Transcript
MIXER GRINDERS
B U T C H E R
500/56, 500/56F, 500/66S
B O Y
500/66S SHOWN
MADE IN USA
“BUTCHER BOY” QUALITY DEPENDABILITY SERVICE
INSTALLATION PROCEDURE 1. It is important to remove the feed screw from the bowl before beginning electrical work. 2. An industrial electrician should do all electrical installation. Do not change wiring in electrical enclosures. Make connections and changes at terminals on disconnect switch only. 3. When connections are complete, look into bowl and check rotation of drive chuck. Chuck should rotate counter-clockwise.
SET UP PROCEDURE FOR MIXER GRINDERS After machine has been properly installed and is ready to process product, use the following information to configure your BUTCHER BOY mixer grinder for your specific product. BE SURE TO READ AND UNDERSTAND ALL THE INFORMATION REGARDING THIS EQUIPMENT PRIOR TO RUNNING THE EQUIPMENT. FOLLOW ALL SAFETY RULES WHEN THE EQUIPMENT IS ENERGIZED.
ONLY AUTHORIZED PERSONS SHOULD WORK ON OR MAKE ADJUSTMENTS TO THIS EQUIPMENT. The control panel has 5 switches. (fig. 1) The MIX START turns on the paddle(s) and conveyor. The MIX STOP switch stops the machine, if in mix cycle the switch stops the mixing, if you have started to grind, both the grind and the mix will stop. The MIX STOP switch has a feature, which keeps the button, once depressed, in the stop position. The button must be released by turning or pulling to allow any machine operation. GRIND START will energize only if the MIX START is started first. GRIND STOP shuts down the GRIND only. JOG/RUN selector switch must be in RUN for MIX START to be energized. JOG is to jog paddle(s) (in reverse). This action will help dislodge any product behind the paddle(s) and aid placing the paddle(s) into paddle removal position, works in a one shot manner (when button is pressed motor will run for short timed duration). Open the control panel with a screwdriver by turning the slot 1/4 turn counterclockwise. Open the door, inside you will find (fig 2): Page 1 of 3
CONVEYOR REVERSE timer TR1. MIXER PADDLE timer TR2. JOG relay TR3. Two control relays. Terminal strip. The only voltage in the control panel is 24 VAC, this allows fine tuning of the controls while power is applied to the machine. Start the mix cycle by depressing MIX START. Observe the mixer paddle(s) rotating continuously while the conveyor runs intermittently towards the rear of the hopper. The mixer speed is fixed; the conveyor rest time is adjustable separately from the adjustable run time.Place the product in the hopper. The conveyor should run long enough to move all the product in the conveyor into the mixing paddles but not so long that the product is overworked. The off time controls the frequency of the cycle i.e. the conveyor runs for 10 seconds and is off for 24 seconds. The relay TR1 would be set as follows: Top dial set at 1. with time range set at 10s. Bottom dial set at .8 with range set at 30s. When the GRIND START is depressed the grinder runs continuously, the conveyor runs continuously toward the grinder head and the mixer paddle(s) runs intermittently. The mixer paddle(s) needs to run just enough to keep the conveyor full but not to overwork the product. Adjust TR2 for mixer paddle(s) on-off timing the same as you adjusted TR1. CONVEYOR SPEED: this is the most important adjustment and unfortunately after you make this adjustment you need to go back and check all the previous settings. You may continue "fine tuning" the process until you are satisfied with the results. After the product begins to discharge from the plate, stop the machine, remove the end cover of the feed box and observe the "pack" of the product in the feed box. Too much packing with product being purged back into the hopper indicates too much conveyor speed; voids in the pack indicate not enough conveyor speed. Speed is changed with a crank handle, accessed by removing the bottom rear cover. Place the machine in the grind mode (the conveyor will run continuously) Page 2 of 3
and turn the crank to increase or decrease the conveyor speed as needed. THE MOTOR MUST BE RUNNING WHILE PERFORMING THIS ADJUSTMENT. TIMER TR3 allows the jog button to work only as a one shot. This timer should not need adjusting. After optimum settings have been obtained the information should be recorded along with product description to use when the same product is run again.
