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Atv Handbook - Polaris Mora

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PART# 9920408 S P O R TSM AN 8 0 0 TW IN E F I T H E 2006 P O L A R I S ATV HA NDBOO K F R O M P O LAR IS IND U STRIE S IN M I N N ES OTA THE W O R LD’ S T O UGHES T ATV s COVERS ALL U.S. AND CANADA MODELS INCLUDING SPORTSMAN, HAWKEYE, RECREATION & UTILITY, HIGH-PERFORMANCE, SPORT AND YOUTH. TO UG H? THE WORLD’S PROPERTY OF TOUG H E ST ATVs a few words FROM POL ARIS... GET TOUGH. APPROVED BY If you love riding, chances are, you love a challenge. Whether it’s going out in subzero temperatures, diving into a mudhole or tearing up a track, the harder you push, the happier you are. POLARISINDUSTRIES.COM Thing is, you can only push as far as your machine will let you. Which is exactly why we build and design our ATVs the way we do. See, we’ve talked to more than just a few of you. In fact, we’ve ridden with more than just a few of you. And our machines reflect that. From workhorses with IRS and EFI, to featureloaded midsize ATVs, to track-scorching sport quads, hands down we’ve got the world’s toughest ATVs. toughest riders? TOUGH CLUB FROM THE FACTORY IN ROSEAU, MN THE WORLD’S TOUGHEST ATVs HANDBOOK # And what could be more fitting for the world’s R I D E T O U G H. AGREE? DISAGREE? THE WORLD’S TOUGHEST ATVs SECTION NM SPORTSMAN X2 HAWKEYE 2x4 & 4x4 SAWTOOTH SPORTSMAN 500 EFI SPORTSMAN 450 SPORTSMAN X2 SAWTOOTH HAWKEYE 2006 A L L N E W. A L L T O U G H. Continuing to break new ground and change the industry, Polaris strengthens its formidable lineup with 5 all-new vehicles: The Hawkeye, Sportsman X2, Sportsman 500 EFI, Sportsman 450 and the Sawtooth. I N T RO D U CI N G THE AL L-NEW AT V s POLARIS TOUGH CLUB BRAND-NEW ATVs FROM POLARIS INDUSTRIES SPORTSMAN 500 EFI FROM POLARIS POLARISINDUSTRIES.COM HANDBOOK # INSPECTED BY SPORTSMAN 450 THE WORLD’S TOUGHEST ATVs SPORTSMAN 800 TWIN EFI & 700 TWIN EFI SECTION SPORTSMAN 700 NEW SPORTSMAN 500 EFI SM SPORTSMAN 500 NEW SPORTSMAN 450 NEW SPORTSMAN X2 SPORTSMAN MV7 & 6x6 SPORTSMAN 500 EFI THE S P O R T S M A N DOMINATE EVERYTHING. I NT R O DU CI N G THE N E W SPORT SMAN LINEUP POLARIS TOUGH CLUB YOU ARE PRESENTED WITH A CHALLENGE , DO YOU ACCEPT? YES NO If yes, then turn the page. FROM POLARIS POLARISINDUSTRIES.COM HANDBOOK # INTR O D UC ING TH E S P O R TS M AN SECTION THE WORLD’S TOUGHEST ATVs SM-1 FROM THE FACTORY IN ROSEAU, MN POLARISINDUSTRIES.COM HANDBOOK # True All-Wheel Drive Electronic Fuel Injection Independent Rear Suspension THE S P O R T S M A N 7 0 0 TWIN POLARIS TOUGH CLUB R E C O M M E N D E D TA S K S STUMP P U LLING SEED / F ERT I L I Z ER S P R E A D I N G SNOWP LOWING HU N T I N G LOG HAU LING T RA I L RI D I N G 700 TWIN E F I & 800 TWIN EFI EFI & 8 0 0 TWIN EFI Electronic Fuel Injection GO ANYWHERE. FAST! SPORTSMAN 800 EFI COLORS Red/Black Mossy Oak ® Camo Green/Black Dual Rear Work & Brake Lights Lock & Ride Accessory Compatible Integrated Front Storage Compartment Black/Silver Rear Toolbox Dual Exhaust (800 EFI) Tough Composite Body Components Receiver Hitch SPORTSMAN 700 EFI COLORS Red/Black Black/Silver Green/Black Mossy Oak Camo SPORTSMAN 700 CARB COLORS Yellow/Black Green/Black Blue/Black POLARIS COMPETITION 800 EFI CARBURETOR -25° F/-31.7° C Selectable 2WD/AWD with on-demand AWD IRS w/ 9.5"/24.1 cm of wheel travel & 11.3"/28.6 cm of ground clearance Towing capability: 1500 lb./680.4 kg 300 lb./136.1 kg rack capacity (100 lb./45.4 kg front, 200 lb./90.7 kg rear) Industry-leading Polaris Variable Transmission 120° F/48.9° C EASIER STARTING . While carbureted engines struggle in extremes of heat and cold, EFI automatically compensates to set the ideal timing curve and fuel mixture. 800 EFI CARBURETOR 0 6000 ft./1828.8 m 10,000 ft./3048 m A LT I T U D E A LT I T U D E POWER AT ALTITUDE. For every 1000 ft./ 304.8 m above sea level, engines lose power. And at 6000 ft./1828.8 m you need to rejet carbureted engines. EFI automatically adjusts to changing altitudes and temperatures. 9 ALSO AVAILABLE WITH A CARBURETED 700 TWIN ENGINE 55° F/12.8° C TEMPERATURE EQUIPMENT SPECS Powerful liquid-cooled, electronic fuel-injected, twin-cylinder Polaris Liberty TM 800 or 700 engine ON-DEMAND AWDAutomatically senses when you need AWD. Front differential locks automatically. Competitive ATVs with limited-slip front differentials are “3.5 wheel drive.” LEARN MORE ABOUT EFI RELIABILITY THE SPORTSMAN 700/ 800 TWIN EFI RUNDOWN: Cold or hot, the easy starting power of EFI on the 700 and 800 gets you wherever you need to go in a hurry. And with massive amounts of torque on tap that can pull out a stump or pull down a house, the 700 and 800 dominate the trail, jobsite and ranch. So, while the jobs may be rough, the combination of IRS and the power delivery of EFI makes sure the ride won’t be. And a smooth ride means you can work and ride longer. IR S -Smoother ride means improved handling and less fatigue. More power to the ground. Greater ground clearance. PERFORMANCE INSPECTED BY M AS S IV E E NGI N E S. MA S S I V E TO R Q UE . M A SSI VE POWE R . POLARISINDUSTRIES.COM OPERATIONAL ADVANTAGES FROM THE FACTORY IN ROSEAU, MN PXT Radial Tires & Cast Aluminum Rims POLARIS TOUGH CLUB Polaris Variable Transmission True All-Wheel Drive HANDBOOK # Independent Rear Suspension Long-Travel MacPherson Front Suspension SECTION FROM THE FACTORY IN ROSEAU, MN POLARISINDUSTRIES.COM HANDBOOK # THE WORLD’S TOUGHEST ATVs INTR O D UC ING TH E NE W S P O R TS M AN 5 0 0 E F I SM-2 Independent Rear Suspension Electronic Fuel Injection True All-Wheel Drive B E S T- S ELLING ATV E VE R! THE NEW S P O R T S M A N 5 0 0 EFI POLARIS TOUGH CLUB RECOMMENDED TERRAIN D I RT RO C K S A ND G RAVEL MUD WOODS 500 E F I SPORTSMAN 500 EFI COLORS Super Bright Headlight ANYTIME. ANYWHERE. Red/Black Comfortable Ergonomics for Easy Riding Integrated Front Storage Compartment Black/Silver Mossy Oak ® Camo Green/Black Rear Storage Compartment Lock & Ride Accessory Compatible Dual Rear Work & Brake Lights B FIG Receiver Hitch Tough Composite Body Components FIG B Independent Rear Suspension Long-Travel MacPherson Front Suspension OPERATIONAL ADVANTAGES IR S -Smoother ride means improved handling and less fatigue. More power to the ground. Greater ground clearance. THE SPORTSMAN 500 EFI RUNDOWN: The world’s bestselling ATV gets even better with EFI. From the arctic to the subtropic, EFI means reliable starts and greater fuel economy, even under the harshest conditions. Also, with EFI, there’s no adjusting for altitude and temperature. Which means you can hit the trail anywhere in the world; Alaska, Death Valley, Iceland, the Sahara... POLARIS SPORTSMAN 500 CARB COLORS Green/Black Blue/Black COMPETITION 500 EFI CARBURETOR -25° F/-31.7° C NEW EQUIPMENT SPECS Liquid-cooled, EFI, single-cylinder 500 engine Selectable 2WD/AWD with on-demand AWD IRS with 9.5"/24.1 cm of wheel travel & 11.3"/28.6 cm of ground clearance Premium PXT radial tires (500 EFI) Towing capacity: 1225 lb./555.7 kg 270 lb./122.5 kg rack capacity (90 lb./40.8 kg front, 180 lb./81.6 kg rear) ALSO AVAILABLE WITH A 500 CARBURETED ENGINE 55° F/12.8° C 120° F/48.9° C T TE EM MP PE ER RA AT TU UR RE E EASIER STARTING . While carbureted engines struggle in extremes of heat and cold, EFI automatically compensates to set the ideal timing curve and fuel mixture. 