Bagen Energy Saving Defogger System

Transcript

BAGEN ENERGY SAVING DEFOGGER SYSTEM BAGEN PS E SHANGHAI BAGEN ELECTRONIC SCIENCE & TECHNOLOGY CO., LTD S&E Scientific solution not only saves the energy but also retains wealth while building a comfortable environment LIST Profile 1 Energy saving defogger system 3 Working Principle 3 Advantages of the system 3 Energy consumption analysis 4 Energy saving system structure 5 Electromagnetic Valve 5 Solid State Relay 5 Transformer 5 Defogger 5 Energy saving system installation instruction 8 Select proper electronic product 8 Installation 8 Lihghting mirror series 11 Framed fogless mirror series 12 Metal framed fogless mirror series 13 Engineering Achievement 14 As the leading manufacturer of mirror defoggers , Shanghai Bagen Electronic Science & Technology Co., Ltd is dedicating to the study and application of electronic heating and de-fogging products, and supplying the building industry with high technology and professional products. Our success is based on the thorough understanding of heating materials as well as others in the building industry, which enables us to provide professional solutions and superior products to building projects. Many 5 star hotels, top apartments and luxury villas have adopted our system and designated to use Bagen mirror defogger for the bathroom decoration in China and abroad in years. In past 10 years, our mirror defogger, as well as our services, have been widely approved and appreciated by the industry, Bagen bathroom fog free mirror has become a necessity for hotels and residential projects. With the philosophy of “Honesty, cooperation & innovation”, our company is always energetically striving to achieve and serve the market, Bagen has been ISO9001 certified in quality control systems since 2002 and has undergone stringent quality tests by CE, UL, Rohs, SAA, PSE from 2004-2007. Bagen products have been widely sold to all parts of the world. In October 2007, we successfully designed and applied for a patent of a new Energy Saving Defogger System. This new system shall be launched in the market around August/September 2008; it will provide an absolute economic benefit to the hotels by making them save electric energy over 90%. 01 R From the time with BAGEN, I am crystal clear of myself even in the mist of steam! www.yashdefogger.com 02 Energy saving defogger system Working principle When the hot water supply switch is switched on, the hot running water will trigger on the electromagnetic valve, which activates the mirror defogger, while the mirror defogger is heating mirror surface the result will be a fog free mirror. Once the hot water supply switch is switched off, the hot water will stop flowing and will trigger off the electromagnetic valve, which in turn will deactivate the mirror defogger and mirror defogger will stop to work. Electromagnetic Valve Defogger mirror 2 4 1 Power Supply 110-230 VAC 2 Output port Input port + - 24 VDC Power Supply 110-230 VAC 3 Defogger mirror 1 Transformer Relay Circuit Diagram of BAGEN energy saving defogger system Hot Water Pipe 110-230 VAC Transformer - 34 1 4 +3 INPUT BAGEN - Electromagnetic Valve ~ - + hot water switch is off. Remarkable Energy Saving 90% energy is saved due to automatic control system, especially in hotels and resorts etc. Easy installation. The water electromagnetic valve is with screw thread connection, easy to install. Product is durable & reusable. Water switch is made of brass, which is durable, and can be re-used in the next innovation step to save building cost. 110-230 VAC ~ 2 Auto-control circuit Mirror defogger switch is auto triggered on by the hot running water, and deactivated once the Solid State Relay Advantages of this system: Bashtub Faucet Solid State Relay Wash Bowl Faucet Defogger mirror Drawing of Bagen's Mirror Defogger System 1 03 www.yashdefogger.com Energy consumption analysis This analysis based on a fictional case: customers schedule of staying in