V
5.5 to 6.5V
protection
24VDC
Input power supply
Input frequency Input voltage distortion Max. input apparent power Inrush current Rated output
Efficiency Power indicator
–
–
65% or more
70% or more
M4 × 0.7 × 6
M3.5 screws
Applicable wire size
0.75 to 2mm2
0.75 to 2mm2
R1.25-4, R2-4 RAV1.25-4, RAV2-4
Applicable tightening
External dimensions
Noise durability
of entire system.
– –
×
Wiring change required.
66 to 89N·cm
×
(9.84 (H) × 2.33 (W) × 4.76 (D) inch)
(3.86 (H) × 2.33 (W) × 3.54 (D) inch)
0.98
0.31
within 20ms
within 20ms
Noise voltage 1500Vp-p
• By noise simulator of 1500Vp-p noise voltage, 1µs noise width and 25 to 60Hz noise frequency • Noise voltage IEC61000-4-4, 2kV
power failure period
Confirm the current consumption
RAV1.25-3.5, RAV2-3.5
98(H) × 55.2(W) × 90(D) mm
Allowable momentary
200-240VAC.
Wiring change required.
250(H) × 55(W) × 121(D) mm
Weight (kg)
Use the Q61P-A2 at voltages of
×
98 to 137N·cm
torque
r
100-120VAC.
(5VDC output: ON)
Terminal screw size
terminal
r
Precautions for replacement Use the Q61P-A1 at voltages of
LED indication
Power LED display
Applicable crimping
Compatibility
Tighten within the applicable tightening torque.
r
Across external AC terminal batch and ground: 1500VAC for
Across inputs/LG and outputs/
Dielectric withstand
1 minute
FG
voltage
Across external DC terminal
2830VAC rms/3 cycles (2000 m
batch and ground: 500VAC for 1
(6562 ft.))
minute Across inputs and outputs (LG Across external AC terminal Insulation resistance
batch and ground 5MΩ or more by insulation resistance tester.
and FG separated), across inputs and LG/FG, across outputs and FG/LG 10MΩ or more by insulation resistance tester Fuses are not included in
Spare fuse: 1 Accessory
Short chip for applied voltage select terminal: 1
accessories since they are not None
×
replaceable, nor are short chip since it is unnecessary to switch operating voltage.
4-2
4
POWER SUPPLY MODULE REPLACEMENTS
(2) Specifications comparisons between A62P and Q62P : Compatible, r: Partial change required, ×: Incompatible Specification
A62P
Q62P
Compatibility
Precautions for replacement
100-120VAC+10%-15% Input power supply
(85 to 132VAC)
100-240VAC+10%-15%
200-240VAC+10%-15%
(85 to 264VAC)
(170 to 264VAC) Input frequency Input voltage distortion Max. input apparent power Inrush current Rated output current
50/60Hz ± 5%
50/60Hz ± 5%
5% or less
5% or less
155VA
105VA
20A within 8ms
20A within 8ms
5VDC
5A
3A
×
24VDC
0.8A
0.6A
×
Overcurrent
5VDC
5.5A or more
3.3A or more
protection
24VDC
1.2A or more
0.66A or more
Overvoltage
5VDC
5.5 to 6.5V
5.5 to 6.5V
protection
24VDC
–
–
65% or more
65% or more
Efficiency Power indicator
M4 × 0.7 × 6
M3.5 screws
Applicable wire size
0.75 to 2mm2
0.75 to 2mm2
R1.25-4, R2-4 RAV1.25-4, RAV2-4
Applicable tightening
External dimensions
Wiring change required.
RAV1.25-3.5, RAV2-3.5
×
Wiring change required.
66 to 89N·cm
×
Tighten within the applicable
250(H) × 55(W) × 121(D) mm
98(H) × 55.2(W) × 90(D) mm
(9.84 (H) × 2.33 (W) × 4.76 (D) inch)
(3.86 (H) × 2.33 (W) × 3.54 (D) inch)
0.94
0.39
within 20ms
within 20ms
Noise voltage 1500Vp-p
• By noise simulator of 1500Vp-p noise voltage, 1µs noise width and 25 to 60Hz noise frequency • Noise voltage IEC61000-4-4, 2kV
Weight (kg) Allowable momentary power failure period
Noise durability
×
48 to 137N·cm
torque
–
(5VDC output: ON)
Terminal screw size
terminal
of entire system.
LED indication
Power LED display
Applicable crimping
Confirm the current consumption
tightening torque.
r
Across external AC terminal batch and ground: 1500VAC for
Across inputs/LG and outputs/
Dielectric withstand
1 minute
FG
voltage
Across external DC terminal
2830VAC rms/3 cycles (2000 m
batch and ground: 500VAC for 1
(6562 ft.))
minute Across inputs and outputs (LG Across external AC terminal Insulation resistance
batch and ground 5MΩ or more by insulation resistance tester.
and FG separated), across inputs and LG/FG, across outputs and FG/LG 10MΩ or more by insulation resistance tester Fuses are not included in
Spare fuse: 1 Accessory
Short chip for applied voltage select terminal: 1
accessories since they are not None
×
replaceable, nor are short chip since it is unnecessary to switch operating voltage.
4-3
4
POWER SUPPLY MODULE REPLACEMENTS
(3) Specifications comparisons between A63P and Q63P : Compatible, r: Partial change required, ×: Incompatible Specification Input power supply
A63P
Q63P
24VDC+30%-35%
24VDC+30%-35%
(15.6 to 31.2VDC)
(15.6 to 31.2VDC)
Compatibility
Input frequency
–
–
–
Input voltage distortion
–
–
–
Max. input apparent
65W
45W
100A within 1ms
100A within 1ms at 24VDC input
5VDC
8A
6A
×
current
24VDC
–
–
–
Overcurrent
5VDC
8.5A or more
6.6A or more
protection
24VDC
–
–
Overvoltage
5VDC
5.5 to 6.5V
5.5 to 6.5V
protection
24VDC
Inrush current Rated output
Efficiency Power indicator
–
–
65% or more
70% or more
Power LED display M4 × 0.7 × 6
M3.5 screws
0.75 to 2mm2
0.75 to 2mm2
Applicable tightening torque External dimensions Weight (kg) Allowable momentary power failure period
R1.25-4, R2-4 RAV1.25-4, RAV2-4 98 to 137N·cm
–
Wiring change required.
RAV1.25-3.5, RAV2-3.5
×
Wiring change required.
66 to 89N·cm
×
Tighten within the applicable
98(H) × 55.2(W) × 90(D) mm
(9.84 (H) × 2.33 (W) × 4.76 (D) inch)
(3.86 (H) × 2.33 (W) × 3.54 (D) inch)
Within 1ms
–
×
250(H) × 55(W) × 121(D) mm 0.8
of entire system.
LED indication
Applicable wire size terminal
Confirm the current consumption
(5VDC output: ON)
Terminal screw size Applicable crimping
Precautions for replacement
tightening torque.
r
0.33 Within 10ms at 24VDC input By noise simulator of 500Vp-p
Noise durability
Noise voltage 500Vp-p
noise voltage, 1µs noise width and 25 to 60Hz noise frequency
Dielectric withstand voltage
Across external DC terminal batch and ground: 500VAC for 1 minute Across external DC terminals
Insulation resistance
batch and ground 5MΩ or more by insulation resistance tester.
500VAC across primary and 5VDC 10MΩ or more by insulation resistance tester Fuses are not included in
Accessory
Spare fuse: 1
None
×
accessories since they are not replaceable.
4-4
4
POWER SUPPLY MODULE REPLACEMENTS
(4) Specifications comparisons between A61PEU and Q61P-A1/A2 : Compatible, r: Partial change required, ×: Incompatible Specification
A61PEU
Q61P-A1/A2
100-120VAC+10%-15%
A1: 100-120VAC+10%-15%
(85 to 132VAC)
(85 to 132VAC)
200-240VAC+10%-15%
A2: 200-240VAC+10%-15%
(170 to 264VAC)
(170 to 264VAC)
50/60Hz ± 5%
50/60Hz ± 5%
5% or less
5% or less
130VA
105VA
20A within 8ms
20A within 8ms
5VDC
8A
6A
×
current
24VDC
–
–
–
Overcurrent
5VDC
8.8A or more
6.6A or more
protection
24VDC
–
–
Overvoltage
5VDC
5.5 to 6.5V
5.5 to 6.5V
protection
24VDC
Input power supply
Input frequency Input voltage distortion Max. input apparent power Inrush current Rated output
Efficiency Power indicator
–
–
65% or more
70% or more
M4 × 0.7 × 6
M3.5 screws
Applicable wire size
0.75 to 2mm2
0.75 to 2mm2
R1.25-4, R2-4 RAV1.25-4, RAV2-4
Applicable tightening
External dimensions
Noise durability
– –
Wiring change required.
66 to 89N·cm
×
Tighten within the applicable
(3.86 (H) × 2.33 (W) × 3.54 (D) inch)
0.8
0.31
Within 20ms
Within 20ms
• By noise simulator of 1500Vp-p noise voltage, 1µs noise width and 25 to 60Hz noise frequency • Noise voltage IEC61000-4-4, 2kV
• By noise simulator of 1500Vp-p noise voltage, 1µs noise width and 25 to 60Hz noise frequency • Noise voltage IEC61000-4-4, 2kV
Across inputs/LG and outputs/
Across inputs/LG and outputs/
Dielectric withstand
FG
FG
voltage
2830VAC rms/3 cycles (2000 m
2830VAC rms/3 cycles (2000 m
Insulation resistance
of entire system.
×
(9.84 (H) × 2.33 (W) × 4.76 (D) inch)
power failure period
Confirm the current consumption
RAV1.25-3.5, RAV2-3.5
98(H) × 55.2(W) × 90(D) mm
Allowable momentary
200-240VAC.
Wiring change required.
250(H) × 55(W) × 121(D) mm
Weight (kg)
Use the Q61P-A2 at voltages of
×
98 to 137N·cm
torque
r
100-120VAC.
(5VDC output: ON)
Terminal screw size
terminal
r
Precautions for replacement Use the Q61P-A1 at voltages of
LED indication
Power LED display
Applicable crimping
Compatibility
(6562 ft.))
(6562 ft.))
Across inputs and outputs (LG
Across inputs and outputs (LG
and FG separated), across
and FG separated), across
inputs and LG/FG, across
inputs and LG/FG, across
outputs and FG/LG 10MΩ or
outputs and FG/LG 10MΩ or
more by insulation resistance
more by insulation resistance
tester
tester
tightening torque.
r
Fuses are not included in accessories since they are not
Spare fuse: 1 Accessory
Short chip for applied voltage select terminal: 1
None
×
replaceable, nor are short chip since it is unnecessary to switch operating voltage.
4-5
4
POWER SUPPLY MODULE REPLACEMENTS
(5) Specifications comparisons between A62PEU and Q62P : Compatible, r: Partial change required, ×: Incompatible Specification
A62PEU
Q62P
Compatibility
Precautions for replacement
100-120VAC+10%-15% Input power supply
(85 to 132VAC)
100-240VAC+10%-15%
200-240VAC+10%-15%
(85 to 264VAC)
(170 to 264VAC) Input frequency
50/60Hz ± 5%
50/60Hz ± 5%
5% or less
5% or less
110VA
105VA
Input voltage distortion Max. input apparent power Inrush current
20A within 8ms
20A within 8ms
5VDC
5A
3A
×
24VDC
0.8A
0.6A
×
Overcurrent
5VDC
5.5A or more
3.3A or more
protection
24VDC
1.2A or more
0.66A or more
Overvoltage
5VDC
5.5 to 6.5V
5.5 to 6.5V
protection
24VDC
–
–
65% or more
65% or more
Rated output current
Efficiency Power indicator
M4 × 0.7 × 6
M3.5 screws
Applicable wire size
0.75 to 2mm2
0.75 to 2mm2
RAV1.25-4, RAV2-4 118N·cm
Applicable tightening torque External dimensions
Wiring change required.
RAV1.25-3.5, RAV2-3.5
×
Wiring change required.
66 to 89N·cm
×
Tighten within the applicable
98(H) × 55.2(W) × 90(D) mm
(9.84 (H) × 2.33 (W) × 4.76 (D) inch)
(3.86 (H) × 2.33 (W) × 3.54 (D) inch)
0.9
0.39
Within 20ms
Within 20ms
• By noise simulator of 1500Vp-p noise voltage, 1µs noise width and 25 to 60Hz noise frequency • Noise voltage IEC61000-4-4, 2kV
• By noise simulator of 1500Vp-p noise voltage, 1µs noise width and 25 to 60Hz noise frequency • Noise voltage IEC61000-4-4, 2kV
Allowable momentary power failure period
Noise durability
×
250(H) × 55(W) × 121(D) mm
Weight (kg)
Across inputs/LG and outputs/
Across inputs/LG and outputs/
Dielectric withstand
FG
FG
voltage
2830VAC rms/3 cycles (2000 m
2830VAC rms/3 cycles (2000 m
(6562 ft.))
(6562 ft.))
Across inputs and outputs (LG
Across inputs and outputs (LG
and FG separated), across
and FG separated), across
inputs and LG/FG, across
inputs and LG/FG, across
Insulation resistance
–
(5VDC output: ON)
Terminal screw size
terminal
of entire system.
LED indication
Power LED display
Applicable crimping
Confirm the current consumption
outputs and FG/LG 10MΩ or
outputs and FG/LG 10MΩ or
more by insulation resistance
more by insulation resistance
tester
tester
tightening torque.
–
Fuses are not included in accessories since they are not
Spare fuse: 1 Accessory
Short chip for applied voltage select terminal: 1
None
×
replaceable, nor are short chip since it is unnecessary to switch operating voltage.
4-6
4
POWER SUPPLY MODULE REPLACEMENTS
(6) Specifications of A68P Specification
A68P 100-120VAC+10%-15% (85 to 132VAC)
Input power supply
200-240VAC+10%-15% (170 to 264VAC) 50/60Hz ± 5%
Input frequency Input voltage distortion
-
Max. input apparent
95VA
power Inrush current Rated
20A within 8ms
+15VDC
1.2A
-15VDC
0.7A
Overcurren
+15VDC
1.64A or more
t protection
-15VDC
0.94A or more
output current
Efficiency
65% or more
Power indicator
Power LED display Contact output Switched on if +15VDC output is +14.25V
Power ON monitor output
or higher or -15VDC output is -14.25V or lower. Min. contact switching load: 5VDC, 10mA Max. contact switching load: 264VAC, 2A (R load)
Terminal screw size
M3 × 0.5 × 6
Applicable wire size
0.75 to 2mm2
Applicable crimping
V1.25-4, V1.25-YS4A,
terminal
V2-S4, V2-YS4A
Applicable tightening
68N·cm
torque External dimensions
250(H) × 75.5(W) × 121(D) mm (9.84 (H) × 2.97 (W) × 4.76 (D) inch)
Weight (kg)
0.9
Substitute the general-purpose switching power supply, whose specifications are shown below, for the A68P. Choose current capacity with the result of calculating the current consumption of entire system to be used. Specification Voltage
Precautions for replacement +15VDC ± 3%(14.55V to 15.45V) -15VDC ± 3%(-14.55 to -15.45V)
Ripple voltage
50mVp-p or less
Spike voltage
100mVp-p or less
Output voltage limit
Within ± 1V
4-7
4
POWER SUPPLY MODULE REPLACEMENTS
4.3 Precautions for Power Supply Module Replacement (1) Current consumption differs between the Q series and A series modules. Select the power supply module with the result of calculating the current consumption of entire system. (2) Applicable wire and crimping terminals for terminal blocks differ between the Q Series and the A Series. Use the wire and crimping terminals compatible with the specifications. (3) The Q61P-A does not support both 100 and 200 VAC. Select the Q61-A1 (for 100 VAC) or Q61P-A2 (for 200 VAC) according to operating voltage. (4) The large-capacity type power supply Q64P (8.5A) for the Q Series is also available. It is recommended to use it when larger current capacity is necessary.
4-8
5
BASE UNIT AND EXTENSION CABLE REPLACEMENT
5
BASE UNIT AND EXTENSION CABLE REPLACEMENT 5
5.1 List of Alternative Models for Base Unit and Extension Cable
A/QnA series models to be discontinued Product
Main base unit
Extension base unit
Extension cable
Model
Q series alternative models Model
Remark (restrictions)
A32B
Q32SB
A35B
Q35B
A38B
Q38B
A38B-UL
Q38B
A32B-E
Q32SB
A35B-E
Q35B
A38B-E
Q38B
A32B-S1
Q33B
A38HB
Q38B
A38HBEU
Q38B
A52B
Q52B
A55B
Q55B
A58B
Q55B
Q55B × 2 units Number of I/O slots: 8 slots → 5 slots × 2 units
A62B
Q63B
Number of I/O slots: 2 slots → 3 slots
A65B
Q65B
A68B
Q68B
A68B-UL
Q68B
AC06B
QC06B
AC12B
QC12B
AC30B
QC30B
AC50B
QC50B
A1SC05NB
QC05B
Parallel mounting is not allowed.
A1SC07NB
QC06B
Parallel mounting is not allowed. Cable length: 0.7m → 0.6m
A1SC30NB
QC30B
Parallel mounting is not allowed.
A1SC50NB
QC50B
Parallel mounting is not allowed.
Number of I/O slots: 2slots → 3 slots
5-1
5
BASE UNIT AND EXTENSION CABLE REPLACEMENT
5.2 Base Unit and Extension Cable Specifications Comparisons 5.2.1 Base Unit Specifications Comparisons (1) Main base unit (a) Comparisons between A32B(-E) and Q32SB Type Item
A/QnA series
Q series
A32B(-E)
Q32SB
Loaded I/O modules Possibility of extension Mounting hole size External dimensions Dimensions for mounting to the panel
Precautions for replacement
2 can be loaded Cannot connect extension modules. ∅6 mm (0.24 in) dia. pearshaped hole (for M5 screw)
M4 screw hole or ∅4.5 hole (for M4 screw)
250(H) × 247(W) × 29(D) mm (9.84(H) × 9.72(W) × 1.14(D) inch)
98(H) × 114(W) × 18.5(D) mm (3.86(H) × 4.49(W) × 0.75(D) inch)
227 × 200 mm (8.94 × 7.87 inch)
101 × 80 mm (3.98 × 3.15 inch)
Refer to Section 5.3.1 for replacement precautions. When using the renewal tool (Base adapter) with existing mounting holes, use the Q33B.
(b) Comparisons between A32B-S1 and Q33B Type Item Loaded I/O modules
A/QnA series
Q series
A32B-S1
Q33B
2 can be loaded
Possibility of extension
3 can be loaded Extendable
Mounting hole size
∅6 mm (0.24 in) dia. pearshaped hole (for M5 screw)
M4 screw hole or ∅4.5 hole (for M4 screw)
External dimensions
250(H) × 268(W) × 29(D) mm (9.84(H) × 10.55(W) × 1.14(D) inch)
98(H) × 189(W) × 44.1(D) mm (3.86(H) × 7.44(W) × 1.74(D) inch)
248 × 200 mm (9.76 × 7.87 inch)
169 × 80 mm (6.65 × 3.15 inch)
Dimensions for mounting to the panel
Precautions for replacement
Refer to Section 5.3.1 for replacement precautions. The renewal tool (Base adapter) for the A32B-S1 is not available.
(c) Comparisons between A35B(-E) and Q35B Type Item
A/QnA series
Q series
A35B(-E)
Q35B
Loaded I/O modules
5 can be loaded
Possibility of extension
Extendable
Mounting hole size
∅6 mm (0.24 in) dia. pearshaped hole (for M5 screw)
M4 screw hole or ∅4.5 hole (for M4 screw)
External dimensions
250(H) × 382(W) × 29(D) mm (9.84(H) × 15.04(W) × 1.14(D) inch)
98(H) × 245(W) × 44.1(D) mm (3.86(H) × 9.65(W) × 1.74(D) inch)
362 × 200 mm (14.25 × 7.87 inch)
224.5 × 80 mm (8.84 × 3.15 inch)
Dimensions for mounting to the panel
Precautions for replacement
Refer to Section 5.3.1 for replacement precautions. The renewal tool (Base adapter) with existing mounting holes is available.
(d) Comparisons between A38B(-E/-UL)/A38HB/A38HBEU and Q38B Type Item
Loaded I/O modules
A/QnA series
Q series
A38B(-E/-UL)/A38HB/ A38HBEU
Q38B
8 can be loaded
Possibility of extension
5-2
Extendable
Mounting hole size
∅6 mm (0.24 in) dia. pearshaped hole (for M5 screw)
M4 screw hole or ∅4.5 hole (for M4 screw)
External dimensions
250(H) × 480(W) × 29(D) mm (9.84(H) × 18.90(W) × 1.14(D) inch)
98(H) × 328(W) × 44.1(D) mm (3.86(H) × 12.91(W) × 1.74(D) inch)
460 × 200 mm (18.11 × 7.87 inch)
308 × 80 mm (12.13 × 3.15 inch)
Dimensions for mounting to the panel
Precautions for replacement
Refer to Section 5.3.1 for replacement precautions. The renewal tool (Base adapter) with existing mounting holes is available.
5
BASE UNIT AND EXTENSION CABLE REPLACEMENT
(2) Extension base unit (No power supply module required) (a) Comparisons between A52B and Q52B Type Item
A/QnA series
Q series
A52B
Q52B
Loaded I/O modules
2 can be loaded
Possibility of extension Mounting hole size External dimensions Dimensions for mounting to the panel
Precautions for replacement
Extendable ∅6 mm (0.24 in) dia. pearshaped hole (for M5 screw)
M4 screw hole or ∅4.5 hole (for M4 screw)
250(H) × 183(W) × 29(D) mm (9.84(H) × 7.20(W) × 1.14(D) inch)
98(H) × 106(W) × 44.1(D) mm (3.86(H) × 4.17(W) × 1.74(D) inch)
163 × 200 mm (6.42 × 7.87 inch)
83.5 × 80 mm (3.29 × 3.15 inch)
Refer to Section 5.3.1 for replacement precautions. The renewal tool (Base adapter) with existing mounting holes is available.
(b) Comparisons between A55B and Q55B Type Item
A/QnA series
Q series
A55B
Q55B
Loaded I/O modules
5 can be loaded
Possibility of extension
Extendable
Mounting hole size
∅6 mm (0.24 in) dia. pearshaped hole (for M5 screw)
M4 screw hole or ∅4.5 hole (for M4 screw)
External dimensions
250(H) × 297(W) × 29(D) mm (9.84(H) × 11.69(W) × 1.14(D) inch)
98(H) × 189(W) × 44.1(D) mm (3.86(H) × 7.44(W) × 1.74(D) inch)
277 × 200 mm (10.91 × 7.87 inch)
167 × 80 mm (6.57 × 3.15 inch)
Dimensions for mounting to the panel
Precautions for replacement
Refer to Section 5.3.1 for replacement precautions. The renewal tool (Base adapter) with existing mounting holes is available.
