Transcript
Operator’s Manual BH SERIES Electric Motor / Diesel fired READ
THIS
MANUAL
This manual contains important information for the use and safe operation of your RAMTEQ machine. FAILURE TO READ THIS MANUAL AND FOLLOW ITS INSTRUCTIONS PRIOR TO OPERATING OR ATTEMPTING ANY SERVICE OR MAINTENANCE PROCEDURE COULD RESULT IN SERIOUS INJURY OR DEATH TO YOU OR OTHER PERSONS; ALSO DAMAGE TO THE MACHINE OR TO OTHER PROPERTY. ®
RAMTEQ
®
14275 northwest freeway
Houston, TX 77040
phone: 713.983.6000
fax: 713.983.6405
300-00011-01 8/05
Operator’s Manual
Page Table of Contents
Section 1
Operator’s Manual
Unpacking....................................................................2 Safety Instructions and Warnings.............................3 Operating Instructions...............................................4 Maintenance Instructions...........................................5
Section 2 Parts
and
Service Manual
Parts Diagram.............................................................7
Troubleshooting........................................................18
Hose, Wand, & Gun.....................................................8 Pumps...........................................................................8 Burner Assembly..........................................................9 Control Box Assembly.................................................9 Plumbing Diagrams....................................................10 Wiring Diagrams........................................................12
Warranty..............................................................19
Unpacking Instructions
INSPECTION Carefully unpack your new RAMTEQ equipment by removing the banding and cardboard box from pallet. Remove the pressure washer from the pallet and check for any physical damages that may have occurred during shipment. Check for all parts specified and shown below.
Included Parts
• Pallet • Packing Material Outer Box • BH Series Machine • Operator’s Manual • Wand / Trigger Gun • Nozzles 0º 15º 25º 40º • Hose 3/8” X 50’ • QC Hose Fittings
NOTICE
Information in this operator’s manual is subject to change without notice. RAMTEQ SHALL NOT BE LIABLE FOR TECHNICAL OR EDITORIAL ERRORS OR OMISSIONS CONTAINED HEREIN. This operator’s manual contains information protected by copyright. No part of this operator’s manual may be photocopied or reproduced in any form without prior written consent from RAMTEQ®. © RAMTEQ®, 2005 All rights reserved. Printed in USA.
RAMTEQ
®
14275 northwest freeway
Houston, TX 77040
phone: 713.983.6000
fax: 713.983.6405
300-00011-01
8/05
Operator’s Manual
Page Safety Guidelines
� WARNING
READ THIS FIRST! Failure to read and observe all WARNING statements could result in severe bodily injury or death, possible injury to other persons, damage to machine or other property.
DO NOT operate this machine in areas where open flames are not permitted. DO NOT store or use combustible materials on or near this machine. Use this equipment only in well ventilated areas. Failure to follow this warning may cause carbon monoxide build up, fire or explosion, and possible injury or death. DO NOT operate this machine while under the influence of alcohol, drugs or while fatigued. DO NOT direct discharge stream at yourself or others. Risk of injection or injury may occur. Never put your hand or fingers over the spray tip. Do not try to stop or deflect leaks with your hand or body. Always face nozzle and wand to the ground when testing. DO NOT operate this machine without wearing protective Eye Wear. Gloves, Hard Hat, Mask, Ear Plugs & Steel Toe Work Boots are also recommended, DO NOT wear loose clothing. Keep your body and clothing clear of the engine and discharge stream when the machine is running. DO NOT tie back or block trigger gun in OPEN position. Never leave the pressure washer unattended once you have started it. If you leave, shut down machine completely. DO NOT overreach or stand on an unstable support while operating this machine. Maintain good footing and balance. DO NOT permit this machine to run while unattended or for extended periods of time with trigger gun closed. Damage to pump may occur. DO NOT operate this machine in an unsafe manner or around unsupervised children. Keep all other personnel clear while operating this machine. This product should only be operated by trained personnel. DO NOT alter original factory settings prior to operating this machine. Risk of injury to yourself or other persons may occur. DO NOT remove hoses, guns, nozzles or any components while this machine is still hot or while it is running. DO NOT attempt to service this machine before reading the service manual. DO NOT use water with a temperature over 140 degrees Fahrenheit DO NOT use any electrical outlet that is not properly grounded or does not comply with all federal, state, and local laws and/or electrical codes DO NOT put diesel fuel in to a gasoline tank or gasoline into a diesel tank. Observe correct markings on fuel tanks before filling. DO NOT operate this machine without knowing how to stop and bleed water pressures. Know all controls before using this machine. DO NOT spray caustic, acids or abrasive fluids through this machine. DO NOT permit water to freeze inside this machine. Pump and plumbing damage may occur. Use only recommended RAMTEQ parts when servicing this machine. RAMTEQ will not be held liable for any unauthorized modifications made to this machine. Any such action will void the warranty.
