Transcript
Service Manual
SERVICE MANUAL
932 & 933
SEMI AUTOMATIC SLICERS
900 Series 932-933
Date 11-06-08 SM - Code SC1- Rev. 0.1
Service Manual
CONTENTS Table of Contents: 1
INTRODUCTION
2
SAFETY
3
ELECTRICAL DIAGRAMS
4
TECHNICAL INFORMATION
5
APPENDICES
900 Series 932-933
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Date 11-06-08 SM - Code SC1- Rev. 0.1
Service Manual
1 INTRODUCTION Table of Contents: 1.0 INTRODUCTION The Berkel 932 and 933 slicers are stainless steel robust slicers designed for continuous use, these slicers are IP33 rated. The slicers have a simple electronic control and are easy to operate. The carriage can be moved either automatically or manually.
2 SAFETY Table of Contents:
2.0 SAFETY Page
2.1 Safety devices
4
2.2 Products that can’t be sliced
4
CAUTION! ALWAYS READ AND FULLY UNDERSTAND THE USER INSTRUCTIONS BEFORE OPERATING THIS EQUIPMENT
900 Series 932-933
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Date 11-06-08 SM - Code SC1- Rev. 0.1
Service Manual 2.1 Safety devices The machine will not self start after a voltage drop Fixed metal ring around the blade which is non removable The thickness plate is locked when the carriage is tilted.
Emergency switch ‘OFF’ button (See below)
Manual – knife runs only when held down for > 1 second. Or Auto carriage switch OFF
Emergency OFF button
manual 0 /I
0
Automatic
I
Automatic carriage turn ON
> 1 sec
Carriage speed decrease / increase buttons: From 32 to 52 table strokes / min in f4
O
I
Switch ON to standby
2.2 Products that can’t be sliced Non food items Food with bones Deep frozen food products
Note: To slice quantities of cheese the Teflon coated option is recommended
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Date 11-06-08 SM - Code SC1- Rev. 0.1
Service Manual
3 ELECTRICAL DIAGRAMS Table of Contents:
Page
3.0 ELECTRICAL DIAGRAM
900 Series 932-933
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5
Date 11-06-08 SM - Code SC1- Rev. 0.1
Service Manual
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Date 11-06-08 SM - Code SC1- Rev. 0.1
Service Manual
4 TECHNICAL INFORMATION Table of Contents:
Page
4.1 TECHNICAL DATA
8
4.2 MAINTENANCE
9
900 Series 932-933
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Date 11-06-08 SM - Code SC1- Rev. 0.1
Service Manual 4.1 TECHNICAL DATA
MODELS KNIFE DIAMETER: mm
: inches (approximate) CUTTING CAPACITY: Rectangular mm : Round Maximum slice thickness mm Dimension: M Overall Dimension: L Overall Dimension: F Footprint Dimension: D Footprint Dimension: A Maximum distance between the pusher and gauge plate Speed of table Motor power rating 1 PHASE
900 Series 932-933
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BERKEL 932 330 13 320 x 220h 220 25 680 1000 950 480 390 300
BERKEL 933 350 14 320 x 235h 235
32 - 52 0.6kW
32 - 52 0.6kW
25 680 1000 950 480 390 300
Date 11-06-08 SM - Code SC1- Rev. 0.1
Service Manual 4.2 MAINTENANCE SERVICE CHECKLIST 1 2 3 4 5 6 7 8 9 10 11 12
Ensure that when the index knob is set to zero that the knife is safe – not exposed. Check all interlocks whether mechanical or electrical function correctly. Check that all safety guards are in place, are fitted correctly and are not damaged Check all moving parts and lubricate where necessary Ensure the knife is sharp Remove the knife using the customers knife remover and check for safety also check condition of knife screws and knife bearing Check drive belt and re-tension or replace if necessary and check tension of chain drive for carriage and tension if required Visually check the electrical components of the machine including the mains lead & plug, keypad etc… Check the wear on the knife has not exceeded a gap between the knife and finger guard of 6mm. If necessary move the gauge plate up to the knife edge as per factory setting Liaise with the customer to see if they have noticed any problems Clean any sharpening dust off the machine and ask the customer to check the first slice just in case!
