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Auy12ega_00,10,11,34,35.qxd (page 1)

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SPLIT TYPE AIR CONDITIONER CASSETTE type (50Hz) Models Indoor unit Outdoor unit AUG18FBAB AOG18FNCKL AUY18FBAB AOY18FNCKL AUG18UBAB AOG18UNCKL AUY18UBAB AOY18UNCKL CONTENTS SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 OUTLINE AND DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 CIRCUIT DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 REFRIGERANT SYSTEM DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . 9 INDOOR PRINTED CIRCUIT BOARD CIRCUIT DIAGRAM . . . . 11 P.C. BOARD LAYOUTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 DISASSEMBLY ILLUSTRATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 S P E C I F I C AT I O N S TYPE INDOOR UNIT OUTDOOR UNIT COOL COOL & HEAT AUG18FBAB, AUY18FBAB AUG18UBAB, AUY18UBAB AOG18FNCKL, AOY18FNCKL AOG18UNCKL, AOY18UNCKL COOLING CAPACITY (kW) 5.00 4.85 HEATING CAPACITY (kW) ––––– 5.40 ELECTRICAL DATA POWER SOURCE FREQUENCY RUNNING CURRENT INPUT WATTS (A) (kW) E.E.R. (kW/kW) (V) 230 (Hz) 50 COOLING 8.5 8.2 HEATING ––––– 9.2 COOLING 1.90 1.85 HEATING ––––– 2.00 COOLING 2.63 2.62 HEATING ––––– 2.70 (A) 39 39 MOISTURE REMOVAL ( /hr) 2.1 2.1 AIR CIRCULATION-Hi (m /hr) 620 620 STARTING CURRENT 3 COMPRESSOR TYPE Hermetic type, Rotary DISCRIMINATION 5KS225DAC 230V 50Hz POWER SOURCE REFRIGERANT (g) 800 1,250 FAN MOTOR POWER SOURCE (V) DISCRIMINATION INDOOR UNIT OUTDOOR UNIT 230 MFA-18GTT MFA-18GTBT (r.p.m.) 800 800 MED-SPEED (r.p.m.) 700 700 LO-SPEED 600 600 HI-SPEED (r.p.m.) DISCRIMINATION HI / LO MFB-24JTBT (r.p.m.) 780 / 400 DIMENSIONS INDOOR UNIT OUTDOOR UNIT H x W x D 235 x 580 x 580 +70 (mm) 650 x 830 x 320 GRILLE 35 x 650 x 650 WEIGHT INDOOR UNIT OUTDOOR UNIT GROSS / NET 18 / 23 (kg) 47 / 51 GRILLE 2004.02.02 PRELIMINARY 52 / 56 2.2 / 4.3 1 AUG18FBAB, AUY18FBAB PIPING CONDITION REFRIGERANT CIRCUIT MODELS AOG18FNCKL, AOY18NCKL AOG18UNCKL, AOY18UNCKL DISCHARGE PRESSURE kg/cm2G SUCTION PRESSURE kg/cm2G DISCHARGE TEMP. C COOLING 28.5 28.0 HEATING ––––– 33.0 COOLING 8.5 8.0 HEATING ––––– 7.8 COOLING 80 80 HEATING ––––– 78 REFRIG. PIPE LENGTH DISCHARGE AIR TEMP. C m 7.5 COOLING 12 HEATING INDOOR ENTERING AIR TEMP. DB/WB C OUTDOOR ENTERING AIR TEMP. DB/WB C ––––– 44 COOLING 27.0 / 19.0 HEATING 20.0 / –– COOLING 35.0 / 24.0 HEATING 7.0 / 6.0 LIQUID PIPE DIA. SIZE GAS 6.35 mm 12.7 CONNECTION METHOD BETWEEN AUG18UBAB, AUY18UBAB HEIGHT PIPE LENGTH Flare Max. 8 m Max. 20 REFRIGERANT TYPE R410A REFRIGERANT CHARGE PIPE LENGTH MODELS FULL CHARGE AMOUNT 2004.01.28 PRELIMINARY AUG18FBAB AUY18FBAB 7.5 m 10 m 15 m 20 m 800g 850g 950g 