RAMTEQ
®
14275 northwest freeway
Houston, TX 77040
phone: 713.983.6000
fax: 713.983.6405
300-00011-01
8/05
Operator’s Manual
Page
Operating Instructions LOCATION GUIDELINES Locate the machine on a solid and level surface so that engine and pump crankcase oil lubricate components properly. Avoid areas where water can build up in the working area. Possible injury can occur caused by the surface becoming slippery from water build up. Locate the machine in a well-ventilated area and away from flammable materials or fumes. Be sure ventilation warnings are observed. Keep pressure washer at least 18” away from flamable materials. Locate the machine so the operator has easy access to the pressure washer and its controls. Locate the machine so that it is protected from external damage. To prevent damage and excessive hose wear, locate the pressure washer so that the hose does not cross traffic areas STARTING THE MACHINE Following the steps below will insure successful operation: Read this manual completely before attempting to start the machine. Check that the Motor/Burner switches are in the "OFF" position Check the diesel tank and fill with a good grade of diesel fuel #1, #2 or kerosene. Check the pump oil level and fill with SAE 30w non-detergent oil if needed. Connect water hose to pump (or float tank if equipped). Turn on water source. Connect the power cord to a properly grounded power source. Attach high pressure hose to base of spray gun. Install water nozzle at the end of wand, making sure it is clear of any obstructions. Turn pump switch to “ON” Pull trigger on gun until a steady stream of water comes out the nozzle. This purges any air in the system. Check for leaks in the system and cycle trigger gun to insure bypass is adjusted correctly. Repair any leaks and correct unloader adjustment if needed. Turn off machine before attempting any repairs. Turn burner switch to "ON". Check gor buner ignition. Adjust thermostat to desired temperature appropriate to the task. Maximum temperature setting may not be needed. Insert detergent siphoning tube into a DOT approved container and open the metering valve for detergent application. WASHING TECHNIQUES Washing from bottom up increases dwell time of soap and lessens vertical streaks. Turn soap metering valve “OFF” to purge system of soap Rinsing with cold water from top down will retard detergent reaction which will enhance the rinsing performance. Wash at 30 to 60 degree angles to prevent splashback. STOPPING THE MACHINE Turn burner switch to “OFF”. Allow water to discharge for a few minutes while cooling down. Turn pump switch to "OFF". Disconnect water source. Pull gun trigger to release water pressure from system. Disconnect wand & gun assembly. Wind up pressure hose on hose reel.
RAMTEQ
®
14275 northwest freeway
Houston, TX 77040
phone: 713.983.6000
fax: 713.983.6405
300-00011-01
8/05
Operator’s Manual
Page Maintenance Instructions
MAINTENANCE PRECAUTIONS Do not permit acidic, caustic or abrasive fluids to be pumped through system. Periodically clean detergent inlet screen. This will ensure proper flow of water to the pump. High mineral content in water may adversely affect your machine and may require the use of a water softener to ensure proper operation. NEVER run the pump dry under any circumtances. Doing so will cause exteme damage to the pump.
� WARNING
FAILURE TO MAINTAIN HEAT EXCHANGER COIL MAY RESULT IN A STEAM EXPLOSION WHICH MAY CAUSE SERIOUS INJURY OR DEATH.
HEAT EXCHANGER COIL MAINTENANCE Hard water conditions may eventually cause clogging in the heat exchanger coil if left unattended. Scale deposits will compromise the heating efficiency and produce an unsafe condition over time. It may be necessary to descale coil. Scale buildup from certain detergents may eventually clog up the heat exchanger coil causing an unsafe condition. Use only recommended detergents for better cleaning efficiency. Black carbon deposits that collect on the outside wall of the heat exchanger coil may be a result of using a poor grade of fuel or improper burner operation. Heating fuel should be void of water and sediments to eliminate the possibility of sooting and compromising the efficiency of the coil.
MOVING, STORAGE Place machine in covered area when not in use to protect from elements.Protect machine from freezing in cold temperatures by storing in a heated location.
WINTERIZING Non-float Tank Machines: To protect the machine from freezing temperatures while storing or transporting, connect short length of garden hose (approximately 3 ft.) to water inlet connection on machine. Remove the pressure nozzle from the wand and insert the short garden hose end into a container of antifreeze. Place the wand into the antifreeze container and start engine running machine until antifreeze appears from the end of the wand. Turn engine “OFF” and replace pressure nozzle. Coil up hose and move machine to storage area.
Float Tank Machines: Pour antifreeze into float tank and remove water nozzle from end of wand and carefully insert into opening of float tank. Start machine and run until antifreeze water mixture has circulated throughout the machine returning back to the float tank.
PUMP MAINTENANCE Fill crankcase to dot on oil gauge window per specifications with the specific oil created by the pump manufacturer (i.e. General Pump Oil). Ensure the right oil for specific pump as it may vary. Change oil after 40 Hour Break-in Period.
Change oil every Three Months or at 500 Hour Intervals thereafter.
RAMTEQ
®
14275 northwest freeway
Houston, TX 77040
phone: 713.983.6000
fax: 713.983.6405
300-00011-01
8/05
Operator’s Manual
Page Maintenance Instructions
ELECTRODE SETTINGS Inspection of all wires, spring
contacts and electrodes should be done periodically.
� WARNING
IF BLACK OR WHITE SMOKE VENTS FROM EXHAUST PORT UPON STARTING EQUIPMENT, DISCONTINUE USE AND ADJUST AIR BANDS BEFORE RESTARTING.
OIL BURNER AIR BAND ADJUSTMENT RAMTEQ sets oil burners at sea level. Air bands may need adjustment at higher elevations to offer enhanced performance of the burner and extended life of the machine. ®
Adjustment of burner is done with pump motor and thermostat set to maximum. Loosen locking screw on air band, then close band until black smoke vents up exhaust vent. Take careful note of air band position when black smoke is first noticed. Slowly open air band until white smoke vents, then turn air band halfway back to where black smoke was first noted. Tighten air band locking screw. When properly set, the unit should NOT have either "black" smoke or "white" smoke during operation.
UNLOADER ADJUSTMENT All RAMTEQ machines have the unloader correctly set at the the factory. Setting an unloader is a difficult job without the proper equipment and training. Should the need arise to change the unloader settings, please contact your local distributor.
� WARNING
RAMTEQ
®
14275 northwest freeway
Sutner Unloader
CHANGING THE UNLOADER SETTINGS WITHOUT THE PROPER EQUIPMENT AND TRAINING MAY RESULT IN NON-WARRANTY DAMAGE TO THE PUMP.
Houston, TX 77040
phone: 713.983.6000
fax: 713.983.6405
300-00011-01
8/05
Operator’s Manual
Page
19
18
BH Parts Diagram
20 21
17
22 14 24
15 23 13
2 25
12
26 3 Exploded view on page 9.