If you find any hazardous problems with the machine i.e. interlock not functioning then inform the customer that the machine is not safe to be used and note the issue on your TJR.
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Service Manual
5 APPENDICES Table of Contents:
Page
5.1 OPTIONS
10
5.2 RECOMMENDED PARTS
10
5.3 EXPLODED VIEWS WITH PARTS LISTINGS
11
5.1 OPTIONS Teflon coating on knife, gauge plate, centre plate and meat table top Top clamp meat table
5.2 TECHNICIANS RECOMMENDED PARTS PART NUMBER B9S-2.24 B92-009-014 B92-2.6 B93-2.6 BS936-312 G350-313 B9S-52.32
900 Series 932-933
DESCRIPTION Countersunk screw (Knife screw) Sharpener stone - fine Blade 330mm, 932 Blade 350mm, 933 Knife remover 330mm Knife remover 350mm Switch foil
10
QTY 4 2 1 1 1 1 1
Date 11-06-08 SM - Code SC1- Rev. 0.1
Service Manual 5.3 EXPLODED VIEWS AND PART NUMBERS Page 5.3.1 5.3.2 5.3.3 5.3.4 5.3.5 5.3.6 5.3.7 5.3.8 5.3.9 5.3.10 5.3.11 5.3.12 5.3.13 5.3.14 5.3.15 5.3.16
932/933 Machine body (Drawing 1) 12 932/933 Blade drive unit (Drawing 2) 14 932/933 Knife hub (Drawing 3) 16 932/933 Thickness plate complete with support (Drawing 4) 18 932/933 Index knob and cam assembly (Drawing 5) 20 932/933 Meat table and support (Drawing 6) 22 932/933 End piece holder assembly (Drawing 7) 24 932/933 Product fence (Drawing 8) 26 932/933 Sliding carriage support (Drawing 9) 28 932/933 Electrical components (Drawing 10) 30 932/933 Carriage chain drive (Drawing 11) 32 932/933 Chain cog assembly (Drawing 12) 34 932/933 Plate for sliding support (Drawing 13) 36 932/933 Auto / manual lever (Drawing 14) 38 932/933 Electronic PCB & Transformer (Drawing 15) 40 Additional Parts 42
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Date 11-06-08 SM - Code SC1- Rev. 0.1
Service Manual 5.3.1 932 / 933 Machine body (Drawing 1)
900 Series 932-933
Date 11-06-08 SM - Code SC1- Rev. 0.1
Service Manual 5.3.1 932 / 933 Machine Body (Drawing 1) REF
PART NO
DESCRIPTION
1 2
B9S-1 B92-2 B93-2 B92-3 B93-3 B9S-4 B9S-5 B9S-6 B9S-7 B9S-8 B9S-9 B9S-10 B9S-11 B9S-12a B9S-12b B9S-13 B9S-14 B9S-15 B9S-16 B9S-17 B9S-18 B9S-19 B9S-20 B9S-21 B9S-22 B9S-23 B9S-24 B9S-25 B9S-26 B9S-27 B9S-28 B9S-29 B9S-30 B9S-31 B9S-32 B9S-33 B9S-34 B9S-35 B9S-36
Machine Body Complete Blade drive unit complete assembly (drawing 2) Blade drive unit complete assembly (drawing 2) Thickness plate complete with support (drawing 4) Thickness plate complete with support (drawing 4) Adjusting lever complete assy (Drawing 5) Carriage complete assy (drawing 6) Sliding support complete assy (drawing (9) Electric complete assy ( drawing 10) Fixing plate for electric components Fixing bar for feet Cover sheet for motor Distance piece for fixing bar Distance piece for fixing bar Foot Distance piece for foot Guiding shaft for carriage support. Short Guiding shaft for carriage support Conical pressure spring Double conical pressure spring Washer Stop ring Sealing Washer Spring washer Cylindrical screw Countersunk screw Hexagon screw Cup screw Countersunk screw Hexagon nut with flange Strain relief Lens head screw Washer Cylindrical screw Washer Toothed disk Hexagon nut Cylindrical screw Bottom plate
3 4 5 6 7 8 9 10 11 12a 12b 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
900 Series 932-933