MIX START
GRIND START M S I T O X P
Fig. 1
J O G
2
2
6
6
R U N
7
8
GRIND STOP
9 10 11 12 13 14 14 15
20 10 0
8 7 6 5 4
8 7 6 5 4
32 24 21 22 12
32 24 21 22 12
30 TR 3 SEC
40 50 60
Fig. 2 CR 2
CR1
34 A2 31 11 A1 14
34 A2 31 11 A1 14
9 10 11 1 2 3
9 10 11 1 2 3
Page 3 of 3
TR 2
TR 1
BUTCHER BOY 56, 56F & 66S – S/S CUTTING GROUP 1
FOR SUPER 66 ITEM 1 2 3 4 5 6 7
PART# 0061291S DP-08-28 0061289S 0061293 0058245S 0058249 0061355
30-1/2
3
DESCRIPTION SS BOWL & LOCKING PIN PLATE LOCKING PIN SS FEED SCR. & STUD ASSY FEED SCR. STUD (66S) SS KNIFE & PL RING (66 SUPER) 66 RING WRENCH SS SPURT GUARD ASSY
QTY. 1 1 1 1 1 1 1
2
7-3/16 4
29-5/8 10 O.D.
7
6
5
FOR FLARED 56F ITEM 1 2 3 4 5 6 7 8 9 10
PART# 0058247S DP-08-28 0058251S 0058248 0058245S 0058249 0061215 0061220 0058218S 0058219
DESCRIPTION SS BOWL & LOCKING PIN (56F) PLATE LOCKING PIN SS FEED SCR. & STUD ASSY (56F) FEED SCREW STUD (56F) SS KNIFE & PL RING (66 SUPER) 66 RING WRENCH SS SPURT GUARD ASSY SPURT GUARD HOLDER SS SPACER W/BUSHING BUSHING SPACER RING
QTY. 1 1 1 1 1 1 1 1 1 1
9
3
1
4
27
10
2
5-1/2 24-1/2 10 O.D. 6
8 5 7
FOR 56 STD ITEM 1 2 3 4 5 6 7 8A 8B 9 10
PART# 0057100S DP-06-24 0057181S 0059144 0059108S 0059233 0059202 0059233 0059224 0058219 0058218S
DESCRIPTION SS BOWL & LOCKING PIN (STD 56) PLATE LOCKING PIN SS FEED SCR. & STUD ASSY (STD 56) FEED SCREW STUD (STD 56) SS KNIFE & PL RING (STD 56) 56 RING WRENCH SS SPURT GUARD ASSY SS SPURT GUARD STUD SPURT GUARD HAND WHEEL BUSHING SPACER RING SS SPACER RING W/BUSHING
QTY. 1 1 1 1 1 1 1 1 1 1 1
3
4
23-7/8 5-1/2
10 2
8B
23-1/2
8A
7-1/2 O.D. 6
7
PAGE 1
9
1
5
COMMON TO 500/56, 56F & 66S PADDLES & CONVEYOR ASSY W/FEED BOX & COVER
35" 1
4
3
5 8
8 6 11
9 7
10 15 12
2 13
10
14
ITEM
PART#
DESCRIPTION
QTY.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
0060344 0060141 0060332 0060255 0090625 0060063 0060219 0060084 0059148 0059158S 0058220S 0059149 0043560 0058100S 0059193S
PADDLE ASSY W/BUSHING (BALL DRIVE) SHAFT BUSHING PADDLES T-BOLT ASSY KNOB LOCKING PIN LOCKING PIN & CHAIN ASSY SHAFT-PADDLES CONVEYOR SCREW ASSY W/BUSHING SWING CLAMP ASSY-LH THUMB SCREW SS FEED BOX BUSHING SWING CLAMP SWING CLAMP ASSY-RH W/SAFETY SS CONVEYOR COVER ASSY W/SHAFT SS RIVET
1 1 1 1 1 1 1 1 1 2 1 2 1 1 2
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500/56 MIXER GEAR BOX
ITEM
PART#
DESCRIPTION
1 2 3 4 5 6 7 8 9 10
0090740 0060405S 0060203 0090740 0060188 0090160 0091044 0091132 0060403 0062059
BUSHING-BEARING BRACKET S/S DRIVE SHAFT ASSEMBLY BEARING BRACKET W/BUSHINGS BUSHING-BEARING BRACKET THRUST WASHER HUB DRIVEN DRIVEN SPROCKET CHAIN ASSY DRIVE SPROCKET CHECKER ANGLE
QTY. ITEM 1 1 1 1 1 1 1 1 1 1
PAGE 3
11 12 13 14 15 16 17 18 19
PART#
DESCRIPTION
QTY.