10 1
4 11
8
9
Ref.# Part #
Description
5
7
6
Qty.
1 180-00043-01 Panel, Closeout Front/Back 2a 200-00009-01 Motor, 5.0hp 208/230/1 Baldor L1410T 2b 200-00005-01 Motor, 5.0hp 208/230/3 Baldor M3218T 2c 200-00012-01 Motor, 6.0hp 208/230/1 2d 200-00006-01 Motor, 7.5hp 208/230/3 Baldor M3311T 2e 200-00007-01 Motor, 10.0hp 230/460/3 Baldor M3313T 3 180-00023-01 Plate, Power 4a 170-00005-01 Wheel, Casters Fixed 8” 4b 170-00004-01 Wheel, Casters Swivel 8” 5 170-00002-01 Wheel, Caster Swivel 6” 6 170-00003-01 Wheel, Pneumatic Split Rim 7 180-00052-01 Bracket, Four Wheel Configuration 8 175-00001-02 Axle, Two and Four Wheel Configuration 9 516-00001-01 Bushing, Wheel Collar, 5/8” 10 050-00008-01 Chassis, BV and BH Series 11 180-00056-01 Plate, Closeout Top 12 190-00002-01 Fuel, Tank 9 Gallon Green 13 140-00001-01 Cap, Fuel Gauge Diesel Black 14 180-00022-01 Handle, Frame BH Series 15 180-00044-01 Bracket, Coil Horizontal Rest 16 155-00005-01 Coil, Large Diesel Fired 191-00006-01 Insulation Blanket 1”x24”w, 4# (not shown) 17a 250-00002-01 Burner Assembly (208/230v) 17b 250-00003-01 Burner Assembly (110v) 460 volt machines 18 180-00025-01 Cap, SS End Burner 19 191-00001-01 Insulation, Burner 17.65”x3.44” 20 180-00018-01 Shell, SS Outer Top 21 191-00002-01 Insulation, Exhaust 17.55”x1” 22 180-00024-01 Cap, End Closed 23 180-00017-01 Shell, SS Outer Bottom 24 055-00030-01 Float Tank Assembly 25a 220-00004-01 Pump, General T1011-R (BH 500,BH 600) 25b 220-00009-01 Pump, General TS2021-R (BH 750 / BH 1000) 26 180-00048-01 Bracket, Pump Belt Tension (not shown) 584-00003-11 Pulley, 2BK50H (BH 500,BH600) 584-00002-09 Pulley, 2BK80H (BH 500,BH600) 516-00002-03 Bushing, SP Split Taper, H 1-1/8” 516-00002-01 Bushing, SP Split Taper H-24mm 586-00004-04 Belt, BX36 (BH 500; BH 750) 584-00002-08 Pulley, 2BK45H (BH 750) 584-00002-09 Pulley, 2BK80H (BH 750) 516-00002-04 Bushing, SP Split Taper, H 1-3/8” (BH 500/600/750/1000) 584-00002-04 Pulley, 2BK57H (BH 1000) 584-00002-06 Pulley, 2BK70H (BH 1000) 586-00004-04 Belt, BX36 (BH 1000)
RAMTEQ
®
14275 northwest freeway
Houston, TX 77040
phone: 713.983.6000
fax: 713.983.6405
1 1 1 1 1 1 1 2 2 2 2 2/4 2/4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2
300-00011-01
8/05
Operator’s Manual
Page 4
5
Hose, Wand & Gun
2
1
3 Ref.# 1a 1b 1c 1d 1e 1f 1g 1h 1i 1j 1k 1m 2 3 4 5
Part #
270-00028-01 270-00028-02 270-00028-03 270-00028-04 270-00025-01 270-00025-02 270-00025-03 270-00025-04 270-00028-01 270-00028-02 270-00028-03 270-00028-04 265-00001-01 275-00001-01 552-00004-03 284-00001-01
Description
Nozzle, Water #5.5 0º (BH 500,600) Nozzle, Water #5.5 15º(BH 500,600) Nozzle, Water #5.5 25º(BH 500,600) Nozzle, Water #5.5 40º(BH 500,600) Nozzle, Water #4.0 0º (BH 750) Nozzle, Water #4.0 15º(BH 750) Nozzle, Water #4.0 25º(BH 750) Nozzle, Water #4.0 40º( BH 750) Nozzle, Water #5.5 0º ( BH 1000) Nozzle, Water #5.5 15º( BH 1000) Nozzle, Water #5.5 25º(BH 1000) Nozzle, Water #5.5 40º(BH 1000) 36” Wand, Insulated ST1500 Trigger Gun 3/8” Quick Connect, Female Plug Hose 3/8” X 50” R-1 Swivel Ends
Qty.
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
BH Belt Drive Pump
General Pump T1011-R, T2011-R, TS2021-R Triplex Plunger Pump
Ref.# 1 1a 2 2a
Part #
Description
Qty.
220-00004-01 220-00009-01 221-00001-06 221-00001-02
T1011 Triplex Plunger Pump Complete (BH 500,600) TS2021 Triplex Plunger Pump Complete (BH 1000) Manifold, Brass Head T1011 (BH 500,600) Manifold, nickle plated Head TS2021 (BH 750, 1000)
1 1 1 1
Pump Repair Kits Part #
221-00002-01 221-00018-01 221-00019-01 221-00026-01 221-00010-01
RAMTEQ
®
Description
Qty.