500 EFI CARBURETOR 0 6000 ft./1828.8 m 10,000 ft./3048 m A LT I T U D E A LT I T U D E POWER AT ALTITUDE. For every 1000 ft./304.8 m above sea level, engines lose power. And at 6000 ft./1828.8 m you need to rejet carbureted engines. EFI automatically adjusts to changing altitudes and temperatures. 11 Industry-leading Polaris Variable Transmission ON-DEMAND AWDAutomatically senses when you need AWD. Front differential locks automatically. Competitive ATVs with limited-slip front differentials are “3.5 wheel drive.” LEARN MORE ABOUT EFI RREELLI IAABBI ILLI ITTYY Yellow/Black PP ER ER FO FO RR MM AA NN CC EE INSPECTED BY EFI M A KES TH E B EST B E T T E R POLARISINDUSTRIES.COM PXT Radial Tires FROM THE FACTORY IN ROSEAU, MN Electronic Fuel Injection POLARIS TOUGH CLUB A True All-Wheel Drive HANDBOOK # A INTR O D UC ING TH E S P O R TS M AN 4 5 0 SECTION Independent Rear Suspension POLARISINDUSTRIES.COM HANDBOOK # THE WORLD’S TOUGHEST ATVs SM-3 FROM THE FACTORY IN ROSEAU, MN Polaris Variable Transmission Polaris 450 Engine THE ALL-NEW POLARIS TOUGH CLUB SPORTSMAN 450 H U N T I N G E X P E D I T I O N PA C K I N G L I S T FIRST AID KIT COMPASS CANTEEN MATCHES MYLAR BLANKET DUCT TAPE KNIFE FLASHLIGHT SM- 450 SPORTSMAN 450 COLORS Super Bright Headlight AN ACT OF AGGRESSION. Comfortable Ergonomics for Easy Riding Integrated Front Storage Compartment Blue/Black Yellow/Black Lock & Ride Accessory Compatible Green/Black Rear Toolbox Dual Rear Work & Brake Lights Tough Composite Body Components Receiver Hitch Polaris Variable Transmission The improvements on the SPORTSMAN 450 INSPECTED BY MORE POW E R New 450 Engine THE SPORTSMAN 450 RUNDOWN: Trail riding, rock crawling, log hauling and leaving other ATVs in the dust. Easy work for the 450, now bristling with more power and aggression than last year’s 400. And that power, coupled with IRS and exclusive on-demand allwheel drive, makes the 450 the ATV that gets it done. Whatever “it” happens to be. More hp than the Sportsman 400: a 15% (approx.) increase Higher top speed than the Sportsman 400: a 10% (approx.) increase Better acceleration than the Sportsman 400: a 30% (approx.) increase to 30 mph New 450 engine Overall, bigger and badder! TOUGH TO BEAT SPECS SPORTSMAN 450 HONDA Foreman YAMAHA Kodiak 450 Engine Displacement 455cc 433cc 421cc POLARIS 4WD System Selectable 2WD/4WD w/On-Demand AWD 2WD/4WD 2WD/4WD w/ Locked 4WD Front Suspension MacPherson Strut, 8.2"/ 20.8 cm Independent Wishbone, 5.9"/ 15 cm Independent Double Wishbone, 6.3"/16 cm Rear Suspension Fully Indep., Prog. Rate w/ Anti-Roll Bar, 9.5"/24.1 cm Swing Arm 5.9"/15 cm Independent Double Wishbone, 7.1"/18 cm Ground Clearance 11"/27.9 cm 7.7"/19.6 cm 10.8"/27.4 cm No No COMPETITION ON-DEMAND AWDAutomatically senses when you need AWD. Front differential locks automatically. Competitive ATVs with limited-slip front differentials are “3.5 wheel drive.” NEW EQUIPMENT SPECS Powerful liquid-cooled, carbureted, single-cylinder Polaris 450 engine Selectable 2WD/AWD with on-demand AWD Front Storage IRS with 9.5"/24.1 cm of wheel travel and 11"/27.9 cm of ground clearance Towing capacity: 1225 lb./555.7 kg Yes 270 lb./122.5 kg rack capacity (90 lb./40.8 kg front,180 lb./81.6 kg rear) WINNER! 13 Industry-leading Polaris Variable Transmission The RESULT? POLARISINDUSTRIES.COM FIG B FIG A FROM THE FACTORY IN ROSEAU, MN FIG B Independent Rear Suspension True All-Wheel Drive POLARIS TOUGH CLUB Long-Travel MacPherson Front Suspension HANDBOOK # FIG A SECTION INTR O D UC ING TH E ALL-NE W S P O R TS M AN X2 THE WORLD’S TOUGHEST ATVs SM-4 HANDBOOK # Transforming Rear Passenger Seat FROM THE FACTORY IN ROSEAU, MN POLARISINDUSTRIES.COM Front Storage Electronic Fuel Injection Independent Rear Suspension C A N Y OU S P OT T H E DI F F E R E NCE O N T H E N E X T PA G E ? THE ALL-NEW SPORTSMAN X2 POLARIS TOUGH CLUB G R E AT T R A I L S LITTLE SAHARA, O K HAT F I EL D - Mc C OY T R A I L , W V BE ASLY KNOB, G A L ES C ED RES, Q U EB E C DE AD HORSE TR A I L , U T T U G HI L L , N Y SM- X2 SPORTSMAN X2, TRANSFORM! Transform from a 1-Up to a 2-Up in Just Three Easy Steps! TRANSFORM IN TEN SECONDS! Comfortable Ergonomics for Passenger Plenty of Room Up Front 1 Standard 1-Up Setting 2 THE SPORTSMAN X2 RUNDOWN: No other 2-Up on the market comes close to matching the X2’s versatility or off-road capability. It easily transforms from a 1-Up to a 2-Up in ten seconds. And since the seat folds into a pickuptype bed, you can do even more than you could with a conventional 1-Up; trail riding with gear, packing out large game and hauling over rough terrain. SPORTSMAN X2 COLORS Red/Black Black/Silver AWD 2 x4 Turf VER SATR AC Thumb switch lets you choose Turf mode, 2WD or on-demand AWD for soft to rough terrain. Automatically senses when you need AWD. Front differential locks automatically. VERS ATRA C TU RN IN G RA D IU S NEW EQUIPMENT SPECS Under Turf mode, there are 20% tighter turns and minimized damage to soft terrain. POLARIS TOUGH CLUB INSPECTED BY NEW ROLLED IRS With a rolled IRS you get less squat during takeoff. Which means more power gets to the ground, enhancing acceleration. And the 2stage springs automatically optimize the ride for a light or a heavy load. POLARISINDUSTRIES.COM OPERATIONAL ADVANTAGES M O ST V ERSATI LE AT V E V E R FROM THE FACTORY IN ROSEAU, MN Fold Down 1-Up Backrest for 2-Up Seat 3 HANDBOOK # Pull Rear Bed Hatch to Reveal 2-Up Backrest Powerful liquid-cooled, electronic fuel-injected, single-cylinder Polaris 500 engine Selectable Turf/2WD with on-demand AWD Rolled