1,050g Additional refrigerant 20 g / m AUG18UBAB AUY18UBAB 1,250g 1,300g 2 1,400g 1,500g OUTLINE AND DIMENTIONS INDOOR UNIT 235 20 35 (unit : mm) 580 650 66 440 650 250 580 ( 650) (Grille measurement) 650 47 111 Drain pipe (I.D. ¿32) 250 600 (Ceiling opening measurement) PRELIMINARY 3 54 46 86 66 2004.01.28 60 440 131 (Hanging bolt position) 606 (Hanging bolt position) 400 CIRCUIT DIAGRAM Models : AUG18FBAB, AUY18FBAB Models : AOG18FNCKL, AOY18FNCKL 2004.02.02 PRELIMINARY 5 Models : AUG18UBAB, AUY18UBAB Models : AOG18UNCKL, AOY18UNCKL 2004.02.02 PRELIMINARY 6 REFRIGERANT SYSTEM DIAGRAM Models : AUG18FBAB / AOG18FNCKL AUY18FBAB / AOY18FNCKL INDOOR UNIT OUTDOOR UNIT Refrigerant pipe 6.35mm(1/4") Capillary tube Strainer Condenser Evaporator Refrigerant pipe 12.7mm(1/2") Charging valve Compressor Models : AUG18UBAB / AOG18UNCKL AUY18UBAB / AOY18UNCKL INDOOR UNIT OUTDOOR UNIT Capillary tube Strainer Refrigerant pipe Compressor Muffler Evaporator Refrigerant pipe 4-Way valve 12.7mm(1/2") Charging valve 2004.01.28 PRELIMINARY 7 Distributor Strainer 6.35mm(1/4") Condenser I N D O O R P R I N T E D C I R C U I T C I R C U I T D I A G R A M Models : AUG18FBAB AUY18FBAB CONTROLLER PCB ASSEMBLY ( MAIN PCB ) EZ-003SWSE-C 5V JM1 CUSTOM CODE SWITCHING 1 JM2 CUSTOM CODE SWITCHING 2 JM3 NOT USED D5 1SR139-600 R4 330K <2W> Q1 2SC4236 C7 0.047 T1 SWITCHING TRANSFORMER ZFT29B01 D6 D2FL20U P17 R6 100 <1/2W> I C3 7805 I C13 0.1 TM101 TM102 C104 0.01 5V I C9 TLP621 (D4) - GB C105 0.01 C106 0.01 R12 1.0K <1/10W> C18 0.01 FAN CAPACITOR 1.0uF 480VAC R13 10K <1/10W> VA2 470V UL1015 AWG18 CN1-2 WHITE UL1015 AWG14 BLUE UL1015 AWG18 L BLUE PURPLE UL1015 AWG18 M PURPLE CN5-6 RED CN5-3 K3 G5S-1 5V K1 G5S-1 JM5 GRAY 1 2 3 4 5 E POWER SOURCE 220 / 240V 50Hz OUTDOOR UNIT UL1015 AWG22 BLACK YELLOW M YELLOW UL1015 AWG20 UL1015 AWG20 UL1015 AWG22 BLACK WHITE BLACK HI LO 36 P60 P61 K1 38 P62 12 5 39 P63 11 6 40 P64 10 7 41 P65 P72 10 NC 6 P131 6 1 CS GND 5 P52 29 1 47 P33 15 2 48 P34 14 3 49 P35 K5 13 4 51 P37 K6 12 5 52 P120 <1/10W> AUTO RESTART SWITCHING NO.3 CN19-1 CN6 B2P3-VH-B-E CN6-2 CN6-1 CN2-3 5V R49 1.0K <1/10W> I C7 BR93LC46RF R53 10K <1/10W> P27 18 R51 1K <1/10W> P26 17 P25 16 P22 13 P21 12 P20 11 P130 5 P36 50 5V C41 10/25V SW1 DSS803 K8 G5NB-1A C3 0.22 R88 120 <1/2W> K6 G5S-1 CN2-2 CN2 B2P3-VH-B-R 1.0K <1/10W> x 3 ROOM TEMPERATURE CORRECTION ( HEATING OPERATION ) ROOM TEMPERATURE CORRECTION ( HEATING OPERATION ) 5V R29 - R32 10K <1/10W> x 4 K4 G5NB-1A CN6-1 K5 G5NB-1A 5V C4 0.22 R89 120 <1/2W> 14V TEST 14 1 16 2 15 6 11 7 10 BZ R81 1.0K <1/10W> R80 10K <1/10W> P44 23 R72 1.0K <1/10W> R69 10K <1/10W> P43 22 <1/10W> R70 10K <1/10W> P46 25 R58 10K <1/10W> C43 0.01 R71 C16 0.01 1.0K C31 0.01 10K <1/10W> 20 P41 P47 26 R100 10K <1/10W> 21 P42 P122 54 R59 10K <1/10W> P123 55 R97 10K <1/10W> P05 66 R98 10K <1/10W> P04 65 R99 10K <1/10W> P66 42 CR1 10K <1/10W> 58 P126 59 P127 P14 80 CR2 10K <1/10W> P13 79 CR3 10K <1/10W> P12 78 P00 61 CR4 10K <1/10W> JM11 P03 R67 1.0K <1/10W> 64 45 P31 46 P32 CN9-5 1 RESET X1 70 69 2 8 D203 SLR-325 60 R55 10K <1/10W> C44 0.1 X2 3 ORANGE ORANGE 3 YELLOW YELLOW 4 CN13-8 GRAY GRAY 8 CN13-5 WHITE WHITE 5 CN13-7 PURPLE PURPLE 7 CN13-6 BLUE BLUE 6 SW201 MANUAL AUTO SWITCH CN10-1 BROWN BROWN CN10-2 RED RED CN10-3 ORANGE ORANGE CN10-4 YELLOW YELLOW CN10-5 WHITE WHITE I C8 PST600C RJ1 10K <1/10W> C49 0.01 5V C45 0.1 RJ2 10K <1/10W> FLOAT SWITCH CN15-1 UL1430 AWG22 BLACK UL1430 AWG22 BLACK CN15-2 CN15-3 CN15 B3B-XARK-1-A C202 C201 10/ 0.1 25V + DISPLAY PCB EZ-097HHSE-D M LOUVER ( UP / DOWN ) OPERATE TIMER LOUVER PHA201 EVQ-PAG-04K CN201 7P-SCN 5V C1 0.1 5V CN9-4 D202 SLR-325 R203 330 <1/4W> 5V R68 1.0K <1/10W> XT1 73 CN9-3 R202 330 <1/4W> 5V CR7 0.01 P30 2 5V 24 10K <1/10W> P125 BZ1 PKM13EPY-4000 P45 R76 P124 RED NC NC NC NC NC R75 57 RED R57 1.0K 14V <1/10W> R56 14 56 C42 CN13-2 8 15 44 C22 - C25 0.01 X 4 3 P24 P67 CN9-2 13 P23 C26 - C29 R21 - R24 0.01 x 4 10K <1/10W> X 4 R25 - R28 1.0K <1/10W> x 4 4 5V D201 SLR-325 CN10 B5B-XASK-1-A UL1430 AWG28 12 P40 43 CN9-1 11 19 0.01 x 3 R33 - R36 1.0K <1/10W> x 4 5 6 CN14-1 + 10 I C6 (2/7) uPA2003GR I C6 (5/7) uPA2003GR R42 R41 R40 7 HA JEM-A R201 330 <1/4W> 32 16 CN14-3 1 P55 1 HEAT EXCHANGER THERMISTOR BROWN CN13-4 27 GRAY BROWN 31 I C5 (1/7) uPA2003GR GRAY CN7-2 CN13-1 P54 R54 47 <1/10W> BLACK CN7-1 CN13 B8B-XASK-1-A UL1430 AWG28 R52 10K <1/10W> 30 CR5 1000P CN8-2 CN14 B8B-XASK-1-A P53 62 BLACK CN14-2 R48 10K <1/10W> C38 0.01 5V C39 0.1 ROOM TEMPERATURE THERMISTOR CN8-1 CN14-4 5V R47 390 <1/10W> 0.01 CN13-3 P121 53 16 R39 10K CN9 B5P-SHF-1AA 2004.01.29 PRELIMINARY NC 7 2 CK I C4 (7/7) uPA2003GR I C5 (6/7) 14V uPA2003GR 8 CR8 TA120033 DRAIN PUMP VCC 8 3 D1 28 Q4 DTC124EKA 14V 37 <1/10W> <1/10W> NO.2 CN19 B2P3-VH-B-R FAN MOTOR UL1015 AWG18 TERMINAL BOARD 4 D0 P51 CN7 B2B-XAKK-1-A 5V 9 P50 4 R38 10K R37 10K NO.1 CN5 B6P11-VH-B FM C37 0.1 8 5V 3 NC CN5-4 R45 49.9K (1%) <1/10W> P71 P01 13 K8 CN5-5 UL1015 AWG18 RED H C34 0.1 C40 0.01 14 NC CN5-2 WHITE R46 1.0K <1/10W> R43 10K (1%) <1/10W> P70 9 CN5-1 BLACK P02 Q3 DTC124EKA 2 8 CN4-2 UL1015 AWG18 XT2 K3 NC CN4-1 WHITE 63 C35 1000P R77 - R79 10K <1/10W> x 3 IC 9 15 SSR1 G3MC-202P-VD UL1015 AWG18 BLACK WHITE AGND 14V NC + CN4 B2P3-VH-B-Y WHITE R9 390 <1/10W> 72 R44 1.0K <1/10W> 9 CN1-1 WHITE NC R93 - R96 10K <1/10W> x 4 CN1 B2P3-VH-B-C BLACK UL1015 AWG18 AVREF1 C32 