Check Valve Assembly Kit #1 (All BH Series) Oil Seal Kit #2 (All BH Series) Oil Ring and Valve Cap Kit # 4 (T1011) Oil Ring and Valve Cap Kit #5 (T2011) Head Packing Complete Kit #28 (All BH Series)
6 3 6 6 1
14275 northwest freeway
Houston, TX 77040
phone: 713.983.6000
fax: 713.983.6405
300-00011-01
8/05
Operator’s Manual
Page 3 4
5
9
2 8
BH Burner Assembly 7 1a
6
1
Ref.# 1 2 3 4 5 5a 6 7 8 8a 9
Part #
Description
251-00001-01 256-00001-02 245-00012-16 258-00002-02 252-00001-03 252-00001-02 253-00001-02 253-00002-02 254-00001-03 254-00001-02 577-00003-01 578-00001-01 280-00003-01 556-00001-01
Qty
Fuel Pump w/ Solenoid 115v Main Burner Gasket Nozzle Electrode Pair Transformer 115v Transformer 208/230v Coupling Fan Wheel 6.25”x4.0” Motor 115v/60/1 Motor 208/230v/60/1 Filter, Fuel Inline Racor Element, Fuel Filter, Racor Hose, Inlet/Outlet Fuel Line (not shown) Clamp, Hose (not shown)
Burner Assembly Complete 250-00003-01 EH-H-115 250-00002-01 EH-H-230
2
1 1 1 1 pr 1 1 1 1 1 1 1 1 2 2
(BH 500, 750, 1000) (BH 500, 600, 750, 1000)
1 4
3
BH Control Box Assemblies
5
9 8
7 6
Ref.# 1 2 3 4 5 6 7 8 9
RAMTEQ
®
Part #
571-00002-01 450-00001-01 573-00001-01 505-00001-01 508-00002-02 180-00029-01 180-00028-01 305-00016-01 579-00006-01
14275 northwest freeway
Description
Hour Meter Pump/Burner Switch On/Off Thermostat Assembly 1/4 - 20 Bolt Tinnerman Control Box Control Box Panel Label,Control Box Valve, Metering
Houston, TX 77040
phone: 713.983.6000
Qty. 1 2 1 2 2 1 1 1 1
fax: 713.983.6405
300-00011-01
8/05
Operator’s Manual
Page 10 BVE 500, 600 Base Plumbing
FLOAT TANK BULKHEAD FITTING 1/2 NPTF I.D.
FLOAT VALVE (2 PL.) NIPPLE, GALVANIZED STEEL 1/2 NPT X 2.5"
CLAMP BAND Ø1/4 - 5/8 (6 PL.) ELBOW, BRASS 1/2 NPT X 1/2 BARB
MODELS: BH500-01 BH500-02 BH500-05 BH500-06 BH500-09 BH500-10
NIPPLE, GALVANIZED STEEL 1/2 NPT X 2.5"
FROM COIL OUTLET THERMOSTAT
CLAMP BAND Ø0.4 - 0.9
TO COIL INLET
COUPLER, PLATED STEEL 1/2 NPTF X 3/8 NPTF
ELBOW, POLYPROPYLENE 3/8 BARB X 3/8 BARB
LOW PRESSURE HOSE 3/8 I.D. X 7"
1/4 NPT PLUG ELBOW, PLATED STEEL 3/8 NPT STREET
TEE, POLYPROPYLENE 3/8 BARB X 3/8 BARB X 3/8 BARB RELIEF VALVE JE ADAMS 7468 (3500 PSI)
HOSE END, SWIVEL #8 JIC FEMALE X 3/8 BARB
FLOW SWITCH
QUICK CONNECT COUPLER 3/8 NPTM X 3/8 MALE
CONNECTOR, BRASS #8 FLARE X 3/8 NPTM ELBOW, BRASS (2 PL.) 1/4 NPTM X 1/4 BARB
COUPLER, FRAME MOUNTED 3/8 NPTF X 3/8 NPTF
COUPLER, PLATED STEEL 3/8 NPTF X 3/8 NPTF
HOSE END, HIGH PRESSURE 3/8 NPTM SWIVEL X 3/8 HOSE
GARDEN HOSE CONNECTOR 3/4 SWIVEL X 3/8 NPTM
HIGH PRESSURE HOSE 3/8 I.D. X 31.5"
LOW PRESSURE HOSE 1/4" I.D. X 32"
LOW PRESSURE HOSE 3/8 I.D. X 11"
ELBOW, BRASS #8 FLARE X 1/4 NPTM
DETERGENT LINE 1/4" I.D. TUBE X 50"
LOW PRESSURE HOSE 1/2 I.D. X 22"
HOSE END, SWIVEL #8 JIC FEMALE X 3/8 BARB HOSE END, HIGH PRESSURE 3/8 NPTM SWIVEL X 3/8 HOSE
A
METERING VALVE
3/8 NPT PLUG
UNLOADER SUTTNER, ST-280
CONNECTOR, BRASS 3/8 BARB X 3/8 NPTM
3/8 NPT PLUG
PUMP
HOSE END, SWIVEL #8 JIC FEMALE X 1/2 BARB
NIPPLE, PLATED STEEL 3/8 NPT CLOSE HEX
1/4 NPT PLUG
A
SECTION AA
ELBOW, BRASS #8 FLARE X 3/8 NPTM
BUSHING, BRASS 1/2 NPTM X 3/8 NPTF
HOSE END, SWIVEL #4 JIC FEMALE X 1/4 BARB
ELBOW, BRASS 1/2 NPTM X #4 FLARE
TEE, BRASS 3/8 NPT STREET
BVE 500, 600 upgrade Plumbing FLOAT TANK BULKHEAD FITTING 1/2 NPTF I.D.
