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B-12 Installation Manual

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VIKING installation instructions and safety information VIKING BLUE ENABLED SOLAR EFFICIENT OPERATION high-traffic commercial barrier gate operator The B-12™ brings more Viking ingenuity to the gate operator industry. This machine exhibits it’s high quality design and construction with it’s smooth, efficient operation of the barrier arm. The innovation in design and operation provide a true backup function using batteries integrated directly in the system. The B-12™ can handle arms up to 16 feet long with operating speeds of up to 2 seconds per opening. the viking B-12™barrier gate operation TABLE TABLE OF OF CONTENTS CONTENTS Parts Diagram/Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ii-1 Important Safety Information Important Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Important Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3 Maintenance/General Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 Terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 Photo Beam (non-contact sensor) Installation . . . . . . . . . . . . . . . . . . . . . . . . . .6 Edge Sensor (contact sensor) Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Manual Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Warning Placard Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Important Installation Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Plan of Installation – Concrete Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Plan of Installation – Arm Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Arm Setup Strut Selection and Mounting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . .11-12 Electrical Installation Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Open Left/Open Right Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Limit Switch Adjustment Positive Stop Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Speed Control Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Limit Switch Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Modes of Operation Gate Operator Synchronization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16-17 Vehicular Loop Detector Installation “Trap” Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 Loop Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 Installation Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 Accessory Connections Open Commands; Safety Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 Radio Receiver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 Guard Station; Hold Open Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 Special Features Auto Open Feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 Intelligent Obstruction Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 Solar Panel Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 Optional Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 Optional VikingBlue Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28-29 Optional Articulated Arm Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31-32 B-12 Barrier Arm • Revision A3 • November 2009 TECHNICAL SUPPORT 1 800 908 0884 i PARTS PARTS LIST LIST WARNING - For Installation By Qualified Personnel Only. Item Description 1 2 3 4 5 6 7 8 9 10 11 12 13a 13b 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 ii Top PCB Cover Top PCB Cover Hardware Top PCB Cover Release Loop Rack Control Board PCB Chassis PCB Chassis Bracket (set) Battery Limit Harness Power Harness Kill Switch Harness Arm Bracket Inner-Aluminum Arm Bracket Outer-Aluminum Arm Bracket Outer-Wooden Arm Bracket Cover Arm Edge Protector Arm End Cap Arm - Aluminum 12' Arm - Aluminum 16' *Discontinued* Arm - Wooden 14’ Barrier Cabinet Barrier Cabinet Front Panel Barrier Cabinet Front Panel Hardware Barrier Cabinet Front Panel Bezel Barrier Cabinet Key Barrier Cabinet Key Cylinder Barrier Cabinet Key Release Handle Kill Switch Limit Switch Limit Switch Holder Limit Cam Rocker Arm Positive Stop Nut and Bolt Spring Bolt & Washer Spring - Gray Spring - Green Spring - Red Motor Gear Box Toroid Transformer Accessory Shelf EMI Board EMI J-Box 120V Receptacle Attachment Bar (set) Circuit Breaker Warning Placard Part No. VAB12C VAB12CHD VAB12CR VA-LR DUPCB10-B12 VAB12CH VAB12CHB DUBA12 VAB12LH VAB12PH VAB12KSH VAB12ABI VAB12ABO VAB12ABO-W VAB12ABC VAB12AEPM VAB12AECM VA-B12ARM12 VA-B12ARM16 VA-B12ARM14 VAB12BC VAB12CFP VAB12CFPH VAB12CFPB VAB12K VAB12KC VAB12KRH VAB12KS VAB12LS VAB12LSH VAB12LC VAB12RA VAB12PSHK VAB12SH VAB12SGY VAB12SGN VAB12SRD VAB12MO VAB12GB DUTT10 VAB12AS DUEMI10 VAB12EMIB DUOL120 VAB12AB DUMRS10 DUWPA Arm Dimensions 3-5/8" Aluminum Arm 1-1/2" 3-1/2" Wooden Arm * Not sold by Viking* 3/4" Overall Dimensions 5" 51-1/8" min 228-3/8" max 33" 16" 1-9/16" 45-1/2" 22-5/8" 14" Weight TECHNICAL SUPPORT 1 800 908 0884 170 lb. PARTS PARTS DIAGRAM DIAGRAM Aluminum Arm 17 OR 18 44 1 2 5 12 4 45 15 13a 6 16 14 15 Wooden Arm 8 19 7 20 38 32 13b 3 28 29 31 30 26 33 21 22 27 23 10 9 25 37 24 39 34 OR 35 OR 36 40 42 11 46 TECHNICAL SUPPORT 1 800 908 0884 41 43 1 IMPORTANT IMPORTANT SAFETY SAFETY INFORMATION INFORMATION WARNING - Not following these instructions may cause severe injury or death to persons. IMPORTANT SAFETY INSTRUCTIONS WARNING – To reduce the risk of severe injury or death: 1. READ AND FOLLOW ALL INSTRUCTIONS. 2. Never let children operate or play with gate controls. Keep the remote control away from children. 3. Always keep people and objects away from the gate. NO ONE SHOULD CROSS THE PATH OF THE MOVING GATE. 4. Test the gate operator monthly. The gate MUST reverse on contact with a rigid object or when an object activates the non-contact sensors. After adjusting the force or the limit of travel, retest the gate operator. Failure to adjust and retest the gate operator properly can increase the risk of injury or death. 5. Use the manual release only when the gate is not moving. 6. KEEP GATES PROPERLY MAINTAINED. Read the owner’s manual. Have a qualified service person make repairs to gate hardware. 7. The entrance is for vehicles only. Pedestrians must use separate entrance. 8. Every gate operator installation MUST have secondary protection devices against entrapment, such as edge sensors and photo beams more in particularly in places where the risk of entrapment is more likely to occur. 9. SAVE THESE INSTRUCTIONS. IMPORTANT INSTALLATION INSTRUCTIONS 1. Install the gate operator only when: a) The operator is appropriate for the construction of the gate and the usage Class of the gate (refer to page 5), b) All openings of a horizontal slide gate are guarded or screened from the bottom of the gate to a minimum of 4 feet (1.22 m) above the ground to prevent a 2-1/4 inch (57.2 mm) diameter sphere from passing through the openings anywhere in the gate, and in that portion of the adjacent fence that the gate covers in the open position, c) ALL EXPOSED PINCH POINTS ARE ELIMINATED OR GUARDED, AND d) GUARDING IS SUPPLIED FOR EXPOSED ROLLERS. 2. The operator is intended for installation only on gates used for vehicles. Pedestrians must be supplied with a separate access opening. The pedestrian access opening shall be designed to promote pedestrian usage. Locate the gate such that persons will not come in contact with the vehicular gate during the entire path of travel of the vehicular gate. 3. The gate must be installed in a location so that enough clearance is supplied between the gate and adjacent structures when opening and closing to reduce the risk of entrapment. Swinging gates shall not open into public access areas. 