Assembly Instructions Win Drive 2201

Transcript

T-1166 e 9.08 Firmware Version V03.00 Assembly Instructions for Automatic Sliding Doors SLIDEDOOR Win Drive 2201 Assembly Instructions SLIDEDOOR Win Drive 2201  T-1166 e SW V03.00 1 Contents 1 Regarding these Instructions 4 2 Safety 5 2.1 2.2 2.3 General Safety and Accident Prevention Regulations Safeguarding of Danger Points Organizational Measures 5 5 6 3 Basic Functions 7 4 Components Assembly 10 4.1 4.2 4.3 4.4 4.5 4.6 4.7 Preparing the Profiles Recommended Tools Installation Hints Preassembly / Dimensions Double-leaf Sliding Doors EB Preassembly / Dimensions Single-leaf Sliding Doors ER Preassembly / Dimensions Single-leaf Sliding Doors EL Options 10 11 11 12 14 16 18 4.7.1 4.7.2 4.7.3 4.7.4 Battery Module u Emergency Opening with Spring Packet u Emergency Opening with Rubber String u Manual Disengagement with Bowden Wire ◆ 18 20 5 Installation On Site 23 5.1 5.2 5.3 Installation Types, Dimensional Drawings Installation of Profiles Installation of the Sliding Leaves 23 23 25 6 Mechanical Tuning 26 6.1 6.2 6.3 6.4 6.5 6.6 Aligning Sliding Leaves Check Grounding Adjusting Lock Clearance Adjusting Manual Disengagement ◆ Holding Strip for Cladding External Lock Monitoring Device ◆ 26 26 27 28 28 29 7 Electrical Connections 30 7.1 7.2 7.3 7.4 7.5 7.6 Mains Connection Plug-in Connections Terminal Connections User Interface Connection ◆ Connection Operating Mode Switch ◆ Connection of Monitored Sensor for Secondary Closing Edge ◆ Threshold Circuit ◆ (Airlock) 7-Segment Display / LED’s 30 30 30 31 31 7.7 7.8 2 SW V03.00 Assembly Instructions SLIDEDOOR Win Drive 2201  T-1166 e 18 22 31 31 32 8 Commissioning of the Automatic System 33 8.1 8.2 8.3 8.4 8.5 8.6 General Programming Process Commissioning with Autoconfiguration Programming Examples Programming Table Programmable Functions Behaviour on Mains Failure 33 33 34 35 9 Trouble Shooting 40 9.1 9.2 9.3 9.4 9.5 Fault Diagnosis Behaviour on Faults Fault Table Symbols of the 7-segment digital display Protective Devices of the Drive 40 40 41 42 42 10 Check List 43 11 Handing-over to the System 36 39 Operator 43 Fold-Out Page First edition: 4.04 provisional for 0-Series Updates: 10.04, 7.05, 9.08 We print on environment-friendly paper bleached without chlorine. The enterprises Landert Motoren AG and Landert GmbH are certified according to ISO 9001. Assembly Instructions SLIDEDOOR Win Drive 2201  T-1166 e SW V03.00 3 1 Regarding these Instructions Addressee / Status These instructions address qualified installation personnel and contain all information required for the installation. Area of Application This document is applicable to automatic TORMAX doors of type SLIDEDOOR Win Drive 2201 with the firmware version shown on the title page. Explanation of Symbols Non-observance endangers the safety of the installation personnel, the system operator or the user. Warning of Electrical Voltage. Text passages in grey background must be absolutely observed for sound operation of the system! Disregard may cause material damage.  This symbol marks optional components that are not installed in all systems. Components At the back of these instructions you find a fold-out page. The positions used in the illustrations – for example (2) = header profile – always designate the same structural member in the detail drawings. For orientation purposes you should always keep the fold-out page visible during the installation. Installation Sequence For installation sequences, letters – e.g. A, B – are used in the detail drawings. Languages These instructions are available in different languages. Please ask your TORMAX dealer. SLIDEDOOR Win Drive 2201 For the installation and commissioning of this system, the following instructions and data sheets are useful; get hold of these documents before beginning the installation works! • Operating instructions 4 T-1165 e • Assembly Instructions Win Drive 2201 Telescope T-1188 e • Assembly Instructions Win Drive 2201.FRW-D T-1211 • Assembly Instructions Win Drive 2201.FRW-D in guide system TLP/TEP T-1271 • Win Drive 2201 Retro Kit T-1193 e • Wiring diagram Win Drive 2201 T-1167 e • Dimensional drawings see section 5.1 • System test manual, international: T-879 e SW V03.00 Assembly Instructions SLIDEDOOR Win Drive 2201  T-1166 e 2 Safety 2.1 General Safety and Accident Prevention Regulations General Safety and Accident Prevention Regulations Before commencing commissioning or work on the door system, the operating instructions of the TORMAX operator and the following safety-relevant instructions must be read with great care and observed! Observe specially emphasized notes within the instructions in any case (for an explanation of symbols see chapter 1)! Use for Intended Purpose The TORMAX operator Win Drive 2201 is built according to the current state of technology as well as the recognized safety-relevant rules and is intended exclusively for the customary deployment in conjunction with automatic TORMAX doors. The operator corresponds to protective class IP 22; without additional protective measures, it may be installed only within – i.e. at the inside of – buildings. Above all respect the maximal admissible leaf weights: Win Drive 2201: Opening to both sides EB = 2 x 100 kg, opening to the right/left (ER/EL) = 1 x 120 kg Win Drive 2201 Telescope: Opening to both sides TB = 4 x 40 kg, opening to the right/left (TR/TL) = 2 x 40 kg Any other use, or any use exceeding this aim, is deemed as not used for its intended purpose and may cause personal injuries to the user or a third party. The manufacturer will not be liable for damages resulting from such uses; the risk will be borne entirely by the system operator of the door system. The operating, service and maintenance conditions required by the manufacturer must be observed. People entrusted with the service and repair must be acquainted with the matter and informed about any possible danger. In addition to the operating instructions, the legal and otherwise relevant regulations for accident prevention and environmental protection, of the respective country where the door system is operated, are also applicable. The special directives for sliding doors (e.g. European Committee for Standardization CEN) are to be observed. Furthermore, the operational/national regulations are applicable. Arbitrary changes to the system will exempt the manufacturer from any liability for damage resulting from this. 2.2 Safeguarding of Danger Points DIN V 18650-2: 2003 prEN12650 General A risk assessment shall be carried out for every installation to ensure that powered pedestrian doors are designed and equipped with regard to door type, operating mode activation and safety devices and that the doors are installed and used in such a way that they neither pose a risk or hazard to the users of those doors or any other person nor that they cause unnecessary damage to any object. Attention shall be paid particularly to elderly, young children, infirm and disabled persons. Automatic door systems are to be designed in such a way that endangerment through wedging, shearing or drawing-in during the opening and closing motions is avoided or safeguarded against, for example through: – Safety clearances – Limitation of the door-leaf forces – Monitored safety devices – Isolating (separating) protective facilities The safety precautions can also be applied in combination. Assembly Instructions SLIDEDOOR Win Drive 2201  T-1166 e SW V03.00 5 Automatic Sliding Doors Door leaves may not directly open into areas in which other transit traffic takes place. If door leaves open into an area in which people might be present, safety precaution are to be taken if this is deemed necessary by a risk analysis. Danger points in the range of the opening motion are considered as safeguarded if – adequate safety clearance with respect to endangered parts of the human body is provided between