IRS with 8.8"/22.2 cm of wheel travel and 11.3"/28.6 cm of ground clearance Towing capacity: 1225 lb./555.7 kg 490 lb./222.3 kg carrying capacity (90 lb./40.8 kg front, 400 lb./181.4 kg rear) Industry-leading Polaris Variable Transmission 2x4 Mode 94"/238.8 cm Turf Mode 75"/190.5 cm 15 Class-leading 6 gal./22.7 ltr fuel capacity SEC ION THE WORLD’S TOUGHEST ATVs INTR O D UC ING TH E ALL-NE W S P O R TS M AN X2 SM-4 HANDBOOK # Transforming Rear Passenger Seat FROM THE FACTORY IN ROSEAU, MN POLARISINDUSTRIES.COM Front Storage Electronic Fuel Injection Independent Rear Suspension C A N Y OU S P OT T H E DI F F E RENCE F R O M T H E P R E V I O U S PA G E ? THE ALL-NEW SPORTSMAN X2 POLARIS TOUGH CLUB HAULING & STORAGE GRAVE L MU L C H HARVE STE D GA ME T O O L S, MA P & WAT E R CINDE R BLOC KS B A L ES O F HA Y SM- X2 MORE ABOUT THE Transform From a 1-Up to a 2-Up in Just Three Easy Steps! NEW S P O RT S M A N X 2! Integrated Front Storage Compartment 500 EFI Transformer (Utility to 2-Up) FIG. WHEN YOU’RE NOT HAULING PEOPLE, 1 you can use the 400 lb./181.4 kg capacity dump box to haul just about anything else. INSPECTED BY T O U G H T O B E AT SPECS Polaris SPORTSMAN X2 Bombardier OUTLANDER MAX Arctic Cat TRV Arctic Cat 500 TBX Engine Displacement 499cc 400cc 493cc 493cc Fuel Delivery EFI Carbureted Carbureted Carbureted 4WD System Selectable Turf/2WD/AWD w/ On-Demand AWD Selectable 2WD/AWD 2WD/AWD w/ Diff. Lock 2WD/4WD w/ Diff. Lock Elect. Cont. Lock. Rear Diff. Standard N/A N/A N/A EBS Standard Standard Standard Standard Integrated Front Storage Box Yes No No No Transformation Yes No No No Front Suspension MacPherson Strut, 8.2"/20.8 cm MacPherson Strut, 7"/17.8 cm Double A-Arm, 8.6"/21.8 cm Double A-Arm, 10"/25.4 cm Rear Suspension Fully Independent, Progressive Rate w/Anti-Roll Bar, 8.8"/22.2 cm TTI, 8"/20.3 cm Fully Independent, 8.6"/21.8 cm Fully Independent, 10"/25.4 cm Fuel Capacity 6 gal./22.7 ltr 4.2 gal./15.8 ltr 4.5 gal./17 ltr 5.5 gal./20.8 ltr The RESULT? WINNER! CAMPING GEAR FOR TWO •Garbage bags •Water bottles •Flashlight •Binoculars •Camera and film •Watch/alarm clock •Toilet paper •Toothbrush/paste •Brush/comb •Camping/fire permits if necessary 17 CHECKLIST •Tent, tarp or bivy sack •Sleeping bag •Compass •Food •Dishes & utensils •Biodegradable soap POLARISINDUSTRIES.COM Dual Rear Work & Brake Lights FROM THE FACTORY IN ROSEAU, MN Receiver Hitch POLARIS TOUGH CLUB Independent Rear Suspension Versatrac Turf Mode/ 2WD/AWD Long-Travel MacPherson Front Suspension HANDBOOK # Automatic Transmission INTR O D UC ING TH E P O WE R F UL M V 7 SECTION THE WORLD’S TOUGHEST ATVs SM-5 Heavy-Duty Front & Rear Racks FROM THE FACTORY IN ROSEAU, MN POLARISINDUSTRIES.COM HANDBOOK # Dual Gas Tanks Dual Winches Run-Flat Tires THE POLARIS TOUGH CLUB SPORTSMAN MV7 T H E AT E R S O F O P E R AT I O N KOBU L BAGHDAD KANDAHAR SM- M V7 BATTLE TESTED. LITERALLY. SPORTSMAN MV7 COLORS Polaris Liberty 700 Engine Oversized D-Rings Dual Gas Tanks HeavyDuty Rear Rack Battle Armor Available from Polaris MILITARY GREEN Dual Tow Hooks SteelReinforced Racks, Capacity 450 lb./204.1 kg Receiver Hitch SPECIAL FEATURES RUN-FLAT G O O DYEAR TIR ES - If there is a total loss of air pressure, Goodyear® ATV run-flat tires will cover a distance of 50 miles/80.5 km at a rate of 25 mph/40.2 km/h. THE SPORTSMAN MV7 RUNDOWN: The MV7 is built to the same standards as the MV7s currently serving abroad with U.S. troops. It comes ready for battle with two winches, dual fuel tanks, helicopter-ready tie-down hooks, massive steel racks, steel-reinforced floorboards and a steel-reinforced frame. Truly, the MV7 is the world’s toughest ATV. ON-DEMAND AWD- Automatically POLARIS DUAL WIN CHES! Long-Travel Independent Rear Suspension COMPETITION senses when you need AWD. Front differential locks automatically. Competitive ATVs with limited-slip front differentials are “3.5 wheel drive.” the SPORTSMAN 6x6 The Workhorse of ATVs EQUIPMENT SPECS POLARIS TOUGH CLUB INSPECTED BY THE WO R LD ’ S TOU GH EST AT V Dual Winch Powerful liquid-cooled, carbureted, twin-cylinder Polaris Liberty 700 engine Selectable 2WD with on-demand AWD IRS with 9"/22.9 cm of wheel travel and 10.5"/26.7 cm of ground clearance Towing capacity: 1500 lb./680.4 kg 450 lb./204.1 kg rack capacity (150 lb./68.0 kg front, 300 lb./136.1 kg rear) POLARISINDUSTRIES.COM On-Demand All-Wheel Drive SteelReinforced Frame FROM THE FACTORY IN ROSEAU, MN FIG A HANDBOOK # Run-Flat Goodyear Tires FIG A Long-Travel MacPherson Front Suspension The 6x6 is the ATV to call in when you need to haul a lot of stuff to places other vehicles can’t go. SPORTSMAN 6x6 COLORS Industry-leading Polaris Variable Transmission 19 Dual winches and gas tanks Green/Black THE WORLD’S TOUGHEST ATVs BRAND-NEW HAWKEYE 4x4 SECTION BRAND-NEW HAWKEYE 2x4 HY THE HAWKEYE THE ALL-NEW HAWKEYE I N T RO DU CI N G THE AL L-NEW H AWK EYE POLARIS TOUGH CLUB Feature THE MIDSIZE ATV THAT DOESN’T COMPROMISE. CHOOSE TWO: REC FROM POLARIS POLARISINDUSTRIES.COM HANDBOOK # UT IL IT Y INTR O D UC ING TH E ALL-NE W H AWK E Y E SECTION Digital Instrumentation Independent Rear Suspension FROM THE FACTORY IN ROSEAU, MN POLARISINDUSTRIES.COM HANDBOOK # THE WORLD’S TOUGHEST ATVs H Y- 1 All-Wheel Drive THE ALL-NEW HAWKEYE 2x4 POLARIS TOUGH CLUB FISHING SPOTS Al an He nry Re se rvoi r, T X Al cov a Res ervoir, W Y Al l atoona Lake, G A Al tus Lake, OK Amw e l l Lake, NJ P- H Y & 4x4 HARD LABOR MADE EASY. Integrated Front Storage Compartment HAWKEYE 4x4 COLORS Black/Silver Green/Black FIG A FIG A Red/Black Lock & Ride Accessory Compatible Comfortable Ergonomics for Easy Riding Digital Instrumentation HAWKEYE 2x4 COLORS Brake Lights Steel Front Bumper Receiver Hitch Independent Rear Suspension MacPherson Front Suspension Tough Composite Body Components OPERATIONAL ADVANTAGES INSPECTED BY FU LL- SIZED F EATUR E S IN A M I D SIZE D AT V THE HAWKEYE RUNDOWN: Because the new midsized Hawkeye comes with premium features usually found only on big bore machines, it creates an entirely new class of ATVs. And it’s those features that make short work of hard tasks with more than enough left over to pound the trails. INDEP ENDENT REAR SUSP ENSIONSmoother ride means improved handling and less fatigue. More power to the ground. Greater ground clearance. ON-DEMAND LEAVE YOUR DUFFEL BAG AT HOME! POLARIS NEW EQUIPMENT SPECS COMPETITION AWD- Automatically senses when you need AWD. Front differential locks automatically. Competitive