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BeA Automated Fastening Systems Products and solutions for every situation
BeA Automated Fastening Systems Products, solutions, service
Designed specifically for industrial applications that require stationary fastening, the innovative BeA modular-tool system offers solutions demanded by manufacturers of modern machines and equipment.
● Process reliability
From automated packaging to single-unit fabrication to mass production – BeA Automated Fastening Systems always offer a customized solution. Prefabricated houses, furniture, automotive, appliances and packaging are some of the industries in which BeA Automated Fastening Systems have been implemented successfully.
Streamline and optimize processes with stationary fastening to: ● Increase productivity ● Decrease manufacturing cost ● Improve quality ● Reduce staff work-load ● Enhance flexibility ● Shorten change-over time ● Minimize maintenance
BeA Automated Fastening Systems represent: ● Highest product quality ● Wide variety of modules ready for customization and system upgrade
● Longevity ● Continuity ● Long-term part availability ● Global support and service
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BeA Automated Fastening Systems allow you to combine four critical elements: fasteners, stapler heads, magazines and accessories; to produce a customized lowcost solution specifically designed to your application and on-site needs.
BeA modular-tool long-magazine 235 / 245 / 265 / 285 Magazine capacity: 300 – 500 fasteners (approx.) Leg lengths: 4 – 130 mm P lacement and stapling possible in any position and orientation V arious leg lengths can be loaded without further adjustments ● E lectronic placement and magazine-supervision ● H igh speed fastening – frequency up to twelve cycles per second ● M ultiple mounting options facilitate installation ● ●
Applications: prefabricated houses, window and door-frames, packaging, furniture, pallets and crates
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BeA modular-tool strip-nailer Magazine capacity: up to 140 nails Leg lengths: 50 – 100 mm A djustable magazine capacity E lectronic placement and magazinesupervision ● L ow maintenance ● L ong operating life ●
50 – 100
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Applications: prefabricated houses, furniture frames, pallets and crates
Round-head nails Nails
Magazine capacity
Frequency/sec.
Air consumption
Ø 2.8 – 4.1 50 – 100 mm
120 nails
max 6/sec.
3.5 – 4 ltrs at 6 bar
Nails
Magazine capacity
Frequency/sec.
Air consumption
Ø 2.9 – 3.4 50 – 100 mm
160 nails
max 6/sec.
3.5 – 4 ltrs at 6 bar
D- head nails
BeA modular-tool for jumbo coils
45 – 90
Magazine capacity: up to 3,000 nails Plastic and wire-collated Leg lengths: 45 – 90 mm H igh magazine capacity E lectronic placement and magazine-supervision ● A ccurate nail placement ● L ow maintenance ● L ong operating life ● ●
Applications: prefabricated houses, furniture frames, pallets and crates
R20
Wire weld nails Nails
Magazine capacity
Frequency/sec.
Air consumption
45 –90 mm
1 jumbo coil 750 – 3,000 nails
max 6/sec.
2.5 – 4 ltrs at 6 bar
TAPE COLLATED nails Nails
Magazine capacity
Frequency/sec.
Air consumption
45 –90 mm
1 jumbo coil 750 – 3,000 nails
max 6/sec.