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Service Manual 5.3.2 932 / 933 Blade drive unit (Drawing 2)
900 Series 932-933
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Date 11-06-08 SM - Code SC1- Rev. 0.1
Service Manual 5.3.2 932 / 933 Blade drive unit (Drawing 2) REF
2.1 2.2 2.3 2.4
2.5 2.6
2.7 2.8 2.9 2.10.1 2.10.2 2.10.3 2.10.4 2.11 2.12 2.13 2.14 2.15 2.16 2.17 2.18 2.19 2.20 2.22 2.23 2.24
PART NO
DESCRIPTION
B92-2 B93-2 B92-2.1 B93-2.1 B9S-2.2 B92-2.3 B93-2.3 B92-2.4 B93-2.4 B92-2.4T B93-2.4T B9S-2.5 B92-2.6 B92-2.6T B93-2-6 B93-2-6T B9S-2.7 B9S-2.8 B9S-2.9 B9S-2.10.1 B9S-2.10.2 B9S-2.10.3 B9S-2.10.4 B9S-2.11 B9S-2.12 B9S-2.13 B9S-2.14 B9S-2.15 B9S-2.16 B9S-2.17 B9S-2.18 B9S-2.19 B9S-2.20 B9S-2.22 B9S-2.23 B9S-2.24
Blade drive unit complete assembly Blade drive unit complete assembly Knife hub complete Knife hub complete Fixing screw for blade guard complete Fixed ring around the blade complete Fixed ring around the blade complete Blade guard complete Blade guard complete Blade guard complete, Teflon Blade guard complete, Teflon Flange for blade complete Blade 330mm, 932 Blade 330mm Teflon 932 Blade 350mm, 933 Blade 350mm Teflon 933 Nylon block blade guard Lug Fixing plate for motor Motor, three-phase Motor, single-phase Driving unit compl. With motor single-phase Driving unit compl. With motor three-phase Poly-v-belt Washer Spring washer Hexagon screw Hexagon long nut Washer Hexagon nut Washer Cylindrical screw Toothed washer Hexagon screw Deflector Countersunk screw
900 Series 932-933
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Date 11-06-08 SM - Code SC1- Rev. 0.1
Service Manual 5.3.3 932 / 933 Knife hub (Drawing 3)
900 Series 932-933
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Date 11-06-08 SM - Code SC1- Rev. 0.1
Service Manual 5.3.3 932 Knife hub (Drawing 3)
REF
PART NO
DESCRIPTION
2.1
B92-2.1 B93-2.1 B92-2.1.1 B93-2.1.1 B9S-2.1.2 B9S-2.1.3 B9S-2.1.4 B9S-2.1.5
Knife hub complete (see drawing 2) Knife hub complete (see drawing 2) Knife hub Knife hub Knife axle Retaining ring Retaining ring Deep groove ball bearing
2.1.1 2.1.2 2.1.3 2.1.4 2.1.5
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Service Manual 5.3.4 932 / 933 Thickness plate complete with support (Drawing 4)
900 Series 932-933
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Service Manual 5.3.4 Thickness plate complete with support (Drawing 4) REF
3.1
3.2 3.3 3.4 3.5 3.6 3.7 3.8
PART NO
DESCRIPTION
B92-3 B93-3 B92-3.1 B92-3.1T B93-3.1 B93-3.1T B9S-3.2 B9S-3.3 B9S-3.4 B9S-3.5 B9S-3.6 B9S-3.7 B9S-3.8
Thickness plate complete with support assy Thickness plate complete with support assy Thickness plate complete Thickness plate complete, Teflon Thickness plate complete Thickness plate complete, Teflon Support for thickness plate complete Cover for support Countersunk screw Threaded pin Hexagon nut Spring washer Washer
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Date 11-06-08 SM - Code SC1- Rev. 0.1
Service Manual 5.3.5 932 / 933 Index knob and cam assembly (Drawing 5)
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Date 11-06-08 SM - Code SC1- Rev. 0.1
Service Manual 5.3.5 932 / 933 Index knob and cam assembly (Drawing 5) REF
PART NO
4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 4.10 4.11 4.12 4.13 4.14 4.15 4.16 4.17 4.18 4.19 4.20 4.21
