Transcript
BARDON TOUCHLESS URINAL SENSOR (WATER SAVING) INSTALLATION INSTRUCTIONS K-8787T-C01(DC/ ) K-8787T-C03(AC/ )
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· Please read these instructions carefully to familiarize yourself with the required tools, materials, and installation sequences. Follow the sections that pertain to your particular installation. This will help you avoid costly mistakes. In addition to proper installation, read all operation and safety instructions. · All information in these instructions is based upon the latest product information available at the time of publication. Kohler China reserves the right to make changes in product characteristics, packaging, or availability at any time without notice. · These instructions contain important care, cleaning, and warranty information - please leave instructions for the consumer.
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RECOMMENDED TOOLS AND MATERIALS · · · · · · · · · · · · · ·
· · · · · · · · · · · · · ·
Open end/adjustable wrenches Tape measure Basin wrench Pipe wrench Square Level Pliers Socket wrench with sockets Screw driver Seal tape Connection wire Wire cutter Insulation tape Bushing
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SENSOR SPECIFICATION 8787T-C01(DC)
8787T-C01(
)
8787T-C03(AC)
8787T-C03(
)
4 "AA" size alkaline batteries (8787T-C01)
4 5 (8787T-C01)
220V AC 50/60Hz(8787T-C03) Water pressure 0.3 MPa: about 2~4L (Automatic adjustment) Water pressure 0.1MPa no more than 3L Environmental temperature: 1 to 60
220V AC 50/60Hz(8787T-C03) 0.3 MPa 2~4L ( ) 0.1MPa 3L : 1 ~60
0.05~0.7MPa 80cm away from sensing window (adjustable) About 2 seconds (or set to 5 seconds)
0.05~0.7MPa 80cm ( ) 2 ( 5
Note: The sensing distance in the table is measured with a 30 30cm2 white board as the reflecting surface.
30
Model
Power
Liter per flushing Temperature Starting pressure Sensing distance Testing time
18
1020018-T01-C
-1-
E
(AA
4)
) 30cm
2
201206 , 2007 Copyright Kohler China Ltd., 2007
PRODUCT PAGE 1020023 Stop Valve Assy.
Center Unit
Nut
Adjusting Bolt Big "O" Ring "O"
Inlet Connenction
16305T-NA 8787T-C03 Use only 8787T-C03
AC
1021431 Pertain 2
Spring Connector
Adjustment Nut
Connection "O" Ring "O"
Small "O" Ring "O" Plug In
Screw(4 Pcs)M3x8 (4 )M3x8
1020011 Angles
1019269 Bracket
1020021 Rubber Plugs
1019265-SC 1019265-CP Sensor Cover
Long Screws (4 pcs) M4 50 (4 ) M4 50
Cover Screw (2 pcs) M3 6 (2 M3 6( ) 1019266 Sensor Lens
Control Box
1020979 Solenoid Valve Assy. )
Connection "O" Ring "O"
Battery Cover
Seal Washer Outlet Connection
1019270 Control Box Assy.
1021642 Fixed Cap
1020018-T01-C
1020029 Flushing Valve Assy.
Nut
1020028 Big "O" Ring "O"
-2-
1021472 Filter
1021431 Pertain 2
ROUGHING-IN UNIT: mm
K-4960T-ET +40 0
158
1/2" 320
97
+40 0
158
R1/2
158
160
R1/2
158
97
K-4960T-ER
3/4" SPUD
40
320
5
40
76
2" N.P.S. TAP
533
533 2" N.P.S. TAP
a. b.
Notice: a. The dimensions above are just for reference. b. The connection take between the outlet connection and urinal is not supplied in this package. Notice: To ensure an effective flush performance, strongly recommended inner diameter of water supply (including water meter, valve, etc.)is no less than 20mm, and supplied water pressure (sensor inlet dynamic pressure) is 0.1MPa~0.55MPa(Go with K-4960T).
( ) )
20mm 0.1MPa~0.55MPa(
( K-4960T)
INSTALLATION Install bushing
42 85
160
Notice: installation location: a. No light shall enter or be reflected into the sensing window. b. No reflectible objects in front of the sensing window (e.g., mirror, polishing stainless steel and some other polished plate). c. No strong ultraviolet radiation or electromagnetic field nearby.
