Transcript
MARTHA STEWART LIVING CLOSET HALF-OPEN CABINET 39 3/8"Hx27 7/8"Wx19"D & MSL CLOSET CABINET TOP 5/8"Hx27 7/8"Wx18.25"D ANTIQUE WHITE/NATURAL
Assembly Instructions HDC #:2944900410/2944900950 & 3160300410/3160300950 MFG #: WSMSL-HC3DW/WSMSL-HC3DN & WSMSL-CTPW/ WSMSL-CTPN Please read over the instructions; it will be a time-saver in the long run. Note: Before Assembly, please be sure to work on a soft flat surface to avoid any damage to the finish.
THIS INSTRUCTION BOOKLET CONTAINS IMPORTANT SAFETY INFORMATION. PLEASE READ AND KEEP FOR FUTURE REFERENCE. Whalen Storage Factory No.: 15548 Page #1 of 13
MAXIMUM RECOMMENDED WEIGHT LOADS TOP MAXIMUM LOAD: 200 LBS. (90.9KG) EACH SMALL DRAWER MAXIMUM LOAD: 15 LBS. (6.8KG) EACH BIG DRAWER MAXIMUM LOAD: 25 LBS. (11.4KG) EACH SHELF MAXIMUM LOAD: 20 LBS. (9.1KG)
This unit is intended for use only with the maximum weights indicated. Use with products heavier than the maximum weights indicated may result in instability causing possible injury.
WARNING Serious or fatal crushing injuries can occur from furniture tip-over. To help prevent tip-over:
Place heaviest items in the lowest drawer, shelf. Do not set TVs or other heaviest objects on the top of this product. Never open more than one drawer at a time and never allow children to climb or hang on drawers, doors, or shelves.
Use of tip-over restraints may only reduce, but not eliminate, the risk of tip-over. This is a permanent label. Do not attempt to remove!
ASSEMBLY TIPS Read all instructions BEFORE assembly. Remove all hardware from box and sort by size. Check to see that all hardware and parts are present BEFORE assembling. Ask a friend to assist you with the assembly of this furniture. To avoid damage, assemble the unit on a sturdy, level and non-abrasive surface. Please wait until all steps are completed before tightening bolts. Make sure all bolts are tightly fastened before the unit is used. Please call for replacement parts or assistance:1-866-942-5362 Whalen Storage Factory No.: 15548
Page #2 of 13
Important Before you begin: Open, identify and count all parts prior to assembly. Lay out parts on a flat and non-abrasive surface. You will need the parts identified on page 3 and 4 of this instruction manual. NOTE: IT IS VERY IMPORTANT TO USE GLUE WITH DOWELS. EXCESS GLUE CAN BE WIPED OFF WITH DAMP CLOTH. Insert Dowel at least half way by tapping lightly with a rubber mallet, IF NECESSARY.
1
2
3
X
4
FINAL
X
CAM LOCK SYSTEM OPERATION
HOW THE KNOCK DOWN (KD) ASSEMBLY SYSTEM WORKS 1. Screw the Cam Bolt into the threaded inserts on the panel. Connect both panels together; making sure Cam Bolt goes into the pre-drilled hole on the end of panel for Cam Lock. 2. Insert the Cam Lock into the pre-drilled large hole on the panel. Make sure the arrow on the face of Cam Lock faces out and points towards Cam Bolt. 3. Take a Phillips screwdriver and rotate the Cam Lock clockwise to lock the Cam Bolt in place. 4. Plug the Cam Lock Cover into the cross slot of the Cam Lock to conceal the Cam. You are now ready to assemble the KD unit.
Please call for replacement parts or assistance:1-866-942-5362 Whalen Storage Factory No.: 15548
Page #3 of 13
Parts List Please read completely through the instructions and verify that all parts listed are present before beginning assembly.