the secondary closing edge and adjacent parts in the environment, or – the forces of the door leaves are limited to safe values, or – monitored protective facilities are provided between the secondary closing edge and adjacent parts in the environment, or – the area of the secondary closing edge is secured with isolating protective facilities. Danger positions during the closing cycle are secured – depending on application, if – two fail-safe or monitored photo-cells are installed between the door jamb at a height of 0.2 m and 1.0 m and the travel area in front of the door leaf is scanned by motion sensors (this combination shall only be used when risk assessment indicates low risk). – (error-proof and monitored) presence sensors constantly monitor the motion travel range of the door leaves, or – the force of the door leaves between main and opposing closing edge is limited to the values defined in 4-6.3.2.2 of prEN 12650-1:1999 by a monitored force limitation system – monitored protective facilities are installed at the main and/or secondary closing edge, or – the motion travel range of the door leaves is secured through monitored switching mats. The leaves must be manufactured from materials that pose no potential danger of injury when breaking (e.g. when using glass, use toughened safety glass, compound safety glass etc.). 2.3 Organizational Measures Requirements for installation personnel The installation may be carried out only by qualified personnel who have sufficient knowledge in the area of power-operated doors due to vocational training and technical experience and are acquainted with the relevant national workers protection rules, accident prevention regulations, directives and generally recognized rules of the technology to such an extent that they can judge the safe-for-working condition of power-operated doors. Experience/vocational training in metal construction and fastening techniques is a requirement. Qualified employees of the contract partner can make use of the training courses offered by TORMAX, if required. Depending upon door leaf weight, an auxiliary person must be available for the installation. Fundamental Protective Measures – Professional Conduct 6 • Use the system only when it is in a technically sound condition. Faults that might affect safety must be eliminated at once. SW V03.00 Assembly Instructions SLIDEDOOR Win Drive 2201  T-1166 e • Keep your fingers away from any mobile parts. Special caution is required in the area of the trolley heads. • Use exclusively tools suitable for the respective work sequence. Pay attention to the good condition of the tools. • Use the required industrial safety equipment (e.g. safety glasses/goggles, safety shoes, gloves). • Electrical voltage/current: Isolate (separate) the operator/drive unit from electrical mains supply prior to performing any work on electrical parts. Perform electrical wiring only after the mechanical installation is complete. Plug in the power plug only after all internal cables are connected. 3 Basic Functions Motion Sequence in General Motion sequence is carried out by a controlled DC motor. Parameters for the door movement such as velocity, acceleration and deceleration can individually be programmed in either direction. The open position is actively controlled by the DC motor. A permanent and reduced closing force safeguards the closed door position. With the mechanical emergency opening system installed, the required higher motor torque is adjusted with the programmable function 5. With the parameters b, C, d and E the motor forces in opening and closing direction can be adapted with due consideration to the safety regulations. Configuration The basic setting of the installation occurs automatically after the manual initialisation of the auto configuration menu (Section 8.2). Simultaneously, connected components (user interface, lock, safety devices 1 and 2) are self detected and automatically programmed. Correct installation of the drivers must be observed (section 4.4 – 4.6). Track distance is automatically recorded and saved as a reference. In the subsequent calibration run, the control unit detects the door position and compares the newly recorded track with the stored reference distance. Out of tolerance deviations, encoder- or motor defects bring the installation to a stand still. The corresponding error is indicated. Further functions and parameters can be programmed according to the programming table (section 8.4) via the configuration interface directly on the control unit. Activator inside / outside The door opens in operating mode AUTO, AUTORED and EXIT *. The motion sequence results according to parameters no. 0 through 4. The hold-open time is determined by parameter no. 3. * only with sensor inside Key Switch Opens the door in operating mode OFF, AUTO, AUTORED and EXIT. The motion sequence results according to parameters no. 0, 1, 2, 4. The hold-open time is 5 s, however, it can be adapted with parameter A. Safety Facility Closing The photocell or safety activator prevents the door from closing or reverses it during the closing cycle. The hold open time of the safety devices is 1 s. Monitored Safety Facility for the Secondary Closing Edge See programming table section 8.4 and for the connection section 7.3. Electronic Reversing Electronic reversing monitors the door motion during the opening and closing cycles. If the door hits an obstacle during the closing motion, the control system detects that situation and indicates error no. 30. The door reverses its direction withIN1.5 s, stops during the hold-open time and closes thereafter with a speed of max. 17 cm/s. After 5 consecutive closing attempts, the door stops at the obstacle and switches to Assembly Instructions SLIDEDOOR Win Drive 2201  T-1166 e SW V03.00 7 manual operation. The system resumes normal operation through a RESET or a change in the operating mode. The fault indication will then be cancelled. After 10 s an automatic reset of the control unit is triggered. The door starts with a calibration run. If the obstacle is still present, the door stops at the obstacle and switches to manual operation. Error no. 54 is indicated. If the door hits an obstacle during the opening motion, the control system detects that situation and error no. 30 is indicated. The door stops within max. 1.5 sec., remains at standstill during 5 sec. and closes thereafter again if no activator responds. After 5 consecutive opening attempts with a reduced speed of 17 cm/s, the door stops at the obstacle and switches to manual operation. Error no. 30 is indicated. The system resumes normal operation through a RESET or a change in the operating mode. The fault indication will then be cancelled. After 10 s an automatic reset of the control unit is triggered. The door starts with a calibration run. If the obstacle is still present, the door stops at the obstacle and switches to manual operation. Error no. 54 is indicated. Fault Repair To faults that make the door switch to manual operation it reacts with a reset of the control unit. If the fault is eliminated, the door performs a calibration run and functions normally afterwards. If the fault is still present, after 3 retries the door switches definitively to manual operation. Operating Modes The 6 operating modes can be selected either via the user interface or limited via hardware inputs. Operating modes can be activated via the inputs IN1 and IN2 have priority over the user interface. Consequently, operating modes can no longer be changed trough the user interface. Even in case of power interruption, the selected operating mode on the user interface remains active. Operating Mode OFF In operating mode OFF, the door is closed and locked (). The door can only be opened through the key switch (), the input function emergency opening (6/4, 7/4) or via battery (5/2, 5/6). After switching to operating mode OFF, the