50
160
50
1. Determine the installation location per rough-in dimensions. Chisel out a slot and install the supply tubing. Turn off the water supply. The depth of the slot is no less than 105mm. see the figure right for rough-in dimension requirement. While installing 8787T-C03(AC), chisel out the slot indicated in the dot line area of figure right for installation of bushing.
Installation Site
90 110
1. 8787T-C03(
105mm )
a. b.
( )
c.
1020018-T01-C
-3-
110
2. Remove the dust-proof covers from the valve and install the inlet/outlet connections. The outlet connector shall face away from the wall and at the center of the urinal. Place the flushing valve box into the slot, adjust its level and square with battens. Then screw down the nut at the inlet and outlet position. The connections please refer to the roughin in page 3.
Water Supply(Recommended Inner Diameter Is More Than 20mm) ( 20mm)
2.
Nut
Inlet Connection
(
3
Outer diameter of bushing is no more than 25mm
Connect control box while installing 8787T-C03 8787T-C03
)
25mm AC Power Unit Nut
Battens
Outlet Connection
Please directly reference to Step 3 when installing 8787TC01 (DC). Please match 16305T-NA AC power unit when installing 8787T-C03 (AC). The way of installation is as below. Outlet downwards
CAUTION: a. Outlet of AC power unit upward prohibited. b. Do not connect 220V AC power supply to DC wiring terminal. c. Do not damage the covering of AC power unit or remove screws to avoid leakage. 8787T-C01(
)
8787T-C03(
)
a. b. c.
Outlet upwards
Connect to AC Connect to AC Power supply Power supply
Connect to sensor
3
Connect to sensor
16305T-NA
220V
A. Fig. #1: AC power unit connection way 1: AC power unit is directly connected to electric control box.
AC
Connector
Fig. #2 : AC power unit connection way 2: AC power unit is connected to electric control box by connection wire. A.
1
16305T-NA AC power unit
2
AC
Fig. #1 1
Connector Wire prepared by customer
Connector
16305T-NA AC Power Unit Connect with the same color wire, and protect connect area by insulation tape.
Fig. #2 2
1020018-T01-C
-4-
Connect 220V AC 220V
B. When installing the AC power unit in cassette, please layout the bushing according to Fig. #3, and thread the wire through the bushing. Fig. #3: Connection sketch AC power unit install in cassette.
Bushing
CAUTION: One AC power unit can supply two sensors at most. B. 3
Fig. #3 3 C. When installing the power unit on the ceiling, please layout bushing according to Fig. #4 and thread wire through the bushing. Fig. #4: Connection sketch while installing power unit on the ceiling.
Ceiling
Bushing
CAUTION: One AC power unit can supply two sensors at most. C. 4
Notice: a. Keep the connector away from water. b. Don’t mistake the direction of inlet and outlet. c. Do not connect the DC output of AC power unit to AC power supply. d. Do not connect to power supply while installing. Connection line is not supplied. AC connection wire with insulating sleeving is recommended. Wire of which the nominal section area of conductor is not less than 0.5mm2 is also recommended. DC connection line use wire of which the nominal section area is not less than 0.3mm2. It is cut according to acted installation requirements(The length of cut wire is recommended less than 10m). e. The head AC power supply must be protected with appropriate fuse. f. Please confirm the AC power supply and water supply should be shut off before maintaining the products with AC power related. g. Don¢t lose the connection "O" rings.
Fig. #4 4
: a. b. c. d. 2
0.5mm 2 0.3mm (
10m)
e. f. g.
1020018-T01-C
AC power unit
"O" -5-
3. Connect the control box with power on(see step 5) with solenoid valve, and check the leakage by manual flushing for several times. Once it is confirmed that there is no leakage, place the mold sheath onto the valve box and apply slurry into the crevice around the valve box and smooth the surface.
40 Tiles Valve Box
Notice: a. Please confirm the completion of step 2. b. Please avoid the damage of the sensor cover or breaking the cord. 3.