ATVs with limited-slip front differentials are “3.5 wheel drive.” LO C K & R I D E -The Polaris Hawkeye is the only midsized ATV that comes Lock & Ride ready. And that makes it easy to customize the Hawkeye to your specific recreational/work needs. Refer to pages 36-39 for more details. TM Powerful air-cooled/oil-assisted, carbureted, single-cylinder Polaris 300 engine Selectable 2WD/AWD with on-demand AWD (4x4 only) IRS with 8"/20.3 cm of wheel travel and 8"/20.3 cm of ground clearance Towing capacity: 750 lb./340.2 kg POLARISINDUSTRIES.COM FIG B Polaris Variable Transmission FROM THE FACTORY IN ROSEAU, MN True All-Wheel Drive (4x4 only) POLARIS TOUGH CLUB Maxxis Tires HANDBOOK # Hydraulic Disc Front & Rear Brakes FIG B 170 lb./77.1 kg rack capacity (70 lb./31.8 kg front, 100 lb./45.4 kg rear) Industry-leading Polaris Variable Transmission with lifetime limited belt warranty 23 Standard digital speedometer/odometer/tripmeter/hourmeter INTR O D UC ING TH E ALL-NE W H AWK E Y E SECTION THE WORLD’S TOUGHEST ATVs H Y- 2 FROM THE FACTORY IN ROSEAU, MN POLARISINDUSTRIES.COM HANDBOOK # Integrated Front Storage All-Wheel Drive Independent Rear Suspension THE ALL-NEW HAWKEYE 2x4 POLARIS TOUGH CLUB CHORE LIST P ul l l ogs Take suppl i e s to h u n t i n g l odge Tow trai l e r P l ow dri v ew ay P- H Y & 4x4 RECREATION WORK HUNTING MORE ABOUT THE NEW HAWKEYE! HAWKEYE FEATURES! FIG. 1 FUEL GAUGE & Digital Speedometer, Odometer, Tripmeter & LED N/REV Light (km/mph) INSPECTED BY T O U G H T O B E AT ! SPECS Polaris HAWKEYE 2x4/4x4 Honda RECON Suzuki OZARK Yamaha BRUIN Kawasaki BAYOU Engine Displacement 299cc 229cc 246cc 250cc 228cc 4WD System Selectable 2WD/4WD w/On-Demand AWD (4x4 only) 2WD 2WD 2WD 2WD Front Suspension MacPherson Strut, 7"/17.8 cm Dual A-Arm, 5.1"/13 cm Dual A-Arm, 5.5"/14 cm Strut, 4.9"/ 12.4 cm Single A-Arm, 4.5"/11.4 cm Rear Suspension Fully Independent, Progressive Rate w/Anti-Roll Bar, 8"/20.3 cm Swing Arm, 4.9"/12.4 cm Swing Arm, 5.5"/14 cm Swing Arm, 5.3"/13.5 cm Swing Arm, 4.9"/12.4 cm Ground Clearance 8"/20.3 cm 6.3"/16 cm 7.1"/18 cm 5.9"/15 cm 6"/15.2 cm Fuel Capacity 4.5 gal./17 ltr 2.4 gal./ 19.1 ltr 2.8 gal./ 10.6 ltr 3.2 gal./ 12.1 ltr 2.6 gal./ 9.8 ltr Speedometer Digital w/ LED Indicators None None None None Fuel Gauge Standard None None None Standard WINNER! The RESULT? STRO DON’T FORGET... To Deck Out Your HAWKEYE NG! D A A WARN WINCH B CARGO BOX C WINDSHIELD D B with GUN SCABBARD SEE PAGES 36-39 FOR MORE N D E TA I L S ! ! 25 C ST PR UR O DY TE CT IO POLARISINDUSTRIES.COM “The Mighty Hawkeye 4x4” FROM THE FACTORY IN ROSEAU, MN INDEPENDENT REAR SUSPENSION IRS puts more power to the trail and provides greater ground clearance. HANDBOOK # 2 POLARIS TOUGH CLUB FIG. INTR O D UC ING TH E ALL-NE W S AWTO OTH MODEL SW THE WORLD’S TOUGHEST ATVs Steel Front & Rear Racks HANDBOOK # Electric Start with Backup Kick Start Full Floorboards Dual Disc Brakes THE ALL-NEW T H E ALL-N E W S A WT O O TH BR EA K T RAILS, NOT T H E BANK . TOUGH. RELIABLE. AFFORDABLE. Forward/ Neutral/ Reverse Gear Box Sealed Clutch & Air Intake LargeDiameter Tube Frame Dual Hydraulic Front Disc Brakes POLARIS TOUGH CLUB ENGINEERED IN ROSEAU, MN SAWTOOTH THE SAWTOOTH RUNDOWN: Because it shares the same engineering found in other Polaris machines, the Sawtooth makes the other ATVs in its class seem weak by comparison. And it’s that shared Polaris engineering that has your back on every job and every trail you set out to conquer. ELECTRIC START NEW EQUIPMENT SPECS Lock & Ride capable Air-cooled, single-cylinder Polaris 200 engine FIG A Dual A-Arm Front Suspension Full Floorboards Continuously Variable Transmission 26 SAWTOOTH COLORS Swing arm rear suspension with 6.5"/16.5 cm of travel Front & rear steel racks (45 lb./20.4 kg front, 70 lb./31.8 kg rear) FIG A Low-Maintenance Shaft Drive Dual A-arm front suspension with 7"/17.8 cm of travel Blue Green MAGNUM 330 4x4 HeavyDuty Rack LongTravel Rear Suspension THE MAGNUM 330 RUNDOWN: A mainstay in the Polaris lineup, the rugged and versatile Magnum is the dominant value in its class. With the unique Shaft Ride system, a tough chassis/drive line and unmatched rack capacity, it’s the perfect vehicle to handle both rough terrain and heavy-duty work. EQUIPMENT SPECS Powerful air-cooled engine w/ fan assist, oil cooler, carbureted, single-cylinder engine Polaris 330 engine All-Wheel Drive Full Floorboards Polaris Variable Transmission Selectable 2WD/4WD with on-demand AWD Sealed front storage box (90 lb./40.8 kg) Long-travel rear suspension (7.1"/18 cm) Exclusive Shaft Ride system MAGNUM 330 COLORS THE Industry-leading Polaris Variable Transmission Blue/Black Black/Silver INSPECTED BY FROM THE FACTORY IN ROSEAU, MN Mossy Oak Camo T R A I L B O S S 330 A unique hybrid of P O WER & VALUE Mechanical Fuel Gauge Powerful 330 Engine FIG C FULL-SIZED VALUE THE TRAIL BOSS RUNDOWN: With greater wheel travel than competitive models and the low-maintenance Concentric Drive System, the Trail Boss has both the suspension and the power to take on hard work and hard fun better than any ATV in its class. FIG B EQUIPMENT SPECS FIG C FIG A Full Floorboards Polaris Variable Transmission SingleLever Braking System Powerful air-cooled engine w/ fan assist, oil cooler, carbureted, single-cylinder Polaris 330 engine Industry-leading Polaris Variable Transmission Reliable Concentric Drive System Long-travel rear suspension (9"/22.9 cm) Single-lever braking system Mechanical fuel gauge FIG A FIG B MacPherson Front Suspension Reliable Concentric Drive System TRAIL BOSS COLORS MacPherson front suspension (6.7"/17 cm) White/Blue 27 POLARIS TOUGH CLUB Green/Black POLARISINDUSTRIES.COM Sealed Front Storage Box FROM THE FACTORY IN ROSEAU, MN Comfortable Ergonomics for Easier Riding HANDBOOK # BEST-IN-CLASS VALUE R U GG E D & V E RS ATIL E POLARIS TOUGH CLUB THE THE WO RL D ’ S TO U GH EST H IGH -PERFORMANCE QUADS SECTION HP PREDATOR 500 TLD PREDATOR 500 THE P RE DAT O R 5 0 0 T L D THE HIGH-PERFORMANCE I N TRO DU CI N G THE N EW H IGH -PERFORMANCE QUADS LINEUP POLARIS TOUGH CLUB QUADS DON’T JUST HIT THE TRAIL , BEAT IT SENSELESS. OFFEN SE FROM POLARIS POLARISINDUSTRIES.COM HANDBOOK # D EF EN SE INTR O D UC ING TH E P R E DATO R TLD SECTION HANDBOOK # THE WORLD’S TOUGHEST ATVs H P- 1 Fox Racing Shox FROM THE FACTORY IN SPIRIT LAKE, IA POLARISINDUSTRIES.COM PRO Steering Maxxis Razr Tires TRAIL TOUGH. TRACK REA DY. THE P R E DAT O R T L D POLARIS TOUGH