door closes as soon as no person is in the range of the activators or the safety facilities. After 10 s, the door closes with reduced speed, even if sensors or an external safety facility are activated. If using the user interface  the activator inside is still observed during another 10 sec., so that the area can be left after switching to operating mode OFF. LED 1 (operating mode OFF) at the user interface  flashes in 3 sets of three consecutive pulses until 10 s have elapsed and then closes and locks correctly. Operating Mode AUTO In operating mode AUTO, the door opens through the activators inside and outside to the whole opening width and closes after the set hold-open time. The door is always unlocked in operating mode AUTO (Exceptions see functions 6/6 and 7/6). Operating Mode AUTORED Operating mode AUTORED corresponds to operating mode AUTO, but with reduced opening width. If AUTORED is active longer than 3 s and if afterwards the operating mode EXIT, OFF or OPEN is selected, the new operating mode adopts the reduced opening width. Operating Mode EXIT In operating mode EXIT, the door opens only through the activator at the inside. The key switch u is also enabled. The activator outside is not observed even when the door is open. If AUTORED was active longer than 3 s before the selection of OPEN, the reduced opening width is adopted. Operating Mode OPEN The door opens and remains open. If AUTORED was active longer than 3 s before the selection of OPEN, the reduced opening width is adopted. 8 SW V03.00 Assembly Instructions SLIDEDOOR Win Drive 2201  T-1166 e Operating Mode MANUAL The door leaves can be moved manually. The function Manual is suitable for cleaning the door leaves and the floor guide or for taking the system manually or automatically out of service in case of failure. With the user interface , the function Manual can be activated by pressing the user interface key for at least 5 seconds. In manual, all LEDS are flashing simultaneously. The function Manual can be reset by briefly pressing the panel key or activating the key switch. The door conducts a reset and then returns to the previously set operating mode. Panel Lock  The panel lock protects the user interface against unauthorized access. On closed contact, all actions at the user interface are inhibited. Operating modes and faults are still displayed. Lock  The lock  is locked in operating mode OFF. It is unlocks when the key switch is activated. The door unlocks also when the optional emergency opening function 6/4 and 7/4 is used or in case of power failure with the program setting 5/2 or 5/6. Unlocking and locking in operation mode AUTO/EXIT and AUTORED is achieved with an optional switch and function (6/6 and 7/6). Lock position is monitored. A wrong position is corrected automatically. Power Supply 24 V DC The Win Drive 2201 control system provides a power supply of 24 V DC for sensors, and signalling. The power supply may be continuously loaded to a maximum of 1.0 A. With load > 1.0 A, the LED goes out on the display. On overload, the unit switches off automatically. Internal Protection Motor, transformer and control system contain thermal relays that interrupt the power supply on overheating. In case of a system error the installation will routinely revert into a save mode. The doors immediately slow down and the installation switches to operating mode MANUAL. Output OUT1 The function of OUT1 is according to the programming table freely selectable (see section 8.4 - 8.5). On mains failure, the 24 V output is inactive. It is suited to connect a relay or a signal lamp. A direct connection of Out1 on IN is possible for special applications. Input IN1 and IN2 The functions of IN1 and IN2 are freely selectable (see section 8.4 - 8.5). A function activated through a switching contact is executed as long as the contact remains active. Behaviour on Mains Failure Systems without Battery Module or Mechanical Emergency Opening: On mains failure the door stops immediately. Afterwards it is freely moveable. To protect people speed is controlled by the motor even in currentless condition. Systems with Battery Module: Comportement is programmable (see section 8.4 - 8.5, adjustment 5) Systems with Mechanical Emergency Opening: On mains failure the door opens immediately. The speed is controlled by the motor. Emergency Opening and Battery Module can be used togehter only in a limited way (see section 8. 4, function 5) Assembly Instructions SLIDEDOOR Win Drive 2201  T-1166 e SW V03.00 9 4 Components Assembly 4.1 Preparing the Profiles Conversion Kit from TLP to 2201 see T-1192 Dimensions see tables in sections 4.4 – 4.6 For systems without protection leaves, the safety clearance S must be added to the profile length according to national regulations (e.g. ZH 1/494, CEN: S = 200 mm). Standard profile set Profile set with header profile H100 2 28 1 20 21 25 20 25 21 T1166_5 T1166_79 27 26 27 17 26 29 D 65 20 C T1166_39 max. 300 B A max. 300 T1166_45 max. 300 max. 300 50 Z-Profile 500 A B B A 32 10 32 … 46 SW V03.00 Assembly Instructions SLIDEDOOR Win Drive 2201  T-1166 e 57 T1166_38 4.2 Recommended Tools 10 mm 13 mm 3 mm T 25 10 mm T1166_54 T 25 T 25 T 25 3 mm T1166_55 4.3 Installation Hints For installation sequences, letters e. g. A B are used in the detail drawings Thread-Rolling Screw (DIN 7500) T1166_58 4 Nm T1166_4 Assembly Instructions SLIDEDOOR Win Drive 2201  T-1166 e SW V03.00 11 m= u= f= c= Motor dimension, min. 790 Deflection unit Belt length Trolley distance 690 790 740 790 790 790 840 840 890 890 940 940 990 1040 1090 1140 1190 1240 1290 1340 1390 1440 1490 1540 1590 1640 1690 990 1040 1090 1140 1190 1240 1290 1340 1390 1440 1490 1540 1590 1640 1690 220 270 320 370 420 470 520 570 620 670 720 770 820 870 920 970 1020 1070 1120 1170 1220 1270 2960 3060 3160 3260 3460 3660 3860 4060 4260 4460 4660 4860 5060 5260 5460 5660 5860 6060 6260 6460 6660 6860 640 790 2020 2120 2220 2350 2550 2750 2950 3150 3350 3550 3750 3950 4150 4350 4550 4750 4950 5150 5350 5550 5750 5950 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500 2600 2700 2800 2900 Header profile length with emerg. opening L* = 800 T1166_10 1750 1950 2150 2350 2550 2750 2950 3150 3350 3550 3750 3950 4150 4350 4550 4750 4950 5150 5350 5550 5750 5950 c W= W 98±1 L= 98±1 Opening travel distance c u L/2 Header profile length min. Standard opening travel distances in mm 70 m L/2 Opening to both sides SW V03.00 Assembly Instructions SLIDEDOOR Win Drive 2201  T-1166 e L+16 4.4 Preassembly / Dimensions Double-leaf Sliding Doors EB 12 u = W/2 + 240 Deflection unit c = W/2 – 180 f =2W + 1060 (*with emergency opening spring and at W<1070 mm true for: L = W+1220) Trolley distance Belt length at W≥1100 f = W + 2160 m = W/2 + 240 Motor dimension, min. 790 Belt length at W <1100 L = 2W + 150 Header profile length Intermediate sizes in mm Assembly Instructions SLIDEDOOR Win Drive 2201  T-1166 e SW V03.00 13 T1166_8 C 4 Nm B A D T1166_46e B A Trolley locking device Double-leaf Sliding Doors EB T1166_52 C 4 Nm T1166_13 A B C T1166_73 T1166_17 B 5 T1166_28 A T1166_18 B 4 Nm B A SW 10 16 Xmin. = W/2–25 A T1166_47 5x S T1166_14 T1166_42 4 Nm 50 1600 1700 1800 1900 2000 2100 2200 1100 u= f= c= Deflection unit Belt length Trolley distance 580 1980 1780 1690 Header profile length with emerg. opening and Batterymodule L*= L= 680 2180 1200 1890 1890 780 2380 1300 2090 2090 880 2580 1400 2290 2290 980 2780 1500 2490 2490 1080 2980 1600 2690 2690 1180 3180 1700 2890 2890 1280 3380 1800 3090 3090 1380 3580 1900 3290 3290 1480 3780 2000 3490 3490 1580 3980 2100 3690 3690 1680 4180 2200 3890 3890 1780 4380 2300 4090 4090 1880 4580 2400 4290 4290 1980 4780 2500 4490 4490 (*simultaneously installing battery module and emergency opening spring and at W <860 mm use: L = W+980) c = W – 220 1500 f = 2W + 380 1400 Trolley distance 1300 u = W + 300 1200 Belt length Header profile length min. 1100 L = 2W + 90 800 Deflection unit W**= 1000 T1166_11 Header profile length 900 W Opening travel distance c Intermediate sizes 127±1 28 70 L+16 Standard opening travel distances in mm 56 160 Opening to the right SW V03.00 Assembly Instructions SLIDEDOOR Win Drive 2201  T-1166 e u 4.5 Preassembly / Dimensions Single-leaf Sliding Doors ER 14 Assembly Instructions SLIDEDOOR Win Drive 2201  T-1166 e SW V03.00 15 D C T1166_8 T1166_8 C 4 Nm B A D T1166_46e B A Trolley locking device Single-leaf Sliding Doors ER T1166_51 A B C T1166_48 B C 4 Nm T1166_47 5x A T1166_13 A B C T1166_18 4 Nm T1166_16 B B A SW 10 16 A A B T1166_14 T1166_43 4 Nm Motor dimension c= Trolley distanced 580 900 680 2180 1200 1890 1890 780 2380 1300 2090 2090 1000 880 2580 1400 2290 2290 1100 ** Emergency spring only up to W= 2000 mm applicable f= Belt length 1980 1100 Header profile length with emerg. opening and battery module L*= m= 1780 L= Header profile length min. 800 1690 W= Opening travel distance Standard opening travel distances in mm 2980 1080 980 1600 2690 2690 1300 2780 1500 2490 2490 1200 1180 3180 1700 2890 2890 1400 1280 3380 1800 3090 3090 1500 1380 3580 1900 3290 3290 1600 1480 3780 2000 3490 3490 1700 70 1580 3980 2100 3690 3690 1800 1680 4180 2200 3890 3890 1900 T1166_12 Opening to the left SW V03.00 Assembly Instructions SLIDEDOOR Win Drive 2201  T-1166 e L + 16 4.6 Preassembly / Dimensions Single-leaf Sliding Doors EL 16 1780 4380 2300 4090 4090 2000 1880 4580 2400 4290 4290 2100 1980 4780 2500 4490 4490 2200 m f = 2W + 380 Belt length 28 127±1 *simultaneously installing battery module and emergency opening spring and at W <890 mm use: L = W+980) c = W – 220 m = W + 300 Motor dimension Trolley distance L = 2W + 90 Header profile length Intermediate sizes in mm W c f 160 56 Assembly Instructions SLIDEDOOR Win Drive 2201  T-1166 e SW V03.00 T1166_52 C A 4 Nm T1166_8 B D 17 T1166_8 C B A D T1166_47 5x T1166_46e B A Trolley locking device C 4 Nm T1166_13 A C B C B 4 Nm A T1166_17 T1166_35 B T1166_18 B A 4 Nm B A SW 10 16 C A B A T1166_44 T1166_49 4 Nm Single-leaf Sliding Doors EL T1166_50 4.7 Options Battery Module 4.7.1 Battery Module u T1166_20 Programming code: 5/1 to 5/4, see chapter 8. 4.7.2 Emergency Opening with Spring Packet u In case the spring should be completely free from tension, it should be tensioned again with 6 turns. Emergency Opening EB or ER, opening to both sides or to the right 20 T166_60 Programming code: 5/5 or 5/6, see chapter 8. 18 SW V03.00 Assembly Instructions SLIDEDOOR Win Drive 2201  T-1166 e Emergency Opening EL, opening to the left 20 T1166_59 Emergency opening monitoring facility for spring package EB/ER/EL 4 GND 5 IN 6 IN 7 +24 V 8 Progr. 6/9 +24 V EB/ER EL T1166_76 Assembly Instructions SLIDEDOOR Win Drive 2201  T-1166 e SW V03.00 19 4.7.3 Emergency Opening with Rubber String u EB or ER, opening to both sides or to the right 50 S Xmin. = W/2–25 5 T1166_73 Rubber guide Emergency opening monitoring facility EB/ER S S T1166_63 4 GND 5 IN 6 IN 7 Progr. 6/9 +24 V 20 SW V03.00 Assembly Instructions SLIDEDOOR Win Drive 2201  T-1166 e 8 +24 V T1166_77 Emergency opening facility with rubber string EL, opening to the left S Xmin. = W /2–25 T1166_73 Emergency opening monitoring facility EL Rubber guide 4 GND 5 IN 6 IN 7 +24 V 8 Progr. 6/9 S +24 V S T1166_78 T1166_64 Dimensions for rubber string on closed door for 70 N string tension Opening width W 800 900 1000 X min. 375 425 Rubber string length S Intermediate sizes 475 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 525 575 625 675 725 775 825 875 925 975 2175 2465 2755 3045 3335 3625 3915 4205 4495 4785 5075 5365 5655 X min. X = W/2 -25 String length S S = X * 5.8 Assembly Instructions SLIDEDOOR Win Drive 2201  T-1166 e SW V03.00 21 4.7.4 Manual Disengagement with Bowden Wire ◆ 1 EL EB/ER 30 min. 1 min. 1 30 C C B B A A D D T1166_69 2 EL B EB/ER B C C A T1166_70 3 min. 1 mm min. 1 mm A B T1166_71 max. 10 mm 4 T1166_72 22 SW V03.00 Assembly Instructions SLIDEDOOR Win Drive 2201  T-1166 e 5 Installation On Site 5.1 Installation Types, Dimensional Drawings Profile LR 12 LR 12 LR 22B LR 22B Fixed Leaf with without with without EB T3-390-0501 T3-390-0500 T3-390-0521 T3-390-0520 Dimensional Drawings ER EL T3-390-0507 T3-390-0504 T3-390-0506 T3-390-0503 T3-390-0527 T3-390-0524 T3-390-0526 T3-390-0523 5.2 Installation of Profiles Use fastening screws with countersunk head for countersink dimensions ø13x90°, e.g.: Precondition – Countersunk screw with six-lobe recess M6-ISO 14581 – Countersunk chip-board screw with six-lobe recess ø6 – The screw head must not protrude Procedure – Adapt the fastening method to the base material 1. D C 47 C 50 100 D LH + 50 LH 2. C D T1166_40 Assembly Instructions SLIDEDOOR Win Drive 2201  T-1166 e SW V03.00 23 D 3. C D C D D C C D B 4. D A min 5 T1166_40a Adaption of Installation Surface 5. A B C T1166_57 24 SW V03.00 Assembly Instructions SLIDEDOOR Win Drive 2201  T-1166 e 5.3 Installation of the Sliding Leaves Important: If a lock is used, the dimensions 98 mm ±1 mm for EB, 127±1 mm for ER / EL must be observed. Ideally, use door leaves with relocatable fastening positions. Depending upon leaf weight an auxiliary person must be available for the installation. • For trolley dimension C please see tables EB, ER, EL in chapter 4: c EB 98±1 ER/EL 127±1 T1166_27 • Observe safety clearance between walls and door leaves according to national regulations (for example ZH 1/494, CEN: S = 200 mm). S T1050_7 S • Make certain that there are no jamming and shearing positions! • Mark crystal-clear leaves with a sticker (TORMAX arrows), so that they can be recognized as such by passers-by. Assembly Instructions SLIDEDOOR Win Drive 2201  T-1166 e SW V03.00 25 6 Mechanical Tuning 6.1 Aligning Sliding Leaves +/–X +/–y T1166_23 A SW10 6 Nm B SW13 8 Nm 6.2 Check Grounding T1166_53 26 SW V03.00 Assembly Instructions SLIDEDOOR Win Drive 2201  T-1166 e T1166_41 6.3 Adjusting Lock Clearance Opening to Both Sides (EB) 17± 1 98± 98± T1166_36 1 1 Opening to the Right / Left Side (ER/EL) 1 17± T1166_37 127 1 ±1 Assembly Instructions SLIDEDOOR Win Drive 2201  T-1166 e SW V03.00 27 6.4 Adjusting Manual Disengagement ◆ 22 EB 92 … 95 Ø 12 ER Ø 12 37 EL Ø 12 T1166_56 6.5 Holding Strip for Cladding T1166_26 28 SW V03.00 Assembly Instructions SLIDEDOOR Win Drive 2201  T-1166 e 6.6 External Lock Monitoring Device ◆ EL 1 ER EB T1166_66 2 EL EB ER T1166_68 3 1.5 EL EB/ER mm T1166_67 Assembly Instructions SLIDEDOOR Win Drive 2201  T-1166 e SW V03.00 29 7 Electrical Connections 7.1 Mains Connection Observe wiring diagram T-1167 e. The connecting cables must be of type “PVC-cable H05VV-F” or “rubber hose cable H05RR-F”. • Check mains voltage. • Check voltage selection. Factory set to 230 V. • On all conduits for the mains connection, the edges must be rounded off. Voltage Selector 230/115V AC 50/60 Hz CAUTION ! Netzspannung beachten! Check supply voltage! Observer raccordem. réseau! ! T1166_24 7.2 Plug-in Connections Lock Encoder Light Beam 1 Battery Module Light Beam 2 Activator Safety Motor T1166_25e Transformer Fuse T 5A User interface 7.3 Terminal Connections IN 3 IN 4 +24 V 5 GND 6 IN1 7 IN2 8 +24 V 9 GND 10 11 12 programmable outputs 2 key-switch GND IN inside activator programmable inputs 1 outside 1 2 T1166_7e 30 SW V03.00 Assembly Instructions SLIDEDOOR Win Drive 2201  T-1166 e OUT1 +24 V 7.4 User Interface Connection ◆ User interface 6 Panellock 5 4 yellow 3 green 2 red 1 black yellow green red black 4 3 2 1 T1166_31e 7.5 Connection Operating Mode Switch ◆ IN 7 OPEN GND 6 AUTO 5 OFF IN T1166_32e 7.6 Connection of Monitored Sensor for Secondary Closing Edge ◆ IRIS ON, Double Plug progr. 8/8 OUT +24 V – Test Test *) 2nd sensor T1166_80e + blue red +24 V GND 10 11 12 IN + IN 9 GND brown IN 8 pink* GND 7 +24 V IN 6 IN GND 5 progr. 7/8* pink 10 11 12 grey 9 SA yellow progr. 6/8 8 brown IN 7 green* GND 6 green 5 white grey white 2 Air 30 SpotScan green yellow 1 – IN progr. 