B9S-4 B9S-4.1 B9S-4.2 B9S-4.3 B9S-4.4 B9S-4.5 B9S-4.6 B9S-4.7 B9S-4.8 B9S-4.9 B9S-4.10 B9S-4.11 B9S-4.12 B9S-4.13 B9S-4.14 B9S-4.15 B9S-4.16 B9S-4.17 B9S-4.18 B9S-4.19 B9S-4.20 B9S-4.21
900 Series 932-933
DESCRIPTION Drawing 05 Adjusting lever complete assy (drawing 05) Adjusting lever Guide shaft for adjusting lever Distance piece for strap Strap Locking part for spiral wheel Pin for spiral wheel Spiral wheel Bolt for spiral wheel Spring for spiral wheel Washer for thickness knob Slide washer for thickness knob Thickness knob complete Threaded pin Cylindrical screw Threaded pin Threaded pin DU-bushing Threaded pin Hexagon nut Hexagon nut with flange Clips bearing
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Date 11-06-08 SM - Code SC1- Rev. 0.1
Service Manual 5.3.6 932 / 933 Meat table and support (Drawing 6)
900 Series 932-933
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Date 11-06-08 SM - Code SC1- Rev. 0.1
Service Manual 5.3.6 932 / 933 Meat table and support (Drawing 6) REF
5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9 5.10 5.11 5.12 5.13 5.14 5.15 5.16 5.17 5.18 5.19 5.20 5.21 5.22
PART NO B9S-5 B9S-5.1 B9S-5.1T B9S-5.2 B9S-5.3 B9S-5.4 B9S-5.5 B9S-5.6 B9S-5.7 B9S-5.8 B9S-5.9 B9S-5.10 B9S-5.11 B9S-5.12 B9S-5.13 B9S-5.14 B9S-5.15 B9S-5.16 B9S-5.17 B9S-5.18 B9S-5.19 B9S-5.20 B9S-5.21 B93S-5.22
900 Series 932-933
DESCRIPTION Drawing 06 Carriage Complete Assembly (drawing 06) Carriage complete Carriage complete, Teflon Carriage arm End piece holder complete (drawing 07) Guide shaft for end piece holder Distance ring Guide shaft for adjusting bar Adjusting bar complete assy (drawing 08) Safety device Hexagon screw Toothed washer Grooved taper pin Star knob for carriage Hexagon nut Hexagon nut Spring washer Washer Hexagon nut Toothed washer Washer Lever Washer Hexagon screw
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Date 11-06-08 SM - Code SC1- Rev. 0.1
Service Manual 5.3.7 932 / 933 End piece holder (pusher plate) assembly (Drawing 7)
900 Series 932-933
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Date 11-06-08 SM - Code SC1- Rev. 0.1
Service Manual 5.3.7 932 / 933 End piece holder (pusher plate) assembly (Drawing 7) REF
PART NO
5.3 5.3.1 5.3.2 5.3.3 5.3.4 5.3.5 5.3.6 5.3.7 5.3.8 5.20
B9S-5.3 B9S-5.3.1 B9S-5.3.2 B9S-5.3.3 B9S-5.3.4 B9S-5.3.5 B9S-5.3.6 B9S-5.3.7 B9S-5.3.8 B9S-5.20
900 Series 932-933
DESCRIPTION Drawing 07 End piece holder complete (drawing 07) End piece holder plate – metal End piece holder arm complete Bolt for lever Washer for lever End piece holder plate (plastic) Hexagon cap nut Half-round grooved drive stud DU-bushing Lever
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Service Manual 5.3.8 932 / 933 Product fence (Drawing 8)
900 Series 932-933
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Date 11-06-08 SM - Code SC1- Rev. 0.1
Service Manual 5.3.8 932 / 933 Product fence (Drawing 8) REF
PART NO
5.7 5.7.1 5.7.2 5.7.3 5.7.4 5.7.5
B9S-5.7 B9S-5.7.1 B9S-5.7.2 B9S-5.7.3 B9S-5.7.4 B9S-5.7.5
900 Series 932-933
DESCRIPTION Drawing 08 Adjusting bar complete assy (drawing 08) Adjusting bar complete Locking part complete Pressure spring Countersunk screw Half-round grooved drive stud
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Date 11-06-08 SM - Code SC1- Rev. 0.1