CLUB 7 AWARDS IN 3 YEARS 2005 SPORT QUAD OF THE YEAR - ATV Sport SPORT ATV OF THE YEAR - ATV Rider Canada SPORT PERFORMANCE ATV OF THE YEAR - ATV Guide 2004 BEST IN CLASS SPORT ATV - All-Terrain Vehicle 2003 SPORT QUAD OF THE YEAR - ATV Sport SPORT ATV OF THE YEAR - ATV Rider Canada SPORT PERFORMANCE ATV OF THE YEAR - ATV Guide & 500 Reverse THE PREDATOR 500 TLD PREDATOR 500 TLD COLORS Troy Lee White PREDATOR 500 COLORS Comfortable Ergonomics Red Premium Fox Racing Shox Approved by Matt Smiley (GNCC Racer) POLARISINDUSTRIES.COM OPERATIONAL ADVANTAGES FROM THE FACTORY IN SPIRIT LAKE, IA INSPECTED BY TRAIL TO UGH. TRAC K RE ADY. THE PREDATOR 500 RUNDOWN: Feared on both the trail and track, the Predator comes preloaded with performance parts normally found only on aftermarket sport quads. That, combined with its powerful 500 engine, predictable handling and superior suspension system, explains why the Predator has won seven major awards in just three years. The latest award being Sport Quad of the Year from ATV Sport Magazine. COMPRESSED PRO -STEERING MEANS NO BUMP STEEROn most sport quads, as you lean into a corner or nose into a whoop, bump steer makes it feel like the quad is steering you instead of the other way around. Predator’s unique PRO (Polaris Rider Optimized) steering system virtually eliminates bump steer. It also creates easier steering, less feedback and superior control. PREMIUM FEATURES (all models) Maxxis® Razr tires on aluminum Douglas® rims with a rolled bead Chromoly axle, stronger than competitive steel axles, with a lifetime limited warranty Braided, stainless steel brake lines are stronger and result in more consistent braking Thick, compression-molded UHMW polyethylene skid plate maximizes protection Approx. $ 2000 Value! (US$) TLD PERFORMANCE UPGRADES Aggressive Maxxis front and rear radial tires improve ride Piggyback remote reservoir for better cooling Improved front shock for compression adjustability Close-ratio gears deliver greater roll-on acceleration T OUGH T O B E AT SPECS Polaris PREDATOR YFZ 450 TRX 450 Power/ Weight Ratio 0.12 0.1 0.1 Front Suspension Dual A-Arm, 10"/25.4 cm Ind. Dbl. Wishbone, 9.1"/23.1 cm Ind. Dbl. Wishbone, 8.4"/21.3 cm Rear Suspension Swing Arm, 11"/27.9 cm Swing Arm, 10.6"/26.9 cm Swing Arm, 9"/22.9 cm Shocks Fox, Rebuildable Kayaba/ Showa Tires/ Rims Maxxis Razr/ Douglas Alum. Radial/Alum. Radial/Alum. Brake Lines Steel Braided Rubber Rubber The RESULT? WINNER! Showa 31 POLARIS TOUGH CLUB DEPRESSED FROM THE FACTORY IN SPIRIT LAKE, IA Unmatched Skid Protection Douglas Aluminum Rims POLARIS TOUGH CLUB Maxxis Razr Radial Tires High-Strength TEAM Chromoly Axle with Lifetime Limited Warranty HANDBOOK # Stainless Steel Braided Brake Lines POLARIS TOUGH CLUB ENGINEERED IN ROSEAU, MN POLARISINDUSTRIES.COM HANDBOOK # SC INTR O D UC ING TH E S P O R T C O LLE C TIO N THE WORLD’S TOUGHEST ATVs SECTION THE POLARIS SPORT COLLECTION RECOMMENDED TERRAIN D IRT RO C K S AND G RAVEL SC Available in: Red or Blue 200 AirCooled Engine THE BEST-BUILT 200 AVAILABLE Long-Travel Rear Suspension LargeDiameter Tube Frame THE PHOENIX RUNDOWN: With a shaft drive for low maintenance, dual A-arms in the front for a smooth ride, great handling and an automatic transmission, the Phoenix 200 is well equipped to hit the trail and have fun. Smaller than our full-sized ATVs, the Phoenix is a perfect fit for those who crave a reliable entrylevel sport ATV that’s tough but easy to operate. EQUIPMENT SPECS Electric Start with Backup Kick Start THE Automatic Transmission S C R A M B L E R 500 4x4 On-Demand All-Wheel Drive w/ On/Off Switch 4-Wheel Drive FURY Front suspension (7"/17.8 cm) Hydraulic Front Disc Brakes THE Long-travel rear suspension (6.5"/16.5 cm) TRAIL BL AZER Fun & Easy TO R ID E FIG A 250 Long-Travel Rear Suspension FIG A Orange White INSPECTED BY ENGINEERED IN ROSEAU, MN POLARIS TOUGH CLUB Single-Lever Braking System Automatic Transmission 244cc 2-Stroke Engine Automatic Transmission 4-WHEEL DRIVE SPORT QUAD ONLY AUTOMATIC IN ITS CLASS THE SCRAMBLER 500 4x4 RUNDOWN: With an automatic transmission and a vigorous 500 engine, the Scrambler 4x4 is built for riders who want to take on every kind of trail there is. Keep it in 2-wheel drive for fast, hard-packed trails and then switch it into 4-wheel drive to take on the rocks, mud, logs and whatever else the trail can dish out. THE TRAIL BLAZER RUNDOWN: The Trail Blazer makes for a fun day of trail riding thanks in part to its 250 Polaris engine, Concentric Drive System and bump-absorbing long-travel suspension. EQUIPMENT SPECS HANDBOOK # FUN TO RIDE. E A S Y T O O WN . 200 POLARISINDUSTRIES.COM PHOENIX POLARIS TOUGH CLUB THE EQUIPMENT SPECS Sporty Polaris 250, 2-stroke, air-cooled, oilinjected engine Automatic transmission Reliable Concentric Drive System Long-travel rear suspension (10.5"/26.7 cm) Long-travel rear suspension (10.5"/26.7 cm) Front suspension travel (8.2"/20.8 cm) Single-lever braking system 33 Powerful Polaris 500 high-output, 4-valve, 4-stroke, liquid-cooled engine INTR O D UC ING TH E Y O UTH M O D E LS THE WORLD’S TOUGHEST ATVs THE WORLD’S TOUGHEST ATVs SECTION YQ Electric Start ENGINEERED IN ROSEAU, MN POLARISINDUSTRIES.COM HANDBOOK # Daytime Running Lights (Predator 90, Sportsman 90) Forward/ Neutral/ Reverse THE POLARIS POLARIS TOUGH CLUB YOUTH QUADS AT V R I D E R N I C K N A M E S T HE BE AST SA N D MA N ZIP HAVO C MUD DOG D I RT HEA D P- YQ SPORTSMAN MINIMUM AGE: 12 YEARS FIG A TOUGH ATVs FOR TOUGH KIDS 90 Available in: Red or Green Long-Travel Rear Suspension FIG A Electric Start Kids are tough. And they’re even tougher on their things. Which is why the Polaris youth models are held to the same standard of toughness and durability as our full-sized models. Without question, these ATVs hold their own against the trail, the back yard and childhood. HANDBOOK # THE Adjustable Footwells 50 models only POLARISINDUSTRIES.COM Long-Travel Rear Suspension 90 models only Forward/ Neutral/ Reverse Daytime Running Lights NEW EQUIPMENT SPECS Reliable, fan-cooled 89cc or air-cooled 49cc engine Forward/neutral/reverse gear box (90) THE P R E D AT O R 90 Parental tether on Predator 50 Available in: Red or White FIG A Electric start, backup kick start Automatic transmission FIG A Electric Start SIZED FOR YOUTH PREDATOR 50 26"/66 cm Height Long-Travel Rear Suspension THE PREDATOR 500 42"/106.7 cm Height Forward/ Neutral/Reverse P R E D AT O R MINIMUM AGE: 6 Y EARS