6/8 progr. 7/8* OUT +24 V *) 2nd sensor T1166_82e Please consult the TORMAX price list for an actual choice of sensors 7.7 Threshold Circuit ◆ (Airlock) Installation A 6 progr. 8/3 OUT 1 11 IN progr. 6/3 11 IN 6 progr. 6/3 Installation B OUT 1 progr. 8/3 T1166_81 Assembly Instructions SLIDEDOOR Win Drive 2201  T-1166 e SW V03.00 31 8 The 24 V power supply may be loaded with max. 0.75 A. The point-LED goes out on overload. • The 7-segment display serves to configure the installation (see section 8.1) and for trouble shooting (see section 9.3). • Activator LED is active when the activators inside or outside or the key switch is active. • If both photocells are interrupted the Safety LED extinguishes. 32 SW V03.00 Assembly Instructions SLIDEDOOR Win Drive 2201  T-1166 e Activator Safety T1166_62 T1032/7 7.8 7-Segment Display / LED’s 8 Commissioning of the Automatic System Precondition • The sensors, safety facilities and operating devices are professionally installed and connected. • The photocells are adjusted and operational (see LED). • The lock is connected. • The drive unit is professionally installed. • The mains cable is expertly routed and connected. • The door stops/door leaves are adjusted. • The door leaves are freely moveable over the whole driveway. 8.1 General Programming Process General The functions and parameters can be programmed through 2 keys and a digital display as follows: (programming table see section 8.4): Programming Sequence Start Simultaneously press and release the yellow and the blue key 1. 2. 3. 4. Display P  Programming mode is now active Select the desired function (1st number, see 0 … F  Function number is active programming table) with the yellow key. Press the blue key to confirm your choice. Parameter number flashes 0  Modify the parameter with the yellow key as 0 … 9  Parameter number flashes desired. To store the adjusted parameter, press the 0 … F  Function number is active blue key again The procedure is now complete and the 1st number (function) is displayed again. If no action is taken for 5 s during programming, the procedure is cancelled without effect (the display jumps back to functions and quits the programming level). Input/outputs are inactive as long as the control system is in the programming mode. 8.2 Commissioning with Autoconfiguration With each new installation or after a factory reset, auto configuration must be carried out (programming code according to programming table is 9/0). When using the mechanical emergency opening facility it must be programmed first (5/5, 5/6 or 5/7). Precondition • The photocells must not be interrupted. • The lock must not be jammed. • With triggering auto configuration the door passage must not be accessible for any persons. Start Autoconfiguration • Simultaneously press and release the yellow and the blue key  programming mode is now active. Letter “P” appears on the display. • Press the yellow key several times until the number 9 appears on the display  Number 9 is active (function no. 9) • Press the blue key once to confirm your choice.  Number 0 flashes (parameter no. 0) Assembly Instructions SLIDEDOOR Win Drive 2201  T-1166 e SW V03.00 33 • Press the blue key once again to store the adjusted value.  Autoconfiguration starts  Reference run starts  Door opens slowly to the open end stop  o flashes = open, reference run  Door closes to the CLOSED position  c flashes = close, reference run Lock and light beams are registered automatically Calibration run starts  Door opens slowly to the open end stop  o flashes = open, calibration run  Door closes to the CLOSED position  c flashes = close, calibration run • The function of the components photocells, lock and user interface must be checked after autoconfiguration. The system is ready for operation. 8.3 Programming Examples Example 1 Changing the hold-open time to 3 s. (Programming code according to table is 3/3) • Read the applicable display values from the programming table. • Simultaneously press and release the yellow and the blue key  programming mode is now active. Letter “P” appears on the display. • Press the yellow key several times until the number 3 appears on the display  Number 3 is active (function no. 3) • Press the blue key once for confirmation of your choice.  Number 0 or the value programmed last flashes (parameter no.) • Press the yellow key several times until the number 3 appears  Number 3 flashes (parameter no. 3) • Press the blue key once to store the adjusted value.  Number 3 is active (function no. 3) Example 2 Examination of the value of the opening speed Vo programmed last. • Simultaneously press and release the yellow and the blue key  programming mode is now active. Letter “P” appears on the display. • Press the yellow key several times until the number 1 appears on the display  Number 1 is active (function no. 1) • Press the blue key once for confirmation of your choice.  The value programmed last is now displayed flashing The value associated with the displayed number can be read off the programming table. The display extinguishes automatically. The programming code is not changed. Example 3 Factory reset (Programming code according to table is 9/1) • Simultaneously press and release the yellow and the blue key  programming mode is now active. Letter “P” appears on the display. • Press the yellow key several times until the number 9 appears on the display  Number 9 is active (function no. 9) • Press the blue key once for confirmation of your choice.  Number 0 flashes (parameter no. 0) • Press the yellow key once  Number 1 flashes (parameter no. 1) • Press the blue key once to perform the factory reset.  Letter n flashes After the factory reset autoconfiguration must be carried out. 34 SW V03.00 Assembly Instructions SLIDEDOOR Win Drive 2201  T-1166 e yellow blue Storage of the selected settings 4. Selection of the parameter Number flashes! 3. 0 i 2 3 4 5 6 7 8 9 Closing Speed cm/s 5 10 70 60 50 40 70 60 50 40 90 80 60 50 1 hard soft 120 1 5 hard med 60 8 8 10 hard med med hard 30 20 20 med soft soft soft hard soft med hard soft med 25 Open med Close soft 30 30 40 15 3 2 1 80 80 100 Reduced Opening Width % 80 Opening Speed cm/s 70 40 0,5 Hold-open time s, sensor I/A 4 Damping 0 I 2 3 5 8 Emergency opening Emergency opening Cycle oper. with battery RER-D Unlock/open with spring and battery Air curtain Op. mode AUTORED Creeping function opening emergency opening monitoring Op. mode AUTORED Creeping function opening emergency opening monitoring Op. mode EXIT Test signal Light in OFF Locking in CLOSED Position Fault Pos. display door open Locking in CLOSED Position Open. with Switch spring,without 100% opening Battery Switch 100% opening Display man. door opening Emergency closing Emergency closing Closing with battery without spring without spring Pos. display door closed Op. mode MANUAL Break-out Op. mode MANUAL Break-out Unlock and open w. battery without spring Lock status locked Op. mode EXIT Op.mode OPEN Opening with Battery without spring Bell OUT1 Op. mode OFF/ locked Op. mode OPEN IN2 6 Programmable input IN1 7 Programmable input only wake-Up or without battery/spring Program on mains failure P Programmable output blue Rotation inversion Red. offen 5s 60 30 Config. user interface Config. lock 15 10 5 SW version Operating hours Cycles 3 2 Config. reference run Config. safeties 1 5 Factory reset AUTO config. A 9 Configuration status queries Confirmation of the choice Hold-open time, key-switch Start programming mode 2. b Opening force 100 170 150 125 100 80 60 40 20 100 % normal yellow c b E f 1 66 2 33 3 100 150 3,5 170 170 0 11 150 170 2,5 22 125 170 100150 1,5 44 80 120 1,2 55 60 90 2201 Retro 2201 100 standard 0,5 88 0 40 60 0,8 77 20 30 100 150 % normal % spring adjustment Closing force 5/5 or 5/6 Selection of function Number is active! 