(c) Comparisons between A58B and two Q55Bs Type Item Loaded I/O modules
A/QnA series
Q series
A58B
Q55B × 2 5 units × 2 can be loaded
8 can be loaded
Possibility of extension
Extendable
Mounting hole size
∅6 mm (0.24 in) dia. pearshaped hole (for M5 screw)
M4 screw hole or ∅4.5 hole (for M4 screw)
External dimensions
250(H) × 411(W) × 29(D) mm (9.84(H) × 16.18(W) × 1.14(D) inch)
(98(H) × 189(W) × 44.1(D) mm) × 2 ((3.86(H) × 7.44(W) × 1.74(D) inch) × 2)
391 × 200 mm (5.39 × 7.87 inch)
(167 × 80 mm) × 2 ((6.57 × 3.15 inch) × 2)
Dimensions for mounting to the panel
Precautions for replacement
Refer to Section 5.3.1 for replacement precautions. When using the renewal tool (base adapter) with existing mounting holes, use the Q68B.
(3) Extension base unit (Power supply module loaded) (a) Comparisons between A62B and Q63B Type Item Loaded I/O modules
A/QnA series
Q series
A62B
Q63B
2 can be loaded
Possibility of extension
3 can be loaded Extendable
Mounting hole size
∅6 mm (0.24 in) dia. pearshaped hole (for M5 screw)
M4 screw hole or ∅4.5 hole (for M4 screw)
External dimensions
250(H) × 283(W) × 29(D) mm (9.84(H) × 11.14(W) × 1.14(D) inch)
98(H) × 189(W) × 44.1(D) mm (3.86(H) × 7.44(W) × 1.74(D) inch)
218 × 200 mm (8.58 × 7.87 inch)
167 × 80 mm (6.57 × 3.15 inch)
Dimensions for mounting to the panel
Precautions for replacement
Refer to Section 5.3.1 for replacement precautions. The renewal tool (Base adapter) with existing mounting holes is available.
5-3
5
BASE UNIT AND EXTENSION CABLE REPLACEMENT (b) Comparisons between A65B and Q65B Type Item
A/QnA series
Q series
A65B
Q65B
Loaded I/O modules
5 can be loaded
Possibility of extension Mounting hole size
External dimensions Dimensions for mounting to the panel
Precautions for replacement
Extendable ∅6 mm (0.24 in) dia. pearshaped hole (for M5 screw)
M4 screw hole or ∅4.5 hole (for M4 screw)
250(H) × 352(W) × 29(D) mm (9.84(H) × 13.86(W) × 1.14(D) inch)
98(H) × 245(W) × 44.1(D) mm (3.86(H) × 9.65(W) × 1.74(D) inch)
332 × 200 mm (13.07 × 7.87 inch)
222.5 × 80 mm (8.76 × 3.15 inch)
Refer to Section 5.3.1 for replacement precautions. The renewal tool (Base adapter) with existing mounting holes is available.
(c) Comparisons between A68B (-UL) and Q68B Type Item
A/QnA series
Q series
A68B(-UL)
Q68B
Loaded I/O modules
8 can be loaded
Possibility of extension Mounting hole size
External dimensions Dimensions for mounting to the panel
Precautions for replacement
Extendable ∅6 mm (0.24 in) dia. pearshaped hole (for M5 screw)
M4 screw hole or ∅4.5 hole (for M4 screw)
250(H) × 466(W) × 29(D) mm (9.84(H) × 18.35(W) × 1.14(D) inch)
98(H) × 328(W) × 44.1(D) mm (3.86(H) × 12.91(W) × 1.74(D) inch)
446 × 200 mm (17.56 × 7.87 inch)
306 × 80 mm (12.05 × 3.15 inch)
Refer to Section 5.3.1 for replacement precautions. The renewal tool (Base adapter) with existing mounting holes is available.
5.2.2 Extension Cables Specifications Comparisons Type A/QnA Series
Item
Cable length
5-4
Q series
A main–A extension
Ans main–A extension
0.45m
–
A1SC05NB
QC05B
0.6m
AC06B
–
QC06B
0.7m
–
A1SC07NB
QC06B
1.2m
AC12B
–
QC12B
3.0m
AC30B
A1SC30NB
QC30B
5.0m
AC50B
–
QC50B
5.0m
–
A1SC50NB
QC50B
Precautions for replacement
Refer to Section 5.3.2 for replacement precautions.
5
BASE UNIT AND EXTENSION CABLE REPLACEMENT
5.3 Precautions for Base Unit and Extension Cable Replacement 5.3.1 Precautions for Base Unit Replacement (1) When replacing the A/QnA series base unit with the Q series, it is necessary to redo the mounting holes to fix the unit to a control panel, since the two series have different mounting hole size. (2) When using the existing mounting holes to install the Q series base unit, use the renewal tool (Base adapter) manufactured by Mitsubishi Electric Engineering Co., Ltd. This base adapter allows to omit the procedure of redoing mounting holes.
5.3.2 Precautions for Extension Cable Replacement The total extension distance of the Q series extension cable is 13.2m while that of the A series is 6.6m. Select a suitable cable according to your system.
5-5
5
BASE UNIT AND EXTENSION CABLE REPLACEMENT
5.4 QA65B Model Extension Base Unit The QA65B enables Q series CPU units to be compatible with A series large-sized modules. (Only the High Performance model QCPU is applicable to the QA65B.)
5.4.1 System Configuration This section explains the system configuration and precautions for use of the QA65B type extension base unit.
(1) Connection order of connection base units When using the Q6£B, QA1S6£B, and QA65B together, connect them in the order of the Q6£B, QA1S6£B, and QA65B in the closest position to the main base unit.
(2) Connection order of extension base units upon setting the extension stage number To use extension base units, it is necessary to set extension stage numbers (1 to 7) with the stage number setting connector. Set the extension stage number 1 to the connected extension base unit closest to the main base unit, and the following extension stage number (up to 7) to the following extension base units in the connected order.
Stage setting connector
QCPU
Setting of extension stage
Power supply
0 1 2 3 4 5 6 7 Q38B
Main base unit
Q68B
Extension base unit for module installation corresponding to the Q series (Q6B is connected to the main base unit or Q6B.)
QA1S68B
Extension base unit for module installation corresponding to the AnS series (QA1S6B is connected to the main base unit or Q6B. or QA1S6B)
QA65B
Extension base unit for module installation corresponding to the A series (QA65B is connected to the end of QA1S6B or QA65B)
Power supply
8 9 10 11 12 13 14 15 1
2
Power supply
16 17 18 19 20 21 22 23
3
5-6
Power supply
24 25 26 27 28
5
BASE UNIT AND EXTENSION CABLE REPLACEMENT
5.4.2 List of Configurating Devices The following table shows modules that can be used on the QA65B type extension base units. Name Power supply module
Type
Remark
A61P,
A62P,
A63P,
A65P,
A67P,
A66P,
A68P,
A61PEU,
A62PEU
Input module
Output module
AX10,
AX11,
AX11EU,
AX20,
AX21,
AX21EU,
AX31,
AX31-S1,
AX40,
AX41,
AX41-S1,
AX42,
AX42-S1,
AX50,
AX50-S1,
AX60,
AX60-S1,
AX70,
AX71,
AX80,
AX80E,
AX81,
AX81-S1,
AX81-S2,
AX81-S3,
AX81B,
AX82
AY10,
AY10A,
AY11,
AY11E,
AY11AEU,
AY11EEU,
AY13,
AY13E,
AY13EU,
AY15EU,
AY20EU,
AY11A,
AY22,
AY23,
AY40,
AY40P,
AY40A,
AY41,
AY41P,
AY42,
AY42-S1,
AY42-S2,
AY42-S3,
AY42-S4,
AY50,
AY51,
AY51-S1,
AY60,
AY60S,
AY60E,
AY60EP,
AY70, AY80EP,
AY71,
AY72,
AY80,
AY81,
AY81EP,
AY82EP
I/O module
A42XY,
AH42,
High-speed counter module
AD61,
AD61S1
A/D converter module
A68AD,
A68AD-S2,
A68ADN,
A616AD
A62DA,
A62DA-S1,
A68DAV,
A68DAI-S1,
A616DAV,
A616DAI A616TD,
A60MX,
AD71,
AD71S1, AD778M
D/A converter module Temperature-Digital converter
A68RD3,
A68RD4,
module
A60MXR,
A60MXT
Interrupt module
Positioning module
MELSECNET/MINI-S3 master module
AI61,
AI61-S1
AD70,
AD70D, AD71S7,
AD72,
AD75P1-S3,
AD75P2-S3,
AD75P3-S3
*1
AD75M1,
AD75M2,
AD75M3
*1
AJ71T32-S3
*1
AJ71PT32-S3, AD51-S3,
Paging module
AD22-S1
Position detection module
A61LS,
PC fault detection module
AS91
module Supersonic linear scale module ID interface module
AD59,
A62LS-S5,
A63LS
AD59-S1
AJ71ID2-R4
AD32ID1,
AD32ID2
AJ51T64 AJ71B62-S3 AJ71J92-S3
External error check module
AD51FD-S3
Voice output module
A11VC
Vision sensor module
AS50VS,
Blanking module
AG60
Dummy module
AG62
*1
*2 *2
A64BTL
B/NET interface module master module
AD51H-S3
AJ71ID1-R4,
MELSEC-I/OLINK module JEMANET(JPCN-1)
*3
AD71S2,
Intelligent communication module
Memory card centronics interface
*1
*2
*2
AS50VS-GN
The dedicated instructions of QnA/A series program are not applicable to the QCPU. Replace them with the FROM/TO instructions.
*2
When using the QA1S65B/QA1S68B, totally up to 6 modules can be connected including the corresponding modules mounted to the QA1S65B/QA1S68B.
*3
Only one interrupt module selected from QI60, A1SI61, AI61 and AI61-S1 can be used.
5-7
5
BASE UNIT AND EXTENSION CABLE REPLACEMENT
5.4.3 External Dimensions The following shows the external dimensions the QA65B. 2×6-M4 screws (for module installation)
4-φ6 installation holes (M5 mounting screw)
Hand hold
QA65B
200±0.3 (7.87±0.01) 250 (9.84)
Base cover
46.6 (1.83)
332±0.3 (13.07±0.01) 10 (0.39)
352 (13.86)
Unit: mm (inch)
5-8
6
MEMORY AND BATTERY REPLACEMENT
6
MEMORY AND BATTERY REPLACEMENT
6
6.1 List of Alternative Models for Memory
A/QnA series models to be discontinued Product
Memory cassette
IC-RAM memory EP-ROM memory
Model
Q series alternative models Model
Remark (restrictions)
A3NMCA-0
Unnecessary
Built-in RAM and built-in flash ROM are alternative
A3NMCA-2
Unnecessary
Built-in RAM and built-in flash ROM are alternative
A3NMCA-4
Unnecessary
Built-in RAM and built-in flash ROM are alternative
A3NMCA-8
Unnecessary
Built-in RAM and built-in flash ROM are alternative
A3NMCA-16
Unnecessary
Built-in RAM and built-in flash ROM are alternative
A3NMCA-24
Unnecessary
Built-in RAM and built-in flash ROM are alternative
A3NMCA-40
Unnecessary
Built-in RAM and built-in flash ROM are alternative
A3NMCA-56
Unnecessary
Built-in RAM and built-in flash ROM are alternative
A3AMCA-96
Unnecessary
Built-in RAM and built-in flash ROM are alternative
A4UMCA-128
Unnecessary
Built-in RAM and built-in flash ROM are alternative
A4UMCA-8E
Unnecessary
Built-in RAM and built-in flash ROM are alternative
A4UMCA-32E
Unnecessary
Built-in RAM and built-in flash ROM are alternative
A4UMCA-128E
Unnecessary
Built-in RAM and built-in flash ROM are alternative
4KRAM
Unnecessary
Built-in RAM is alternative
4KEROM
Unnecessary
Built-in flash ROM is alternative
32KROM
Unnecessary
Built-in flash ROM is alternative
64KROM
Unnecessary
Built-in flash ROM is alternative
6-1
6
MEMORY AND BATTERY REPLACEMENT
6.2 Precautions for Memory and Battery Replacement (1) Precaution for memory replacement (a)
The Q series does not need memory cassettes, since its CPU module incorporates the built-in RAM/flash ROM. This built-in flash ROM in the CPU module enables the ROM operation (Boot run).
(b)
When using multiple blocks of extension file registers or sampling trace function for the Q series, the SRAM card for the series is required.
(2) Precaution for battery replacement The battery for the A series (A6BAT*) should be replaced with the one for Q series (Q6BAT, Q7BAT). Refer to the users manual of each CPU module for battery life, since it varies depending on the type of CPU module and memory cassette. * The A6BAT is not a model to be discontinued.
6-2
6
MEMORY AND BATTERY REPLACEMENT
Memo
6-3
7
PROGRAM REPLACEMENT
7
7
PROGRAM REPLACEMENT
This chapter explains how to replace (reuse) the programs and comments of the A and QnA series CPU with the Q series, and precautions for the replacement.
(1) Comparisons between ACPU and QCPU : Compatible, r: Partial change required, ×: Incompatible Item
ACPU specification Main Sub 1
Sequence program
Sub 2 Sub 3 SFC
• Main program is required. • Sub programs, if included, are switched with the CHG instructions. • The SFC is dealt as the microcomputer program of main
QCPU specification and precautions Compatfor replacement
ibility
Refer to
[Specification] • Each program is dealt as one file. [Measure]
r
• Execute the file setting of PLC parameter.
Section 7.7.9
[Specification] • Creating microcomputer program is not applicable. [Measure] Microcomputer program
• A user-created microcomputer program and the microcomputer program of the utility package are available.
• Replacing the ACPU user-created microcomputer program with sequence program since the microcomputer program execution is not applicable. • For utility packages instructions, correct them equivalent to the corresponding instructions of the QCPU.
×
–
[Specification]
Instruction
• Dedicated instructions for the ACPU (LED instruction, etc.) are available.
• With the Change PLC type, instructions are converted automatically except some instructions. [Measure]
r
Section 7.2
• The inconvertible instructions are converted to SM1255 and SD1255 which correcting the programs is required. [Specification]
File register
• Storage area is reserved in a memory cassette. • One block is set in 8 k points unit.
• Data is stored in a standard RAM or memory card. • One block is set in 32k points unit. [Measure]
r
Section 7.7.10
• Execute the file setting of PLC parameter. [Specification]
Timer, Counter
7-1
• Timer and counter are processed with the END.
• Timer and counter are processed when executing an instruction. [Measure] • Review the programs since the processing timing differs between timer and counter.
Section
r
7.7.4, 7.7.5
7
PROGRAM REPLACEMENT : Compatible, r: Partial change required, ×: Incompatible Item
ACPU specification
QCPU specification and precautions Compatfor replacement
ibility
Refer to
[Specification]
Parameter
• Parameters are dedicated for each CPU.
• Parameters are dedicated for each CPU. [Measure]
r
• Check and re-set the parameters since specifications and functions differ between the two CPUs.
Section 7.3
[Specification]
Special relay
• 256 points of M9000 to M9255 are provided.
• 1800 points of SM0 to SM1799 are provided. [Measure] • Although automatic conversion is executed for the QCPU replacement, review the points since some specifications differ between the two CPUs.
r
Section 7.4
[Specification]
Special register
• 256 points of D9000 to D9255 are provided.
• 1800 points of SD0 to SD1799 are provided. [Measure] • Although automatic conversion is executed for the QCPU replacement, review the points since some specifications differ between the two CPUs.
r
Section 7.5
[Specification]
Comment
• Comments are managed as a common comment or program original comment. • The comment capacity of ACPU is up to 127k (64k + 63k) bytes.
• Comments are managed as a common comment or program original comment. • Comments are automatically replaced upon the QCPU conversion. • The comment capacity of the QCPU depends on memory capacity.
–
[Specification]
Writing programs to ROM
• The ROM operation is executed with the EP-ROM.
• The boot run is executed with programs stored in a standard ROM or memory card upon the QCPU replacement. [Measure]
r
Section 7.7.11
• Execute the boot setting of PLC parameter.
7-2
7
PROGRAM REPLACEMENT
(2) Comparison between QnACPU and QCPU Item Sequence program SFC program
QnACPU specification • Each program is dealt as one file.
QCPU specification and precautions Compatfor replacement
ibility
Refer to
[Specification]
–
• Each program is dealt as one file. [Specification]
Instruction
• Dedicated instructions as display (LED) instruction, status latch (SLT) instruction, etc. are available.
• With the Change PLC type, instructions are converted automatically except some instructions. [Measure]
r
Section 7.2
• The inconvertible instructions are converted to SM1255 and SD1255 which correcting the programs is required. [Specification]
File register
• Data is stored in a memory card. • One block is set in 32k points unit.
• Data is stored in a standard RAM or memory card. • One block is set in 32k points unit. [Measure]
r
Section 7.7.10
• Review the setting since the number of memory cards differs between the two CPUs. [Specification]
Parameter
• Dedicated parameters for each CPU are provided.
• Dedicated parameters for each CPU are provided. [Measure]
r
• Check and re-set the parameters since specifications and functions differ between the two CPUs.
Section 7.3
[Specification]
Special relay
• 1800 points of SM0 to SM1799 are provided.
• 1800 points of SM0 to SM1799 are provided. [Measure]
r
• Review the points since some specifications differ between the two CPUs.
Section 7.4
[Specification]
Special register
Comment
• 1800 points of SD0 to SD1799 are provided.
• Comments are managed as a common comment or program original comment.
• 1800 points of SD0 to SD1799 are provided. [Measure]
r
• Review the points since some specifications differ between the two CPUs.
Section 7.5
[Specification] • Comments are managed as a common comment or program original comment.
–
[Specification]
Writing programs to ROM
• The boot run is executed with program and parameter stored in a memory card. • Up to two memory cards can be installed.
• The boot run is executed with the programs stored in a standard ROM or memory card upon QCPU replacement. • One memory card can be installed. [Measure] • Execute the boot setting of PLC parameter.
7-3
r
Section 7.7.11
7
PROGRAM REPLACEMENT
7.1 Program Replacement Procedure The programs and comments of the A and QnA series CPU can be replaced with the Q series by "Change PLC type" of the GX Developer.
7.1.1 Program Conversion Procedure from ACPU to QCPU Program conversion procedure follows the order of (1) → (2) → (3) below. (1) Reading process of conversion source data. (2) Program conversion from ACPU to QCPU with the Change PLC type operation. (3) Writing process of converted data. Refer to Section 7.1.2 for details of the change operation. (1) Reading ACPU program (a) PLC read from ACPU (b) Reading project data of ACPU (Refer to (1)-(a) and (1)-(b) in the following diagram.)
(2) Change PLC type
(3) Writing QCPU program (a) PLC write to QCPU (b) Storing project data of QCPU (Refer to (3)-(a) and (3)-(b) in the following diagram.)
(1)-(a)
(3)-(a)
ACPU
QCPU GX Developer
Storage device
(1)-(b)
(3)-(b) ACPU Project data
QCPU Project data
Personal computer
7-4
7
PROGRAM REPLACEMENT
7.1.2 Change PLC Type Operation The Change PLC type is a function that changes the target PLC type of the data read to the GX Developer. The instructions that are not automatically converted are changed to the OUT SM1255 (for High Performance model QCPU)/OUT SM999 (Basic model for QCPU). Search these instructions or the SM1255/SM999 devices in the converted programs to convert them manually. For intelligent function modules and network modules, review programs and parameters.
(1) Applicable range of conversion from ACPU by the GX Developer The following table shows the applicable range of conversion from the ACPU to other PLCs. As it shows, converting to all PLC CPUs is applicable. Product GX Developer
Change source PLC
ACPU
ACPU
(2) Operation of GX Developer (a) Select the "Change PLC type" of the "Project" menu.
7-5
Change destination PLC QnACPU QCPU
7
PROGRAM REPLACEMENT (b) Specify the target PLC type in the "Change PLC type" dialog. PLC series setting
Click the [OK] button after setting the PLC type. PLC type setting
(c) Select the conversion method of special relays/registers.
Specify the conversion destination of special relays/registers (ACPU:M9000s/D9000s). Check the [Convert M9000/D9000←→Q/QnACPU special devices] • Checked: Converted to the Q dedicated device. • Not Checked: Converted to the A compatible (SM1000s/SD1000s). Fixed to "Checked" when selecting the Basic model QCPU. It is recommended to check the box when specifying the device conversion destination. Click the [Yes] or [Confirm change] button after specifying the device conversion destination to start the Change PLC type . • [Yes] : The change is executed without intermediate steps of user confirmation. • [Confirm change] : Asks the user for confirming the changes.
7-6
7
PROGRAM REPLACEMENT
7.1.3 ACPU Program Conversion Ratio •
Conversion ratio of common instructions (Sequence/basic/application instructions) The following table shows the conversion ratio when changing the PLC type of the ACPU common instructions to the QCPU. More than 90% of the common instructions are automatically converted. High Performance model QCPU Number of Instruction type
Number of instructions
instructions applicable for automatic conversion
Sequence instructions
instructions
instructions
conversion
6
0
100%
5
5
0
100%
Output instructions
6
5
1
83%
Shift instructions
2
2
0
100%
Master control instructions
2
2
0
100%
Termination instructions
2
2
0
100%
Other instructions
3
3
0
100%
26
25
1
96%
Comparison operation instructions
36
36
0
100%
Arithmetic operation instructions
40
40
0
100%
8
8
0
100%
16
16
0
100%
Program branch instructions
9
9
0
100%
Program switching instructions
1
0
1
0%
Link refresh instructions
2
2
0
100%
BCD ↔ BIN conversion instructions Data transfer instructions
112
111
1
99%
Logical operation instructions
18
18
0
100%
Rotation instructions
16
16
0
100%
Shift instructions
12
12
0
100%
Data processing instructions
20
19
1
95%
FIFO instructions
4
4
0
100%
Buffer memory access instructions
8
8
0
100%
FOR to NEXT instructions
2
2
0
100%
4
0
4
0%
Access instructions Display instructions Other instructions Total number of application instructions Total number of sequence/basic/application
7-7
ratio
6
Local station, remote I/O station
instructions
manual
Conversion
Connection instructions
Total number of basic instructions
Application
requiring
Contact instructions
Total number of sequence instructions
Basic
Number of instructions
5
3
2
60%
10
2
8
20%
99
84
15
85%
237
220
17
93%
7
PROGRAM REPLACEMENT •
Conversion ratio of dedicated instructions The following table shows the conversion ratio when changing the PLC type of the ACPU dedicated instructions to the QCPU. High Performance model QCPU Number of Instruction type
Number of instructions
instructions applicable for automatic conversion
instructions (Functional extension)
ratio
conversion
3
0
6
2
4
33%
Data operation instructions
6
6
0
100%
I/O operation instructions
2
2
0
100%
27
27
0
100%
25
24
1
96%
Data control instructions
6
6
0
100%
Clock instructions
2
2
0
100%
7
0
7
0%
Program switching instructions
4
0
4
0%
Instructions for PID control
3
2
1
67%
91
74
17
81%
9
5
4
56%
59
0
59
0%
68
5
63
7%
159
79
80
50%
instructions Character string processing instructions
Subtotal
(For modules)
manual
3
instructions
instructions
Conversion
Structured program instructions
Extension file register
Dedicated
requiring
Direct input/output instructions
Real number processing Dedicated
Number of instructions
Instructions for data link Instructions for special function modules Subtotal
Total number of dedicated instructions
100%
Remarks The automatic conversion is applied to the instructions of which equivalent functions and instructions exist in the change destination PLCs. Some instructions are not converted for the following causes. Refer to Section 7.2 Instruction Conversion to change the program manually. (1)
The change target PLC does not have the equivalent functions and instructions.