1000P R50 10K <1/10W> CR6 0.01 C17 0.01 C101 0.22 POWER SUPPLY PCB EZ-003SWSE-P UL1015 AWG18 UL1015 AWG18 R10 10K <1/10W> 14V W104 GREEN W103 7 JM10 71 5V K4 E101 34 33 GND1 VA101 470V SA101 3600V P56 VDD1 AVREF0 C47 0.1 SECONDARY JM6 C103 0.01 C102 0.22 VA102 470V N 35 67 GND0 C54 0.01 C8 + 100/6.3V LF101 ELF17N015A F101 3.15A C15 0.1 uPD780058BGC -078-8BT P57 VDD0 CN8 B2B-XASK-1-A 76 77 75 4 PRIMARY R7 330 <1/4W> FH101 C14 + 100/ 6.3V P10 IC1 P11 68 O R8 10K <1/10W> D8 D1F60 FH102 G 5V C12 R2 1.5 <2W> 14V C9 + 1000 /25V D4 D1FL20U D3 MTZJ5.1B 74 R11 56K <1W> UL1015 AWG16 P16 C30 C5 + 100/450V BLACK P15 2 3 C19 - C21 0.01 x 3 D2 D1FL20U R3 100 <1/10W> Q2 2SC1815 UL1015 AWG14 1 R19 1.0K <1/10W> R20 1.0K <1/10W> C10 D1 D3SB60 L R18 1.0K <1/10W> D10 1SR139-600 R1 3.3 <5W> 5V R15 - R17 10K <1/10W> x 3 R5 62K <2W> C6 4700P B O A R D OUT SBX1810 -22 Models : AUG18FBAB AUY18FBAB CONTROLLER PCB ASSEMBLY ( MAIN PCB ) EZ-00306HSE-C 5V NOT USED CUSTOM CODE SWITCHING 1 R4 330K <2W> D5 1SR139-600 CUSTOM CODE SWITCHING 2 JM1 JM2 JM3 R18 1.0K <1/10W> R19 1.0K <1/10W> R20 1.0K <1/10W> Q1 2SC4236 C7 0.047 T1 SWITCHING TRANSFORMER ZFT29B01 D6 D2FL20U R6 100 <1/2W> D2 D1FL20U D1 D3SB60 R3 100 <1/10W> C5 + 100/450V R2 1.5 <2W> 14V I C3 7805 I C9 + 1000 /25V D4 D1FL20U TM101 C8 + 100/ 6.3V PRIMARY C54 0.01 C14 + 100/ 6.3V 7 AVREF1 C103 0.01 C102 0.22 AGND 33 I C9 5V TLP621 (D4) - GB C104 0.01 R10 10K <1/10W> NC R9 390 <1/10W> C18 0.01 R13 10K <1/10W> 72 63 R12 1.0K <1/10W> C106 0.01 GREEN UL1015 AWG16 VA2 470V P70 8 4 D0 VCC 8 P71 9 3 D1 NC 7 NC 6 GND 5 R77 - R79 10K <1/10W> x 3 GND1 P02 CN1 B2P3-VH-B-C WHITE CN1-2 P51 28 P52 29 15 3 37 P61 K1 13 4 38 P62 12 5 39 P63 11 6 40 P64 10 7 41 P65 NC 14V PINK CN5-4 CN5-3 RED K3 G5S-1 K1 G5S-1 5V UL1015 AWG20 K2 G5S-1 49 P35 K5 13 4 51 P37 K6 12 5 52 P120 R39 10K <1/10W> R42 1.0K R41 1.0K R40 1.0K AUTO RESTART SWITCHING GRAY NO.3 SW1 DSS803 K8 G5NB-1A DRAIN PUMP UL1015 AWG22 BLACK YELLOW CN19-1 5V R29 - R32 10K <1/10W> x 4 K4 G5NB-1A CN6-2 BLACK BLUE UL1015 AWG20 BROWN UL1015 AWG20 RED HI CN6-1 CN2-3 LO CN2-2 4WV CN2-1 K6 G5S-1 CN2 B3P5-VH-B-R K5 G5NB-1A 5V C4 0.22 R89 120 <1/2W> R21 - R24 10K <1/10W> x 4 K7 G5NB-1A C46 0.22 R90 120 <1/2W> CN9-1 CN9-2 TEST CN9-3 CN9-4 CN9 B5P-SHF-1AA C22 - C25 0.01 x 4 BROWN 1 R201 330 <1/4W> D201 SLR-325 OPERATE CN13-2 RED RED 2 R202 330 <1/4W> D202 SLR-325 TIMER R203 330 <1/4W> D203 SLR-325 LOUVER 4 32 5V R51 1.0K <1/10W> C41 + 10/ 25V R54 47 <1/10W> 62 27 I C5 (1/7) uPA2003GR 16 1 P27 18 P26 17 16 13 12 P20 11 P130 5 6 5 12 3 14 1 16 P36 50 P121 53 13 2 15 GRAY 8 WHITE WHITE 5 CN10 B5B-XASK-1-A 11 4 GRAY CN13-5 C42 0.01 CN13-7 10 7 CN13-8 CN13-6 14V PURPLE PURPLE 