4. The gate must be properly installed and work freely in both directions prior to the installation of the gate operator. Do not over-tighten the operator clutch or pressure relief valve to compensate for a damaged gate. 5. The gate operator controls must be placed so that the user has full view of the gate area when the gate is moving AND AWAY FROM THE GATE PATH PERIMETER. 6. Controls intended for user activation must be located at least six feet (6’) away from any moving part of the gate and where the user is prevented from reaching over, under, around or through the gate to operate the controls. Outdoor or easily accessible controls shall have a security feature to prevent unauthorized use. 2 TECHNICAL SUPPORT 1 800 908 0884 IMPORTANT IMPORTANT SAFETY SAFETY INFORMATION INFORMATION WARNING - Not following these instructions may cause severe injury or death to persons. IMPORTANT INSTALLATION INSTRUCTIONS Continued 7. The Stop and/or Reset button must be located in the line-of-sight of the gate. Activation of the reset control shall not cause the operator to start. 8. All warning signs and placards must be installed where visible in the area of the gate. A minimum of two placards shall be installed. A placard is to be installed in the area of each side of the gate and be visible to persons located on the side of the gate on which the placard is installed. 9. For gate operators utilizing a non-contact sensor (Photo beam or like) in accordance with section 31.1.1 of the UL325 standard: a) See instructions on the placement of non-contact sensors for each Type of application (refer to page 6), b) Care shall be exercised to reduce the risk of nuisance tripping, such as when a vehicle, trips the sensor while the gate is still moving, and c) One or more non-contact sensors shall be located where the risk of entrapment or obstruction exists, such as the perimeter reachable by a moving gate or barrier (refer to page 6). d) Use only Omron E3K-R10K4 photoelectric eye to comply with UL325 e) One or more non-contact sensors shall be located where the risk of entrapment or obstruction exists, such as the perimeter reachable by a moving gate or barrier. 10. For a gate operator utilizing a contact sensor (Edge sensor or like) in accordance with section 31.1.1 of the UL325 standard: a) One or more contact sensors shall be located where the risk of entrapment or obstruction exists, such as at the leading edge, trailing edge, and post mounted both inside and outside of a vehicular horizontal slide gate (refer to page 7). b) One or more contact sensors shall be located at the bottom edge of a vehicular vertical lift gate. c) One or more contact sensors shall be located at the pinch point of a vehicular vertical pivot gate. d) A hardwired contact sensor shall be located and its wiring arranged so that the communication between the sensor and the gate operator is not subjected to mechanical damage. e) A wireless contact sensor such as one that transmits radio frequency (RF) signals to the gate operator for entrapment protection functions shall be located where the transmission of the signals are not obstructed or impeded by building structures, natural landscaping or similar obstruction. A wireless contact sensor shall function under the intended end-use conditions. f) One or more contact sensors shall be located on the inside and outside leading edge of a swing gate. Additionally, if the bottom edge of a swing gate is greater than 6 inches (152 mm) above the ground at any point in its arc of travel, one or more contact sensors shall be located on the bottom edge (refer to page 7). g) One or more contact sensors shall be located at the bottom edge of a vertical barrier (arm). h) Use only Miller Edge Model MGR20 or MGS20 edge sensor to comply with UL325 TECHNICAL SUPPORT 1 800 908 0884 3 IMPORTANT IMPORTANT SAFETY SAFETY INFORMATION INFORMATION WARNING - Not following these instructions may cause severe injury or death to persons. MAINTENANCE Remove the Power Harness from the Control Board (refer to page 17) • Clean and lubricate the turning pins and gate hinges using the recommended lubricant. • Check that all mounting hardware of the gate operator is properly tighten. • Ensure that the gate moves freely. • Check for corroded parts and replace if necessary. • Check the battery for the following: Battery connections must be free of corrosion. Battery voltage must be 26 VDC (fully charged battery). Reconnect the Power Harness for the Control Board (refer to page 17) • Check and confirm the proper operation of all safety devices (photoelectric eye, edge sensors or like). • Check and confirm the operation of all installed accessories. • Check and confirm the operation of all special features such as the Intelligent Obstruction Sensor, Hold Open Timer (refer to page 20 to 27) • Check and confirm the operation of the manual release (refer to page 7) • Verify battery backup functionally by turning off the power source (120 VAC and 220 VAC). DO NOT FORGET TO TURN ON THE POWER SOURCE AFTER VERIFICATION. GENERAL SAFETY PRECAUTIONS The following precautions are an integral and essential part of the product and must be supplied to the user. Read them carefully as they contain important indications for the safe installation, use and maintenance. • These instruction must be kept and forwarded to all possible future users of the system. • This product must be used only for that which it has been expressly designed. • Any other use is to be considered improper and therefore dangerous. • The manufacturer cannot be held responsible for possible damage caused by improper, erroneous or unreasonable use. • Avoid operating in the proximity of the hinges or moving mechanical parts. • Do not enter the path of the moving gate while in motion. • Do not obstruct the motion of the gate as this may cause a situation of danger. • Do not allow children to play or stay within the the path of the moving gate. • Keep remote control or any other control devices out of the reach of children, in order to avoid possible involuntary activation of the gate operator. • In case of break down or malfunctioning of the product, disconnect from the main power source. Do not attempt to repair or intervene directly, contact only qualified personnel for repair. • Failure to comply with the above may create a situation of danger. • All cleaning, maintenance or repair work must be carried out by qualified personnel. • In order to guarantee that the system works efficiently and correctly it is important to have the manufacturer’s instructions on maintenance of the gate and operator carried out by qualified personnel. • In particular, regular checks are recommended in order to verify that the safety devices are operating correctly. All installation, maintenance and repair work must be documented and made available to the user. Installer: _____________________________________________________ ____________ Signature Date Contact: _________________________________________________________ _________________________________________________________ 4 TECHNICAL SUPPORT 1 800 908 0884 IMPORTANT IMPORTANT SAFETY SAFETY INFORMATION INFORMATION CAUTION: To Reduce the Risk of Fire or Injury to Persons a) Use only the following type and size of battery(ies): Yuasa NP7-12 b) Do not dispose of the battery(ies) in fire. The cells may explode. Check with local codes for possible disposal instructions. c) Do not open or mutalate the battery(ies). Released electrolyte is corrosive and may cause damage to the eyes or skin. It may be toxic fi swallowed. d) Exercise care in handling batteries in order not to short the battery with conductying materials such as rings, bracelets and keys. e) Change the battery(ies) provided