0095027A 0060247 0060508 0060509 0060222 0092191 0060223 0060249 0060248
REDUCER BRACE 9” LONG SPACER RED. OUTPUT SHAFT STUD 5 HP MOTOR COUPLING ASSY BRACE 9-3/4” LONG BRACE 8-3/4” LONG
1 1 1 1 4 1 1 1 1
CONVEYOR DRIVE 500 MIXER GRINDER 2
4 3
1 5 7 6
8 9 10 11
12
14 15
13 16 17
19 20
18
24 23
22
27
ITEM
PART#
DESCRIPTION
1 2 3 4 5 6 7 8 9 10 11 12 13 14
0060242S 0060349S 0060348S 0060374S 0060355S 0060361S 0060350S 0060364 0060369 0060225S 0090740 0060205S 0060365S 0090433
MOTOR MOUNT PIN SWIVEL GUIDE INDICATOR ROD SWIVEL UNIT INDICATOR BRACKET ADJUSTING SCREW LEVER FORK BRONZE SPACER WASHER SPACER MOTOR MOUNT BASE BUSHING BEARING BRK. W/BUSHING CRANK HANDLE RING
QTY. ITEM 1 1 1 1 1 1 1 1 1 1 1 1 1 1
15 16 17 18 19 20 21 22 23 24 25 26 27
PAGE 4
PART#
DESCRIPTION
QTY.
0090432 0090325 0090740 0060212S 0090199-146 0095026 0091055 0090195 0090523 0090196 0091133 0060322 0092191
SEAL THRUST BALL BEARING BUSHING DRIVE SHAFT HUB WORM REDUCER DRIVEN SPROCKET VARI-SPEED PULLEY BELT SHEAVE CHAIN ASSY DRIVE SPROCKET 5 HP MOTOR
1 1 1 1 1 1 1 1 1 1 1 1 1
BUTCHER BOY 500 MIXER GRINDER
GEAR BOX ASSY 0060370A (56 & 56F) 0061510A (66S)
ITEM
PART#
DESCRIPTION
QTY.
1 2
0058240 0058222 060303-CS 0090407 0090312 0058223 0090607 000058025-J 0090235 0090306 0058257 0060132 0060133 0090340 0090482 0060134 0090624 0090623 0095159 0058231 0061508 DP-05-16-N 0059095 SLW-06-N HHCS-23-20-N 0058526 0090481
GEAR HOUSING & LID ASSY 56 FEED SCREW CHUCK 66 FEED SCREW CHUCK SEAL THRUST BEARING SHAFT WOODRUFF KEY GEAR WHEEL (SOLD WITH ITEM 12) RETAINING RING BALL BEARING TPAER BEARING ASSEMBLY PINION (SOLD WITH ITEM 7) SPACER TAPER ROLLER BEARING O-RING PLUG 1/2" X 45° STREET ELBOW 1/2" PIPE PLUG 3/8” CSK SOC PIPE PLUG STUD (56 & 56F) SUTD (SUPER 66) DOWEL PIN ∅5/16 X 1” LG GASKET LOCK WASHER HEX HD CAP SCREW END CAP SEAL
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 3 2 1 6 6 1 1
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
PAGE 5
BUTCHER BOY 500 MIXER GRINDER ELECTRICAL COMPONENTS THIS PAGE FOR USE BY QUALIFIED REPAIR TECHNICIANS ONLY
26
ITEM 1
2 3 4 5 6 7A 7B 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