(2)
Instructions to specified modules cause to change the module and buffer memory configuration.
(3)
Multiple instructions with the same name and argument exist. (Example) CHK instruction, etc.
(4)
The conversion causes a mismatch in the instructions. (Example) IX instruction, etc.
7-8
7
PROGRAM REPLACEMENT
7.1.4 Reading (Reusing) Other Format Files The following explains how to read (appropriate) files in the GPPQ/GPPA format other than that of the GX Developer. Follow this procedure to convert them to the file format of the GX Developer.
(1) Operation Procedure Select [Project] [Import file]
[Import from GPPQ format file] [Import from GPPA format file]
(2) Setting screen
(h)
(a)
(e)
(g) (f)
(c)
(d)
(b)
(a) Drive/Path, System name, Machine name Designates the location of data created in GPPQ or GPPA format. Enter the system name and machine name of the data specified in the Drive/Path. Clicking the [Browse] button shows the dialog box for choosing the system name and machine name. Double-click the file to be read to specify.
(b) Source data list Displays data created in GPPQ or GPPA format. Check the checkbox of data names to be selected. For the selected comments, the range of device comment, which can be read with the Common tab or Local tab, are settable.
(c) [Param+prog] button/[Select all] button • [Param+prog] button Selects only the parameter data and program data of the source data. • [Select all] button Selects all data in a source data list. Comment2 is selected for the A series, and the device memories of the number of data are displayed. The first data name is selected for comments and file registers in the QnA series.
(d) [Cancel all selections] button Cancels all the selected data.
7-9
7
PROGRAM REPLACEMENT (e) <
> tab screen (A series) Set this when specifying the range for common comments and read data.
(f) <> tab screen (A series) Set this when specifying the range for comments by program and read data.
(g) Merge peripheral statement/note
(h) [Execute] button Click this button after making the setting.
(3) Setting Procedure (a) Data selection 1) Set a drive/path for reading in GPPQ or GPPA format. 2) Click the [Browse] button to set the system name and machine name of the project to be read. 3) Check the checkbox of data to be selected by with the [Param+prog] button, [Select all] button, or the mouse. 4) Click the [Execute] button after making necessary settings.
(b) Canceling data selection 1) When canceling the selected data arbitrarily: Clear the checkmark (P) in the checkbox with the mouse or space key. 2) When canceling all the selected data: Click the [Cancel all selection] button.
7 - 10
7
PROGRAM REPLACEMENT
(4) Precautions for reading the other format files
A6GPP, SW0S-GPPA format data For data selection GPPA format file reading
Ladder return positions For data selection
7 - 11
For A series Read data with GX Developer after performing the corresponding format conversion with GPPA. For the operating methods, refer to the Type SW4IVD-GPPA(GPP) Operating Manual. For device comment selection, you may only choose either comment 2 or comment 1. Deletes the project data on GX Developer and read the other format file. The area in excess of the program capacity is deleted when read. For the PLC type which cannot use subprograms, subprograms are deleted when read. When the file includes microcomputer programs editted with other than the SFC program (e.g. SW0SRX-FNUP), they are lost. For QnA series Returning places are different between GPPQ and GX Developer. Because of this, if the total of return sources and return destinations exceeds 24 lines in a single ladder block, the program is not displayed properly. Corrective action: Add SM400 (normally ON contact) to adjust the return positions. For the device memory and file register, you may select only one data name for each item.
7
PROGRAM REPLACEMENT
7.2 Instruction Conversion GX Developer enables instruction conversion using the Change PLC type. The following explains how to process both applicable instructions and not applicable instructions for the conversion.
7.2.1 List of Instructions Conversion from A to QCPU (Sequence/Basic/Application Instructions) : Automatic conversion ×: Manual conversion required
Contents
BIN 16-bit addition, subtraction
BIN 16-bit multiplication, division
Ladder block series connection Series connection
16-bit data comparison
32-bit data comparison
Series connection Conversion from hexadecimal BIN to ASCII
BCD 4-digit addition, subtraction
BCD 4-digit multiplication, division
Conversion from BIN data to 4-digit BCD Conversion from 4-digit BCD to BIN data Block 16-bit data transfer Bit reset for word devices Bit set for word devices 1-bit shift to left of n-bit data 1-bit shift to right of n-bit data
ACPU
High Performance model
Reference section QCPU Instruction name Instruction name Conversion + + +P +P -P -P * * *P *P / / /P /P ANB ANB AND AND AND< AND< AND<= AND<= AND<> AND<> AND= AND= AND> AND> AND>= AND>= ANDD< ANDD< ANDD<= ANDD<= ANDD<> ANDD<> ANDD= ANDD= ANDD> ANDD> ANDD>= ANDD>= ANI ANI ASC OUT SM1255 × 7.2.3 (3) B+ B+ B+P B+P BBB-P B-P B* B* B*P B*P B/ B/ B/P B/P BCD BCD BCDP BCDP BIN BIN BINP BINP BMOV BMOV BMOVP BMOVP BRST BRST BRSTP BRSTP BSET BSET BSETP BSETP BSFL BSFL BSFLP BSFLP BSFR BSFR BSFRP BSFRP
7 - 12
7
PROGRAM REPLACEMENT : Automatic conversion ×: Manual conversion required
ACPU
Contents
High Performance model
Reference section
QCPU
Instruction name Instruction name Conversion Sub-routine program calls
CALL
CALLP
CALLP
Special format failure checks
CHK
OUT SM1255
×
7.2.3 (3)
Bit device output reverse
CHK
OUT SM1255
×
7.2.3 (1)
Main ↔ subprogram switching
CHG
OUT SM1255
×
7.2.3 (2)
Pointer branch instructions
CJ
CJ
r
7.7.7
Carry flag reset
CLC
OUT SM1255
×
7.2.3 (3)
16-bit data negation transfer Link Refresh Instructions
BIN 32-bit addition, subtraction
BIN 32-bit multiplication, division
Logical products of 32-bit data
BCD 8-digit addition, subtraction
BCD 8-digit multiplication, division
Conversion from BIN data to 8-digit BCD Conversion from 8-digit BCD to BIN data 32-bit data negation transfer 32-bit BIN data decrement
CML
CML
CMLP
CMLP
COM
COM
D+
D+
D+P
D+P
D-
D-
D-P
D-P
D*
D*
D*P
D*P
D/
D/
D/P
D/P
DAND
DAND
DANDP
DANDP
DB+
DB+
DB+P
DB+P
DB-
DB-
DB-P
DB-P
DB*
DB*
DB*P
DB*P
DB/
DB/
DB/P
DB/P
DBCD
DBCD
DBCDP
DBCDP
DBIN
DBIN
DBINP
DBINP
DCML
DCML
DCMLP
DCMLP
DDEC
DDEC
DDECP
DDECP
DEC
DEC
DECP
DECP
8 → 256-bit decode
DECO
DECO
DECOP
DECOP
2-word data read from the intelligent/special
DFRO
DFRO
function module
DFROP
DFROP
Interrupt disable instructions
DI
DI
Refresh disable
DI
DI
DINC
DINC
DINCP
DINCP
DIS
DIS
DISP
DISP
DMOV
DMOV
16-bit BIN data decrement
32-bit BIN data increment 4-bit groupings of 16-bit data 32-bit data transfer Logical sums of 32-bit data Left rotation of 32-bit data Right rotation of 32-bit data
7 - 13
CALL
DMOVP
DMOVP
DOR
DOR
DORP
DORP
DRCL
DRCL
DRCLP
DRCLP
7.7.7 7.7.7
DRCR
DRCR
7.7.7
DRCRP
DRCRP
7.7.7
7
PROGRAM REPLACEMENT : Automatic conversion ×: Manual conversion required
ACPU
Contents
High Performance model
Reference section
QCPU
Instruction name Instruction name Conversion Left rotation of 32-bit data Right rotation of 32-bit data 1-word shift to left of n-word data 1-word shift to right of n-word data 32 bit data checks 2-word data write to the intelligent/special function
DROL
DROL
7.7.7
DROLP
DROLP
7.7.7
DROR
DROR
7.7.7
DRORP
DRORP
7.7.7
DSFL
DSFL
DSFLP
DSFLP
DSFR
DSFR
DSFRP
DSFRP
DSUM
DSUM
7.7.7
DSUMP
DSUMP
7.7.7
DTO
DTO
module
DTOP
DTOP
Timing pulse generation
DUTY
DUTY
DXCH
DXCH
32-bit data conversion 32-bit data non-exclusive logical sum operations
DXCHP
DXCHP
DXNR
DXNR
DXNRP
DXNRP
DXOR
DXOR
DXORP
DXORP
Interrupt enable instruction
EI
EI
Link refresh enable
EI
EI
256 → 8-bit encode
ENCO
ENCO
ENCOP
ENCOP
Sequence program termination
END
END
32-bit exclusive logical sum operations
Main routine program termination Reading oldest data from tables Writing data to the data table Identical 16-bit data block transfers
FEND
FEND
FIFR
FIFR
FIFRP
FIFRP
FIFW
FIFW
FIFWP
FIFWP
FMOV
FMOV
FMOVP
FMOVP
FOR to NEXT Instructions
FOR
FOR
1-word data read from the intelligent/
FROM
FROM
*1
special function module
FROMP
FROMP
*1
INC
INC
16-bit BIN data increment
INCP
INCP
Return from interrupt programs
IRET
IRET
Pointer branch instructions
JMP
JMP
Operation start
LD
LD
LD<
LD<
LD<=
LD<=
BIN 16-bit data comparison
BIN 32-bit data comparison
LD<>
LD<>
LD=
LD=
LD>
LD>
LD>=
LD>=
LDD<
LDD<
LDD<=
LDD<=
LDD<>
LDD<>
LDD=
LDD=
LDD>
LDD>
LDD>=
LDD>=
Operation start
LDI
LDI
ASCII code display instructions
LED
OUT SM1255
*1
×
7.2.3 (3)
Note that the buffer memory address between Q series and A series may differ.
7 - 14
7
PROGRAM REPLACEMENT : Automatic conversion ×: Manual conversion required
ACPU
Contents
High Performance model
Reference section
QCPU
Instruction name Instruction name Conversion LEDA
OUT SM1255
×
LEDB
OUT SM1255
×
7.2.3 (3)
LEDC
OUT SM1255
×
7.2.3 (3)
Annunciator reset instruction
LEDR
LEDR
Local station data read
LRDP
OUT SM1255
×
7.2.3 (3)
Local station data write
LWTP
OUT SM1255
×
7.2.3 (3)
MC
MC
Character display instructions Comment display instructions
Master control set, reset 16-bit data transfer
MCR
MCR
MOV
MOV
MOVP
MOVP
Operation result pop
MPP
MPP
Operation result push
MPS
MPS
Operation result read BIN 16-bit data 2's complement FOR to NEXT Instructions No operation (NOP, NOPLF) Parallel connection
BIN 16-bit data comparison
Ladder block parallel connection
BIN 32-bit data comparison
Parallel connection
MRD
MRD
NEG
NEG
NEGP
NEGP
NEXT
NEXT
NOP
NOP
NOPLF
NOPLF
OR
OR
OR<
OR<
OR<=
OR<=
OR<>
OR<>
OR=
OR=
OR>
OR>
OR>=
OR>=
ORB
ORB
ORD<
ORD<
ORD<=
ORD<=
ORD<>
ORD<>
ORD=
ORD=
ORD>
ORD>
ORD>=
ORD>=
ORI
ORI
OUT instruction
OUT (*1)
OUT (*1)
Trailing edge output
PLF
PLF
Leading edge output
PLS
PLS
Print ASCII code instruction
PR
PR
Print comment instruction
PRC
PRC
RCL
RCL
RCLP
RCLP
7.7.7
RCR
RCR
7.7.7
RCRP
RCRP
7.7.7
RET
RET
Left rotation of 16-bit data Right rotation of 16-bit data Return from subroutine program
7.7.7
Remote I/O station data read
RFRP
OUT SM1255
×
7.2.3 (3)
Read from automatic updating buffer memory
RIFR
OUT SM1255
×
7.2.3 (12)
RIRCV
OUT SM1255
×
7.2.3 (12)
RIRD
OUT SM1255
×
7.2.3 (12)
RISEND
OUT SM1255
×
7.2.3 (12)
Write to automatic updating buffer memory
RITO
OUT SM1255
×
7.2.3 (12)
Write to intelligent device station buffer memory
RIWT
OUT SM1255
×
7.2.3 (12)
Network parameter setting
RLPA
OUT SM1255
×
7.2.3 (12)
Automatic refresh parameter setting
RRPA
OUT SM1255
×
7.2.3 (12)
Read from intelligent device station buffer memory (with handshake) Read from intelligent device station buffer memory Write to intelligent device station buffer memory (with handshake)
*1 The high-speed timer or retentive timer can also be converted according to the parameter setting.
7 - 15
7.2.3 (3)
7
PROGRAM REPLACEMENT : Automatic conversion ×: Manual conversion required
ACPU
Contents
High Performance model
Reference section
QCPU
Instruction name Instruction name Conversion ROL
ROL
7.7.7
ROLP
ROLP
7.7.7
ROR
ROR
7.7.7
RORP
RORP
7.7.7
Bit device reset
RST
RST
Remote I/O station data write
RTOP
OUT SM1255
Pointer branch instructions
SCJ
SCJ
Left rotation of 16-bit data Right rotation of 16-bit data
×
7.2.3 (3)
7 segment decode
SEG
SEG
Partial refresh
SEG
SEG
SER
SER
7.7.7
SERP
SERP
7.7.7
SET
SET
SFL
SFL
16-bit data search Bit device set 16-bit data n-bit left shift 16-bit data n-bit right shift Bit device shift
SFLP
SFLP
SFR
SFR
SFRP
SFRP
SFT
SFT
×
7.7.7
SFTP
SFTP
SLT
OUT SM1255
×
7.2.3 (3)
SLTR
OUT SM1255
×
7.2.3 (3)
Carry flag set
STC
OUT SM1255
×
7.2.3 (3)
Sequence program stop
STOP
STOP
Setting and resetting status latch
Setting and resetting sampling trace 16-bit data checks
STRA
OUT SM1255
×
7.2.3 (3)
STRAR
OUT SM1255
×
7.2.3 (3)
SUM
SUM
SUMP
SUMP
SUB
OUT SM1255
×
SUBP
OUT SM1255
×
1-word data write to the intelligent/
TO
TO
*1
special function module
TOP
TOP
*1
UNI
UNI
Microcomputer program
4-bit linking of 16-bit data Logical products with 16-bit data WDT reset Logical sums of 16-bit data 16-bit data non-exclusive logical sum operations 16-bit exclusive logical sum operations 16-bit data conversion *1
UNIP
UNIP
WAND
WAND
WANDP
WANDP
WDT
WDT
WDTP
WDTP
WOR
WOR
WORP
WORP
WXNR
WXNR
WXNRP
WXNRP
WXOR
WXOR
WXORP
WXORP
XCH
XCH
XCHP
XCHP
Note that the buffer memory address between Q series and A series may differ.
7 - 16
7
PROGRAM REPLACEMENT
7.2.2 List of Instruction Conversion from A to QCPU (Dedicated Instructions) : Automatic conversion ×: Manual conversion required
ACPU
Contents
High Performance model
Reference section
QCPU
Instruction name Instruction name Conversion COS-1 operation on floating point data
ACOS
ACOS
Floating point data addition
ADD
E+
Conversion from hexadecimal BIN to ASCII
ASC
ASC
SIN-1 operation on floating point data
ASIN
ASIN
TAN-1 operation on floating point data
ATAN
ATAN
BCD type COS-1 operation
BACOS
BACOS
BIN 16-bit dead band controls
BAND
BAND
BCD type SIN-1 operations
BASIN
BASIN
BCD type TAN-1 operations
BATAN
BATAN
Conversion from 4-digit BCD to decimal ASCII
BCDDA
BCDDA
BCD type COS operations
BCOS
BCOS
BCD 8-digit square roots
BDSQR
BDSQR
Conversion from BIN 16-bit to decimal ASCII
BINDA
BINDA
Conversion from BIN 16-bit to hexadecimal ASCII
BINHA
BINHA
Block move between extension file registers
BMOVR
OUT SM1255
Forced end of FOR to NEXT instruction loop
BREAK
BREAK
BCD type SIN operations
BSIN
BSIN
BCD 4-digit square roots
BSQR
BSQR
7.2.3 (4)
BCD type TAN operations
BTAN
BTAN
Data linking in byte units
BTOW
BTOW
Block exchange between extension file registers
BXCHR
OUT SM1255
×
7.2.3 (4)
CC1
OUT SM1255
×
7.2.3 (11)
CC2
OUT SM1255
×
7.2.3 (11)
CCDSP
OUT SM1255
×
7.2.3 (11)
CCDSPV
OUT SM1255
×
7.2.3 (11)
CHK
OUT SM1255
×
7.2.3 (4)
Consecutive display of the same character Changing the character color Special format failure checks Changing check format of CHK instruction
CHKEND
OUT SM1255
×
7.2.3 (4)
Displaying numerals
CIN0 to CIN9
OUT SM1255
×
7.2.3 (11)
Displaying letters of the alphabet
CINA to CINZ
OUT SM1255
×
7.2.3 (11)
Clearing display of designated area
CINCLR
OUT SM1255
×
7.2.3 (11)
Displaying "-" (hyphen)
CINHP
OUT SM1255
×
7.2.3 (11)
Displaying "-" (minus)
CINMP
OUT SM1255
×
7.2.3 (11)
Displaying "." (period, decimal point)
CINPT
OUT SM1255
×
7.2.3 (11)
Displaying spaces
CINSP
OUT SM1255
×
7.2.3 (11)
Clearing the display area
CLS
OUT SM1255
×
7.2.3 (11)
Clearing the VRAM area
CLV
OUT SM1255
×
7.2.3 (11)
Setting the display mode
CMODE
OUT SM1255
×
7.2.3 (11)
Transferring canvas data to the VRAM area
CMOV
OUT SM1255
×
7.2.3 (11)
Setting normal display for characters
CNOR
OUT SM1255
×
7.2.3 (11)
Displaying the cursor
COFF
OUT SM1255
×
7.2.3 (11)
Designating the character display color
COLOR
OUT SM1255
×
7.2.3 (11)
Reading device comment data
COMRD
COMRD
CON1
OUT SM1255
×
7.2.3 (11)
CON2
OUT SM1255
×
7.2.3 (11)
COS operations on floating decimal point data
COS
COS
Displaying a canvas screen
CPS1
OUT SM1255
×
7.2.3 (11)
Changing the VRAM display address
CPS2
OUT SM1255
×
7.2.3 (11)
CR1
OUT SM1255
×
7.2.3 (11)
CR2
OUT SM1255
×
7.2.3 (11)
Switching between normal and highlighted
CRDSP
OUT SM1255
×
7.2.3 (11)
display for characters
CRDSPV
OUT SM1255
×
7.2.3 (11)
Setting highlighted display for characters
CREV
OUT SM1255
×
7.2.3 (11)
Displaying the cursor
Consecutive display of the same character
7 - 17
×
7
PROGRAM REPLACEMENT : Automatic conversion ×: Manual conversion required
Contents
Scrolling the screen Conversion from decimal ASCII to BCD 4-digit data Conversion from decimal ASCII to BIN 16-bit data Reading clock data Writing in clock data BIN 32-bit dead band controls Conversion from BCD 8-digit to decimal ASCII data Conversion from BIN 32-bit to decimal ASCII data Conversion from BIN 32-bit data to hexadecimal ASCII data Conversion from decimal ASCII to BCD 8-digit data Conversion from decimal ASCII to BIN 32-bit data Conversion from floating point radian to angle Conversion from BIN 32-bit to floating point data Conversion from hexadecimal ASCII to BIN 32-bit data Conversion from floating point to BIN 32-bit data Dissociation of random data Division of floating decimal point data Upper and lower limit controls for BIN 32-bit data Direct output Direct Reset 32-bit data searches Direct Set Conversion from BIN 32-bit to character string Bit tests Conversion from character string to BIN 32-bit data Zone control for BIN 32-bit data Displaying characters Writing characters to the VRAM Exponent operations on floating decimal point data Sub-routine program output OFF calls Bit device output reverse Conversion from BIN 16 data to floating decimal point Reading VRAM data Conversion from hexadecimal ASCII to BIN 16-bit Conversion from ASCII to hexadecimal BIN ASCII code conversion of designated character strings Receiving data Conversion from floating decimal point data to BIN 16 Index qualification of a circuit block Entering data from number keys Detecting character-string length Upper and lower limit controls for BIN 16-bit data Setting the cursor position Natural logarithm operations on floating decimal point data Reading word devices in local station Writing data to word devices in local station Communication with remote terminal modules Error resetting with remote terminal modules Multiplication of floating decimal point data Monitoring PID Control Status
ACPU
High Performance model
Reference section QCPU Instruction name Instruction name Conversion CSCRD OUT SM1255 × 7.2.3 (11) CSCRU OUT SM1255 × 7.2.3 (11) DABCD DABCD DABIN DABIN DATERD DATERD DATEWR DATEWR DBAND DBAND DBCDDA DBCDDA DBINDA DBINDA DBINHA
DBINHA
DDABCD DDABIN DEG DFLOAT DHABIN DINT DIS DIV DLIMIT DOUT DRST DSER DSET DSTR DTEST DVAL DZONE EPR EPRN EPRV EPRNV EXP FCALL FF FLOAT GET HABIN HEX
DDABCD DDABIN DEG DFLT DHABIN DINT NDIS E/ DLIMIT OUT RST DSER SET DSTR DTEST DVAL DZONE OUT SM1255 OUT SM1255 OUT SM1255 OUT SM1255 EXP FCALL FF FLT OUT SM1255 HABIN HEX
INPUT
× × × ×
7.2.3 (11) 7.2.3 (11) 7.2.3 (11) 7.2.3 (11)
×
7.2.3 (8), (10), (11)
OUT SM1255
×
7.2.3 (7), (9), (11)
INPUT2 INPUT4 INT IX IXEND KEY LEN LIMIT LOCATE
OUT SM1255 OUT SM1255 INT OUT SM1255 OUT SM1255 KEY LEN LIMIT OUT SM1255
× ×
7.2.3 (9) 7.2.3 (9)
× ×
7.2.3 (4) 7.2.3 (4)
×
7.2.3 (11)
LOG
LOG
LRDP LWTP MINI MINIERR MUL PID57
OUT SM1255 OUT SM1255 OUT SM1255 OUT SM1255 E* OUT SM1255
× × × ×
7.2.3 (4) 7.2.3 (4) 7.2.3 (10) 7.2.3 (10)
×
7.2.3 (4)
7 - 18
7
PROGRAM REPLACEMENT : Automatic conversion ×: Manual conversion required
ACPU
Contents
High Performance model
Reference section
QCPU
Instruction name Instruction name Conversion PID control
PIDCONT
PIDCONT
PID control data setting
PIDINIT
PIDINIT
Displaying ASCII characters
PR
OUT SM1255
×
7.2.3 (7), (8), (10), (11)
PR2
OUT SM1255
×
7.2.3 (9) 7.2.3 (9)
Sending data up to 00H code Displaying ASCII characters Sending designated number of bytes of data Writing ASCII characters to the VRAM Writing VRAM data Reading present value Setting preset data Conversion from floating decimal point angle to radian
OUT SM1255
×
OUT SM1255
×
7.2.3 (7), (8), (10), (11)
PRN2
OUT SM1255
×
7.2.3 (9)
PRN4
OUT SM1255
×
7.2.3 (9)
PRV
OUT SM1255
×
7.2.3 (11)
PRNV
OUT SM1255
×
7.2.3 (11)
PUT
OUT SM1255
×
7.2.3 (8), (9), (11)
PVRD1
OUT SM1255
×
7.2.3 (6)
PVRD2
OUT SM1255
×
7.2.3 (6)
PVWR1
OUT SM1255
×
7.2.3 (6)
PVWR2
OUT SM1255
×
7.2.3 (6)
RAD
RAD 7.2.3 (4)
Remote I/O station data read
RFRP
OUT SM1255
×
Changing the extension file register block number
RSET
OUT SM1255
×
7.2.3 (4)
Remote I/O station data write
RTOP
OUT SM1255
×
7.2.3 (4)
×
7.2.3 (4)
Block addition and subtraction
SADD
$+
Comparison between character strings
SCMP
OUT SM1255
SIN operation on floating decimal point data
SIN
SIN
Character string transfers
SMOV
$MOV
Reading communication status
SPBUSY
OUT SM1255
×
7.2.3 (7), (9), (10)
Forced stop of communication processing
SPCLR
OUT SM1255
×
7.2.3 (7), (9), (10)
SQR
SQR
Reading the display status
STAT
OUT SM1255
×
7.2.3 (11)
Conversion from BIN 16-bit to character string
STR
STR
Subtraction of floating decimal point data
SUB
E-
SVWR1
OUT SM1255
×
7.2.3 (6)
SVWR2
OUT SM1255
×
7.2.3 (6)
Upper and lower byte exchanges
SWAP
SWAP
TAN operation on floating decimal point data
TAN
TAN
Bit test
TEST
TEST
Linking of random data
UNI
NUNI
VAL
VAL
WTOB
WTOB
ZCHG0
OUT SM1255
×
7.2.3 (4)
ZCHG1
OUT SM1255
×
7.2.3 (4)
ZCHG2
OUT SM1255
×
7.2.3 (4)
ZCHG3
OUT SM1255
×
7.2.3 (4)
Link refresh of designated network
ZCOM
S.ZCOM
Reading/writing data from/to special function
ZNFR
OUT SM1255
×
7.2.3 (5)
module in MELSECNET/10 remote I/O station
ZNTO
OUT SM1255
×
7.2.3 (5)
Reading from/writing to word devices in the
ZNRD
J.ZNRD
7.2.3 (5)
MELSECNET/10 station
ZNWR
J.ZNWR
7.2.3 (5)
Zone control for BIN 16-bit data
ZONE
ZONE
Direct read/write of extension file registers in 1-
ZRRD
OUT SM1255
×
7.2.3 (4)
word units
ZRWR
OUT SM1255
×
7.2.3 (4)
Direct read/write of extension file registers in units
ZRRDB
OUT SM1255
×
7.2.3 (4)
of bytes
ZRWRB
OUT SM1255
×
7.2.3 (4)
Square root operations for floating decimal point data
Setting comparison reference data
Conversion from character string to BIN 16-bit data Data dissociation in byte units
Program switching
7 - 19
PR4 PRN
7.2.3 (5)
7
PROGRAM REPLACEMENT
7.2.3 Instructions that May Need a Replacement at Instruction Conversion from ACPU to QCPU Some instructions are not automatically converted upon the replacement of the ACPU with QCPU. The following table shows the instructions that are not automatically converted. Reviewing the program is recommended. Item
Instruction type
No.