with or identified for use with this product only in accordance with the instructions and limitations specified in this manual. f) Observe proper polarity orientation between the battery(ies) and charging circuit. g) Do not mix batteries of different sizes or from different manufacturers in this product (applies to products employing more than one user replaceable secondary battery). h) A battery-operated product employing a secondary battery supply intended to be charged within the product shall contain specific instructions concerning the proper method of charging. UL325 Gate Operator Classification GLOSSARY RESIDENTIAL VEHICULAR GATE OPERATOR CLASS I – A vehicular gate operator (or system) intended for use in a home of one-to four single family dwelling, or a garage or parking area associated therewith. COMMERCIAL/GENERAL ACCESS VEHICULAR GATE OPERATOR CLASS II – A vehicular gate operator (or system) intended for use in a commercial location or building such as a multi-family housing unit (five or more single family units), hotel, garages, retail store, or other building servicing the general public. INDUSTRIAL/LIMITED ACCESS VEHICULAR GATE OPERATOR CLASS III – A vehicular gate operator (or system) intended for use in an industrial location or building such as a factory or loading dock area or other locations not intended to service the general public. RESTRICTED ACCESS VEHICULAR GATE OPERATOR CLASS IV – A vehicular gate operator (or system) intended for use in a guarded industrial location or building such as an airport security area or other restricted access locations not servicing the general public, in which unauthorized access is prevented via supervision by security personnel. Install the gate operator only when: The operator is appropriate for the construction of the gate and the Usage Class of the gate. 5 TECHNICAL SUPPORT 1 800 908 0884 5 Charger Radio Rec. Safety Loop UL Sensor Radio Rec. UL Sens Center Loop sor Power IMPORTANT IMPORTANT SAFETY SAFETY INFORMATION INFORMATION Low Battery WARNING - Not following these instructions may cause severe injury or death to persons. Check Motor Motor Sensor MAX Photo Beam (non-contact sensor) Installation Re-Open Sensor Photo beams or like must be installed to reduce the risk of entrapment. Open Timer Mag. Lock Mag. Lock Use only Omron E3K-R10K4 photoelectric eye to comply with UL325 30 Make the electrical connections of the photoelectric sensor as described here in this page. Off 1 Mag. LOCK Lock MAG. Care shall be exercised to reduce the risk of nuisance tripping, such as when a vehicle, trips the sensor while the gate is still moving, and N.O. Turn Switch to 'Light On' Position +28v Gnd +28v Radio Gnd +28v Radio Station Gnd UL Gnd Reopen Safety Loop Connector Connector Gnd Center Gnd Exit N.C. One or more non-contact sensors shall be located where the risk of entrapment or obstruction exists, such as the perimeter reachable byCOM a moving gate or barrier. nds Gnd Reopen Loop Center Loop ruction 1 (C1) 3 (NC1) 24VDC Omron Model E3K-R10 Shown Connection '1' (C1) Connection '3' (NC1) 24 VDC Power Connections 24 VDC Power Connections Optional Photo Beam Unit Arm in Closed Position Potential Entrapment Area (Shaded) Reflector One or more non-contact sensors shall be located where the risk of entrapment or obstruction exists, such as the perimeter reachable by a moving gate or barrier. Consult the installation manual for the UL325 device (photo beam or like) for detail information about the usage, installation and maintenance 6 TECHNICAL SUPPORT 1 800 908 0884 Rec. Power R Sensor Re L Loop C L S Obstru 1. 0 Loop Low Battery min. Motor Sensor Check Motor MAX WARNING - Not following these Mag. LOCK Lock MAG. Off 1 Edge Sensor N.O. +28v Gnd +28v Radio Gnd +28v Radio Station Gnd UL Gnd Gnd Safety Loop Connector Connector Reopen Center Gnd Exit Gnd Strike Gnd Fire N.C. Secondary Entrapment Protection COM Open Commands Gnd may cause severe injury or death to persons. Edge Sensor (contact sensor) Installation 60 Open Mag. Lock instructions 30 Open Hold Open Timer Mag. Lock Hold Open Timer IMPORTANT IMPORTANT SAFETY SAFETY INFORMATION INFORMATION Edge Sensor Edge sensor or like must be installed to reduce the risk of entrapment. Use only Miller Edge 3-sided activation type MGR20 or MDS20 to comply with UL325. One or more non-contact sensors shall be located where the risk of entrapment or obstruction exists, such as the perimeter reachable by a moving gate or barrier. 1. A hardwired contact sensor shall be located and its wiring arranged so that the communication between the sensor and the gate operator is not subjected to mechanical damage. 2. A wireless contact sensor such as one that transmits radio frequency (RF) signals to the gate operator for entrapment protection functions shall be located where the transmission of the signals are not obstructed or impeded by building structures, natural landscaping or similar obstruction. A wireless contact sensor shall function under the intended end-use conditions. Manual Release When manual operation is required: Secure the Arm to prevent sudden movement when releasing the Arm. To activate the Manual Release – Insert the Key provided and rotate clockwise. Pull the Release Lever down. To resume normal operation – Push the Release Lever to the vertical position. Turn the Key counterclockwise to relock. Move the Arm until it locks into position. TECHNICAL SUPPORT 1 800 908 0884 NOTE - Turning the Key and pulling the Release Lever will activate the Kill Switch and make the unit inoperable. To operate the unit with the cover off the Lever must be closed and the Key relocked. 7 This page is intentionally left blank. 8 TECHNICAL SUPPORT 1 800 908 0884 IMPORTANT IMPORTANT INSTALLATION INSTALLATION INFORMATION INFORMATION WARNING - TO REDUCE THE RISK OF SEVERE INJURY OR DEATH TO PERSONS: This is NOT a pedestrian gate operator Specifications Maximum Arm Length (wood): Maximum Arm Length (Aluminum): Maximum Speed: Power Requirements: Operating Temperature: 14 feet 16 feet 2 seconds 120 VAC Single Phase at 3 Amps Or 220 VAC Single Phase at 1.5 Amp -20°C (-4°F) to 70°C (158°F) Warning Placard Installation All Warning Signs and Placards must be installed where visible in the area of the gate. A minimum of two placards shall be installed. A placard is to be installed in the area of each side of the gate and be visible. TECHNICAL SUPPORT 1 800 908 0884 9 PLAN PLAN OF OF INSTALLATION INSTALLATION Concrete Specifications Concrete Area 1. Follow the local building code to determine the required depth of the concrete pad. 2. Pad measurements recommended by Viking Access Systems are at lease 24” long, 18” wide and 24” deep to ensure the stable operation of the operator, and a minimum of 6” above level grade to avoid any flooding of the machinery. 4. Provide a sufficient number of conduit pathways for all low power accessories such as loop detector leads, maglock, noncontact sensors, contact sensors, safety and other commands. Also provide conduit for the power supply (either 110 or 220 VAC). Extend the conduit the recommended height of 1” above the level of the concrete pad. Install all conduit in the shaded area shown above. 