PREDATOR 90 32"/81.3 cm Height POLARIS TOUGH CLUB ENGINEERED IN ROSEAU, MN FOR THE KIDS INSPECTED BY Daytime Running Lights FIG A ENGINEERED IN ROSEAU, MN Long-travel rear suspension 5"/12.7 cm (90) MINIMUM AGE: 12 YEARS 50 Available in: Red or White POLARIS SAFETY DESIGNS SAFETY ORANGE S TA N DA R D W H I P F L A G FIG A YOUTH MODELS Electric Start FR EE DOT-AP P ROVED YO UTH HELMET A p p r ox . $ 200 Va l u e ! R IDER TR AINING & INSTRUCTIONAL VIDEO Polaris recommends that all youth models be ridden under adult supervision. Parental Tether 35 Adjustable Footwell (US$) I N S TA L L I N G A GUN SCABBARD 1 LOCK IN. 1 LOCK IN. 2 RIDE ON. 2 RIDE ON. 36 POLARIS TOUGH CLUB FROM PURE POLARIS POLARISINDUSTRIES.COM HANDBOOK # I N S TA L L I N G A PLOW S I M P LY F A S T. Lock & Ride accessories are the easiest, quickest way to expand the versatility of your ATV. And only Polaris has them. Add a cargo box, windshield or gun scabbard in seconds. And take them off just as fast. Which means you spend less time wrenching in the garage and more time on the trail. So, whatever the project, you’ll get it done faster and easier with the Lock & Ride system. P O L A R I S E X C L U S I V E ! I N S TA L L I N G A C A R G O B OX LOCK IN. 2 RIDE ON. 1 LOCK IN. POLARIS TOUGH CLUB 1 FROM PURE POLARIS POLARISINDUSTRIES.COM FPO HANDBOOK # I N S TA L L I N G A WINDSHIELD 2 RIDE ON. 37 H E A V Y- D U T Y S T E E L BRUSHGUARDS POLARISINDUSTRIES.COM HANDBOOK # Available in Black Wrinkle, Colored and Stainless Steel FRONT BRUSHGUARDS - Give your ATV the battle armor it truly deserves with these heavy-duty steel brushguards. They add front-end protection and make your ATV look tougher than ever. INFORMATION BLACK WRINKLE - $169.99 224.99 CAN part #2875173 COLORS - $179.99 239.99 CAN part #2875173 STAINLESS STEEL - $299.99 LOCK & RIDE PLOWS POLARIS TOUGH CLUB FROM PURE POLARIS 389.99 CAN part #2875345 Scares Away Other ATVs POLARIS WARN WINCHES The “Must Have” Workhorse Rescue Stuck Friends and Haul Logs THE GLACIER PLOW SYSTEM - With the Glacier Plow system, turning your ATV into a snow-pushing machine is easier than ever. Just choose your frame, select the right mounting plate and lift system and add the right blade for your needs. After mount plate installation, the drive-in attachment system takes just 60 seconds to install or remove. 38 INFORMATION Big Torque Awesome Pulling Power POLARIS WARN® WINCHES - For all your heavyduty pulling needs, a Warn winch is the “must have” workhorse for every owner. Big torque, awesome power and no-load retrieval speeds mean you get the job done faster and easier. Includes mounting hardware, switches and wiring. INFORMATION GLACIER PLOW FRAME - $269.99 3000 LB. POLARIS WARN WINCH - $609.99* 359.99 CAN part #2874771 *Starting at $609.99 / 869.99 CAN part #2875308 60” RAZOR BLADE - $239.99 2500 LB. POLARIS WARN WINCH - $479.99* 319.99 CAN part #2875370 *Starting at $479.99 / 689.99 CAN part #2875309 LOCK & RIDE WINDSHIELD LOCK & RIDE C A R G O B OX Carry Along Tons of Utility or Recreation Gear MID HEIGHT - $114.99 REAR CARGO BOX - $179.99 154.99 CAN part #2875355 249.99 CAN part #2875176 TALL HEIGHT - $114.99 POCKET BAGS - $19.99 154.99 CAN part #2875172 29.99 CAN part #2875372-070 H E A V Y- D U T Y S T E E L RACK EXTENDERS Tie Down All of Your Gear RACK EXTENDERS - Give your ATV a great look and multiple tie-down points for carrying tools, material, feed and other bulky items. Steel construction with a powder-coat finish. INFORMATION FRONT RACK EXTENDER - $69.99 POLARISINDUSTRIES.COM INFORMATION FROM PURE POLARIS INFORMATION REAR CARGO BOX - Our cargo boxes take only seconds to install with Lock & Ride anchor technology. Our heavy-duty rear cargo box features carrying handles, heavy-duty hinges and lockable latches. Corner tie-down points let you pile more gear on top. A tongue-and-groove gasket helps keep out dirt, dust and water. POLARIS TOUGH CLUB LOCK & RIDE WINDSHIELD - Are you tired of battling the weather elements? Then get comfortable with the quickest-attaching windshield on the market. Available in mid-height and tall sizes. All the required hardware is included, plus two-step instructions. Lock in. Ride on. HANDBOOK # WindBlocking Action 99.99 CAN part #2875217-418 REAR RACK EXTENDER - $69.99 39 99.99 CAN part #2875216-418 THE WORLD’S TOUGHEST ATVs SPECS SPORTSMAN Sportsman MV7 Sportsman 800 / 700 Twin EFI Sportsman 700 Twin Sportsman 500 HO EFI 2-UP 6x6 Sportsman 500 HO / 450 Sportsman X2 EFI Sportsman 6x6 4-stroke ENGINE Engine Type 4-stroke 4-stroke 4-stroke 4-stroke 4-stroke 4-stroke Displacement (cc) 683 twin 760 / 683 twin 683 twin 499 499 / 455 499 499 Mikuni 34 mm CV 40 mm Throttle Body BST 34 mm Mikuni 39 mm Throttle Body 40 mm / 34 mm CV Mikuni 39 mm Throttle Body 34 mm CV Mikuni Carburetion Cooling Liquid Liquid Liquid Liquid Liquid Liquid Liquid Starting Electric with recoil backup Electric Electric Electric with recoil backup Electric with recoil backup Electric with recoil backup Electric with recoil backup Shaft / Chain DRIVE TRAIN Final Drive Shaft Shaft Shaft Shaft Shaft Shaft Transmission P/R/N/L/H P/R/N/L/H P/R/N/L/H P/R/N/L/H P/R/N/L/H P/R/N/L/H R/N/L/H Drive System Automatic PVT Automatic PVT Automatic PVT Automatic PVT Automatic PVT Automatic PVT Automatic PVT Standard Standard Standard Standard Accessory Standard Accessory Front Suspension MacPherson Strut with 8.2"/20.8 cm travel MacPherson Strut with 8.2"/20.8 cm travel MacPherson Strut with 8.2"/20.8 cm travel MacPherson Strut with 8.2"/20.8 cm travel MacPherson Strut with 8.2"/20.8 cm travel MacPherson Strut with 8.2"/20.8 cm travel MacPherson Strut with 6.7"/17 cm travel Rear Suspension Fully Independent, progressive rate with anti-roll bar; 9"/22.9 cm travel Fully Independent, progressive rate with anti-roll bar; 9.5"/24.1 cm travel Fully Independent, progressive rate with anti-roll bar; 9.5"/24.1 cm travel Fully Independent, progressive rate with anti-roll bar; 9.5"/24.1 cm travel Fully Independent, progressive rate with anti-roll bar; 9.5"/24.1 cm travel Fully Independent, progressive rate with anti-roll bar; 8.7"/22.2 cm travel Progressive rate center swing arm with 6.5"/16.5 cm travel; Rear swing arm with scissor stabilizer with 7.5"/ 19.1 cm travel Single Lever Hydraulic disc with hydraulic rear foot brake Single Lever Hydraulic disc with hydraulic rear foot brake Single Lever Hydraulic disc with hydraulic rear foot brake Single Lever Hydraulic disc