hotel room is from 6:00pm to 6:00am. Customers usually turn on the vanity mirror light when in room; the common design of defogger circuit is sharing the defogger switch with vanity mirror lighting, this results in constant working of defogger for almost 12 hrs. When the new energy saving system is installed, the defogger is working for only 30 minutes, till the time, the customer takes shower. Case Case Defogger without auto-control Electro circuit Way of control Working hours Parallel connected with lighting, if set a separated switch, defogger will be ignored to use Sharing switch with lighting 12 hours Conclusion of analysis Half of hour compares to 12 hours, Energy saved 95.84% Defogger in auto-control Defogger circuit is separated with lighting, do not control by light but by hot water Sharing switch with hot water 0.5 hours Remarks: In summer, if customer takes cold water for shower, In common designs, defogger works even there is no fog over mirror, but this won't happen with this new energy saving defogger system. Energy shortage has been a serious global issue. Finding and exploring new energy is a challenge to human wisdom. Energy conservation is imperative. www.yashdefogger.com Energy saving defogger system structure This system consists of the following 7 parts: Hot pipe Electromagnetic valve Solid State Relay M irror defogger Power supply Cable & junction box Electromagnetic Valve Electromagnetic Valve Notice: size 86 43 32 mm 3/4 FNPT China Max Switch Voltage DC 200VDC Max Switch Current 1A Start Flux 1.5L/min Interface water Pressure 3.0Mpa Working Life 1 10 7(10VDC/10mA) Operating Temperature 0-125 Cable: UL VDE CCC Standard Material Copper Working environment Temperature should be above 0 Solid State Relay Notice: Size 62X45X23 mm Input data Voltage:3-32 VDC ON/OFF Current 3-25 mA Output data Voltage:24-380 VAC ON/OF Current <10A Operating Temperature -30 Solid State Relay Transformer It's not acceptable to disassemble or damage product components Keep away from magnetic objects This electromagnetic valve is induced by water, alternative isn't permitted When the loading current is above 5A, a radiator is suggested to use, or share a radiator with other devices. And silicon glue should be applied to the installing interface. 75 Transformer UL standard CCC standard CE standard Input data Voltage 110VAC/60Hz 220VAC/60Hz Current 75 mA MAX 35 mA MAX Wire 105 200 10 mm 80 200 10 mm 240VAC/50Hz 35 mA MAX 80 200 10 mm BAGEN Protection(Fuse ratings) 130 /250V/2A 130 /250V/2A 130 /250V/2A Output data Voltage 24 5% VDC 24 5% VDC 24 5% VDC Current DC 0 100mA DC 0 100mA DC 0 100mA Output data Transformer Storage Temperature -20 60 -20 60 -20 60 Operating Temperature 0 40 0 40 0 40 Storage Relative Humidity 5 95% 5 95% 5 95% 20 85% 20 85% 20 85% Operating Relative Humidity Mirror defogger Notice: Product thickness 0.4mm Voltage 12V Power ratting 24 V 110V 220V 1.8-2.5W/dm 2 Temperature rise 12-25 Defogger 05 The defogger should be free from mechanical damage before and after installation. The cable can't be pulled strongly. Keep the backside of the mirror dry and clean while the defogger is pasting. www.yashdefogger.com Feathers of defogger Bagen mirror defogger effectively transforms electricity power into heat energy, and then passes directly on mirror to heating up the mirror surface, warm up the mirror to a comfort temperature by the special rated power, which prevents the mirror surface from condensation of steam in bathroom effectively. Feather s of defogger Light and thin: The thickness film is 0.4mm, this thickness guarantees the effective transfer of energy. Energy saving: Energy saving: the defogger is with full backing self-adhesive glue, this ensures effective energy conduction. Safe to use: All the defoggers are manufactured by excellent raw materials according to international standard. The finished product quality conforms to the corresponding international standard. The back self-adhesive glue is