ACPU
Corrective action
instruction (Counter Measure)
(1)
Sequence instructions
Output Instructions
CHK
Review the program and convert manually. (Supplement) Conversion candidate instruction: [FF] instruction
(2)
Basic
Program switching
instructions
instructions
CHG
(Counter Measure) Review the program with referring to Section 7.7.9. (Counter Measure)
Data Processing Instructions
ASC
Review the program and convert manually. (Supplement) Conversion candidate instruction: [$MOV] instruction
MELSECNET (II), /B Local, Remote I/O Station Access Instructions
LRDP LWTP
(Counter Measure)
RFRP
Reprogram for the network modules to use with a QCPU.
RTOP LED
Display Instructions (except
LEDA
dedicated instructions )
LEDB LEDC
(Counter Measure) Setting an external display is recommended since the QCPU does not have the LED display function. (Counter Measure)
Special format failure (3)
Application
checks instructions
CHK
instructions
Review the program and convert manually. (Supplement) Conversion candidate instruction: [CHKST], [CHK] instruction
Status latch instructions
SLT
(Counter Measure)
SLTR
There is no alternative action.
STRA
(Counter Measure) Review the program and convert manually.
Sampling trace instructions
(Supplement) STRAR
Conversion candidate instructions: [STRA] → [TRACE] instruction [STRAR] → [TRACER] instruction
STC
(Counter Measure) Review the program and convert manually.
Carry flag instructions
(Supplement) CLC
Conversion candidate instructions: [STC] → [SET SM700] instruction [CLC] → [RST SM700] instruction
7 - 20
7
PROGRAM REPLACEMENT Item
Instruction type
No.
ACPU
Corrective action
instruction CHK
(Counter Measure) Convert manually with the special format failure check instruction [CHK] of the application instructions.
CHKEND
Conversion candidate instructions: [CHK] → [CHKCIR] instruction
Structured programs instructions
(Supplement)
[CHKEND] → [CHKEND] instruction IX
(Counter Measure) Review the program and convert manually. (Supplement)
IXEND
Conversion candidate instruction: [IX] → [IX] instruction [IXEND] → [IXEND] instruction
(4)
Dedicated
MELSEC (II), /B
instructions
Local, Remote I/O Station Access Instructions
LRDP LWTP
(Counter Measure)
RFRP
Reprogram the network modules to use with the QCPU.
RTOP (Counter Measure)
Character string data comparisons instructions
Review the program and convert manually. SCMP
(Supplement) Conversion candidate instructions: [LD$=], [AND$=], [OR$=] instruction
BMOVR
Extension file register instructions
BXCHR
(Counter Measure)
RSET
Review the program and convert manually.
ZRRD
(Supplement)
ZRRDB
Conversion candidate instructions: [BMOV], [MOV], [RSET]
ZRWR
instruction
ZRWRB ZCHG0
(4)
Dedicated
Proguram switching
ZCHG1
(Counter Measure)
instructions
ZCHG2
Review the program with referring to Section 7.7.9.
instructions
ZCHG3 PID control instructions
PID57
(Counter Measure) There is no alternative action. (Counter Measure) Review the program and convert manually.
ZCOM Network (5)
dedicated instructions
Conversion candidate instructions: [S (P). ZCOM Jn] or [S (P). Network instructions
ZCOM Un] instruction ZNRD ZNWR
(Counter Measure)
ZNFR
Reprogram the network modules to use with the QCPU.
ZNTO
7 - 21
(Supplement)
7
PROGRAM REPLACEMENT Item
Instruction type
No.
ACPU
Corrective action
instruction PVWR1
Control Instructions for high (6)
speed counter module type AD61-S1
PVWR2 SVWR1 SVWR2 PVRD1 PVRD2
Control Instructions for computer link module type
(7)
AJ71C24 (S3,S6,S8)/ AJ71UC24 Control Instructions for
(8)
memory card interface Special
module type AD59
INPUT SPBUSY SPCLR PRN PR GET PUT PRN2
modules
PRN4
instructions
PR2
terminal interface moduleType AJ71C21 (S1)
Reprogram for the network modules to use with the QCPU.
PR
function
Control Instructions for (9)
PRN
(Counter Measure)
PR4 INPUT2 INPUT4 GET PUT SPBUSY
(Counter Measure) Reprogram for the network modules to use with the QCPU. Restructuring the system is required depending on the module to be used.
SPCLR INPUT Control Instructions for (10)
MELSECNET/MINI-S3 Master Module Type AJ71PT32-S3
PRN PR MINI MINIERR SPBUSY SPCLR
7 - 22
7
PROGRAM REPLACEMENT Item
Instruction type
No.
ACPU
Corrective action
instruction name CMODE CPS1 CPS2 CMOV CLS CLV CSCRV CSCRD CON1 CON2 COFF LOCATE CNOR CREV CRDSP CRDSPV COLOR CCDSP
(11)
Special
Control instructions for
CCDSPV
(Counter Measure)
function
AD57 (S1)CRT controller
PRN
Reprogram for the network modules to use with the QCPU.
modules
module/AD58 LCD
PR
Restructuring the system is required depending on the module to
instructions
controller module
PRNV
be used.
PRV EPRN EPR EPRNV EPRV CR1 CR2 CC1 CC2 CINMT CIN ( :0 to 9,A to Z) CINSP CINCLR INPUT GET PUT STAT RIFR RIRCV
(12)
Special
RIRD
(Counter Measure)
function
RISEND
Convert manually to the same instructions of the Q series.
modules instructions
7 - 23
CC-Link instructions
RITO RIWT RLPA
(Counter Measure)
RRPA
Set parameters with the GX Developer.
7
PROGRAM REPLACEMENT
7.2.4 Instruction Conversion from QnACPU to QCPU The automatic conversion is applied to the instructions of which equivalent functions and instructions exist in the change target PLC. For instructions that are not automatically converted, consider reviewing the program referring to the unconvertible instructions described in Section 7.2.5 Re-program for the modules to use with the QCPU, since the specifications of the special function module instructions differ between QCPU compatible modules and QnACPU compatible modules.
7.2.5 Instructions that May Need a Replacement After Conversion from QnACPU to QCPU Some instructions are not automatically converted upon the replacement of the QnACPU with the QCPU. The following table shows the instructions that are not automatically converted and their measures. Reviewing the program is recommended. Instruction type
QnACPU LED
Display instructions
Status latch instructions
Corrective action
instruction
LEDC
(Counter Measure) Setting an external display is recommended since the QCPU does not have the LED display function.
SLT
(Counter Measure)
SLTR
There is no alternative action.
STRA
(Counter Measure) Review the program and convert manually.
Sampling trace instructions Application
(Supplement) STRAR
Conversion candidate instructions: [STRA] → [TRACE] instruction
instructions
[STRAR] → [TRACER] instruction PTRA Program trace instructions
PTRAR PTRAEXE
(Counter Measure) There is no alternative action. (Counter Measure) Review the program and convert manually. (Use the ATA card as a
Other instructions
EROMWR
memory card.) (Supplement) Conversion candidate instruction: [EROMWR] → [FWRITE] instruction
PID control instructions Special function modules instructions Example: G. INPUT, G. PRN, etc.
PID57 G (P). [Instruction name]
(Counter Measure) There is no alternative action. (Counter Measure) Reprogram for the special function modules to use with the QCPU.
7 - 24
7
PROGRAM REPLACEMENT
7.3 Precautions for Parameter Replacement 7.3.1 Conversion from ACPU to QCPU This section explains the parameter conversion upon replacement of the ACPU programs with the QCPU. : Common item between ACPU and QCPU, that can be converted directly. r: Item that requires re-setting after the conversion, since the functions/specifications are partially different ×: Items to be deleted, since there is no common item between the ACPU and QCPU Confirm the parameters after the conversion, and correct/re-set as required. Compatibility
Memory capacity
Sequence program capacity
r
No need to care about the program capacity.
Microcomputer program capacity
×
No microcomputer program is available.
Comment capacity
r
Not required, since comments can be created for all devices.
File register capacity
r
Resetting is required since the specifications are different.
PLC RAS setting
Remarks
WDT setting
r
This becomes default (200ms).
Operation mode when these is an error
r
This becomes default (All stop).
Annunciator display mode
×
No compatible function is available.
PLC system setting
Name
RUN - PAUSE contact
r
Re-setting is required.
Output mode at STOP to RUN
r
This becomes default (Output before STOP).
Data communications request batch processing
r
Use COM instructions or set the communication reserved time for the special register (SD315) as required.
Interrupt counter setting
r
Re-setting is required.
r
Reviewing is required for the base unit with other than 8 slots. This resets to default. Correcting program is not required, since the device points are more than those of ACPU. M and L are different devices. "L" on the program is converted to "L".
I/O assignment Number of device points Latch relay L
Network parameter
7 - 25
Link relay B Latch range
Device setting
Data register D Link register W Low-speed timer High-speed timer Extension low-speed timer Extension high-speed timer
r
Retentive timer Extension retentive timer
r
Counter Extension counter
r
MELSECNET (II), /B
×
For AnUCPU, converted to the MELSCECNET/10 mode. Parameter re-setting is required for the AnNCPU and AnACPU.
MELSECNET/10 (H) MELSECNET/MINI
Converted as one device. Reviewing is required, since all the range from lowest device No. to highest device No. is included in the latch range. Converted as one device. Reviewing is required, since all range from lowest device No. to highest device No. is included in the latch range. Converted as one device. Reviewing is required, since the latch range covers all range from lowest device No. to highest device No. Parameters are deleted, since the QCPU is not compatible with the MELSECNET (II ), /B.
×
Parameters are deleted, since the QCPU is not compatible with the MELSECNET/MINI.
7
PROGRAM REPLACEMENT
7.3.2 Conversion from QnACPU to QCPU This section explains the parameter conversion upon replacement of the QnACPU program with the QCPU. The symbols in the table indicate the following meanings: : Common item between QnACPU and QCPU, therefore can be converted directly r: Item that requires re-setting after the conversion, since the functions/specifications are partially different ×: Items to be deleted, since there is no common item between the QnACPU and QCPU Confirm the parameters after the conversion, and correct/re-set as required. Compatibility
Remarks
r
Use COM instructions or set the communication reserved time for the special register (SD315) as required.
r
Re-setting is required.
Label
Timer limit setting
Comment
Low speed
RUN-PAUSE contact
PLC system setting
PLC name setting
Name
RUN
High speed
PAUSE
Remote reset Output mode at STOP to RUN Common pointer No. General data processing
PLC file setting
System interrupt setting
Number of vacant slots Interrupt counter setting No. I28 Fixed scan interval I29 Fixed scan interval I30 Fixed scan interval I31 Fixed scan interval
File register
r
Comment file used in a command
r
Device initial value
r
File for local device
r
Confirmation is required, since the usable target memory is changed. Confirmation is required, since the usable target memory is changed. Confirmation is required, since the usable target memory is changed. Confirmation is required, since the usable target memory is changed.
7 - 26
7
PROGRAM REPLACEMENT Compatibility
Remarks
Input relay Output relay Internal relay Latch relay Link relay Annunciator Link special relay Edge relay Step relay Timer Retentive timer Counter Data register Link register Link special register Total of device
Error check
WDT setting
Device setting
Name
WDT setting Initial execution monitoring time Low speed execution monitoring time Carry out battery check Carry out fuse blown check Carry out I/O module comparison Computation error
Operation mode when there is an error
PLC RAS setting
Expanded command error Fuse blown I/O module comparison error The name changes to "Intelligent module program execution error".
Special module access error Memory card access error Memory card operation error
Annunciator display mode
F No. display
×
The QCPU does not incorporate this display function.
Comment display
×
The QCPU does not incorporate this display function.
Occurrence time
×
The QCPU does not incorporate this display function.
Break down history
Constant scanning
Drive File name History No.
Low speed program execution time
7 - 27
PROGRAM REPLACEMENT Name I/O assignment
Compatibility
Remarks
r
Reviewing is required if the QCPU base unit has other than 8 slots.
×
Parameters are deleted, since the QCPU is not compatible with the MESECNET (II), /B.
Boot file setting
SFC setting
Program setting SFC program start mode Start conditions Output mode when the block is stopped MELSECNET (II), /B Network parameter
7
MELSECNET/10 (H)
Converted to the MELSECNET/10 mode.
MELSECNET/MINI
×
CC-Link
r
Ethernet
Parameters are deleted, since the QCPU is not compatible with the MESECNET/MINI. CC-Link parameters are deleted for the 5th unit and the following units. The "Use the KeepAlive" of "TCP Existence confirmation setting" in the "Ethernet operations" is automatically set.
7 - 28
7
PROGRAM REPLACEMENT
7.4 Special Relay Replacement The special relay is an internal relay that has a set application in a PLC. This section explains how to replace special relays when replacing the ACPU programs to the QCPU.
7.4.1 Replacing the ACPU with the QCPU The QCPU uses a different special relay from the one for the ACPU. With the Change PLC type, the automatic conversion is applied to the replacement of the ACPU special relay (M9000 and after) with the QCPU special relay (SM).
(1) Operation procedure The following dialog box is displayed after changing PLC type. Click [Yes] to execute the Change PLC type after checking "Convert M9000/D9000←→Q/QnACPU special devices".
Point 1) Some ACPU special relays are not compatible with the QCPU. (Refer to Section 7.4.3.) Those special relays not compatible with the QCPU are converted to dummy special relays (SM1255) *1 when changing PLC type. Search the dummy special relays (SM1255) and correct the programs as required. *1 For the Basic model QCPU, it is converted to the SM999. 2) Special Relay Replacement List (Refer to Section 7.4.3) is explained using the GX Developer version 8.25B or later.
7.4.2 Replacing the QnACPU with the QCPU Basically, special relays for the QnACPU can be used without modification in the QCPU. Note that, however, some of them are not compatible with the QCPU.
7 - 29
7
PROGRAM REPLACEMENT
7.4.3 Special Relay Replacement List : Compatible, r: Partial change required, ×: Incompatible Special relay ACPU
QCPU
Compati-
Name
bility
Meaning
OFF : Normal M9000
SM60
r
Fuse blown
ON : Module with blown fuse
M9002
M9004
SM61
SM1255 SM999
r
×
I/O module verification
OFF : Normal
error
ON : Error
NIMI link error
SM53
r
AC DOWN detection
OFF : Normal
–
ON : Error
detected ON : AC DOWN detected
M9006
SM52
Battery low
M9007
SM51
r
Battery low latch
M9008
SM1
r
Self-diagnosis error
M9009
SM62
OFF : Normal ON : Battery low
OFF : Normal ON : Battery low OFF : No error
detected ON : F number detected
M9011
SM56
M9012
SM700
M9016 M9017
SM1255 SM999 SM1255 SM999
M9020
SM420
M9021
SM421
M9022
SM422
M9023
SM423
M9024
SM424
M9025
SM210
r
Operation error flag
Carry flag ×
Data memory clear flag
×
Data memory clear flag
ON : Error OFF : Carry OFF ON : Carry ON
M9028
SM999 SM213
• Turns ON when the battery voltage drops to or below the specified. • Remains ON if the battery voltage returns to normal thereafter.
• Turned on when OUT F of SET F instruction is executed. • Switched off when SD63 data is zeroed.
• Carry flag used in application instruction. –
ON : Output claered OFF : lgnored
–
ON : Output claered
User timing clock No.0 User timing clock No.1 User timing clock
n2 scan
n2 scan
• Relay which repeats on/off at intervals of predetermined scan. • When power is turned on or reset is per-formed, the clock starts with off. Set the intervals of on/off by DUTY instruction.
No.2 n1 scan
User timing clock
DUTY
n1
n2 SM1020
n1: ON scan interval n2: OFF scan interval
No.3 User timing clock No.4 Clock data set request
SM211 SM1255
• Turns ON when the battery voltage drops to or below the specified. • Turns OFF when the battery voltage returns to normal thereafter.
OFF : lgnored
ON : Set request present used
M9027
• Turns ON if an instantaneous power failure of within 10ms occurs during use of the DC power supply module. • Reset when power is switched OFF, then ON.
• Turned on when operation error occurs during execution of application instruction. • Remains ON if the condition is restored to normal thereafter.
OFF : No error
OFF : Ignored
M9026
• Turns ON if an instantaneous power failure of within 20ms occurs during use of the AC power supply module. • Reset when power is switched OFF, then ON.
• Turned on when error is found as a result of selfdiagnosis.
ON : Error OFF : No F number
Annunciator detection
• Turned on when there is one or more output modules of which fuse has been blown. • Remains ON if the condition is restored to normal thereafter. • Output modules of remote I/O stations are also checked fore fuse condition. • Turned on if the status of I/O module is different form entered status when power is turned on. • Remains ON if the condition is restored to normal thereafter. • I/O module verification is done also to remote I/O station modules. • Reset is enabled only when the special registers SD1400 to SD1407 (for the Basic model QCPU: SD150 to SD157) are reset.
OFF : AC DOWN not M9005
Explanation
Clock data error ×
Clock data display Clock data read request
OFF : No error ON : Error OFF : Ignored ON : Display OFF : Ignored ON : Read request
• Writes the clock data stored in SD210 to SD213 to the CPU module after the END instruction is executed in the scan in which SM210 turned from OFF to ON. • Switched on by clock data SD210 to SD213 error – • Reads clock data to SD210 to SD213 in BCD when SM213 is on.
7 - 30
7
PROGRAM REPLACEMENT : Compatible, r: Partial change required, ×: Incompatible Special relay ACPU
QCPU
Compati-
Name
bility
Meaning
Explanation
OFF : Batch processing M9029
SM1255 SM999
×
Batch processing of data
not conducted
communications requests ON : Batch processing
–
conducted M9030
SM410
0.1 second clock
0.05s
M9031
SM411
0.2 second clock
0.1s
0.05s
• 0.1 second, 0.2 second, 1 second and 2 second, clocks are generated. • Not turned on or off per scan but turned on and off even during scan if corresponding time has elapsed. • Starts with off when PLC power supply is turned on or CPU module reset is performed.
0.1s
M9032
SM412
1 second clock
0.5s 0.5s
M9033
SM413
2 second clock
1s 1s
1 minute clock
ns
SM400
Always ON
ON OFF
M9037
SM401
Always OFF
ON OFF
M9038
SM402
M9039
SM403
M9040
SM206
M9034
SM414
M9036
r
ON for 1 scan only after RUN RUN flag (After RUN, OFF for 1 scan only) PAUSE enable coil
• Alternates between ON and OFF according to the seconds specified at SD414. (Default: n = 30) • Specifying SD414 as Default: Setting 30 makes 1 minute clock (30 seconds ON, 30 seconds OFF). • Not turned on or off per scan but turned on and off even during scan if corresponding time has elapsed. • Starts with off when PLC power supply is turned on or CPU module reset is performed.
ns
ON OFF
1 scan
ON OFF
1 scan
OFF : PAUSE disabled ON : PAUSE enabled OFF : PAUSE not in
M9041
SM204
PAUSE status contact
• Used as dummy contacts of initialization and application instruction in sequence program. • SM400 and SM401 are turned on and off without regard to position of RUN/STOP switch. SM402 and SM403 are under the same condition as RUN status except when the RUN/STOP switch is at STOP position, and turned off and on. Switched off if the RUN/STOP switch is in STOP position. SM402 is on for one scan only and SM403 is off for one scan only if the key switch is not in STOP position.
effect
• If SM206 is on when the remote PAUSE or PAUSE contact is turned on by the GX Developer, the CPU module goes to PAUSE status and SM204 turns on.
