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Bandit Industries, Inc. - Model 4680XP - Beast Recyclers / Horizontal Grinders ●
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Beast Recyclers / Horizontal Grinders Model 4680XP - Beast Recyclers / Horizontal Grinders
The Model 4680XP Beast Recycler is the largest and most productive horizontal grinder in the Beast family. With recorded production numbers of around 800 yards or more per hour, this unit will convert large diameter stumps and whole trees into quality end products in one pass. Recycling yards and landfills can rapidly produce enormous mulch piles out of piled brush, whole trees, stumps, pallets, land clearing waste, palm fronds, logging slash, sawmill waste, construction waste, and housing demolition. It features a 45" diameter capacity with its 45" x 60" mill opening and engine options up to 1,200 horsepower. The Model 4680XP is equipped with the patented Bandit cutter mill, which provides the most efficient means of breaking down a wide variety of materials. With a Bandit cutter mill you have the option of cutting, splitting, grinding and chipping with the opportunity to mix and match cutting devices to allow for the production of uniform material with varying sizes. The cutter mill turns downward, which not only helps to pull material into the mill but also allows it http://www.banditchippers.com/index.php?option=com_content&view=arti...3:model-4680-beast-recyclers-horizontal-grinders&catid=28&Itemid=147 (4 of 14) [3/17/2015 9:38:23 AM]
Bandit Industries, Inc. - Model 4680XP - Beast Recyclers / Horizontal Grinders
to be positioned for a decisive splitting action similar to an axe rather than a more violent, intensive, and less effective hammering action found on other grinding platforms. The result is less vibration, less fuel consumption, and more structural integrity when compared to machines that carry more weight and horsepower. The Model 4680XL features a 60-tooth setup on its cutter mill, allowing it to process a wide array of materials with ease with its 60" diameter by 63" wide dimensions. Different combinations and styles of cutterbodies and teeth can be configured to control the amount of bite, assist in forwarding material through the screening system, and dial in the preferred size and consistency of the end product. A chipper knife set-up can also be equipped on the Model 4680XL, allowing it to produce a dimensional, screened chip that can be used for fuel and other applications demanding a consistent, high-quality, precisely-sized chip. A three-speed 16'-5" long x 60" wide double slat design track-type infeed conveyor bed chain serves material to the cuttermill at 18 to 43 feet per minute on the Model 4680XL, where it is met by a 36" diameter x 60" wide internally driven floating top feed wheel in an arrangement that is easy to feed. The cutting action is performed against the infeed chain which eliminates the need for an anvil, thus there is not a gap that is created between the chain and an anvil for materials to collect and wedge. Component weight is distributed and supported on a sturdy frame constructed from 3/8" thick steel with 22" deep formed high tensile steel plating and cross-section bracing using continuous welds for structural integrity as opposed to bolt-together techniques. Thus, in combination with three 25,000 pound air-brake axles, the Model 4680XL can provide the necessary physical reinforcement to hold up for many years of service. When it comes to determine how you want your material delivered, the Model 4680XL offers plenty of choices when it comes to discharge options. The standard folding discharge conveyor feeds material at either 280 or 480 feet per minute, includes a magnetic head pulley for retrieving metal fragments or nails out of the flow of ground product, and has an approximate stacking height of 18 feet. The primary discharge conveyor is 10' long x 56" wide and the secondary discharge conveyor measures in at 25' 6" long x 56" wide. For broadcasting chips over a site or loading end-opening chip vans, you can opt for an 18' long discharge with a 42" diameter hydraulic thrower. This device is mounted at the end of the conveyor and will swing 25 degrees side-to-side (50 degrees total), 34 degrees up, and 12 degrees down to give you directional control of placing your chips. Other discharge options include pivoting and height-adjustable conveyors to suit your operation. Many items that are optional on smaller Beast units already come standard on a Model 4680XL. A radio remote control with tether remote back-up and 50' of cord can be used to control all yoke, infeed, discharge conveyor, gate, engine, and emergency stop functions of the machine. A Flexxaire auto-reverse cooling fan prevents engine overheating, improves machine efficiency, and reduces fuel consumption. An air compressor with 13 horsepower gas engine is also part of the standard build for providing tools at the machine. Also included are dual front hydraulic stabilizers, electric over hydraulic shut down switches, a fire extinguisher, lockable control cabinets, and a liquid dust suppression system. Customize your Model 4680XL to the fullest with many productivity enhancing options. For sizing material, select from a variety of square, rounded, baffled, or diamond screens ranging from 5/8" to 7" in diameter and gates up to 5" in diameter. Other add-ons worth considering are a wide flair infeed style and a flow control kit for the infeed and feed wheel. A full palette of standard and custom paint colors give you the freedom to choose the look of your brand or company. Versatility