PART# DESCRIPTION QTY. 0093999-069 GROUND TERMINAL 1 0093999-070 TERMINAL BLOCK 14 0093999-071 JUMPER 3 0093999-072 TERMINAL SPACER 2 0093999-034 TIMER-JOG 1 0093999-035 TIMER BLOCK 1 0093999-038 TIMER-MIXER 1 0093999-038 TIMER-CONVEYOR 0093999-172 BASE-RELAY 2 0093999-173 RELAY 2 0093999-077 DIN RAIL 1 0060539 M0UNTING PLATE 1 0060550 CONTROL BOX ASSY 1 0093999-078 BUTTON ASM/MIX-START 1 009399-079 LAMP 1 0060571-1 PLATE-MIX START 1 0093999-080 BUTTON ASM/MIX STOP 1 0060571-4 PLATE-MIX STOP 1 0090999-031 BUTTON ASM/MIX-STOP 1 0060571-2 PLATE-GRIND START 1 0093999-081 BUTTON ASM/GRIND-STOP 1 0060571-3 PLATE-GRIND STOP 1 0093999-037 BLOCK-SWITCH 1 0093999-082 SWITCH ASM/JOG/RUN 1 0093999-083 CAP SWITCH 1 0060571-5 PLATE-JOG/RUN 1 009399-084 RAIL TERMINAL 1 0093999-187 END BLOCK 1
27
4
2
2
6
6
7
8
2
3
20 10
8 7 6 5 4
8 7 6 5 4
32 24 21 22 12
32 24 21 22 12
CR 2
CR1
34 A2 31 11 A1 14
34 A2 31 11 A1 14
9 10 11 1 2 3
9 10 11 1 2 3
10
8
9
12
30
40
TR 3
0
11
SEC
50 60
TR 2
TR 1
7
13 14 15
16 17
18 19
MIX START
GRIND START M S I T O X P
J O G
6
9 10 11 12 13 14 14 15
R U N
GRIND STOP
22 23 24
PAGE 6
5
1
25
20 21
B
7
A
BUTCHER BOY 500 MIXER GRINDER ELECTRICAL COMPONENTS THIS PAGE FOR USE BY QUALIFIED REPAIR TECHNICIANS ONLY
MIX START
CONTROL GRIND START
BOX OUTSIDE
M S I T O X P
COVER
J O G
R U N
J O G
R U N
GRIND STOP
GRIND STOP 6
7
J
CONTROL BOX INSIDE
11
15
J M S I T O X P J
J J
9
COVER J
2 MIX START MGCONTRO
PAGE 7
14 GRIND START
BUTCHER BOY 500 MIXER GRINDER ELECTRICAL SCHEMATICS THIS PAGE FOR USE BY QUALIFIED REPAIR TECHNICIANS ONLY
MG_CONTR (CONTROL PANEL) MANUAL ADJUSTED CONVEYOR CONTROL P/B
PANEL
SWITCHS
TB_7
2
2
6 6
J
7 8 9 10 11 12 13 14 14 15
J
20 2
2
6 6
7 8 9 10 11 12 13 14 14 15
10 0
TR2_B1
TR3_2
CR2_6
CR2_10/A2
30 TR 3 SEC
5 4
8
40 50
TR 3
9
3
60 10
TR1_18
TR3_10
6
7
J
2 11
1
CR2_7 CR1_1
TR3_6
TB_6
J TB_2
TR3_3 CR2_11/31 CR2_2
CR2_4
TB_14 TB_14
CR2_3
TB_10
TB_12
CR1_3 CR2_8
TR2_18
TR1_B1
A1 15 B1 A1 15 B1 8 7 6 5 4
8 7 6 5 4
32 24 21 22 12
32 24 21 22 12
CR 2
CR1
34 A2 31 11 A1 14
34 A2 31 11 A1 14
9 10 11 1 2 3 TB_2
7 X 9 ALUM PANEL
Z1 Z2 Z3
TR 2
TR 1
B2 X1 X2
B1 X1 X2
9 10 11 1 2 3
J
J
J
J TB_9
Z1 Z2 Z3
TR2_15
TR1_15
18 16 A2 18 16 A2
TB_11 TR2_A2
TR2_B1
PAGE 8
J CR2_4 TB_13 CR1_10
CR1 CR2 TB TR1 TR2 TR3
= = = = = =
CONTROL RELAY CONTROL RELAY TERMINAL BLOCK TIMER CONVEYOR TIMER MIXING TIMER JOG POWER ENCLOSURE
TB_8
BUTCHER BOY 500 MIXER GRINDER FOR USE WITH MANUAL ADJUSTMENT CONVEYOR 230 VAC
1
8
2
6
6
21
15 PAD FWD
PAD REV
CON FWD
PAD REV
16
M2
M3
17 3
7
4
M1
TRANSFORMER
14
13
12
M1
5
10
11
19
20
ITEM#
PART#
DESCRIPTION
1 2 3 4 5 6 7 8 9 10 11
0093999-024 0093999-191 0093999-047 0093999-192 0093999-157 0093999-150 0093999-077 0093999-143 0093999-156 0093999-142 0093999-051