FLOAT VALVE (2 PL.) NIPPLE, GALVANIZED STEEL 1/2 NPT X 2.5" QUICK CONNECT COUPLER 3/8 NPTM X 3/8 MALE
CLAMP BAND Ø1/4 - 5/8 (6 PL.) ELBOW, BRASS 1/2 NPT X 1/2 BARB
MODELS: BH500-03 BH500-04 BH500-07 BH500-08 BH500-11 BH500-12
NIPPLE, GALVANIZED STEEL 1/2 NPT X 2.5"
FROM COIL OUTLET THERMOSTAT
CLAMP BAND Ø0.4 - 0.9 LOW PRESSURE HOSE 3/8 I.D. X 7"
TO COIL INLET
COUPLER, PLATED STEEL 1/2 NPTF X 3/8 NPTF
ELBOW, POLYPROPYLENE 3/8 BARB X 3/8 BARB
1/4 NPT PLUG
ELBOW, PLATED STEEL 3/8 NPTM X 3/8 NPTM
TEE, POLYPROPYLENE 3/8 BARB X 3/8 BARB X 3/8 BARB RUPTURE DISK
HOSE END, SWIVEL #8 JIC FEMALE X 3/8 BARB
COUPLER, PLATED STEEL 1/2 NPTF X 3/8 NPTF
FLOW SWITCH
CONNECTOR, BRASS #8 FLARE X 3/8 NPTM COUPLER, FRAME MOUNTED 3/8 NPTF X 3/8 NPTF
ELBOW, BRASS (2 PL.) 1/4 NPTM X 1/4 BARB
HOSE END, HIGH PRESSURE 3/8 NPTM SWIVEL X 3/8 HOSE
GARDEN HOSE CONNECTOR 3/4 SWIVEL X 3/8 NPTM
POP-OFF VALVE GIANT #22532A (ORANGE SPRING) TEE, PLATED STEEL 3/8 NPT BOX
HIGH PRESSURE HOSE 3/8 I.D. X 31.5"
LOW PRESSURE HOSE 1/4" I.D. X 32"
DETERGENT LINE 1/4" I.D. TUBE X 50"
LOW PRESSURE HOSE 3/8 I.D. X 14"
HOSE END, HIGH PRESSURE 3/8 NPTM SWIVEL X 3/8 HOSE METERING VALVE
LOW PRESSURE HOSE 1/2 I.D. X 22"
A
3/8 NPT PLUG NIPPLE, PLATED STEEL 3/8 NPT CLOSE HEX CONNECTOR, BRASS 3/8 BARB X 3/8 NPTM
HOSE END, SWIVEL #8 JIC FEMALE X 3/8 BARB PUMP
ELBOW, BRASS #8 FLARE X 1/4 NPTM
UNLOADER SUTTNER, ST-261
A HOSE END, SWIVEL #4 JIC FEMALE X 1/4 BARB
SECTION AA
RAMTEQ
®
HOSE END, SWIVEL #8 JIC FEMALE X 1/2 BARB
1/4 NPT PLUG (2 PL.)
14275 northwest freeway
Houston, TX 77040
BUSHING, BRASS 1/2 NPTM X 3/8 NPTF ELBOW, BRASS 1/2 NPTM X #4 FLARE
phone: 713.983.6000
ELBOW, BRASS #8 FLARE X 3/8 NPTM TEE, BRASS 3/8 NPT STREET
fax: 713.983.6405
300-00011-01
8/05
Operator’s Manual
Page 11 BVE 750, 1000 Base Plumbing
FLOAT TANK BULKHEAD FITTING 1/2 NPTF I.D.
FLOAT VALVE (2 PL.) NIPPLE, GALVANIZED STEEL 1/2 NPT X 2.5"
CLAMP BAND Ø1/4 - 5/8 (6 PL.) ELBOW, BRASS 1/2 NPT X 1/2 BARB
MODELS: BH750-05 BH750-06 BH750-09 BH750-10
NIPPLE, GALVANIZED STEEL 1/2 NPT X 2.5"
FROM COIL OUTLET THERMOSTAT
CLAMP BAND Ø0.4 - 0.9 LOW PRESSURE HOSE 3/8 I.D. X 7"
TO COIL INLET
COUPLER, PLATED STEEL 1/2 NPTF X 3/8 NPTF
ELBOW, POLYPROPYLENE 3/8 BARB X 3/8 BARB
1/4 NPT PLUG ELBOW, PLATED STEEL 3/8 NPT STREET
TEE, POLYPROPYLENE 3/8 BARB X 3/8 BARB X 3/8 BARB RELIEF VALVE JE ADAMS 7468 (3500 PSI)
HOSE END, SWIVEL #8 JIC FEMALE X 3/8 BARB
FLOW SWITCH
QUICK CONNECT COUPLER 3/8 NPTM X 3/8 MALE
CONNECTOR, BRASS #8 FLARE X 3/8 NPTM ELBOW, BRASS (2 PL.) 1/4 NPTM X 1/4 BARB
COUPLER, FRAME MOUNTED 3/8 NPTF X 3/8 NPTF
COUPLER, PLATED STEEL 3/8 NPTF X 3/8 NPTF
HOSE END, HIGH PRESSURE 3/8 NPTM SWIVEL X 3/8 HOSE
GARDEN HOSE CONNECTOR 3/4 SWIVEL X 3/8 NPTM
HIGH PRESSURE HOSE 3/8 I.D. X 31.5"
LOW PRESSURE HOSE 1/4" I.D. X 32"
LOW PRESSURE HOSE 3/8 I.D. X 11"
ELBOW, BRASS #8 FLARE X 1/4 NPTM
DETERGENT LINE 1/4" I.D. TUBE X 50"
LOW PRESSURE HOSE 1/2 I.D. X 22"
HOSE END, SWIVEL #8 JIC FEMALE X 3/8 BARB HOSE END, HIGH PRESSURE 3/8 NPTM SWIVEL X 3/8 HOSE
A
METERING VALVE
3/8 NPT PLUG
UNLOADER SUTTNER, ST-280
CONNECTOR, BRASS 3/8 BARB X 3/8 NPTM
3/8 NPT PLUG
PUMP
HOSE END, SWIVEL #8 JIC FEMALE X 1/2 BARB
NIPPLE, PLATED STEEL 3/8 NPT CLOSE HEX
1/4 NPT PLUG
A
SECTION AA
ELBOW, BRASS #8 FLARE X 3/8 NPTM
BUSHING, BRASS 1/2 NPTM X 3/8 NPTF
HOSE END, SWIVEL #4 JIC FEMALE X 1/4 BARB
ELBOW, BRASS 1/2 NPTM X #4 FLARE
TEE, BRASS 3/8 NPT STREET
BVE 750,1000 upgrade Plumbing FLOAT TANK BULKHEAD FITTING 1/2 NPTF I.D.