is defined by the Model 4680XL. The unit can be configured specifically for shingle grinding with technology that allows a hot mix asphalt supplement to be produced in one-pass during any season. For wood materials, an optional self-contained coloring system can help prepare mulch directly for the market. A knife configuration on the cuttermill can essentially convert your Beast into a whole tree chipper for producing valuable products for energy industries. The Model 4680XL, as with all Bandit Beast Recyclers, is designed and equipped with operator safety, user-friendly control, fuel efficiency, and simplified maintenance in mind. Components that are easily accessible save time on http://www.banditchippers.com/index.php?option=com_content&view=arti...3:model-4680-beast-recyclers-horizontal-grinders&catid=28&Itemid=147 (5 of 14) [3/17/2015 9:38:23 AM]
Bandit Industries, Inc. - Model 4680XP - Beast Recyclers / Horizontal Grinders
routine maintenance schedules and reduce downtime by being more serviceable out in the field. Feel free to contact a sales representative and ask about fuel savings statistics and production numbers based on your individual situation and needs. These factors, in combination with above-and-beyond factory support for your success, have proven over time that choosing a Bandit Beast Recycler is the best economical decision you can make for a long-term investment in a horizontal grinder.
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Model 4680XP
BROCHURE - Beast Recyclers (2014)
BROCHURE - Beast Wear Parts
http://www.banditchippers.com/index.php?option=com_content&view=arti...3:model-4680-beast-recyclers-horizontal-grinders&catid=28&Itemid=147 (6 of 14) [3/17/2015 9:38:23 AM]
Bandit Industries, Inc. - Model 4680XP - Beast Recyclers / Horizontal Grinders
BROCHURE - Biomass Market (2009)
BROCHURE - Product Line (2014)
FLYER - Beast Knife System
FLYER - Biosawdust
VIDEO: Model 4680 ...
VIDEO: Bio-Sawdust...
STANDARD EQUIPMENT Horizontal feed with a 59 1/2" diameter cut radius and a 63" wide cutter mill Repaceable cutter anvil 36" diameter x 60" wide top feed wheel. Driven by (1) 12.2 cubic inch hydraulic motor with gearbox. Also features 1 3/4" feed wheel teeth located around and on sides of feed wheel. Reversing Auto Feed System Debris augers http://www.banditchippers.com/index.php?option=com_content&view=arti...3:model-4680-beast-recyclers-horizontal-grinders&catid=28&Itemid=147 (7 of 14) [3/17/2015 9:38:23 AM]
Bandit Industries, Inc. - Model 4680XP - Beast Recyclers / Horizontal Grinders
Radio remote control with tether remote back-up and 50' of cord (Controls yoke up, infeed forward/ reverse, discharge conveyor start/stop, gate open/close, engine throttle, and engine e-stop). 16' 5" long x 60" wide double slat design track-type infeed conveyor bed chain with three speed drive (18 43 FPM). Driven by (1) 24 cu in hydraulic motor with gear box / chain drive combination. Also includes (2) side bend resistant infeed wings. Electric over hydraulic shut down switches located on all four corners of machine Flexxaire Auto Reverse cooling fan (Prevents engine overheating, improves machine efficiency and reduces fuel consumption) High capacity fold away radiator debris screen 10' long x 56" wide primary discharge conveyor and a 25' 6" long x 56" wide secondary discharge conveyor. Two speed (280 FPM low, and 480 FPM high) folding discharge system. Also includes a magnetic head pulley located at the end of the discharge. (Discharge has an approximate stacking height of 18') 200 gallon hydralic tank with magnetic drain plug and aluminum fluid sight gauge 500 gallon fuel tank with magnetic drain plug and aluminum fluid sight gauge Dual front hydraulic stabilizers 24 volt system with rubber mounted LED taillights, 7 prong replaceable coiled power cord & protected heavyduty wiring with junction box, and LED clearance lights with reflectors. Also includes (2) 1400 CCA batteries Safety DVD, (2) 6" wide x 9" tall Bandit operator's manuals (one paper copy and one waterproof copy tethered to machine) and (1) engine operator's manual Fire extinguisher with mount Lockable control cabinets with engine control panel Banded Kevlar drive belts with belt shield Liquid dust suppression system with spray nozzles (3) heat actuated fire suppression bombs
PAINT SELECTION Standard Imron Industrial Urethane Bandit Yellow (For Whole Tree Chippers please specify Chipper Guard paint color) Standard Imron Industrial Urethane Alert Orange (For Whole Tree Chippers please specify Chipper Guard paint color) Standard Imron Industrial Urethane Cat. Yellow (For Whole Tree Chippers please specify Chipper Guard paint color) Standard Imron Industrial Urethane Green (For Whole Tree Chippers please specify Chipper Guard paint color) Standard Imron Industrial Urethane White (For Whole Tree Chippers please specify Chipper Guard paint color) Standard Imron Industrial Urethane Black (For Whole Tree Chippers please specify Chipper Guard paint color) Special Imron Industrial Paint (please specify paint color and number) Special Imron 5000 Paint (please specify paint color and number)
BEAST PACKAGE SELECTION Shingle machine set-up (Includes A4800 high wear resistant hood, fluted discharge idler wheel, wearmax augers, replaceable wear strips on side of housing, chain deflectors on infeed chain. (Must select fluid clutch http://www.banditchippers.com/index.php?option=com_content&view=arti...3:model-4680-beast-recyclers-horizontal-grinders&catid=28&Itemid=147 (8 of 14) [3/17/2015 9:38:23 AM]
Bandit Industries, Inc. - Model 4680XP - Beast Recyclers / Horizontal Grinders
with high drive options).