notonly good For heat conducting, but also prevent water from mirror. And it's safe to use in moist bathroom. Various options: The heating area of the defogger is made in different shapes and sizes such as rectangular, oval, round etc. This not only plays the role of mirror demising but also meets the personal requirement of creating a more comfortable and beautiful environment. Easy to install: The defogger with self-adhesive backing glue, easy to install to mirror and work effectively. Defferent shapes 06 www.yashdefogger.com Size & Specification The size of defogger can costomize to meet your special demands. SERIES I SHAPE: RECTANGULAR Code RECTANGULAR Watts Size R-1826 450mm 650mm ( 18 26 ) 57 R-2432 600mm 800mm ( 24 32 ) 96 R-2436 600mm 900mm ( 24 36 ) 108 R-3040 750mm 1000mm ( 30 40 ) 150 R-3448 850mm 1200mm ( 34 48 ) 204 R-4052 1000mm 1300mm ( 40 52 ) 260 R-4860 1200mm 1500mm ( 48 60 ) 360 SERIES SHAPE:OVAL Code Watts Size O-1826 450mm 650mm (18 26 ) 45 O-2432 600mm 800mm (24 32 ) 76 O-2436 600mm 900mm (24 36 ) 87 O-3040 750mm 1000mm (30 40 ) 123 O-4048 1000mm 1200mm (40 48 ) 201 O-4852 1200mm 1300mm (48 52 ) 218 OVAL SERIES III SHAPE:ROUND Code Size Watts R-1515 380mm 380mm ( 15 15 ) 20 R-2020 520mm 520mm ( 20 20 ) 41 R-2525 640mm 640mm ( 25 25 ) 65 R-3131 780mm 780mm ( 31 31 ) 99 R-3535 880mm 880mm ( 35 35 ) 127 R-4040 1000mm 1000mm ( 40 40 ) 166 R-4444 1100mm 1100mm ( 44 44 ) 202 R-4848 1200mm 1200mm ( 48 48 ) 243 ROUND Application examples of BAGEN defogger Framed Fogless Mirror BAGEN Defogger as a Bathroom Accessory Fogless Mirror Attached Directly to the Wall 07 lighting fogless mirror www.yashdefogger.com Energy saving system installation instruction Important remarks Pleas read this instruction manual carefully before installation This system should be installed by professional electrician, all tasks must meet your local electric requirements. Hot Water Pipe Select proper electronic product According to your local voltage, select a proper electronic product which meets your local standards, 110-230 VAC ~ ~ - Transformer + 220-240V/50Hz Demister mirror 1 4 INPUT 1 2 +3 mist free products for different customers. 34 BAGEN Solid State Relay transformer, electromagnetism valve, relay and Demister mirror 2 - Electromagnetic Valve our company offer110V/60Hz 110-230 VAC Bashtub Faucet Solid State Relay Wash Bowl Faucet Drawing of Bagen's Mirror Defogger System 2 Installation Electromagnetism valve's design and specification: 3/4 , inner screw thread design, we offer it according to your local standards. Put the electromagnetic valve, transformer and relay into a suitable place. Decide the electromagnetic valve's position. In order to make use of the electromagnetic valve completely, control one or more fog free mirror in the meantime, we suggest installing the electromagnetic valve in the position shown on the following drawing [ Drawing of Bagen's Mirror Defogger System 2 ] , and parallel connect the defoggers like the electric circuit has shown. Put the transformer, relay onto a suitable place, according to rooms real situations, parallel connect the transformer and relay in a proper position that would be convenient to connect power. Electromagnetic valve Installation Electromagnetic Valve According to the water flowing direction in the pipe, connect BAGEN Electromagnetic valve and the hot water pipe connection pipe out-water end, and connect the electromagnetic valve 34 Hot Water Pipe Water flowing direction Electromagnetic valve and the hot water pipe connection the electromagnetic valve in-water end with the hot water out-water end with the hot water in-water end. There is outer thread connection requested between water pipe and electromagnetic valve, and connection interface should be well treated with water Leak-proofing. 