1. force impulse in opening direction yellow % holding-closed force blue + Door-type Start 8.4 Programming Table Assembly Instructions SLIDEDOOR Win Drive 2201  T-1166 e SW V03.00 35 Factory settings T1166_9e_upd 8.5 Programmable Functions  Function 0 Reduced opening width Opening Speed Parameter 0…9 Description of Function 0…9 Reduced opening width in % of the whole opening travel distance. From 5 % to 100 %, 5 % and 10 % suitable for pharmacy opening Opening speed 1 cm/s up to 80 cm/s (observe safety) Closing Speed 0…9 Closing speed 1 cm/s up to 80 cm/s (observe safety) Hold-open Time 0 ... 9 4 Damping 0…9 5 Program at mains failure Programmable input IN1 / IN2 *contact type NC 0 ... 7 The door remains open during the adjusted hold-open time (0.5 – 120 s). The hold-open time starts when the door reaches the open position and the activators are no longer active. When opened through the key switch, it remains open for 5 s, or according to parameter A. The external safety facility has a hold-open time of 1 s. The door can only close when the final hold-open time has elapsed. There are 3 kinds of damping: (standard: opening = medium, closing = soft) soft = long braking distance medium = medium braking distance hard = short braking distance The behaviour of the system at mains failure is defined here. Functions see section 8.6. I 2 3 6 + 7 0 1 IN1 Operating mode OFF, IN2 Operating mode OPEN. If no operating mode is active on IN1 or IN2, operating mode AUTO applies. (Function see chapter 3) IN1 operating mode OPEN, IN1 operating mode EXIT. If no operating mode is active on IN1 or IN2, operating mode AUTO applies. (Function see chapter 3) 2 Manual operation: The door is brought to standstill and remains thereafter in manual operation as long as the input is active. After deactivation of the input the operating mode selected last becomes active and a firmware reset occurs. (Operating mode jumps back to AUTO without user interface.) 3* Emergency closing: Suitable applications are e.g. fire alarm or hold-up closing. The door is closed immediately, with 25 cm/s, regardless of the operating mode, the activator and the safety facility. The door remains closed as long as the command is applied. The door does not lock except in operating mode OFF. After cancellation of the emergency closing command the door functions immediately again in accordance with the operating mode set last. The key switch has a higher priority 4* Emergency opening: The door opens immediately in all operating modes as long as the 5 6 7 8* command is active. In operating mode OFF, the door unlocks. After cancellation of the emergency opening command the door functions immediately again in accordance with the operating mode set last. Emergency opening has higher priority than emergency closing. Switch 100 % opening in operating modes AUTO, AUTORED, EXIT, hold-open time in accordance with key switch. Locking in CLOSED position: locked in any operating mode, as soon as the door is in CLOSED position. Operating mode AUTORED: If on IN1 or IN2 no operating mode is active, operating mode AUTO applies. Creeping function opening As long as this input is interrupted, the door drives each opening motion with the speed of 5 cm/s. The force is limited to max. 80 N. The tension of the rubber string is nevertheless compensated with 5/5, 5/6. If the test signal 8/8 is programmed, the function is monitored automatically. 9* Emergency opening monitoring facility: As long as this input is interrupted, the door drives into the open position and fault 3 is displayed. As long as the emergency opening monitoring facility is active, the door can only be closed through the operating mode OFF after the transition to OFF is complete. If this disruption occurs in the operating mode OFF, the door remains closed. 36 SW V03.00 Assembly Instructions SLIDEDOOR Win Drive 2201  T-1166 e Functions 8 Programmable Output OUT1 Parameter 0 1 2 3 4 5 6 7 8 9 9 Configuration Query Status Description of Function Bell: The bell is triggered in operating modes AUTO, AUTORED and OPEN. People are detected through the external safety facilities (e.g. photocells). If there are no external safety facilities, the outside activator acts automatically as trigger. The bell sustain duration is 1 s, the minimum interval is 10 s. Lock status locked: As soon as the lock slider is in position locked, the message is initiated on OUT1. The message corresponds to the position of the switch on the lock. Position display Door Open: The encoder detects that the door is completely open door and initiates the message on OUT1. Position display door closed: The encoder detects that the door is in closed position (+8 mm) and initiates the message on OUT1. Tolerance before closed position 8 mm. Display Manual Door Opening: If the door is forced open more than 8 mm or the lock forced open manually then a message is initiated. The message is reset when the door is closed. Fault: message on OUT1 with any fault (E10 ... E99) detected by the control system. The message is applied as long as the fault is active. Light: OUT1 is activated in the operating mode OFF when the door is opened (Time = 60 s from end of key switch impulse.) Air curtain: OUT1 is activated in any operating mode as from the start of the opening and becomes inactive 15 s after reaching the closed position. Test signal: For the connection of monitored sensors for safeguarding the door edge (section 7.6). Operating mode EXIT: activ as long as the operating mode EXIT is functional (triggered by user interface or IN operating mode 0 Auto configuration: 1 On auto configuration, all connected components are discovered automatically and included in the corresponding program sequence, as there are: • external safety facility 1 (with/without) • external safety facility 2 (with/without) • Lock (with/without) • user interface (with/without) The reference driving distance is registered and stored over a complete opening- and closing cycle. Following the auto configuration a firmware reset is triggered. The position of the door is determined and the driving distance is compared to the reference driving distance. On factory reset, all settings are set back to the factory settings and the fault displays are deleted. The reference distance is set to Zero and “n” is displayed. The system can only be restartet through an auto configuration. Configure reference run: An automatic reference run is started and the whole driving distance is registered. Configure light beams: The light beams are automatically detected, they may not be interrupted at the moment of automatic detection. ATTENTION: The function of the light beams must be checked after configuration. Number of opening cycles is displayed (e.g. 00001500 = 1500). The counter reading remains after reset or factory reset (rounded down to 100th). It cannot be reset. Number of operating hours are displayed directly. (e.g. 00000682 = 682) 2 3 4 5 6 7 8 9 Firmware version: The firmware version of the control unit is displayed as a four-digit number (e.g. 0300 = V03.00). Configure user interface: Automatic detection of the user interface is triggered. ATTENTION: The function of the user interface must be verified after configuration. Configure lock: Automatic detection of the lock is triggered. ATTENTION: The function of the lock must be verified after configuration. Configure direction of rotation: Activation of tthis parameter inverses the direction of rotation of the motor. A reactivation resets the direction of rotation to the initial value. Main application for Win Drive 2201.Retro. Assembly Instructions SLIDEDOOR Win Drive 2201  T-1166 e SW V03.00 37 Functions Parameter 0…8 9 A Hold-open time for key switch B Force in opening direction 0…8 C Force in closing direction 0…8 d Force impulse in opening direction 0…9 E Holding-closed force 0…9 F Door type 38 0 1 Description of Function Hold-open time for key switch adjustable 1– 60 s (normally 5 s) Reduced opening width for key switch (hold-open time is always 5 s). Independent of the operating mode (apart from OPEN), an opening with reduced opening width takes place on activation of the key switch. The force in opening direction can be changed proportionally to the standard value. Range of adjustment 20 –171%. With force calibration over 100 %, the permissible limit of the static force at the door edge according to DIN18650 is exceeded! With force calibration under 100 %, a sufficient force reserve of at least 1 step (approx. 