Service Manual 5.3.9 932 / 933 Sliding carriage support (Drawing 9)
900 Series 932-933
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Date 11-06-08 SM - Code SC1- Rev. 0.1
Service Manual 5.3.9
932 / 933 Sliding carriage support (Drawing 9)
REF
PART NO
DESCRIPTION
6.1 6.2 6.3 6.4 6.5 6.6 6.7 6.8 6.9 6.10 6.11 6.12 6.13 6.14 6.15 6.16
B9S-6 B9-6.1 B9S-6.2 B9S-6.3 B9S-6.4 B9S-6.5 B9S-6.6 B9S-6.7 B9S-6.8 B9S-6.9 B9S-6.10 B9S-6.11 B9S-6.12 B9S-6.13 B9S-6.14 B9S-6.15 B9S-6.16
Sliding support complete assembly (drawing 09) Sliding support with magnet Bolt for carriage drive Eccentric for carriage Locking bolt DU-bushing Slide bearing Threaded pin Threaded pin Deep groove ball bearing Retaining ring DU-bushing Threaded insert Hexagon screw Hexagon nut Retaining ring Deep groove ball bearing
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Service Manual 5.3.10
932 / 933 Electrical Components (Drawing 10)
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Service Manual 5.3.10
932 / 933 Electrical Components (Drawing 10)
REF
PART NO
7.1.1 7.1.2 7.2.1 7.2.2 7.3 7.4
B9S-7 B9S-7.1.1 B9S-7.1.2 B9S-7.2.1 B9S-7.2.2 B9S-7.3 B9S-7.4
900 Series 932-933
DESCRIPTION Drawing 10 Electronic complete assembly (drawing 10) Electronic control for switch, single phase Electronic control for switch, three phase Plug single-phase Plug three phase Switch Condenser, single-phase, 8Mf
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Date 11-06-08 SM - Code SC1- Rev. 0.1
Service Manual 5.3.10
932 / 933 Carriage chain drive (Drawing 11)
900 Series 932-933
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Service Manual 5.3.11
932 / 933 Carriage chain drive (Drawing 11)
REF
PART NO
50.1 50.2 50.3 50.4 50.5 50.6 50.7 50.8 50.9 50.10 50.11 50.12 50.13 50.14 50.15 50.16 50.17 50.18 50.19 50.20 50.21
B9S-50 B9S-50.1 B9S-50.2 B9S-50.3 B9S-50.4 B9S-50.5 B9S-50.6 B9S-50.7 B9S-50.8 B9S-50.9 B9S-50.10 B9S-50.11 B9S-50.12 B9S-50.13 B9S-50.14 B9S-50.15 B9S-50.16 B9S-50.17 B9S-50.18 B9S-50.19 B9S-50.20 B9S-50.21
900 Series 932-933
DESCRIPTION Drawing 11 Complete assembly with chain wheels Fixing angle Chain wheel complete (Drawing 12) Chain tensioner complete) Distance piece for chain cover Chain wheel/motor Chain cover Cylindrical screw Washer Hexagon nut Washer Hexagon nut Countersunk screw Washer Threaded pin Retaining ring Deep groove ball bearing Cylindrical screw DC Motor 24V Woodruff key Roller ball chain complete with bolt Bolt for roller chain complete with bushing
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Service Manual 5.3.12
932 / 933 Chain cog assembly (Drawing 12)
900 Series 932-933
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Date 11-06-08 SM - Code SC1- Rev. 0.1
Service Manual 5.3.12
932 / 933 Chain cog assembly (Drawing 12) REF
PART NO
DESCRIPTION Drawing 12
50.2.1 50.2.2 50.2.3 50.2.4 50.2.5 50.2.6
B9S-50.2 B9S-50.2.1 B9S-50.2.2 B9S-50.2.3 B9S-50.2.4 B9S-50.2.5 B9S-50.2.6
Chain wheel complete Chain cog Bolt for chain cog Deep groove ball bearing Retaining ring Washer Hexagon nut
900 Series 932-933
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Service Manual 5.3.13
932 / 933 Plate for sliding support (Drawing 13)
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Date 11-06-08 SM - Code SC1- Rev. 0.1
Service Manual 5.3.13