8" 8" 24" Barrier Arm Base Assemble the Arm Assemble the Arm as shown. using hardware provided. Aluminum Arm Wooden Arm 10 18" TECHNICAL SUPPORT 1 800 908 0884 Drill for a 1/2" x 3-1/2" Red Head Anchor (4) Places Conduit 24" BARRIER BARRIER ARM ARM INSTALLATION INSTALLATION STEP 1 Select proper Strut and Mounting Position dependent on Arm length. Strut Mounting Position Length Aluminum Arm Arm Length (ft) 4.25 up to 5.5 5.6 up to 6.5 6.6 up to 8.0 8.1 up to 10.0 10.1 up to 12.0 12.1 up to 15.0 15.1 up to 17.0 Strut Used Grey (VAB12SGY) — Strut Used — Grey (VAB12SGY) Strut Used — — — — Green (VAB12SGN) — Green (VAB12SGN) — — — Green (VAB12SGN) Red (VAB12SRD) — — — Red (VAB12SRD) — Articulated Aluminum Arm 6.5 up to 7.5 7.6 up to 9.5 9.6 up to 10.5 Green (VAB12SGN) — — — — Green (VAB12SGN) — — Green (VAB12SGN) Wooden Arm Strut not needed for wooden arms up to 12' (as long as wood is not heavier than .45 lbs/foot or 5.4 lbs total) 12.5 up to 14 — — Grey (VAB12SGY) Strut Ordering Information Strut Color Viking Part No. Grey VAB12SGY TECHNICAL SUPPORT 1 800 908 0884 Green VAB12SGN Red VAB12SRD 11 BARRIER BARRIER ARM ARM INSTALLATION INSTALLATION STEP 2 Manually release the motor as shown on page 7. Place the Arm in the vertical position. Loosen the Jam Nut on the Strut. Insert the Strut into the left or right pivot point (depending on opening direction). Attach the Strut using the bolt and spacer provided into the proper mounting position (as selected in Step 1). Open Right Open Left Bolt & Spacer (Viking part # VAB12SH) Strut Strut STEP 3 Balancing the Barrier Arm Balance the Arm at an angle of 5° to 30° above the floor by compressing the Balancing Spring using the Adjusting Nut. If properly adjusted, a balanced Arm will remain motionless at a 5° to 30° angle. 5° to 30° Jam Nut Adjusting Nut Warning The Balancing Spring can not be compressed any shorter than the dimension shown on the table at the right. Minimum Strut Length (See Table Below) 4-1/2" Maximum Strut Extension STEP 4 Check that Arm remains motionless in the fully open and fully closed positions while in Manual Release mode. Retighten the Jam Nut. A Strut MUST BE USED for: • An aluminum arm of any length or • A wood arm longer that 12' It is recommended to use a rest post for any arm over 14’ long. 12 Minimum Strut Color Grey Green Red Strut Adjustment Length Viking Part # Minimum Length VAB12SGY 7.5" VAB12SGN 7.5" VAB12SRD 9.0" TECHNICAL SUPPORT 1 800 908 0884 16 ELECTRICAL ELECTRICAL INSTALLATION INSTALLATION Caution – Do not connect the power harness to the board until the installation is ready for verification. Caution – Turn all the switches to off position before connecting power harness to the board. Part # VAEMI 3A FUSE H ot Power Harness Auxiliary Power Connection. See page 29 for further details. White Green Red OPEN RIGHT 24V BAT OPEN LEFT UL Sensor Radio Rec. Safety Loop UL Sens Center Loop Reopen Loop Sensor Center Loop Sensor struction 1.5 Overlap Delay Obstruction N e u tr a l To Transformer TECHNICAL SUPPORT 1 800 908 0884 Overlap Delay Po wer G r o u n d Black Fail Safe/Secure 17 und Gro rth Ea EMI Board 24VAC The B-12 barrier arm operator requires a single phase AC line to operate and charge the batteries. 1. Turn off the main switch or breaker for the power line being used. 2. Move the selector switch on the Incoming Voltage Selector to the proper position (115 for 110 to 120VAC, 230 for 200 to 240VAC). 3. Connect the incoming power wires to the terminals as shown in the illustration. 4. Turn on the main switch or breaker once the installation is ready for performance check and adjustments. 5. Connect main power harness (as shown in picture). 6. Turn unit power switches to the reset position. 7. Verify that the green ‘Charger’ LED on the main circuit board is illuminated. If not, see page 30 for troubleshooting. Radio Rec. 13 Charger Power Low Battery ELECTRICAL ELECTRICAL INSTALLATION INSTALLATION Obstruction Overlap Delay Center Loop Sensor Sensor 1.5 Safety Loop UL Sensor Black OPEN RIGHT OPEN LEFT OPEN RIGHT Blue Blue Black White Charger Radio Rec. Power Low Battery 1.5 INSIDE Obstruction Sensor Sensor Center Loop Safety Loop UL Sensor OPEN RIGHT White COM N.C. Radio Station +28v Gnd UL Gnd Safety Gnd Exit Gnd Strike Gnd Fire Gnd Overlap Delay Safety Connector N.O. Mag. Lock Black Open Commands Open Stop Close GND Open Stop Close Charger Radio Rec. Power Low Battery 3 0 min. MAX Tips for proper ground installation Motor Sensor A good ground in a gate operator installation will Limit or prevent Limit minimize damage to the operator cause by Hold Open natural events such as lightning Timerstrikes. 14 Mag. Lock Mag. Lock N.O. COM Earth Ground GroundN.C. Rod TECHNICAL SUPPORT 1 800 908 0884 +28v Gnd +28v Radio Gnd +28v Radio Station Gnd UL Gnd Safety Gnd Center Gnd Exit Gnd Strike Gnd Fire Gnd Open Stop Close Open Stop Close GND Master/Slave Stop Close 30sec The following will Open provide a guideline for proper grounding: 1sec 60sec off 1. Use a ground rod to provide a ground reference. 2. Consult your city code and be aware of underground services in theCommands site of the gate operator to Guard Station Open Safety Connector prevent inconveniences. 3. Use always a single bonding point for grounding. 4. All ground wires must be as short and as thick as possible. 5. Prevent unnecessary turns or loops in all ground wires. GND GND Blue 1sec off 60sec Gnd OPEN LEFT Guard Station Blue 30sec Mag. Lock +28v Open Center Stop Black Hold Open Timer Radio Limit Close Master/Slave Motor Wires INSIDE Limit Motor Sensor Gnd MAX OPEN LEFT min. Gnd 0 +28v 3 ke L n Motor Wires Connect the wire harness to the “OPEN RIGHT” connector if the arm opens towards the right side. Connect the wire harness to the “OPEN LEFT” connector if the arm opens towards the left side. 18 BARRIER BARRIER ARM ARM INSTALLATION INSTALLATION Caution Set up the Barrier Arm travel limit in this order: First: Adjust the positive stops Second: Adjust the speed control Third: Adjust the limit switches Positive Stop Adjustment Positive Stop Loosen the Jam Nuts on the Positive Stop Bolts. Position the Arm in the fully open position. Tighten the Bolt against the Positive Stop. Tighten the Jam Nut. Position the Arm in the fully closed position. Tighten the Bolt against the Positive Stop. Tighten the Jam Nut. 24VAC Jam Nut Speed Control Adjustment Charger Radio Rec. UL Sens Center Loop Sensor Radio Rec. Fast Power min. Slow MAX Check Motor Motor Sensor Mag. Lock Mag. Lock Off 1 30 Open UL Sensor Low Battery Hold Open Timer Open Safety Loop Slow TECHNICAL SUPPORT 1 800 908 0884 Mag. LOCK Lock MAG. 0 Obstruction 1.5 Center Loop Sensor 60 Stop Obstruction Hold Open Timer Close Stop Close 3 Overlap Delay Overlap Delay Speed Reopen Loop The Speed Control Pot has a direct relation to the Limit Switch setup. The Barrier Control unit is shipped with this Pot set at its maximum speed. For a 12’ or longer Arm, the speed will have to be reduced (by turning the pot adjuster clockwise) to achieve smooth action. Changing this setting will require resetting the Limit Switch Cams. N.C. COM N.O. 15 OPEN RIGHT OPEN LEFT 24V BAT Fail Safe/Secure LIMIT LIMIT SWITCH SWITCH ADJUSTMENT ADJUSTMENT Be sure the power is connected and the Limit Connector is positioned properly for “Open Left” or “Open Right.” 1. With the Positive Stop properly set, manually move the Arm to the “Open” position. Set the Limit Cam so that it is centered on its related Limit Switch. 2. Move the Arm to the “Closed” position and repeat. 3. Run the Barrier Arm through 2 complete cycles to allow the board to ‘learn’ the position of the limit cams. 4. Adjust the cam(s) to achieve a very smooth stop in each position. Limit Switch Limit Cam Warning Be sure there is not too much stress placed on the Positive Stop. Re-adjust as necessary. Be sure all hardware is tightened properly. GATE GATE OPERATOR OPERATOR SYNCHRONIZATION INSTALLATION Operation: The Barrier Arm operation can be synchronized with an existing Gate Operator 1. Viking B12 Barrier Arm receives an open command from your access control 2. Viking B12 Barrier Arm remains closed and sends an “open signal” to the synchronized operator 3. Viking B12 Barrier Arm will open once the synchronized operator reaches its open limit. 