ON : PAUSE in effect M9042
OFF : STOP not in effect
SM203
STOP status contact
SM805
Sampling trace
progress
SM999
completed
ON : Sampling trace
ON : STOP in effect OFF : Sampling trace in
M9043
completed OFF → ON : M9044
STRA Same as execution
SM803
Sampling trace
SM999
ON → OFF : STRAR Same as
execution M9045
M9046
SM1255 SM999
×
Watchdog timer (WDT)
OFF : Does not reset WDT
reset
ON : Resets WDT
• Switched on when the RUN/STOP switch is in STOP position. • Turned on upon completion of sampling trace performed the number of times preset by parameter after STRA instruction is executed. Reset when STRAR instruction is executed. • Turning on/off SM803 can execute STRA / STRAR instruction. (SM803 is forcibly turned on/off by a peripheral device.) When switched from OFF to ON: STRA instruction When switched from ON to OFF: STRAR instruction –
OFF : Trace not in
SM802
Sampling trace
SM999
progress
• Switched on during sampling trace.
ON : Trace in progress OFF : Sampling trace
M9047
SM801
Sampling trace
suspended
SM999
preparations
ON : Sampling trace
• Sampling trace is not executed unless SM801 is turned ON. Sampling trace is suspended when SM801 goes OFF.
started
M9049
M9051
7 - 31
SM701
Selection of number of
SM999
characters output
SM1255 SM999
×
• When SM701 is OFF, characters up to NULL (00H) code are output. • When SM701 is ON, ASCII codes of 16 characters are ON : 16 characters output output. OFF : Output until NULL code encountered
CHG instruction
OFF : Enabled
execution disable
ON : Disable
–
7
PROGRAM REPLACEMENT : Compatible, r: Partial change required, ×: Incompatible Special relay ACPU M9052
M9054
M9055
Compati-
QCPU
bility
SM1255
×
SM999
Explanation
SEG instruction switch
display
–
ON : I/O partial refresh OFF : STEP RUN not in STEP RUN flag
SM999
SM999
Meaning OFF : 7SEG segment
SM205
SM1255
Name
effect
• Switched on when the RUN key switch is in STEP RUN position.
ON : STEP RUN in effect ×
Status latch completion
OFF : Not completed
flag
ON : Completed
–
OFF : Other than when P, M9056
SM1255 SM999
×
Main side P, I set request
I set being requested ON : P, I set being
–
requested OFF : Other than when P, M9057
SM1255 SM999
×
Sub side P, I set request
I set being requested ON : P, I set being
–
requested M9058 M9059
SM1255 SM999 SM1255 SM999
× ×
Main side P, I set
Momentarily ON at P, I
completion
set completion
Sub program P, I set
Momentarily ON at P, I
completion
set completion
– –
OFF : Other than when P, M9060
SM1255 SM999
×
Sub program 2 P, I set
I set being requested
request
ON : P, I set being
–
requested OFF : Other than when P, M9061
SM1255 SM999
×
Sub program 3 P, I set
I set being requested
request
ON : P, I set being
–
requested OFF : Divided processing M9065
SM1255 SM999
×
Divided processing
not underway
execution detection
ON : During divided
×
Divided processing
OFF : Batch processing
request flag
ON : Divided processing
×
A8UPU/A8PUJrequired
shortened
search time
ON : Read time
–
processing M9066
SM1255 SM999
–
OFF : Read time not M9070
SM1255 SM999
–
shortened OFF : Empty spaces in
M9081
SM1255 SM999
Communication request ×
registration area BUSY signal
communication request registration area ON : No empty spaces in
–
communication request registration area
M9084
M9091 M9094
M9100
M9101
SM1255 SM999
OFF : Error check ×
Error check
×
Instruction error flag
SM1255
×
I/O change flag
SM320
SM321
–
ON : No error check
SM1
SM999
executed
Presence/absence of SFC program
Start/stop SFC program
OFF : No error ON : Error OFF : Replacement ON : No replacement
– –
OFF : SFC programs not used
• Turned on if the SFC program is registered. • Turned off if it is not.
ON : SFC programs used
OFF : SFC programs stop ON : SFC programs start
• The value in SM320 is set as the initial value. (The relay automatically turns ON when the SFC program is present.) • When this relay turns from ON to OFF, execution of the SFC program stops. • When this relay turns from OFF to ON, execution of the SFC program resumes.
7 - 32
7
PROGRAM REPLACEMENT : Compatible, r: Partial change required, ×: Incompatible Special relay ACPU
QCPU
M9102
SM322
Compati-
Name
bility
SFC program start status
Meaning
Explanation • The SFC program start mode in the SFC setting of the PLC parameter dialog box is set as the initial value. At initial start: OFF At continue start: ON
OFF : Initial Start ON : Continue OFF : Continuous
M9103
SM323
Presence/absence of
transition not effective
continuous transition
ON : Continuous
• Set whether continuous transition will be performed for the block where the "continuous transition bit" of the SFC information device is not set.
transition effective
M9104
M9108
M9109
M9110
M9111
M9112
M9113
M9114
M9180
Continuous transition
SM324
suspension flag
ON : When no transition
timer start (equivalent of
SM999
SD90) Step transition watchdog
SM91
timer start (equivalent of
SM999
SD91) Step transition watchdog
SM92
timer start (equivalent of
SM999
SD92) Step transition watchdog
SM93
timer start (equivalent of
SM999
SD93) Step transition watchdog
SM94
OFF: Watchdog timer reset ON: Watchdog timer reset start
• Turns ON when the measurement of the step transition watchdog timer is started. Turning this relay OFF resets the step transition watchdog timer.
timer start (equivalent of
SM999
SD94) Step transition watchdog
SM95
timer start (equivalent of
SM999
SD95) Step transition watchdog
SM96
timer start (equivalent of
SM999
SM999
completed
• OFF during operation in the continuous transition mode or during continuous transition, and ON when continuous transition is not executed. • Always ON during operation in the no continuous transition mode.
Step transition watchdog
SM90
SM1255
OFF : When transition is
SD96) ×
Active step sampling
OFF: Trace started
trace completion flag
ON: Trace completed
–
OFF: Trace not being M9181
SM1255 SM999
×
Active step sampling
executed
trace execution flag
ON: Trace execution
–
under way M9182
SM1255 SM999
×
Active step sampling trace permission
OFF: Trace disable/ suspend
–
ON: Trace enable • Selects the operation output when block stop is executed. ON : Retains the ON/OFF status of the coil being
M9196
SM325
Operation output at block
OFF: Coil output OFF
stop
OON: Coil output ON
used by using operation output of the step being executed at block stop. OFF
: All coil outputs are turned off. (Operation output by the SET instruction is retained regardless of the ON/OFF status of SM325.)
SM1255 SM999 M9197
SM1255 SM999 SM1255 SM999 SM1255
M9198
SM999 SM1255 SM999
7 - 33
I/O numbers ×
M9117
M9118
to be displayed
× × × ×
Switch between blown fuse and I/O verification error display
OFF
OFF
ON
OFF
OFF
ON
ON
ON
X/Y0 to 7F0 X/Y800 to FF0 X/Y1000 to 17F0 X/Y1800 to 1FF0
–
7
PROGRAM REPLACEMENT : Compatible, r: Partial change required, ×: Incompatible Special relay ACPU
M9199
QCPU SM1255 SM999
Compati-
Name
bility
Data recovery of online ×
sampling trace/status latch
Meaning
Explanation
OFF: Data recovery disabled ON: Data recovery
–
enabled
ZNRD instruction (LRDP M9200
SM1255 SM999
×
instruction for ACPU)
OFF: Not accepted
reception (for master
ON: Accepted
–
station) ZNRD instruction (LRDP M9201
SM1255 SM999
×
instruction for ACPU)
OFF: Not completed
completion (for master
ON: End
–
station) ZNWR instruction (LWTP M9202
SM1255 SM999
×
instruction for ACPU)
OFF: Not accepted
reception (for master
ON: Accepted
–
station) ZNWR instruction (LWTP M9203
SM1255 SM999
×
instruction for ACPU)
OFF: Not completed
completion (for master
ON: End
–
station) ZNRD instruction (LRDP M9204
SM1255 SM999
×
instruction for ACPU)
OFF: Not completed
reception (for local
ON: End
–
station) ZNWR instruction (LWTP M9205
SM1255 SM999
×
instruction for ACPU)
OFF: Not completed
reception (for local
ON: End
–
station) M9206 M9207
M9208
M9209
M9210 M9211
M9224
M9225 M9226
SM1255 SM999 SM1255 SM999 SM1255 SM999
SM1255 SM999 SM1255 SM999 SM1255 SM999 SM1255 SM999 SM1255 SM999 SM1255 SM999
× ×
×
Host station link
OFF: Normal
parameter error
ON: Abnormal
Link parameter check
OFF : Match
results
ON : Mismatch
Sets master station B and
OFF: Transmits to tier2
W transmission range
and tier 3
(for lower link master
ON: Transmits to tier2
stations only)
only
Link parameter check ×
command (for lower link master stations only)
× ×
– –
–
OFF: Executing the check function ON: Check non-
–
execution
Link card error (for
OFF: Normal
master station)
ON: Abnormal
Link module error (for
OFF: Normal
local station use)
ON: Abnormal
Link status
ON: Offline,station-to-station
– –
OFF: Online ×
–
test, or self-loopback test ×
Forward loop error
×
Reverse loop error
OFF: Normal ON: Abnormal OFF: Normal ON: Abnormal
– –
OFF: Not being executed M9227
SM1255 SM999
×
Loop test status
ON: Forward or reverse loop test execution
–
underway OFF: RUN or STEP RUN M9232
SM1255 SM999
×
Local station operation
status
status
ON: STOP or PAUSE
–
status M9233
SM1255 SM999
Local station error detect ×
status
OFF: No errors ON: Error detection
–
7 - 34
7
PROGRAM REPLACEMENT : Compatible, r: Partial change required, ×: Incompatible Special relay ACPU M9235
M9236
M9237
M9238
Compati-
QCPU
bility
SM1255
×
SM999 SM1255 SM999 SM1255 SM999 SM1255 SM999
Name Local station, remote I/O station parameter error detect status
×
×
OFF: No errors ON: Error detection
Local station, remote I/O
OFF: No communications
station initial
ON: Communications
communications status
underway
Local station, remote I/O
OFF: Normal
station error
ON: Abnormal
Local station, remote I/O ×
Meaning
station forward or reverse loop error
OFF: Normal ON: Abnormal
Explanation
–
–
–
–
OFF: Online M9240
SM1255 SM999
×
Link status
ON: Offline, station-tostationtest, or self-
–
loopback test M9241 M9242
SM1255 SM999 SM1255 SM999
×
Forward loop line error
×
Reverse loop line error
OFF: Normal ON: Abnormal OFF: Normal ON: Abnormal
– –
OFF: Loopback not being M9243
SM1255 SM999
×
Loopback implementation
conducted ON: Loopback
–
implementation M9246 M9247 M9250 M9251
SM1255 SM999 SM1255 SM999 SM1255 SM999 SM1255 SM999
×
Data not received
×
Data not received
×
Parameters not received
×
Link relay
OFF: Reception ON: No reception OFF: Reception ON: No reception OFF: Reception ON: No reception OFF: Normal ON: Abnormal
– – – –
OFF: Not being executed M9252
SM1255 SM999
×
Loop test status
ON: Forward or reverse loop test execution
–
underway OFF: RUN or STEP RUN M9253
SM1255 SM999
×
Master station operation
status
status
ON: STOP or PAUSE
–
status
M9254
M9255
7 - 35
SM1255 SM999 SM1255 SM999
Local station other than ×
host station operation status
×
OFF: RUN or STEP RUN status ON: STOP or PAUSE
–
status
Local station other than
OFF: Normal
host station error
ON: Abnormal
–
7
PROGRAM REPLACEMENT
7.5 Special Register Replacement A special register is an internal register that has a set application in a PLC. This section explains how to replace (reuse) the special registers of the A series programs with the Q series.
7.5.1 Replacing the ACPU with the QCPU The QCPU uses a different special register from the one for the ACPU. With the Change PLC type, the automatic conversion is applied to the replacement of the ACPU special register (D9000 and after) with the QCPU special register (SD).
(1) Operation procedure The following dialog box is displayed after changing PLC type. Click [Yes] to execute the Change PLC type after checking "Convert M9000/D9000←→Q/QnACPU special devices".
Point 1) Some ACPU special registers are not compatible with the QCPU. (Refer to Section 7.5.3.) Those special registers not compatible with the QCPU are converted to dummy special registers (SD1255) *1 when changing PLC type. Search the dummy special registers (SD1255) and correct the programs as required. *1 For the Basic model QCPUs, converted to the SD999. 2) Special Register Replacement List (Refer to Section 7.5.3) is explained using GX Developer version 8.25B or later.
7.5.2 Replacing the QnACPU with the QCPU Basically, special registers for the QnACPU can be used without modification in the QCPU. Note that, however, some of them are not compatible with the QCPU.
7 - 36
7
PROGRAM REPLACEMENT
7.5.3 Special Register Replacement List : Compatible, r: Partial change required, ×: Incompatible Special register ACPU
D9000
D9001
D9002
D9004
QCPU
Compati-
SD60
SD1255 SD999
Fuse blown
×
SD61
SD1255 SD999
D9005
SD53
D9008
SD0
Name
bility
×
Fuse blown
Number of module with blown fuse
Number of module with blown fuse
I/O module verification
I/O module verification
error
error module number
MINI link errors
AC DOWN counter
r
Meaning
Self-diagnosis error
Stores setting status made at parameters
Number of times for AC
SD62
Annunciator detection
D9011
D9014
7 - 37
SD1255 SD999 SD1255 SD999 SD1255 SD999
– • If I/O modules, of which data are different from data entered, are detected when the power is turned on, the first I/O number of the lowest number unit among the detected units is stored in hexadecimal. (Storing method is the same as that of SD60.) To monitor the number by peripheral devices, perform monitor operation given in hexadecimal. (Cleared when all contents of SD1400 to SD1407 (SD150 to SD157) are reset to 0.) • I/O module verify check is executed also to the modules of remote I/O terminals. – • When the AC power supply module is used, 1 is added at occurrence of an instantaneous power failure of within 20ms. It is reset when power is switched from OFF to ON. • When the DC power supply module is used, 1 is added at occurrence of an instantaneous power failure of within 10ms. It is reset when power is switched from OFF to ON.
Self-diagnosis error
• When error is found as a result of self-diagnosis, error number is stored in BIN code.
number
external failure has occurred
D9010
• When fuse blown modules are detected, the first I/O number of the lowest number of the detected modules is stored in hexadecimal. (Example: When fuses of Y50 to 6F output modules have blown, "50" is stored in hexadecimal) To monitor the number by peripheral devices, perform monitor operation given in hexadecimal. (Cleared when all contents of SD1300 to SD1307 (SD130 to SD137) are reset to 0.) • Fuse blow check is executed also to the output modules of remote I/O stations.
DOWN
F number at which D9009
Explanation
• When one of F0 to 2047 is turned on by OUT F or SET F , the F number, which has been detected earliest among the F numbers which have turned on, is stored in BIN code. • SD62 can be cleared by RST F or LEDR instruction. If another F number has been detected, the clearing of SD62 causes the next number to be stored in SD62.
Step number at which ×
Error step
operation error has
–
occurred. Step number at which ×
Error step
operation error has
–
occurred. ×
I/O control mode
I/O control mode number
–
7
PROGRAM REPLACEMENT : Compatible, r: Partial change required, ×: Incompatible Special register ACPU
QCPU
Compatibility
Name
Meaning
Explanation • The operation status of CPU as shown below are stored in SD203. b15 to b12 b11 to
b8 b7
to
b4 b3
Remote RUN/STOP by computer
D9015
SD203
Operating status of CPU
Operating status of CPU
0
RUN
1
STOP
2
PAUSE 1
Except below
1
STOP Instruction execution
b0
CPU key switch 0
RUN
1
STOP
2
PAUSE 1
3
STEP RUN
Remains the same in remote RUN/STOP mode. Remote RUN/STOP by parameter setting
Status in program 0
to
0
RUN
1
STOP
2
PAUSE 1
*1: When the CPU mdoule is in RUN mode and SM1040 is off, the CPU module remains in RUN mode if changed to PAUSE mode. 0: Main program (ROM) 1: Main program (RAM) 2: Subprogram 1 (RAM) 3: Subprogram 2 (RAM) 4: Subprogram 3 (RAM) 5: Subprogram 1 (ROM) 6: Subprogram 2 (ROM) D9016
SD1255 SD999
×
Program number
7: Subprogram 3 (ROM)
–
8: Main program (E2PROM) 9: Subprogram 1 (E2PROM) A: Subprogram 2 (E2PROM) B: Subprogram 3 (E2PROM)
D9017
SD524
r
Scan time
D9018
SD520
r
Scan time
D9019
SD526
r
Scan time
×
Constant scan
×
Scan time
D9020 D9021
D9022
SD1255 SD999 SD1255 SD999
SD412
1 second counter
Minimum scan time (10 ms units) Scan time (10 ms units) Maximum scan time (10 ms units)
• If scan time is smaller than the content of SD520, the value is newly stored at each END. Namely, the minimum value of scan time is stored into SD520 in BIN code. (1ms unit) • At every END, the scan time is stored in BIN code and always rewritten. (1ms unit) • If scan time is larger than the content of SD526, the value is newly stored at each END. Namely, the maximum value of scan time is stored into SD526 in BIN code. (1ms unit)
Constant scan time
–
(User sets in 10 ms units) Scan time (1 ms units)
Count in units of 1s.
• At every END, the scan time is stored in BIN code and always rewritten. • When the PLC CPU starts running, it starts counting 1 every second. • It starts counting up from 0 to 32767, then down to -32768 and then again up to 0. Counting repeats this routine. • Stores the year (2 lower digits) and month in BCD.
D9025
SD210
Clock data
Clock data
b15 to b12 b11 to
b8 b7 to
b4 b3 to b0
(year, month)
Year
Example: 1987, July H8707
Month
• Stores the day and hour in BCD. D9026
SD211
Clock data
Clock data
b15 to b12 b11 to
b8 b7 to
b4 b3 to b0
(day, hour)
Day
Example: 31st, 10 a.m. H3110
Hour
7 - 38
7
PROGRAM REPLACEMENT : Compatible, r: Partial change required, ×: Incompatible Special register ACPU
QCPU
Compati-
Name
bility
Meaning
Explanation • Stores the minute and second in BCD.
D9027
SD212
Clock data
Clock data
b15 to b12 b11 to
b4 b3 to b0 Example:
b8 b7 to
35 min., 48 sec. H3548
(minute, second)
Minute
Second
• Stores the year (two digits) and the day of the week in SD213 in the BCD code format as shown below. b15 to b12 b11 to
b8 b7
b4 b3
to
to
b0 Example:
1993, Friday
Clock data D9028
SD213
r
Clock data
of week)
D9035 D9036 D9037
D9038
SD648 SD1255 SD999 SD1255 SD999
SD207
Extension file register ×
Extension file registerfor designation of device
×
number
Use block No.
Higher digits of year (0 to 99)
• Stores the block No. of the extension file register being used in BCD code.
individual devices from
–
extension file register are directly accessed
• Sets priority of ERROR LEDs which illuminate (or flicker) to indicate errors with error code numbers. • Configuration of the priority setting areas is as shown below.
LED display priority SD207
ranking
SD208
D9039
D9044 D9049 D9050 D9051 D9052
D9053
D9054 D9055 D9060 D9072
D9081
D9085 D9090 D9091
7 - 39
SD208
SD1255 SD999 SD1255 SD999 SD1255 SD999 SD1255 SD999 SD1255 SD999 SD1255 SD999 SD1255 SD999 SD1255 SD999 SD1255 SD999 SD1255 SD999 SD1255 SD999 SD1255 SD999 SD1255 SD999 SD1255 SD999
Priorities 5 to 7
r
Step or time during
×
For sampling trace
×
Work area for SFC
×
SFC program error
Error code generated by
number
SFC program
×
Error block
×
Error step
×
Error transition
sampling trace Block number of extension file register
Block number where error occurred Step number where error occurred
b15 to b12 b11 to b8 b7 to b4 b3 to b0 Priority 4 Priority 3 Priority 2 Priority 1
Priority 7
number where error
– – – – –
–
occurred Error sequence step
×
Status latch
×
Software version
×
PLC communications
×
× × ×
check
Sequence step number where error occurred Status latch step Software version of internal software Computer link data check
Number of empty blocks
Number of empty blocks
in communications
in communications
request registrtion area
request registration area
Register for setting time check value
1 s to 65535 s
Number of special
Number of special
functions modules over
functions modules over
Detailed error code
Self-diagnosis detailed error code
Priority 6
Priority 5
• For details, refer to the applicable QCPU User's Manual (Function Explanation, Program Fundamentals) and the ACPU Programming manual (Fundamentals).
Transition condition
×
Day of the week 0 Sunday 1 Monday 2 Tuesday 3 Wednesday 4 Thursday 5 Friday 6 Saturday
Device number when
Priorities 1 to 4
r
1905H
(higher digits of year, day
– – – –
–
– – –
7
PROGRAM REPLACEMENT : Compatible, r: Partial change required, ×: Incompatible Special register ACPU D9094 D9095 D9100 D9101 D9102 D9103 D9104 D9105 D9106 D9107 D9108 D9109 D9110 D9111 D9112 D9113 D9114 D9116 D9117 D9118 D9119 D9120 D9121 D9122 D9123 –
D9124
Compati-
QCPU
bility
SD1255
×
SD999 SD1255 SD999 SD1300 SD130 SD1301 SD131 SD1302 SD132 SD1303 SD133 SD1304 SD134 SD1305 SD135 SD1306 SD136 SD1307 SD137 SD90 SD999 SD91 SD999 SD92 SD999 SD93 SD999 SD94 SD999 SD95 SD999 SD96 SD999 SD1400 SD150 SD1401 SD151 SD1402 SD152 SD1403 SD153 SD1404 SD154 SD1405 SD155 SD1406 SD156 SD1407 SD157 SD62
SD63
×
Name
Meaning
Head I/O number of I/O
Head I/O number of I/O
module to be replaced
module to be replaced
DIP switch information
DIP switch information
r
Explanation – –
• The numbers of output modules whose fuses have blown are input as a bit pattern (in units of 16 points). (If the module numbers are set by parameter, the parameterset numbers are stored.)
r r Bit pattern in units of 16
r Fuse blown module r
points, indicating the modules whose fuses have blown
SD1300
b15 b14 b13 b12 b11b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 b0 1 1 0 0 0 (YC0) 0 0 0 (Y80) 0 0 0 0 0 0 0 0
1 SD1301 (Y1F0) SD1307
0
0
0
0
0
0
0
0
(Y7B0)
1 (Y1A0)
0
0
0
1
0
0
0
0
0
0
0
0
0
0
0
(Y730)
1
0
0
0
0
0
0
Indicates fuse blow.
r
• Fuse blow check is executed also to the output module of remote I/O station. Not cleared even if the blown fuse is replaced with a new one. This flag is cleared by error resetting operation.
r r
• Convert to the corresponding special register (SD90 to SD96). • Set the set value of the step transition watchdog timer and the annunciator number (F number) that will turn on when the watchdog timer times out.
r r r
b15 r
Step transfer monitoring
Timer setting valve and
timer setting
the f number at time out
to
b8 b7
F number setting (02 to 255)
r
to
b0
Timer time limit setting (1 to 255 s:(1 s units))
• By turning on any of SM90 to SM96, the monitoring timer starts. If the transfer condition following a step which corresponds to the timer is not established within set time, set annunciator (F) is tuned on.
r r
• When I/O modules, of which data are different from those entered at power-on, have been detected, the I/O module numbers (in units of 16 points) are entered in bit pattern. (Preset I/O module numbers set in parmeters when parameter setting has been performed.)
r r r r r
Bit pattern, in units of 16 I/O module verification
points, indicating the
error
modules with verification errors.