7 BLUE BLUE 6 SW201 EVQ-PAG-04K MANUAL AUTO SWITCH CN10-1 BROWN CN10-2 RED RED CN10-3 ORANGE ORANGE CN10-4 YELLOW YELLOW CN10-5 WHITE WHITE BROWN 8 6 11 R56 7 10 NC R57 1.0K 14V <1/10W> BZ BZ1 PKM13EPY-4000 5V P45 24 R81 1.0K <1/10W> R80 10K <1/10W> R72 1.0K <1/10W> R69 10K <1/10W> <1/10W> R70 10K <1/10W> P44 23 P43 22 P46 25 R58 10K <1/10W> C43 0.01 R71 C16 0.01 1.0K C31 0.01 P24 15 R75 10K <1/10W> 19 P40 P23 14 R76 10K <1/10W> 20 P41 P47 26 R100 10K <1/10W> P122 54 R59 10K <1/10W> P123 55 R97 10K <1/10W> P05 66 R98 10K <1/10W> P04 65 R99 10K <1/10W> P66 42 CR1 10K <1/10W> P14 80 CR2 10K <1/10W> P13 79 CR3 10K <1/10W> P12 78 CR4 10K <1/10W> P00 61 21 P42 56 P124 57 P125 58 P126 59 P127 5V JM11 P03 R67 1.0K <1/10W> 64 R68 10K <1/10W> XT1 73 5V 43 P67 44 45 P30 P31 46 P32 1 RESET 60 X1 70 X2 69 3 X1 1.5MHz 9 C45 0.1 I C8 PST600C RJ1 1.0K <1/10W> C49 0.1 5V R55 10K <1/10W> C44 0.1 5V C1 0.1 CR7 0.01 RJ2 10K <1/10W> FLOAT SWITCH CN15-1 UL1430 AWG22 BLACK UL1430 AWG22 BLACK CN15-2 CN15-3 CN15 B3B-XARK-1-A C201 0.1 C202 + PHA201 10/ 25V CN201 7P-SCN UL1430 AWG28 NC NC NC NC I C6 (2/7) uPA2003GR 2 2004.01.29 PRELIMINARY BROWN YELLOW P21 C26 - C29 0.01 x 4 R25 - R28 1.0K <1/10W> x 4 5V CN13-1 YELLOW P22 0.01 x 3 R33 - R36 1.0K <1/10W> x 4 R88 120 <1/2W> UL1015 AWG22 YELLOW UL1015 AWG20 CN6 B2P3-VH-B-E INDICATOR PCB EZ-097HHSE-D UL1430 AWG28 5V <1/10W> <1/10W> <1/10W> ROOM TEMPERATURE CORRECTION ( HEATING OPERATION ) C3 0.22 M CN13 B8B-XASK-1-A CN13-4 I C6 (5/7) uPA2003GR ROOM TEMPERATURE CORRECTION ( HEATING OPERATION ) CN9-5 OUTDOOR UNIT 3 <1/10W> <1/10W> CR8 TA120033 POWER SOURCE 220 / 240V 50Hz K7 14 8 FAN CAPACITOR 2.3uF 450V AC CN19 B2P3-VH-B-R FAN MOTOR E P34 NO.2 FM 1 2 3 4 5 6 48 R37 10K R38 10K NO.1 TERMINAL BOARD 2 C12 CN5-5 K8 15 CN14-1 31 P25 C30 PURPLE 47 P33 C10 WHITE UL1015 AWG14 BLACK UL1015 AWG14 CN5-6 1 NC CN5-1 CN5-2 16 HA JEM-A P54 I C4 (7/7) uPA2003GR I C5 (6/7) uPA2003GR 8 CN14-3 CN14-2 3 14V 14 HEAT EXCHANGER THERMISTOR ORANGE P50 P60 GRAY CN14 B4B-XH-AM R52 10K <1/10W> CR5 1000P 36 GRAY CN7-2 ORANGE P01 2 BLACK CN7-1 CN13-3 C40 0.01 K3 SSR1 G3MC-202P-VD CN5 B6P11-VH-B BLUE C38 0.01 5V R53 10K <1/10W> CN8-2 30 9 WHITE I C7 BR93LC46RF BLACK P53 P55 Q3 DTC124EKA R48 10K <1/10W> R49 1.0K <1/10W> C39 0.1 ROOM TEMPERATURE THERMISTOR CN8-1 CN14-4 5V R47 390 <1/10W> 5V 1 CS XT2 Q4 DTC124EKA 5V <1/10W> 2 CK 14V K2 + UL1015 AWG18 C37 0.1 CN7 B2B-XAKK-1-A 9 POWER SUPPLY PCB EZ-003SWSE-P CN1-1 R45 49.9K (1%) <1/10W> 6 9 BLACK C34 0.1 10 R93 - R96 5V 10K <1/10W> x 4 14V UL1015 AWG18 34 R46 1.0K <1/10W> R43 10K (1%) <1/10W> P72 CR6 0.01 C17 0.01 C101 0.22 K4 W104 P56 C35 1000P C105 0.01 VA101 470V W103 35 R44 1.0K <1/10W> P131 LF101 E101 P57 JM10 71 I C 5V TM102 SA101 <3600V> 77 C32 1000P R50 10K C47 0.1 C15 0.1 SECONDARY ELF17N015A VA102 470V N AVREF0 4 JM6 FH101 VDD1 75 P11 67 GND0 R7 330 <1/4W> F101 3.15A VDD0 68 CN8 B2B-XASK-1-A 76 P17 74 O C13 0.1 D8 D1F60 FH102 5V R8 10K <1/10W> R11 56K <1W> L P10 P15 2 P16 3 G D3 MTZJ5.1B Q2 2SC1815 1 C19 - C21 0.01 x 3 D10 1SR139-600 R1 3.3 <5W> 5V R15 - R17 10K <1/10W> x 3 R5 62K <2W> C6 4700P M LOUVER ( UP / DOWN ) OUT SBX1810 -22 DISASSEMBLY I L L U S T R AT I O N Models : AUG18FBAB AUY18FBAB AUG18UBAB AUY18UBAB 965 411 964 990 991 652-1 235 146 2004.02.02 PRELIMINARY 184-1 10 Models : AUG18FBAB AUY18FBAB AUG18UBAB AUY18UBAB 2004.02.02 PRELIMINARY 11 Models : UTG-UDGD-W UTG-UDYD-W 2004.02.02 PRELIMINARY 12 PARTS IN DOOR U N IT Ref. No. 2004.02.02 PRELIMINARY LIST W hen you order parts, please make a photocopy of this page and fill the number of the parts in the "Order" column. Part No. Description AUG18FBAB AUY18FBAB AUG18UBAB AUY18UBAB 34 67 117-3 127 138 146 160 164 184-1 185 Capacitor (Fan Motor) R ubber S pecial Washer M6 Drain Hose S eparate Wall-A Evaporator Assy-IN Drain Pan Fan Motor Assy-IN Thermo. S pring-A R ubber Bushing 9704305046 9361279001 313306391007 9359659013 9359647003 9373214014 9359651000 9601040026 313728262708 313005066051 9703306044 9361279001 313306391007 9359659013 9359647003 9373214014 9359651000 9601040057 313728262708 313005066051 187 196 223 234 235 236 240 244 287 301 Clamp No. 1219 Clamp S KB-150 Control Box Thermistor Assy-R oom Thermistor Assy-Pipe Controller PCB Assy R emote Control Unit Pipe Cover Cap (Power) Clamp NK-2N 313361271706 313035356905 9359661016 9703299032 9703297014 9704557490 9371190044 9359646006 9352173011 313985355201 313361271706 313035356905 9359661016 9703299032 9703297014 9704557506 9371190037 9359646006 9352173011 313985355201 313 338 381 395 399 411 430 457 462 464 Hooking Wire Motor Fixture Locking S pacer S upporter (Eva. ) Air Duct S upporter-A Clamp NK-7N Drain Pan S upport Top Cover Plate Body-A 9359983002 9359656005 313209391506 9373179016 9359660002 9359655008 313095365602 9359652007 9359642015 9359643005 9359983002 9359656005 313209391506 9373179016 9359660002 9359655008 313095365602 9359652007 9359642015 9359643005 465 467 468 469 470 474 475 476-1 476-2 476-3 Body-B Drain Port S pecial Nut-A (Large) S pecial Nut-B (S mall) S eparate Wall-B Turbo Fan Turbo Fan R ubber S pecial Nut M8 S pecial Washer S pecial Washer 9359645009 313005415658 313005446653 313005446759 9359648000 9359658009 9366013006 313005360755 301801185049 9359954002 9359645009 313005415658 313005446653 313005446759 9359648000 9359658009 9366013006 313005360755 