16 TECHNICAL SUPPORT 1 800 908 0884 15 Hold Open Timer UL Sens Mag. Lock Center Loop Reopen Loop +28v Hold Open Timer Gate Operator Control Board N.C. Barrier Arm Control Board +28v Gnd +28v Radio Gnd +28v Gnd UL Gnd Reopen Gnd Center Gnd Radio Station Use the Splitters provided to connect to a Viking Gate Operator otherwise make the appropriate conections TECHNICAL SUPPORT 1 800 908 0884 Gate Operator Open Position Limit Switch Connect to COM and NC Terminals 17 Gnd UL Gnd Reopen Safety Loop Connector Connector Gnd Gnd Exit Gnd Gnd Center 60 Off 1 30 External Accessories Mag. Lock Off 1 Safety Loop Connector Connector UL Sens Gnd +28v Radio Sensor Gnd 0 Open Stop MAX Open Commands N.O. UL Sensor Hold Open Timer Fire Open +28v Safety Loop Mag. Lock Mag. LOCK Lock MAG. 30 Guard Station Center Loop Connect the B12 Barrier Arm controlCOM board to the ‘Open” limit switch. Exit Gnd Barrier Arm Control Board Gnd +28v Gnd +28v Gnd UL Gnd Radio Station 60 Strike Stop GND Siren Radio Rec. Mag.Reopen Lock MAG. LOCK Loop Center Loop Sensor Obstruction Hold Open Timer Reopen Gnd Low Battery Check Motor Motor Sensor Open Commands Gnd Power N.O. Hold Open Timer Fire Rec. MAX Safety Loop Connector Connector Open Gnd SafetyN.C. UL Loop Sensor COM Radio 0 1.5 Center Loop Sensor min. Open Center Obstruction Close Barrier Arm sends signal Siren Charger Radio to Gate Operator UL ap Delay N.O. Sensor min. Open Gnd Master/Slave COM Obstruction +24VDC Open Mag. Lock Mag. Lock NO Stop Gnd Close Stop Connect the B12 Barrier Arm to the Gate Motor Sensor Check Motor Operator to be synchronized. COM Close Brake Low Battery Close Brake Power GND Radio Rec. UL Sens UL Sensor OPEN RIGHT 3 1.5 Overlap Delay Overlap Delay OPEN LEFT Charger Radio Rec. Reopen Loop Safety Loop Loop nter op N.C. Radio Station +28v Gnd Reopen Safety Loop Connector Connector Gnd Center Gnd Exit Gnd Strike Gnd Fire Open Commands C35 C36 24V BAT Fail Safe/Secure 24VAC OPEN RIGHT Gnd Open Stop Close Guard Station GND Open Siren UL Siren Stop GND Close Master/Slave OPEN LEFT Connect the chosen access control accessory for control of the B12 Barrier Arm. Mag. LOCK Lock MAG. Barrier Arm Control Board Gnd 60 JP3 UL Open Off 1 Stop Mag. Lock 30 Connections: Close Hold Open Timer Open Brake Stop 24V BAT Close GATE GATE OPERATOR OPERATOR SYNCHRONIZATION INSTALLATION Fail Brake Safe/Secure Strike 24VAC Motor Sensor Check Motor MAX Obstruction 0 3 O Low Battery min. VEHICULAR VEHICULAR LOOP LOOP DETECTOR DETECTOR INSTALLATION INSTALLATION 24VAC “Trap” Configuration Any Viking Access Systems operator can be used as the “Access Operator” in place of the B12 (depicted below). Positioning of the Reopen Loop for the “Access Operator” will vary depending on the type of operator used. 24V BAT Fail Safe/Secure Barrier Arm Control Board 18 Barrier Arm Closed Position Limit Switch In Use C NO NC 0 min. External Loop Detector with Dry Contacts Shared "Signal Ground" TECHNICAL SUPPORT 1 800 908 0884 Hold Open Timer Center MAX 60 Off 1 30 Hold Open Timer Open Stop Mag. Lock Close COM N.O. Gnd Exit Gnd Strike Gnd Fire Open Commands Gnd Open Stop +28v Close Gnd GND +28v Radio Gate Operator Control Board Cen Loo Sensor N.C. Radio Guard StationStation Gnd Open +28v Stop Gnd Close UL GND SirenGnd Reopen UL Siren Sensor Obstruction 1.5 Overlap Delay 3 Radio Rec. Mag. LOCK Lock MAG. In Use Gates in Closed Position Gnd Gnd Exit Safety Loop Connector ConnectorMaster/Slave Trap Loop C NO NO UL Sens Brake Off 1 60 Gnd Strike Gnd Fire Open Commands Gnd Open Stop Close GND Open Stop Close GND Guard Station Reopen Loop Center Loop 30 Open Obstruction Notice: The Trap loop detector required a DRY CONTACT output to beMag. able to implement Brake Lock this function. Stop Close Open Inside Reopen Hold Open Loop Timer Trap Loop Travel Direction Master/Slave Check Motor Motor Sensor MAX Center 0 Sensor 1.5 min. Hold Open Timer Stop Close Open Reopen Loop Stop Outside Close 3 Overlap Delay 36 Obstruction OPEN LEFT OPEN RIGHT Setup: Operation: 1. For the operators to close 1. “Trap Operator” opens when a command automatically, set the “Hold Open is given from your access control devise Timer” on both operators. 2. Vehicle enters “Trap Loop”. 2. Connect the N.O. contact of the Trap 3. Trap Operator will close after the vehicle Operators closed limit switch to the “Trap clears its Reopen Loop, trapping vehicle. Loop Detector”, relay Common contact. 4. “Access Operator“ opens as soon as 3. Connect the Trap Loop Detectors the Trap Operator is fully closed, JP3 N.O. contact to the Access Operators allowing access to the property. “Open” terminal, found on the 5. “Access Operator” will close after the “Guard Station” connector. vehicle clears its Reopen Loop. C35 C36 4. “Signal Ground” must be shared between both operators, by Obstruction Overlap Delay Overlap Delay connecting the “GND”Charger terminal, also Center Safety UL Radio Sensor Loop Loop found Sensoron Rec. the “GuardPower Station” Low Battery connector, to both operators. Entry Side Configuration OPEN RIGHT OPEN LEFT VEHICULAR VEHICULAR LOOP LOOP DETECTOR DETECTOR INSTALLATION INSTALLATION Exit Side Configuration Radio Rec. Charger Radio Rec. Sens UL Sensor Inside MAX Power Exit Low Battery Loop Motor Sensor Check Motor Reopen Loop Mag. Lock Travel Direction Mag. Lock 30 Hold Open Timer Mag. LOCK Lock MAG. N.C. COM N.O. +28v Gnd Radio Gnd +28v Radio Station Gnd UL Gnd Reopen Safety Loop Connector Connector Gnd Gnd Exit Center Off 1 60 Gnd Strike Gnd Fire Gnd Open Stop Close GND Open Commands +28v Stop Open Open Guard Station Outside Reopen Loop Reopen Exit Inside Reopen Center Exit Gnd 28V RO Exit Loop OP Travel Direction Open Stop Close GND Siren Safety Loop Typical Wiring Diagram Master/Slave UL Siren Center Loop Outside UL Option Closing Loop min. Center Loop Sensor Obstruction Sensor Travel Direction Hold Open Timer Stop Close Obstruction Inside 0 3 Reopen Loop Close Brake Brake 1.5 Outside Overlap Delay Overlap Delay Reopen Loop 35 C36 Reopen Exit Note: Not all loops may be necessary for every installation. Check local regulations and accepted bestpractice design requirements. TECHNICAL SUPPORT 1 800 908 0884 19 VEHICULAR VEHICULAR LOOP LOOP DETECTOR DETECTOR INSTALLATION INSTALLATION WARNING – Consult the installation instructions from the loop detector manufacturer. The following statements are provided as a guide but different requirements may be required by the vehicular loop detector manufacturer. Guidelines for Vehicular Loop Detector Installation 1. Prevent sharp corners in the geometry of the loop sensor. 2. Install the appropriate number of turns for your loop geometry based on the loop perimeter. Use Table C (below) as a guide. 3. Use XLP (cross-linked-polyethylene) type of wire. This wire reduces the effects of moisture and other environmental events in altering the functionality of the vehicular loop detector. 4. Twist the lead wire at least 6 turns per foot. 5. Use BACKER-ROD to minimize damage to the loop detector wire prior to using the sealant. 