A- Top Panel (x 1) (Sold Separately)
D- Back Stretcher (x 1)
G- Front Frame (x 1)
J- Small Drawer Right Panel (x 1)
M- Small Drawer Front (x 1)
B- Shelf Panel (x 1)
C- Bottom Panel (x 1)
E- Side Panel Left (x 1)
F- Side Panel Right (x 1)
H- Back Panel (x 1)
I- Small Drawer Left Panel (x 1)
K- Small Drawer Back (x 1)
N- Large Drawer Front (x 2)
P- Large Drawer Right Panel (x 2) Q- Large Drawer Back (x 2)
L- Drawer Bottom (x 3)
O- Large Drawer Left Panel (x 2)
R- Crosser (x 6)
Please call for replacement parts or assistance:1-866-942-5362 Whalen Storage Factory No.: 15548
S- Adjustable Shelf (x 1)
Page #4 of 13
Hardware List Please read completely through the instructions and verify that all hardware listed are present before beginning assembly.
1- Cam Lock (x 18+1 extra)
2- Cam Bolt (x 18+1 extra)
5- Small Cam Lock (x 12+1 extra)
6- Small Cam Bolt (x 12+1 extra)
9- M5x32 mm Flat Head Screw (x 24+1 extra)
13- Right Slide Track (x 3)
3- M8 x 30 mm Wood Dowel (x 16+1 extra)
4- M8 x 20 mm Wood Dowel (x 12+1 extra)
7- M3.5x12 mm Flat Head Screw (x 36+1 extra)
8- M2x19 mm Pan Head Screw (x 18+1 extra)
10- Plastic Cover (x 24+1 extra)
14- Left Slide Runner (x 3)
17- Shelf Pin (x 4+1 extra)
11- Floor Protector (x 4)
12- Left Slide Track (x 3)
15-Rght Slide Runner (x 3)
18- Tipping Restraint Hardware (x 2)
19- Glue (x 1)
16- -Handle w/Bolts (x 3)
20- Name Plate (x 1)
Hardware List of Top Panel (Sold Separately)
1- Cam Lock (x 6+1 extra)
2- Cam Bolt (x 6+1 extra)
3- M8 x 30 mm Wood Dowel (x 6+1 extra)
4- M8 x 20 mm Wood Dowel (x 2)
Tools required (not provided): Rubber mallet, Phillips screwdriver, Power drill Please call for replacement parts or assistance:1-866-942-5362 Whalen Storage Factory No.: 15548
Page #5 of 13
Assembly Instructions 1. Unpack the unit and confirm that you have all the hardware and required parts. Assemble the unit on a carpeted floor or the empty carton to avoid any scratch.
2. Attach Small Drawer Side Panels (I&J) to Small Drawer Back (K) using M5x32 mm Flat Head Screws (9). Then slide the Drawer Bottom (L) all the way into the grooves.
3. Insert and screw the Small Cam Bolts (6) into the pre-drilled small holes on back side of Small Drawer Front (M) as shown. Attach Small Drawer Front to the drawer frame by engaging 4 Small Cam Locks (5).
4. Attach Slide Runner (14&15) to Small Drawer Side Panel (I&J) using M3.5x12 mm Flat Head Screws (7) through pilot holes into place. Plug Plastic Covers (10) to cover the Small Cam Locks for nice looking.
5. Attach a Handle (16) to front side of Small Drawer front (M) using the Handle Bolts provided.
J
K 9
L I 5 6 M
10
14
16
7
14&15
Please call for replacement parts or assistance:1-866-942-5362 Whalen Storage Factory No.: 15548
Page #6 of 13
Assembly Instructions 6. Attach Large Drawer Side Panels (O&P) to Large Drawer Back (Q) using M5x32 mm Flat Head Screws (9). Then slide the Drawer Bottom (L) all the way into the grooves.
7. Insert and screw the Small Cam Bolts (6) into the pre-drilled small holes on back side of Large Drawer Front (N) as shown. Attach Large Drawer Front to the drawer frame by engaging 4 Small Cam Locks (5).
8. Attach Slide Runner (14&15) to Large Drawer Side Panel (O&P) using M3.5x12 mm Flat Head Screws (7) through pilot holes into place. Plug Plastic Covers (10) to cover the Small Cam Locks for nice looking.
9. Attach a Handle (16) to front side of Large Drawer front (N) using the Handle Bolts provided. 10. Repeat previous steps to attach the other large drawer.