FLOAT VALVE (2 PL.) NIPPLE, GALVANIZED STEEL 1/2 NPT X 2.5" QUICK CONNECT COUPLER 3/8 NPTM X 3/8 MALE
CLAMP BAND Ø1/4 - 5/8 (6 PL.) ELBOW, BRASS 1/2 NPT X 1/2 BARB
MODELS: BH750-07 BH750-08 BH750-11 BH750-12 BH1000
NIPPLE, GALVANIZED STEEL 1/2 NPT X 2.5"
FROM COIL OUTLET THERMOSTAT
CLAMP BAND Ø0.4 - 0.9
TO COIL INLET
COUPLER, PLATED STEEL 1/2 NPTF X 3/8 NPTF
ELBOW, POLYPROPYLENE 3/8 BARB X 3/8 BARB
LOW PRESSURE HOSE 3/8 I.D. X 7"
1/4 NPT PLUG
ELBOW, PLATED STEEL 3/8 NPTM X 3/8 NPTM
TEE, POLYPROPYLENE 3/8 BARB X 3/8 BARB X 3/8 BARB RUPTURE DISK
HOSE END, SWIVEL #8 JIC FEMALE X 3/8 BARB
COUPLER, PLATED STEEL 1/2 NPTF X 3/8 NPTF
FLOW SWITCH
CONNECTOR, BRASS #8 FLARE X 3/8 NPTM ELBOW, BRASS (2 PL.) 1/4 NPTM X 1/4 BARB
COUPLER, FRAME MOUNTED 3/8 NPTF X 3/8 NPTF
HOSE END, HIGH PRESSURE 3/8 NPTM SWIVEL X 3/8 HOSE
GARDEN HOSE CONNECTOR 3/4 SWIVEL X 3/8 NPTM
POP-OFF VALVE GIANT #22533A (BLUE SPRING) TEE, PLATED STEEL 3/8 NPT BOX
HIGH PRESSURE HOSE 3/8 I.D. X 31.5"
LOW PRESSURE HOSE 1/4" I.D. X 32"
DETERGENT LINE 1/4" I.D. TUBE X 50"
LOW PRESSURE HOSE 3/8 I.D. X 14"
HOSE END, HIGH PRESSURE 3/8 NPTM SWIVEL X 3/8 HOSE
LOW PRESSURE HOSE 1/2 I.D. X 22"
A
METERING VALVE
3/8 NPT PLUG NIPPLE, PLATED STEEL 3/8 NPT CLOSE HEX CONNECTOR, BRASS 3/8 BARB X 3/8 NPTM
HOSE END, SWIVEL #8 JIC FEMALE X 3/8 BARB PUMP
ELBOW, BRASS #8 FLARE X 1/4 NPTM
UNLOADER SUTTNER, ST-261
A HOSE END, SWIVEL #4 JIC FEMALE X 1/4 BARB
SECTION AA
RAMTEQ
®
HOSE END, SWIVEL #8 JIC FEMALE X 1/2 BARB
1/4 NPT PLUG (2 PL.)
14275 northwest freeway
Houston, TX 77040
BUSHING, BRASS 1/2 NPTM X 3/8 NPTF ELBOW, BRASS 1/2 NPTM X #4 FLARE
phone: 713.983.6000
ELBOW, BRASS #8 FLARE X 3/8 NPTM TEE, BRASS 3/8 NPT STREET
fax: 713.983.6405
300-00011-01
8/05
Operator’s Manual
Page 12
BH wiring Diagrams
GFCI and plug
CONTROL BOX
BLK LINES TO 1L1
L1
L3
FUSE BLOCK F1
F2
3L2 1L1
A1 A2
OL
96 OL
5L3 M1 M1
M1
OL
T1 T2
H1 H3 H2 H4
M1
X1
OL
T3
WHT
F3
95 WHT
WHT
BLK Burner
230V
SW2
Motor
BLK
BLK P
BURNER SW WHT
115V
1
Transformer for Ignitor
RED
RED
BRN
WHT
Fuel Solenoid ORANGE
ORANGE
THERMOSTAT
WHT
WHT
ORANGE
BURNER MODULE
WHT FLOW SWITCH
ELECTRICAL SCHEMATIC
SW1
BH BASE
PUMP SW
230 VOLT 1Ph UNITS Wiring Effective: 11/30/2005 Pump
Motor
RAMTEQ
®
G
14275 northwest freeway
Houston, TX 77040
phone: 713.983.6000
fax: 713.983.6405
300-00011-01
8/05
Operator’s Manual
Page 13
BH wiring Diagrams
GFCI and plug
Control Box
L1
L3 WHT LINES TO 3L2
F1
FUSE BLOCK
F2
3L2
A1
M1 M1
M1
A2
OL
96
T1
INSTALL PROVIDED JUMPERS AS SHOWN
5L3
1L1
H1 H3 H2 H4
M1
OL
T2
T1 OL
X1
T3
OL
F3
SM FUSE BLOCK
WHT
95 WHT
WHT
BLK
230V
BLK
BLK
BLK P
BURNER SW
115V
THERMOSTAT
ORANGE
WHT
ORANGE
WHT
WHT
WHT
Transformer for Ignitor
RED
RED
1
Burner Mtr
Fuel Solenoid ORANGE
BURNER MODULE FLOW SW
WHT
ELECTRICAL SCHEMATIC
WHT PUMP SW
HOURMETER
5
BH UPGRADE
4
TIMER 1
2
3
RED
UNLOADER SW
Wiring Effective: 11/30/2005
RED
Pump Motor
RAMTEQ
®
230 VOLT 1Ph UNITS
G
14275 northwest freeway
Houston, TX 77040
phone: 713.983.6000
fax: 713.983.6405
300-00011-01
8/05
Operator’s Manual
Page 14
BH wiring Diagrams
POWER CABLE
Control Box WHT LINES TO 3L2
RED
L1
L3
F1
A1
1L1
5L3 3L2
M1 M1
M1 A2
OL
96
T1
F2
H1 H3 H2 H4
M1
OL
T2
OL
X1
T3
OL
WHT
BLK
WHT
WHT
F3
95
WHT
BLK
WHT
BLK
BLK
BLK
BLK P
Transformer for Ignitor
RED
RED
1
THERMOSTAT
BURNER SW
WHT
Burner Mtr
WHT
ORANGE
Fuel Solenoid ORANGE
ORANGE
WHT
BURNER MODULE FLOW SW
WHT WHT
ELECTRICAL SCHEMATIC
BH BASE
BLK WHT BLK
230 VOLT 3Ph UNITS
PUMP SW
Wiring Effective: 11/30/2005
Pump Motor
RAMTEQ
®
G
14275 northwest freeway
Houston, TX 77040
phone: 713.983.6000
fax: 713.983.6405
300-00011-01
8/05
Operator’s Manual
Page 15
BH wiring Diagrams
GFCI and plug
Control Box WHT LINES TO 3L2
L1
L3
RED
F1
A1
1L1
5L3 3L2
M1 M1
M1 A2
OL
96
T1
F2
H1 H3 H2 H4
M1
OL
T2
T1 OL
X1
T3
OL
F3
SM FUSE BLOCK
WHT
95
WHT
WHT
BLK
230V
BLK
BLK
BLK P
115V
BURNER SW
THERMOSTAT
ORANGE
WHT
ORANGE
WHT
WHT
WHT
Transformer for Ignitor
RED
RED