SD1407
0 ( X Y) 0 7E0
0
0
0
0
0
0
0
0
0
0
0
0
0
• I/O module verify check is executed also to remote I/O station modules. • Not cleared even if the module status becomes normal again. This flag is cleared by error resetting operation.
r r
r
190
1
Indicates an I/O module verification error
r
–
b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 b0 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 (X Y) 0 1 SD1401 0 0 0 0 0 0 ( X Y) 0 0 0 0 0 0 0 0 0 SD1400
Annunciator number
Annunciator quantity
Annunciator number
• The annunciator number (F number), which has been detected earliest, is stored.
Annunciator quantity
• When one of F0 to 2047 is turned on by [SET F], 1 is added to the contents of SD63. When [RST F] or [LEDR] instruction is executed, 1 is subtracted from the contents of SD63. Quantity, which has been turned on by [SET F], is stored up to 16.
7 - 40
7
PROGRAM REPLACEMENT : Compatible, r: Partial change required, ×: Incompatible Special register
Compati-
ACPU
QCPU
bility
D9125
SD64
r
D9126
SD65
r
D9127
SD66
r
Name
Meaning
Explanation • When F is turned on by [OUT F] or [SET F], the F numbers that are turned on in order are registered into SD64 to SD79. The F number turned off by [RST F] is erased from any of SD64 to SD79, and the F numbers stored after the erased F number are shifted to the preceding registerers. By executing [LEDR] instruction, the contents of SD64 to SD79 are shifted upward by one. When there are 16 annunciator detections, the 17th one is not stored into SD64 to SD79 even if detected. SET SET SET RST SET SET SET SET SET SET SET F50 F25 F99 F25 F15 F70 F65 F38 F110 F151 F210 LEDR
D9128
SD67
r
D9129
SD68
r
D1930
SD69
r
D9131
SD70
r
D9132
SD71
r
Annunciator detection
Annunciator detection
number
number
SD62 0
50 50 50 50 50 50 50 50 50 50 50 99
(Detection number)
SD63 0
1
(Detection quantity)
SD64 SD65 SD66 SD67 SD68 SD69 SD70 SD71 SD72 SD73 SD74 SD75 SD76 SD77 SD78 SD79
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
2
3
2
3
4
5
6
7
data link data link 2 : Loopback implemented SD999
×
Link status
in forward/reverse directions
–
3 : Loopback implemented only in forward direction 4 : Loopback implemented only inreverse direction 5 : Data link disabled D9205 D9206 D9210 D9211 D9212 D9213 D9214 D9215 D9216
D9217
D9218
D9219
7 - 41
SD1255 SD999 SD1255 SD999 SD1255 SD999 SD1255 SD999 SD1255 SD999 SD1255 SD999 SD1255 SD999 SD1255 SD999 SD1255 SD999 SD1255 SD999 SD1255 SD999 SD1255 SD999
× ×
Station implementing
Station that implemented
loopback
forward loopback
Station implementing
Station that implemented
loopback
reverse loopback Stored as cumulative
×
Number of retries
×
Number of times loop
Stored as cumulative
selected
value
Local station operation
Stores conditions for up
status
to numbers 1 to 16
Local station operation
Stores conditions for up
status
to numbers 17 to 32
Local station operation
Stores conditions for up
status
to numbers 33 to 48
Local station operation
Stores conditions for up
status
to numbers 49 to 64
Local station error detect
Stores conditions for up
status
to numbers 1 to 16
× × × × ×
×
Local station error detect status
×
Local station error detect status
×
8
• For Q series, stored quantity has been increased from 8 to 16. Review the program related to the quantity check.
1 : Reverse loop, during
SD1255
9
50 50 50 50 50 50 50 50 50 50 50 99 0 25 25 99 99 99 99 99 99 99 99 15 0 0 99 0 15 15 15 15 15 15 15 70 0 0 0 0 0 0 70 70 70 70 70 65 A series replacement 0 0 0 0 0 0 0 65 65 65 65 38 area 0 0 0 0 0 0 0 0 38 38 38 110 0 0 0 0 0 0 0 0 110 110 110 151 0 0 0 0 0 0 0 0 0 151 151 210 (Detection number) 0 0 0 0 0 0 0 0 0 0 210 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Q series 0 0 0 0 0 0 0 0 0 0 0 0 expansion 0 0 0 0 0 0 0 0 0 0 0 0 area 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 : Forward loop, during
D9204
8
value
–
– –
–
Stores conditions for up to numbers 17 to 32 – Stores conditions for up to numbers 33 to 48
Local station error detect
Stores conditions for up
status
to numbers 49 to 64
7
PROGRAM REPLACEMENT : Compatible, r: Partial change required, ×: Incompatible Special register ACPU D9220
D9221
D9222
D9223
D9224
D9225
D9226
D9227
D9228 D9229 D9230 D9231 D9232 D9233 D9234 D9235 D9236 D9237 D9238 D9239
D9240
D9241 D9242 D9243 D9244
D9245
Compati-
QCPU
bility
SD1255
×
SD999 SD1255 SD999 SD1255 SD999 SD1255 SD999 SD1255 SD999 SD1255 SD999 SD1255 SD999 SD1255 SD999 SD1255 SD999 SD1255 SD999 SD1255 SD999 SD1255 SD999 SD1255 SD999 SD1255 SD999 SD1255 SD999 SD1255 SD999 SD1255 SD999 SD1255 SD999 SD1255 SD999 SD1255 SD999 SD1255 SD999 SD1255 SD999 SD1255 SD999 SD1255 SD999 SD1255 SD999 SD1255 SD999
Name Local station parameters non-conforming; remote I/O station I/O allocation error Local station parameters
×
non-conforming; remote I/O station I/O allocation error Local station parameters
×
non-conforming; remote I/O station I/O allocation error Local station parameters
×
non-conforming; remote I/O station I/O allocation error Local station and remote
×
I/O station initial communications underway Local station and remote
×
I/O station initial communications underway Local station and remote
×
I/O station initial communications underway Local station and remote
×
I/O station initial communications underway
× × × × × × × × × × × ×
to numbers 1 to 16 Stores conditions for up to numbers 17 to 32 – Stores conditions for up to numbers 33 to 48 Stores conditions for up to numbers 49 to 64 Stores conditions for up to numbers 1 to 16 Stores conditions for up to numbers 17 to 32 – Stores conditions for up to numbers 33 to 48 Stores conditions for up to numbers 49 to 64 Stores conditions for up
I/O station error
to numbers 1 to 16
Local station and remote
Stores conditions for up
I/O station error
to numbers 17 to 32
Local station and remote
Stores conditions for up
I/O station error
to numbers 33 to 48
Local station and remote
Stores conditions for up
I/O station error
to numbers 49 to 64
Local station and remote
Stores conditions for up
I/O station loop error
to numbers 1 to 8
Local station and remote
Stores conditions for up
I/O station loop error
to numbers 9 to 16
Local station and remote
Stores conditions for up
I/O station loop error
to numbers 17 to 24
Local station and remote
Stores conditions for up
I/O station loop error
to numbers 25 to 32
Local station and remote
Stores conditions for up
I/O station loop error
to numbers 33 to 40
Local station and remote
Stores conditions for up
I/O station loop error
to numbers 41 to 48
Local station and remote
Stores conditions for up
I/O station loop error
to numbers 49 to 56
Local station and remote
Stores conditions for up
I/O station loop error
to numbers 57 to 64
communications errors detected
Stores cumulative total of receive errors
Local station link type
×
Local station link type
×
Station number information Stores station number (0
to numbers 33 to 48 Stores conditions for up
to 64)
Number of link device
Stores number of slave
stations
stations
communications errors detected
–
–
–
to numbers 49 to 64
for host station
Number of times ×
–
Stores conditions for up
×
×
Explanation
Stores conditions for up
Local station and remote
Number of times ×
Meaning
Stores cumulative total of receive errors
– –
–
7 - 42
7
PROGRAM REPLACEMENT
7.6 Precautions for Replacing the MELSAP-II with the MELSAP3 The basic operation of the MELSAP3 is the same as the MELSAP-II , but the specifications are partially defferent. This section provides the precautions for the replacement.
7.6.1 Starting SFC Program The SFC program can be started by using the special relay for starting/stopping the SFC program. That special replay for the ACPU (M9101) is replaced with the special relay for the QCPU (SM321) upon converting from the ACPU to QCPU. The specifications of the special relay differ between the two CPUs. Specifications MELSAP-II (M9101)
Precautions for replacement
MELSAP3 (SM321)
Switches on and off with user
SFC program starts up at default,
When starting/stopping the SFC program
operation.
since system is automatically turned
according to user conditions, turn the SM321
on.
to on/off with program.
7.6.2 Block Information (SFC Information Device) The MELSAP-II and MELSAP3 have different method of executing the "Block START/STOP" and "Reading of the number of active steps and active step numbers" with block information (SFC information device). Specifications MELSAP-II
MELSAP3
Precautions for replacement
Block START/
[START]
[START]
[START]
STOP methods
Switching the block active bit on,
Switching the block START/
Adjusting program is not
executes forced start.
STOP bit on starts the
required when replacing the SFC
[STOP]
concerned block forcibly.
program of the ACPU with the
Switching the block clear bit on,
[STOP]
QCPU, since in that case, the
stops the block also switching
Switching the block START/
"Block active bit" is replaced with
from on to off executes forced
STOP bit off stops the
the "Block START/STOP bit".
stop.
concerned block
[STOP]
forcibly.
Add the program that resets the "Block START/STOP bit" to the "Block clear bit". Delete the program that switches the "Block clear bit "on/off.
The number of
Reads the number of active
Reads only the number of active
To read the active step numbers,
active steps
steps in the corresponding block
steps in the corresponding block.
use the "Active step batch
and active step
and active step numbers.
numbers reading
7 - 43
readout instructions (MOV, DMOV, BMOV)".
7
PROGRAM REPLACEMENT
Memo
7 - 44
7
PROGRAM REPLACEMENT
7.7 Precautions for Program Replacement 7.7.1 List of Applicable Devices Device name
QCPU
QnACPU
Q02 Q02H Q06H Number of I/O points*9
–
Q00JCPU: 256 points
Q12H
Q00CPU: 1024 points
Q25H
Q01CPU: 1024 points
Q12PH
Q3A: 2048 points
Q25PH
Q4A: 4096 points
Q2A: 512 points 4096 points
Q2A-S1: 1024 points
Q12PRH Q25PRH Number of I/O device
2048 points
points*8
8192 points 8192 points*1
Internal relay Latch relay Sequence
Step relay
program
2048 points*1
8192 points*1
–
–
2048 points*6
8192 points
1024 points*1
2048 points*1
Edge relay
1024 points*1
2048 points*1
Link relay
2048 points*1
8192 points*1
SFC
Annunciator
Special relays for link
1024 points
2048 points
Timer
512 points*1
2048 points*1 0 point*1
Retentive timer 512 points*1
1024 points*1
Data register
11136 points*1
12288 points*1
Link register
2048 points*1
8192 points*1
Counter
Link special register
1024 points
2048 points 16 points (FX0 to FXF) *7
Function inputs
16 points (FY0 to FYF) *7
Function outputs Special relay
1000 points
Function registers
2048 points 5 points (FD0 to FD4)
Special register
1000 points
2048 points
Link direct device
Specified from J£\G£
Special direct devices Index register File register
Specified from U£\G£ Z V*2
10 points (Z0 to Z9)
16 points (Z0 to Z15)
–
–
32768 points/block*5
32768 points/block
(R0 to R32767)
(R0 to R32767)
Accumulator*3
–
Nesting
15 points
Pointer
300 points
Interrupt pointer
128 points
SFC block SFC transition device
4096 points 256 points
126 points*6 –
Decimal constant
512 points K-2147483648 to K2147483647
Hexadecimal constant
7 - 45
48 points 320 points
H0 to HFFFFFFFF
Real constant*6
E±1.17550–38 to E±3.40282+38
Character string
"QnACPU","ABCD"*4
*1
The number of points for use can be changed with parameters.
*2
"V" is used for edge relays for the QCPU/QnACPU.
*3
The format of instructions that use the accumulator for the AnNCPU/AnACPU/AnUCPU is changed for the Q/QnACPU.
*4
For the Q00JCPU, Q00CPU, and Q01CPU, they can be used with the $MOV instruction.
*5
The Q00JCPU does not have file registers.
7
PROGRAM REPLACEMENT
AnUCPU
AnACPU
–
AnNCPU
–
A1N: 256 points
A2U: 512 points
A2A: 512 points
A2N: 512 points
A2U-S1: 1024 points
A2A-S1: 1024 points
A2N-S1: 1024 points
A3U: 2048 points
A3A: 2048 points
A3N: 2048 points
A4U: 4096 points
–
8192 points
–
Same I/O device points of applicable CPU module Total 2048 points Total 8192 points – – 2048 points
256 points –
8192 points
4096 points
1024
56 points Total 2048 points
Total 256 points
1024 points
256 points
8192 points
6144 points
1024 points
8192 points
4096 points
1024 points
56 points – – 256 points – 256 points – – 7 points (Z,Z1 to Z6)
1 point (Z)
7 points (V,V1 to V6)
1 point (V)
8192 points/block (R0 to R8191) 2 points 8 points 256 points 32 points – – K-2147483648 to K2147483647 H0 to HFFFFFFFF – – *6
Applicable to the first 5 digits of serial number (Q00JCPU, Q00CPU and Q01CPU) of 04122 or higher.
*7
Each 5 points of FX0 to FX4 and FY0 to FY4 can be used on the programs.
*8
The number of points that can be used on the programs
*9
The number of accessible points to actual I/O modules
7 - 46
7
PROGRAM REPLACEMENT
7.7.2 I/O Control Method : Usable, –: Not usable I/O control method
QCPU
QnACPU
AnUCPU
AnACPU
AnNCPU *2
Refresh mode Pertial refresh instructions Direct I/O
Dedicated instructions*1
method
Direct access input
–
–
– –
Direct access output Direct mode *1
–
–
–
–
–
–
–
–
–
*2
The direct output dedicated instructions include the DOUT, DSET and SRST instruction and do not include the direct input dedicated instructions.
*2
The DIP switch on the AnNCPU enables to switch between refresh mode and direct mode.
7.7.3 Usable Data Format for Instructions : Usable, r : Condicional usable, –: Not usalbe Setting data
QCPU
QnACPU
AnUCPU
AnACPU
AnNCPU
–
–
–
Bit device Bit data
Word data
Word device
Bit device
(Bit designation required)
(Digit designation required)
(Digit
(Digit
(Digit
designation
designation
designation
required)
required)
required)
Word device
Double-word data
Bit device
(Digit designation required)
(Digit
(Digit
(Digit
designation
designation
designation
required)
required)
required)
–
–
–
Word device
7 - 47
Real number data
*1
Character string data
*2
r
*1
Applicable to the first 5 digits of serial number (Q00J/Q00/Q01CPU) of 04122 or higher.
*2
For the Q00J/Q00/Q01CPU, it can be used with the $MOV instruction.
7
PROGRAM REPLACEMENT
7.7.4 Timer Function Measurement unit Low-speed
QCPU/QnACPU • 100ms (Default) Changeable in the range of 1 to 1000ms (Parameter) (QnACPU: 10 to 1000ms)
AnUCPU
AnACPU
AnNCPU
• Fixed to 100ms
timer
K100 T0
Specifying method
Measurement unit High-speed
• 10ms (Default) Changeable in the range of 0.1 to 100ms (parameter) (QnACPU: 1 to 100ms)
Specifying
H T0
method
ment unit
• Fixed to 10ms
Specifying the high speed timer
timer
Measure-
K100 T0
K100 T200
K100
• The same measurement unit as lowspeed timer
• Fixed to 100ms
Retentive timer
Specifying
K100 ST0
method
Measurement unit
• The same measurement unit as highspeed timer
High-speed retentive timer
Specifying
H ST0
method
Setting range for set value Processing the set value 0 Updating present value ON/OFF processing for
K100 T0
Specifying the high speed timer K100
• None
• 1 to 32767 • Instant-ON
• 1 to 32767 • Infinite (No time up)
• When executing the OUT Tn instruction
• When executing the END processing
contact
(1) Precautions for using timer (a) Q/QnACPU timer ladder programming method Set the number of points for the timer and retentive timer in the Device setting of the parameter setting. To use the low-speed timer, high-speed timer, retentive timer and high-speed retentive timer separately, add "H" or "S" to the OUT instruction in programming. Ex.) Low-speed timer :OUT T0 Kn High-speed timer :OUTH T0 Kn Low-speed retentive timer :OUT ST0 Kn High-speed retentive timer :OUTH ST0 Kn
(b) ACPU timer ladder programming method Set the total number of points of timer, and the first device number of low-speed timer, high-speed timer and retentive timer in the Device setting of the parameter setting. The default setting is as follows: Number of points of timer: 256 First device number of low-speed timer: 0 (T0 to T199) First device number of high-speed timer: 200 (T200 to T255) First device number of retentive timer: 0. When using the retentive timer, change the setting to reserve necessary number of points.
7 - 48
7
PROGRAM REPLACEMENT
7.7.5 Counter Function
QCPU/QnACPU
AnUCPU
AnACPU
K100 C0
Specifying method
AnNCPU
K100 C0
Updating present value ON/OFF processing for
• When executing the OUT Cn instruction
• When executing the END instruction
contact
7.7.6 Display Instructions Instruction
QCPU/QnACPU
AnACPU
AnNCPU
PR *1
• With M9049 OFF: Outputs characters before 00H. • With M9049 ON: Outputs 16 characters.
PRC *1
• With SM701 OFF: Outputs comments in 32 characters. • With SM701 ON: Outputs first 16 characters of comment.
• Outputs comment in 16 characters.
*1 Not applicable for the Q00J/Q00/Q01CPU
7 - 49
AnUCPU
• With SM701 OFF: Outputs characters before 00H. • With SM701 ON: Outputs 16 characters.
7
PROGRAM REPLACEMENT
7.7.7 Instructions where Format is Changed (Excluding AnACPU/AnUCPU Dedicated Instructions) Instructions using the accumulator for the AnUCPU/AnACPU/AnNCPU are changed in their format, since the QCPU/QnACPU do not have the accumulator (A0, A1). The accumulator A0 is converted to SD718, the accumulator A1 is converted to SD719. Function
QCPU/QnACPU Format of instructions Remarks
AnUCPU/AnACPU/AnNCPU Format of instructions Remarks
• D: Rotation data
• Rotation data is set in A0.
• D: Rotation data • Use SM700 for carry flag
• Rotation data is set in A0. • Use M9012 for carry flag.
• D: Rotation data
• Rotation data is set in A0.
• D: Rotation data • Use SM700 for carry flag
• Rotation data is set in A0. • Use M9012 for carry flag.
• D: Rotation data
• Rotation data is set in A0, A1.
• D: Rotation data • Use SM700 for carry flag
• Rotation data is set in A0, A1. • Use M9012 for carry flag.
• D: Rotation data
• Rotation data is set in A0, A1.
• D: Rotation data • Use SM700 for carry flag
• Rotation data is set in A0, A1. • Use M9012 for carry flag.
Right rotation of 16-bit data
Left rotation of 16bit data
Right rotation of 32-bit data
Left rotation of 32bit data
• Search result is stored in D, D +1 device • Search result is stored in D, D +1 device
16-bit data search 32-bit data search 16-bit data checks 32-bit data checks Partial refresh
• Search result is stored in A0, A1. • Search result is stored in A0, A1.
• Check result is stored in D device
• Check result is stored in A0.
• Check result is stored in D device
• Check result is stored in A0.
• Add dedicated instruction
• Only when M9052 is on.*2
8-characters ASCII conversion
$MOV (Charactor strings) D
ASC (Charactor strings) D
*3
Carry flag set
• No dedicated instruction
*3
Carry flag reset
• No dedicated instruction
*3
• Add dedicated instruction
• P255: END instruction specification*3
• Add CHKST instruction
*3
Jump to END instruction
CHK instruction*1
*1 Not applicable to the Q00J/Q00/Q01CPU *2 Deleting or adjusting is required, since it becomes the instruction of different function. *3 Converted to "SM1255" as unconvertible instruction.
7 - 50
7
PROGRAM REPLACEMENT
7.7.8 AnACPU/AnUCPU Dedicated Instruction (1) Display method of dedicated instruction The dedicated instructions for the AnACPU/AnUCPU using LEDA, LEDB, LEDC, and LEDR instructions are changed into instructions in the same format as basic instructions and application instructions for the QCPU/QnACPU. Replace or delete instructions that has been converted to the OUT SM1255/OUT SM999. QCPU/QnACPU
AnACPU/AnUCPU
Command Instruction name
LEDA(B) Command Instruction name
S
D
n
LEDC/SUB
S
LEDC/SUB
D
LEDC/SUB
n LEDR
S, D, n indicate the data used in instructions.
(2) Dedicated instruction with changed instruction name For the AnACPU/AnUCPU, some instruction names are the same as the basic instructions/application instructions. Those names have been changed for the QCPU/QnACPU. QCPU/QnACPU
AnACPU/AnUCPU
Floating decimal point addition
Function
E+
ADD
Floating decimal point subtraction
E-
SUB
Floating decimal point multiplication
E*
MUL
Floating decimal point division Data dissociation Data linking Check pattern updates
7 - 51
E/
DIV
NDIS
DIS
NUNI
UNI
CHKCIR,CHKEND
CHK,CHKEND
7
PROGRAM REPLACEMENT
7.7.9 Setting Method when Multiple Sequence Programs are Created For the ACPU, some programs include main program and subprogram, and main programs have SFC programs. When replacing those programs with the QCPU, they are separated into different programs. For the separated programs in the QCPU, the Program setting of the parameter setting is required. This section provides precautions after replacement of program settings, etc.