932 / 933 Plate for sliding support (Drawing 13)
REF
PART NO
DESCRIPTION Drawing 13
51.1 51.2 51.3 51.4 51.5 51.6 51.7 51.8 51.9 51.10 51.11 51.12 51.13 51.14 51.15 51.16 51.17 51.18 51.19 51.20 51.21 51.22 51.23
B9S-51 B9S-51.1 B9S-51.2 B9S-51.3 B9S-51.4 B9S-51.5 B9S-51.6 B9S-51.7 B9S-51.8 B9S-51.9 B9S-51.10 B9S-51.11 B9S-51.12 B9S-51.13 B9S-51.14 B9S-51.15 B9S-51.16 B9S-51.17 B9S-51.18 B9S-51.19 B9S-51.20 B9S-51.21 B9S-51.22 B9S-51.23
Plate for sliding board complete (drawing 13) Plate for sliding support Disengaging lever complete Bearing-1 Bearing-2 Shaft for carrier Bolt for carrier Carrier Countersunk screw Grooved taper pin Hexagon nut Threaded pin Threaded pin Threaded pin Hexagon nut DU-bushing Adjusting ring Threaded pin Pressure pin Grooved taper pin Threaded pin Hexagon nut Washer Hexagon nut
900 Series 932-933
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Service Manual 5.3.14
932 / 933 Auto / Manual lever (Drawing 14)
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Date 11-06-08 SM - Code SC1- Rev. 0.1
Service Manual 5.3.14
932 / 933 Auto / Manual lever (Drawing 14)
REF
PART NO
DESCRIPTION Drawing 14
51.2.1 51.2.2
B9S-51.2 B9S-51.2.1 B9S-51.2.2
Disengaging lever complete (drawing 14) Plate for disengaging lever Knob for disengaging lever
900 Series 932-933
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Date 11-06-08 SM - Code SC1- Rev. 0.1
Service Manual 5.3.15
932 / 933 Electronic PCB & Transformer (Drawing 15)
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Date 11-06-08 SM - Code SC1- Rev. 0.1
Service Manual 5.3.15 REF
932 / 933 Electronic PCB & Transformer (Drawing 15) PART NO
B9S-52 52.1 B9S-52.1 52.2 B9S-52.2 52.3.1 B9S-52.3.1 52.3.2 B9S-52.3.2 52.4 B9S-52.4 52.5 B9S-52.5 52.6 B9S-52.6 52.7 B9S-52.7 52.8 B9S-52.8 52.9 B9S-52.9 52.10 B9S-52.10 52.11 B9S-52.11 52.12 B9S-52.12 52.13 B9S-52.13 52.14 B9S-52.14 52.15 B9S-52.15 52.16 B9S-52.16 52.17 B9S-52.17 52.18 B9S-52.18 52.19 B9S-52.19 52.20 B9S-52.20 52.21 B9S-52.21 52.22 B9S-52.22 52.23 B9S-52.23 52.24 B9S-52.24 52.25.1 B9S-52.25.1 52.25.2 B9S-52.25.2 52.25.3 B9S-52.25.3 52.26 B9S-52.26 52.27 B9S-52.27 52.28 B9S-52.28 52.29 B9S-52.29 52.30 B9S-52.30 52.31 B9S-52.31 52.32 B9S-52.32
900 Series 932-933
DESCRIPTION Drawing 15 Electric complete assy (drawing 15) Fixing plate for electric components Angle for condenser Condenser Condenser (Only CSA-execution) Toothed disk Hexagon nut Countersunk screw Countersunk screw Distance piece Washer Electronic board Toothed disk Hexagon nut Rectifier Resistor Condenser Washer Toothed washer Hexagon nut Ground connection Earth point Washer Hexagon nut Hexagon nut Washer Transformer single-phase 230V Transformer three-phase 400V Transformer single-phase 110V Spring washer Angle for fuses (Only CSA execution) Overload protection 3.5A (Only CSA execution) Overload protection 10A (Only CSA execution) Overload protection 5A (Only CSA execution) Protection cap Switch foil
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Service Manual 5.3.16
Additional Parts
PART NO
DESCRIPTION
B9S-52.60 B9S-52.61 B9S-52.62 B93-009
Electronic board (110V) Electronic board (400V) Electronic board (230V) Sharpening device complete 933
900 Series 932-933
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Date 11-06-08 SM - Code SC1- Rev. 0.1