6. Place the loop detector wire and adjust the sensitivity of the vehicular loop detector unit in a way to minimize the effects of the gate over the loop detector wire. IMPORTANT – Some of the following parameters may affect the proper functionality of the vehicular loop detector (consult the installation manual and the manufacturer of the vehicular loop detector). • Gate size, • Number of turns in the loop sensor wire; • Distance from the loop sensor wire to the gate either at the open or close position. Saw Cut 1" Min. Sealant Backer-Rod Vehicular Loop Detector Wire (3 Turns Shown) Table C – Recommended Number of Turns Perimeter in Feet Number of Turns 10 5 20 4 30-40 3 50-100 2 Provide Additional Saw Cuts to Eliminate Sharp Corners 1/8" to 1/4" Saw Slot Continuously Wind Wire in Loop Slot for the Required Number of Loops (2 Loops Shown) 20 Twist Wire Outside the Loop 6 Twists/Foot Until Its Connection to the Loop Detector TECHNICAL SUPPORT 1 800 908 0884 24V BAT O 0 Hold Open Timer Safety Loop Connector Connector UL Center Gnd Exit Gnd Strike Gnd Gnd Fire Open Commands Open Stop GND Close Guard Station Open Stop Close UL Siren Siren 1 GND Master/Slave Gnd JP3 Reopen Off 1 OPEN LEFT 30 Open Stop Open Commands 60 Close Gnd Open Brake Brake Stop Close ACCESSORY ACCESSORY CONNECTIONS CONNECTIONS Hold Open Timer Safe/Secure Gnd 3 min. FailMAX TECHNICAL SUPPORT 1 800 908 0884 UL Sens Power Fire Override Exit Loop Detector Mag. Lock Keypad 30 Reopen Loop Detector Edge Sensor N.C. COM N.O. Photo Beam 21 +28v Gnd +28v Radio Gnd +28v Radio Station Gnd UL Gnd Reopen Safety Loop Connector Connector Gnd Gnd Exit Center Off 1 60 Gnd Strike Mag. LOCK Lock MAG. Safety Connections Gnd Fire Radio Rec. Center Loop Sensor Hold Open Timer E 2 Center Loop Detector Charger Radio Rec. Motor Se Check M Open Commands Gnd Open Stop Close GND Open Stop Close GND UL Sensor Low Batt Hold Open Timer Open Stop Close Brake Siren UL Siren Guard Station Safety Loop MAX FIR Close PROTECTION Open Stop The SECONDARY ENTRAPMENT like the edge sensor and the photoelectric beam MUST BE PART OF EVERY SINGLE INSTALLATION to prevent pedestrian or animal entrapment (see pages 6 and 7). Center Loop Sensor min. Vehicle loop detectors must be installed to decrease the possibility of vehicle entrapment on the gate (see page 20). Brake Master/Slave 1 Obstruction Mag. Lock 0 3 Connection Locations (Single Unit Board shown) 1.5 Overlap Delay Overlap Delay Obstruction 2 Reopen Loop C35 C36 24V B Safe/Secure OPEN LEFT OPEN RIGHT ACCESSORY ACCESSORY CONNECTIONS CONNECTIONS Note: All controls are normally open. Safety Loop UL Radio Sensor Rec. Connection UL Sens Center Loop Radio Rec. Center Loop Reopen Loop 1 Charger Power Locations Radio Receiver Low Battery Motor Sensor Check Motor N.C. The control board provides two modes of operation that a radio receiver can control the gate: COM N.O. +28v Gnd +28v Radio Gnd +28v Radio Station Gnd UL Gnd Reopen Safety Loop Connector Connector Gnd Center Gnd Off Mag. LOCK Lock MAG. Mag. Lock When connecting the Radio Receiver carefully verify the proper connections. The maximum voltage that the control board provides for external accessories is the maximum voltage of the battery, which is about 28 volts. Mag. Lock In the event of an electrical short the board will protect itself by shutting down and will remain shut down until the short is corrected. COM NO Gnd +24VDC External Accessories 1 Open-Stop-Close 1. By having the radio receiver connected as illustrated and with the Hold Open Timer OFF (see below): Every command of the radio transmitter will control the gate as follow: a) First command opens the gate, b) Second command stops the gate and c) Third command closes the gate d) Any subsequent commands will continue in the same order to control the gate. This type of configuration is not recommended for a commercial installations. Open Only 2. By having the radio receiver connected as illustrated and with the Hold Open Timer ON (see below): Each command of the radio transmitter is ALWAYS AN OPEN COMMAND to the gate. 22 TECHNICAL SUPPORT 1 800 908 0884 JP3 ACCESSORY ACCESSORY CONNECTIONS CONNECTIONS C35 C36 Sensor min. Hold Open Timer All three switches must be Normally Open type of switch, and can share the same common (ground). N.O. N.O. N.O. UL Sens Radio Rec. Power +28v Gnd +28v Radio Gnd +28v Mag. LOCK Lock MAG. TECHNICAL SUPPORT 1 800 908 0884 Gnd UL Gnd Reopen Gnd Center Off 1 Exit Gnd Mag. Lock 2 30 60 The Hold Open Timer function holds the gate at the open position forMag. a predetermined amount of time, prior to closing Lock automatically. Set the Timer to the desired time, from 1 to 60 seconds. N.C. If this feature is not needed, turn the Trim COM Pot clockwise to the “off” position. N.O.affects the “radio Note: The Hold Open Timer receiver command” and the sequence of Safety Loop Connector Connector Radio Station operation for the gate. 23 Center Off 1 Gnd Exit Gnd Strike Gnd Charger Radio Rec. Reopen Loop Center Loop Sensor Hold Open Timer Strike Gnd Fire UL Sensor Hold Open Timer Hold Open Timer Open CLOSE Check Motor Motor Sensor MAX Open Commands Gnd Open Stop Close STOP Low Battery min. Open Safety Loop Gnd 0 Obstruction 1.5 Overlap Delay 3 Stop Close GND Center Loop OPEN COM Place the control switch box within sight of the gate, away from moving parts of the gate and out of reach of children. Sensor OPEN RIGHT OPEN LEFT The guard station provides control of the gate operator to open, stop and close the gate. Obstruction Fire 1 Guard Station Overlap Delay Open Commands Gnd Stop GND Close Guard Station Open Stop Close Siren UL Siren GND Master/Slave Open 24V BAT Fail Safe/Secure 30 Open 60 Stop Close Connection Locations Guard Station MAX Hold Open Timer Open 24VAC Stop Close Brake Brake Stop Center Loop Sensor 2 1 Close Center Loop Obstruction Obstruction 1.5 0 3 Overlap Delay Overlap Delay Sa Lo SPECIAL SPECIAL FEATURES FEATURES Auto-Open Feature N.O. TECHNICAL SUPPORT 1 800 908 0884 +28v Gnd Radio Rec. Reopen Loop UL Sens Radio Rec. Mag. Lock Mag. Lock Mag. LOCK Lock MAG. Gnd +28v Radio S Gnd UL Gnd Reopen Safety Loop Connector Connector Gnd Center Off 1 N.C. COM Gnd Exit Gnd Strike Gnd Fire Open Commands Gnd Open Stop Close Guard Station GND Open Stop Close GND Siren Mag. Lock Mag. LOCK Lock MAG. +28v Radio Gnd +28v Gnd UL Gnd Reopen Gnd Center Master/Slave Radio Station UL Sensor 30 60 Motor Sensor Check Motor Safety Loop Connector Connector24 Safety Loop MAX Hold Open Timer Low Battery UL Siren Center Loop Sensor min. Open Stop Brake Power Mag. Lock Center Loop Sensor Radio 0 Obstruction 1.5 Overlap Delay 3 Obstruction Once you put the “jumper” on the control board the “Check Motor” light will come on Hold Open indicating that the Auto-Open feature has been Timer enabled. Stop Close Open Brake Charger Radio Rec. UL Sens UL Sensor Overlap Delay Close OPEN LEFT C35 C36 Radio Rec. Reopen Loop Loop Safety Loop OPEN RIGHT JP3 ter op To enable the Auto-Open feature : Use the “jumper” provided and place it on the pinheader of JP3, on the terminals close to C35 as the illustration indicates. 24V BAT Fail Safe/Secure OPEN LEFT 24VAC The Auto-Open feature in Viking Gate Operators enables the following functionality in the event of power failure: a) Open the gate in case of power failure (120 or 220 VAC). b) Keep the gate at the open position as long as the there is no power. c) Resume to normal operation when the power has been restored. The Auto-Open feature allows proper operation while opening in case of power failure for the following devices: • All accessories, • All safety devices, Fail • All entrapment protections. Safe/Secure The only operation that can not be executed while opening in case of power failure is to CLOSE the gate. SPECIAL SPECIAL FEATURES FEATURES Intelligent Obstruction Sensor (Primary Entrapment Protection) 0 3 Center Loop Sensor Obstruction Safety Loop MAX Hold Open Timer 30 The Obstruction Sensor detects obstructions Timer in the path of the traveling gate. The Trim Pot for the Obstruction Sensor adjusts the Open sensitivity level that triggers the Sensor. Off 1 When the Obstruction Sensor detects an obstruction it will: 60 Close Stop Turning the Trim Pot counterclockwise decreases the sensitivity. Center Loop Sensor Hold Open Open Brake 1. Stop the gate’s movement and reverse it momentarily. 