301801185049 9359954002 478 479 482 484 488 495 514 628 629 652-1 S ensor M. Bracket Float S witch Pump Unit Hanger Metal Drain Pan Plug Clamp No. 2U46 Control Box Cover Locking S pacer-B EMI Filter Therm. Holder Pipe 9359654001 313005416154 9359974000 9359644002 9359653004 9352715006 9359662006 313005446558 0400197119 313806262805 9359654001 313005416154 9359974000 9359644002 9359653004 9352715006 9359662006 313005446558 0400197119 313806262805 743 797 798 815 824-3 834 835 836 875 964 R emote Control Holder Case S eparate Wall-C Pump Hook Bracket Terminal-7P Fuse Wire Cover Cushion-A (For Pump) Cushion-B (For Pump) Filter PCB Assy Flare Nut-1/2 9305642014 9359649007 9359650003 9358660102 0600222512 9359878001 9352211013 9356084016 9704561169 9373267010 9305642014 9359649007 9359650003 9358660102 0600222512 9359878001 9352211013 9356084016 9704561169 9373267010 965 989-1 989-2 990 991 Flare Nut-B Cord Clamp-A Cord Clamp-B Distributor Assy Coupling Pipe Assy 9351062019 9359822011 9359823018 9373034049 9373038030 9351062019 9359822011 9359823018 9373034049 9373038030 18 Ord. Q'ty OU T DOOR U N IT When you order parts, please make a photocopy of this page and fill the number of the parts in the "Order" column. Ref. No. PRELIMINARY AOG18FNCKL AOY18FNCKL AOG18UNCKL AOY18UNCKL 2 4 4 5 7 8 9 12 13-1 13-2 Fan Guard Emblem-R ear (for AOG) Emblem-R ear (for AOY) Front Panel Ptd Connector Cover (Cabinet) Wire Assy (Comp) S ide Panel R Ptd Base Assy, Ptd 3-Way Valve Assy 2-Way Valve Assy 9371187013 9372171011 9351355005 9371924014 9366398004 9372334010 9371927015 9371920054 9372205112 9372204016 9371187013 9372171011 9351355005 9371924014 9366398004 9372334010 9371927015 9371920054 9372205112 9372204016 16 26 29 32 34 37 38 39 41 45-1 Condenser Assy Compressor Cover A S eparate Wall Control Box Capacitor, Plastic R unning Capacitor Capacitor Clamp Metal Propeller Fan Assy Motor Induct Motor Bracket 9372181041 9372327012 9371933016 9371935010 9900130022 9703107122 9351770013 9366378013 9601671015 9371929019 9372181034 9372327012 9371933016 9371935010 9900130022 9703107022 9351770013 9366378013 9601671015 9371929019 45-2 45-3 45-4 46 47-1 51 55 64 69-3 85 Motor Bracket-Top Motor Bracket Ctr Motor Bracket Bottom Compressor Assy R ubber(Discharge pipe) S pecial Nut M5 S pecial Nut M8 S ide Panel L Ptd Bolt, Hex. S ocket Valve Plate Ptd 9371931012 9371930015 9371932019 9372558027 313194159807 9300301015 9355091008 9371926018 301210060360 9371928012 9371931012 9371930015 9371932019 9372558027 ----9300301015 9355091008 9371926018 301210060360 9371928012 107 109 187 199 218-3 259 271 272 343 344 R ubber S eat-A Teminal Cover (Comp) Clip (Cable) Br S heet R elay Muffler 4-Way Valve R ubber S trainer S olenoid 4-Way Valve 9351049010 9371511016 9352715006 ----9900074012 --------9369287008 --------- 9351049010 9371511016 9352715006 9363708059 9900074012 9372369012 313728251908 9369287008 9900165017 9970036019 412 527 Cover Gasket (Comp.) Protectiive Net Top Panel Capillary Assy Terminal Gask. Washer Terminal Fuse Holder Fuse Cord Clamp-A Cord Clamp-B 9371512013 9371934013 9371925011 9372197066 9351053017 9358660102 0500063024 0600222529 9359822011 9359823018 9371512013 9371934013 9371925011 9372197042 9351053017 9900203047 0500063024 0600222529 9359822011 9359823018 734 735-3 754 815-3 823-2 824-4 982-1 982-2 2004.02.02 Part No. Description 19 Ord. Q'ty GRILLE ASSY (UTG-UDGD-W, UTG-UDYD-W) Ref. No. 93 165 196 226 385 392 416 417 690 691 692 2004.02.02 Description Filter Motor Cover Clamp S KB-150 Motor Gear Indicator PCB Assy Cover-A Insulation (Panel)-A Insulation (Panel)-B J oint-A J oint-B J oint S haft PRELIMINARY Part No. Ord. Q'ty 9359632009 9359623014 313035356905 9359629009 9702224011 9359622017 9359620006 9359621003 9359626008 9359627005 9359625001 20 Ref. No. Description 694 700 705 710 711-1 711-2 758 758 763 776 777 876-2 Cam Gear Panel Louver Intake Grille Filter Clamp-A Filter Clamp-B Decoration Plate-A (UTG-UTGD-W) Decoration Plate-A (UTG-UDYD-W) R eceiver Cover Grille S topper Grille Hook S tep Motor-V Part No. 9359628002 9359619017 9359624011 9370126006 9359634003 9359635000 9360039026 9360039019 9359630005 9359633013 9359761006 9360307019 Ord. Q'ty S TA N D A R D ACCESSORIES INDOOR UNIT ACCESSORIES Name and Shape Coupler heat insulation Application For indoor side pipe joint Part No. 9350716029 9352766015 Special nut A (large flange) For installing indoor unit Special nut B (small flange) For installing indoor unit Template For ceiling hole cutting 313005446653 313005446759 9360256003 Remote control unit Use for air conditioner operation Battery (penlight) For remote control unit Remote control unit holder For mounting the remote control unit Tapping screw (¿3 x 12) 9371190044 (Cooling model) 9371190037 (Cooling & Heating model) 0600185534 For remote control unit holder installation 9305642014 301141533125 OUTDOOR UNIT ACCESSORIES Name and Shape Application Part No. Drain Pipe Drain Cap For outdoor unit drain piping work [Heat & Cool (Reverse cycle) model only] 9303029015 313166024302 GRILLE ASSY ACCESSORIES Name and Shape Bolt Washer Application For opening the refrigerant valve on the outdoor unit Part No. 0700139116 For mounting grille 301801155020 Blower cover insulation For discharged air 9360047007 2004.01.28 PRELIMINARY 21 0401G2520