ENGINE SELECTION Caterpillar C27, 800-HP without clutch - Tier 2 Caterpillar C27 875-HP without clutch - Tier 2 Caterpillar C27 1,050-HP without clutch - Tier 2 Caterpillar C27 1,050-HP without clutch - Tier 4i Caterpillar C32 1,200-HP without clutch - Tier 2
CLUTCH SELECTION Standard manual clutch is included with engine HPTO15 PT Tech fluid clutch (766 to 1,050 hp)
AXLE SELECTION (3) 25,000 pound air brake axles (4) axle trunion suspension system
TIRES/RIMS SELECTION (12) 11R x 22.5, 16 ply tires mounted on 10-bolt steel dual rims (6) Super single 445/65R 22.5, 16 ply tires mounted on 10-bolt aluminum rims (12) 255/70R 22.5, 16 ply tires mounted on 10-bolt steel hub pilot dual rims and (4) 255/70R 22.5, 16 ply tires mounted on 10-bolt hub pilot dual aluminum rims
HITCH SELECTION Fifth wheel pintle hook up with safety chains and slip hooks Drop down fifth wheel pintle hook up with safety chains and slip hooks (Model 4680)
BEAST CUTTERBODY SELECTION Sabertooth cutterbody with tungsten carbide weld to be installed on machine (60 required for full set) Cutterbody with replaceable raker insert holder (less insert) to be installed on machine (must select teeth, rakers, and raker insert bolts) Chipper knife holder cutterbody to be installed on machine (60 required for full set)
BEAST TEETH/KNIFE SELECTION 1" XT carbide splitter tooth to be installed on machine (Used in most applications and is especially popular in land clearing applications and are often used by themselves or with carbide cutters, Butcher teeth, or G55 grinding teeth) XT carbide forged splitter fan tooth to be installed on machine (features all of the benefits of a normal splitter tooth, plus the benefits of a fan tooth all in one. Very popular in land clearing and green waste applications and for processing pallets) XT blunt-nose carbide splitter fan forged tooth to be installed on machine (Thicker carbide splitter style tooth that will last longer than the 1" splitter tooth. Can be used in the same applications as the 1" splitter tooth) http://www.banditchippers.com/index.php?option=com_content&view=arti...3:model-4680-beast-recyclers-horizontal-grinders&catid=28&Itemid=147 (9 of 14) [3/17/2015 9:38:23 AM]
Bandit Industries, Inc. - Model 4680XP - Beast Recyclers / Horizontal Grinders
2" wide forged, G55 welded tooth to be installed on machine XT Short Shingle tooth (pointed) to be installed on machine (A cutter style tooth with thicker carbide. Highly effective in processing shingles and are an excellent for grinding typical green waste) XT Short Shingle fan tooth (pointed) to be installed on machine (Regulates the amount of bite and pushes material through the screen, usually used in conjunction with shingle teeth) XT Helmet Head carbide tooth to be installed on machine (Excellent tooth for pallet and construction waste. Often used when processing light green waste, logging slash, and sawmill waste) XT Helmet Head carbide fan tooth to be installed on machine (often used when grinding tramp metal or material that contains excessive rocks or dirt) XT Forged tooth with Lincor 55-G carbide impregnated weld to be installed on machine (Good tooth choice when grinding brush, light green waste, pallets, C & D. Good solution for material that contains contamination) 45 degree carbide raker insert (for logs and chunk wood) to be installed on machine 90 degree carbide raker insert (for leaves, and regrind) to be installed on machine Raker insert bolt (3/4-10 X 2 1/4" grade 8) to be installed on machine 37 1/2 degree Chipper knife (1/2" x 2 1/8" x 4") to be installed on machine Counter knife blank to be installed on machine. To be used in most applications, including Bio-Sawdust. (To be selected in lieu of counter-knife for these applications). Counter knife (3/8" x 2" x 3") to be installed on machine (The counter-knife blank replaces this item, but this option should still be used to produce a larger product). Blank fan tooth for chipper knife set-up to be installed on machine 3/4-16 flange hex nuts for chipper knives to be installed on machine (to be selected with p/n 977-900741) HD 6-weld shingle raker to be installed on machine (must select 900-4916-55 bolt) 2" wide double helmet head fan tooth to be installed on machine XT 1" carbide tooth with double thick carbide to be installed on machine (Tooth of choice for processing big wood. These teeth require less power to drive the tooth through the material) Double flat carbide tooth to be shipped loose (to be used on knife style cutterbody only p/n 977-900722)
