Transcript
OCCUPATIONAL PROFILE FOR AUTO ELECTRICIAN Workers Behaviour
General Knowledge and Skills Occupational Profile for
• • • • • • • • • • • • • • • • • • • • •
Calm and cheerful Clean conscious Confident and creative Customer relation Determined Disciplined and energetic Good mannered Hard working and flexible Honest and hospitable Kind and open minded Organized and patient Quality conscious Reliable and methodical Responsible and safety conscious Self controlled and sense of humour Team player and technical oriented Time conscious Effective communicator Environement conscious Friendly with subordinates Respect for company’s regulations
TOOLS AND EQUIPMENT • • • • • • • • • • • • • • • •
Battery charger Compressor machine Drilling machine Voltmeter Gear oil gun Grease gun Grinder machine Hack saw Hydraulic crane Hydraulic jack Measuring and diagnostic equipment Oil can Timing light Complete set of tool box Torque handle Vice
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 13. 14. 15. 16. 17. 18. 19.
Basic accounting Basic electrical knowledge Catalogues / manuals / instructions Cleanliness and communication Company’s policies and procedures Convincing and creative Decision maing and human psychology Knowledge of technical drawing Knowledge of first aid Knowledge of learning, listening and marketing Knowledge of mechanics Occupational laws and regulations Problem solving skills Quality control and record keeping Supervisory, team work, and reading skills Knowledge of tools and equipment Visualization Writing
CONCERNS AND FUTURE TRENDS • • • • • • • • • • •
Dignity of labour Further training needed Heavy duty High salary needed Improve image of job Improve working environment Adequate number of tools No job security Need for job regulations Need to be more professional Need retirement benefits
AUTO MECHANIC Level 2 DACUM Panel Members Phalu Namgay Sonam Automobile Thimphu Suk Bahadur M/s Chimmi Automobile Thimphu
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Royal Government of Bhutan
Deepak Yangki Automobile Thimphu Nima Tshering Tee Dee Workshop Thimphu Sangay Penjor Numkhor Automobile Thimphu
DACUM Facilitator Zecko Department of Information Technology Ministry of Information and Communication Thimphu Nim Karma Sherpa, NYCOM, Thimphu Chokey Wangmo EPC, MTI, Thimphu
Produced for
Training Providers, Employers, Employees, Trainees and Interested General Public.
Developed by
Department of Occupational Standards Ministry of Labour and Human Resources Thimphu
11 - 13 March 2004
ISCO - 88 Code: 7231 DOS Code: OP - 008 Endorsed by Technical Advisory Committee (TAC) for Automobile service sector (TAC - AS) on 19th May 2006 Copyright © DOS, MoLHR, 2005
AUTO MECHANIC : Duties & Tasks
11 - 13 March 2004
Duties
Tasks
A Prepare work A1 place Follow dress code
A2 Clean work place
B Diagnose faults
B1 Conduct test drive
C Overhaul engine (top engine and half engine)
C1 Dismount engine
B2 B3 B4 Conduct audio Check cooling Check test (sound) system lubrication system C2 C3 C4 Disassemble Replace engine Change engine liner, crankshaft connecting rod &connecting rod bearing
D Maintain power train (gear, clutch differential) FWD / RWD
D1 Disassemble gear box
E
A3 A4 A5 Check tools Clean tools Obtain job and equipment and equipment card
D2 D3 Replace Change gear bearings, lever bush shifting unit & gear
Perform E1 E2 maintenance Check / replace Service fuel of fuel system fuel filter pipeline, tank, fuel motor F Perform F1 F2 maintenance Change coolant Service of cooling radiator system G Maintain G1 G2 brake system Examine Replace master master cylinder cylinder kit
D4 Overhaul differential
A6 A7 A8 Maintain Attend customer Drive vehicle to cleanliness of complaints workplace vehicle
B5 B6 Conduct visual Test ignition test system
B8 Interpret diagnosis to client & supervisor C5 C6 C7 C8 C9 Change piston Repair /replace Repair/replace Change gasket Change timing and piston oil pump engine head/cam set belt ring shaft & valve mechanism D5 D6 D7 D8 D9 Replace C.V Service bearings, Replace bearing Repair /replace Replace (constant velocity) gear & and other clutch cylinder cluth oil joint & drive differential parts kit shaft parts
E3 E4 E5 E6 Service fuel Repair/replace Service fuel Repair fuel injection pump EFI system injector nozzle motor
E7 Service carburettor
E8 Check feed pump
F4 F5 F6 Replace Replace water Replace thermostat valve pump radiator hose and cap G3 G4 G5 G6 Check vaccum Repair brake Check brake Replace wheel booster booster drum & disc cylinder bucket
F7 Change fan belt
F8 Change a.c belt
G7 Service brake callipers
G8 G9 Replace brake Adjust brake fluid & bleeding shoe
H6 Apply new grease
I
I1 Adjust torsion bar
I6 I7 Repair/replace Replace ball joint stablizer bush
Perform basic J1 auto electrical Carry out works battery maintenance K Maintain K1 steering Change rack system bush & rack end L
Improve skills and knowledge
L1 Identify skills development needs
E9 Repair feed pump
C10 Assemble engine
C11 C12 Mount engine Test engine
D10 Change propeller shaft cross bearing
D11 Replace pressure plate / cluth plate
D12 Replace release bearing
E10 Repair/replace hand pump
I2 I3 Repair/replace Replace suspension damaged
I4 Change coil spring
I5 Change leaf spring/bush & cambering
J2 J3 Check battery Replace fuse cable
J4 Check engine glow plug
K2 K3 Adjust steering Change steering free play worm,guide,rack &pennonidlerarm L2 L3 Inform Participate in manager on-job-training
K4 Change roller bal bearing
J5 J6 Check lighting Changedistributor system point,condenser & ignitor coil K5 K6 Change steering Replace steering column bush column bush
J7 Disconnect/ reconnect engine wiring K7 Change drag link kit
L4 Under take self study
L5 Interact with co-workers
L7 L8 Provide feedback Teach to manager subordinates
* Auto Mechanic performs the work in both light and heavy vehicles
L6 Under take study visit
J8 Replace temperature sensor K8 Change steering shaft yoke
G10 G11 Change hand Adjust hand brake cable brake cable
G12 Replace brake pad / shoe
K10 Carry out wheel alignment
K12 Repair/eplace steering kit & powersteeringkit
J9 Change oil pressure sensor K9 Change tie rod end L9 Guide subordinates
D13 Adjust clutch
D14 Replace clutch fork
(Electronic fuel injection)
F3 Replace radiator fan
H1 H2 H3 H4 H5 Change engine Change gear Change power Service parts Remove old oil with filter &differential oil steering oil (bearing, hubs) grease
J
A10 A11 Delegate work Supervise and to subordinate work
B7 Inspect leakage
H Perform lubrication works Maintain suspension system
A9 Obtain spare parts from store
K11 Carry out wheel balancing