1
Burner Mtr
Fuel Solenoid ORANGE
BURNER MODULE FLOW SW
WHT
ELECTRICAL SCHEMATIC
WHT PUMP SW
HOURMETER
5
BH UPGRADE
4
TIMER 1
2
3
RED
UNLOADER SW
Wiring Effective: 11/30/2005
RED
Pump Motor
RAMTEQ
®
230 VOLT 3Ph UNITS
G
14275 northwest freeway
Houston, TX 77040
phone: 713.983.6000
fax: 713.983.6405
300-00011-01
8/05
Operator’s Manual
Page 16 BH wiring Diagrams
POWER CABLE
Control Box WHT LINES TO 3L2
L1
L3
RED
FUSE BLOCK F1
A1
1L1
A2
96
5L3 3L2
M1 M1
M1
OL
T1
F2
H1 H3 H2 H4
M1
OL
T2
OL
X1
T3
OL
F3
WHT
95
BLK
WHT 1
BLK BURNER SW
P
2X
BLK
M
ORANGE
1
THERMOSTAT
BLK
WHT
Transformer for Ignitor
RED
RED
1
Burner Mtr
WHT
Fuel Solenoid
WHT
BURNER MODULE FLOW SW
WHT
ELECTRICAL SCHEMATIC
BH BASE
BLK WHT BLK
460 VOLT 3Ph UNITS
PUMP SW
Wiring Effective: 11/30/2005
Pump Motor
RAMTEQ
®
G
14275 northwest freeway
Houston, TX 77040
phone: 713.983.6000
fax: 713.983.6405
300-00011-01
8/05
Operator’s Manual
Page 17 BH wiring Diagrams
POWER CABLE
Control Box WHT LINES TO 3L2
L1
L3
RED
FUSE BLOCK F1
A1
1L1
AUX
3L2 5L3
M1 M1
M1 A2
OL
96
T1
F2
H1 H3 H2 H4
M1
OL
T2
OL
OL
X1
T3 AUX
F3
WHT
95
BLK
BLK
BLK
WHT
WHT
BURNER SW
BLK P
WHT
Transformer for Ignitor
RED
RED
1
Burner Mtr
ORANGE
WHT
Fuel Solenoid
THERMOSTAT
WHT
BURNER MODULE FLOW SW
WHT
ELECTRICAL SCHEMATIC
X
BH UPGRADE
BLK WHT WHT BLK
PUMP SW
HOURMETER
5
4
TIMER 1
2
3
RED
UNLOADER SW
460 VOLT 3Ph UNITS Wiring Effective: 11/30/2005
RED
E Pump Motor
RAMTEQ
®
G
14275 northwest freeway
Houston, TX 77040
phone: 713.983.6000
fax: 713.983.6405
300-00011-01
8/05
Operator’s Manual
Page 18 troubleshooting
problem
cause
action
Low Water Pressure
Insufficient water source Old or incorrect nozzle Plumbing or hose leak Obstruction in spray nozzle Chemical valve open Unloader valve worn Pump valves dirty or worn
Check hose size/water source Replace nozzle Tighten, repair or replace leak Clean or replace nozzle Close valve or submerge hose Replace unloader Clean or replace packing/valves
No Chemical Flow
Detergent valve closed Low detergent level Chemical screen dirty
Open detergent valve Fill detergent container Clean detergent screen
Burner Not Igniting
No fuel Burner switch turned off Thermostat set too low Clogged fuel filter Defective pressure switch Clogged burner nozzle Fuel pump malfunction Improper electrode setting
Fill fuel tank with proper fuel Turn burner switch on Reset thermostat Replace fuel filter Replace pressure switch Replace burner nozzle Replace fuel pump Clean/reset to specifications
Excessive Burner
Improper fuel being used Water contamination in fuel Improper air band adjustment Low fuel pressure Air leaks in fuel lines Soot on coils/burner assembly Misaligned electrodes Dirty burner nozzle
Use Diesel #1/#2 or Kerosene Drain fuel and replace with new Readjust air band/altitude Adjust to specifications Check for air leaks or bubbles Clean coils/burner assembly Realign to specifications Clean or replace burner nozzle
Relief Valve Leaks
Nozzle is dirty Defective relief valve Unloader adjusted incorrectly Restriction on discharge hose Scale restricting flow in coil
Clean or replace nozzle Replace relief valve Adjust unloader valve Remove nozzle and flush line Clean coil
Pressure
Smoke
Pump Motor Not Running
Pump motor switch off GFCI tripped No voltage to machine Clogged water nozzle Insufficient voltage/amperage
Turn on pump motor switch Reset and test GFCI Check power source Clean water nozzle Use proper drop cord
Pump Noisy
Air in suction line Pump valves dirty Check valve springs worn Low pump oil Pump bearings are worn Incoming water too hot
Check inlet water fittings Clean/replace pump valves Replace check valves Add SEA 30wt. non-detergent Replace/rebuild pump Reduce temperature/ambient
Water In Oil
High humidity environment Oil seal worn Plunger packing worn
Change oil frequently Check and replace oil seal Check and replace packing
Water Dripping/Pump