SCREENS SELECTION 3/4" thick, 1" modified diamond screen to be installed on machine (2 required) 3/4" thick, 1-1/2" modified diamond screen to be installed on machine (2 required) 3/4" thick, 2" modified diamond screen to be installed on machine (2 required) 3/4" thick, 3" modified diamond screen to be installed on machine (2 required) 3/4" thick, 4" modified diamond screen to be installed on machine (2 required) 3/4" thick, 5" modified diamond screen to be installed on machine (2 required) 3/4" thick, 6" modified diamond screen to be installed on machine (2 required) 3/4" thick, 7" modified diamond screen to be installed on machine (2 required) 3/4" thick land clearing / C & D lower screen to be installed on machine (must also select upper screen) 3/4" thick land clearing / C & D upper screen to be installed on machine (must also select lower screen) 3/4" thick, 1 1/2" square baffle screen to be installed on machine (2 required) 3/4" thick, 2" square baffle screen to be installed on machine (2 required) http://www.banditchippers.com/index.php?option=com_content&view=arti...3:model-4680-beast-recyclers-horizontal-grinders&catid=28&Itemid=147 (10 of 14) [3/17/2015 9:38:23 AM]
Bandit Industries, Inc. - Model 4680XP - Beast Recyclers / Horizontal Grinders
1/2" thick, 5/8" diamond screen for 4680 (shingle application) to be installed on machine (2 required)
GATES SELECTION 3/4" thick, 1" modified diamond gate to be installed on machine 3/4" thick, 2" modified diamond gate to be installed on machine 3/4" thick, 3" modified diamond gate to be installed on machine 3/4" thick, 4" modified diamond gate to be installed on machine 3/4" thick, 6" modified diamond gate to be installed on machine 3/4" thick, 1 1/2" square baffle drop gate to be installed on machine 1/2" thick, 5/8" diamond gate for 4680 (shingle application) to be installed on machine 3/4" thick, 2" square baffle drop gate for 4680 to be installed on machine
FEED SYSTEM OPTIONS Infeed and discharge speed toggle controls to be added to remote control (Must select radio remote option and feed speed drive package on Model 2680)
INFEED OPTIONS Wide flair infeed (new style) Hydraulic infeed chain lock
ENGINE RELATED OPTIONS 110 volt engine block and 120 volt hydraulic tank heater for Cummins engines Proheat Engine Heater
DISCHARGE OPTIONS 10' long x 56" wide primary discharge conveyor and a 25' 6" long x 56" wide secondary discharge conveyor. Secondary discharge will be HEIGHT ADJUSTABLE and is a two speed set-up (280 FPM low, and 480 FPM high). Also includes a magnetic head pulley located at the end of the discharge. (Discharge has an approximate stacking height of 18') 10' long x 56" wide primary discharge conveyor, along with a PIVOTING 25' 6" long x 56" wide secondary discharge conveyor. Secondary discharge will be HEIGHT ADJUSTABLE and is a two speed set-up (280 FPM low, and 480 FPM high). Also includes a magnetic head pulley located at the end of the discharge. (Discharge has an approximate stacking height of 18')
HYDRAULIC OPTIONS Infeed and feed wheel flow control kit (Must select feed speed drive package option on Model 2680's)
EXTENDED WARRANTY OPTIONS 5 year / 5,000 hour 'Platinum' Caterpillar engine warranty (C27 Engines) (For Caterpillar C27 engines)