2. Bring the gate to a resting position. If another obstruction is detected before the gate reaches either limit it will: 1. Stop the gate’s movement. 2. Bring the gate to a resting position. 3. Disable the Gate Operator. UL325 standard requires an audio alarm to go off after two consecutive entrapment events sensed by the Inherent Entrapment Protection of the Gate Operator. The audio alarm will sound for a period of 5 minutes or until the “Stop” Button is pressed (see page 8 for remote installation of a “Stop” Button). 24 TECHNICAL SUPPORT 1 800 908 0884 25 Reopen Safety Loop Conn Conn Gnd Center Gnd Exit Gnd Strike Gnd Fire the Commands Hold Open Timer feature until the 3. Disable Open Gate Operator receives a new command. Gnd Open Stop Close Guard Station GND Open Stop Close Master/Slave GND Siren Stop Close Turning the Trim Pot clockwise increases the sensitivity. Obstruction min. Trim Pot Location (Single Unit Board shown) ake UL ren 1.5 Overlap Delay Overlap Delay Speed Reopen Loop C36 K Mag. Lock Mag. Lock OPTIONAL OPTIONAL SOLAR SOLAR PANEL PANEL INSTALLATION INSTALLATION Check Motor Motor Sensor Low Battery Charger Replace the existing batteries with a battery pack of 33AHr or greater. Connect Leads from Solar Panel(s), Polarity is not important STEP 4 Refer to the maps provided to get an idea about the number of cycles the gate will be operated per day. This figure is for a single gate operator with just: a) One Radio receiver, b) One low voltage low current loop detector and c) One low voltage, low current photo cell Number of Cycles per Day* January + – + – Red Wire Black Wire + – Connect New Batteries to Existing Leads Observing Polarity Reuse Existing Battery Fuse Holder July 14 12 10 8 5 2 *With a 80 Watt (24VDC) Panel System. NOTE – 1. Remember that the sun is your only source of energy. 2. The greater capacity of the batteries, the longer the system will operate on cloudy days. 3. If more specific information is needed, please consult with Viking Access Systems. For more information regarding solar energy refer to http:/www.nrel.gov. 26 TECHNICAL SUPPORT 1 800 908 0884 Fail Safe/Secure Power STEP 3 Radio Rec. 24VAC Cut the Leads to the Toroidal Transformer UL Sensor 24V BAT Connect the solar panel cables to the power harness as shown. Make sure you cut the wires coming from the toroidal transformer. afety oop STEP 2 Reopen Loop + – Connect To Gate Operator Input Block OPEN LEFT + – OPEN RIGHT Use a 24V solar panel or two solar panels of 12V in series with a total capacity of 80 Watts.. 12 VDC Panels 24 VDC Panel UL Sens STEP 1 Radio Rec. For Viking Vehicular Gate Operators OPTIONAL LIGHTING LIGHTING OPTIONAL Lighting can be added to the aluminum Barrier Arm. Viking part # VA-B12ALK Fail Safe/Secure OPEN LEFT Space Evenly JP3 Radio Rec. UL Sens UL Sensor Hold Open Timer Connect wiring to "Brake" connection (as shown on left) Connect to Oprtional Lighting 27 Gnd +28v R Gnd UL Gnd Reopen Gnd Gnd Exit Center Off 1 30 60 Gnd Strike Gnd Fire Safety Loop Connector Connector Secure Wiring with Hardware Provided TECHNICAL SUPPORT 1 800 908 0884 Radio Rec. Center Loop Sensor Obstruction 1.5 Safety Loop MAX Open Commands Gnd Open Stop Close Guard Station GND Open Stop Close Siren UL Siren GND Master/Slave Center Loop Sensor min. Open Stop Route Wiring Thru Arm Bracket Close Brake Obstruction Insert bracket into Hold Open Barrier Arm track Timer and secure with screw Open provided Stop Close Brake 0 3 Overlap Delay Overlap Delay Reopen Loop C35 C36 + 28 v Ra nd + 28 v nd G K U OPTIONAL OPTIONAL VIKING VIKING BLUE BLUE INSTALLATION INSTALLATION L r to ec n on Re op C nd G en te r o Lo p C G nd en O er rg ha er ery C w a t t t or Po B o w M Lo ck he C G nd M Lo ag ck . 24V BAT a St o di G M O . C .O N di o . Ra .C v M A N + 28 t io n nd G G .L O C Fail Safe/Secure P it EN Ex WARNING – Connecting the plug backwards can result in damage to the Control Board and will render the Viking-Blue Module useless. Mag. Lock Mag. LOCK Lock MAG. Off 1 n pe O n io at St 36 C 35 C 3 JP +28v Gnd +28v Radio Gnd +28v Gnd UL Gnd Reopen Gnd Center Gnd Exit Gnd e av Sl re / t as M . in m 2 JP 30 60 rd ua G OPEN RIGHT X A M OPEN LEFT Radio Rec. UL Sens Reopen Loop re il cu Fa Se ef / Sa Center Loop Sensor Obstruction Hold Open Timer e Strike k Bra Gnd en 0 D TECHNICAL SUPPORT 1 800 908 0884 G N Radio Station se N.O. lo COM C N.C. p 41- St o Check Motor RN O pe n Low Battery d) (re ed een) ect r onn ted (g c dis nec 1 con D Power UE GBL G N Charger N VIKI se JP3 C lo Fire p Install Jumper J : T9 C ID FC ial # r Se St o se lo C O ev D rla el p ay 1.5 O pe n 3 JP2 1. 5 Open G nd St op 0 Gnd Fi re n O ct io bs tr u ns n or Se Delay G nd T C Match up White Dots O pe A A 3 e H C e Lo nte op r ol d O Ti pe m n er EN FT B V VikingBlue Wireless Diagnostics Open Commands Safety Loop Connector Connector 1. Insert CD into host computer 2. Install MS ActiveSync (check your computer, it may already be installed to communicate with a PDA or smart phone. 3. Install Viking Blue software Select Install Viking-Blue for PC (to have the computer to communicate with the Operator) Select Install Viking-Blue for PDA (to have the PDA to communicate with the Operator) 28 ik 60 30 Re o Lo pe op n O P LE 2 V 1. Decide which Operator will be the Master and which will be the Slave. 2a. Install the “Master” Viking Blue Module on the Master Control Board. 2b. Install the “Slave” Viking Blue Module on the Slave Control Board. Use care in connecting the plug to the Control Board. The pins are small and easily bent. Match the white dot on the plug to the white dot on the control board (near the JP2 legend as depicted). 3.Obstruction Install the Jumper (near the JP3 legend Sensor depicted). Viking-Blue requires this jumper to operate as a Master/Slave device. The “Low Battery” LED will turn ON, indicating the Control Board is ready for use with the min. MAX Viking-Blue Module. 4. Attach the Viking-Blue Module to the Operator. For better communication and performance follow these guidelines: Hold Open • The Module must be under the Operator Timer Cover. • The Modules must be facing each other as much as possible. The Light on the Viking-Blue module will turn green upon connection between the other Module. Be sure to test your Master/Slave communication. 4 Open St r ff 1 U Se L ns T 4 2 erlap Delay ds an m m o C G nd O IG Ra Re dio c. R H VikingBlue Wireless Master/Slave h C nd Ex it St r ds an m m o C nd G n pe O O pe n n io at St C ve la /S et r as M X A M rd ua G OPEN RIGHT 36 C 35 3 JP +28v n Gnd Si re D m . in Mag. LOCK Lock MAG. N G +28v se Mag. Lock lo C ak e Radio St op Br 2 O WARNING: If this PDA is a new device, turn off all options when syncing with the computer. For either installation, follow the steps in the user manual. 4. Plug the Viking Blue Module into the Viking Gate Operator Control Board. WARNING: Connecting the plug backwards can result in damage to the Control Board and will render the Viking Blue Module useless. Use care in connecting the plug to the Control Board. The pins are small and easily bent. Match the white dot on the plug to the white dot on the control board (near the JP2 legend as depicted). 5. Install the Jumper (near the JP3 legend depicted). Viking-Blue requires this jumper to operate. The “Low Battery” LED will turn ON, indicating the Control Board is ready for use with the Viking-Blue Module. 