(
1020014 Slurry Mold
5)
a. b. Slurry Mold
4. When the slurry turns solid, remove the short screws, pull out slurry mold, mount the bracket assy and secure with long screws. 4.
Short Screw M4 M4 10
5. While using DC power for 8787T-C01, remove the battery cover and put in 4 "AA" size alkaline batteries and tighten the screws. Connect solenoid valve with control box assy. At last. While using AC power for 8787T-C03, connect solenoid valve with control box assy, and then connect AC power supply to AC power unit. Install the cover as shown in the figure: a. Buckle the sensor cover into the wall slightly above bracket assy. b. Press the sensor cover down along the wall and fit tightly into the bracket assy. c. Push upward with basin wrench and rotate clockwise to lock the sensor cover. 5.
8787T-C01(
)
8787T-C03(
)
4
Screw M3 8 m3 8
a
5
b
a. b. c.
( )
1020018-T01-C
-6-
10
Notice: a. Don¢t mistake the polar of the batteries and don¢t mix new and used batteries together. When no enough power, the indicator will flash continuously (20 times at most). When out of power, the indicator will flash every 2 seconds and the sensor will not work until new batteries are supplied. When changing, remove the battery cover and put in new batteries. No need to reset the program after the battery changed. b. Put on clean gloves when install sensor cover to avoid surface injury by cement or sand.
Indicator
90
a.
o
Battery Indicator
c
( 2
20
)
b.
INSTALLATION IN OTHER METHODS Decorating Panel
Prefabricated Board 97
+20 0
97
40 a
Installation On Prefabricated Board
b
+20 0
40
Installation On Decorating Panel
USER¢S GUIDE Don¢t use this system until the power is on for 10 minutes. The sensing distance will be adjusted and the system will not work during the time.
Working Status Users can set the working status as needed per the table below by turning on the right switch. The four status options, SW1, SW3, and SW4, have been set ON statuses and SW2 has been set OFF status in the factory. After setting, plug the rubber plug tightly. SWitch SW1 (pre-flushing)
ON Yes(3s)
SW2 (testing time) About 5s SW3(flushing cycle when 24 hours no using) SW4 (manual flushing) Yes
1020018-T01-C
SW1
SW3
OFF No About 2s
SW4
ON
SW2
OFF
ON 1 2 3 4
8 hours No
-7-
SW1 ( SW2 ( SW3 ( SW4 (
ON
OFF
5
2
) ) ) )
24
8
Deodorizing Flushing The urinal will take a big flush automatically when it¢s used 3 or 4 times in 2 minutes.
2
3-4
Water-saving Flushing Flushing volume will be controlled automatically according to the frequency of using and the amount of urine to achieve the best water-saving effects while living up to sanitary standards at the same time.
Manual Flushing Approach the supplied special magnetic stick (flushing control stick) to the left part of the sensor lens. The system is now at a manual status and the indicator will flash every 2 seconds. Approach the flushing control stick to the window, it¢s start to flush; approach again, stopping flushing. This status will last for 8 minutes until it turns to the normal working status. (The flushing, if any, will be terminated when this status ends). 1020016 Flushing Control Stick
Notice: The longest flushing time is 30 seconds once. If the flushing control stick keeps near to the sensing window, the manual status will be terminated automatically and reassume the normal working status.
(
) 2
8
( ) 30 30
Sensing Distance 10
The first 10 minutes with power is the time for adjusting sensing distance. Use a cross screwdriver. If this is not accomplished within 10 minutes, shut off the power. Wait for the indicator to stop flashing. Turn on the power supply and repeat the procedure.
10
The sensing distance is set to its max. value in factory. The angle of ultra-red radiation is 15 degrees down. It¢s adjustable when the bathroom is narrow and crowded. When adjusting, remove the panel and the rubber plug, and adjust the potentiometer. Make sure to insert the rubber plug back firmly when finished.
15
Notice: The scope of the screwdriver which is used to adjust the induction ditance should not be larger than 3.5 70mm, so as not to damage the potenpiometer.