with hydraulic rear foot brake Single Lever Hydraulic disc with hydraulic rear foot brake Single Lever Hydraulic disc with hydraulic rear foot brake Single Lever Hydraulic disc with hydraulic auxiliary rear hand brake Front Tires 25 x 8-12 Mudrunner Run Flat 26 x 8R12; PXT 26 x 8R12; PXT 26 x 8R12; PXT 25 x 8-12 25 x 8-12 25 x 8-12 Rear Tires 25 x 10-12 Mudrunner Run Flat 26 x 11R12; PXT 26 x 11R12; PXT 26 x 11R12; PXT 25 x 11-10 25 x 11-10 25 x 11-10 50.8"/128.9 cm 50.8"/128.9 cm 50.8"/128.9 cm 50.5"/128.3 cm 50.5"/128.3 cm 57"/144.8 cm 77"/195.6 cm 78"/198.1 cm 76"/193 cm 76"/193 cm 65"/165.1 cm 65"/165.1 cm 82"/208.3 cm 119"/302.3 cm 992 lb. /449.9 kg 770 lb. /349.3 kg; 760 lb./344.7 kg 756 lb./342.9 kg 715 lb./324.3 kg 715 lb./324.3 kg 798 lb./362 kg 895 lb./406 kg 89"/226.1 cm; 47"/119.4 cm; 51"/129.5 cm 83"/210.8 cm; 48"/121.9 cm; 48"/121.9 cm 83"/210.8 cm; 48"/121.9 cm; 48"/121.9 cm 83"/210.8 cm; 48"/121.9 cm; 48"/121.9 cm 83"/210.8 cm; 48"/121.9 cm; 48"/121.9 cm 93"/236.2 cm; 48"/121.9 cm; 48"/121.9 cm 105"/266.7 cm; 46"/116.8 cm; 48"/121.9 cm EBS (Engine Braking System) DATE : SUSPENSION BRAKES Front / Rear Brakes TIRES INSPECTED BY : DIMENSIONS / CAPACITIES Wheelbase Turning Radius (Inside tire) Dry Weight Seat Height 35"/88.9 cm 34"/86.4 cm 34"/86.4 cm 33.8"/85.7 cm 33.8"/85.7 cm 34"/86.4 cm 34"/86.4 cm Fuel Capacity 4.75 gal./17.9 ltr; 4 gal./15.1 ltr 4.13 gal./15.6 ltr 4.25 gal./16.1 ltr 4.13 gal./15.6 ltr 4.25 gal./16.1 ltr 6 gal./22.7 ltr 4.25 gal./16.1 ltr Front Rack Capacity 150 lb./68 kg 100 lb./45.4 kg 100 lb./45.4 kg 90 lb./40.8 kg 90 lb./40.8 kg 90 lb./40.8 kg 75 lb./34 kg Rear Rack Capacity 300 lb./136 kg 200 lb./90.7 kg 200 lb./90.7 kg 180 lb./81.6 kg 180 lb./81.6 kg 400 lb./181.4 kg 800 lb./362.9 kg Hitch / Type Std / Receiver Std / Receiver Std / Receiver Std / Receiver Std / Receiver Std / Receiver Std / Drawbar 1500 lb./680.4 kg 1500 lb./680.4 kg 1500 lb./680.4 kg 1225 lb./555.7 kg 1225 lb./555.7 kg 1225 lb./555.7 kg 1500 lb./680.4 kg Hitch Tongue Weight 150 lb./68 kg 150 lb./68 kg 150 lb./68 kg 120 lb./54.4 kg 120 lb./54.4 kg 120 lb./54.4 kg 150 lb./ 68 kg Ground Clearance 10.5"/26.7 cm 11.25"/28 cm 11.25"/28 cm 11.25"/28 cm 11"/27.9 cm 11"/27.9 cm 5.5"/13.9 cm AT V S P E C S Hitch Towing Capacity 2006 POLARIS TOUGH CLUB FROM THE FACTORY IN ROSEAU, MN POLARISINDUSTRIES.COM Length/Width/Height INSTRUMENTATION / FEATURES Gauge Type Digital Digital Digital Digital Digital Digital Digital Speedometer / Odometer Standard Standard Standard Standard Standard Standard Standard Tachometer Standard Standard Standard Standard Standard Standard N/A Tripmeter Standard Standard Standard Standard Standard Standard Standard Hourmeter Standard Standard Standard Standard Standard Standard Standard High Beam Indicator Standard Standard Standard Standard Standard Standard Standard Gear Indicator Standard Standard Standard Standard Standard Standard Standard Electric / Mechanical Electric Electric Electric Electric Electric N/A Hi Temp / Low Bat Hi Temp / Low Bat Hi Temp / Low Bat Hi Temp / Low Bat Hi Temp / Low Bat Hi Temp / Low Bat Hi Temp / Low Bat Fuel Gauge Warning Lights Rear Work Lights DC Outlet N/A Standard Standard Standard Standard Standard N/A Standard Standard Standard Standard Standard Standard Standard Military Green Green / Black Green / Black Green / Black Green / Black Black / Silver Sp. Green / Black Black / Silver Yellow / Black Black / Silver Yellow / Black Red / Black Red / Black Blue / Black Red / Black Blue / Black COLORS • Check owner’s manual for loading requirement and restrictions. Polaris reserves the rights to change specifications at any time without incurring obligations. PHOENIX YOUTH Hawkeye 4x4 / 2x4 Magnum 330 4x4 RECREATION UTILITY Trail Boss 330 Sawtooth Predator 500 Troy Lee Design Scrambler 500 4x4 SPORT Trail Blazer 250 Phoenix 200 Sportsman 90 Predator 90 / 50 4-stroke 4-stroke 4-stroke 4-stroke 4-stroke DOHC 4-stroke 2-stroke 4-stroke 2-stroke 299 329 329 196 499 499 244 196 89 / 89 / 49 Keihin 22 mm VM Mikuni 42 mm BSR Mikuni 40 mm CV Mikuni 30 mm VM Keihin 22 mm VM Mikuni VM16 / Mikuni VM16 / H68K Air/Oil Air Liquid Liquid Air Air Fan / Fan / Air Electric with recoil backup Electric with recoil backup Electric with recoil backup Electric with kick backup Electric Electric with recoil backup Electric with recoil backup Electric with kick backup Electric with kick backup Shaft Shaft Concentric Chain Shaft 520 O-ring Chain Concentric Chain (Rear) Shaft (Front) Concentric Chain Shaft Chain F/N/R P/R/N/L/H F/N/R F/N/R 5-speed (reverse) F/N/R F/N/R F/N/R F/N/R (90) Automatic PVT Automatic PVT Automatic PVT Automatic CVT Manual Clutch / Manual Shift Automatic PVT Automatic PVT Automatic CVT Automatic CVT Standard Accessory Accessory N/A N/A Accessory Accessory N/A N/A MacPherson Strut with 7"/17.8 cm travel, with adjustable Preload MacPherson Strut with 6.7"/17 cm travel MacPherson Strut with 6.7"/17 cm travel Dual A-arm with 7"/ 17.8 cm travel Dual A-arm with 10"/25.4 cm travel MacPherson Strut with 8.2"/20.8 cm travel MacPherson Strut with 8.2"/20.8 cm travel Dual A-arm with 7"/ 17.8 cm travel 4.25"/ 10.8 cm; 4.25"/10.8 cm; 3"/ 7.6 cm Fully Independent, progressive rate with anti-roll bar; 8"/20.3 cm travel with adjustable Preload Progressive rate swing arm with 7.1"/18 cm travel Progressive rate swing arm with 9"/22.9 cm travel Mono-shock swing arm with 6.5"/16.5 cm travel Non-Link Swing arm with 11"/27.9 cm travel Progressive rate swing arm with 10.5"/26.7 cm travel Progressive rate swing arm with 10.5"/26.7 cm travel Mono-shock swing arm with 6.5"/ 16.5 cm travel 5"/12.7 cm; 5"/12.7 cm; 3"/7.6 cm Single Lever Hydraulic disc with hydraulic rear foot brake Single Lever Hydraulic disc with hydraulic rear foot brake Single Lever Hydraulic disc with hydraulic rear foot brake Dual disc - hydraulic / Single drum - cable Front: Dual Hydraulic Disc (Hand) Rear: Hydraulic Disc (Foot) Single Lever Hydraulic disc with hydraulic rear foot brake Single Lever Hydraulic disc with hydraulic rear foot brake Dual disc - hydraulic / Single drum - cable Mechanical Drum 22 x 7-12 24 x 8-12 23 x 7-10 21 x 7-10 Maxxis® Razr Radial, 21 x 7-10; Douglas® Polished Aluminum Rims 23 x 7-10 23 x 7-10 21 x 7-10 19 x 7-8 (3psi) / 19 x 7-8 (3psi) / 16 x 6.5-7 (3psi) 22 x 10-12 24 x 11-12 22 x 11-10 21 x 10-10 Maxxis Razr Radial, 20 x 10-9 / 20 x 11-9; Douglas Polished Aluminum Rims 22 x 11-10 22 x 11-10 20 x 10-9 19 x 9.5-8 (3psi) / 18 x 