MISCELLANEOUS OPTIONS 44 point automatic greaser system with timer http://www.banditchippers.com/index.php?option=com_content&view=arti...3:model-4680-beast-recyclers-horizontal-grinders&catid=28&Itemid=147 (11 of 14) [3/17/2015 9:38:23 AM]
Bandit Industries, Inc. - Model 4680XP - Beast Recyclers / Horizontal Grinders
Air compressor with 13 horsepower Honda gas engine, battery disconnect, 50' hose, and 24 gallon air tank. Also Includes: (1) Ingersol-Rand Model IR2141 (3/4" drive) air wrench, (1) 1 1/2" impact socket for cutterbody bolts, (1) 1 15/16" impact socket for tooth nuts, (1) 1 1/8" impact socket, and quick couplers and hose. Wrench and socket tool kit for air compressor (Includes: (1) Ingersol-Rand Model IR2141 (3/4" drive) air wrench, (1) 1 1/2" impact socket for cutterbody bolts, (1) 1 15/16" impact socket for tooth nuts, (1) 1 1/8" impact socket, and quick couplers and hose). 25' hose reel for air compressor
BEAST CUTTERBODY OPTIONS Sabertooth cutterbody with tungsten carbide weld to be shipped loose Cutterbody with replaceable raker insert holder (less insert) to be shipped loose Chipper knife holder cutterbody to be shipped loose
BEAST TEETH/KNIFE OPTIONS XT carbide splitter tooth to be shipped loose XT 1" carbide cutter tooth with double thick carbide to be shipped loose XT carbide forged splitter fan tooth to be shipped loose XT Shingle tooth (pointed) to be shipped loose XT Shingle fan tooth (pointed) to be shipped loose XT blunt-nose carbide forged splitter fan tooth to be shipped loose XT Helmet Head carbide tooth to be shipped loose XT Oversized splitter carbide tooth to be shipped loose XT Forged tooth with Lincor 55-G carbide impregnated weld to be shipped loose 45 degree carbide raker insert (for logs and chunk wood) to be shipped loose 90 degree carbide raker insert (for shingles, leaves, and regrind) to be shipped loose Raker insert bolt (3/4-10 X 2 1/4" grade 8) to be shipped loose 37 1/2 degree chipper knife (1/2" x 2 1/8" x 4") to be shipped loose Counter knife blank to be shipped loose. To be used in most applications, including Bio-Sawdust. (To be selected in lieu of counter-knife for these applications). Counter knife (3/8" x 2" x 3") to be shipped loose (The counter-knife blank replaces this item, but should still be used to produce a larger product). Blank fan tooth for chipper knife set-up to be shipped loose 3/4" x 3" stub for chipper knives to be shipped loose 3/4-16 flange hex nuts for chipper knives to be shipped loose Hand held knife grinder 80 grit belt for hand held knife grinder 2" wide double helmet head fan tooth to be shipped loose
SCREEN OPTIONS http://www.banditchippers.com/index.php?option=com_content&view=arti...3:model-4680-beast-recyclers-horizontal-grinders&catid=28&Itemid=147 (12 of 14) [3/17/2015 9:38:23 AM]
Bandit Industries, Inc. - Model 4680XP - Beast Recyclers / Horizontal Grinders
3/4" thick, 1" modified diamond screento be shipped loose 3/4" thick, 1-1/2" modified diamond screento be shipped loose 3/4" thick, 2" modified diamond screen to be shipped loose 3/4" thick, 3" modified diamond screen to be shipped loose 3/4" thick, 4" modified diamond screen to be shipped loose 3/4" thick, 5" modified diamond screen to be shipped loose 3/4" thick, 6" modified diamond screen to be shipped loose 3/4" thick, 7" modified diamond screen to be shipped loose 3/4" thick land clearing / C & D lower screen to be shipped loose 3/4" thick land clearing / C & D upper screen to be shipped loose 1/2" thick, 5/8" diamond screen for 4680 (shingle application) to be shipped loose
BEAST GATE OPTIONS 3/4" thick, 1" modified diamond gate to be shipped loose 3/4" thick, 2" modified diamond gate to be shipped loose 3/4" thick, 3" modified diamond gate to be shipped loose 3/4" thick, 4" modified diamond gate to be shipped loose 3/4" thick, 6" modified diamond gate to be shipped loose For detailed specifications please contact your local authorized Bandit dealer. No used equipment listings of this model available at this time.
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