1020018-T01-C
3.5 (Increase)
-8-
70mm (Decrease)
o
Flushing Volume Water pressure 0.3MPa: The automatic flushing volume is 2 to 4 liters. Adjust when smaller volume is required. Remove the sensor cover when adjusting. Turn the adjusting bolt to a proper place. Adjusting Bolt
0.3MPa
2-4L
MAINTENANCE Urinal Repair When repairing, you don¢t have to dismount the sensor. Cover the sensing window with tape and work with ease. Notice: Don¢t use very adhesive tape in case the scar will be hard to remove.
Clean the Filter Screen If the flushing volume reclines sharply after installation or used for a long time with no cause from water pressure, the filter may need a wash. Turn off the fixed cap with filter-key, take out the filter, clean with a brush and reinstall it. Notice: Turn off the water supply or tighten the adjusting bolt before cleaning.
Filter
Fixed Cap
1021430 Filter-key
Care & Clean Keep the sensing window clean. Wipe with soft cloth and mild cleaner. Notice: a. Do not use dust-removing powder, abrasive powder or cleaner containing oil, acid or alkaline ingredient. b. Do not spray air-refresher, disinfector, or other deodorizing, cleaning solvent directly into the sensing window. c. Keep wire away from water. d. Don¢t attack the sensor window.
1020018-T01-C
a. b.
c. d.
-9-
TROUBLESHOOTING Please make following checks before repair:
Symptoms No flushing (Indicator not flashing)
Probable causes
Corrective action
1. No power or mistake connected 2. There is an object within the sensing distance 3. The sensing window needs cleaning
1. Check the power connect 2. Remove the object or reduce the sensing distance 3. Clean the window
1. Still in the waiting status 2. Adjusting bolt not fully open No flushing or poor 3. Low water pressure flushing while the indicator 4. Filter is obstructed can flash 5. Manual status
1. Wait for 10 minutes 2. Open the adjusting bolt 3. Improve water supply 4. Clean the filter 5. Terminate manual status or wait for the status to end
Keep flushing indicator not Dirt in valve unit flashing Battery indicating light Out of electricity (Only for 8787T-C01) keeps flashing and no flushing
Repeat the sensing action several times after cleaning the filter Replace batteries (Only for 8787T-C01)
If the trouble remains after above-mentioned actions are taken, please contact with us via distributor.
(
)
1. 2. 3.
1. 2. 3.
1. 2. 3. 4. 5.
1. 2. 3. 4. 5.
(
1020018-T01-C
8787T-C01
-10-
)
10
(
8787T-C01
)
IMPORTANT CONSUMER INFORMATION Consumer Responsibilities 1. Do not attack the sensor.
1.
2. Do not directly flush the sensor with water. The sensor is an electronic instrument.
2.
3. Do not let sunlight or other light source enter or be reflected into Sensor Window.
3.
4. Do not hang on the opposite wall any reflective items or install light/electronic sensor such as toilet flushing sensor.
4.
5. Do not make Sensor Window near strong ultraviolet or electromagnetic field.
5.
6. Keep the sensor window clean. The sensor cover can be cleaned by soft rag with neutral liquid detergent. Do not use eradicator, abrasive powder or oil, acid or alkali liquid detergent. Do not spray air freshener, disinfectant or other kinds of odious removing, cleaning organic liquid to the sensor directly.
6.
7. Urinal is designed for use with potable water. Avoid water that includes a lot of contaminants or acid/alkali water and impure water.
7.
8. When AC power unit is connected to 220V AC power supply, corresponding protective measures should be taken.
8.
9. Please confirm no water penetration at the connection area of AC wire, and the connection area is not easy to be affected by damp.
9.
10. Don’t connect power unit to AC power supply until the sensor installation is finished.
10.
11. The head AC power supply must be protected with appropriate fuse.
11.
12. Please confirm the AC power supply and water supply should be shut off before maintaining the products with AC power related.
12.
13. All electrical connection must be compliance with related regulation and codes.
13.
14. All installation staff should be well familiar with installation instruction.
14.
1020018-T01-C
(
-11-
)
220V