6. Open Viking Blue software on the chosen device. If you are using the computer: • Hold the computer near the Gate Operator. • Run the application by clicking the icon on the desktop. • Select “Setting” in the top right of the screen. If you are using a PDA: • Hold the PDA near the Gate Operator. • Select “Start” and “Programs”. • Click the Viking-Blue Application. • Select “Connection” on the toolbar. • Click “Search” (looking for available Viking devices). • Select the Operator you want to communicate with. • Click “Connect” to start communication. The Light on the Viking-Blue module will turn green upon connection to the Computer or PDA. Follow the steps in the user manual. pe n JP D Gnd N Radio Rec. G e N.O. e lo s COM lo s C O ve D rla el p ay Power N.C. C 3 1. 5 OPEN LEFT p St op 0 bs tr uc JP3 Radio Station +28v St o O pe n O Se tio ns n or Install Jumper Check Motor Gnd G nd ol d O Ti pe m n er C e Lo nte op r UL Sens Fi re 60 H Re o Lo pe op n JP2 Low Battery UL nd G ff 1 ik e O 30 U Se L ns Match up White Dots Charger nector nector Gnd G C en te r op Lo nd r er e w att Po B w Lo ck he C n on C pen Reo G 24V g. Ra Re dio c. OPTIONAL OPTIONAL VIKING VIKING BLUE BLUE INSTALLATION INSTALLATION TECHNICAL SUPPORT 1 800 908 0884 26 OPTIONAL OPTIONAL ARTICULATED ARTICULATED ARM ARM Viking Part No. VA-B12AAK For Viking B-12 Barrier Arm Operator 98-3/8" max Saddle STEP 1 Determine Primary and Secondary Arm lengths based on obstructions and desired open height. Cut Arm squarely and clean up any rough edges. Secondary Arm Primary Arm Parallel Arm L1 47-1/4" min 82-5/8" max Parallel Arm Bracket Primary Arm L1– 7-1/2" About 31" (reference) 28-1/2" STEP 2 Drill Guide Enlarge Hole to 1/2" Enlarge Holes to 3/8" Secondary Arm Primary Arm About 3/4" Drill 1/8” pilot holes in Arms using Drill Guide at positions shown. Enlarge the one hole in the Primary Arm to 1/2”. Enlarge the two holes in the Secondary Arm to 3/8” STEP 3 Insert Primary Arm Cap and secure with short sheetmetal screws. Insert longer (1.6” long) Threaded Coupling into hole drilled in Step 2. Insert shorter (1.3” long) Threaded Couplings into Secondary Arm Cap. Insert Cap into Secondary Arm secure with short sheetmetal screws. Reinstall the Arm Edge Protectors, leaving a gap on the top of the Primary Arm Edge Protector as shown. Secondary Arm 30 TECHNICAL SUPPORT 1 800 908 0884 TROUBLESHOOTING TROUBLESHOOTING Arm does not run – Motor Sensor indicator comes ON Check all motor connections to be fully engaged. Refer to page 14. Ensure that the motor connections are: a) Properly connected; b) Tight enough and; c) Match color code. Refer to page 13. Check that all motor cable connections, junctions and extensions are properly connected and color-coded. Refer to page 13. Check the 15 Amp fuse in the control board Arm does not run – Motor Sensor indicator is OFF Check all motor connections to be fully engaged. Refer to 14. Check that the stop command is not active. Refer to page 23. Check that the unit is not in release mode. Refer to page 7. Check that the UL command (edge sensor) is not active. Refer to page 7. Check that the vehicular loop detectors are working properly. Refer to page 19 and 20. Check that the radio command is not active. Refer to page 22. Ensure that you external accessories are working properly. Check the 4 Amps fuse in the control board Ensure that you power cables are adequate in voltage and properly connected. Refer to page 13. Arm does not run – Power failure Check the 15 Amp battery fuse. Refer to page 16. Check the battery connections and cables. Check the voltage of the battery. Arm runs, stops and reverse momentarily – Obstruction sensor ON and audio alarm OFF Ensure that the arm path is clear of obstructions. Check for proper functionality and lubrication of the arm and hardware (hinges and the like). TECHNICAL SUPPORT 1 800 908 0884 Adjust the trim pot of the obstruction sensor. Refer to page 25. 31 TROUBLESHOOTING TROUBLESHOOTING Arm does not open or close Check all motor connections to be fully engaged. Refer to page 14. Check that the stop command is not active. Refer to page 23. Check that the UL command (edge sensor) is not active. Refer to page 7. Check that the vehicular loop detectors are working properly. Refer to page 19 and 20. Check that the radio command is not active. Refer to page 22. Ensure that you external accessories are working properly Automatic close does not function Check that the trim pot of the hold open timer is set to the proper time delay. Refer to page 23. Note: Hold open timer closes the gate automatically once the gate reaches the limit open. The time delay to close is set by the trim pot. To turn this system off turn the trim pot all the way clockwise Arm opens in the opposite desired direction Verify your motor cable is connected to the proper connector. Refer to page 14 and 18. Check that all motor cable connections, junctions and extensions are properly connected and color-coded. Arm opens. Closes or stops on its own Check that your external devices are working properly Check that your wires from your accessories are: a) Not shorting together b) Not shorting a power line c) Not shorting to metal or earth ground. Green ‘Charger’ LED not illuminated Check power supply 32 Check that there is AC power. Check Fuse on EMI board. Check for proper power selection (120/220 VAC) on EMI board. Check power harness plug on control board. TECHNICAL SUPPORT 1 800 908 0884 Notes Notes our continuous commitment to excellence Viking Access Systems is continuously working hard to identify and design products that will appeal to the industry and it’s needs. As technology continues to advance, we have developed a completely efficient and intelligent line of gate operators to meet the changing demands. These machines offer; full UL325 and UL991 compliance, soft-start and soft-stop, intelligent obstruction sensors, continuous operation (100% duty cycle) and extreme power efficiency. Innovative features include; adaptive and self-learning algorithms, redundancy design in both hardware and software to ensure operation and functionality, protection from lightning, short circuit and power surges, and our exclusive helical gearing offering the highest efficiency rating in the industry. Our entire product line is continually modified and improved based on the latest technology and our customer’s valuable feedback. The results are products that offer accuracy, efficiency, reliability and performance, all in sleek, high-tech designs.  We pledge to continue establishing ourself as the leader in high quality, innovative gate operators by developing “Next Level” technology. We are committed to providing safety and convenience with innovative solutions for every security gate need. VIKING standard features and operator specifications The Viking B-12™ is Raising the Bar in Barrier Gate Operation. This operator offers features such as; an integrated battery backup system, DC operation, flexibility of installation, and surge protection. It is capable of handling arms up to 16 feet long with speeds from 2 to 3 seconds. The spacious chassis allows easy installation and service access. It is available with 12' or 16' aluminum arm or 14' wooden arm • Synchronizes with gate operators for access control • Optional illumination kit available for arm assembly • Easy access to control board and electronics • Simple limit switch adjustment and positive stop to assure 100% reliability • Standard Auto Open feature • VikingBlue™ compatible • Powder coated galvanized steel cabinet with plenty of room for accessories • Plug-in loop rack included • Keyed release • High efficiency gearhead motor cycles arms up to 16' in 2 seconds in high traffic applications • Large footprint for conduit installation • Battery backup for 400+ cycles of operation in case of power failure Viking Access Systems Phone 800.908.0884 Fax 949.753.1640 631 Wald Irvine, CA 92618 www.vikingaccess.com