2.5 – 4 ltrs at 6 bar
D
BDC
TC
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Overview of all BeA fasteners: SKDA 600
Anchor 50 –100
15–58
SK 300 SKAM 300 SKAM 400 SKS 600
40–60
25–63
25–64
10–55
18–50
20–50
13–62
15–30
10–17
14 –25
S 700
20–50
T-Nails 19 –45
SK 200 S 100
35–62
DPN
S 600
12–35
SK 400
19–100
SK 500
25 –100
Concrete Nails S 500
20–62
50–160
ZN 100 9,5
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BeA modular-tool side-loader 232 / 242 / 262 / 282 Magazine capacity: up to 5,000 fasteners Leg lengths: 4 – 110 mm S 600
H igh magazine capacity A utomatic reloading - avoid cost intensive manual reloading ● E lectronic placement and magazine-supervision ● F requency up to 10 cycles per second ● M ultiple mounting options facilitate installation ● ●
9– 15
4 – 110
12– 35
W 24,8
25 – 80
Applications: prefabricated houses, furniture, packaging, pallets and crates
BeA modular- tool with changeover cassette 264 / 284 Magazine capacity: up to 2,300 staples Leg lengths: 25 – 80 mm C ompact design H igh-speed reloading ● L ow maintenance ● L ong operating life ● F requency up to 10 cycles per second ● E lectronic placement and magazine-supervision ● ●
246 27,3
Applications: specifically designed for in-plant house manufacturing
146 26
180 11,3
155 10,6
50– 130
16 10,9
50–80
25–65
18 –65
12–50
9–40
9– 40
12– 38
14–38
4
92 8,85
90 5,85
140 25
42 24,2
40–80
14 10,5
BeA Automated Fastening Systems – highlights ● 1989 first self-reloading modular tool ● 1999 first self-reloading tool with changeover cassette ● 2003 first self-reloading tool for wide-crown staples ● More than 10,000 self-reloading tools – globally the #1
BeA modular-tool top-loader 230 / 240 / 260 / 280 Magazine capacity: up to 10,000 fasteners Leg lengths: 4 – 65 mm H igh magazine capacity M inimize cost intensive reloading ● E lectronic placement and magazine-supervision ● F requency up to 10 cycles per second ● M ultiple mounting options facilitate installation ●
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Applications: prefabricated houses, furniture, packaging, pallets and crates
BeA Automated Fastening Systems offers a comprehensive line of products, systems and solutions – customized to your manufacturing requirements. Popular applications include furniture, modular and prefabricated houses, packaging, wood to wood and automobile components. WM 18,6 6– 12
W 24,8
18 –25
11+13
16–19
W Maxi 34,0
MN6
BT
9– 15
Carton Closing Coils
KS 12–16
12
10
CL 22 22,0
10+12
CL 20/24 20+24
94 13,6 97 4,6
15–32
98 8,0
10– 25
6–25
3–25
Clincher (C) 32,0
16–22
110 11,5
95 12,6
6–16
Packfix (A) 35,0
16–22
74 4,5
6–16
6–16
6–16
71 9,0
8– 16
72 12,7
80/380 13,0
5
4 – 25
BeA modular-tool long-magazine clinching-unit Magazine capacity: 300 – 500 staples Leg lengths: 4 – 25 mm Stationary unit, available in automatic or foot–pedal actuation Hands–free operation facilitates proper feeding and alignment
ontact actuation C oot–pedal actuation F ● A vailable as double clinching–unit ● ●
BeA modular-tool Skater Magazine capacity: up to 500 staples Leg lengths: 45 – 65 mm or Magazine capacity: up to 1,100 coil nails Leg lengths: 25 – 70 mm H igh magazine capacity A utomatic feeding of staples and nails ● E lectronic placement and magazine-supervision ● A djustable fastening distance, frequency up to 10 cycles per second ● ●
Applications: industrial production, building components 6
25 – 70
45 – 65
Applications: packaging, blister–packaging, low–volume assembly
BeA robot reloading system Magazine capacity up to 30,000 fasteners in lengths ranging from 8 – 65 mm Please request additional information for specific fasteners.
BeA robot – nailer with reloading station
For staples, corrugated fasteners and pins Incorporates fully-automated production processes by being mounted on either multi–axis robots or X/Y/Z linear units.
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date easy handling and high process speeds. The automatic reloading feature minimizes the tool’s weight by carrying only the necessary amount of fasteners per cycle. ● Placement and stapling possible in any position and orientation ● Very high capacity of the stationary reloading unit (up to 30,000).
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● Small dimensions and low weight (4.5 lbs.) accommo-
Applications: Furniture industry, automotive, molds for sand-casting, specialty crate manufacturing
BeA Automated Fastening Systems – reaching beyond standard-solutions 7
BeA Automated Fastening Systems The BeA modular system offers the following benefits: ● Rugged yet precision-manufactured
German made equipment guarantees performance reliability ● Automated staple signal input, either 24V DC or pneumatic ● Individual energy adjustment of the stapler head to the specific application
● Wide array of accessories, including
electronic placement and magazine supervision, edge guides, rollers, etc. ● BeA Automated Fastening Systems reduce your manufacturing cost through: – Customized design – Installation into new or existing equipment – Availability of customized components and accessories for tool mounting, and fastener application
made in Germany
BeA offers a comprehensive line of products, systems, solutions and services – globally for the automation technology
Joh. Friedrich Behrens AG Industrial Fastening Systems Bogenstraße 43 – 45 22926 Ahrensburg Germany Further information: Phone: +49 (0) 41 02 78 – 0 Fax: +49 (0) 41 02 78 – 250 Email:
[email protected] www.bea-group.com
References: ®
ZUBEHÖRTECHNIKGMBH
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