P
Q
9
L O 5 6 N
10
14
16
7
14&15 Please call for replacement parts or assistance:1-866-942-5362 Whalen Storage Factory No.: 15548
Page #7 of 13
Assembly Instructions 11. Insert M8x20mm Wood Dowels (4) into the inner end holes of Crosser (R), .Tap in with a mallet, if necessary. Make sure you use a small amount of glue with both ends of all dowels. NOTE: It is very important to use a small amount of glue on both ends of dowels.
12. Align the inserted M8x20mm Wood Dowels (4) on the Crosser (R) with the drilled holes on the Side Panel Left (E) and press them together. Attach Crossers (R) to Side Panel Left (E) using M5x32 mm Flat Head Screws (9). Repeat previous steps to attach the Side Panel Right (F).
9 9 R
R Front E Front
4 Front
F
13. Place the Top Panel (A) (Sold Separately), the Front Frame (G) ,the Side Panel Left (E) and the Side Panel Right (F) on a level and protective surface with the holes facing up. Securely screw the Cam Bolts (2) into the designated small holes, as shown in the illustration.
2 2
A E 2 2
G
F Please call for replacement parts or assistance:1-866-942-5362 Whalen Storage Factory No.: 15548
Page #8 of 13
Assembly Instructions 14. Lay the Side Panel Left & Right (E & F) on a scratch free surface. Align and attach Slide Tracks (12 & 13) to Side Panels using three M3.5x12 mm Flat Head Screws (7) through holes on Glide Track into the pilot holes, as shown in figure below. Make sure the Slide Tracks are properly aligned with the pilot holes and the roller on of Slide Track (with roller) is against the front edge of Side Panel.
7 `
7
Front
13
12&13 12
7 F
E
Roller is bottom 15. Insert M8x30mm Wood Dowels (3) into the inner end holes of Back Stretcher (D), Shelf Panel (B), Bottom Panel (C). Tap in with a mallet, if necessary. Make sure you use a small amount of glue with both ends of all dowels. NOTE: It is very important to use a small amount of glue on both ends of dowels.
16. Align the inserted M8x30mm Wood Dowels (3) on the Back Stretcher (D), Shelf Panel (B), Bottom Panel (C) with the drilled holes on the Side Panel Left (E) and press them together. Make sure that the raw edge on the Shelf Panel (B), Bottom Panel (C) points towards the back of the unit and the Cam Lock holes will face the right side as shown below. Fasten the Back Stretcher (D), Shelf Panel (B), Bottom Panel (C) to the Side Panel Left (E) by engaging Cam Locks (1). (Refer to page 3 on Cam Lock system operation supplement).
17. Repeat the same procedure to attach the Side Panel Right (F) at the other end. D
1 3
B F
1
E 3
1 C 3
Please call for replacement parts or assistance:1-866-942-5362 Whalen Storage Factory No.: 15548
Page #9 of 13
Assembly Instructions 18. Insert six M8x30mm Wood Dowels (3) into the back side holes of Front Frame (G). Tap in with a mallet, if necessary. Make sure you use a small amount of glue with both ends of all dowels. NOTE: It is very important to use a small amount of glue on both ends of dowels.
19. Align the inserted M8x30mm Wood Dowels (3) on the Front Frame (G) with the drilled holes on the Bottom Panel (C), Side Panel Left (E), Side Panel Right (F) and press them together. As shown below. Fasten the Front Frame (G) to the Bottom Panel (C), Side Panel Left (E) and Side Panel Right (F) by engaging 6 Cam Locks (1). (Refer to page 3 on Cam Lock system operation supplement).
1
E
F
C G
3
20. Insert six M8x30mm Wood Dowels (3) and two M8x20mm Wood Dowels (4) into the bottom side holes of Top Panel (A) (Sold Separately). Tap in with a mallet, if necessary. Make sure you use a small amount of glue with both ends of all dowels. NOTE: It is very important to use a small amount of glue on both ends of dowels. 21. Align the inserted Wood Dowels (3&4) on the Top Panel (A) (Sold Separately)with the drilled holes on the Side Panel Left (E), Side Panel Right (F), Front Frame (G), Back Stretcher (D) and press them together as shown below. Fasten the Top Panel (A) (Sold Separately) to the Side Panel Left (E), Side Panel Right (F), Front Frame (G) and Back Stretcher (D) by engaging 6 Cam Locks (1). (Refer to page 3 on Cam Lock system operation supplement).