(1) Program files at replacement (a) When the main program and subprogram are operated as one program in CPU Register in the order of MAIN, SUB1, SUB2 in the Program setting of the PLC parameter of GX Developer, and set all the execution types to "Scan". Default upon the registration is "Scan".
Set execution order and type in the program setting of parameter.
Change PLC type MAIN Main program
SUB1
Subprogram1
Subprogram2 SUB2
Setting example of program setting
1 2 3
Program name Execution type MAIN Scan SUB1 Scan SUB2 Scan
(b) When ACPU has interrupt program For the ACPU, the main program and subprogram have the same interrupt program. For the QCPU, delete interrupt programs except one of them, since the QCPU can assign one interrupt pointer per program. When programs of the same interrupt pointer exist, CPU will result in error when interrupt condition is satisfied. Register in order of MAIN, SUB1 in the PLC parameter program setting of the GX Developer, and set all execution type to "Scan".
Change PLC type
Main program Interrupt program Subprogram Interrupt program
MAIN Interrupt program
An error occurs when executing the interrupt program, since two same pointers exist.
SUB1 Interrupt program
Delete the overlapped interrupt program
7 - 52
7
PROGRAM REPLACEMENT (c) When main program contains SFC program For the ACPU, the SFC program operates as the microcomputer program of main program. Since the QCPU deals the SFC program as one program, the SFC program is converted to "MAINSFC". Accordingly, two separate programs are created when the ACPU is converted; "MAIN", converted from main program, and "MAIN-SFC". Register in the order of MAIN, MAIN-SFC in the Program setting of the parameter setting of GX Developer, and set all execution types to "Scan". Refer to Section 7.6 for precautions of replacing from the ACPU SFC (MELSAP-II) to the QCPU (MELSAP3). Change PLC type MAIN
Set execution order and type in the program setting of parameter.
Main program SFC program MAIN-SFC
(2) Program setting of the GX Developer The following explains required program settings for executing multiple programs. The execution type of program is set in Program setting of the PLC parameter setting of the GX Developer. A CPU module executes the programs of the specified execution type in the setting order. (a) (b) (b) 5) (b) 5) Programs are executed in selected sequence
(c) (d)
(a) Program name Set a name for a program to be executed with a CPU module.
(b) Execution type Select the execution type of files set in the program name. 1) Initial execution type (Initial) This type of programs is executed only one time, when switching the power supply from off to on or STOP status to RUN status. 2) Scan execution type (Scan) This type of programs is executed every scan, after having executed the initial execution type program. 3) Low speed execution type (Low speed) This type of programs is executed only when the constant scan or low speed type program execution time is set.
7 - 53
7
PROGRAM REPLACEMENT 4) Stand-by type (Wait) This type of program is executed only when demanded. 5) Fixed scan execution type (Fixed scan) This type of program is executed per interval set in the "Fixed scan interval" and "In unit". • Fixed scan interval ÅESets the program execution interval of fixed execution type program. ÅESetting range depends on the unit set in the fixed scan interval. • For "ms": 0.5 to 999.5ms (0.5ms unit) • For "s": 1 to 60s (1s unit) • Unit ÅESelects the unit ("ms" or "s") for the fixed scan interval.
7.7.10 Precautions for File Register Replacement This section provides precautions for replacing the ACPU or QnACPU using file registers with the QCPU. ACPU Storage destination
Memory cassette
Maximum number of points
Depends on applicable memory cassette used
Number of points for 1 block
8k points
QnACPU Memory card (Up to 2 cards, 4 drives)
1018k points × 2 (When using two 2M memory cards)
32k points
QCPU • Standard RAM • Memory card (1card) Standard RAM: Up to 128k points (Depending on CPU type name) 1017k points (When using a 2M memory card) 32k points
(1) Changing storage destination after replacement (a) Changing storage destination after replacement of the ACPU The value whose capacity has been set with the parameter of ACPU is not converted, since the storage destination is different. Set the storage destination and capacity (points) in the file setting of the PLC parameter setting. Be sure to select "Use the following file" when setting the storage destination. Selecting "Use the following file" makes the file equivalent to the ACPU.
(b) Changing storage destination after replacement of the QnACPU Drive No. for storing file registers differs between the QnACPU and QCPU. Set the parameters (Standard RAM, memory card (RAM), memory card (ROM)) according to the drive where the file register is stored.
7 - 54
7
PROGRAM REPLACEMENT
(2) Maximum number of points 1) Maximum number of points after replacement of the ACPU For the ACPU with the memory cassette A4UMCA-128, the memory capacity is 1MB. When replacing the ACPU with the QCPU, installing the SRAM card of 1MB or more secures the file register capacity of the ACPU. 2) Maximum number of points after replacement of the QnACPU When two memory cards have been installed and files have been switched in using, the maximum number of points may not be secured after replacing the QnACPU with the QCPU.
(3) Number of points for one block 1) Number of points for one block after replacement of the ACPU For the ACPU with the extension file registers, the number of points for one block is 8k points. For the QCPU, the number of points for one block is 32k points. 2) Number of points for one block after replacement of the QnACPU Definition of file register capacity is the same for the QnACPU and QCPU. When the storage destination and maximum number of points are the same, program adjustment for file registers is not required.
7.7.11 Boot Run Method (Writing Programs to ROM) The ROM operation of the ACPU corresponds to the boot run of the QCPU. The overview of the boot run is explained below. Refer to QCPU User's Manual (Function Explanation, Program Fundamentals) for details.
(1) QCPU boot run procedure Step 1: Setting Boot file In the Boot file setting of the PLC parameter of the GX Developer, set the file name and storage destination of the sequence program and parameter to be executed. Step 2: Writing to standard ROM Using the GX Developer, write the sequence program and parameter to the standard ROM. Step 3: Setting the switch of the QCPU Using the DIP switch of the QCPU, set the storage destination of parameter in the standard ROM. Step 4: Executing the program Reset with the RESET/L.CLR switch. The operation starts with the BOOT LED lit.
7 - 55
8
EXTERNAL DIMENSIONS
8
EXTERNAL DIMENSIONS
8
8.1 Q Series External Dimensions and Mounting Dimensions
H H1
H2 W2
W1 W
D
Unit: mm (inch)
Base unit Q32SB Q33SB Q35SB Q33B Q35B Q38B Q312B Q52B Q55B Q63B Q65B Q68B Q612B QA1S65B QA1S68B QA65B
H
98 (3.86)
130 (5.12) 250 (9.84)
Dimensions W 114 (4.49) 142 (5.59) 197.5 (7.78) 189 (7.44) 245 (9.65) 328 (12.92) 439 (17.30) 106 (4.17) 189 (7.44) 189 (7.44) 245 (9.65) 328 (12.92) 439 (17.30) 315 (12.41) 420 (16.55)
98*2 (3.86)
110*3 (4.33)
110 (4.33)
352 (13.86)
130*4 (5.12)
200 (7.87)
D*1
H1
80 (3.15)
Dimensions for mounting H2 W1 101 (3.98) 129 (5.08) 184.5 (7.26) 169 (6.65) 224.5 (8.84) 308 (12.13) 7 419 (16.50) (0.28) 83.5 (3.29) 167 (6.57) 167 (6.57) 222.5 (8.76) 306 (12.05) 417 (16.42) 295 (11.61) 10 (0.39) 400 (15.75) 25 (0.98)
W2 8.5 (0.33)
15.5 (0.61)
10 (0.39)
332 (13.07)
*1
D (depth) varies depending on the module to be mounted. Therefore, confirm the external dimensions of each module.
*2
For mounting Q series module of which depth is 90 mm.
*3
For mounting AnS series module of which depth is 93.6 mm.
*4
For mounting A series module of which depth is 121 mm.
8-1
8
EXTERNAL DIMENSIONS
8.2 Q Series External Dimensions and Mounting Dimensions when Mounted with the Upgrade Tool
H
H1
H2
D
W2
W1 W
Unit: mm (inch)
Base adapter ERNT-AQB38 ERNT-AQB68 ERNT-AQB58 ERNT-AQB35 ERNT-AQB65 ERNT-AQB55 ERNT-AQB32 ERNT-AQB62 ERNT-AQB52 *1
H
240 (9.44)
Dimensions W 480 (18.89) 466 (18.35) 411 (16.18) 382 (15.04) 352 (13.86) 297 (11.69) 247 (9.73) 238 (9.37) 183 (7.20)
D*1
166.2*2 (6.54)
Dimensions for mounting H2 W1 W2 460 (18.11) 446 (17.56) 391 (15.39) 362 (14.25) 200 25 10 332 (13.07) (7.87) (0.98) (0.39) 277 (10.90) 227 (8.93) 218 (8.58) 163 (6.42) H1
D (depth) varies depending on the upgrade tool (Conversion adapter) to be used. Therefore, confirm the external dimensions of a upgrade adapter.
*2
For using the upgrade tool (Conversion adapter) ERNT-AQTY22. The upgrade tool is manufactured by Mitsubishi Electric Engineering Co., Ltd.
8-2
MELSEC-A series unit A38B, A38HB A68B A58B A35B A65B A55B A32B A62B A52B
8
EXTERNAL DIMENSIONS
8.3 A Series External Dimensions and Mounting Dimensions
H
H1
H2 W2
W1 W
D
Unit: mm (inch)
Base unit A32B A32B-S1 A35B A38B A38HB A38HBEU A32RB A33RB A37RHB A52B A55B A58B A62B A65B A68B A68RB *1
H
250
Dimensions W 247 (9.72) 268 (10.56) 382 (15.04) 480 (18.90) 480 (18.90) 480 (18.90) 494 (19.45) 570 (22.44) 497 (19.57) 183 (7.20) 297 (11.69) 411 (16.18) 238 (9.37) 352 (13.86) 466 (18.35) 522 (20.55)
D*1
H1
130*2 (5.12)
200 (7.87)
Dimensions for mounting H2 W1 227 (8.94) 248 (9.76) 362 (14.25) 460 (18.11) 460 (18.11) 460 (18.11) 474 (18.66) 550 (21.65) 25 (0.98) 477 (18.78) 163 (6.42) 277 (10.91) 391 (15.39) 218 (8.58) 332 (13.07) 446 (17.56) 502 (19.76)
W2
10 (0.39)
D (depth) varies depending on the module to be mounted. Therefore, confirm the external dimensions of each module to be mounted.
*2
For mounting A series module of which depth is 121 mm.
8-3
APPENDICES
APPENDICES
APPENDICES
Appendix 1 Basic Model QCPU Basic model QCPU is the best module to realize the cost effectiveness for a small-scale system. For a large-scale system, consider applying a high performance model QCPU, which allows you fewer restrictions.
Appendix 1.1 Major Restrictions When the Basic model QCPU is compared to the High Performance model QCPU, the major restrictions are listed in the following.
(1) Program (a) The maximum program capacity is 14K steps (when Q01CPU is selected). (b) Program number is limited to 1 respectively for the sequence program (program name: MAIN) and for the SFC program (program name: MAIN - SFC). (c) If SFC program has 128th block or later when it is converted, the SFC program is entirely deleted without being converted.
(2) Device (a) File resister (R) cannot be set for Q00JCPU. Also, for Q00 and Q01CPU, up to 32K points × 2blocks can be set. (b) The maximum timer (T)/counter (C) device points are respectively 512. Devices over the maximum points are converted to SM999. (c) The maximum latch relay (L) device points are 2048. Devices over the maximum points are converted to SM999.
(3) Comments (a) Only comments for each program (MAIN) are converted when the program is replaced.
App - 1
APPENDICES (4) System configuration (a) Number of I/O points, extension base unit number, and module number are shown in the following table. Q00JCPU Number of I/O points Number of extension base units Number of loaded modules
Q00CPU
Q01CPU
Q02CPU (Reference)
256
1024
4096
2 units (MAX.)
4 units (MAX.)
7 units (MAX.)
16 modules (MAX.)
24 modules (MAX.)
64 modules (MAX.)
Memory card
Not available.
(Number of slots)
1 slot
(b) When configurated using the Basic model QCPU, only Q series modules must be used for all the modules. Connections of QA1S6 B and QA6 B base units are not compliant with the specification, and therefore the I/O and special modules of A series cannot be used. (c) Number of network modules is shown in the following table. Q00JCPU MELSECNET/H
Q00CPU
Q01CPU
1 module (only PLC to PLC network is available, remote I/O network is not available)
Q02CPU (Reference) 4 modules
Ethernet
1 module
4 modules
CC-Link
1 module
4 modules
App - 2
APPENDICES Appendix 1.2 CPU Module Specifications Comparisons Function Control method I/O control method
Contents
A/QnA series A2CCPU
AnNCPU
AnACPU
AnUCPU
QnACPU
r *3
r *3
r *3
Repetitive operation of stored program Refresh mode/Direct mode
r *1
*2
Language dedicated to Programming
sequence control (Relay
language
symbol, Logic symbol, MELSAP language)
Processing speed Watchdog timer (WDT) Memory capacity
Sequence instructions (µs/step) Watchdog timer (WDT) (ms)
1.0
0.15
0.15
0.075
10 to 2000
10 to 2000
200
200
5 to 2000
32K
Max. 448K
Max. 768K
Max. 1024K
(Built-in
(Memory cas-
(Memory cas-
(Memory cas-
RAM)
sette)
sette)
sette)
Max. 8K
Max. 30K × 2
Max. 30K × 2
Max. 30K × 4
Max. 124K
Max. 14K
Max. 58K
×
×
×
512
256 to 2048
512 to 2048
512 to 4096
512 to 4096
Input device (X) (points) *5
512
256 to 2048
512 to 2048
8192
8192
Output device (Y) (points) *5
512
256 to 2048
512 to 2048
8192
8192
Total 2048
Total 2048
Total 8192
Total 8192
User memory capacity (bytes) Sequence program (steps)
Program capacity
1.25
Microcomputer program (bytes)
Number of
Number of I/O points (points)
occupied I/O points
*4
Step relay (S) (points)
No. of device points
8192 8192 *6
Annunciator (F) (points)
256
256
2048
2048
Edge relay (V) (points)
×
×
×
×
2048
Link relay (B) (points)
1024
1024
4096
8192
8192
Timer (T) (points)
256
256
2048
2048
2048
Counter (C) (points)
256
256
1024
1024
1024
Data register (D) (points)
1024
1024
6144
8192
12287
Link register (W) (points)
1024
1024
4096
8192
8192
File register (R) (points)
4096
8192
8192
8192
32768
Accumulater (A) (points)
2
2
2
2
×
(Z) (points)
1
1
7
7
16
(V) (points)
1
1
7
7
×
Nesting (N) (points)
8
8
8
8
15
Pointer (P) (points)
256
256
256
256
4096
Special relay (M) (points)
256
256
256
256
2048
Special register (D) (points)
256
256
256
256
Index register
Comment points
(SRAM card)
8192
Internal relay (M) (points) Latch relay (L) (points)
Max. 2036K × 2
Comment points (points) *7
Max. 1600
Max. 4032
Max. 4032
Max. 4032
2048
2048 Max. approx. 50K
Watchdog timer (WDT), Self-diagnostics
Memory error detection, CPU error detection, Battery error detection, etc.
Operation mode at error occurrence
App - 3
Stop/Continue setting
Output mode
Re-output operation status
switching at
before STOP/Selection of
changing from
output after operation
STOP to RUN
execution
*1
Only refresh I/O is available.
*2
Direct I/O is also selectable with the DIP switch.
*3
Basically, only the refresh mode is applicable, but some instructions/devices can be input/output in the direct mode.
*4
This number means the number of applicable points for the access to actual I/O modules.
*5
This number means the number of useable points on the program.
*6
The step relays (S) of the QnA and Q series are dedicated to the SFC.
*7
Comment points are the points that can be written to CPU.
APPENDICES : Usable, r: Not usable, ×: Partially different in spec. (e.g. setting method) Q series Basic model Q00JCPU
Q00CPU
Precaution for replacement
Q01CPU
– r *3
r *3
r *3
Use direct I/O instructions to input/output in the direct mode, as the Q series supports the refresh mode only. The MELSAP language for QnA/Q series supports is MELSAP3 and that for A series is MELSAP-II.
0.2
0.16
0.1
–
10 to 2000
10 to 2000
10 to 2000
–
Max. 58K
Max. 94K
Max. 94K
Max. 8K
Max. 8K
Max. 14K
A memory cassette is required for the A series as user memory, while the user memory is included in the Q series as standard equipment. – The AnA, AnU, QnA and Q series do not include microcomputer program. Therefore,
×
×
×
256
1024
1024
–
2048
2048
2048
–
2048
2048
2048
–
8192
8192
8192
–
2048
2048
2048
–
2048 *6
2048 *6
2048 *6
–
1024
1024
1024
–
1024
1024
1024
–
2048
2048
2048
–
512
512
512
–
512
512
512
–
11136
11136
11136
–
consider use of the sequence program, etc. as the substitution.
2048
2048
2048
–
×
32768
32768
The Q00JCPU does not have file registers.
×
×
×
10
10
10
×
×
×
15
15
15
–
300
300
300
–
1024
1024
1024
–
1024
1024
1024
–
Max. 1400
Max. 2300
Max. 2300
–
Accumulators are converted to the special registers (SD718, SD719) upon A
Q
program conversion as they are not included in the QnA and Q series. This is used as an edge relay for the QnA and Q series.
–
–
–
App - 4
APPENDICES Appendix 1.3 CPU Module Functional Comparisons (1) Functional comparisons between A2CCPU, AnNCPU and Q Series CPU : Usable r: Not usable ×: Partially different in spec. (e.g. setting method) A series Function
Contents
Q series Basic model
A2C
AnN
Q00J
Q00
Q01
CPU
CPU
CPU
CPU
CPU
r
r
r
Executes the sequence program Constant scan
Precaution for replacement
Set this function with the special register
at constant time intervals regardless of the processing time
(D9020) for A series, and with parameters for Q series Basic model.
of the program. Holds the data of devices when Latch (power
turning OFF the power, resetting,
backup)
and a momentary power failure
–
longer than 20ms occurs. Remote RUN/ STOP PAUSE
Executes the remote RUN/STOP –
using the external switches and peripheral devices. Stops operations while holding the
–
output status.
For A series, an interrupt program is Interrupt processing
required for each main program and
Executes the program that corresponds to the cause when an
r
r
r
interrupt cause occurs.
sub-program separately. For Q series Basic model, create only one interrupt program to share between the two programs.
Executes various controls and operations over utility programs Microcomputer mode
and user created microcomputer ×
programs stored in the
×
×
microcomputer program area by
Consider use of sequence program, etc., as the substitution.
Control
calling them from the sequence program. Display of
The settings for ON/OFF of
priority of
ERROR LED at the occurrence of
ERROR LED
error.
Target errors vary for each module, but
×
there is no functional differences. When performing ROM operation in the
Enables operation with
Q series Basic model, use the boot run
parameters and programs stored ROM operation
in ROMs in order not to lose user
r
r
r
programs due to battery
function to read the sequence programs stored in the standard ROM built in the CPU or memory card into the program
exhaustion.
memory built in the CPU.
Data protection function
Prohibits peripheral devices from
The Q series Basic model prohibits
(System
reading/writing to programs and
each file from being read/written by
protect,
comments in the memory
Keyword
cassettes, the memory card, and
registration/
built-in memory, etc. of a CPU
programs from being read/written to the
Password
module.
user memory by keyword registration.
r
r
r
password registration, whereas the A series prohibits the parameters and
registration) The settings of output status at changing from STOP to RUN
The settings for the output status at changing from STOP to RUN
In case of transition from the A series, it
(Y) between "re-output operation
is necessary to re-set the parameters.
status before STOP" and "output after operation execution". Q CPU includes a clock, of which
The Q series Basic model handles the
data can be read and written. The Clock function
clock data consists of year, month, date, hour, minute, second and a day of the week.
App - 5
*1
r
r
r
four digits of the year (western calendar), whereas the A series handles only the last two digits.
APPENDICES : Usable r: Not usable ×: Partially different in spec. (e.g. setting method) A series Function
Contents
Write during
Changes (writes to) the program
RUN
of a CPU in the RUN mode.
Q series Basic model
A2C
AnN
Q00J
Q00
Q01
CPU
CPU
CPU
CPU
CPU
Precaution for replacement For the Q series Basic model, it is
*2
*2
*2
×
×
×
×
×
×
×
×
×
necessary to set the reserved capacity for the write during RUN in advance.
Stores the data of all devices in the memory cassette or memory Status latch
card at the occurrence of an error
*3
for monitoring by the peripheral
The Q series Basic model does not include the status latch function.
device. Debug
Stores the data of specified devices at the specified intervals Sampling trace
for monitoring by the peripheral
*3
device to check the change of
The Q series Basic model does not include the sampling trance function.
device status. Step operation (skip operation
Stops the execution of a sequence
partial
program at the specified step.
The Q series Basic model does not ×
Consider the debug with GX Simulator.
operation) Skips the devices used for OUT Off-line switch
instruction in the operation
×
×
×
×
×
×
processing of sequence program. Maintenance
Online I/O module replacement Self-diagnostic function
Enables I/O modules to be replace while the CPU is in RUN
include the step operation function.
The Q series Basic model does not include the off-line switch function. The Q series Basic model does not
×
Executes self-diagnostics to check for errors and stop a CPU, etc.
include the online I/O module replacement function. Error codes differ between the A series and Q series Basic model.
*1
Only A2CCPU24 (-PRF) is applicable. A2CJCPU-S3 and A2CCPU (P21/R21) are not.
*2
It is necessary to set the reserved capacity for the write during RUN in advance. (Default-set to 500 steps.)
*3
The A1NCPU (P21/R21) is not applicable.
App - 6
APPENDICES (2) Functional comparisons between AnACPU, AnUCPU and Q series CPU : Usable r: Not usable ×: Partially different in spec. (e.g. setting method) A series Function
Contents
Q series Basic model
AnA
AnU
Q00J
Q00
Q01
CPU
CPU
CPU
CPU
CPU
Executes the sequence program Constant scan
at constant time intervals regardless of the processing time
Precaution for replacement Set this function with the special register
r
r
r
of the program.
(D9020) for the A series, and with parameters for the Q series Basic model.
Holds the data of devices when Latch (power
turning OFF the power, resetting,
backup)
and a momentary power failure
–
longer than 20ms occurs. Remote RUN/ STOP PAUSE
Executes the remote RUN/STOP using the external switches and
–
peripheral devices Stops operations while holding the
–
output status.
For A series, an interrupt program is Interrupt processing
required for each main program and
Executes the program that corresponds to the cause when an
r
r
r
interrupt cause occurs.
sub-program separately. For Q series Basic model, create only one interrupt program to share between the two programs.
The settings for ON/OFF of
priority of
ERROR LED at the occurrence of
ERROR LED
error.
Control
Display of
Target errors vary for each module, but there is no functional differences. When performing ROM operation in the
Enables operation with
Q series Basic model, use the boot run
parameters and programs stored ROM operation
in ROMs in order not to lose user
r
r
r
programs due to battery
function to read the sequence programs stored in the standard ROM built in the CPU or memory card into the program
exhaustion.
memory built in the CPU.