FUSE HOLDER (2) FUSE FUSE HOLDER (3) FUSE MOTOR CONTACTOR-GRINDER REVERSING CONTACTOR RAIL RELAY OVERLOAD-MIX OVERLOAD-GRINDER ENCLOSURE BLOCK
18
9
QTY ITEM# 1 2 2 6 1 2 8.5” 1 1 1 1
PAGE 9
12 13 14 15 16 17 18 19 20 21
PART#
DESCRIPTION
QTY
0093999-085 0093999-049 0093999-050 0093999-069 0093999-071 0093999-070 0093769-# 0093999-152 0093999-151 0093999-153
TRANSFORMER FUSE HOLDER FUSE GROUND TERMINAL JUMPER TERMINAL BLOCK RAIL-RELAY END BLOCK TERMINAL BLOCK RAIL-RELAY
1 1 1 1 1 13 4” 1 6 9”
BUTCHER BOY 500 MIXER GRINDER FOR USE WITH MANUAL ADJUSTMENT CONVEYOR 460VAC
1
2
8
6
6
21
15 M2F
M2R
M3F
M3R
16
3 17
7
4
14
12 13
10
11
19
18
20
ITEM#
PART#
DESCRIPTION
1 2 3 4 5 6 7 8 9 10 11
0093999-024 0093999-046 0093999-047 0093999-048 0093999-170 0093999-150 0093999-077 0093999-143 0093999-169 0093999-142 0093999-051
FUSE HOLDER (2) FUSE FUSE HOLDER (3) FUSE MOTOR CONTACTOR-GRINDER REVERSING CONTACTOR RAIL RELAY OVERLOAD-MIX OVERLOAD-GRINDER ENCLOSURE BLOCK
QTY ITEM# 1 2 2 6 1 2 8.5” 1 1 1 1
PAGE 9
12 13 14 15 16 17 18 19 20 21
9
5
PART#
DESCRIPTION
QTY
0093999-085 0093999-049 0093999-050 0093999-069 0093999-071 0093999-070 0093769-# 0093999-152 0093999-151 0093999-153
TRANSFORMER FUSE HOLDER FUSE GROUND TERMINAL JUMPER TERMINAL BLOCK RAIL-RELAY END BLOCK TERMINAL BLOCK RAIL-RELAY
1 1 1 1 1 13 6” 1 10 9”
BUTCHER BOY 500 MIXER GRINDER ELECTRICAL COMPONENTS THIS PAGE FOR USE BY QUALIFIED REPAIR TECHNICIANS ONLY
230 VAC
A1
L1
L2
L3
A2
A1
13
L1
PAD FWD T1
T2
T3
14
L2
L3
A2
A1
13
L1
PAD REV T1
T2
T3
14
L2
L3
A2
A1
13
L1
CON FWD T1
T2
T3
A2
L2
L3
13
PAD REV
14
T1
T2
T3
A2
14
A2
M2 98 T1
M3
97
95 T2
96
98
T3
T1
97
95 T2
96
1 2 3 4
T3
5 6 8 10 12 13 14 15 A1
H1
H2
H3
H4
H5
A2
L1
L2
T1
T2
L3
13
H6
TRANSFORMER
M1
X2
T3 14
X1
M1 95 96 T1
1M2 2M2 3M2 1M3 2M3 3M3
PAGE 10
97 98 T2
T3
BUTCHER BOY 500 MIXER GRINDER ELECTRICAL COMPONENTS THIS PAGE FOR USE BY QUALIFIED REPAIR TECHNICIANS ONLY 460 VAC
A1
A2
A1
A2
A1
A2
A1
L1
L2
L3
13
L1
L2
L3
13
L1
L2
L3
13
L1
L2
L3
13
T1
T2
T3
14
T1
T2
T3
14
T1
T2
T3
14
T1
T2
T3
14
A2
A2
A2
98 T1
97
95 T2
96
98
T3
T1
97
95 T2
96
1 2 3 4
T3
A1
H1
H2
X2
H3
H4
H5
5 6 8 10 12 13 14 15
A2
L1
L2
L3 13
T1
T2
T3 14
H6
X1
95 96 T1
97 98 T2
T3
1-1 1-2 1-3 2-1 2-2 2-3 3-1 3-2 3-3
PAGE 10
BUTCHER BOY 500 MIXER GRINDER ELECTRICAL SCHEMATICS THIS PAGE FOR USE BY QUALIFIED REPAIR TECHNICIANS ONLY
230 VAC
PAGE 11
BUTCHER BOY 500 MIXER GRINDER ELECTRICAL SCHEMATICS THIS PAGE FOR USE BY QUALIFIED REPAIR TECHNICIANS ONLY
460 VAC
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