3 N) must be considered. The force in closing direction can be changed proportionally to the standard value. For normal operation the force is 100% and for operation with spring 150 % (Program 5/5 and 5/6). Range of adjustment 20 –170%. The closing force in the closed position is not affected by this adjustment. With force calibration over 100%, the permissible static force at the door edge in accordance with DIN18650 is exceeded! With force calibration under 100 %, a sufficient force reserve of at least 1 step (approx. 3 N) must be considered. Force impulse in opening direction The impulse period is freely adjustable. During the programmed impulse time, the motor is operated with increased force (150 %). The impulse time period permits high dynamics of the door. Adjustment range 0 – 3.5 s (standard value 0 s). If the impulse period is over 0.5 s, the permissible limit according to DIN18650 is exceeded! * Note: Long impulses can reduce the life span of the system as the motor gets warmer. Motor-driven holding-closed force: in closed position. ATTENTION: when using an emergency opening device, account for a power reserve of at least 1 step. Win Drive 2201 standard Win Drive 2201 Retro (40V Motor) SW V03.00 Assembly Instructions SLIDEDOOR Win Drive 2201  T-1166 e OPEN EXIT AUTORED OFF Behaviour on Mains Failure AUTO 8.6 Behaviour on Mains Failure 5.0 Without, or with battery and wake-up Remains closed without current* Stops without current* Remains open without current 5.1 Opening with battery Remains closed and becomes then current-free* Opens and becomes then current-free Remains open and becomes then currentfree 5.2 Unlocking and opening with battery Unlocks, opens and becomes then currentfree* Opens and becomes then current-free Remains open and becomes then currentfree 5.3 Closing with battery Remains closed, locks and becomes then current-free* Closes and becomes then current-free* Closes and becomes then current-free* 5.4 Cycling operation with battery (with 50% Vo / Vc) Remains closed* Operation continues til battery is switched off** Operation continues according to operating mode 5.5 Opening with spring without battery Remains closed Opens with spring force Remains open 5.6 Unlocking and opening with battery and spring Unlocks, opens and becomes then currentfree Opens and becomes then current-free Remains open and becomes then currentfree 5.7 FRW-D Operation continues til battery is switched off Opens with spring force Operation continues according to operating mode, until battery switches off Remains closed For Win Drive 2201.FWR-D see T-1211 5.8 5.9 Note: If no safeguarding of the secondary closing edge is intended, the force must be reduced in opening direction (table b0 to b9) for the programming with spring (5/5 and 5/6). *) Wake-Up: The disactivated battery module can be switched on via the key switch (terminal 9–10). The door opens and closes. Thereafter the battery module is switched off again. After switch-off of the battery wait at least for 5 s, before performing again wake-up. **) Just before the battery is completely discharged, the door opens and remains in open position. Assembly Instructions SLIDEDOOR Win Drive 2201  T-1166 e SW V03.00 39 9 Trouble Shooting 9.1 Fault Diagnosis General The system monitors the safety-relevant functions periodically. If a safety sensor, a drive component or a control element of the system fails or if the door malfunctions, the fault is displayed on the user interface ◆ through a flashing light (1 Hz) and on the 7-segment display. Diagnosis through user interface ◆ 5 fault groups can be displayed via the LED’s 1 – 5 of the user interface. 1 or more flashing LEDs indicate a fault. The flashing LED indicates the fault group. If several LEDs are flashing (MANUAL operation), the non-flashing LED indicates the fault group. Diagnosis through 7-segment display Two-digit fault numbers are displayed through the 7-segment display, e.g. “E21”. The first digit indicates the fault group, the second digit indicates the detailed fault reason. 9.2 Behaviour on Faults System Depending on the fault, the system switches automatically to a suitable safe operating condition. After a severe fault the system tries 3 times to eliminate the fault by a reset. If the fault persists, a security switch-off shifts the system to operating mode MANUAL. User / Fitter The fault message can be acknowledged through firmware reset, mains interruption or operating mode change. The system attempts to resume normal operation – until the fault reappears. 40 SW V03.00 Assembly Instructions SLIDEDOOR Win Drive 2201  T-1166 e 9.3 Fault Table Fault group 1 Lock LED 1 No. E11 E41 Cause Lock does not lock Lock does not unlock Communication with user interface interrupted Reversing opening/closing External safety facility 1: > 5 min active / self-test negative External safety facility 2: > 5 min active / self-test negative IN1: Creeping operation > 2.5 min. active IN1: Creeping operation test negative IN1: Emergency opening active > 2.5 min. IN1: Emergency op. monit. facility active > 10 s IN1: Emergency closing active > 2.5 min. IN2: Creeping operation > 2.5 min. active IN2: Creeping operation test negative IN2: Emergency opening > 2.5 min. active IN2: Emergency op. monit. facility active > 10 s IN2: Emergency closing active > 2.5 min. Reversierung öffnen/schliessen 5 mal in Folge. → Sicherheitsabschaltung Activator inside active > 5 min. 2 User interface 3 Safety facilities 2 3 E21 E30 E31 E42 Activator outside active > 5 min. E43 Key switch > 5 min. active E45 IN1: Switch 100 % opening > 2.5 min active E46 IN2: Switch 100 % opening > 2.5 min active E32 E35 E36 1+2+4+5 E30 4 Activator 5 Travel recording 4 1+2+3+4 E50 E51 E54 6 Supply & motor 8 Internal fault MANUAL Operation 1+2+3+4 E61 E64 E66 1+2+3+4 E84 E85 1+2+3+ 4+5 Motion missing Encoder or motor interrupt Calibration run closing too short Closing run too long Motor over-current cutoff 24V supply overloaded Motor disconnected (RER-D triggered) SW fault (programming sequence) HW fault(CPU-Clock) Operating mode MANUAL triggered through user interface (selection key pressed for 5 s) or function MANUAL / Break out on IN1/2 active Reaction Opening cycle Door remains closed Previous operating mode remains Door slowly opens/closes Door remains open or closes in OFF after 10 s Door remains open or closes in OFF after 10 s Always open. with creeping operation Door remains open Door remains closed Always open. with creeping operation Door remains open Door remains closed Operating mode MANUAL Door remains open or closes in operating mode OFF after 10 s Door remains open or closes in operating mode OFF after 10 s Door remains open or closes in operating mode OFF after 10 s Door remains open or closes in operating mode OFF after 10 s Door remains open or closes in operating mode OFF after 10 s Safety cutoff; operating mode MANUAL Operating mode MANUAL Operating mode MANUAL Operating mode MANUAL Reset Operating mode MANUAL Operating mode MANUAL Operating mode MANUAL Assembly Instructions SLIDEDOOR Win Drive 2201  T-1166 e SW V03.00 41 9.4 Symbols of the 7-segment digital display System is ready for auto configuration (9/0). It remains in this state. Reference distance is Zero. Display P System in programming mode through pressing yellow and blue key simultaneously. Display n System carries out auto configuration and detects the connected