Data protection function
Prohibits peripheral devices from
The Q series Basic model prohibits
(System
reading/writing to programs and
each file from being read/written by
protect,
comments in the memory
Keyword
cassettes, the memory card, and
registration/
built-in memory, etc. of a CPU
programs from being read/written to the
Password
module.
user memory by keyword registration.
r
r
r
password registration, whereas the A series prohibits the parameters and
registration) The settings of output status at changing from STOP to RUN
The settings for the output status at changing from STOP to RUN
Resetting parameters is required to
(Y) between "re-output operation
replace the QnA series with the Q
status before STOP" and "output
series Basic model.
after operation execution". Q CPU includes a clock, of which
The Q series Basic model handles the
data can be read and written. The Clock function
clock data consists of year, month, date, hour, minute, second and a day of the week.
App - 7
r
r
r
four digits of the year (western calendar), whereas the A series handles only the last two digits.
APPENDICES : Usable r: Not usable ×: Partially different in spec. (e.g. setting method) A series Function
Contents
Write during
Changes (writes to) the program
RUN
of a CPU in the RUN mode.
Q series Basic model
AnA
AnU
Q00J
Q00
Q01
CPU
CPU
CPU
CPU
CPU
Precaution for replacement For the Q series Basic model, it is
*1
*1
*1
×
×
×
×
×
×
×
×
×
necessary to set the reserved capacity for the write during RUN in advance.
Stores the data of all devices in the memory cassette or memory Status latch
card at the occurrence of an error for monitoring by the peripheral
The Q series Basic model does not include the status latch function.
Debug
device. Stores the data of specified devices at the specified intervals Sampling trace
for monitoring by the peripheral device to check the change of
The Q series Basic model does not include the sampling trance function.
device status. Step operation (skip operation
Stops the execution of a sequence
partial
program at the specified step.
The Q series Basic model does not Consider the debug with GX Simulator.
Maintenance
operation) Online I/O
Enables I/O modules to be
module
replaced while the CPU is in the
replacement
RUN
Self-diagnostics function
Error history
*1
Executes self-diagnostics to check for errors and stops a CPU, etc.
include the step operation function.
The Q series Basic model does not ×
×
×
include the online I/O module replacement function. Error codes differ between the A series and Q series Basic model.
Stores errors detected by the
Error codes differ between the A series
diagnostics function into the CPU.
and Q series Basic model. The latest 16
Error details can be monitored
points are stored in the error history
with the peripheral devices.
storage memory.
It is necessary to set the reserved capacity for the write during RUN in advance. (Default-set to 500 steps.)
App - 8
APPENDICES (3) Functional comparisons between QnACPU and Q series CPU : Usable r: Not usable ×: Partially different in spec. (e.g. setting method) QnA Function
Contents
series
Q series Basic model
QnA
Q00J
Q00
Q01
CPU
CPU
CPU
CPU
Precaution for replacement
Executes the sequence program at Constant scan
the constant time intervals regardless
–
of the processing time of the program. Holds the data of devices when
Latch (power
turning OFF the power, resetting, and
backup)
a momentary power failure longer
–
than 20ms occurs. Remote RUN/ STOP PAUSE
Executes the remote RUN/STOP –
using the external switches and peripheral devices. Stops operations while holding the
–
output status.
For A series, an interrupt program is Interrupt processing
required for each main program and sub-
Executes the program that corresponds to the cause when an
r
r
r
program separately. For Q series, create only one interrupt program to share
interrupt cause occurs.
between the two programs. Display priority
The settings for ON/OFF of ERROR
Target errors vary for each model, but there
of ERROR LED
LED at the occurrence of error.
are no functional differences.
File management
Manages all of parameters, Only one file can be created for each file.
sequence programs, device comments, file registers, etc. as files.
Control
Selects a suitable execution type for Structured
program application, and divides
program
each program by designer, process
I/O assignment
For the Q series Basic model, only one ×
×
×
type to "Scan".
Performs the I/O assignments to any
When using a base unit with other than 8
individual module regardless of its
r
r
r
parameter (I/O assignment setting).
Executes the sequence program after
For the Q series Basic model, the boot run
operation)
the CPU built-in memory when the
r
r
r
registration/ Password registration)
built in the CPU but not with the memory The Q series prohibits each file from being
Prohibits peripheral devices from
read/written by password registration,
reading/writing to programs and comments in the memory cassettes,
can be executed with the standard ROM card.
CPU goes to RUN mode.
protect, Keyword
slots, set the number of slots with the
mounted position. reading it from the memory card to
function (System
respectively available. Set all execution
or others.
Boot run (ROM
Data protection
ladder program and SFC program is
r
r
r
the memory card, and built-in
whereas the QnA series prohibits the parameters and programs from being read/ written to the user memory by keyword
memory, etc. of a CPU module.
registration.
Sets the default value into the device Device default
memory, file register, special function
value
module, etc. when the CPU is
–
changing from STOP to RUN. The settings of output status at changing from STOP to RUN
The settings for the output status at changing from STOP to RUN (Y)
Resetting parameters is required to replace
between "re-output operation status
the QnA series with the Q series Basic
before STOP" and "output after
model.
operation execution".
Number of
Sets the number of general data
general data
processing executed in one END
processing
operation
For the Q series Basic model, use COM r
r
r
The Q series Basic model handles the four
can be read/written. The clock data consists of year, month, day, hour, minute, second and a day of the week.
App - 9
reserved time with special register (SD315) if necessary.
Q CPU incorporates a clock, which Clock function
instructions or set the communication
r
r
r
digits of the year (western calendar), whereas the A series handles only the last two digits.
APPENDICES : Usable r: Not usable ×: Partially different in spec. (e.g. setting method) QnA Function
Contents
Write during
Changes (writes to) the program of a
RUN
CPU in the RUN mode
series
Q series Basic model
QnA
Q00J
Q00
Q01
CPU
CPU
CPU
CPU
Precaution for replacement
For the Q series Basic model, it is *1
*1
*1
*1
×
×
×
×
×
×
×
×
×
×
×
×
necessary to set the reserved capacity for the write during RUN in advance.
Stores the data of all devices in the Status latch
memory cassette or memory card at the occurrence of an error for
The Q series does not include the status latch function.
monitoring by the peripheral device. Stores the data of specified device at Sampling trace
the specified intervals for monitoring by the peripheral device.
*2
Collects the execution status of Program trace
specified programs and steps, and stores them in a file.
*2 *3
Debug
Detaches I/O modules or special Simulation
modules from the CPU module and
function
test-operates the program when
*3
partial
program at the specified step.
The Q series Basic model does not include the program trace function.
the simulation function. Consider the debug with GX Simulator.
Step operation Stops the execution of a sequence
the sampling trace function.
The Q series Basic model does not include
executing the step operation. (Skip operation
The Q series Basic model does not include
The Q series Basic model does not include ×
×
×
the step operation function. Consider the debug with GX Simulator.
operation) Execution time measurement (Program list
Measures the operation time for each
monitor, scan
program.
–
time measurement) Module access
Monitors the access interval time of
interval time
special function modules or
reading
peripheral devices.
Online I/O module Maintenance
replacement Self-diagnostics
Enables I/O modules to be replaced while the CPU is RUN.
×
×
×
×
×
The Q series Basic module does not include this function. The Q series Basic module does not include the online I/O module replacement function.
Executes self-diagnostics to check
Error codes differ between the A series and
for errors and stops a CPU, etc.
Q series Basic model.
Stores errors, detected by the diagnostics function into the CPU or Error history
×
memory card. The stored history can be monitored with the peripheral devices.
Error codes differ between the A series and Q series Basic model. The latest 16 points are stored in the error history storage memory.
*1
It is necessary to set the reserved capacity for the write during RUN in advance. (Default-set to 500 steps.)
*2
The SRAM card is required.
*3
GPPQ is required. This is not applicable to GX Developer.
App - 10
APPENDICES Appendix 2 Spare parts storage (1) The general specifications of PLCs are as follows. Please do not store spare parts under a high temperature or high humidity condition, even within the range guaranteed by the specifications. Storage ambient temperature
-20 to 75
Storage ambient humidity
10 to 90%, no condensation
(2) Store in a place avoiding direct sunlight. (3) Store under a condition with no dust or corrosive gas. (4) The battery capacity of a A6BAT battery or a lithium-coin battery (commercially available) for memory card will be decreased by its self-discharging even when it is not used. Replace it with new one in 5 years as a guideline. (5) For a power supply module, CPU module with built-in power supply, or analog module that uses any aluminum electrolytic capacitor, which is indicated in the table below, take the following measures since the characteristics will be deteriorated when the aluminum electrolytic capacitor is left un-energized for a long time. Model
Product CPU module
A1NCPU, A1NCPUP21, A1NCPUR21, A1NCPUP21-S3, A2CCPU,
(Power supply built-in type)
A2CCPUP21, A2CCPUR21, A2CCPUC24, A2CCPUC24-PRF, A2CJCPU-S3
Power supply module Analog module
A61P, A61PEU, A61P-UL, A62P, A62PEU, A63P, A68P, A61RP, A67RP, A2CJ66P A62DA, A62DA-S1
[Countermeasures for preventing aluminum electrolytic capacitor characteristics deterioration] Apply the rated voltage to the aluminum electrolytic capacitor for several hours to activate it. Or, rotate products at the periodic inspection (in every 1 to 2 years). [Reference] The life of an aluminum electrolytic capacitor, even if not used, under a normal temperature decreases approximately at 1/4 speed of the case when it is energized.
App - 11
APPENDICES Appendix 3 Related Manuals Appendix 3.1 Transition from MELSEC-A/QnA (Large Type) Series to Q Series Handbook No. 1 2 3 4
Manual Name Transition from MELSEC-A/QnA (Large Type) Series to Q Series Handbook (Fundamentals) Transition from MELSEC-A/QnA (Large Type) Series to Q Series Handbook (Intelligent Function Modules) Transition from MELSEC-A/QnA (Large Type) Series to Q Series Handbook (Network Modules) Transition from MELSEC-A/QnA (Large Type) Series to Q Series Handbook (Communications)
Manual Number Model Code L-08043ENG
–
L-08046ENG
–
L-08048ENG
–
L-08050ENG
–
Appendix 3.2 A/QnA Series No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
Manual Name MELSEC-A/QnA Catalog MELSEC-A/QnA Data Book Type A1N/A2N (S1) / A3NCPU User's Manual Type A2A (S1) / A3ACPU User's Manual Type A2U (S1) / A3U/A4UCPU User's Manual Q2A CPU (S1) / Q3ACPU/Q4ACPU User’s Manual Type A2CCPU (P21/R21) , A2CCPU-DC24V, A2CCPUC24 (-PRF) , A2CJCPU User's Manual Type ACPU/QCPU-A (A Mode) (Fundamentals) Programming Manual Type ACPU/QCPU-A (A Mode) (Common Instructions) Programming Manual Type AnSHCPU/AnACPU/AnUCPU/QCPU-A (A Mode) Programming Manual (Dedicated Instructions) Type AnACPU/AnUCPU/QCPU-A (A mode) Programming Manual (PID Control Instructions) Type MELSAP-II(SFC) Programming Manual QnACPU Programming Manual (Fundamentals) QnACPU Programming Manual (Special Function Module) QCPU(Q Mode)/QnACPU Programming Manual (Common Instructions) QCPU(Q Mode)/QnACPU Programming Manual (PID Control Instructions) QCPU(Q Mode)/QnACPU Programming Manual (SFC) I/O module type Building block User’s Manual A/D converter module type A68AD User's Manual A/D converter module type A68AD-S2 User's Manual Analog-Digital Converter Module type A68ADN User's Manual Analog-Digital Converter Module type A616AD User's Manual D/A converter module type A62DA User's Manual D/A converter module type A62DA-S1 User's Manual Digital-Analog Converter Module type A68DAV/DAI(S1) User's Manual Digital-Analog Converter Module type A616DAV User's Manual Digital-Analog Converter Module type A616DAI User's Manual Pt100 input module type A68RD3/4 User's Manual Type A68RD3N/4N, A1S62RD3N/4N Pt100 Input Module User's Manual Temperature-Digital Converter Module type A616TD User's Manual High speed counter module type AD61-S1 User's Manual Positioning module type AD70 User's Manual Positioning Module Type AD72 User's Manual
Manual Number L-08033E L-08029E IB-66543 IB-66544 IB-66436 IB-66608
Model Code – – 13JE83 13JE84 13JE25 13J821
IB-66545
13JE85
IB-66249
13J740
IB-66250
13J741
IB-66251
13J742
IB-66258
13J744
IB-66361 IB-66614 SH-4013 SH-080039 SH-080040 SH-080041 IB-66140 IB-66054 IB-66213 IB-66307 IB-66171 IB-66053 IB-66177 IB-66285 IB-66172 IB-66173 IB-66308 SH-080193 IB-66174 IB-66052 IB-66309 IB-66095
13JF40 13JF46 13JF56 13JF58 13JF59 13JF60 13J643 13J607 13J647 13J668 13J645 13J608 13J648 13J667 13J650 13J651 13J670 13JR46 13J654 13J610 13J663 13J622
App - 12
APPENDICES No. 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
Manual Name A1SD75P1-S3/P2-S3/P3-S3,AD75P1-S3/P2-S3/P3-S3 Positioning Module User's Manual Positioning module type A1SD75M/M2/M3, AD75M1/M2/M3 User's Manual Type MELSECNET, MELSECNET/B Data Link System Reference Manual Control & Communication Link System Master/Local Module Type AJ61BT11/A1SJ61BT11 User's Manual For A Ethernet Interface Module User's Manual For QnA Ethernet Interface Module User's Manual Computer Link Module (Com.link func./Print. func.) User's Manual Serial Communications Module User's Manual (Modem Function Additional Version) Intelligent Communication Module type AD51-S3 User's Manual Intelligent communication module type AD51H-S3 User's Manual MELSECNET/MINI-S3 Master Module Type AJ71PT32-S3, AJ71T32-S3, A1SJ71PT32-S3, A1SJ71T32-S3 User's Manual MELSEC-I/O Link Remote I/O System Master Module type AJ51T64/ A1SJ51T64 User's Manual Type MELSECNET/10 Network system (PLC to PLC network) Reference Manual For QnA/Q4AR MELSECNET/10 Network System Reference Manual Control & Communication Link System Master/Local Module type AJ61QBT11/A1SJ61QBT11 User's Manual Positioning Module Type AD71(S1/S2/S7)/A1SD71-S2(S7) User's Manual PC fault detection module type AS91, A1SS91, A0J2-S91 User's Manual
Manual Number Model Code IB-66716
13J871
IB-66715 IB-66350
13J870 13JF70
IB-66721
13J872
SH-080192 SH-080146 SH-3511
13JR45 13JR33 13JF77
SH-66612
13J825
IB-66189 IB-66401
13J655 13JE16
SH-66565
13JE64
SH-66574
13J748
IB-66440
13JE33
IB-66690
13JF78
IB-66722
13J873
IB-66563 IB-66626
13JE98 13J828
Appendix 3.3 Q Series No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
App - 13
Manual Name Manual Number MELSEC-Q Catalog L-08033E MELSEC-Q Data Book L-08029E QCPU User's Manual(Hardware Design, Maintenance and Inspection) SH-080483ENG QCPU User's Manual(Function Explanation, Program Fundamentals) SH-080484ENG QA65B Extension Base Unit User's Manual IB-0800158 QCPU(Q Mode)/QnACPU Programming Manual (Common Instructions) SH-080039 QCPU(Q Mode)/QnACPU Programming Manual (PID Control Instructions) SH-080040 QCPU(Q Mode)/QnACPU Programming Manual (SFC) SH-080041 I/O Module Type Building Block User's Manual SH-080042 Analog-Digital Converter Module User's Manual Q64AD/Q68ADV/Q68ADI/ SH-080055 GX Configurator-AD Channel Isolated High Resolution Analog-Digital Converter Module Channel Isolated High Resolution Analog-Digital Converter Module (With SH-080277 Signal Conditioning Function) User's Manual Digital-Analog Converter Module User's Manual SH-080054 Channel Isolated Digital-Analog Converter Module User's Manual SH-080281E Temperature Control Module User's Manual SH-080121 Thermocouple Input Module Channel Isolated Thermocouple/Micro Voltage SH-080141 Input Module User's Manual RTD Input Module Channel Isolated RTD Input Module User's Manual SH-080142 High-Speed Counter Module User's Manual SH-080036 Channel Isolated Pulse Input Module User's Manual SH-080313E Type QD75P/QD75D Positioning Module User's Manual SH-080058 Type QD70 Positioning Module User's Manual SH-080171 User’s Manual Type QD75M Positioning Module (Details) IB-0300062 Q Corresponding MELSECNET/H Network System Reference Manual SH-080049 (PLC to PLC network)
Model Code – – 13JP73 13JP74 13JR26 13JF58 13JF59 13JF60 13JL99 13JR03 13JR51 13JR02 13JR52 13JR21 13JR30 13JR31 13JL95 13JR54 13JR09 13JR39 ICT752 13JF92
APPENDICES No. 23 24 25 26 27 28 29
Manual Name Q Corresponding MELSECNET/H Network System Reference Manual (Remote I/O network) CC-Link System Master/Local Module User's Manual QJ61BT11N Q Corresponding Ethernet Interface Module User's Manual (Basic) Q Corresponding Serial Communication Module User's Manual (Basic) Q Corresponding Intelligent Communication Module User's Manual FL-net(OPCN-2) Interface Module User's Manual AS-i Master module type A1SJ71AS92 User's Manual
Manual Number Model Code SH-080124
13JF96
SH-080394E SH-080009 SH-080006 SH-080089 SH-080350E SH-080085
13JR64 13JL88 13JL86 13JR16 13JR61 13JR15
Appendix 3.4 Programming Tool No. 1 2 3 4
Manual Name GX Developer Version 8 Operating Manual GX Developer Version 8 Operating Manual (SFC) GX Simulator Version 6 Operating Manual Type SW4IVD-GPPA (GPP) Operating Manual
Manual Number SH-080373E SH-080374E SH-080169 IB-66855
Model Code 13JU41 13JU42 13JU17 13JL62
Appendix 3.5 Related Catalog Manufactured by Mitsubishi Electric Engineering Co., Ltd. No. 1
Catalog name Mitsubishi Programmable Logic Controller Upgrade Tool
Catalog Namber SAN C033E·04Z
App - 14
APPENDICES
Memo
App - 15
WARRANTY Please confirm the following product warranty details before using this product.
1. Gratis Warranty Term and Gratis Warranty Range If any faults or defects (hereinafter "Failure") found to be the responsibility of Mitsubishi occurs during use of the product within the gratis warranty term, the product shall be repaired at no cost via the sales representative or Mitsubishi Service Company. However, if repairs are required onsite at domestic or overseas location, expenses to send an engineer will be solely at the customer's discretion. Mitsubishi shall not be held responsible for any re-commissioning, maintenance, or testing on-site that involves replacement of the failed module.
[Gratis Warranty Term] The gratis warranty term of the product shall be for one year after the date of purchase or delivery to a designated place. Note that after manufacture and shipment from Mitsubishi, the maximum distribution period shall be six (6) months, and the longest gratis warranty term after manufacturing shall be eighteen (18) months. The gratis warranty term of repair parts shall not exceed the gratis warranty term before repairs.
[Gratis Warranty Range] (1) The range shall be limited to normal use within the usage state, usage methods and usage environment, etc., which follow the conditions and precautions, etc., given in the instruction manual, user's manual and caution labels on the product. (2) Even within the gratis warranty term, repairs shall be charged for in the following cases. 1. Failure occurring from inappropriate storage or handling, carelessness or negligence by the user. Failure caused by the user's hardware or software design. 2. Failure caused by unapproved modifications, etc., to the product by the user. 3. When the Mitsubishi product is assembled into a user's device, Failure that could have been avoided if functions or structures, judged as necessary in the legal safety measures the user's device is subject to or as necessary by industry standards, had been provided. 4. Failure that could have been avoided if consumable parts (battery, backlight, fuse, etc.) designated in the instruction manual had been correctly serviced or replaced. 5. Failure caused by external irresistible forces such as fires or abnormal voltages, and Failure caused by force majeure such as earthquakes, lightning, wind and water damage. 6. Failure caused by reasons unpredictable by scientific technology standards at time of shipment from Mitsubishi. 7. Any other failure found not to be the responsibility of Mitsubishi or that admitted not to be so by the user.
2. Onerous repair term after discontinuation of production (1) Mitsubishi shall accept onerous product repairs for seven (7) years after production of the product is discontinued. Discontinuation of production shall be notified with Mitsubishi Technical Bulletins, etc. (2) Product supply (including repair parts) is not available after production is discontinued.
3. Overseas service Overseas, repairs shall be accepted by Mitsubishi's local overseas FA Center. Note that the repair conditions at each FA Center may differ.
4. Exclusion of loss in opportunity and secondary loss from warranty liability Regardless of the gratis warranty term, Mitsubishi shall not be liable for compensation of damages caused by any cause found not to be the responsibility of Mitsubishi, loss in opportunity, lost profits incurred to the user by Failures of Mitsubishi products, special damages and secondary damages whether foreseeable or not , compensation for accidents, and compensation for damages to products other than Mitsubishi products, replacement by the user, maintenance of on-site equipment, start-up test run and other tasks.
5. Changes in product specifications The specifications given in the catalogs, manuals or technical documents are subject to change without prior notice.
6. Product application (1) In using the Mitsubishi MELSEC programmable logic controller, the usage conditions shall be that the application will not lead to a major accident even if any problem or fault should occur in the programmable logic controller device, and that backup and fail-safe functions are systematically provided outside of the device for any problem or fault. (2) The Mitsubishi programmable logic controller has been designed and manufactured for applications in general industries, etc. Thus, applications in which the public could be affected such as in nuclear power plants and other power plants operated by respective power companies, and applications in which a special quality assurance system is required, such as for Railway companies or Public service purposes shall be excluded from the programmable logic controller applications. In addition, applications in which human life or property that could be greatly affected, such as in aircraft, medical applications, incineration and fuel devices, manned transportation, equipment for recreation and amusement, and safety devices, shall also be excluded from the programmable logic controller range of applications. However, in certain cases, some applications may be possible, providing the user consults their local Mitsubishi representative outlining the special requirements of the project, and providing that all parties concerned agree to the special circumstances, solely at the users discretion.
Microsoft Windows, Microsoft Windows NT are registered trademarks of Microsoft Corporation in the United States and other countries. Pentium is a registered trademark of Intel Corporation in the United States and other countries. Ethernet is a registered trademark of Xerox. Co., Ltd in the United States. Other company and product names herein are either trademarks or registered trademarks of their respective owners.
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Mitsubishi Electric Europe B.V. /// FA - European Business Group /// Gothaer Straße 8 /// D-40880 Ratingen /// Germany Tel.: +49(0)2102-4860 /// Fax: +49(0)2102-4861120 /// [email protected] /// www.mitsubishi-automation.com