08 www.yashdefogger.com 110-230 VAC Electromagnetic valve and transformer connection ~ Connect one end of the electromagnetic valve with the Transformer + positive pole of the transformer, and another end with - the "3+" port on the positive pole of the relay's input , 34 1 the "4-" port on the relay input should be connected +3 with the negative pole of the transformer, this resulted 2 INPUT 4 BAGEN Solid State Relay - Electromagnetic Valve - Solid State Relay in a closed circuit. Electromagnetic valve and relay and transformer connection Transformer Installation Installation location: We suggest installing the relay and transformer near other electrical fixture switch in the bathroom, or near the main switch of the room. Please install and fix the transformer to the covered in-wall junction box. Circuit connection: the power supply is 110-230VAC, please connect power with transformer input. The transformer's output is 24VDC, the output ports are connected with electromagnetic valve and Relay respectively. Please refer to The Electromagnetic valve, Relay and Transformer installation for details. Relay Installation 110-230 VAC Installation location: we suggest installing the relay and transformer near other fixture switch in the bathroom. ~ Please fix the relay with screw onto the wall that has wire sink, then fix the relay to the radiator's panel. 1 2 4 INPUT +3 Solid State Relay - Demister mirror Solid State Relay Relay and defogger and power supply connection The Relay in this system has 4 wiring points, #1,#2 wiring point are for output, #3,#4 are input points. The closed circuit can be formed in the following two methods: Method 1 Connect the #1 wiring point of relay with power supply, the #2 with fog free mirror live line, then connect the neutral line of the fog free mirror to the neutral line of the power supply. Method 2 Connect the #2 wiring point of relay with power supply, the #1 with fog free mirror positive line, andthen connect the neutral line of the fog free mirror to the neutral line of the power supply. #3,#4 wiring points of relay are for input, which are connected to another end of the Electromagnetic valve and transformer. 09 150mm www.yashdefogger.com Install fog free mirror onto wall Junction box Power supply Installation area of defogger mirror Cutting part of base plate Base plate with 9-18mm 150mm Breakwater Basin Junction box location Please fix the power supply and junction box in the place shown on the drawing. Mirror mounted to plywood panel In order to utilize heat energy more effectively, usually apply a 9-18mm thickness plywood panel to support the mirror from wall, In installation situation, the cable lead of defogger may have some surplus length after finished the cable connection. Then we suggest opening a hole on the plywood panel as shown the drawing to hold the cable so that mirror is stable and flat after installation. Front view drawing Pre-embedded wire Cable connection There is no live pole & neutral pole difference on defogger's cable, connect the cable with power supply by connector. Junction box Defogger mirror wire Mirror glass Wall Fix the mirror on wall Apply some neutral silica glue to the plywood panel, and place mirror to the designated position. Defogger Install the mirror defogger to the mirror The installation of defogger is simple, a towel, platen or other similar object can finish the stick step. The back protected layer with self-adhesive glue, this way of glue is simply and stable. Side view drawing Cautions: The place that the mirror will be installed should be firm,flat,dry without sharp objects. The power cables should go through wire sink. Please allow a 1mm gap between the mirror and hard substances,eg ceramic brick,marble,tiles as well as metal and wood periphery around mirrors,because the mirror may expand during heating. Wire to the power supply When apply the energy saving fog free mirror system, the connection of the whole electric circuit should be conform to your local electric principles according to the above instructions. Otherwise the system doesn't work. When apply the fog free mirror only without energy auto saving