components (see section 8.1). Display o flashing System performs the opening sequence of the reference run during auto configuration. Display c flashing System performs the closing sequence of the reference run during auto configuration. Display o System performs the opening sequence of the calibration run after a firmware reset. Display c System performs the closing sequence of the calibration run after a firmware reset. Display E 3 0 Example of a fault indication for error E30 (see section 9.3) 9.5 Protective Devices of the Drive Thermal Protection Motor / transformer and control system are protected by thermal protection devices against possible overheating. When the temperature has dropped sufficiently, the system restarts automatically with a calibration run. During deactivation due to overheating, the door is free movable and can be brought manually into the desired position. Systems with emergency opening facility open immediately. Melting Fuse The control system is additionally protected by a fuse of 5 A T. Voltage Display 24 V Decimal point-LED of the 7-segment display goes out on overload (> 1.0 A) or voltage < 21 VDC. The alimentation is short-circuit proof 42 SW V03.00 Assembly Instructions SLIDEDOOR Win Drive 2201  T-1166 e 10 Check List An extensive list for all check points is available on the TORMAX Extranet. After installation and commissioning of the system, the following points are to be checked before the handing the system over to the system operator: Drive unit ❏ ❏ ❏ ❏ ❏ Screws have been tightened and secured Cable has been expertly routed, no brushing on moving parts Counter roller has been adjusted Lock ◆ has been adjusted Belt tension has been adjusted Door construction ❏ ❏ ❏ ❏ Distance between door shoe and floor is approx. 7 mm Door leaves are aligned In closed position: sealing is ensured at the rear edge and at the closing edge Required opening width is maintained Safety regulations System complies with the applicable safety regulations. ❏ Safety distance at the rear edge of the door is maintained ❏ There are no jamming, wedging and shearing positions ❏ Safety facilities (height of light beams ◆) are correctly installed ❏ Operation of the safety facilities ◆ has been checked ❏ Adjusted door speeds and energy are permissible ❏ Reversing motion has been checked ❏ Emergency off function ◆ has been checked Activators ◆ ❏ ❏ ❏ ❏ ❏ Range of the detection field is reasonably adjusted Action radius of the field is sufficiently large Activators cannot be under-crept Lateral sneaking at the door is not possible without detection Auxiliary activators (key switch etc..) are operating properly Functions ❏ ❏ ❏ ❏ ❏ ❏ Desired modes of operations are adjustable through the user interface Speeds have been adjusted Hold-open time has been adjusted Emergency opening ◆ has been checked (whole opening width!) Manual disengagement ◆ inside/outside works properly Customer requests have been checked in accordance with contract / order sheet General Appearance ❏ ❏ ❏ ❏ ❏ Colour damages have been repaired Electrical cables are professionally laid There are no abnormal noises The motional sequence is good System has been labelled (company name label with TORMAX service addresses) ❏ TORMAX arrow has been glued on to glass leaves 11 Handing-over to the System Operator Instruction and Delivery of the Operating Instructions • Operation of the system: user interface, operating devices, emergency facilities. • Obligations of the system operator: Regular checking of the system in accordance with the list in the operating instructions or through a service contract with the TORMAX dealer. • Reference to standards applicable in the particular country that relate to the regular examination of the system by authorized qualified personnel. Behaviour of the System Operator in Case of Fault • Observe the fault, particularly the flashing LED combination on the user interface. • Fault detection and further course of action in accordance with the description in the operating instructions. • On contacting the support department, provide a fault description that is as accurate as possible. Assembly Instructions SLIDEDOOR Win Drive 2201  T-1166 e SW V03.00 43 1 2 3 4 5 6 7 8 22 9 10 11 12 13 14 15 24 16 17 18 19 20 21 23 T1166_1 28 2 1 20 21 25 SLIDEDOOR Win Drive 2201 D 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 Einhängeprofil Kämpferprofil Getriebe-Motoreinheit Netzanschluss Encoderkabel Motorkabel Sicherung 5 AT Steuerung 7-Segmentanzeige gelbe Programmiertaste blaue Programmiertaste Riegel ◆ Mitnehmer Zahnriemen Laufwagen Umlenkeinheit Kabelführungsprofil Kabelklip Endanschlag Laufschiene Laufschienengummi innere Montagenute Seitenplatte Blinddeckel Verschalung Z-Profil Klemmblech zu Z-Profil Kämpferprofil H100 Abdeckprofil E 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 F Hook-on profile Header profile Geared motor unit Mains connection Encoder cable Motor cable Fuse 5 AT Control unit 7-digit display Yellow programming key blue programming key Lock ◆ Driver Toothed belt Trolley Deflection unit Cable guiding profile Cable clip End stop Guide rail Shaped rubber band inside mounting keyway Side plate Blind cover Cladding Z-profile Clamping strip for Z-profile Headerprofil H100 Cover profile 21 T1166_5 27 7.08 20 25 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 ESP I Profilé de suspension Profilé traverse Unité engrenage - moteur Branchement sur le réseau Câble encodeur Câble moteur Fusible 5 AT Commande Affichage 7 segments Touche de programmation jaune Touche de programmation bleue Verrou ◆ Entraîneur Courroie dentée Chariot Poulie de renvoie Profilé passe-câble Clip câble Butée de fin de course Rail de guidage Caoutchouc du rail de guidage Rainure de montage intérieure Plaque latérale Couvercle d’obturation Habillage Profilé Z Tôle de serrage pour profilé Z Profilé traverse H100 Profilé de protection 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 Profilo di aggancio Profilo traversa Unità Allacciamento alla rete Cavo encoder Cavo motore Fusibile 5 AT Comando 7-Segmentanzeige gelbe Programmiertaste blaueProgrammiertaste Serratura ◆ Asta di trasmissione Cinghia Carrello Unità di rinvio Canalina porta cavi Clip porta cavi Terminale di arresto Binario guida guarnizione sottobinario di gomma Scanalatura montaggio interna Lamiera laterale Coopertura cieca Copertura anteriore Profilo Z Placche di fissaggio profilo Z Profilo traversa H100 Profilo di protezione 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 Perfil de suspensión Perfil autoportante Unidad motor de engranaje Conexión a la red Cable del encoder Cable del motor Fusible 5 AT Sistema de control Indicador de 7 segmentos Tecla de programación amarilla Tecla de programación azul Bloqueo ◆ Arrastrador Correa dentada Carro Unidad deflectora Perfil guía del cable Clip para el cable Tope final Carril Goma del carril Ranuras de montajes interiores Fijo lateral Tapa ciega Cobertor Perfil en Z Chapa de sujeción para el perfil en Z Perfil autoportante H100 Perfil cobertor 26 T1166_79 17 NL 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 Aanhaakprofiel Montageprofiel Aandrijfunit Aansluiting netvoeding Encoder-kabel Motorkabel Zekering 5 AT Controller 7-cijferig display Gele programmeertoets Blauwe programmeertoets Electroslot ◆ Meenemer Tandriem Loopwagen Omkeereenheid Kabelprofiel Kabelklip Eindaanslag Geleiderail Rubberband geleiderail Bevestigingsgleuf Zijplaat Afdekplaatje Behuizing Z-profiel Klemstrip Z-profiel Montageprofiel H100 Afdekprofiel 27 26 29 Your first Choice for Door Automation TORMAX SLIDEDOOR TORMAX SWINGDOOR TORMAX FOLDDOOR TORMAX REVOLVEDOOR TORMAX | CH-8180 Bülach-Zürich Phone +41 (0) 44 863 51 11 Fax +41 (0) 44 861 14 74 Homepage www.tormax.com E-Mail [email protected] TORMAX is a division and a registered trademark of Landert Motoren AG 44 SW V03.00 Assembly Instructions SLIDEDOOR Win Drive 2201  T-1166 e