3 A
4 G
G
NOTE: M8x20mm Wood Dowels (4) are used to front frame of the cabinet only D F
E 1
Please call for replacement parts or assistance:1-866-942-5362 Whalen Storage Factory No.: 15548
Page #10 of 13
Assembly Instructions 22. Now, go back and tighten all Cam Locks and Screws. Make sure that all the parts are tight and there are no gaps between the pieces. This will help keep the unit square.
23. Lay the Back Panel (H) it to the back edges of the assembled unit, as shown. Make sure the overlaps on the panels are even all the way around. Secure the Back Panel (H) in place using the M2x19 mm Pan Head Screw (8). We recommend attaching the back panel with the screws at the corners first.
24. Gently tap the Floor Protectors (11) at the bottom of side panels avoiding crack or damage of side panel. If you intend to put this cabinet into the tower, please ignore this step.
8
8
8
H
F
C
11
25. Stand the assembled unit upright. 26. To insert the drawers inside the Drawer Cabinet, tip the front of drawer down and drop the rollers of the drawer slide runners behind the rollers of slide tracks on the unit. Lift the front of the drawer up and slide it into the unit. As shown below, the small drawer on top and two large drawers are in the lower place.
20
Please call for replacement parts or assistance:1-866-942-5362 Whalen Storage Factory No.: 15548
Page #11 of 13
Assembly Instructions 27. Set the Shelf Pins (17) at your desired height at the same level. Tilt and install Adjustable Shelf (S) in place. 28. Plug Plastic Covers (10) to cover the visible Cam Locks inside the cabinet.
17
S
10
Important Notice Please Read Note: The unit is designed to combine with our other product at the same series as shown below for your reference.
WSMSL-SKW WSMSL-SKN (Sold Separately)
WSMSL-HSCW WSMSL-HSCN (Sold Separately)
Please call for replacement parts or assistance:1-866-942-5362 Whalen Storage Factory No.: 15548
Page #12 of 13
TIPPING RESTRAINT HARDWARE We have included one Tipping Restraint Hardware bag (18) for this unit. You must install this hardware to prevent accidents or injuries from falling unit. When properly installed, this restraint can provide protection against the unexpected tipping of the storage rack due to small tremors, bumps or climbing. We strongly recommended mounting this hardware to a wall stud and your unit. Please carefully read the instructions printed on the bag. Note: You must install the Tipping Restraint Hardware with the unit in use to prevent any accidents or damage to the unit.
Tools required: Phillips Screwdriver, Mallet, Power Drill, and 3/8” Drill Bit.
Care and Maintenance Use a soft, clean cloth that will not scratch the surface when dusting. Use of furniture polishes is not necessary. Should you choose to use polishes, test in an inconspicuous area first. Using solvents of any kind on your furniture may damage the finish. Never use water to clean your furniture as it may cause damage to the finish. Always use coasters under beverage glasses and flowerpots. Liquid spills should be removed immediately. Using a soft clean cloth, blot the spill gently. Avoid rubbing. Always use protective pads under hot dishes and plates. Heat can cause chemical changes that may create spotting within the furniture finish. Stains or marks from crayons or ink markers will be difficult to remove. In the event that your furniture is stained or otherwise damaged during use, we recommend that you call a professional to repair your furniture. Check bolts/screws periodically and tighten them if necessary.
Further advice about wood furniture care It is best to keep your furniture in a climate controlled environment. Extreme temperature and humidity changes can cause fading, warping, shrinking and splitting of wood. It is advised to keep furniture away from direct sunlight as may damage the finish. Proper care and cleaning at home will extend the life of your purchase. Follow the important and helpful tips that will enhance your furniture as it ages. We hope you enjoy your purchase for many years. Thank you for your purchase. Please call for replacement parts or assistance:1-866-942-5362 Whalen Storage Factory No.: 15548
Page #13 of 13