Plunger packing is worn Plunger retainer oil ring worn Cracked ceramics
Install new packing kit Replace oil ring Replace ceramics
Oil Dripping
Oil seal worn Cracked manifold
Check and replace oil seals Replace manifold
Unloader not adjusted Valves worn Dirt or blockage in valves Pump sucking air Worn plunger packing
Fluctuating Pressure
Pump Head Overheating
RAMTEQ
®
14275 northwest freeway
Extended period in bypass
Houston, TX 77040
Adjust to specifications Replace with valve kit Clean or replace valve Check water/detergent supply Replace packing kit
Pull trigger gun for water flow
phone: 713.983.6000
fax: 713.983.6405
300-00011-01
8/05
RAMTEQ
Limited One Year
WARRANTY Ramteq Incorporated ("RAMTEQ") warrants that the Product you have purchased from RAMTEQ or from an Authorized RAMTEQ Reseller is free from defects in materials or workmanship under normal use for a period of one (1) year from the date of purchase. This warranty extends only to you, the original Purchaser. It is not transferable to anyone who subsequently purchases the Products from you. This warranty specifically excludes expendable items, including but not limited to hoses, seals, nozzles and gunjets. RAMTEQ manufacturers warrant certain components of the Products for periods greater than one (1) year. MOTORS, GENERATORS, PUMPS, COILS, BURNERS AND ENGINES ARE WARRANTED BY THEIR RESPECTIVE MANUFACTURERS, AND SERVICED THROUGH THESE MANUFACTURERS' LOCAL AUTHORIZED SERVICE CENTERS. Specific warranty details can be found on the individual manufacturers website. RAMTEQ CANNOT PROVIDE WARRANTY ON THESE ITEMS. During the warranty period, RAMTEQ will repair or replace defective parts, at the option of RAMTEQ. This limited warranty does not extend to any Product not purchased from RAMTEQ or from an Authorized RAMTEQ Reseller. This limited warranty also does not extend to any Product that has been damaged or rendered defective (a) as a result of accident, misuse or abuse; (b) by operation outside the specifications in the intended applications; (c) by the use of parts not sold or manufactured by RAMTEQ; (d) by the modification of the Product. Warranty Disclaimer EXCEPT AS EXPRESSLY SET FORTH IN THIS WARRANTY, RAMTEQ MAKES NO OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. RAMTEQ EXPRESSLY DISCLAIMS ALL AND ANY WARRANTIES NOT STATED IN THIS LIMITED WARRANTY. ANY IMPLIED WARRANTIES THAT MAY HAVE BEEN IMPOSED BY LAW ARE LIMITED TO THE TERMS OF THIS EXPRESS LIMITED WARRANTY. Limitation of Remedy RAMTEQ IS NOT LIABLE FOR ANY DAMAGES CAUSED BY THE PRODUCT OR FAILURE OF THE PRODUCT TO PERFORM, INCLUDING INCIDENTAL AND CONSEQUENTIAL DAMAGES. THIS LIMITATION APPLIES WHETHER DAMAGES ARE SOUGHT, OR A CLAIM MADE, AS A CONTRACT CLAIM, AS A TORT CLAIM, OR ANY OTHER CLAIM. THIS LIMITATION OF LIABILITY, HOWEVER, WILL NOT APPLY FOR PERSONAL INJURY. U.S.A. State Laws Some states do not allow limitation on how long an implied warranty lasts. In such states, the limitations or exclusions of this Limited Warranty may not apply to you. Some states do not allow the exclusion or limitation in incidental or consequential damages for consumer products. In such states, the exclusion may not apply to you. This limited warranty gives you specific legal rights. You may also have other rights that may vary from state to state. You are advised to consult applicable state laws for a full determination of your rights. How to Obtain Warranty Service TO OBTAIN WARRANTY SERVICE YOU MUST CONTACT RAMTEQ or an AUTHORIZED RAMTEQ RESELLER.
RAMTEQ
®
14275 NORTHWEST FREEWAY
HOUSTON, TX 77040
PHONE: 713.983.6000
FAX: 713.983.6405
300-00001-01
1/13
Ramteq
Manufacturers Warranty Period Click on pictures to open manufacturers website.
5 years
5 years
3 years
3 years 3 years
3 years 18 months 18/36 months Ramteq Pressure Washers
14275 NORTHWEST FREEWAY
HOUSTON, TX 77040
1 year PHONE: 713.983.6000
FAX: 713.983.6405
1/13