9.5-8 (3psi) / 16 x 8-7 (3psi) 46"/116.8 cm 49.8"/126.37 cm 49.5"/125.7 cm 45"/114.3 cm 50.5"/128.3 cm 48"/121.9 cm 48"/121.9 cm 45"/114.3 cm 38.5"/97.8 cm; 38.5"/97.8 cm; 33"/ 83.8 cm 59"/149.9 cm 71"/108.3 cm 75"/190.5 cm 65"/165.1 cm 67"/170.2 cm 83"/210.8 cm 63"/160 cm 65"/165.1 cm 70"/177.8 cm; 70"/177.8 cm; 60"/152.4 cm 550 lb./249.5 kg; 520 lb./235.9 kg 637 lb./288.9 kg 505 lb./229.1 kg 425 lb./192.8 kg 415 lb./188.2 kg 571 lb./259 kg 461 lb./209.1 kg 395 lb./179.2 kg 276 lb./125.2 kg; 262 lb./ 118.8 kg; 185 lb./83.9 kg 72"/182.9 cm; 42"/106.7 cm; 45.5"/115.6 cm 81"/205.7 cm; 46"/116.8 cm; 46"/116.8 cm 75"/109.5 cm; 46"/116.8 cm; 46"/116.8 cm 65"/165.1 cm; 42"/106.7 cm; 42"/106.7 cm 71.5"/181.6 cm; 47.5"/120.7 cm; 45"/114.3 cm 75"/190.5 cm; 46"/116.8 cm; 47"/119.4 cm 75"/190.5 cm; 46"/116.8 cm; 47"/119.4 cm 65"/165.1 cm; 42"/106.7 cm; 42"/106.7 cm 59.8"/35.8"/36.6", 151.8 cm/90.8 cm/93 cm; 57.1"/35.8"/36.1", 145 cm/90.8 cm/91.7 cm; 48"/31.5"/28", 122 cm/80 cm/ 71.1 cm 32"/81.3 cm 34"/86.4 cm 34"/86.4 cm 32"/81.3 cm 32.5"/82.6 cm 34"/86.4 cm 34"/86.4 cm 32"/81.3 cm 28"/71.1 cm; 27"/68.6 cm 23"/58.4 cm 4.5 gal./17 ltr 3.25 gal./12.3 ltr 3.25 gal./12.3 ltr 2.75 gal./10.4 ltr 3.25 gal./12.3 ltr 3.5 gal./13.2 ltr 3.5 gal./13.2 ltr 2.5 gal./9.5 ltr 1.3 gal./4.9 ltr; 1.3 gal./4.9 ltr; 1 gal./3.8 ltr 70 lb./31.8 kg 90 lb./40.8 kg 75 lb./34 kg 45 lb./20.4 kg N/A N/A N/A N/A 10 lb./4.5 kg; N/A; N/A 100 lb./45.4 kg 180 lb./81.6 kg 125 lb./56.7 kg 70 lb./31.8 kg N/A N/A N/A 70 lb./31.8 kg 20 lb./9.1 kg; N/A; N/A N/A Std / Drawbar Accessory N/A Accessory Accessory Accessory 850 lb./385.6 kg Accessory N/A Accessory Accessory 300 lb./136.1 kg N/A 30 lb./ 13.6 kg 100 lb./45.4 kg 85 lb./38.6 kg Accessory N/A Accessory Accessory 30 lb./13.6 kg N/A 8"/20.3 cm; 7"/17.8 cm 6.8"/17.1 cm 5.5"/13.9 cm 5.7"/14.5 cm 4.5"/11.4 cm 5.5"/13.9 cm 5.5"/13.9 cm 5.7"/14.5 cm 5"/12.7 cm; 5"/12.7 cm; 4"/10.2 cm Digital Instrument Panel N/A N/A Instrument Panel Instrument Panel Analog Accessory N/A Standard Accessory N/A N/A Accessory Accessory N/A N/A Standard N/A N/A N/A N/A N/A N/A N/A Standard Accessory N/A N/A Accessory Accessory N/A N/A Standard Standard Accessory N/A N/A Accessory Accessory N/A N/A Standard Standard Standard On headlight switch N/A Standard N/A On headlight switch N/A N/R Light Standard N/R Light N/R Light Neutral / Reverse N/R Light N/R Light Neutral / Reverse - Standard N/R / N/R / N/A Mechanical Mechanical Mechanical Accessory N/A Mechanical Mechanical N/A N/A N/A Hi Temp / Low Bat Hi Temp N/A Hi Temp Hi Temp Low Oil N/A Low Oil N/A N/A N/A N/A N/A N/A N/A N/A N/A Accessory Accessory Accessory Accessory N/A Accessory Accessory N/A N/A Green / Black (4x4) Green / Black White / Blue Green White (TLD) Orange White Blue Red, Green (Sportman 90) Black / Silver (4x4) Blue / Black Blue Red (500) Red White, Red (Predator 90 / 50) Red / Black (2x4) New Break-up Camo THE WORLD’S TOUGHEST ATVs N/A Standard AT V S P E C S Digital Standard DATE : Std / Drawbar 1000 lb./453.6 kg 2006 Std / Receiver 750 lb./340.2 kg INSPECTED BY : 34 mm CV Mikuni Air with fan assist oil cooler POLARISINDUSTRIES.COM 34 mm CV Mikuni Air with fan assist oil cooler FROM THE FACTORY IN ROSEAU, MN 34 mm CV Mikuni POLARIS TOUGH CLUB HAWKEYE JOIN THE CLUB! THE TOUGH CLUB MISSION STATEMENT CLEANING TIP: Drive ATV in the rain. Repeat as necessary. TO SET the standard for off-roading by FROM THE FACTORY IN ROSEAU, MN POLARIS TOUGH CLUB THE SPORTSMAN 800 EFI, pictured below, with a Polaris Tough Club member’s favorite ATV accessory: Mud. uniting the world’s toughest riders with the world’s toughest ATVs. TO JOIN, you must pass this pop quiz! Which of the following is the worst weather to go out ATVing? A Heavy Rain B Freezing Blizzard C Extreme Heat Answer is hidden somewhere on this page. POLARIS TOUGH CLUB MEMBER PROFILE: a little bit of HISTORY about... MATT SMILEY The founding members of one tough organization - From left: Allan Hetteen, Edgar Hetteen and David Johnson. The founders named their new company after Polaris, the North Star, to call attention to their location in the northern United States. Their first lucrative product was the Polaris Straw Cutter and Spreader from the early ‘50s. 4 GNCC RACER MATT SMILEY’S GNCC racing career has been a notable one. He began racing in 1993 and quickly adopted the nicknames “Mr. Consistency” and “Mighty Matt” for his tough and never-say-die attitude on the trail. 42 STATS Polaris ATV: Predator Occupation: GNCC Racer Statement: Top-five GNCC ranking for the last 8 years. Enough said. As CLOSE as you can get to hitting the trail online! WANT MORE INFO? GET MORE POLARISINDUSTRIES.COM TODAY AT: Visit FREE any day... any hour! HIDDEN ANSWER: None of the above. Any weather is good weather to go out ATVing. POLARISINDUSTRIES.COM HANDBOOK # TOUGH? TO UG H ENOUG H? THE WORLD’S TOUG HES T AT V s WA RNI NG! Polaris ATVs with engine sizes larger than 90cc may not be ridden by anyone under 16 years of age. ATVs with 89cc engines may not be ridden by anyone under 12 years of age. ATVs with 49cc engines may not be ridden by anyone under 6 years of age. All riders under 16 should ride with adult supervision. All riders should take a safety course. For safety and training information, see your dealer or call 1-800-342-3764. ATVs can be hazardous to operate. For your safety, always wear a helmet, eye protection and protective clothing. Never ride on public roads, always avoid paved surfaces. Never carry passengers, except on the Sportsman X2 in 2-Up mode. Never engage in stunt driving. Riding and alcohol/drugs don’t mix. Avoid excessive speeds. Be particularly careful on diffi cult terrain. Remember, ATV riding is more fun when you play by the rules. All ATVs in action photography ridden by professional drivers in designated off-road areas. All pricing, specifications, claims and information contained in this handbook are based upon current knowledge and printed material available at time of publication. All pricing, specifications and descriptions are subject to change without notice, and Polaris assumes no responsibility for changes in pricing and specifications. Check latest pricing and specifications from all manufacturers. Polaris assumes no responsibility for any inaccuracies, opinions or omissions in this handbook. NO YES POLARISINDUSTRIES.COM © 20 0 5 P O L AR IS SAL E S IN C. P R IN TE D IN TH E U.S.A. PAR T# 9 9 2 0 4 0 8 CHALLENGE ACCEPTED? A TOUGH BROCHURE