system, the fog free mirror can share the same switch with the mirror light, or set a separate switch. Electromagnetic Valve Transformer Defogger mirror 2 Power Supply 110-230 VAC 2 Output port Input port + 41 24 VDC Power Supply 110-230 VAC 3 Defogger mirror 1 Relay Circuit Diagram of BAGEN energy saving defogger system 10 www.yashdefogger.com Lighting deffogger mirror series We can costomize the size to meet your special demands. BGL-001 BGL-002 BGL-003 BGL-004 BGL-005 BGL-006 BGL-007 BGL-008 BGL-009 BGL-010 BGL-011 11 BGL-012 www.yashdefogger.com Framed Fogless Mirror Series We can costomize the size to meet your special demands. BG-3019# 45(w)x22(H)mm BG-1002# 36.5(W)X22(H)mm BG-B86# BG-B90# 55(W)X23(H)mm 76(W)X26(H)mm BG-3065# BG-3063# 65(W)X32(H)mm 42(W)X17(H)mm BG-1021# 35(W)X20(H)mm BG-7826# 76(W)X31(H)mm BG-2139# BG-2075# BG-2036# BG-2033# 71(W)X25(H)mm 81(W)X37(H)mm 54(W)x23(H)mm 85(W)x30(H)mm BG-2051# 66(W)X26(H)mm BG-3015# 55(W)X24(H)mm BG-2030# BG-2022# BG-2040# 84(W)X47(H)mm 52.7(W)X27.2(H)mm 55(W)X23(H)mm BG-2030# BG-2048 55(W)X23(H)mm 12 BG-2049 www.yashdefogger.com Metal framed fogless Mirror Series We can costomize the size to meet your special demands. BG-AL8066 BG-AL8123 BG-AL8125 BG-AL8127 BG-AL8132 BG-AL8162 BG-AL8134 BG-AL8124 BG-AL8130 BG-AL8136 13 ENGINEERING ACHIEVEMENT Eurotraveller Hotel UK St Regis Hotel,Singapore Winford Manor Bristol, UK Fortune park, India Fountaine Bleau,USA Tehran International Tower,Iran Pan pacific sonargaon hotel ,Saudi Arabia Rockwood hotel , India Sheraton , Saudi Arabia Palace Heights,India B&Q hotel dubai, Fortune Hyderabad,India Dolce La Hulpe , Germany Djibouti Kampinski Hotel,Djibouti Le richemond roccoforte hotel,Geneva Radission SAS hotel,Kazakhstan The Westin Shanghai BaoLong Hotel ShangHai Shanghai Int'l Conventional Center Howard Johnson Plaza Hotel Hongqiao State Guest house. Howard Johnson Palm Beach Resort The Ascott Puoloug Shanghai Central Hotel ShangHai Howard Johnson Oriental Hotel Zhejiang Ramada Plaza ShangHai JW Marriott Hotel Shanghai at Tomorrow Square TEDA Hotel & Convention Centre Gubei Wan Hotel Renaissance Suzhou Nison Hotel Seagull Hotel ShangHai Sofitel Westlake Hangzhou Sofitel Silver Plaza Jinan Guang Dong Hotel Shanghai Sheraton Suzhou Hotel & Tower Purple Mountain Hotel Holiday Inn Crowne Plaza Hotel Xi Jiao Guest house Four Seasons Hotel Shanghai Salvo Hotel ShangHai Pudong Shangri-La Hotel Chongqing Carlton Hotel Shangri-La Hotel ChangChun Sheraton Jiuzhaigou Resort Shangri-La Hotel QinDao Liang An Hotel Crowne Plaza Hotel PuDong SH Shimao Riviera Garden Portman Ritz-Carlton Hotel SH Shimao Lakeside Garden Radisson Plaza Xing Guo Hotel Shanghai Golden Jade Sunshine Hotel Jin Jiang Tower Lidu (Jasper) Hotel SuZhou Jinjiang Hotel ChengDu Bao Dao Garden Hotel ShenZhen Airlines Hotel Zhejiang International Hotel Jinjiang Hotel Hotel Zhejiang Xizi Hotel Huating Hotel Longhill Hotel Grand Pacific Suites-Shanghai New Century Hotel Xiao Shan Oriental Plaza BeiJing KingDu Hotel YiWu DiaoYuTai State Guesthouse Yiwu YiHe Hotel Beijing Continental Grand Hotel Hangzhou Jinlin Jin Ma Palace Beijing Continental Grand Hotel Time Business Hotel Beijing Continental Grand Hotel Plaza Hotel ZheJiang Landmark Towers Hotel Taihu Hotel JiangSu Beijing News Plaza Hotel ChangShu International Hotel Dongfang hotel GuangZhou Tian Mu Hu Hotel Dong Hu Hotel Golden Hotel FuSan Huatian Hotel Danyang Jinlin Plaza World Trade Hotel XiangMei Garden ShanDong hotel Dongshan Guesthouse Yan Tai Hong Kou Hotel Howard Johnson ITC Plaza Chongqing Howard Johnson Plaza Ningbo The Westin Guangzhou InterContinental Qingdao Sheraton Shenzhen Futian Hotel InterContinental Shenzhen The Ritz-Carlton, Guangzhou Hyatt Regency Dongguan Kempinski Hotel Xinjiang Hyatt Regency Hangzhou Kempinski Hotel Wuxi Grand Hyatt Guangzhou Kempinski Hotel Suzhou Sheraton Shanghai Hotel Residences, Pudong Renaissance Tianjin BAGEN GLOBAL CO.,LIMITED SHANGHAI BAGEN ELECTRONIC SCI- TECH CO.,LTD